1500-R00-EST-GMT-001 SAR DRAFT Jan 2011

1500-R00-EST-GMT-001 Revision A – Jan 2011
Standardised
Architectural
Requirements
Sa fe ty / H yg ien e & w o rk in g
e n viro n m e n t
E n viro n m e n t
C u sto m e r Se rvice
Fo cu se d Im p ro ve m e n t
A u to n o m o u s
M a in te n a n ce
P ro fe ssio n a l
M a in te n a n ce
Focussed TPM
Ea rly E q u ip m e n t
M anagem ent
T o ta l P ro d u ct Qu a lity C o n tro l
World Class Manufacturing
Saint-Gobain Gypsum, East Leake, Loughborough, Leicestershire, LE12 6HX, Tel: 44(0)115-945-1000
P e o p le D e ve lo p m e n t
Measurement, Documentation, Communication and Involvement
C o st R e d u ctio n
WORLD CLASS MANUFACTURING
Standardised Architectural Requirement
Section: 1 - Introduction AS Ref:
Title:
1.0 Introduction Chapter
REV DATE Description BY APPROVED

A 01/01/2011 First Issue PC
Saint-Gobain Limited - GMT , Technical Centre, East Leake, Loughborough, UK

1.1 – Introduction to
Section: AS Ref: SAR -1.1.1
Document
Title: 1.1.1 – document Intent.
Aims & Objectives

The aim of the Standardised Architectural Requirements (SAR) document is to share the
experience of GMT. By documenting the previous good practices of successful projects and
highlighting lessons learnt GMT will provide valuable knowledge to project stakeholders.
The (SAR) is targeted at the following groups

 General Designers and Architects
 Turnkey / Design and Build Contractors
 Specialist & Detail Designers
 Internal company resources and contract staff
By visually communicating the requirements of SGG & GMT to project designers in this fashion
at the earliest possible stage GMT aim to:
 Reduce project Design & Construction costs by minimising changes and variations
 Improve quality and consistency across multiple projects
 Help to achieve SG’s high expectations for project EHS
 Reduce project time scales by communicating effectively.
This document is not a technical design or detailed specification to, procure or construct a
building, but it the first key step in ensuring the correct construction is delivered to SGG/GMT’s
requirements.
The SAR transfers GMT’s good practice to Designers involved in construction work for SGG.
These Designers shall take note of the good Practice adopted and develop workable detail
designs to suit the most locally economical construction methods and materials to achieve the
defined requirements taking into consideration the following:
 Local and all relevant Statutory Regulations and Requirements
 Loss Prevention Requirements as demanded by SGG Factory Mutual (FM) standards
 Good custom and practice
 Use of Saint-Gobain materials

A 01/01/2011 First Issue RC JT

1.1 Introduction to
Document
Title: 1.1.2 – Guidelines For Use
How to use the SARs

It is intended that this document remains a live document. As new lessons are learnt or good
practices come to light it will be easy for a single SAR lesson sheet to be created / updated and
added into the body of the document as either a new lesson or replacing an out dated lesson.
For this reason when a new lesson is created and approved the whole document should be re-
compiled and stored on our document management system at the following location: 1500-
R00-EST-GMT-001revX. The previous versions will be moved to a folder called ‘superseded’ for
historical records.
If you think that your copy of the SAR document is out of date please contact GMT’s Civil Dept.
The SAR document is set out in a consistent structure. The following typical information is
contained in all SAR lessons.
 Section Number and Title – This is to ensure that each SAR can be filed effectively
 AS ref: - This number should be used in conjunction with GMT’s concept design
drawings. A drawing may call up an item within that SAR lesson. For example AS ref:
[SAR -1.2.2] will be found in section 1.2, lesson 2.
Each SAR lesson will be part of a section which represents the following subjects:
1. Introduction
2. Site Work
3. Buildings
4. Plant Services & Distribution
It is intended that each SAR lesson is 1 ‘good practice lesson’ which should take up no more
than two A4 sides and communicate using SG’s visual standards. Each SAR lesson should be
80% pictures / diagrams and 20% text.
How not to use the SAR’s

Elements within this document may contradict the rules or regulations of a specific country or
region. If this is the case then the designer should follow the below order of precedence:
 Statutory Regulations and Requirements
 SGG/FM Loss Prevention Requirements
 SAR for Buildings
 Other SG / SGG standards


Section: 1.1 - Contents AS Ref:
Title: 1.1.3 - Contents Page
1. Introduction 2.6 Surface drains

1.1 Introduction to Document 2.6.1 Permeable / naturally draining ground
1.1.1 SAR - Intent 2.6.2 Channels / Gatic Drains
1.1.2 Guidelines for Use 2.6.3 Natural falls to drain
1.1.3 CONTENTS
1.1.4 Glossary of Terms 2.7 Below ground drainage
2.7.1 Sustainable rain water drainage systems
1.2 Introduction to Company 2.7.2 Grey Water / water harvesting
1.2.1 Saint-Gobain, The Company 2.7.3 Manhole identification (see colours)
1.2.2 Saint-Gobain Gypsum
1.2.3 Saint-Gobain, GMT 2.8 Site Other
1.2.4 GMT & Project delivery Steps 2.8.1 Process Support Trestles & Towers (URS 3.3.?)
1.2.5 Other complimentary SG standards List 2.8.2 Smoking areas
1.2.6 CARE4 for GMT Projects - Introduction 2.8.3 Cycle stands / sheds
1.2.7 SGG Loss Prevention Manual Introduction 2.8.4 Fuel Storage Precautions
1.2.8 Use of Saint-Gobain Products
1.2.9 The GMT document Numbering System
3. Buildings
3.1 Foundations & Ground floor Slabs
2. Site Works 3.1.1 Foundations & floor slabs (Material & loading)
2.1 Site Roads & Pedestrian Pavements 3.1.2 Typical Process Foundations
2.1.1 Plant Traffic Management 3.1.3 Pits (risk assessment)
2.1.2 Site Traffic Speed Control 3.1.4 Under floor trenches & cable ducts (URS
2.1.3 Road Materials & Make-up 3.2.12)
2.1.4 Car Parks 3.1.5 Building Settlement
2.1.5 Truck Parking & Turning clearances 3.1.6 Slab levelling tolerance
2.1.6 Kerbs (incl. drainage) 3.1.7 Slab joints & crack prevention
2.1.7 Barriers & Impact Protection
2.1.8 Truck Ramps (risk assessment) 3.2 Superstructure
2.1.9 External Storage Areas 3.2.1 Minimum clear heights for buildings
3.2.2 Structural Steel (Material)
2.2 Site Rail 3.2.3 Process loading cases
2.2.1 Curves, Gradients, Cants 3.2.4 Non Process Loading cases
2.2.2 Shunts, Junctions 3.2.5 Vibration from process equipment & fatigue
3.2.6 Structural stability
2.3 External Signage 3.2.7 Upper floors (Materials & Loading)
2.3.1 Road Signs & Directions 3.2.8 Deformation of Structure (Deflection)
2.3.2 Corporate Identity (URS 9.10) 3.2.9 Erection sequencing of multi storey buildings
2.3.3 Safety Signage 3.2.10 Erection sequencing of board line
3.2.11 Corrosion protection
2.4 Site Perimeter
2.4.1 Site Security & Weighbridge
2.4.2 Site fencing & Gates
2.5 Landscaping
2.5.1 Graded Areas


Section: 1.1 - Contents AS Ref:
Title: 1.1.3 - Contents Page
3.3 Exterior enclosure 3.7 Electrical

3.3.1 Wall Cladding & flashing 3.7.1 Small power
3.3.2 Roofing 3.7.2 Lighting Illumination Levels
3.3.3 CARE4 Bioclimatic Characteristics 3.7.3 Lighting Generally
3.3.4 CARE4 Thermal Performance Characteristics 3.7.4 Lighting Control
3.3.5 External Windows (incl. Roof Windows) 3.7.5 Office Lighting (CARE4)
(natural lighting) 3.7.6 Exterior Lighting
3.3.6 Roller shutter doors 2 types 3.7.7 Escape Route Lighting
3.3.7 Personnel doors
3.3.8 Building Colour Scheme 4. Plant Services & Distribution
4.1 Electrical Distribution
3.4 Interior Construction 4.1.1 Civil / Process Limits & Scope
3.4.1 Noise control (URS 1.6)???????
3.4.2 Stairs 4.2 Fuel Distribution
3.4.3 Upper floor edge protection (kick plate / 4.2.1 Civil / Process Limits & Scope (Gas)
barrier) 4.2.2 Site Vehicle Fuel Station
3.4.4 Sound attenuation areas
3.4.5 Interior finishes (Production Buildings) 4.3 Water Distribution
3.4.6 Office Internal Finishes 4.3.1 Civil / Process Limits & Scope
3.4.7 Workshop Special requirements
3.4.8 Locker Room, Shower room & Toilets Special 4.4 Compressed Air Distribution
Requirements 4.4.1 Civil / Process Limits & Scope
3.4.9 Laboratory Special requirements
3.4.10 Kitchen & Dining Area Special Requirements 4.5 Fire protection Services
3.4.11 Marked walkways & pedestrian crossing 4.5.1 Fire water pump & pump tank (URS 6.4) (URS
3.4.12 Slip resistant floors near mixer 8.26)
4.6 Telecom / Network

3.5 Plumbing & Mechanical Services 4.6.1 Civil / Process Limits & Scope
3.5.1 RWP’s 4.6.2 CCTV System
3.5.2 Internal floor drainage (ACO’s) for trucks & 4.6.3 Public Address System
process
3.5.3 Pipework generally
3.5.4 HVAC (Heating, Ventilation & Air
Conditioning)
3.5.5 WET HVAC Requirements
3.5.6 Natural ventilation louvers
3.6 Fire Protection

3.6.1 Fire fighting systems
3.6.2 Fire alarms & Detection
3.6.3 Fire safety maps


Section: 1.1 Introduction AS Ref: SAR -1.1.4
Title: 1.1.4 – Glossary of Terms
Terms
For the purpose of this document only the following terms and abbreviations are used. Should
these terms and abbreviations conflict with those used in any contractual or other documents
then those should take precedence over the ones used here.
SG Saint-Gobain
SGG Saint-Gobain Gypsum
SGCP Saint-Gobain Construction products. (Client)
GMT Gypsum Manufacturing Technology
SAR Standardised Architectural Requirement
… …………………………


Section: 1.2 – Intro. to Company AS Ref: SAR1.2.1
Title: 1.2.1 - Saint-Gobain The Company
The future is made of Saint-Gobain

Saint-Gobain formed in 1765, the world leader in the habitat and construction markets,
designs, manufactures and distributes building materials, providing innovative solutions to
meet growing demand in emerging economies, for energy efficiency and for environmental
protection.
A strategic focus on sustainable homes

We are constantly innovating to make homes more comfortable,
cost-efficient and sustainable worldwide. Saint-Gobain solutions
span from self-cleaning windows and photovoltaic glass to smart
insulation systems, water supply systems, solar solutions and
building materials distribution.
The market leader in all our businesses, we offer solutions to the

major challenges of energy efficiency and environmental
protection. No matter what new needs emerge in the habitat and
construction markets, the future is made of Saint-Gobain.
An innovation-driven Group
Since 1665, Saint-Gobain has consistently demonstrated its ability to
invent products that improve quality of life.
As one of the top 100 industrial groups in the world, Saint-Gobain

continues to deploy its technological know-how, often in partnership
with the most prestigious universities and laboratories.
To give an idea of our commitment to innovation, 20% of Saint-

Gobain products did not exist five years ago.


