Mobile solutions for marine applications

Propulsion, Cranes, and Winches

 The Sauer-Danfoss system development phase model:

inquiry P r o j e c t s p e c i f i c at i o n Concept phase

• Detailed project plan • Different system proposals

• Technical system specifications • Evaluation and selection of approach
 Rule the waves

Marine applications face the toughest operating environment imaginable.

Subject to harsh weather conditions, extreme temperatures, and constant
salt water immersion, your customers demand an extremely high level of
reliability and exceptional performance.

Sauer-Danfoss has the high-quality products and systems expertise to

match your customers’ demands. Our broad portfolio includes sophisticated
load-sensing proportional valves and HIC/cartridge valves for enhanced
design flexibility, powerful H1 axial piston pumps and bent axis motors
for improved reliability and efficiency, and easy system integration and
control with PLUS+1™ microcontrollers and software. With Sauer-Danfoss
marine solutions, you can rule the waves.

Design phase i m p l e m e n tat i o n release phase

• Sizing and selection of compatible • Installation in prototype • Final review

components • Real-life work condition tests at • Final report
• Advanced simulation tests and system Sauer-Danfoss' on-site test-facility • Documentation
FMEA • Careful system performance analysis • Start-up help
for optimization and trouble-shooting
 C ra n e
Proportional valve group Motor for winch
(PVG100) (OMVS 125)
• Solutions for cranes of all types and sizes

• Precise flow control with load independent PVG valves Remote control
Receiver
• Improved efficiency and lower energy consumption with Motor for
slewing
Series 45 variable piston pumps (TMTU 315)

• State-of-the-art PLUS+1™ technology for multiple crane

CAN Bus
management

• Radio remote control solutions for enhanced visibility Camera

(CCC 102)
• Flexible and compact installation options Variable pump Swivel gear
(Series 45)

Microcontroller
(PLUS+1™)

to crane mass
control
system Main Crane
System example

Total system competence © Blue Graphics Concept Sauer-Danfoss.

 winch THRUSTER
Main control room
Microcontroller Terminal (DP 630)
(PLUS+1™) Terminal
Bridge side Joystick
(DP 630)
control (JS 1000)
Joystick
(JS 1000)
CAN Bus Joystick Microcontroller
(JS 1000) (PLUS+1™)
Microcontroller
(PLUS+1™)
Proportional Main control room

CAN Bus
valve group
(PVG100)
Winch wire Load cell

Motor
(OMVS 125)

Microcontroller
Variable pump (PLUS+1™) Variable motor
Deck winch
(Series 45)
(H1)
Piston pump
(H1)
Thruster

System example System example

• Improved safety and control with PLUS+1™ microcontroller • Advanced control solutions securing user-friendly
and CAN Bus communication integration of different system functions

• Range of supply options based on fixed or variable • Improved reliability and efficiency with H1 piston pumps
displacement pumps and bent axis motors

• Compact and robust orbital motors for reliable winch • CAN Bus technology enabling flexible joystick positioning
operation for bridge side control

• Modular valve design allowing for customized systems

p r o p u l si o n / p itc h C o n tr o l s
Camera Terminals (DP 630)
Main control room (CCC 102)
Terminal (DP 630)
Remote control
Receiver
CAN Bus

Joystick Propulsion
(JS 1000)
Microcontroller
CAN Bus

(PLUS+1™) Microcontroller Joysticks

Microcontroller (PLUS+1™) (JS 1000)
Main crane
(PLUS+1™) Bow thruster
Microcontrollers
(PLUS+1™)
HIC valve

Microcontroller Service tool

Deck winch
Blade (PLUS+1™)
angle
sensor Proportional valve
group (PVG32)

Propulsion/pitch
Variable
pump
(Series 45)

System example System example

• State-of-the-art microcontrollers for quick and accurate • Wide range of PLUS+1™ microcontrollers and software
system management
• Customized control options with PLUS+1™ GUIDE
• Modular valve design allowing for customized systems
• Full line of electronic displays with user-friendly operator interface
• CAN Bus technology to ensure accurate pitch control
• CAN Bus technology for perfect sub-system interaction
• Reduced energy consumption with Series 45 variable
• Easy-to-use graphical programming features and system diagnostic
piston pumps
• Broad range of robust, high-quality sensors
• Wide range of cartridge valves and HIC solutions
 Guidance and expert knowledge
Open to new ideas and new ways of doing things, Sauer-Danfoss system
engineers design tomorrow's solutions.
Using fast, effective calcu-
lation tools, we are able to
test machine performance
and energy usage in any
possible way, thereby saving
time and costs for our
customers.
Sauer-Danfoss takes a systematic approach to machine design and PLUS+1™ is a development system that enables you to customize
is able to fully document every system solution project. machine control with the performance, operating, and service
functions you need.
Frontier mentality
Sauer-Danfoss takes a comprehensive, systematic approach to machine
development. Able to redesign the complete electrical and hydraulic
500
system architecture on existing machinery, we find smarter solutions for
tomorrow's advanced marine applications.
Our expert engineers have access to state-of-the-art technology and test
400
facilities and they share an important quality: Frontier mentality. Open to
new ideas, they will assist you through all the stages of a given system
development project.
300
Project initiation
During the initiation phase we not only listen carefully to your goals, we
also challenge existing views and come up with alternative ideas. We
need to make sure that the end-result – your marine solution – will be
200
technologically reliable and economically feasible; for you and the end-
user. That is our job and it starts long before any talk about final project
specifications. The initiation phase is important. Choose Sauer-Danfoss,
if you want an active partner on board from the beginning.
PLUS+1™ microcontrollers and I/O expansion modules are designed We can test hydraulic systems performance in any possible Drawing on the strength of a global organization, Sauer-Danfoss
to provide flexible, expandable, and powerful machine management situation. provides you with resources, support, and service on a local basis.
systems.

