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Mechanism of Moisture Movement in The Drying of Organic Granular Solids
Mechanism of Moisture Movement in The Drying of Organic Granular Solids
Mechanism of Moisture Movement in The Drying of Organic Granular Solids
1951
Recommended Citation
Jerger, Edward W., "Mechanism of moisture movement in the drying of organic granular solids " (1951). Retrospective Theses and
Dissertations. 13871.
https://lib.dr.iastate.edu/rtd/13871
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UMI
MECHANISM OF MOISTURE MOVEMENT IN THE
by
Edward w. Jerger
DOCTOR OF PHILOSOPHY
Approved;
Ir br WorK
1951
UMI Number; DP13303
UMI
UMI Microform DP13303
Copyright 2005 by ProQuest Information and Learning Company.
All rights reserved. This microform edition is protected against
unauthorized copying under Title 17, United States Code.
TABLE OF CONTENTS
Page
INTRODUCTION 1
Definition of Drying 1
Theories of Drying 4
Drying schedule 6
Constant rate period 9
Falling rate period 13
Diffusion
Capillary flow 16
Gravity 17
Convection 17
Porous flov/ theory 17
Vaporization condensation theory 18
PSYCHROMETRIC RELATIONS 19
Perfect Mixtures 19
Partial pressures 20
Humidity 22
Dew point 22
Adiabatlc saturation 22
Wet and dry "bulb temperatures 25
THEORETICAL DEVELOPMENT 30
Dimensional Analysis 30
Analytical Analysis 3^
DESCRIPTION OF APPARATUS UU
Air Conditioner ^
-111-
Page
Steam humidifier. 44
Filters 47
Steam oolls 47
Chilled water ooll 48
Cooling ooll 48
Air washer 48
Fan 46
Drying Unit 49
Electric heaters 49
Drying cabinet 50
Instrumentation 50
Temperatures 50
Air flow 51
Preparation of Samples 52
Accuracy of Measurements 59
Calculations 6o
SUffl-IARY OF RESULTS 62
Illustrative Problem 76
CONCLUSIONS 84
REFERENCES 85
ACKNOV/LEDOMENT 86
APPENDIX 87
-iv-
ABBREVIAI'IONS
atm atmospheres
om oentiaeters
D3 dry solid
gra grains
hp horsepower
hr hours
In. inches
lb pound
sq ft square feet
sq cm square centimeters
INTRODUCriON
Definition of Drying
In each process.
0a0l2 in a desiccator.
ap-Dlications.
ing operations.
water.
excess moisture.
bought or sold.
-4-
expeditiously by hand.
loss.
Theories of Drying
in Figure 1.
Solids
Fl^re 1
cloth, brick dry, and wood are similar, and v/ork done indicates
1. Diffusion
2. Capillary flow
3. G-ravity
4. External pressure
5. Oonveotlon
Drying schedule
dimensions of M/L^.
-7-
Figure 3.
rate period portions of the drying surface are ^ry, hence the
period occurs.
/t^ay^iro-^s Ca/vn£/y//'
y^yrr^
V)
£>ye^/A}(^ siz//e0i/6£
-9-
of v/ater from a free v/ater surface. These factors are the air
during the constant rate period (for the velocity ranf!:e 300 to
1400 fpm):
X'/here
= Evaporation rate (Ib/sq ft hr)
heat and mass transfer problem. The rate of dryinp,' vill in
heat throu{^ the film. The heat flov; may be expressed as;
v/here
film. That is, the partial pressure of the vmter in the air
v;ill occur from the higher vapor pressure to the lower vapor
where
P = Barometric pressure
where
dW
^ = Rate of mass transfer (It/hr)
where
concerning the moisture flow during this period, and each v;ill
be discussed in detail.
Diffusion
(5)
where
-15-
P =s Rate of permeation
K = Diffusion constant
3C
= Concentration gradient
•5^" = ° (6)
^x2 ' az«
Hougen and McOauley (7) point out that the mechanism of diffusion
which the water and solid are mutually soluble. In the same
Capillary flow
between the liquid and the solid. When a force acts between
(7)
-17-
where
^ s Oaplllary suction
r = Radius of tube
h = Height of tube
^ s Density of liquid
g = Q-ravitational constant
gravity
Convection
(8)
bottom surface and dry air is circulated over the top, vaporiza
PSYCHROMETRIC RELATIONS
Perfect Mixtures
the sum of the pressures that each component gas v/ould assume
mixture.