Title: 1.2.2 - Saint-Gobain Gypsum
The Saint-Gobain Gypsum key figures

12,300 people, 91 major industrial sites (135 total). Approximately 75 quarries
Sales: > €3 billion and Growing
Saint Gobain Gypsum Today
Our Plans
Saint Gobain Gypsum (SGG) have committed to an ambitious programme of global expansion
resulting in the construction of new manufacturing facilities. Investment in new plants has
increased progressively in line with growth targets and it is important that this new investment
is implemented efficiently at lowest cost and with very high performance, whilst delivering
best quality at lowest cost.
To achieve our very ambitious programme, SGG must construct plant, which incorporates the
experience of existing plants whilst improving operability, safety requirements, quality and
maintainability. This document captures good practice from a number of previous projects.
SGG global business strategy will determine the type and location of manufacturing
plant(/warehouse). This will be backed up by a Manufacturing Brief detailing the objectives of
the particular project. This will identify the process equipment requirements and support
facilities including warehouse and offices.


Title: 1.2.3 - Saint-Gobain GMT’s Role
The Role of GMT

 Support for Operational Strategy
 Operational Support for Business Units

(as shown here leading commissioning
of SG’s second plasterboard plant in
China)
 Delivery of Major Capital Projects

(Roxboro, NC, USA currently under
construction Certainteed’s 800mmsf/yr
to be completed in 2012)
 Development of Emerging Technologies

(Translation of R&D into operation)


Title: 1.2.4 - Saint-Gobain GMT & Project Delivery Steps
The SGG Project Execution Manual

GMT has developed a Project
Early Documentation Guidance
Execution Manual (PEM) to Equipment Chapter 4
support the delivery of the M
EEM Step 0
t Business Justification
company’s expenditure Business Report
investment programme with Justification
Design Review
safety as the number one Safety Risk
EEM Step 1
priority, delivering on Assessment
programme, within budget Planning & Risk Register
Initial Design Chapter 6
and to specification.
Communications – monthly Reports, Design Reviews, Minutes of Meetings Chapter 10

Project Execution
Configuraton Management Chapter 4, Equipment Numbering Chapter 4, Drawings Chapter 13

(Business Case) Plan
Manufacturing Brief
Chapter 3 2
Design Review
PRE - ENG
Chapter 3 of the PEM EEM Step 2
Pre-Capex Cost Plan
documents the lifecycle of a Basic Design Chapter 9
project broken down into (Pre- Engineering Report
Engineering)
delivery EEM steps. Chapter 3 2
Design Review
CAPEX
MAINAPPROVAL
CAPEX
Resource Planning Chapter 5

2
EEM Step 3 Detailed
Budget Control Chapter 9
Saint-Gobain Loss Prevention Manual Chapter 6

S ifi ti
This extract from Chapter 3 Detail Design Technical
SAFETY Ch
shows steps 0 through 7 and Construction File (CE
the main deliverables required Contracts

Ch t 8
at each. Design Review
EEM Step 4 Change Control Chapter 7
Design Review
EEM Step 5 Risk Assessments &
Method Statements
Ch 2
Commissioning
Installation
Check Sheets
Commissioning Chapter 12
Design Review Commissioning Risk

EEM Step 6 Assessments &
Authority to Work
Trial
Design Review
EEM Step 7
Design Review


Section: 1.2 - Intro. to Company AS Ref: SAR1.2.5
Title: 1.2.5 – Other SG & SGG Complimentary Standards
Other notable SG / SGG standards to be aware of:

Health and Safety
SGG currently has 26 Health and Safety Standards that set out SGG best practice across the
entire gypsum business. Many of these are intended for operational plans rather than
construction project therefore each project has a Project Specific EHS Plan which references the
relevant standards. The SGG standards are to be read in conjunction with any Local and
National Regulations which should take precedence. The 26 Standards Are listed below:
STANDARD 01 – Management STANDARD 02 – Workplace

STANDARD 03 – Visitors STANDARD 04 – Control of Contractors
STANDARD 05 – Fork Lift Trucks STANDARD 06 – Fatal Incident
STANDARD 07 – Incident Rptng & Invstgn STANDARD 08 – Machinery Guarding
STANDARD 09 – Warehousing & Loading STANDARD 10 – Vehicles & Pedestrians
STANDARD 11 – Working at Height STANDARD 12 – Acquisition Integration
STANDARD 13 – Electrical Safety STANDARD 14 – Behavioural Safety (DRAFT)
STANDARD 15 – Noise at Work STANDARD 16 – Confined Spaces
STANDARD 17 – Risk Assessment STANDARD 18 – Lifting Equipment
STANDARD 19 – Chemicals & Substances STANDARD 20 – Permits to Work
STANDARD 21 – Personal Protective Equipment STANDARD 22 – Major Project Safety
STANDARD 23 – Combustion Systems STANDARD 24 – Asbestos
STANDARD 25 – Fibrous Materials STANDARD 26 – Lock Out Tag Out
Loss Prevention
Saint-Gobain has developed a corporate Loss
Prevention Manual (LPM) containing a global
framework of rules, standards and procedures.
As a reference document it serves as a tool to all
sites and projects in defining and controlling the
measures to be taken in the reduction of the risk
of damage, loss and business interruption. (See
SAR – 1.2.7)
Energy Efficiency
SG has developed an Energy Efficiency Scheme for
all Office and Tertiary Buildings. The Aim of the
document is to reduce the Primary energy
consumed by 4 by 2040. (See SAR 1.2.6)
The SAR document complies with all of the above documents however should there be a
discrepancy please highlight this to the GMT Civil Engineering Team.

Section: 1.2 – Intro. To Company AS Ref: SAR -1.2.6
Title: 1.2.6 – CARE4 for GMT Projects
What is CARE4
 SG Energy Efficiency programme for admin buildings
 First draft released in 2008 now in rev 2 (July 2009)
 Aims to reduce greenhouse emissions by at least 4 by 2040
 Applies to administrative buildings only (Plant Office)
 New builds and Renovations
Primary Energy Consumption of

Main Reason for CARE4
CARE 4 sets targets for energy
80kWh/m2/yr or 120kWh/m2/yr
Temperate Climates Hot / Cold Climates
consumption
CARE4 Applies to the following consumers of energy

Heating Air Conditioning Ventilation Hot Water Lighting
NOT ELECTRICAL SOCKETS (COMPUTERS, LAB EQUIPMENT ETC)
Units of Energy
Primary Energy
Coal, nuclear, wind , etc
Consumed Energy
At plant
Primary Energy Factor (dependent on location)

Electricity
Primary Energy : Consumed Energy
1 : 2.7 (typical)
Gas
1 : 1.1 (typical)
CARE4 and the SAR document

Throughout this document there are various references to the
CARE4 standard they are identified by the CARE 4 logo


Section: 1.2 – Intro. To Company AS Ref: SAR1.2.7
Title: 1.2.7 – SG Loss Prevention Manual (LPM)
The Loss Prevention Manual

Events such as fire, collapse, explosion, equipment failure, interruption of utilities or raw
material supplies, storms, floods, earthquakes...could lead to significant financial and market
losses, plus threaten jobs and pose challenges to human and environmental safety.
The purpose of Loss Prevention is to prevent such events from occurring, to reduce the severity
of losses if they occur nevertheless and to safeguard business continuity.
7 Focus Areas
1. Prevention /safety organisation: Primarily relating to management
programs such as hot work, smoking control, risk of explosion and
emergency response.
2. Means of Fire Detection and Fire Protection: This

section deals with the requirements of all detection and
protection systems, including smoke/fire detection,
sprinklers, gaseous suppression and the required
maintenance of these systems.
3. Hazardous storages and operations: The storage of combustible

materials presents a major hazard to our businesses, therefore
understanding the hazards and being able to assess the risks within the
constraints of an existing, or new business is paramount. This section
covers items such as pallets, polystyrene, flammable liquids, battery
chargers and thermal fluids.
4. Security: Never to be underestimated, the need to protect the site and

buildings from intrusion and arson is as important as ever. The need for a
security vulnerability assessment to assess the site is key; so is understanding
the risks created when buildings are vacated or idle.


Section: 1.2 – Intro. To Company AS Ref: SAR1.2.7
Title: 1.2.7 – SG Loss Prevention Manual (LPM)
5. Construction, buildings and utilities: The early stage of a

building or site design is the time to define the
requirements of loss prevention as the discussion between
separation, fire barriers, protection requirements and
materials of construction will all affect the risk. Electrical
fires are statistically one of the main causes of fires in
industrial and distribution sectors; therefore, taking into
account the requirements on these installations will reduce
that risk.
6. Natural hazards: When selecting land for a project the

flood, earthquake and windstorm ratings for the area may
preclude that area or require higher construction standards.
The standards for roofing when properly applied will last with
the building. Flood risks on projects should be thoroughly
considered as the extent of the damage can be significant.
7. Contingency and business continuity planning: Business continuity is

about anticipating the crisis that could affect a facility and planning for
them, to make sure that the activity can be maintained in the event of
an emergency. It is about denial of people, denial of IT, denial of
process and denial of equipment; then understanding the risks to the
business and being ready to cope with an incident which is out of the
ordinary.


