NHC20/QSK50G4 Container Parts Catalogue

REVISION HISTORY

Rev.
Rev. Date Details of Changes Prepared By Reviewed By Approved By
No.

A 07/08/2016 1st Issue J. McEwan J. McEwan A. Methven

M04300023 - A

August 2016 Page 1 of 58

 Contents
Mechanical .........................................................................................................................................................................
Engine Right Hand Side (Image) ................................................................................................................................ 5
Engine Right Hand Side ............................................................................................................................................. 7
Engine Left Hand Side (Image) .................................................................................................................................. 8
Engine Left Hand Side ............................................................................................................................................... 9
OCV Breather Kit (Image) ........................................................................................................................................ 10
OCV Breather Kit ..................................................................................................................................................... 11
Air Intake Pipes- Right Bank (Image) ....................................................................................................................... 12
Air Intake Pipes- Right Bank .................................................................................................................................... 13
Air Intake Pipes- Left Bank (Image) ......................................................................................................................... 14
Air Intake Pipes- Left Bank ...................................................................................................................................... 15
Exhaust Pipes & Lagging (Image) ............................................................................................................................ 16
Exhaust Pipes & Lagging.......................................................................................................................................... 17
Exhaust Stack (Image) ............................................................................................................................................. 18
Exhaust Stack .......................................................................................................................................................... 19
Fuel Hose Plumbing (Image) ................................................................................................................................... 20
Fuel Hose Plumbing................................................................................................................................................. 21
Industrial Pro Secondary Fuel Filtration (Image) .................................................................................................... 22
Industrial Pro Secondary Fuel Filtration.................................................................................................................. 23
Auto Fuel Plumbing (Image).................................................................................................................................... 24
Auto Fuel Plumbing ................................................................................................................................................. 25
Coolant Plumbing (Image)....................................................................................................................................... 26
Coolant Plumbing .................................................................................................................................................... 27
Radiator Compartment (Image) .............................................................................................................................. 28
Radiator Compartment ........................................................................................................................................... 29
Alternator (Image) .................................................................................................................................................. 30
Alternator ................................................................................................................................................................ 31
Miscellaneous Container Parts (Image) .................................................................................................................. 32
Miscellaneous Container Parts ............................................................................................................................... 33

August 2016 Page 2 of 58

Electrical .............................................................................................................................................................................
Rear Control Panel- Internals (Image)..................................................................................................................... 34
Rear Control Panel- Internals .................................................................................................................................. 35
Rear Control Panel- Internals (Image)..................................................................................................................... 36
Rear Control Panel- Internals .................................................................................................................................. 37
Rear Control Panel (Image) ..................................................................................................................................... 38
Rear Control Panel .................................................................................................................................................. 39
Control Panel- Internal (Image) .............................................................................................................................. 40
Control Panel- Internal ............................................................................................................................................ 41
ZSOPTION353A – Earth Leakage Kit (Image)........................................................................................................... 42
ZSOPTION353A – Earth Leakage Kit ........................................................................................................................ 43
Control Panel Door (Image) .................................................................................................................................... 44
Control Panel Door.................................................................................................................................................. 45
Engine Junction Box (Image) ................................................................................................................................... 46
Engine Junction Box ................................................................................................................................................ 47
NW25 Circuit Breaker (Image) ................................................................................................................................ 48
NW25 Circuit Breaker ............................................................................................................................................. 51
Staring Batteries (Image) ........................................................................................................................................ 52
Starting Batteries .................................................................................................................................................... 53
Lighting & Air Extraction (Image) ............................................................................................................................ 54
Lighting & Air Extraction ......................................................................................................................................... 55
Bedplate Splitter Box (Image) ................................................................................................................................. 56
Bedplate Splitter Box .............................................................................................................................................. 57

Appendices .........................................................................................................................................................................
Appendix 1- Burkert Solenoid Valve ....................................................................................................................... 58

August 2016 Page 3 of 58

 Blank Page

August 2016 Page 4 of 58

Mechanical

Engine Right Hand Side (Image)

13

14 11

10
6
12

1 4

7
5
3
2

August 2016 Page 5 of 58

 9

15 16

August 2016 Page 6 of 58

 Engine Right Hand Side

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
1 10-01196-01 N/A Engine/Alternator AVM 8 O.E.M P/N- Trelleborg RA1200B

O.E.M P/N- Fluidic Ltd Type EVU-

2 EVU-L105-SV1 241016A Bund Switch 1
L105-SV1

060526 278154A Battery Isolator O.E.M P/N- DB Wilson 060526

3 1
04-0010424 N/A Battery Isolator Bracket

4 B5088 055643A Coolant Filters 2 O.E.M P/N- Baldwin B5088

5 LM305 N/A Murphy Unit 1

6 06-0018881-01 N/A Oil Tank to Murphy Unit 1 Hose & Adapter Kit
(Murphy Option)
7 06-0018881-02 N/A Murphy Unit to Sump Hose 1
06-0018881 (DRG NO. S025786
Sheet 1 & 2)
8 06-0018881-03 N/A Murphy Unit to Breather Hose 1

