VEHICLE DISMANTLING MANUAL

Trailblazer

GMT/06-MS-ELV
 Cautions

Provide additional support when a vehicle is on a hoist in the following ways:

• Before removing parts, support the opposite end. This helps prevent the vehicle
from slipping off.
• Before removing major components, chain the vehicle frame to the hoist pads at
the same end as the removal. This helps avoid a tip-off.
Disconnect the battery prior to fluid removal and dismantling in order to reduce risk of
fire and personal injury.
Always wear safety goggles when working with fuel in order to protect the eyes from
splash.
Gasoline or gasoline vapors are highly flammable. A fire could occur if an ignition
source is present. Never drain or store gasoline or diesel fuel in an open container, due
to the possibility of fire or explosion. Have a dry chemical (Class B) fire extinguisher
nearby.
Relieve the fuel system pressure before dismantling fuel system components in order to
reduce the risk of fire and personal injury.
Drain the fuel from the complete system, including injector nozzle(s), the fuel pump, all
fuel pipes, and the fuel tank. Draining the fuel will reduce the risk of fire and personal
injury.
Provide proper ventilation when working with fuel in enclosed areas where fuel vapors
can collect. The lack of adequate ventilation may result in personal injury.
This vehicle has a Supplemental Inflatable Restraint (SIR), “airbag” system. When
performing disassembly on or near the SIR components or the SIR wiring, refer to
cautions below. Failure to follow the cautions could cause airbag deployment or
personal injury.
• Be careful when handling a SIR sensor. Do not strike or jolt a SIR sensor.
• Do not carry the inflator module by the wires or connector on the inflator module.
• Make sure the airbag opening points away from you.
• When storing an undeployed inflator module, make sure the airbag opening
points away from the surface on which the inflator module rests.
• Provide free space for the airbag to expand in case of an accidental deployment.
Follow all applicable local laws and ordinances while performing procedures and
processes related to these activities.
The specifications and designs described herein are believed to be correct as of
the time this book was approved for printing.
 Table of Contents

Section Page No.

Introduction...............................................................................................1

Activity Area 0...........................................................................................2

Activity Area 1...........................................................................................4

Activity Area 2...........................................................................................6

Activity Area 3.................................................................................….…..8

Activity Area 4.........................................................................................10

Activity Area 5.........................................................................................12

Activity Area 6.........................................................................................14

Activity Area 7.........................................................................................16

i
This Page Intentionally Left Blank

ii
INTRODUCTION

This manual contains dismantling data for the following vehicles:

MODEL YEAR MAKE MODEL VARIANT ENGINE TRANSMISSION

2006 Chevrolet Trailblazer 4x4 4.2L L6 4L60E

1
 2006
0.7
0.18
Multiple
Trailblazer
M ultiple
ACTIVITY AREA 0
0.6 PRETREATMENT
M ultiple
0.19
Mercury
0.5 0.8
Refrigerant 134 EP DM

0.4
Coolant

0.3
Oil
0.9
PE

0.2 0.10
M ultiple, including lead 0.15 0.14 0.13 0.11 Oil
Oil Oil Oil Oil 0.16
Oil 0.17
Lead

0.1 0.17 0.12

0.12
M ultiple Lead EPDM
EPDM
2
 Dismantling Manual
2006 Chevrolet Trailblazer
Activity Area 0 -- Pretreatment
Area: Pretreatment Model: Trailblazer

Qty Total Volume or

Activity Ref Area # Part Name Material Weight
0.1 Engine oil filter Multiple 1 0.55 kg
0.2 Battery Multiple, including lead 1 17 kg
0.3 Engine oil Oil 6.6 L
0.4 Coolant Coolant 13.12 L
0.5 Refrigerant 134A Refrigerant 134 0.8 kg
0.6 Passenger air bag Multiple 1 4 kg
0.7 Driver side air bag Multiple 1 1.18 kg
0.8 Spare tire EPDM 1 15.35 kg
0.9 Fuel tank PE 1 11.0 kg
0.10 Transfer case oil Oil 1.80 L
0.11 Transmission oil Oil 10.60 L
0.12 Tires EPDM 4 61.48 kg
0.13 Brake fluid Oil 0.60 L
0.14 Steering oil Oil 0.60 L
0.15 Front axle oil Oil 0.8 L
0.16 Rear axle oil Oil 1.9 L
0.17 Wheel weights Lead 4 0.20 kg
0.18 Side air bag Multiple 2 0.78 kg
0.19 Rear entertainment screen Mercury 1 4.0 mg

Information & Comments:

Total Volume or Weight = single part material multiplied by the quantity.

3
 2006
Trailblazer
ACTIVITY AREA 1
DOORS AND GLAZING

1.4
1.3 GLASS
GLASS
1.2
GLASS 1.5
GLASS

1.1 1.4
GLASS 1.3 GLASS
1.2 GLASS
GLASS

GLASS
4
 Dismantling Manual
2006 Chevrolet Trailblazer
Activity Area 1 -- Doors and Glazing
Area: Doors and Glazing Model: Trailblazer

Qty Total Material

Activity Ref Area # Part Name Material Weight (kg)
1.1 Windshield Glass 1 13.15
1.2 Front door window Glass 2 9.41
1.3 Rear side door window Glass 2 4.48
1.4 Rear body side window Glass 2 7.17
1.5 Liftgate glass Glass 1 10.44

Information & Comments:

Total Material Weight = weight of single part material multiplied by the quantity.