Section: 1.2 – intro. To Company AS Ref: SAR -1.2.8
Title: 1.2.8 – Use of SG Products
Saint Gobain Products

Where reasonably practicable Designers and Specifiers shall use Saint-Gobain products unless
doing so incurs significant cost to the project.
SG Construction Products Sector Activities

The Construction Products Sector provides solutions adapted to every type of requirement:
acoustic and thermal insulation, exterior wall covering, roofing, interior and exterior fittings
and piping.
In Country sales teams can assist with product branding and selection.
- Gypsum: plasterboard and lightweight
construction systems, gypsum plasters including
formulated plasters for building and industrial
applications, ceiling systems including insulating
and acoustic solutions and other products for
interior fittings.
- Insulation: glass wool, rock wool and insulating

foams.
- Exterior Products: asphalt shingle tiles for roofing,

PVC clapboard, fibre cement sidings, barriers,
balustrades and terrace materials.
- Industrial Mortars: external wall rendering, floor-

tiling products, technical mortars and insulation
systems adapted to each type of building works.
- Pipe: ductile cast iron piping for drinking water

distribution, irrigation, sanitation and rain-water
drainage, taps and other plumbing equipment.
Saint-Gobain benefits from outstanding advantages
in the Construction Products Sector, with well
established brands and solid strategic positioning.


Section: 1.2 – intro. to Company AS Ref: SAR -1.2.9
Title: 1.2.9 – The GMT Document Numbering System
The GMT Numbering System
Document Author Revision Letter

Section Number
1000- R10 - DRG - GMT - 001 revA
Document Type
Project Number Document Number
Project Number
This will be defined for the project and all project documents will have this identifier
Section Number
This identifies where in the project the document refers to the list starts with AP (All plant) and
then runs A-Z inclusive. The areas for civil construction are Q, R, S.
 Q – Site Works (Preliminaries, Temp works, Works outside the buildings footprint)
 R – Buildings (All within the buildings footprint)
 S – Plant Services ( Plant an services connections and Distribution)
These sub headings are divided down further see next page
Document function type

A list of project typical documents can be searched for across multiple projects by their
document type
Document Author
Each company, contractor, designer, stakeholder that will create project documents will have
their own identifier. If your company doesn’t have on ASK!!
Document Number
Three numeric characters
Revision Letter
Original documents will begin with Revision A and continue alphabetically.


Section: 1.2 – intro. to Company AS Ref: SAR -1.2.9
Title: 1.2.9 – The GMT Document Numbering System


Section: 2 – Site Works AS Ref:
Title:
2.0 Site Works Chapter


Section: 2.1 – Site works AS Ref: SAR – 2.1.3
Title: 2.1.3 –Road Material and Make-Up
Heavy Duty (SAR 2.1.3 Type A)

These are areas of highest duty and are
usually constructed of concrete and shall be
used for the following:
 Truck manoeuvring / shunting
 Areas operated by a Front End
Loader
Medium Duty (SAR 2.1.3 Type B)

These are areas of standard duty and are
usually constructed of either asphalt or
concrete and shall be used for the following:
 Truck roads with NO
manoeuvring / shunting
 Site roads for light goods vehicles
and cars
Light Duty (SAR 2.1.3 Type C)

 Car parks
 Foot paths
Tarmacadam shall not be used for lorry
parking areas unless support legs can be
lowered onto concrete or block paved area.
Gravel Roads (SAR 2.1.3 Type D)

Minor access & service roads for very
infrequent use only
 Access to incoming utilities
 Fire access roads
Pedestrian Areas (SAR 2.1.3 Type E)

Pavements can be made up of tiles
construction alternatively can be constructed of light duty road construction
All roads will be designed using locally available materials, the exact make up of the road will
be designed during the project design stage


Title: 2.1.4 – Car Parks
Car Parks
 Surfacing as per SAR 2.1.3

 Clear painted markings
 Entry and exit to car park should not be
directly linked to the main road.
 Speed limits should be set relevant to
each area.
 Fire assembly points may be located in
or near the car park area therefore safe
pedestrian access around the car park
must be provided.
 Parking for motorbikes and bicycles is specified in SAR 2.8.4 – Cycle Shelter/Shed.
Spaces Required
The number of staff required to operate and manage the facility will be given in the Project
Specific Design Brief and will be different for each location. Regard should be given to:
 Modes of transport used locally
 Visitors = Staff x 0.05 OR 5 spaces
dependent on whichever is greater.
 Disabled = minimum of 2 or as required
by local and national regulations.
 Safe access around for pedestrians
 One way around system


Title: 2.1.5 – Truck Parking & Turning Circles

Truck Parking
 Lorry parking should be of concrete or
block paving construction to withstand
loading and turning movements
 The specification for the surface and

construction of the truck parking areas
and turning circles should be referred to
2.1.3 – Material and Make-Up.
 Parking spaces should be clearly marked.
 Truck parking areas should be clearly

segregated from the staff car parking
areas.
 Walkway between trailers to be minimum

850mm wide to allow drivers to check the
trailer safely.
 Raised kerbs used as backstops to ensure

trailer is correctly parked to protect
pedestrian walkway behind trailer.
 Raised kerbing can also be used to define

traffic routes.


Title: 2.1.6 – Road Kerbs
Kerbs
Kerbing should be used for segregating vehicular traffic from pedestrian pavements to create
safe walkways.
SGG has no additional requirement for kerbing other than the above.
If kerbing is required to suit Local or National Regulation then this is over and above the
client’s requirements.
Kerbs, where required should be constructed as

follows:
 On a bed of concrete that part encases 3
sides
 On a continuation of the deepest parallel

road’s construction sub-base
 As per manufacturers recommendations
Proprietary concrete or suitable plastic alternative will be considered by the client.


Title: 2.1.7 – Vehicle Impact Protection
Door Posts
Protective Door Posts required either side of door
aperture.
 Dia 300mm steel tube filled with concrete or
grout.
 Colour to be yellow and black as per SAR 3.3.11
Guide Rails
Vehicle Guide Rails required for Loading Bay Doors.
 Centred on loading bay/door aperture to suit
HGV wheelbase measurements.
 Positioned minimum 0.5m inside inner edge of
door aperture.
 Dia 150mm steel tube
 Approx 4m in length
 Colour to be yellow as per SAR 3.3.11
Foundation
Guide rails and posts to be loose fitted into tubular
sockets in floor for ease of replacement.
 Minimum insertion – Slab depth plus 200mm.
Posts to have lifting eye for replacement


Section: 2.1 – Site works AS Ref: SAR - 2.1.7
Title: 2.1.7 – Vehicle Impact Protection
Barrier Protection at Crossing.
 Barriers prevent pedestrian access directly into

forklift areas.
 Barriers at crossings can either be self closing
gates or staggered barriers.
 Barriers painted yellow as per 3.3.8 – Building
Colours.
 Crossing must be clearly marked.
 Alert light is activated by pedestrians to warn
forklift truck operators of crossing.
Barrier Protection to Pedestrian Walkway.
 Barriers used to define peditsrian access

.
 Armco Barrier to protect pedestrian
walkway from vehicle impact.
 Armco barriers are an alternative to
handrailling and are more durable.
Most suitable where high HGV and
other vehicle traffic is expected.
 Internal barriers to be painted yellow as
per 3.3.8 – Building Colours.


Section: 2.1 – Site Works AS Ref: SAR – 2.1.9
Title: 2.1.9 – External Storage Areas
External Gypsum Stockpile

 Open storage can be a suitable solution
due to minimal cost however many
considerations must be taken when
using this storage solution.
 Open storage must not be located too
close to the edge of a road to avoid
spillage on to the roadway.
 Multiple material sources stored
adjacent to each other can lead to
contamination.
 Reinforced concrete retaining walls can be used
to contain the stockpile.
Increased Moisture Content

 Wet weather can lead to increased moisture
content in the gypsum which leads to handling
issues.
 Water run-off from the gypsum should be
captured and treated if required. Run-off
channels can be above or below ground.
Accessories and Packaging Materials

 Steel can be stored outside however precautions must be taken to ensure wet steel does
not affect plasterboard if loaded on top.
 Empty pallets can be stored outside. These must be stored at least 20m from any buildings
and each stack of pallets should only contain one type of pallet.
 Pallets are to be stored to a ratio of 4 to 1 on a level surface, meaning that a stack of 1.2m
wide pallets should not exceed 4.8m high. Ensure all stacks are vertical and do not add to
unstable stacks.
 Stacking stability should be checked regularly and stacking instruction should be
established by competent personnel.
 When stacking externally, checks should be done to assess the ground levels. The height of
the stack should then be assessed appropriately if the ground is not level.


Section: 2.4– Site Perimeter AS Ref: SAR – 2.4.1
Title: 2.4.1 – Site Security & Weighbridge
Site Security Guard House (with weighbridge if required)

This design has Guard House floor raised to allow truck drivers to pass documentation from
trucks without leaving their seat. Incoming and outgoing trucks pass each side.
Guard house to include Incoming Trucks

 Locker room
 Toilet
 Kitchenette
 Control
centre for
fire detection
 Similar fit out

to office with
hard wearing floor finish Outgoing Trucks
(See SAR 3.4.7)
 Windows on three sides
Weighbridge
This shall be sized to suit HGV traffic
which is typically 3.5m wide x 20m long
with a capacity of 50 tons. If the layout
permits, a single weighbridge should be
sufficient.
 Weighbridge is above road for
easier maintenance access
 Ramp section is concrete
 Weighbridge clearly marked red
 Note edge rail of weighbridge
 Particular configuration has one
weighbridge for coming in and
one for outgoing traffic.