-20-
Partial pressures
gases is defined as the pressure that the gas would exert alone
component gases.
p =
P„T =
Pw
P ® n
Pa
Ik
P n
Where
P = Barometric pressure
Humldity
W =& (9)
"a
Dew point
Adiabatlo saturation
equal to M^(¥g -
\0J \(i)
Ts
I
'
• f M/
Si- //1\\ I
/V4MI J
I (Z)
1
f^
7/
0) (^)
and
^2 ~ ^g ~ ^gs
Kb = ^f a
so
Wn ss ^fga *" (0*2^1)C^^i'^fl) ^Qj
^gl ~ ^f8
£w 'Hf
Pa'na
(nu)(l8) nw
" - (na)<2$) " ^
Thus:
v/hich has its bulb covered with a moistened wick. When the
stituting the dry bulb temperature for and the wet bulb
Tl, vret bulb temperature Tg, and steam table properties. The
:)8ydhrometrio chart
P]_ = standard pressure (29.92 in. Hg>, and Wg the humidity for
air at the same wet and dry bulb temperature but P2 Pi* Then,
and pressure and the specific humidity for the given temperature
Jigl - lifsl
and;
Ti == Tg
Tfll = Ts2
^fBl = ^feZ
^fgsl = ^fgs2
^Sl = ^82
Pi = 29.92 in. Hg ^ ?2
it follows that:
Y =
0.622i
Bl
- P .J ~ '"
ilk Jl '^fgsl
- tJl
V - ^fsl
or:
0.622 Pgl^
z=
pT^el
or in general;
Nov:
and:
W2 « -y
So:
(13)
wet bulb temperature, since only hg varies with the dry bulb
60 ?o
y^/(f£/^£
/^jC/^yT/a/^
^ /^^j£S£e^^ Cty/S^^-CT-Zi^/V y^/^cT-oy^
/r^'/'rV
-30-
THEORETICAL DEVELOPMENT
complete solution will be made for the soybeans, and the sim
Dimensional Analysis
are pertinent.
will vary between the wet and dry bulb temperatures of the air
the vrater In the air and the surface moisture. Vapor pressures
dry and wet bulb temperatures of the air. This mean vapor
Time t T'
Radius of soybean R L
Tl ==
l2 =21
r2
1 3 = ?
Hence:
Dt Vt Psm-P-
Ca = f (14)
Il2' R* P
tl = Ca
= Dt
le'
T 3 = ^
Psm-^w
"if4 = - p
T5 - F
-3^-
Henoe:
(15)
Analytical Analysis
P « - KA(2£) (16)
A = Area (L^)
and:
Pi - Pg = K dx (17)
also:
t = time
3C K =>^0
5?= a5^
will result.
So:
= D ILC (19)
-36-
Volume of element = dx
-37-
72c = (21)
r^r
and;
Let:
u = Or
and
r~ = 0 + r
-^c
r —+ 2 —-
:5r2 ^j,/i -3 J,
since:
it follows that;
'Su (23)
-38-
But; u = Or
of the form:
u = X(r) T(t)
where:
X(r) is a function of r
T(t) is a function of t
It follows that:
-39-
or:
X"(r) _ T'(t)
X(r) ~ DT(t)
t
X"(r) _ T»(t)
x(rj " ® ~ Driti
and
X"(r) - aX(r) = 0 (24)
2 and 3 J
X(r) = 0 when r = 0
X(r) = 0 v/hen r = R
The equation
ficienta, hence:
\ » /ar . _
X{r) = Ae + Be
when r = 0, N = 0
T'(t) - aDT(t) = 0
T(t) =
and:
T(t) = P(ezp); - (^)^ DtJ
I ^
/
(exp ,n^r^z r..