Air Restriction
9 400033025 JA-MEC-7063 2 O.E.M P/N- 400033025 - Parker
Indicator

*Behind Blue Hose*

10 08-0020315 N/A 1/2" Braided Hose 1 Hose & Adapter Kit (Centrifuge)
06-0019246 (DRG NO. S025880)

Centrifuge Oil Supply Hose Blue Hose Only (1050mm)

06-0019246-02 N/A (Cylinder block to Hose & Adapter Kit (Centrifuge)
PRV only) 06-0019246 (DRG NO. S025880)
11 1
Blue Hose Only (940mm)
Centrifuge Oil Supply Hose
06-0018710-01 N/A Hose & Adapter Kit (Centrifuge)
(Early Design)
06-0018710 (DRG NO. S025651)

Centrifuge Outlet-Engine Hose & Adapter Kit (Centrifuge)

12 06-0019246-03 N/A 1
Crankcase Cover 2” Hose 06-0019246 (DRG NO. S025880)

Fig 500L Safety Pressure

13 03-0020314 N/A 1
Relief Valve

FM200-21 N/A Oil Cleaning Centrifuge 1

6890322001 N/A Paper Insert 1

14 6899078701 N/A ‘O’ Ring Kit 1

Spares for Oil Cleaning Centrifuge
6890332301 N/A Band Clamp 1 Procedure

6890490402 N/A Nozzle 1

15 3568588 N/A Silicone Fluid 100ml 1

16 3592071 27101190 Rubber Element Kit SM70 1 (Rubber Bullets)

N/A 4261M05A472-AA N/A Amot Air Flap 1 **For use on DNV TPEM Only**

August 2016 Page 7 of 58

 Engine Left Hand Side (Image)

5 4

3 7
2

August 2016 Page 8 of 58

 Engine Left Hand Side

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
Diesel Engine- QSK50G4
01-0019875 1
TPEM
N/A N/A
Diesel Engine- QSK50G4
01-0019561 1
Unreg

1 BD7176 N/A Main Engine Oil Filter 4 O.E.M P/N- Baldwin BD7176

2 03-0011541 065002A K1- Drain Pump 1 O.E.M P/N- George Boyd K1 ¾ BSPF

FF5644 Cummins Engine Fuel Filter

3 N/A 3
BF7932 Baldwin Engine Fuel Filter

O.E.M P/N- Trelleborg 1861780

4 10-00114-01 063044A AVM 4
RA350EMA

*See electrical section for internal

5 11-0023794 N/A Engine Junction Box 1 breakdown- Page 46-47*
(DRG NO. D21001519)

6 04-0010136 N/A Lube Oil Header Tank 1

Lube Oil Header Tank

7 04-0010776 N/A 1
Stand

August 2016 Page 9 of 58

 OCV Breather Kit (Image)

August 2016 Page 10 of 58

 OCV Breather Kit

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
1 3683917 3683917 Filter Housing 4 Cummins P/N-368391700

2 CV50633 N/A OCV Filter Element 4

3 3963037 N/A Elbow Hose 25.4mm 4 Cummins P/N-396303700

4 N/A N/A Pressure Indicator 1 Cummins P/N- A021U099

5 N/A N/A Hose ⌀ i=50.8mm L=1600mm 1 Cummins P/N- 397664700

6 N/A N/A Hose ⌀ i= 12.7mm – L=810mm 4 Cummins P/N- 396304600

7 N/A N/A Hose ⌀ i= 25.4mm L=1700mm 1 Cummins P/N- 396658300

8 N/A N/A Oil Manifold 1 Cummins P/N- 396304400

N/A 13-0028597 N/A Baldwin OCV Filter Element 4 *Not Shown in Picture Above*

N/A 03-0013327 N/A Complete OCV Breather Kit 1

August 2016 Page 11 of 58

 Air Intake Pipes- Right Bank (Image)

August 2016 Page 12 of 58

 Air Intake Pipes- Right Bank

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
1 HSG3082 055664A Air Filter Housing 1

2 08-0011677 187014A Silicone Hose 1

3 04-0010218 095514A Support Strap 2

4 04-0010314 095811A Bracket 2

5 08-0015867 JA-MEC-3045 90° Hose 1

6 08-0015870 JA-MEC-3047 45° Hose 1

7 08-0015867 JA-MEC-3045 90° Hose 1

8 08-0015868 JA-MEC-3048 Hump Hose 1

9 08-0011676 187013A Hose 2

10 RS3982 055674A Engine Intake Filter 1 O.E.M P/N- RS3982 (Baldwin)

August 2016 Page 13 of 58

 Air Intake Pipes- Left Bank (Image)