A 01/01/2011 First Issue RC

Section: 2.4– Site Perimeter AS Ref: SAR – 2.4.2
Title: 2.4.2 – Site Fencing
Site Fencing
The site shall have a security fence around its perimeter to protect it from intrusion with
barriers for roadways.
It is imperative that local regulations including planning restrictions are adhered to. These may
demand certain types of fencing including acoustic barriers.
 Galvanized finish to Euro ISO1461
 Palisade style
 Utilising vandal resistant security

fasteners
 Protection from HGV travel
 On internal fence spikes at top have

been omitted.
 Security fencing shall be triple pointed.
Site Acoustic Barrier

 All timber used in the fence construction to be treated to provide min. 15 year life.
 All posts to be universal "I" beams

section galvanised steel
 All post to be hot dip galvanised to

Euro ISO1461
 Panels to be typically fabricated from

34mm finished thickness specially
designed tongue and groove boards
giving a typical sound reduction of 22 -
24 decibels (or as required).
 Note that natural barriers using earth

mounds should be considered if
surplus material is available


2.7 – Below Ground

Section: AS Ref: SAR 2.7.1
Drainage
Title: 2.7.1 – Sustainable Rain Water Drainage Systems
Sustainable Rain Water Drainage Systems

Sustainability can be achieved through collecting rain water from run-off areas and reusing
where possible. To accomplish sustainable water usage rain water drainage systems can be
installed. Rain water can be reused in process areas as the quality of the water can be easily
measured.
 Sustainable rain water drainage systems aim to

capture, treat and reuse all rain water that falls
on to a site.
 Rain water can be collected from any roof and
ground area.
 Curved Eaves allows water to flow off the roof
and be collected near ground level.
 Collected water is then sent to be treated (if
required).
 Treatment of unclean water is done through a
filtration process in treatment works.
 Once the appropriate quality of water is achieved
this can then be reused in the necessary area.
Sustainable Rain Water Systems are Site Specific items

due to the large variance in rain water quality
throughout the world. Rain water should be tested
and checked for it suitability to be reused.
 All rain water collected from the ground must

have the facility for oil separation


Section: 2.8 – Site Other AS Ref:
Title: 2.8.3 – Smoking Areas
Smoking Areas
Provision for outside smoking areas is required in some countries (e.g. United Kingdom) as
smoking within buildings is prohibited by Saint-Gobain.
 Smoking shelters should be sized to

meet the requirements of the site.
 The shelters should be covered with

at least one side open.
 Ashtrays and signage must be

provided.
 Armco barriers should be used

where shelters are located near
roads.
 Shelters can consist of various forms

of construction.


Section: 2.8 – Site Other AS Ref:
Title: 2.8.4 – Cycle Stands/Sheds
Cycle Stands/Sheds
 Cover must be provided for the storage

of bicycles and motorbikes.
 Cycle shelters should be sized with
respect to the expected usage on site.
 Shelters should have racks or fixed posts
to allow bicycles to be chained for
security.
 Clear side panels for extra visibility.
 Pedestrian pathways must be in place to
serve the shelter and allow safe access
between the shelter and buildings.
 Cycle shelters should be located near buildings to minimise interaction between
pedestrians and vehicles.


Section: 2.8 – Site Other AS Ref: SAR – 2.8.4
Title: 2.8.4 – Fuel Storage Precautions
Fuel Storage
 Fuel should be stored securely to ensure that no
leakages occur or unauthorised access.
 Tanks should have a concrete bund and be

accessible by steps.
 The tanks should be fitted with level indicators

and fire extinguishers.
 Storage areas should have suitable vehicle

access and be marked to avoid obstructive
parking.
 Storage areas should consist of a concrete floor and fencing which should be able to be
locked securely.
 Provision should be made for chaining to

ensure bottles remain vertical.
 Signage should be clearly visible.
 Stock levels should be easily checked.
 Full and empty canisters should be kept

separate.
 The storage of oil should be in self-contained bunded storage.


Section: 3 - Buildings AS Ref:
Title:
3.0 Buildings Chapter


3.1 – Foundations & Ground

Floor Slabs
Title: 3.1.1 – Foundations & Floor Slabs (Loading & Material)
Building Foundations
Building foundations should be designed by a suitably qualified engineer for the requirements
of the project locality.
Loading
Building / Room Imposed Point Comment
Loading Load
(kN/m2) (kN)
Rock / Gypsum Store Calc As per rock storage height and
vehicles
Warehouse 65 60 Stored board / 12Te Axle load
Production Line 80 40 Dryer loading / 5Te fork truck
Paper Store 65 60 Stored material / 12Te Axle load
Additives Store 65 60 Height of additives racking
Offices 5 4.5 Office loading
Maintenance / Workshop 20 60 Maintenance Tasks / 12Te Axle load
Mill 65 40 Minor machinery / 5Te Fork truck
Concrete
 The concrete grade is to be grater than C25/30 with characteristic strength of
compression 30 MPa at 28 days at cube test unless noted otherwise. Pre-cast structures
will be from made from concrete greater than C35/45 unless agreed with client.
 The concrete strength will be determined by 150mm cubic test with standard pouring
and curing as per Eurocode or suitable National Standard.
 Concrete must be sulphate resistant.
 Only Ready Mixed Concrete supplied by certificated manufacture will be used for the
project, and the concrete transportation, pouring, vibration and curing should satisfy
national codes.
Reinforcement Steel
 The ribbed steel bar will be grade S500 (10505 R) with minimum yield strength 490 MPa
or alternative complying with Eurocode 2.
 Steel mesh used to substitute steel bars will have the same technical properties as steel
bars.
 For floor slabs steel fibres can be used according to detailed floor design (to be agreed
with client).


3.1 – Foundations & Ground

Floor Slabs
Title: 3.1.2 – Typical Process Foundations
Typical detailed foundation requirements drawings from supplier (Mill Equipment)
Note:
 Deep foundation with
extensive metal
reinforcement
 Extensive static and

dynamic loads
 (Note that foundations

for supplementary
equipment not shown
These are extensive in
their own right and will
depend on project)
 Large mass
 Vibration being
transmitted from
grinding mill and drive
system
 An alternative option is
to have a piled
foundation.


Section: 3.2 - Superstructure AS Ref: SAR -3.2.1
Title: 3.2.1 – Minimum Clear Building Heights
Typical Building
Clear
Retaining Height
Mezzanine
Height Height
Building / Room Clear Retaining Comment / Critical Item

Height Height
(un-
obstructed)
Rock / Gypsum Store 8m 4.5m Trucks tipping, Front end loader
action tipping into loading hopper
Warehouse 7m Height to stack finished product
Production Line 9.5m Height of dryer
Paper Store 9.5m Height of stored paper reels
Additives Store 9.5m Height of additives racking
Offices 3.0m Typical office height for each floor
Maintenance / Workshop 3.0m 3m + 3m for mezzanine areas
Mill 3.0m 3.0m for ground floor (incase of
fork truck access, 2.4m for upper
floors.
Note: Clear height to be below any structure, services or lighting. This is the minimum height
required for the process equipment or operation of the plant.


Title: 3.2.3 – Process Loading
Process loading
A typical SG construction project consists of 7 steps (See AS - 1.2.4). Much of the General
Design is done during Step 2 of this process prior to the main project capital expenditure
approval. At this time GMT will NOT have certified technology suppliers detailed information.
GMT will supply PRELIMINARY process loading information in the form of GMT standard
loading drawings until supplier data can be obtained, typically during step 3. This information
is based on experience of previous projects and engineering principles.
Typical GMT loading information

Typical loading information is
supplied as shown here.
Equipment load = Permanent

action from fixed
equipment
Material load = Variable action

from material or
non fixed
equipment
Dynamic H & V = Dynamic loading

from equipment
acceleration.
 All of the above are specified as STATIC or QUASI-STATIC loads

 All of the above loads are given as UNFACTORED
 All vertical loads are assumed to be acting downwards when positive.
 All horizontal loads are assumed to be capable of acting in any horizontal direction
unless specifically stated otherwise.
It is the responsibility of the Project Specific General Designer to interpret this loading
information and select the most appropriate method of analysis. When dynamic actions cause
significant acceleration of the structure, dynamic analysis of the system should be used.
Where dynamic actions cause vibrations of a magnitude or frequencies that could exceed
serviceability requirements, a serviceability limit state verifications will be carried out.


Title: 3.2.4 – Non Process Actions
Non Process Actions

It is the responsibility of the Project Specific General Designer to quantify all Non Process
actions (loading) based on the project location and local or regional codes of practice (should
these not exist then Eurocode 1 - EN1991 will be adopted). These action types may include but
not be limited to: Self weight, Imposed, Snow, Wind, Rain, Ice, Seismic, Fire, Geotechnical,
Water, Thermal, Accidental.
Operations and maintenance loading

The location of all permanent cranes, hoists and
lifting equipment will be specified on GMT
standard loading drawings and identified as
shown giving the Safe Working Load (SWL).
The floor area beneath all lifting equipment

should be designed to adequately support the
load being lifted.
Collateral
An allowance for collateral loading should be agreed between GMT and the Project Specific
General Designer for each building. This loading will take account of minor process and non
2 2
process ducts, cables, services etc. GMT usually recommend between 0.25kN/m and 1.00kN/m
is added to all roofs and upper floors for this purpose unless a higher load is determined to be
required during detailed design. This collateral load will be carried by proprietary systems to
the roof beams. This loading will NOT be combined with building wind uplift.
Upper Floor Imposed Loading

To be the minimum of:
1. Minimum area / point load requirements of local & national codes of practice
2. See Detailed table in SAR 3.2.6
Ground floor Imposed loading

To be the minimum of:
1. Minimum area, point, axel load requirements of local & national codes of practice
taking into account the usage of the floor for storage, and vehicular movement.
2. See Detailed table in SAR 3.1.1


Title: 3.2.6 – Upper Floors (Materials & Loading)
Multi Storey Process Buildings

The GMT process teams will specify on their project Specific Drawings in which areas they
would like open mesh type flooring or solid closed floors. This will depend upon areas of
possible spillage & maintenance etc.
The most cost effective construction type of the upper floors shall be determined by the local
Project Specific Designer and will be approved by GMT:
Typical floor types:
NOTE; CARE MUST BE TAKEN WHEN SPECIFYING DIFERENT

FLOOR TYPES ON THE SAME LEVEL NOT OT CREATE STEPS AND
TRIP HAZARDS.
Loading
Building / Room Imposed Point Comment
Loading Load
(kN/m2) (kN)
Mill Building 5 4.5 Minimum Maintenance Loading
Mill Minor Access floors 2.5 1.8 No maintenance, access only
Production Line Platform 5 4.5 Minimum Maintenance Loading
Offices 5 4.5 Office loading
Workshop Mezzanine 10 4.5 Storage of minor consumables
Any non standard floor loading required for the process or operations in excess of the above
will be identified on GMT loading Drawings.


