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Scope:: About The Ballsim - Open Spreadsheet ..
Scope:: About The Ballsim - Open Spreadsheet ..
0
About the BallSim_Open Spreadsheet ...
Scope :
The BallSim_Open spreadsheet was designed to simulate the Size-by-Size Mass Balance around a single conventional
ball mill, operating in Open Circuit (see Flowsheet).
Theoretical Framework :
For the simulation of the ball mill response, this routine is based on the so called Modern Theory of Comminution. This
theory introduced two new sets of parameters : the Selection Function S and the Breakage Function B. The first set –
also referred to as Grindability – relates to the grinding kinetics of each independent particle and the second set – also
referred to as Distribution of Primary Fragments – characterizes the size distribution of the fragments produced as a
result of breakage events.
The Figure below helps define both concepts with greater clarity. Consider that at any given instant t, the size distribution
of the mineral charge in a hypothetical batch mill is quantified by the fractions fi (i = 1, n) retained on the n different
screens represented on the left of such Figure. After a time interval Dt, the resulting size distribution is represented on the
right of the same Figure. During this time interval, some particles will be fractured and their fragments redistributed to the
lower screens. For the particles retained on mesh ‘i+1’ (the ‘i’ fraction), the Selection Function Si (min-1) denotes the
fractional breakage velocity; that is, the fraction of the particles in the size range [d i+1 , di] which are fractured, per unit of
time. Therefore, the product (SiDt) represents the fraction of the material retained on mesh ‘i+1’, at time t, that will be
fractured by the action of the grinding media, during the following time period Dt. Complementarily, the Breakage
Function bij denotes the fraction, by weight, of the fragments arising from the breakage of the particles retained on mesh
‘j+1’ to be retained on the lower ‘i+1’ mesh.
t=t t = t + t
(1-S 1 t) f1
f1
2 S 1 t f1 2
b 21 S 1 t f1
f2
3 (1-S 2 t) f2 3
• •
• S 2 t f2 •
• b i1 S 1 t f1 •
fi
i+ 1 b i2 S 2 t f2 i+ 1
• •
• b n1 S 1 t f1 •
• •
fn
b n2 S 2 t f2
n+1
n+1
It is customary to define mesh ‘1’ as the coarsest opening and ‘n’ as the finest opening. Then, by definition :
i+1
represents the cumulative fraction of fragments from the breakage of particles retained on mesh ‘j’ that will become finer
than mesh ‘i’.
With reference to the Figure above, it is then possible to establish, for each size fraction ‘i’, the following population
balance of particles :
Considering the limiting condition when Dt approaches zero, the expression above reduces to the system of first order
differential equations :
1
The analytical solution of this complex system of differential equations is fortunately known, under the restrictive
assumption that the parameters S and B are invariant with time; so giving rise to particular solution of the general system
denoted ‘Linear Model’, which in its matrix form is expressed as :
f = ( T J T-1 ) f° (4)
where :
f = {fi | i = 1, 2, …, n} = vector containing the size distribution of the mill discharge (ground product),
f° = {fi° | i = 1, 2, …, n} = vector containing the size distribution of the mill feed,
T = {Tij | i,j = 1, 2, …, n} = lower triangular matrix of values Tij recursively defined as :
Tij = 0 ; when i < j
Tij = 1 ; when i = j
i-1
and where t - the average mean residence time - and N are parameters characteristic of the Residence Time Distribution
(RTD) of the mineral slurry in the mill, here represented by :
referred to as the ‘N-Mixers in Series Model’ and where the parameter N may be approximated by the effective
(Length/Diameter) ratio of the mill.
The grinding model parameters (the Selection and Breakage parameters) are different for different particle sizes. Such
dependence is here represented by the following relationships :
An expanded form of this expression - also available in this simulation routine - is given by :
An expanded form of this expression - also available in this simulation routine - is obtained by replacing b0 in
Equation 7 by :
These expanded forms for Si and Bij are intended to provide the model greater descriptive flexibility when tuning
the model to actual specific grinding systems (see Files BallParam_Batch and BallParam_Open) but, since they
increment the total number of ore characteristic parameters to be estimated, its use should be avoided whenever
possible.
In any case, the proposed expanded forms reduce to the normal forms if a02 and b01 are set equal to zero.
Not considering the expanded forms, the above expressions considerably reduce the number of ore characteristic
parameters to a maximum of seven (a0, a1, a2, dcrit, b0, b1 and b2) and simplify the computation of the (n-1) Si‘s values and
the n(n-1)/2 Bij’s values required for the evaluation of the model.