Customized machine control made easy
If you are looking for a tool that will allow you to rapidly develop a
customized crane control system, you have come to the right place.
PLUS+1™ – the new Sauer-Danfoss operating system network – combines
machine controls and electronic diagnostics in an integrated operating
network that connects the interactive control of pumps, motors, joysticks,
inverters, and sensors. The system enables you to select from an array of
microcontrollers, I/O modules, displays, joysticks, and software to easily and
quickly customize machine operation. PLUS+1 is system customization
made easy.
The World-wide Sauer-Danfoss service organization
“Out of sight, out of mind”, goes a popular saying. That is not the
Sauer-Danfoss way. True, we are serious about guiding, developing, testing,
and delivering, but we are serious about after-sales service too. With
more than 25 sales companies worldwide, local engineering expertise on
all continents, and over 280 distributors around the globe, we are able
to provide you with the after sales service you need, where you need it.
And we will.

Selecting, testing, documenting

A new marine system is not released when we believe it will perform
the way it is supposed to. It is released when we know it will. We select
components that we know are compatible, then we carry out a system
FMEA. We install the components in a prototype, then we carry out a
system performance analysis and real-life work condition tests at our
on-site test-facility – or yours. We make a final review, then we hand over the
documentation. That is the way we do it – selecting, testing, documenting.
www.sauer-danfoss.com Sauer-Danfoss is a comprehensive supplier providing complete systems to the global mobile market.
We offer our customers optimum solutions for their needs and develop new products and systems in
close cooperation and partnership with them. Sauer-Danfoss specializes in integrating a full range of
system components to provide machine designers with the most advanced total system design.

• Hydrostatic transmissions • Cartridge valves

• Hydraulic power steering • Hydraulic integrated circuits

• Electric power steering • Hydrostatic transaxles

• Electrohydraulic power steering • Integrated systems

• Closed and open circuit axial piston • Fan drive systems

pumps and motors

• Gear pumps and motors • Electrohydraulics

• Bent axis motors • Microcontrollers and software

• Orbital motors • Electric motors and inverters

• Transit mixer drives • Joysticks and control handles

• Proportional valves • Displays

• Directional spool valves • Sensors

Sauer-Danfoss provides comprehensive worldwide service for its products through an extensive
network of Global Service Partners strategically located in all parts of the world.

Please contact the Sauer-Danfoss representative nearest you.

Sauer-Danfoss (US) Company
2800 East 13th Street
Ames, IA 50010, USA
Phone: +1 515 239 6000
Fax: +1 515 239 6618
Sauer-Danfoss GmbH & Co. OHG Sauer-Danfoss ApS Sauer-Danfoss-Daikin LTD.
Postfach 2460, D-24531 Neumünster DK-6430 Nordborg, Denmark Sannomiya Grand Bldg. 8F
Krokamp 35, D-24539 Neumünster, Germany Phone: +45 7488 4444 2-2-21 Isogami-dori, Chuo-ku
Phone: +49 4321 871 0 Fax: +45 7488 4400 Kobe, Hyogo 651-0086, Japan
Fax: +49 4321 871 122 Phone: +81 78 231 5001
Fax: +81 78 231 5004

© 2008, Sauer-Danfoss. All rights reserved. Printed in Europe.

Sauer-Danfoss accepts no responsibility for possible errors in catalogs, brochures and other
printed material. Sauer-Danfoss reserves the right to alter its products without prior notice.
This also applies to products already ordered provided that such alterations can be made
without affecting agreed specifications. All trademarks in this material are properties of
their respective owners. Sauer-Danfoss, the Sauer-Danfoss logotype, the Sauer-Danfoss
S-icon, PLUS+1™, What really matters is inside® and Know-How in Motion™ are trademarks
of the Sauer-Danfoss Group.
11035658 • Rev AA • Mar 2008