Title: 3.2.7 – Deformation of Structure (Deflection)
Deformation of Structure
Building deformation should be limited as per Local or National Code requirements. Horizontal
deformation and ‘SWAY’ should be checked using both Wind Loading and Notional Horizontal
Forces as required by Code.
The design should consider vertical and horizontal dynamic loading from the process
equipment and ensure that deflections and vibrations do not reach levels that cause damage
to the structure or envelope or cause discomfort to people during operation. For Process
Loading Cases See SAR 3.2.2
Unless noted otherwise on Project Specific Loading Drawings the following criteria should be
met for imposed loading:
Type of beam Deflection Criteria
Beams carrying plaster or other brittle finish Span / 360
Cantilevers Length /180
Other beams (except purlins and sheeting rails) Span / 200
Purlins and sheeting rails Per cladding

requirements
Beams supporting hoists / cranes Span / 600
b) Horizontal deflection of columns due to imposed load
and wind load
Tops of columns in single-storey buildings, except portal Height / 300
frames
Columns in portal frame buildings, not supporting crane To suit cladding
runways
Columns supporting crane runways To suit crane runway
In each storey of a building with more than one storey Height of that storey /
300
The Project Specific loading Drawings will identify where the process requires a more stringent
limit for beam deflection by indicating: W for (Weighing Equipment).
Where this is indicated individual weighing equipment suppliers should be consulted to

understand the limits however a suggested limit would be the smaller of:
 Span / 600
 2mm differential deflection between load points of same equipment.

Section: 3.3 – Exterior Enclosure AS Ref: SAR -3.3.1
Title: 3.3.1 – Wall Cladding and Flashing
Cladding of all process buildings shall be

applied in the vertical plane using a locally
available system of steel or similar.
This shall have a weatherproof coating for

protection and have a minimum warranty of
10 years.
If the building is heated or at risk of

condensation the cladding will be required to
be double skinned with insulation, if the
building is without heating then the cladding
shall be single skin.
The prime purpose of the building is to

protect products and stock from inclement
weather
The cladding & flashings shall completely

weather proof the building from the outside
elements and should be used in strict
accordance with the manufacturers
recommendations
The construction of the cladding shall be

sufficiently durable to withstand local
weather conditions (i.e. wind / snow loading).
Preferential consideration will be given to

designs that provide ease of cleaning and
reduce potential for dust build up.
Appropriate sheeting rails or purlins to be
used.


Title: 3.3.2 - Roofing
Due consideration shall be

given to reduce
maintenance as far as
reasonably practical.
The preferred solution is to

use rounded eaves rather
than guttering or fully
parapet roof with safe
means of access, thus
reducing the possibility of
falls from height through
maintenance at high level.
Parapets to be a minimum
of 600mm high with suitable
hand railing to 1100mm
high.
Translucent sheeting shall

be used where possible to
provide natural lighting and
reduce energy costs.
The primary concern shall be

safe access. All roof
windows and translucent
panels are to be ‘step safe’,
capable of being walked on.
A ratio of 15% translucent

to normal sheeting shall be
used as a guide.
SAFETY NOTE; ALL SKYLIGHTS & ROOF WINDOWS TO BE DESIGNED TO WITHSTAND THE
IMPACT FROM A FALLING PERSON (SUGGESTED 120Kg) POINT LOAD AT ANY LOCATION.
ALL FIXINGS AND ACCESSORIES ARE TO BE DESIGNED TO SUIT.


Title: 3.3.3 – CARE4 Bioclimatic Characteristics (OFFICE)
Minimum
m Characteristics to Respect
Bioclimatic design:
To ensure a good control of solar input, limit the
use of air conditioning and reduce heating
requirements naturally, the building will have to
have the following characteristics:
 To be as compact as possible;
 In hot climates, to take patios in
consideration ;
 To be correctly orientated according to
the climate ;
 For glass quality to take into account
the sun level of the region;
 To include, as far as possible, external
solar protections in addition to sun
control glass: blinds, masks, shutters,
sunshades…
 In this perspective, particular attention
will be paid to the study of the
relationship between glass wall
surfaces and opaque wall surfaces (See
table 1)
 To ensure a good visual comfort without
penalizing the thermal comfort, the
maximum allowable surface area of
glazing will be 50% of the façade area.
Table 1
% of the glass surfaces orientated SSE / SSW to South in the northern
hemisphere
(NNE/NNW to North in the southern hemisphere)
Cold climates Temperate climates Hot climates
> 60% > 50% > 40%


Title: 3.3.4 – CARE4 Thermal Performance Characteristics (OFFICE)
Thermal performances of the envelope:

`
The aim of the building design is to have U values
(W/m2.K) that are as LOW as possible and maintain an air
tight envelope. Good design & construction practices are
vital to ensure the cold bridging is not a problem
Specific ‘Robust Details for Thermal Bridging and Air
Leakage’ should be used to ensure best practice is
followed during the design phase.
U max. Walls Roofs Floors

Cold climates <0.15 W/m².K1 < 0.15 < 0.20
Temperate < 0.25 < 0.20 < 0.30

climates
Hot climates < 0.40 < 0.30
The above values (U-values for walls) are to be
considered as a maximum nett limit that must not be
exceeded. Corrections for openings should be made to
ensure area compliance
Exapmle: Northboro, USA Glass walls: windows will be efficient: U < 1,2 W/m².K (U=
thermal transmission coefficient of the window, consisting
of the glass, its spacer and frame); in cold climates, triple
glazing or gaseous cavities may be required;
Sun control glass may be required in hot climates. Solar
coefficients (g) should be used for the facades exposed to
direct sun :
Solar coefficients (g) recommended according to areas
To be validated in thermal calculations
Cold climates Temperate Hot climates
Climates
Total Glass Area: 10,714 sq. ft. 0,5 0,4 0,25

Total Elevation Area: 28,658 sq. ft.
37% glass vs. solid.
The thermal transmission U coefficient of doors will be less
than 1.2 W/m².K;
Laboratory floor 5 feet below grade.
The permeability to air of the building will be limited to 2
volumes per hour: n50 < 2 Vol/h1.


Section: 3.3 - Exterior Enclosure AS Ref: SAR-3.3.6-TYPE 1
Title: 3.3.6 – Types of Roller Shutter Doors
Type 1 – High frequency of Traffic (Three or more traffic movements per 8hr shift)
 Doors shall be rapid open / close design (max 10 seconds)
 Door aperture to have 1m width and height clearance of the largest foreseen vehicle or
load to pass through
 Door to be of fire retardant construction
 Design shall allow for appropriate wind loading
Automatic operation required by remote

sensor or floor mounted induction loop
Weather protection required to protect

exposed parts
Hi-Speed Door use by Pedestrians shall ‘Not Be

Permitted’.
Such doors shall be clearly marked:

DANGER
DOOR NOT FOR PEDESTRIAN USE
Clear panels to be used for 2-way traffic
Closure Protection Systems to meet in

country Statutory Requirements shall be
fitted.
Photograph shows typical Photocell and

Pressure Pad to provide door closure
protection.


Section: 3.3 - Exterior Enclosure AS Ref: SAR-3.3.6-TYPE 2
Title: 3.3.6 – Types of Roller Shutter Doors
Type 2 – Low frequency of traffic (less than 3 traffic movements per 8hr shift)
 Roller shutter door shall be constructed

of galvanised steel and capable of
withstanding appropriate wind loads.
 These may be for forklift and

maintenance access. And should be sized
appropriately for the size of access
required.
 If these doors are part of a fire resisting

system they should be fire rated to an
equal duration as the wall to which they
provide an opening.
 There should be a chain for manual

opening and closing in the event of a
breakdown.
Doors that are operated more than

once per 8hr shift will be fitted with a
direct drive motor (3 phase) to power
opening and closing in addition to the
manual chain.
Drive controls and lockable isolator to be

clearly identifiable and positioned for easy
operation
For fire resisting systems there should

be a fusable link provided to ensure
that the door closes in event of a fire.


Section: 3.3 – Exterior Closure AS Ref:
Title: 3.3.7 – Personnel Doors
Personnel Doors
 The location of doors for personnel use will be set
out by GMT during the Design Phase of a project
(See AS – 1.2.4).
 The Project Specific General Designer should advise
on the necessity for any additional doors that
would be required to meet local or national
regulations.
 It will also be the responsibility of the Project
Specific General Designer to determine the
specification for all doors. This will include:
o Sizing
o Left or right handled
o Fire rating
o Material
o Thermal properties
 The specifications that are set out by GMT:
o Colour of the doors must meet the standards set
out in 3.3.8 – Buildings Colours.
o External doors should be fitted with a low profile
threshold seal to prevent water ingress.
o Vision panel should be fitted unless stated.
o Doors to open outwards unless stated.
o Pull handle on one side and push plate on the
other side.
o Kick plate fitted on one side.
o Doors must be self closing.
o Minimum of 3 steel hinges should be fitted.
 Fire Doors should meet local and national regulations and insurance standards.
 The door should have appropriate signage with the outside clearly marked to keep clear.