The critical role of the Specific Energy Consumption E (kWh/ton) becomes explicit in the above formulations through a
simple change of variables, when introducing the Specific Selection Function parameter as :
where Pballs represents the contribution of the balls to the Net Mill Power Draw (kW) (see Mill Power_Ball Mills), it may
be concluded that :
SiEballs Eballs = Si t (batch grinding)
or : S i balls Eballs = Si t
E
(continuous grinding) (10)
Therefore, it is enough to replace in Equations 4 above the products (Sit) or (Sit) by the product (SiEballsEballs) to obtain the
equations of the Linear Grinding Model in terms of the Specific Selection Function, S iEballs.
The data required by the simulator must be defined in each corresponding unprotected white background cell - inside
the red double-lined border - of the here attached Data_File worksheet. Gray background cells contain the results of
the corresponding formulas there defined and are protected to avoid any accidental editing.
Calculation results are presented in the Reports worksheet and graphically summarized in the Flowsheet worksheet.
New Moly-Cop Tools users are invited to explore the brief comments inserted in each relevant cell, rendering the whole
utilization of the worksheets self-explanatory. Eventually, the user may wish to remove the view of the comments by
selecting Tools / Options / View / Comments / None.
ton/hr 1702.8
F80 3934
Gross kW 4316.1
kWh/ton 2.53 % Balls 38.00
Wio 16.11 % Critical 72.00
% Solids 72.00
Mill Mill
Feed Discharge
Ore, ton/hr 1702.8 1702.8
Water, m3/hr 662.2 662.2
Slurry, ton/hr 2365.0 2365.0
Slurry, m3/hr 1270.3 1270.3
Slurry Dens., ton/m3 1.862 1.862
% Solids (by volume) 47.9 47.9
% Solids (by weight) 72.00 72.00
Size Distributions
i Mesh Opening % Passing
% Solids in the Mill 72.00 Charge Mill Charge Weight, tons Apparent
Ore Density, ton/m3 2.80 Volume, Ball Slurry Density
Slurry Density, ton/m3 1.86 m3 Charge Interstitial above Balls ton/m3
Balls Density, ton/m3 7.75 63.76 296.48 47.48 0.00 5.395
Selection Function :
1 1.05 25400
2 0.742 19050 21997.05 0.279706
3 0.525 12700 15554.26 0.499505
4 0.371 9500 10984.08 0.832367
5 3 6700 7978.095 1.191379
6 4 4750 5641.365 1.487783
7 6 3350 3989.048 1.557154
8 8 2360 2811.761 1.428406
9 10 1700 2002.998 1.221491
10 14 1180 1416.333 1.00391
11 20 850 1001.499 0.811496
12 28 600 714.1428 0.654772
13 35 425 504.9752 0.523899
14 48 300 357.0714 0.41863
15 65 212 252.1904 0.334071
16 100 150 178.3255 0.266734
17 150 106 126.0952 0.212948
18 200 75 89.16277 0.170001
19 270 53 63.0476 0.135714
20 400 38 44.87761 0.108808
21 -400 0 19 0
Page 13
Bij
Breakage Function :
Page 14
Bij
1 1.05 25400 0
2 0.742 19050 0.661255 0
3 0.525 12700 0.121199 0.563523 0
4 0.371 9500 0.051286 0.204057 0.618797 0
5 3 6700 0.021839 0.060359 0.163024 0.61438 0
6 4 4750 0.014142 0.024856 0.051689 0.167441 0.618797 0
7 6 3350 0.011436 0.014937 0.022246 0.051787 0.164542 0.619728 0
8 8 2360 0.00948 0.011036 0.013344 0.021131 0.048844 0.158416 0.600351 0
9 10 1700 0.009575 0.010751 0.011978 0.014929 0.023573 0.055463 0.18147 0.631743 0
10 14 1180 0.007865 0.008738 0.009488 0.010764 0.013344 0.021131 0.049779 0.150078 0.600351 0
11 20 850 0.007668 0.008495 0.00916 0.01011 0.011464 0.01433 0.023041 0.051611 0.177284 0.61806 0
12 28 600 0.00696 0.007705 0.008291 0.009075 0.010001 0.011363 0.014231 0.022022 0.053965 0.16376 0.615128
13 35 425 0.006446 0.007134 0.007673 0.00838 0.00916 0.01011 0.011497 0.014143 0.023041 0.051611 0.166692
14 48 300 0.00589 0.006519 0.00701 0.007651 0.008345 0.009135 0.010085 0.011359 0.014316 0.022134 0.051513