5
 2006
Trailblazer
ACTIVITY AREA 2
EXTERIOR TRIM

2.6
TEO

2.3
PP
2.4
2.1 TEO
TEO
2.4
2.2 TEO
TEO

2.5
TEO

PP

OTHER
6
 Dismantling Manual
2006 Chevrolet Trailblazer
Activity Area 2 -- Exterior Trim
Area: Exterior Trim Model: Trailblazer

Qty Total Material

Activity Ref Area # Part Name Material Weight (kg)
2.1 Front bumper fascia TEO 1 4.70
2.2 Front fender liner, lh, rh TEO 2 7.88
2.3 Cowl vent PP 1 0.13
2.4 Rear fender liner, lh, rh TEO 2 0.64
2.5 Rear fender liner, lh, rh TEO 2 0.24
2.6 Rear bumper fascia TEO 1 3.00

Information & Comments:

Total Material Weight = weight of single part material multiplied by the quantity.

7
 2006
Trailblazer
ACTIVITY AREA 3
INSTRUMENT PANEL

3.3
PC

3.1
PC+ABS

3.2
PC+ABS

ABS

OTHER
8
 Dismantling Manual
2006 Chevrolet Trailblazer
Activity Area 3 -- Instrument Panel
Area: Instrument Panel Model: Trailblazer

Qty Total Material

Activity Ref Area # Part Name Material Weight (kg)
3.1 IP bezel ABS+PC 2 0.41
3.2 Knee bolster ABS+PC 1 0.12
3.3 IP upper trim panel PC 1 0.11

Information & Comments:

Total Material Weight = weight of single part material multiplied by the quantity.

9
 2006
Trailblazer
ACTIVITY AREA 4
SEATING

4.8
PUR 4.8
4.3
PUR
PUR 4.6
4.3 PUR
4.2 4.7
PUR PUR
PUR
4.2
4.1 PUR
PUR 4.4
PUR 4.5
PUR
4.1
PUR

PUR
10
 Dismantling Manual
2006 Chevrolet Trailblazer
Activity Area 4 -- Seating
Area: Seating Model: Trailblazer

Qty Total Material

Activity Ref Area # Part Name Material Weight (kg)
4.1 Front seat foam, lower, rh, lh PUR 2 2.07
4.2 Front seat foam, upper, rh, lh PUR 2 2.20
4.3 Front seat headrest PUR 2 0.18
4.4 Rear seat foam, lower, rh PUR 1 1.84
4.5 Rear seat foam, lower, lh PUR 1 0.93
4.6 Rear seat foam, upper, rh PUR 1 0.92
4.7 Rear seat foam, upper, lh PUR 1 1.39
4.8 Rear Seat headrest PUR 2 0.18

Information & Comments:

Total Material Weight = weight of single part material multiplied by the quantity.

11
 2006
Trailblazer
ACTIVITY AREA 5
INTERIOR TRIM

5.2 5.4
ABS ABS
5.4
5.2 ABS
ABS 5.6
5.1 PP
PP

5.6
5.1 PP
PP

5.5
ABS

5.3
ABS
ABS

PP

12
 Dismantling Manual
2006 Chevrolet Trailblazer
Activity Area 5 -- Interior Trim
Area: Interior Trim Model: Trailblazer

Qty Total Material

Activity Ref Area # Part Name Material Weight (kg)
5.1 Front door sill plate PP 2 0.73
5.2 Windshield garnish molding ABS 2 0.53
5.3 Console ABS 1 1.73
5.4 B-Pillar garnish molding ABS 2 1.67
5.5 Shifter bezel ABS 2 0.47
5.6 Rear door sill plate PP 2 0.28

Information & Comments:

Total Material Weight = weight of single part material multiplied by the quantity.

13
 2006
Trailblazer
ACTIVITY AREA 6
ENGINE COMPARTMENT

6.7
PP
6.3 6.4
PP+TEO PP

6.1
PA
6.6
PP
6.2
PE 6.5
PP
PE

PP

OTHER
14
 Dismantling Manual
2006 Chevrolet Trailblazer
Activity Area 6 -- Engine Compartment
Area: Engine Compartment Model: Trailblazer

Qty Total Material

Activity Ref Area # Part Name Material Weight (kg)
6.1 Radiator shroud PA 1 1.18
6.2 Washer reservoir PE 1 1.40
6.3 Air cleaner duct PP+TEO 1 0.57
6.4 Air cleaner housing PP 1 1.46
6.5 Coolant reservoir PP 1 0.69
6.6 Air cleaner inlet PP 1 0.11
6.7 Battery tray PP 1 0.48

Information & Comments:

Total Material Weight = weight of single part material multiplied by the quantity.

15
 2006
Trailblazer
ACTIVITY AREA 7
LOAD SPACE

7.1
PP

7.2
PP

7.3 7.3
PP PP

7.4
HCPP
7.4
HCPP

7.5
PP
PP
16
 Dismantling Manual
2006 Chevrolet Trailblazer
Activity Area 7 -- Load Space
Area: Load Space Model: Trailblazer

Qty Total Material

Activity Ref Area # Part Name Material Weight (kg)
7.1 Lower lift gate molding PP 1 2.13
7.2 Upper lift gate molding PP 1 0.37
7.3 Body garnish molding, upper PP 2 1.33
7.4 Body garnish molding, lower HCPP 2 1.99
7.5 Liftgate sill plate PA 1 0.46

Information & Comments:

Total Material Weight = weight of single part material multiplied by the quantity.

17
 VEHICLE

DISMANTLING MANUAL

Revised
August 18, 2005
GMT/06-MS-ELV