Section: 3.3 – Exterior Enclosure AS Ref: SAR-3.3.8
Title: 3.3.8 – Building Colours
EXTERNAL CLADDING RAL9002

(GMT standard)
INTERNAL CLADDING RAL1015

(GMT standard)
INTERNAL STEELWORK RAL1015

(including internal silos and
internal platforms (GMT Standard)
EXTERNAL STEELWORK RAL9002

(including external silos)
LIFTING BEAMS RAL1003

(GMT standard)
PLATFORM HANDRAILING RAL1003

(GMT standard)
PERSONELL ACCESS DOORS RAL5015

(GMT standard)
FIRE DOORS RAL3020

(GMT standard)
ROLLER SHUTTER DOORS RAL5015

(GMT standard)
PROTECTIVE POSTS RAL1023 and 9017

(GMT standard)
DEFINED PEDESTRIAN WALKWAYS RAL6010 and 1023

(Green bounded by yellow stripes)
(GMT Standard)
PAINTED CONCRETE FLOORS RAL 9002

(Mixing and forming area)
ATEX RATED ZONE RAL 3004 (stripes)

(to be painted on each floor level indicating the extent RAL 1015(background)
of the ATEX rated zone in plan view.100mm stripes spaced 100mm apart)

Section: 3.3 – Exterior Enclosure AS Ref: SAR-3.3.8
Title: 3.3.8 – Building Colours
COMPRESSED AIR PIPING RAL5012

(GMT standard)
GAS PIPING RAL1016

(Except Air)
MINERAL, VEGETABLE AND ANIMAL RAL8024

OILS, COMBUSTIBLE LIQUIDS
(GMT standard)
OTHER FLUIDS RAL9017

(Including water drainage pipes)
STEAM RAL9002
(GMT standard)
WATER RAL6025
(GMT standard)
ELECTRICAL BOXES, M.C.C. RAL7035

(GMT standard)
ELECTRICAL BOXES, M.C.C. RAL7032

(GMT standard for retro fitting)
The above colours are typical for SGG facilities and are GMT’s preferred colours for
maintaining consistency throughout its operating plants.
If these colours contradict the normal colour requirements of a country or region then the
local norms should be used and GMT advised accordingly.


Section: 3.4 – Interior Construction AS Ref: SAR – 3.4.2
Title: 3.4.2 – Stairs
Main Access and Maintenance Access Stairs.
FROM (2R+G) = 600mm to 660mm

2 x 200 + 260 = 660mm
TYPICAL TOP OF
BUILDING STEELWORK
MULTIPLE 200mm RISERS

WITH 260mm GOING
RECOMMENDED
30° - MIN ANGLE OF STAIRS

37° - RECOMMENDED ANGLE OF STAIRS
42° - MAX ANGLE OF STAIRS
42°
37°
30°
TYPICAL TOP OF
BUILDING STEELWORK
TYPICAL RECOMMENDED STAIRCASE DETAILS
 Preferred inclined for all stairs to be

37° from horizontal plane.
 Stair treads to be open mesh for ease
of cleaning and to allow lighting to
pass through.
 Stair treads to be painted with yellow
leading edge.
 Tread width is determined by stairs
usage.
o 600mm – Minor and Maintenance
Access Stairs
o 800mm – Main Access Stairs
o 1000mm – Fire Escape Stairs
 Medium/heavy handrails finish –
galvanised.
 Maintenance stairs areas may provide
suitable locations for Fire and First aid equipment.


Title: 3.4.3 – Upper edge kick protection
Edge Protection
MEDIUM / HEAVY DUTY STANDARD MEDIUM / HEAVY DUTY STANDARD

FINISH - GALVANISED FINISH - GALVANISED
MEDIUM / HEAVY DUTY HANDRAILS MEDIUM / HEAVY DUTY HANDRAILS

FINISH - GALVANISED FINISH - GALVANISED
TYPICAL TOP OF TYPICAL TOP OF

CONTRETE FLOOR BUILDING STEELWORK
TYPICAL EDGE OF PLATFORM DETAIL TYPICAL EDGE OF PLATFORM DETAIL

FOR CONCRETE FLOORS FOR BUILDING STEELWORK
RECOMMENDED HANDRAILING AND EDGE PROTECTION
 Good practice to have 150mm kick plates bolted to

handrail standards.
 150mm high kick plates with 50mm clearance should be

used around all building columns.
 Large openings in floors should have 150mm high kick

plates bolted to handrail standards.


Section: 3.4 – Interior Finishes AS Ref: SAR - 3.4.6
Title: 3.4.6 – Office Internal Finishes
Office finishes
All office finishes should comprise locally sourced, low embodied
energy materials. The below table should be used as a guide.
Room Floor finishes Ceiling Finishes Wall Finishes Comments
Reception Hard wearing Open grid type Plastered & Matting well to external
floor tiles, ceiling Painted doors
Corridor & Laminated non Open grid type Plastered & Matting well to external
Stairs slip safety flooring ceiling Painted doors
First Aid Laminated non Suspended ceiling Ceramic Tiles Floor lapped up walls to
Room slip safety flooring tiles form skirting.
Locker Rooms, Laminated non No requirement Ceramic Tiles Floor lapped up walls to
Toilets & slip safety flooring form skirting.
Shower
Rooms
Laboratory Laminated non Suspended ceiling Plastered & Floor lapped up walls to
slip safety flooring tiles Painted form skirting.
PPE Room Laminated non Suspended ceiling Plastered & Floor lapped up walls to
slip safety flooring tiles Painted form skirting.
Canteen & Laminated non Suspended ceiling Plastered & Floor lapped up walls to
Kitchen slip safety flooring tiles Painted form skirting.
Server Room Laminated non Suspended ceiling Plastered &
slip safety flooring tiles Painted
Offices & Anti-static carpet Suspended ceiling Plastered & Under floor power,
Meeting tiles Painted networking & multimedia
Rooms
 Offices are usually open plan.
 Recommend to have daylight
 Day lighting as far reasonable

practicable. (Allowance for blinds or
similar where computers are used)
 Allowance to be made for power

supplies, network and telephony.
(In large spaces under floor trunking
is recommended)
 Allowance shall be made for

shared printing/fax/photocopying


Title: 3.4.7 – Workshop Special Requirements
Workshop Special Requirements
 Ceiling can be open but area must be

sealed from the factory.
 Floor shall be concrete but finished with
heavy duty surface hardener.
 Walls should be suitable to be used as
shadow boards
 Finishes otherwise as production
buildings.
Engineering Stores
 Walls original cladding or painted

block work
 Ceiling can be open but must be
sealed from factory
 Floor shall be concrete but finished
with heavy duty surface hardener
 Area will need to be secure preferably
with card entry system
 Area will require office for Store
Keeper including workstations as
required.


Section: 3.5 Interior Finishes AS Ref: SAR – 3.4.8
Title: Locker, Shower Room & Toilets Special Requirements
Locker Rooms
Floor with minimal obstructions for ease of
cleaning
Slip-proof hard wearing laminate flooring
Day lighting if reasonably practicable
One locker per person (two vertical and two
horizontal sections for dirty and clean side.
Floor material is used to form kerb if
reasonably practicable, but note that with
certain locker design this is not possible and a
conventional skirting board may be preferred.
Lighting to provide Lux level as required in
SAR 3.9.2
RAL 5015 for lockers
Shower Rooms
 Open area for ease of cleaning
 Mixing Taps for individual showers.
 Shampoo/Shower wash dispensers
Alternative is to provide individual

cubicles if privacy is required.


Section: 3.5 Interior Finishes AS Ref: SAR – 3.4.8
Title: Locker, Shower Room & Toilets Special Requirements
Toilets
 Standard cubicles.
 Floor with minimal obstructions
for ease of cleaning
 Slip-proof hard wearing laminate
flooring
 Day lighting if reasonable
practicable
 Note doors are Blue RAL 5015
 Trough stainless steel sink (Traps
shall be large to reduce cleaning
of traps due to plaster dust)
 Services run on surface for easy
access and maintenance
 Walls with easy clean finish.
 Space for soap, cream and towel
dispensers.
 Mirrors and Hand Dryers shall be
provided
 Note
 Alternative to provide individual
sinks with access panel below for
sink trap.


Section: 3.4 – Internal Construction AS Ref: SAR – 3.4.9
Title: 3.4.9 – Laboratory Special Requirements
Laboratory Special Requirements
 Laboratories should be located in the

factory preferably central to the
process to allow effective access for
the technicians collecting samples and
being in contact with process
operators
 Sockets on the wall for instruments
 Regulated water supply
 High speed exhaust system for solvent
use
 Allowance shall be made for storage
of small quantities of solvent /
flammable materials
 Standard plasterboard walls with
cleansable finish
 Slip-proof hard wearing laminate
flooring
 Ceiling tiles or plasterboard ceiling
 Good lighting


Section: 3.4 – Internal Construction AS Ref: SAR – 3.4.10
Title: 3.4.10 – Kitchen & Canteen Requirements
Canteen
 Allowance for counter to serve

hot & cold drinks.
 Provision of vending machines

when canteen is closed
 Allowance for day lighting
 Functional seating arrangements
 Size shall be sufficient to hold

total number of staff (Day shift
plus day staff)
Kitchen
 The Project Specific Brief will
define the requirements of the
kitchen however unless noted
otherwise the kitchen is to be
used for re-heating pre-cooked
food only.
 Serving counter
 Kitchen in direct contact with

counter
 Fume Extraction above cooking

facilities
 Food Storage are suitable for

meals served including frozen,
refrigerated and ambient
storage. All shall be lockable.


Section: 3.4 – Interior Finishes AS Ref: SAR – 3.4.11
Title: 3.4.11 – Marked Walkways & Pedestrian Crossings
Marked Walkways
 Pedestrian walkways often required around the internal

perimeter of a building to provide fire escapes.
 Walkways should be clearly marked and should be painted
Grass Green as per 3.3.8 – Building Colours.
 Fire Exit routes should be clearly marked with yellow lines
along each walkway. These lines should be painted Traffic
Yellow as per 3.3.8 – Building Colours.
 Pedestrian walkways should be protected by the use of
barriers.
 Armco barriers should be used where pedestrian walkways
have a close interface with vehicle usage.
 Handrails can be used where necessary.
Pedestrian Crossings
 Crossings must be clearly marked with suitable

signage
 Zebra crossings should be used to clearly define
the pedestrian crossing areas.
 Barriers or gates can be used to prevent direct
pedestrian access into vehicle areas.
 Alert light systems can also be implemented to
warn forklift truck operators that pedestrians are
crossing. This system is operated by the
pedestrian by the press of a button which initiates
a timed flashing beacon alerting nearby
operators.