August 2016 Page 14 of 58

 Air Intake Pipes- Left Bank

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
1 HSG3082 N/A Air Filter Housing 1

2 08-0011677 187014A Silicone Hose 1

3 08-0015867 JA-MEC-3045 90° Hose 1

4 08-0015870 JA-MEC-3047 45° Hose 1

5 08-0015871 JA-MEC-3046 90° Elbow Reducer 1

6 08-0011676 187013A Hose 1

7 RS3982 055674A Engine Intake Filter 1 O.E.M P/N- RS3982 (Baldwin)

August 2016 Page 15 of 58

 Exhaust Pipes & Lagging (Image)

August 2016 Page 16 of 58

 Exhaust Pipes & Lagging

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
1 04-0022586 N/A QSK50 Single-Piece Exhaust (LH) 1

2 04-0022585 N/A QSK50 Single-Piece Exhaust (RH) 1

3 09-0011761 N/A Flange Joint (Gasket) 2

4 08-0013587 N/A Exhaust Lagging- Turbo 2

5 08-0022677 N/A Pipe Lagging Kit 1

6 3016306 N/A Exhaust V Band Clamp 2

(Not Shown Above)

M16 Washer 16
Wurth P/N- 0031716
N/A N/A N/A
(Not Shown Above)
M16 x 45 Bolt 16
Wurth P/N- 00571645

August 2016 Page 17 of 58

 Exhaust Stack (Image)

11

August 2016 Page 18 of 58

 Exhaust Stack

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
1 04-0022631 N/A Exhaust Stack 5.8m 1

N/A 04-0015749 N/A Exhaust Stack 3m 1 (Not shown in picture)

2 20-0016477 JA-MEC-7006 GI Wire Rope 60m

3 20-0016476 JA-MEC-7008 Bulldog Grip 32

4 20-0016483 JA-MEC-7005 Turn Buckles 16

5 03-0018367 73102900 Rain Cap 1

6 09-0018734 N/A Gasket 1

Pipe Exhaust 16” Outlet

7 04-0018371 N/A 16” Stub Pipe 1
(DRG NO. S025785 )

8 07-0018958 N/A M22 Washer 12

9 07-0018957 N/A M22x50 Hex Screw 12

10 03-0012303 0925B1 Radiator Cap 15 PSI 2 O.E.M P/N- SSS280

11 20-0015871 N/A Plastic Blocks 48 x 23 x 23 cm N/A *Qty is Site Specific*

August 2016 Page 19 of 58

 Fuel Hose Plumbing (Image)

7
6
5

1 8

2
9

3
10

August 2016 Page 20 of 58

 Fuel Hose Plumbing

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
1 T63 233005A Tank Level Indicator 1

2 79/1000FH10BSC N/A Filter Tri Fuel/Water Sep Racor 1 Full Racor Kit

Hose & Adapter Kit- Container

3 06-0024376-21 N/A Remote Fuel Return 1 06-0024376
(DRG NO. S02006665)

Hose & Adapter Kit-Container

4 06-0024376-01 N/A Fuel Tank to Racor Filter Inlet 1 06-0024376
(DRG NO. S02006665)

Hose & Adapter Kit- Container

5 06-0024376-06 N/A Engine Return to Fuel Tank 1 06-0024376
(DRG NO. S02006665)

6 06-0018832-01 N/A Auto Fuel Supply Hose 1

7 RK11005B N/A Lid 3

8 PF7890-10 N/A Baldwin Fuel Filter 3 *10 Micron Filter*

9 RK11028B N/A Check Ball & Seal Kit 3

Drain Valve & Plug Included In

10 RK11-1938 N/A Clear Bowl Kit 3
Kit

N/A RK11-1952 N/A Racor Service Kit 1 (Not shown above)

N/A 4964183 N/A WIF Harness 1

August 2016 Page 21 of 58

 Industrial Pro Secondary Fuel Filtration (Image)

7 2
3

FH234 Series

12
8

11

10

FH239 Series

August 2016 Page 22 of 58

 Industrial Pro Secondary Fuel Filtration

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
Fleetguard Industrial Pro FH234
1 FS19763 N/A QSK50 Industrial Pro Fuel Filter 3
Series (Old Type)

2 3957458S N/A Primer Pump Kit 1

3 3944451S N/A Industrial Pro FH234 Spanner 1

4 06-0018784-02 N/A Racor Outlet to Fleetguard Inlet 1

FH239 (Fleetguard) Outlet to

5 06-0018784-04 N/A 1
Engine
For Fleetguard Industrial Pro
6 3946706 N/A Collar 3 FH234 Series