)l - (^) Dt = e
-41-
\
nT\2T»4.' nTTr
u « ^ B„(exp)!-(^)^Dt'sln
=I f ^ <28)
yo
and finally:
cO rR
u = I 21 (expf(^)2Dt^Bln ^ rf(r) aln dr
•< ^ ^ " Jc
since: u » Cr
^R
ntr rf(r) sin ^ dr (29)
C = (exp)|-(^)^Dt,sin
^ J
and; oo
C =s - (exp)-(^^)^Dt sin coa n^ (30)
nvrr 1 . H it
°» = ®
O
or;
rR
2R0o
r - -2- %r (exp)-(^~)^Dt sin coa nur^dr
Ga - r3 nirr 1 H M
"a =
-r -
//2
Oa
R'
""jfot Vt iL
Ca = f (33)
2' R«' P '
that D could be determined with the use of equation (31) s-nd the
Air Conditioner
intakes; one admits air from the outside, and the other tv;o
admit air from the room. Each inlet is provided v;lth an air
Steam humidifier
CA/ML£i> /=:-/Z
A^^/^y^/es C-5/if-y^ jv/9r£^ croai^yyi^
Co/^S^ Co/£. Co/C
fjrSyV^
Co/^S) , /^a/'a^
y9/JC. V
^£.^cr^^c
/««V9^/VV (S^/V/yTy
^//vi = //^/"
/=^/<f£//e/r y
/fyey/'A/-^ c/p&z/i/'er'
T /! i////fff/fw\
^4 <r^<«" y*^£7''^^
jCa<A£' c;a,y^ryet/<7Vfi/^
J'/n/. a^//^/C£
-47-
Filters
ment.
Steam coils
is placed after the filters, and the other two are at the end
Inches with 1/2 inch copper tubes. The tubes are finned with
1/16 inch aluminum fins, and have a cast iron header v;ith a
galvanized casing.
refrigeration machine.
Pooling ooil
six-row finned tube 3/^ inch copper coil. This coil is con
Air vxasher
temperature.
Fan
ratings of the fan are 3, I.3, 0.75 O.33 at I750, 1150, 870
Drying Unit
EleCtrlc heaters
duct to the drying cabinet. This unit was installed so that the
of grids may be put on or taken off of the line. The grids are
Drylnp cabinet
bottom.
Instrumentation
Temperatures
point raidv/ay between the electric heaters and the fan. For
shielded with aluminum foil was placed in the air stream near
the bulb covered v/lth a v;etted wick was used for the wet bulb
sides of the cabinet about one foot above the trays v^ith a
leaving the unit was determined below the trays v^ith a Bristol
recording unit.
Air flow
increase the exit air velocity, in order to keep the wet bulb
recording unit from drawing room air into the drier. A traverse
was run over the orifice, to determine the average exit velocity.
obtained v;lth the velometer. For the majority of the test work
the air velocity in the duct was too small to get a reliable
The soybeans were Hawkeye variety planted June 1^+, 1950, and
week of July, 1950, and picked by hand October 17, 1950. All
College.
Preparation of Samples
same number of each kernel size. The samples were then put
into glass containers and the oorks were sealed into place with
wax. Then the samples v;ere stored until used in the cold
at a temperature of 35°F«
-53-
All of the corn was dried as taken from the cold storage,
but moisture was added to the soybeans after they were stored
(dry basis). Each sample to be dried was then put into a quart
Jar and the required amount of water added. The Jars were shaken
at about one hour intervals for the first ei^t hours, and the
varied from 90 to 150®F. A second series was run v/ith the air
velocity constant at about 38 fpm, and the dew point of the air
The methods used in conditioning the air for each run are
11 and 12. For the 150®P runs, the afterheater thermostat was
set at liM)®F and the air supplied to the drier was heated v/ith
Four samples were dried during each test run. The samples
one square foot pan area. All tests were run with a through
During the test run, the samples were removed from the
took from three to four minutes, so no single pan was out of the
After the air conditioner was shut down, the samples were
of air drying. After the air drying a sample was taken from
The oven dried samples were then x^reighed and the final moisture
<Ta/£.S
y^r^e.
Z>AZy 3i/£.s
9*
ye£//i/s
t
-56-
/^ac/ty
10.
0^ ^eaa/^
/^/X//^4
^
/fyey j0e/£.a
/='/ifc/je£^ 11.
ca^c - z—
•s^je^/^
^aa/^
J>^S/^£/i l>eM/
yV/S'^r/r^a~
-AfJV/^iSeP J>yey
12.
/^, J>6
-59-
it became apparent that after air drying the samples were all
for oven drying. Preliminary oven drying tests shov/ed that the
hours. The samples were oven dried for 16 hours simply because
Accuracy of Measurements
with a pitot tube. Least count of the triple beam balance used
to weigh the samples was 0.1 gram. The analytical balance had
Calculations
of standard air (68®F, 29*92 in. Hg) the actual velocity was
« . . . . . ( ^ 6 0 + T )(29.92)
Vq = (velometer reading)y (528)(barometer)
The total air flov; was then divided by four to determine the
Esl fbt
Pa " na
w = 0.622 ^
%
which were developed in the section on payohrometrio relations.
