HYDAC KineSys

Controls for
Hydraulic Presses

EN 10.146.3.1 / 10.18
 Safe Control Concepts: From Control Manifold Blocks to Entire Systems

Your Professional Consistent

Partner for Expertise Drive Controller HFI-CM Press Control
Manifold Block PSBH
Control Concept
in Safe Hydraulic From modular control manifold
Press Control Systems blocks and variable speed drives
Variable Speed to entire system solutions.
With over 9,000 employees worldwide, Drive DVA
HYDAC is one of the leading suppliers E
C type examination
l
of fluid technology, hydraulic and of the hydraulic control system
electronic equipment. according to EN 693 (NG 6 / 10)

The HYDAC KineSys team is your Further functions can be integrated

l
partner for expertise in control and Compact design
l
drive solutions for hydraulic presses.
L
ess pipework,
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short assembly time

System Solutions,
one Supplier, Technical Data
one Contact of the Press Control
For the individual project planning of Manifold Block
the required control and drive solution,
HYDAC KineSys uses its intelligent p
max = 320 bar
l
drive systems along with the extensive (up to 350 bar on request)
product portfolio of the entire HYDAC Q Nenn = up to 1,000 l/min
l
group.
The press safety manifolds are adjusted
to suit the application and can be used
regardless of the press drive. Features of
The combination of valve control and the System Drive
variable speed drive (DVA) enables
additional functionalities to be integrated P
ressure and speed setting
l
and the complexity to be reduced. possible
The decision is yours.
A
synchronous or servo motor
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with drive controllers and software
package for hydraulic press
Forward-Thinking applications
A
synchronous motor for economic
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The use of HYDAC drive controllers and robust applications
offers new possibilities with regard
to combination of the hydraulic H
igh system dynamics possible
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system with electrical control with servo drive
technology.
Interconnection of axes
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l Integration of Bus Systems
Ready for “Internet of Things”
Note
Hydraulic Presses
The information in this brochure relates to the
operating conditions and applications described.
For applications and operating conditions not
described, please contact the relevant technical
EN 10.146.3.1 / 10.18

EN 10.146.3.1 / 10.18
department.
All technical details are subject to change
without notice.

Control Manifold Block and Drive Technology – Guaranteed Safety from a Single Source
2 3
 HYDAC Press Control Manifold Block PSB Solutions for Hydraulic Press Control: Modular for any Requirement HYDAC Press Control Manifold Block PSBH
180
0-10 V U
190 190
-K01 -Z01 -Z02
MA1 Ma2
Nominal Sizes NG 6 and NG 10 910 Ø*
-G****1- G1/4" G1/4"
A
G11/2" Nominal Sizes NG 16 to NG 32
XF
G3/8"
MXF
G1/4"
2
920 b a
-S00- B G1/2 MB G1/4 MA G1/4 A G3/4

CounterbalancingX-ML Direction ControlY4(options)

A G3/4 1 1 720

a
M6 930 171

B
T
190

A
2 Ø0,8 73 72
1 2
Load-holding valve
l 120 MB Switching valve
l
700
A B Ø0,8 NG8
900 710 G1/4"

b
2
1 330 R
apid “down” movement
l 4097823 4105590
Proportional valve
l

2
P T
b
with own weight A
2

FC101-1
1 350

3
Mechanical counterbalance valve
l -G****2- 84
2 1
1 74
300
Electronic counterbalance valve
l 110 75 Ø 0,8 B
4097560
a x
170 A NG16 06020
-S01-
Y6
B G1/2 MB G1/4 MA G1/4 A G3/4 B G1/2 MB G1/4 MA G1/4 A G3/4 Ø0,8 111 2
71
10 NG6 A
4097557 A B
120 a NG16
P T
PSB-
320 Grundblock 70 B
B 112
Sandwich NG16
Plates (options)
1 2 P T
2
G11/2" Ø0,8
310
1 330
Sandwich Plates (options) B
B
2 b -G*1***- /-G*3***- Load-sensing
l
350 60 Connection T1-DB
1 Regenerative circuit
l 70 and T2-DB plugged 97 A
p = * bar T2-DB p = * bar P
Pressure holding
l 83
2 1
F
ree fall “down” movement
l 3 G1/2 Ø0,8 Zulauf
300 1 2 NG10
4097560
a
with own weight 73
1 Regenerative
l 2 circuit
1 2
-S02- B G1/2 MB G1/4 MA G1/4 A G3/4 CE 98 146 A
T NG8 160 NG06
M6 -G*2***-/-G*4***- Y5 NG4
T2-SP 160 1 3 95 A
Connection T1-DB or
320
G1/2 70
p = * bar T2-DB piped to the tank 240 bar 96 240 bar Y9 b
P-ML
1 2
310 2
NG16 B
1
2 1 330 T-ML 2
b a
Accumulator Module (option) 80 90 73 93 144 145 Y7 2

1 2 b
350
94 90 2 1 82
Flow rates NG12 NG12 Flow rates NG8
2 1
Pressure-holding function
l
40.2 40.1 Ø0,8
Basic
Ø1
Module a(options) a
1 3
300 Ø0,8 Ø0,8
1,000 4097560
a C
ontrol of additional functions
l 1,000
Rapid “free fall” movement
l
600 -S03- B G1/2 MB G1/4 MA G1/4 A G3/4
during non-productive time 99 600
T2 NG4 Rapid traverse cylinder
l
300 M6 Electrical or manual unloading
l MP2 G1/4 MP1 G1/4 P1 G3/4 P2 G3/4 T1-SP G1/2 T1 G1 T1-DB G1/2
G1
-ML00- 300
Proportional adjustment of press force
l
200 Integrated accumulator safety features
l 200
Q nom