7 3946705-S N/A Cover Filter Bowl 3

Vent Cap & Assembly

3944440S 3
(Includes O Rings)
N/A N/A
3946705S WIF Sensor 1

*2014 Build Spec*

8 FS53014 N/A QSK50 Industrial Pro Fuel Filter 1 Fleetguard Industrial Pro FH239
Series (New Type)

9 06-0024376-02 N/A Racor Outlet to Fleetguard Inlet 1

FH239 (Fleetguard) Outlet to

10 06-0024376-04 N/A 1
Engine
For Fleetguard Industrial Pro
11 SP01076 N/A Industrial Pro FH239 Wrench 1 FH239 Series

12 SP01127 N/A Cover Assembly** 1 Includes Collar, Vent Cap, Cover,

O-Ring & Filter Spring**
SP01124 N/A Priming Pump 1
N/A
SP01328 N/A WIF Sensor 1

August 2016 Page 23 of 58

 Auto Fuel Plumbing (Image)

9
3

11
7
1

5 10

12
13

August 2016 Page 24 of 58

 Auto Fuel Plumbing

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
1 03-0021006 N/A Fig 14HP Y-Strainer 1” BSPP 1

2 08-0011670 187007A Tank Filler Hose 1

3 1 Burkert Solenoid Valve, 24v DC

6213-221642 N/A Auto Fuel Solenoid** 0-10Bar,
4 1 1"BSP Female

5 10-0012384 241028A Hydrostatic Level Sensor 1

6 08-0013167 N/A 90° Elbow (1”) 1 Hose Kit- Auto Fuel

06-0018832
7 09-0011792 219007A Dowty Seals 5 (DRG NO. S025817)

8 T/LL70/13921 N/A Switch Float Fozmula 1

9 08-0013194 N/A 1” BSPT x 1”BSPP M/M Adapter 2

10 08-0019109 N/A 1” BSPP M/F Swivel Adapter 2

Hose Kit- Auto Fuel
11 08-0013200 N/A 1” BSPP M/M Adapter 2 06-0018832
(DRG NO. S025817)
12 08-0013203 N/A 1” ¼ BSPPM to 1” BSPPM Adapter 1

13 09-0011793 N/A 1 ¼ “ Dowty Seal 1

**To identify the correct type of Solenoid Valve (Ref No 3 & 4), see Appendix 1-Page 58.

August 2016 Page 25 of 58

 Coolant Plumbing (Image)

August 2016 Page 26 of 58

 Coolant Plumbing

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
Hose & Adapter Kit- Engine
LH HT Vent Line Engine to
1 06-0018785-05 N/A 1 06-0018785
Bulkhead
(DRG NO. S025764)

Hose & Adapter Kit- Engine

LH LT Vent Line Engine to
2 06-0018785-06 N/A 1 06-0018785
Bulkhead
(DRG NO. S025764)

Hose & Adapter Kit- Engine

Recirc Line Engine to
3 06-0018785-09 N/A 1 06-0018785
Bulkhead
(DRG NO. S025764)

Hose & Adapter Kit- Engine

RH LT Vent Line Engine to
4 06-0018785-07 N/A 1 06-0018785
Bulkhead
(DRG NO. S025764)

Hose & Adapter Kit- Engine

RH HT Vent Line Engine to
5 06-0018785-08 N/A 1 06-0018785
Bulkhead
(DRG NO. S025764)

08-0011687 187086A Bulkhead Hose 6

6
Constant Torque Clamp
08-0013834 N/A 6
CT350-L

7 08-0013088 187132A Hose 1

8 08-0011678 187015A Hose LT 2

9 08-0013550 N/A Hose Bulkhead 1

Hose & Adapter Kit- Engine

Hose- Engine to Bulkhead
10 06-0018785-04 N/A 1 06-0018785
LTA
(DRG NO. S025764)

Hose & Adapter Kit- Engine

Hose - Engine to Bulkhead
11 06-0018785-03 N/A 1 06-0018785
JW
(DRG NO. S025764)

12 293-5863 N/A Socket 4 Way 1

Low Coolant Level Harness
13 293-5879 N/A Plug 4 Way 1

August 2016 Page 27 of 58

 Radiator Compartment (Image)

19

19

August 2016 Page 28 of 58

 Radiator Compartment

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
Bulkhead to Expansion Tank
1 06-0019993-06 N/A 1
(JW Fill)

Bulkhead to Expansion Tank

2 06-0019993-05 N/A 1
(LTA Fill)

LH (HT) Vent Line Bulkhead to

3 06-0019993-07 N/A 1
Expansion Tank
Hose & Adapter Kit (Container)
LH (LT) Vent Line Bulkhead to
4 06-0019993-08 N/A 1 06-0019993
Expansion Tank
(DRG NO. S026013)
Vent Line Bulkhead to Expansion
5 06-0019993-11 N/A 1
Tank