~ 0.62?"+ W ^
= w,. z
the air was taken from the Qoff (9) low temperature moist air
data. Each run had four drying curves. Then each of the curves
taken as 0.35 and 0.30 was used for the corn. Thus, each of
tion, and the initial unsteady state warm-up period data were
hour was taken from eadi of the four curves and averaged
point series in Figure 151 and the variable air flow set in
Figure 16. A similar set of results is given for the corn, with
in Figure 18, and the variable air flow rung in Figure 19.
o-3a
o ZS
I
N
\ 0-/S
V
I
*0
a-OS
C5
-o
//
ff/9^y9
a.3^
a3o
^azs-
rV)
I?•
%$
^r/O
aos
o
a
£:a/v^>/y/^A/S
sr./
/3
-6
/«'
//
7V^£^ ^yac/^es)
^A,r£^ -
-65-
^ azo
15. ^/9r£ -
Trersr
/9//^ y
-o-
5- // /z
Z-ZyY^ iT^a^/zesJ
^15. ^/9r^ - soyse/fy^s
CaA/a/rvaA/s
! P "— - ^ p
->o
c5- ^ 7 ^ /o // /2 /3
r>ry£ CVaf/^Sj
a.3S
o-3o
o.JiS
I
I
I <3-yS
I4 O.yo
c-os
O
O
yesT" <T<9/^z?/r'/<s>Ars
y9/^ jC/-/='/!>d.h'
/fV/v'/i^. iPiTA/ /^r
<,/r
/C J^./
jso /Zo S7-
/ Sl:> 4/7/ ^7- 9
V^.7 jfv-y
^ 4, 7 g ^ /a /y /-? ^3
y//r£-
/^£ 17.
0.3o
V
\
a.zo
\
I a./s"
I
ff.as
o
o
/Zo
/7
—o
/3
Cy^£>^4<fs)
18. A^/fr^
-69-
-T
"8=^
-o
\
K<=^
I -O ^
o-
>• o^
I -o
--^-
I --
^}•06'
O ! ! L__
<3 / z ^ 3- ^ r
V), A^y97-/^'
dTo/vif/r/a/vCy
//" cr ;is-^
•o /JZO ^c.c J7'*/-
/f o- ¥:r.C J-J.9
^•9
'<^ —
-O^— ^
-cf^ __
^ <i r (T /•£> // /z /S
yy/y^
^<£=•19. i>/ey/Ay^ ^^7"^ -• C^AS/^/
-70-
IT -^
"3 ~ R
H^pt Vt
Ga = f
,2 ' R' P
Ca = f II ^Dt ^sm"^
R'2 *
(8Xp)-(^)2Dt
portions of the curves are strc-lght, and then curve off with
place v/lth tv;o falling rate periods. In the first period the
moisture concentration.
9/ o sX? ^-^/^^•e^S'^erCS'^
-cz-
cl=
/3
7 / f /o // /S
77/yir
/•Vo
/•da
afo
O-Zo
' '
— r-
\
\
\
•
-(7 /i> •
(
3^
—
>
5
c>
1
<
J ' L • »
/ ^,0"^ Mr —
yT ^\V .
> 3
/
C
/
1 1
S" ^ 7 f 9 ya // /^
-75-
measured with a micrometer. The mean radius vas 0.319 om. The
" °—reSTTPl
calculated for each hour of each run. The diffusivity was then
Q
plotted against the log of the dimensionless (^) group for
^o
each run. These curves are presented in Figure 23. It may be
noted that with the exception of run 13» all of the curves have
log
~0.0088P11'63
(39)
T y
/
-76a-
1 1 1 1
•h(o-<f/)/^ /
C6f)i
-
—
J5
—
/ ®
/ ®
O
I —
o
1
0 /
a.am
1 a-as"
1 a-/o
1 1 O'Za
J> CJ^CAz/zfiffJOaJ*
f<i^^e/S^ ^W>9A/-
CJii}<S4r^sj
-76b-
o,7o
a.'/o
o.3e
a^££££_^
/=^ -^
a.Xp
a/e
a.of
a^f
e-oj
a-ac
a.ts
1
\
0.O3
a.«t
s.az
a,^/9
O-of a.azf a.ob <f,/a o.zo
z¥
-70
Illustrative Problem
developed.