Section: 3.5 – Plumbing & Mech. Serv AS Ref: SAR – 3.5.3
Title: 3.5.3 – Piping Generally
Process Piping
For process piping Saint-Gobain GMT will design and manage the installation with a specialist
contractor. Should any information be required for the general design GMT will specify all
information required for each pipe. This information will consist of;
 Flow Rates
 Diameters
 Direction of flow
 Pipe location
This information will be determined during a Detailed Design Phase in Step 3 of a project (See
SAR – 1.2.4).
Building Services Piping
For all Building Services Pipe work it will be the responsibility of the Project Specific General
Designer to design and develop the necessary specification to meet the requirements of the
client along with any Local or National Codes.
All building services piping must meet the Building Colours standards set out in 3.3.8 –
Building Colours. This allows consistency to be maintained throughout the operating plants
of Saint-Gobain Gypsum.
All designs and specifications for Building Services must be checked by GMT to ensure all
requirements have been met. Care should be taken during installation of pipe work so that
piping does not interfere with the operation of equipment and can be easily accessed for
future maintenance.
Final piping clash detection will be the responsibility of the Project Specific General Designer.


Section: 3.5 – Plumbing & Mech. Serv AS Ref: SAR -3.5.4
Title: 3.5.4 – Building Heating, Ventilation & Air Conditioning Requirements
Table of functional areas

The Project Specific Design will determine the most appropriate method for heating the
buildings, previous projects have used either local gas fired air intake units or air intake units
heated from a central water heater.
Office buildings to be air conditioned.
Functional Min Max Min Max Indoor Ventilation & heating solution
Area Temp Temp Humid Humid Air
(°C) (°C) ity (%) ity (%) Pressure
+/-
Rock / Gypsum n/c n/c n/c n/c n/c Ventilation to suit internal use of diesel front end loader
Store working for 60% of time for 3 shifts.
Mill 0°C n/c n/c n/c n/c Ventilation louvers to provide natural chimney effect.
Process capable of providing heat during operation,
mobile heaters used during winter shutdown. Ventilation
may require sizing for cooler intake air.
Paper Store 10°C n/c n/c 65% + Heated fresh air supply + exhaust fans. Ventilation to be
sized for a diesel fork truck working 20% of time for 3
shifts. Max humidity control to prevent paper damage.
Additives Store 10°C n/c n/c 65% + Heated fresh air supply + exhaust fans. Ventilation to be
sized for a diesel fork truck working 20% of time for 3
shifts.
Production line 5°C n/c n/c n/c + Heated fresh air supply + exhaust fans. Ventilation to be
Building sized for a diesel fork truck working 20% of time for 3
(unless shifts.
otherwise
stated)
Production line 5°C n/c n/c 80% + Heated fresh air supply + exhaust fans. Heating and
Building (wet- ventilation system will require sizing for water vapour
end transfer) given off by process. (see AS 3.7.3)
Canteen 18°C 24°C 40% 70% - Air conditioning system to provide ambient or cooled air
as required. Central heating system to provide heat when
required. System to provide 13 L/s fresh air per person +
additional for stove hoods.
Offices 18°C 24°C 40% 70% - Air conditioning system to provide ambient or cooled air
as required. Central heating system to provide heat when
required. System to provide 13 L/s fresh air per person
Utilities n/c 35°C n/c n/c n/c Exhaust fans to control mechanical heat load.
Buildings
n/c = No Control (assuming that ambient conditions are suitable)

Project specific design to ensure that Minimum Statutory Requirements are adhered to


Section: 3.5 – Plumbing & Mech. Serv AS Ref: SAR -3.5.5
Title: 3.5.5 – HVAC System, Special Requirements at Wet End Transfer
Water Vapour Given Off at WET

The chemical reaction that occurs during the board curing process expels approximately 150
2
grams of water per square metre of board produced (150g/m ). This water vapour is
predominantly expelled at the Wet End Transfer (WET) area of the production line.
Dryer infeed & ‘Tipple’
Wet end Transfer
Dryer
Boardline
The problem
Some of our older board plants
where the HVAC system has not
been specifically designed for this
humidity encounter problems such
as poor product quality, early
machine failure, fogging,
condensation & damp.
Designing to Prevent Air Saturation

Problems
The Project Specific Design will pay particular attention to ensure that the relative humidity in
this area remains below 80% where practicable for all foreseeable external weather
conditions. This will be done by looking at this part of the building holistically and optimising
the heating, ventilation and building insulation systems. The designer will also use best
practice for reducing the risk of cold bridging of the structure.
The area of the Dryer In feed and Tipple is the area where the board is most condensed. Wet
board can be stacked up to 14 high, awaiting entry to the dryer. This area should have good
cross flow ventilation.
The entire area should maintain a positive pressure during cold months. This will reduce the
risk of cold air leaking into the building and causing fog.
As a rule of thumb there should be heating required to maintain 10degC & approx 4 air
changes per hour as background ventilation with the capacity to manually increase the
ventilation only to approx 12 air changes per hour.

Section: 3.6 – Fire Protection AS Ref: SAR – 3.6.1
Title: 3.6.1 – Fire Fighting Systems
Fire Fighting Systems
 The fire protection system shall be designed and installed to protect all areas in
accordance with the requirements of the local Fire Regulations.
 The fire protection system, where required, shall consist of:
o Indoor and outdoor fire hydrant system
o Automatic fire detection and alarm system
o Portable fire extinguishers
o Fire water incoming from main and fire protection water tank
o Sprinkler protection
 Fire mains shall be designed to FM Global Data Sheets
 To maintain a consistent line pressure the system shall include circulating pumps and a
jockey pump.
 Combined Process and Fire Reserve water tanks should be designed to ensure a secure Fire
water supply.
 Passive fire protection systems such as compartmentalisation and prevention of
propagation should be used as required by local and national regulations.
 Doors located in fire (barrier retention) resistant walls shall be self-closing doors with a
fire resistance related to the characteristics of the walls in which they are located.
PROCESS
Water supply
FIRE RESERVE
Fire main


Section: 3.6 – Fire Protection AS Ref: SAR – 2.6.2
Title: 3.6.2 – Fire Alarms and Detection
Fire Alarms and Detection
 A zoned fire alarm system is to be installed

and wired in FP200 or similar soft skinned fire
alarm cable
 Break glass points are to be installed adjacent
to all points of egress.
 Automatic detection shall be provided if
required by local and national fire regulations
or insurer’s requirements. All activation
points shall be linked to a central control
point at the guard house.
 Detection systems should provide both visual
and audible warnings of activation.


Section: 3.6 – Fire Protection AS Ref:
Title: 3.6.3 – Fire Safety Maps
Fire Safety Maps
 Design and location of emergency exits and escape routes will follow local and national
regulations.
 Typical a gate or emergency door is required at least every 60m in the outside wall of the
Production Building.
 All exits and escape routes shall be designed to be kept free at all times.
 All exits and escape routes shall be clearly marked by means of applicable pictogram and
colour coded as appropriate. (Refer to 3.3.8 – Building Colours)
 All dimensions of access routes and doors shall be sized appropriately by the Project
Specific General Designer.
 All escape routes and exits shall be fitted with appropriate lighting as specified in SAR –
3.7.7


Section: 3.7 Electrical AS Ref: SAR -3.7.1
Title: 3.7.1 - Small Power Service Panels
The plant will be provided with local small power service points in suitable locations for the
purpose of maintenance and cleaning
Local Building Services Panel
Small Power
Small Power Tools Supply Points

are to be provided with suitable
Industrial sockets to suit local
standards.
EU Service sockets, will contain 24

Volt, 110 volt and 3 phase sockets
Each voltage to will have its own

transformers and earth leakage
circuit breakers for each circuit.


Section: 3.7 - Electrical AS Ref: SAR -3.7.2
Title: 3.7.2 – Lighting Illumination Guide
Table 1 – Illumination Levels

Lux Uniformity
Level Ratio
Area Activated Comments
Mill and Additives building 200 5:1 Lighting will operate on Emergency
luminaires unless activated.
Note; Emergency luminaires should
illuminate all walkways.
Warehouse 200 5:1
Wet End Transfer 200 3:1 Lighting will operate on Emergency
luminaires unless activated
Dryer, General 200 5:1
Dryer, burners 300 5:1 Lighting will operate on Emergency
luminaires unless activated
Take Off 300 3:1
Services Areas 200 5:1
DSG Storage area 100 7:1
Offices 300-500 3:1 Dependant on use
Outside Lighting (General) 5 8:1
Outside Lighting (Manoeuvring Areas) 15 5:1
Emergency Lighting (General) 2 20:1
Emergency Lighting (Walkways & Escape Routes) 10 20:1
Mixer and Paper Area 300 3:1 First 50m of the forming belt
Forming belt either side of the cutter 300 3:1 25m of the forming belt either side of
the cutter
Remainder of the forming belt 200 3:1
Where guidance figures are not shown for an area or process, suitable illumination levels are
to be agreed with the engineer.
Maintenance Factors, Coefficients of Utilisations and conformity ratios shall be chosen to suit
type of luminaire, mounting positions, décor, environment and lamp changing regime.
Uniformity ratios to be calculated using maximum to minimum illumination level ratios. The
calculation points to be based no more than ¼ of the mounting height or height from working
plane, whichever is the lower.