RH (LT) Vent Line Bulkhead to

6 06-0019993-09 N/A 1
Expansion Tank

RH (HT) Vent Line Bulkhead to

7 06-0019993-10 N/A 1
Expansion Tank

8 08-0013088 187132A 76ID Silicone Hose 7

9 B7024 B7024 Breather Filter 1

10 03-0018364 N/A Radiator Fan 2 O.E.M P/N- 90JM25/4/9/26

N/A 160W001911 N/A Radiator Fan Motor 2 *Motor Only*

11 2872769 N/A Low Coolant Level Sensor 1

12 06-0019993-13 N/A LT Radiator to Expansion Tank 1 Hose & Adapter Kit (Container)
06-0019993
13 06-0019993-14 N/A HT Radiator to Expansion Tank 1 (DRG NO. S026013)

14 08-0013550 N/A 102ID Silicone Hose 1 HT Hose

15 08-0013088 187132A 76ID Silicone Hose 1 LT Hose

16 06-0019993-16 N/A Radiator Drain Line 1 Hose & Adapter Kit (Container)
06-0019993
17 06-0019993-17 N/A Radiator Drain Line 1 (DRG NO. S026013)

Valve Ball 1/2IN BSPT F/F

18 0028001065 077145A Drain Tap 2
Hydrasun

19 04-0010185 N/A Coolant Pipe Tie Bar 6

08-0013834 N/A Constant Torque Clamp CT350-L 10 For 76ID hoses

08-0018737 N/A Constant Torque Clamp CT-500L 2 For 102ID hoses

08-0018532 N/A Hose Clip 16-22mm - Stainless 4 For item 1, 2

N/A 03-0018702 N/A Radiator Assembly 1

B-1559-1 233001A Radiator Sight Glass 1 Gauge Sight 6" Centre Oil-rite

03-0012303 SSS280 Radiator Cap 1 15PSI

03-0026789 N/A Fan Motor Bearing & Seal Kit 1

August 2016 Page 29 of 58

 Alternator (Image)

August 2016 Page 30 of 58

 Alternator

Ref
M3 Part # Alias Part # Part Name Required Remarks
No

PE7 Alternator
1 04-0012599 098094A Duct Deflector LH 1

2 04-0012600 098093A Duct Deflector RH 1

3 13-0016371 JA-FIL-1050 Alternator Filter Cloth 1 Baldwin P/N- 4WZ73

Grease Nipple Cut Out

4 04-0010631 N/A Dust Deflector Outlet RH 1
**PE7 Only**

(Not shown in picture)

N/A 04-0010630 N/A Dust Deflector Outlet LH 1
**PE7 Only**

5 13-0020114 N/A Filter Mesh 1

6 04-0020115 N/A Filter Mesh Guard 1

7 04-0012601 098092A Deflector Rear 1

04-0012602 098095A Duct Deflector Baffle 1

8
Bottom

Alternator PE734C2 1
N/A 02-0012686 033141SS
Newage

August 2016 Page 31 of 58

 Miscellaneous Container Parts (Image)

August 2016 Page 32 of 58

 Miscellaneous Container Parts

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
1 0058CHT020 SSS381 Fridge Type Handle 3 **Lock Included**

2 SSS335 N/A Door Striker (Luminous) 3

2 x Buttons are External

3 ZB4-BT4 ZB4BT4 Emergency Stop Button 4 2 x Buttons are Internal
*See Page 53 for Enclosure P/N’s*

4 03-0000072 SSS145 Fuel Filler Cap 1

5 0660-001 SSS207 Container Door Filter Retainers 8 O.E.M P/N- 10058CLT020

Container Personnel Door

04-0019728 1
(LHS)
6 N/A
Container Personnel Door
04-0019729 1
(RHS)

7 06-0015801 N/A Container Door Hinges 6

8 13-0023348 N/A Door Filter Mesh 2

9 03-0018368 N/A Exhaust Silencer 1

PA3873 JA-FIL-100 Container Door Filter (White) O.E.M P/N- PA3873 (Baldwin)
10 8
PA5775 N/A Container Door Filter (Green) O.E.M P/N- PA5775 (Baldwin)

11 0059/00T001 N/A Door Handle Catch 3

Personnel Door RHS Seal 5m

N/A 09-0015921 JA-MEC-6001 Personnel Door LHS Seal 5m

Filter Access Door Seal 3.5m

August 2016 Page 33 of 58

Electrical

Rear Control Panel- Internals (Image)

August 2016 Page 34 of 58

 Rear Control Panel- Internals

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
Panel ID- F1A,F1B,F1C,F3/4
1 GV1-L3 275018B Current Limiter 63A 4
O.E.M P/N- GV1 L3