These are the same teat conditions used. In run 11, with the
0-tlme curve given In Figure 1^. For the first falling rate
period:
-79-
Oal6 n. I,
^ 5 -
3^ = o-53'» - 1
n^Dt
= 0.37 (see Table 2)
r2
P = 28.86 In. Hg
= O.318 in. Hg
TT^Dt
= 0.37
R'
log ®
rio(O.OOBBP|l.fe3
P sm-Py ;
770
for 0- = 0.13:
log 1? _
^^/0.0088^J•.e)3
D =
770
D = = 0.00196 sq cm/hr
IT^Dt
= 0.78 (Ca/Oo = 10/35)
of 4.03 hours
the soybean curves for the same drying conditions, shov; that
initially the corn dryo faster than soybeans, and after several
(T.• 2^.) were calculated in a similar manner for the corn, and
•) corn
ikl)
•) soybeans
R
-82-
p = +0 .67 W)
("" •) soybeans
factors given.
-83-
I^ ^5
s
hii '
1^1
-Sii.-
CONCLUSIONS
ditions studied:
tions.
RBPERENGES
ACKNOWLtCDaMENT
APPENDIX
-88-
Table 1
Ts Z Z Z
Table 2 (Continued)
12 O
0 l.O
1.0 0.0
O.O 0.09^^ 0.0266
2 0.506 0.29 0.151
3 0.421 0.44 0.151
4 0.357 0.57 0.147
5 0.320 0.68 0.142
6 0.285 0.78 0.134
7 0.263 0.86 0.127
8 0.2^3 0.93 0.120
9 0.220 1.03 0.118
10 0.206 1.08 0.111
11 0.191 1.14 0.107
11 0 1.0
1.0 0.0 0.138 0.0110
1 0.571 0.21 0.210
2 0.40 0.206
3 0.354 0.59 0.202
0.294 0.76 0.196
5 0.254 0.89 O.I83
6 0.224 1.04 0.178
7 0.200 1.12 0.164
8 0.176 1.24 0.159
Table 2 (Continued)
Time D(10)2 P -P
r\ ^ am w
Run hr ^Dt/R^ flq om/hr P U
Table 3
w
Run hr Ga/Co TT^Dt/R'
11 0
0 1,000
1,000 0.00
0.00 0.138
1 0.634 0.15
2 0.490 0,31
3 0,400 0.48
4 0.333 0.64
6 0.253 0.89
8 0.200 1.12
13 0 1.000 0
0.00
.00 0.063
1 0.760 0.05
2 0.656 0.13
3 0*577 0.20
k 0.513 0.28
5 0.460 0.37
6 0»416 0.44
7 0.377 0.5^
8 0.3^7 0.63
9 0.316 0.68
10 0.300 0.72
11 0.283 0.78
Table ii
Time ~ 5
Run hr Ca/Co ir Dt/Rg'^ P
Box number
1 2 3 4
Gross weif^t (grama) 52.7721 48.9153 52.3589 62.1970
Final wei^t (grama) 51.4870 46.7950 49.6820 59.8970
Tare box (grama) 29.3975 21.8860 20.2954 36.6860
Dry solid (grams) 22.09 24.91 29.39 23.21
G-rams H2O
OC
0
0 Oram D3
0.0585 0. 0.0914 0.0990
-95-
Box number
2 3
G-ross weight (grams) 54.7200 60.1820 57.1620 52.6140
Final weight (grams 52.4910 57.6019 54.8471 50.6019
Tare box (grams) 24.4300 24.5155 24.1400 24.5920
Dry solid (grams) 28.06 33.08 30.71 26.01
V/ater removed (grams) 2.23 2.58 2.31 2.01
Grams H2O
0.0795 0.0790 0.0752 O.O78O
^ Gram D3
—96"*
Box number
6 7 8
Box number
Box number
1 2 3 4
Box number
B 0
Box number
4 1
Box number
1 4
Box number
B
Box number
3 D
Box number
2 A
Box number
3 B
Box number
4 A
Box number
6 7
Box number
1 2
Box number
3 4
Box number
C D
Box number
A B
Box number
Box number
5 8
Box number
0 D
Box niunber
2 4