Q nom
320 160
G1/4
50 1
100 2 1 2 30 V
arious options for safe reduction
l 100
310 1
60 330 -G**1**- -G***1*- B of system pressure 8160
90 110 A
142
NG 6 1 NG 10
2 b V
l
arious options for decompression
NG16 3 2 NG 16 NG 20 NG 25 NG 32
350 T(Y)

2 1
-ML01- 141 V
arious options for fill valve operation
l
300 NG16
4097560
a -G**2**- -G***2*- 60 141
80
90 110 NG16 A B
-S04- B G1/2 MB G1/4 MA G1/4 A G3/4 Basic Module (options) b
2
a b
2
a
4386540
Ø1,4
EC type approval certificate M6
-SP***-***- -SP000- 1 1 Safety Features
-SP***-**1-
Proportional adjustment
l of press force P T l Redundant monitoring:
190 X Y
320
310 1 2 V
arious options for safe reduction
l 500 b
-ML0*-
MX1 Y3a Y3b pressure build-up on piston side, load holding
-G**3**- -G***3*- weitere Optionen
MX1
2 1
of system pressure 4097561 510 auf Anfrage G1/4"
b a 330 90 110
Functional Features G1/4"
2 2
570 P-ML 1 2 b a b a
1 2 b V
arious options for decompression
l
350 -SP***-**2-
T-ML
530
a 1 1
Direction control
l
P
iston side unloaded or loaded
l SP1
2 1 G1/2 Regenerative circuit
l
300 in normal position SP2 1 2
a
4097560 550 G1/2 1
50 Pressure limitation
l
-S05-
V
alve stacking assembly can be
l 0 - 400 bar 570.2
40
B G1/2 MB G1/4 MA G1/4 A G3/4 MSP1 NG16 System pressure detection
l
800
connected for additional functions G1/4
NG10
4097562
M6
MSP2 100 bar 240 bar Decompression
l
560 G1/4
-SP***-***-
570.1 400 -G1****- -G2****- -G3****- -G*1***- / -G*2***- / 2 3 P T
weitere Optionen
1 2 4097563 -G*4***-
1 auf Anfrage MSP3 G1/4 P
30 P
30 30 p1 = * bar -G*3***-
I U
b
830 810 U/I 4-20 mA T2
X
1
X-ML 3

4-20mA

0-10V
G1/4 2
G3/8 P 0-10 V Y1
820 540 20 G2" 53
2
2 1 b
NG8
20 31
EN 10.146.3.1 / 10.18

EN 10.146.3.1 / 10.18

EN 10.146.3.1 / 10.18

EN 10.146.3.1 / 10.18
a 1 Y8 54 2
21 M6
30 Ø0,8 1 2
NG12
-SP***-*1*- -SP***-*2*- -SP***-*3*- NG06
-SP***-1**- -SP***-2**- -SP***-3**- 55
b b X2 Y1
P P 520 520 520 P A NG8
I 540 U 540 540 p1 = * bar G3/8" G1/2"
U/I 4-20 mA A B 1 2 1 2
4-20mA
0-10V

P 0-10 V 10
4 5 a a
T1 G2" X1 G3/8" 6 Y1 G1/2" 4386539 7
Systems for Highest Safety Requirements

Press Control Manifold Block PSB combined with Variable Speed Drive DVA
The combination of the modular press control manifold block PSB and
a variable speed drive system DVA (with drive controller HFI-CM) guarantees
highly accurate controls and highest safety level in your applications.
The drive system is programmed to suit the function and application, enabling
the control manifold block to be simplified. Safety and functional features are
partly integrated into the drive.
Safety features:
l Safe limitation of the pump rotation speed
l Less position controlled valves
Functional features:
l Pump rotation speed setting
l Closed-loop pressure control
l Less valves

Variable Speed Drive DVA with Drive Controller HFI-CM

The variable speed drive DVA combined with the variable speed drive
controller HFI-CM forms a perfect symbiosis of hydraulics and electronics.
For various types of task, the entire parameterisation and adjustment
of the drive system is performed in the frequency inverter.
Technical features:
l Electronic variable displacement pump
l Pre-parameterised plug&play unit
l External and internal gear pumps
l Power 0.75 kW up to 200 kW
l Safe limited pump rotational speed (SLS) for set-up mode

Customised Hydraulic Systems

Application example
System for forming pipe ends:
l Customized tank and control manifold block
l HSM servo motor
l Motor power rating 7.5 kW
l HFI-CM servo controller
l Internal gear pump
l Directional controlled valves
l Positioning accuracy 10 µm
l No forced cooling required
l Control on the electrical side
l Plug &play solution

Additional HYDAC Components for Presses

Electric cylinders in wide design range
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Pumps, Valves, Cylinders
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Coolers
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Accumulators
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Filters / Filtration Systems
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Sensors / Condition Monitoring
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Clamps / Mounting Technology
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Ball Valves / Fittings
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Our entire product range can be found at www.hydac.com
EN 10.146.3.1 / 10.18

HYDAC INTERNATIONAL Industriegebiet

GMBH 66280 Sulzbach / Saar, Germany
Tel.: +49 6897 509-01, Fax: -577
E-mail: kinesys@hydac.com
Internet: www.hydac.com