Panel ID- F1A,F1B,F1C

2 GV2-G05 GV2G05 Terminal Block 600V MAX 63A 3
O.E.M P/N- GV2-G05

3 GV2-G354 N/A Busbar 1 Panel ID- F1C

4 GV1-G09 N/A Terminal Block 1 Panel ID- F1B

5 GVAN11 N/A Protection Auxiliary Contact 1

6 GV2-ME20 N/A Space Fan Motor Protection 1 O.E.M P/N- GV2-ME20

7 TAS1272000/5A JA-ELE-1053 Transformer Current Rayleigh 3 Panel ID- ISO TX

8 102000 N/A Terminals N/A O.E.M- Weidmuller WDU 2.5

9 11-0024247 N/A Deep Sea Intelligent Charger 1 DSE REF. 9470-004-A1

10 860-92MG-MTEF 263107A Shunt Resistor 1 O.E.M P/N- 860-92 Merlin Gerin

11 PMB01DM24B005 N/A Timer 1 Panel ID- K9

Panel ID- F10

12 A9F54204 N/A MCB 2P 4A 'C' Acti9 IC60H 1
O.E.M P/N- Merlin Gerin

13 410919 N/A MCB/RCD 10A 1P&N Legrand 1 Panel ID- F9

Panel ID- F8
14 24148 293252A MCB 16A 3 Pole 1
O.E.M P/N- 24148 Merlin Gerin

15 425-544 291124A 4W Earth Block 1

16 N/A 20.2607 4PWR/2SGL Receptacle 1 O.E.M P/N- 20.2607

August 2016 Page 35 of 58

 Rear Control Panel- Internals (Image)

16
0
17
0
15
18
0
0

August 2016 Page 36 of 58

 Rear Control Panel- Internals

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
Panel ID- AVR
1 E000-23212 342017A AVR MX 321 1
O.E.M P/N- Newage MX321

2 04-0015744 JA-MEC-8155 Measuring Voltage Bracket 1 O.E.M P/N- Local

3 4607582 N/A Potentiometer (5K) 1

4 33685 N/A Time Delay Module UVT 1 O.E.M P/N- 33685

Panel ID- F7A, F7B

5 GV3-P40 N/A Motor Protection 30-40A 2
O.E.M P/N- GV3-P40

6 26925 N/A Circuit Breaker Aux Switch 1

7 27109 N/A CB Aux C60N MX+OF Merlin 1

8 24114 N/A MCB 6A 1P 1

9 24133 N/A MCB C60N B 2P 16A 1

10 GV2-ME20 N/A Motor Circuit Breaker 1 Panel ID- F2

11 GV2-ME14 N/A Space Fan Motor Protection 2 Panel ID- F6A, F6B

12 P2RF05E N/A Base Relay 1

13 425-544 291124A 4W Earth Block 1

**NAM Only**
14 KMF370A N/A Inverter Supply Filter 2 **Installed only when VSD’s are
fitted**

15 404-200 Socket Stud- Black 1

16 404-244 Socket Stud- Red 2

N/A
17 404-266 Socket Stud- Yellow 2

18 404-216 Socket Stud- Blue 2

August 2016 Page 37 of 58

 Rear Control Panel (Image)

2 3 4

August 2016 Page 38 of 58

 Rear Control Panel

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
O.E.M P/N- Crompton 0 – 10A
Battery Charger
1 243-01AG-EF-ZZ 263106A 1 (60m V)
Ammeter
243-01AG-EF-22

Container AC Light
2 1
Switch O.E.M P/N- Klaus & Naimer
C10-A201-620 278035A
C10-A201-620
3 Battery Charger Switch 1

O.E.M P/N- Klaus & Naimer

4 C10-A211-600 278068A Coolant Heater Switch 1
C10-A211-600

O.E.M P/N- Klaus & Naimer

5 C10-A202-620 278070A Gen. Off Aux Switch 1
C10-A202-620

August 2016 Page 39 of 58

 Control Panel- Internal (Image)

23 24 25
0 0 0

21
0 1

16 14 15
20 0 4
0
8 0
10
0 3

11 17 17
13
12 0 2
0 0
0
22 26
0 0

9
7

20
0
18
0

August 2016 Page 40 of 58

 Control Panel- Internal

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
1 425-544 291124A 4W Earth Block 1 O.E.M P/N- RS 425-544