Title: 3.7.3 – Lighting General
Lighting General
Wherever practical metal halide discharge
lamps are to be used
Guide figures for illumination levels are

shown in SAR – 3.7.2.
Calculations shall be based on average

output over the life of the lamp.
The guide figures should be used to give an

average illumination level, over a suitable
test matrix.
Interior Lighting General

Luminaires are to be positioned to give easy
access for lamp changing and other
maintenance.
Luminaires are to be mounted on to

trunking systems or by quick release
brackets, and connected via integral plug
and socket
Buildings structures are to incorporate

sections to optimise the use of natural light
Luminaires are to be positioned to avoid

plant and stored materials.
Switching controlled systems are to be used

on new installations


Title: 3.7.4 – Lighting Control
Lighting Control
Lighting should only be energised when
areas are occupied, or there is a need for
safety reasons.
Automated control methodologies shown

below should be used to minimise energy
usage.
Note: Luminaires should not be

illuminated
Lighting Control
Lighting should be controlled using one or
more of the following technologies:
 Two Level switched systems
(Preferred)
 Switching with photocells
 Switching with motion detectors
 Timed operation
 Dimmable systems
Where 2 level switching is used the

emergency lighting can be used as the
lowest level with maintained fittings
Manual Control
With Timer
Activated
Lighting
Two Level Switching
Contactor
SCADA Control Where areas have low or variable manning
levels the lighting is to be designed to give
“background” and “activated” illumination
levels.
The control is by a PLC/ SCADA system using

Background
Lighting automated switching technologies or
Contactor
manual controls


Section: 3.7 Electrical AS Ref: SAR -3.7.5
Title: 3.7.5 – Office Lighting
CARE4
The office lighting should be designed
holistically with the other office
consumers to ensure compliance with
Saint-Gobain’s CARE4 Standard.
CARE4 TARGET of <8W/m2 should be

observed.
Office Areas
In general fluorescents fitted with
high frequency ballasts with two T5,
28W lamps are the preferred choice.
These offer many advantages
including long lamp life, energy
reduction, instant start and are
generally liked by users.
Office lighting is especially suitable for

automatic switching techniques.
Switching with Motion Detectors

Toilets should be fitted with one or
more motion detectors.
The luminaries are switched on when

motion is detected.


Section: 3.7 – Electrical AS Ref: SAR -3.7.6
Title: 3.7.6 – Exterior Lighting
Exterior Lighting
Exterior lighting fittings shall be

mounted on buildings or on free
standing columns.
The luminaires are to be controlled by

photocells.
The types of luminaires are to be chosen

to minimise light pollution and glare.
Where columns are used consideration

must be given to easy access for
maintenance.
On lorry or car park installations the use

of high mast systems should be
considered.
All exterior lighting installations should

be designed to minimise light pollution.
Switching with Photocells
One or more photocells are installed in

the controlled area.
The luminaires are energised according

to measured illumination levels.
If digital photocells are used it is

necessary to ensure threshold levels do
not cause hysterisis switching.


Section: 3.7 – Electrical AS Ref: SAR -3.7.7
Title: 3.7.7 – Escape Route Lighting
Escape Route Lighting

Escape route lighting is installed to provide a safe means of
escape and to meet fire safety legislation.
Luminaires are to contain batteries rated for at least 2 hours

operation, and should have a test feature.
Escape Route Lighting

Where machines are unmanned then the
escape route lighting can be operated in
the maintained format to provide the
minimum lighting level.
Additional lighting for maintenance can be
switched on when required.
Specific locations where a luminaire must be provided are:
At each exit door All safety exit signs Outside and near each final exit Near any other change of floor
At each piece of fire fighting

At each change of direction Near each first aid post At each intersection of corridors equipment and call point

Section: 4 – Plant Services AS Ref:
Title:
4.0 Plant Services Chapter


Section: 4.1 Electrical Distribution AS Ref: SAR -4.1.1
Title: 4.1.1 – Typical Scope limits (GMT Civil / GMT Process)
GMT Civil Department Scope of Supply

The following diagram typically shows the GMT Civil Department supply scope and where the
equipment provided as part of the process technology connects.
All of the GMT Civil Department’s scope is to be considered part of the General Design and will
be included in the Construction Contractor Scope.
MV (IN)
Medium Voltage Process MCC’s Process MCC’s Process MCC’s PLC
General
Contractor
Supplied Building Services Panels
Substation
Plant Services Panels
UPS
UPS
Distribution
Panel
GMT Process Equipment
GMT Civil Department


Section: 4.2 – Fuel Distribution AS Ref: SAR – 4.2.2
Title: 4.2.2 – Site Vehicle Fuel Station
Typical Fuel Station
Note:
 Self-contained bunded
vessel
 Separate Lockable Fuel
Pump
 Hazard and Danger signs
 Bollards to protect fuel
station from impact
damage
 kerbs
 Need interceptor for
drainage
Note:
 Space for fire
extinguishers
 Shutter for protection

from vandalism.


Section: 4.4 – Compressed Air Dist. AS Ref: SAR – 4.4.1
Title: 4.4.1 – Compressed Air Requirements
Compressors
Compressor system equipment consists of 2 screw type Atlas Copco compressors, 2 filters (only
regular cleanliness control is designed), dryer unit (dew point +2°C) and air receiver.
Compressors are preferably cooled by water.
Distribution
Compressed air is distributed in galvanized steel piping painted blue as per SAR - 3.3.8 to the
several independent branches in the production and mill area. Compressed air at consumption
points shall not drop below 7 bars while nominal pressure is PN10.
Branches are preferably interconnected in rings ensuring sufficient flow & pressure at each
consumption point. Separate branches and sections are equipped with sectional valves for
maintenance of particular branch without influence to other branches.
The main supply loop pipe will run along the production building wall with branch supply
pipes to the equipment connect points. It will be required to disconnect each branch for
individual maintenance. More precise location & consumption of particular connection points
will be specified in the Project Specific Utility Design Drawings by GMT.
The Civil Engineering Scope

The Scope of the Civil Engineering Dept. is to provide the compressors and ancillary equipment
and all the distribution pipe work up to the inlet flange of the process consumers.
Air Specification
Dust Content: <0.1ppm
Oil Content: <0.1ppm
Dew Point: 2 degree C


Section: 2.1 – Telecom / Network AS Ref: SAR – 4.6.1
Title: 4.6.1 – Limits & Scope
External Connection
It is typical for an external telecoms specialist contractor to provide the connection to the plant
site. It would typically be a fibre optic or metallic high speed cable suitable for both telephone
& data connection. A minimum capacity is approximately 2Mbit/s.
A firm connection to existing fibre optic or metallic high speed cable is preferred. A high pole
from the roof of building or a telecommunication tower will be considered for a microwave
link as a less preferred alternative. Consequently a longitudinal profile has to be checked to
ensure reliability of data transfer.
It will be the responsibility of the Project Specific General Designer to liaise with the Telecoms
provider to agree a site connection point and ensure that all of the required equipment,
cabling, ground trenches etc. are included in the correct scopes of work.
Internal Distribution
The internal distribution should include all of the items below (Red items are provided by the
GMT process control dept.)


Section: 4.6 – Telecom / Network AS Ref: SAR – 4.6.2
Title: 4.6.2 – CCTV System
Security
The project specific Design Brief will specify the requirement for Security CCTV. Typically
cameras would cover:
 Main Entrances
 Guard House
 Main Office & logistics Office Entrances
 Car & Truck Parking Areas
Process CCTV
Process CCTV is required to cover un-manned areas of the plant for monitoring of the
production. It’s typical to have cameras in:
 Mill
 Wet End Transfer
 Take Off
A Combined CCTV
A combined CCTV system similar to the one shown
should be designed that can be expanded if required.
Typical Site Layout


1500-R00-EST-GMT-001 SAR DRAFT Jan 2011

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1500-R00-EST-GMT-001 Revision A – Jan 2011

Section: 1 - Introduction AS Ref:

1.0 Introduction Chapter

REV DATE Description BY APPROVED

Saint-Gobain Limited - GMT , Technical Centre, East Leake, Loughborough, UK

Title: 1.1.1 – document Intent.

Aims & Objectives

The (SAR) is targeted at the following groups

REV DATE Description BY APPROVED

Saint-Gobain Limited - GMT , Technical Centre, East Leake, Loughborough, UK

Title: 1.1.2 – Guidelines For Use

How to use the SARs

How not to use the SAR’s

REV DATE Description BY APPROVED

Saint-Gobain Limited - GMT , Technical Centre, East Leake, Loughborough, UK

Section: 1.1 - Contents AS Ref:

Title: 1.1.3 - Contents Page

1. Introduction 2.6 Surface drains

REV DATE Description BY APPROVED

Saint-Gobain Limited - GMT , Technical Centre, East Leake, Loughborough, UK

Section: 1.1 - Contents AS Ref:

Title: 1.1.3 - Contents Page

3.3 Exterior enclosure 3.7 Electrical

4.6 Telecom / Network

3.6 Fire Protection

REV DATE Description BY APPROVED

Saint-Gobain Limited - GMT , Technical Centre, East Leake, Loughborough, UK

Section: 1.1 Introduction AS Ref: SAR -1.1.4

Title: 1.1.4 – Glossary of Terms

REV DATE Description BY APPROVED

Saint-Gobain Limited - GMT , Technical Centre, East Leake, Loughborough, UK

Section: 1.2 – Intro. to Company AS Ref: SAR1.2.1

Title: 1.2.1 - Saint-Gobain The Company

The future is made of Saint-Gobain

A strategic focus on sustainable homes

The market leader in all our businesses, we offer solutions to the

As one of the top 100 industrial groups in the world, Saint-Gobain

To give an idea of our commitment to innovation, 20% of Saint-

REV DATE Description BY APPROVED

Saint-Gobain Limited - GMT , Technical Centre, East Leake, Loughborough, UK

Section: 1.2 – Intro. to Company AS Ref: SAR1.2.2

Title: 1.2.2 - Saint-Gobain Gypsum

The Saint-Gobain Gypsum key figures

Saint Gobain Gypsum Today

REV DATE Description BY APPROVED

Saint-Gobain Limited - GMT , Technical Centre, East Leake, Loughborough, UK

Section: 1.2 – Intro. to Company AS Ref: SAR1.2.3

Title: 1.2.3 - Saint-Gobain GMT’s Role

The Role of GMT

 Operational Support for Business Units

 Delivery of Major Capital Projects

 Development of Emerging Technologies

REV DATE Description BY APPROVED

Saint-Gobain Limited - GMT , Technical Centre, East Leake, Loughborough, UK

Section: 1.2 – Intro. to Company AS Ref: SAR1.2.4

Title: 1.2.4 - Saint-Gobain GMT & Project Delivery Steps

The SGG Project Execution Manual

Communications – monthly Reports, Design Reviews, Minutes of Meetings Chapter 10

Configuraton Management Chapter 4, Equipment Numbering Chapter 4, Drawings Chapter 13

Resource Planning Chapter 5

EEM Step 3 Detailed

Budget Control Chapter 9

Saint-Gobain Loss Prevention Manual Chapter 6

shows steps 0 through 7 and Construction File (CE