2 11-0018905 N/A GEMPAC Unit 1

RS232 Modbus RTU/TCP

3 MES1A N/A 1
Serial Server

4 11-0016227 C5UMB7FBG 7 Ft ENT Patch 1

5 232NM9FF6 232NM9FF6 9 Pin Null Modem Cable 1

6 102000 N/A Terminals 53 O.E.M- Weidmuller WDU 2.5

7 NP1.2-12 N/A Battery 12 Vdc 2 O.E.M P/N- Yuasa NP1.2Ah

RJ45 Bulkhead Pass

8 RJBG17946 N/A 1
Through

9 G9SB-301-D N/A Safety Relay 1

10 26925 N/A Circuit Breaker- Aux Switch 1

Panel ID- F12

11 24144 293251A MCB 3 Pole 6A B Curve 1
O.E.M P/N- Merlin Gerin 24144

Panel ID- F14,A,B,C,D

12 24116 293247A MCB 1 Pole 6A B Curve 5
O.E.M P/N- Merlin Gerin 24116

13 LY4_24V N/A Relay 4 P 1

14 PTF14A/E N/A Relay Base 1

G2R1SN 24V
15 N/A Relay 1P 10A 24DC Coil 6
DC

16 G2R1SN240VAC N/A Relay 240V AC Coil 2

17 P2RF05E N/A Base Relay 8

10 Turns Counting Dial

18 11-0026859 N/A 1 RS Component P/N- 847-495
Gauge

**Full kit listed under

19 ATT1WSK N/A ATT1-Telemetry Unit 1
ZSOPTION624B**

20 10.1930 299005A HBE 10 Way 3 Panel ID- Plug B, F & J

21 10190000 297160A 6 Pin Male Insert 1 Panel ID- Plug K

22 10.1950 299001A HBE- 16 Way 1 Panel ID- Plug C

23 10.1960 297003A HBE- 24 Male 1 Panel ID- Plug A

24 10.1940 297001A HBE- 16 Male 1 Panel ID- Plug E

25 10.1920 297005A HBE- 10 Male 1 Panel ID- Plug D

26 2912990009 N/A Gempac Casing 1

August 2016 Page 41 of 58

 ZSOPTION353A – Earth Leakage Kit (Image)

August 2016 Page 42 of 58

 ZSOPTION353A – Earth Leakage Kit

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
1 ELRV-30/Z89 N/A Earth Leakage Unit 12 - 60v 1

2 50438 N/A Transformer Toroid 50mm MG 1

EX-50/6 145069A Spacer Hexagon A&D Cart 2

ZB4-BZ101 N/A Switch N/O Body 1

ZB4-BG4 N/A Switch 2 Position 1

ZB4-BE101 N/A Contact N/O Block 1

N/A (no photo available)
Busbar Star Pnt Copper NW
11-0011349 289354A 1
ACB

148-544 N/A Cable 1 Twisted Pair 5

9520 N/A Gland S/Relief Thomas & Betts 2

12-0011098 N/A Label Control Panel 50G3 1

August 2016 Page 43 of 58

 Control Panel Door (Image)

August 2016 Page 44 of 58

 Control Panel Door

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
1 11-0018905 N/A Gempac Display 1

2 11-0003374 17305686 Running Hours Display 1

3 ZB4-BG9 N/A Off/ Local/ Remote Switch 1

4 ZB4-BJ5 ZB4BJ5 Speed Lower/Raise Switch 1

5 ZB4-BJ5 ZB4BJ5 Volts Lower/Raise Switch 1

6 ZB4-BJ2 N/A Manual/Auto Switch 1

7 ZB2-BA2 ZB2BA2 Alarm Reset Button 1

Manual/ Fuel Fill 2 Position

8 ZB4-BJ4 N/A 1
Switch

August 2016 Page 45 of 58

 Engine Junction Box (Image)

2
3

August 2016 Page 46 of 58

 Engine Junction Box

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
1 C60HC120 N/A MCB 20A 1P “C” Type 1

2 C60HD110 N/A MCB 10A 1P “D” Type 1

3 C60HD210 N/A MCB 10A 2P “D” Type 1

4 102000 N/A Terminals 21 O.E.M- Weidmuller WDU 2.5

5 105376 291008A Jumper 3 Way 4

6 105446 291010A Jumper 10 Way 1

7 11-0012554 N/A Engine Wiring Harness 1 (DRG NO. S011562)

5 11-0023794 N/A Complete Engine Junction Box 1 (DRG NO. D21001519)

August 2016 Page 47 of 58

 NW25 Circuit Breaker (Image)

August 2016 Page 48 of 58

August 2016 Page 49 of 58
 16

17

18

15
19

August 2016 Page 50 of 58

 NW25 Circuit Breaker

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
N/A 11-0013998 N/A NW25 Circuit Breaker 1 Control Unit Type- Micrologic 6

1 20-0016519 47849 Aux Contact- 3 Wire 13

2 20-0016520 47850 Aux Contact- 6 Wire 3

3 47894 N/A Charging Mechanism 1

4 33662 33662 Shunt Trip/ Closing Coil 2

5 33671 33671 OV Coil 1

6 11-0011290 289214A Copper Flex Cables 15

7 KE232078698 N/A Grey Cold Shine Sleeving 15

8 TAS1272000/5A 273039A CT’s 3

9 11-0013753 N/A Insulator Load Board Top 1

10 11-0013754 288320A Insulator Load Board Middle 1

Insulator Load Board Lwr

11 11-0018819 288322A 1
QSK50

12 11-0018820 288321A Insulator Phase Bar.Vertical 3

13 11-0019524 N/A Braided Cable N/A

14 11-0015944 N/A 16mm Supply Cables N/A

15 11-0016108 N/A Earth Bar 1

12x50mm Bolt 8.8 Grade

M12 Washer
16 8
M12 Lock Washer

M12 Nut

12x40mm Bolt 8.8 Grade

M12 Washer
17 2
M12 Lock Washer

M12 Nut

12x30mm Bolt 8.8 Grade

18 M12 Washer 9

M12 Lock Washer

19 11-0012182 314272A Earth & Load Cables Kit N/A (DRG NO. S011298 Rev A)

NW25 Breaker Metal

20 04-0022059 N/A 1
Sliding Mechanism

21 483601 N/A Micrologic Controller 6.0 1

22 11-0011337 N/A Busbar Star Point Copper 1

3580160B N/A Coupling (Not shown in picture)

N/A 45-0691 N/A Droop CT 1 (Not shown in picture)

CBGLCC2AXAXBXXE N/A NW25 Breaker Cradle 1

August 2016 Page 51 of 58

 Staring Batteries (Image)

August 2016 Page 52 of 58

 Starting Batteries

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
O.E.M P/N- OPTIMA 8022500008882
1 8002-250 339016A Battery Redtop 4.2 6
(Model # 800-250 RT S 4.2-815CCA)

2 04-0010487 093002A Battery Box Fabrication 1

3 04-0010489 093005A Battery Box Lid 1

Pos Battery Terminal

4 1-100-01 339014A 6
Adaptor

Neg Battery Terminal

5 2-100-01 339015A 6
Adaptor

(Not shown above)

N/A 11-0005981 314484A Battery Cable Assembly 6 For breakdown see
(DRG. NO. S011673.1 REV.A)

August 2016 Page 53 of 58

 Lighting & Air Extraction (Image)

August 2016 Page 54 of 58

 Lighting & Air Extraction

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
ZB4-BA2 Switch Pushbutton Telemec

1 XAL-D01 N/A Enclosure Telemec 4

ZB4-BZ101 Switch Telemec N/O Body

2 11-0019601 4LB84 Light AC 4

3 EDTE 42/84 N/A 42w Triple Lamp 4

4 03-0018366 N/A Space Fan Motor 2 O.E.M P/N- 45JM/20/2/6/24

Hose & Adapter Kit (Container)

5 06-0024376-18 N/A Drain Hose 2 06-0024376
(DRG NO. S02006665)

*For External Emergency

MA751BK N/A Emergency Stop Enclosure 2
Stop Buttons*

*For Internal Emergency

XAPM1201H29 N/A Emergency Stop Enclosure 2
Stop Buttons*
N/A
*For Emergency
ZB4-BE102 N/A Contact N/C Block Telemec 4
Stop Buttons*

*For Emergency
ZB4-BZ102 N/A Switch Telemec N/C Body 4
Stop Buttons*

August 2016 Page 55 of 58

 Bedplate Splitter Box (Image)

2
1 6
4

5.1

4.1

6.1

5.2

August 2016 Page 56 of 58

 Bedplate Splitter Box

Ref
M3 Part # Alias Part # Part Name Required Remarks
No
N/A 11-0018761 N/A Complete Bedplate Splitter Box 1 (DRG NO. D210708)

1 102000 N/A Terminals 3 O.E.M- Weidmuller WDU 2.5

2 11-0013321 291001A Din Rail 50 mm

3 KL1501 317021A Enclosure Box 1

10.1940 297001A Plug Interior H-BE 16 Pin Contact

4 1
10.0730 299002A 16 Pin Socket Base

16 Pin Loom/Harness-
For breakdown see
4.1 11-0023630 N/A Engine JB / ACB to Bedplate 1
(DRG. NO. S01002610)
Splitter JB

Radiator/Space Fan Cable For Detailed Breakdown See:

5 11-0018762 N/A 1
Loom/Harness With Insert (DRG. NO. S011899)

5.1 10.1030 299004A 24 Pin Socket Base 1

24 Pin Loom/Harness- For Detailed Breakdown See:

5.2 11-0018759 N/A 1
ACB – JB With Plug (DRG. NO. S011902)

10004000 299183A Socket Base 6 Pin Contact

6 1
10191000 299184A Plug Insert 6 Pin Female

6 Pin Auto Fuel Loom/Harness For Detailed Breakdown See:

6.1 11-0018831 N/A 1
Gempac- Splitter JB (DRG. NO. S011947)

August 2016 Page 57 of 58

Appendices

Appendix 1- Burkert Solenoid Valve

When fitting the Burkert Solenoid valve, make sure that you check to make sure it is the correct type. This correct
type should be “FKM”.

See the Images and table below which show how to identify the type of seal material:

Check the seal material and

reference the table below to
make sure the correct type is
being used for the application

August 2016 Page 58 of 58