15 65 212 0.005382 0.005956 0.006405 0.006989 0.007619 0.008321 0.009111 0.009992 0.011413 0.01403 0.02212
16 100 150 0.004953 0.005482 0.005894 0.006432 0.00701 0.007651 0.008359 0.009099 0.010085 0.011359 0.014103
17 150 106 0.004526 0.005009 0.005386 0.005877 0.006405 0.006989 0.007631 0.00829 0.009111 0.009992 0.011327
18 200 75 0.004165 0.004609 0.004956 0.005409 0.005894 0.006432 0.007021 0.007623 0.008359 0.009099 0.010034
19 270 53 0.003666 0.004057 0.004362 0.00476 0.005188 0.005661 0.006179 0.006708 0.007351 0.007985 0.008738
20 400 38 0.042267 0.046776 0.050297 0.054885 0.059814 0.06527 0.071244 0.077333 0.084725 0.091968 0.100345
1 1 1 1 1 1 1 1 1 1 1
Page 15
Bij
1
1 1
0.38194 1 1
0.217611 0.382875 1 1
0.166568 0.218179 0.383928 1 1
0.144434 0.166666 0.218179 0.382875 1 1
0.130404 0.144546 0.166776 0.218179 0.383928 1 1
0.119044 0.130443 0.144546 0.166666 0.218179 0.382875 1 1
0.109416 0.119521 0.13096 0.145185 0.16797 0.221458 0.395446 1 1
Page 16
Bij
0
0.61806 0
0.164328 0.617125 0
0.051043 0.164696 0.616072 0
0.022134 0.051513 0.165749 0.617125 0
0.01403 0.02212 0.051403 0.164696 0.616072 0
0.011359 0.014103 0.02223 0.051513 0.165749 0.617125 0
0.009628 0.010922 0.013586 0.021481 0.05021 0.161417 0.604554 0
0.109416 0.119521 0.13096 0.145185 0.16797 0.221458 0.395446 1 0
1 1 1 1 1 1 1 1 0
Page 17
J&T
Matrix J
1 2 3 4 5 6 7 8 9 10
1 0.5979155028 0 0 0 0 0 0 0 0 0
2 0 0.4166852842 0 0 0 0 0 0 0 0
3 0 0 0.25531008 0 0 0 0 0 0 0
4 0 0 0 0.1600490423 0 0 0 0 0 0
5 0 0 0 0 0.1131008907 0 0 0 0 0
6 0 0 0 0 0 0.1047236306 0 0 0 0
7 0 0 0 0 0 0 0.1209509857 0 0 0
8 0 0 0 0 0 0 0 0.1542776133 0 0
9 0 0 0 0 0 0 0 0 0.2028176753 0
10 0 0 0 0 0 0 0 0 0 0.2628121285
11 0 0 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0 0 0
Page 18
J&T
Matrix T
1 2 3 4 5 6 7 8 9 10
1 1 0 0 0 0 0 0 0 0 0
2 0.8414795173 1 0 0 0 0 0 0 0 0
3 0.4899247063 0.8456462707 1 0 0 0 0 0 0 0
4 0.3866061488 0.7768630586 1.4346737716 1 0 0 0 0 0 0
5 0.3153271507 0.7219959784 1.8092605082 2.4694656606 1 0 0 0 0 0
6 0.3153985482 0.8211298549 2.7523798417 6.7608908221 13.271257408 1 0 0 0 0
7 0.3690761824 1.1198145838 5.3788751081 30.336462595 -219.81180077 -7.4953879886 1 0 0 0
8 0.4668587732 1.7310257682 14.057924868 926.11237619 695.29817011 18.414208048 -4.1444332866 1 0 0
9 0.7086193428 3.4692455738 73.328179485 -3857.7270667 -993.53165067 -22.32856376 6.9233063072 -3.5465794738 1 0
10 1.072318934 8.1740422437 -2266.6272002 5667.0837329 719.386679 14.191199483 -5.6475274688 4.7663908641 -3.1322899533 1
11 1.9517806154 31.64779806 6321.1375471 -4128.4236616 -265.17843198 -4.5215541182 2.3637861771 -3.2157512889 3.9899118902 -3.2002338623
12 4.136434003 579.41232522 -7291.8359131 1637.4936508 52.440484224 0.7590286238 -0.5367283915 1.1855526831 -2.5935492889 4.0197306536
13 11.86901497 -2368.807417 4263.5671527 -316.25945693 -3.5633190812 -0.0359290859 0.0469016103 -0.2089606291 0.8754262912 -2.5305938207
14 65.274644928 3389.5746162 -1299.6673444 23.572495669 0.0221184247 0.0005714413 -0.0005481411 0.0133722772 -0.1426753611 0.8329854288
15 -1113.1477836 -2364.754858 179.6652476 0.8795634295 0.051890681 0.001273712 -0.000394096 0.000721126 0.0064842971 -0.1275643214
16 2685.1524191 856.61689721 -5.6587946585 0.567041523 0.0501345241 0.0012356458 -0.0003583626 0.0004480846 -8.375791E-05 0.0052921834
17 -2777.3086268 -149.9772447 -0.227192911 0.5032526962 0.0461933358 0.0011393247 -0.0003279276 0.0003948708 -0.0002475194 0.0001844524
18 1467.2022411 8.2654927188 -0.0275168407 0.4633270354 0.0426958116 0.0010530738 -0.0003028229 0.0003631305 -0.0002424183 2.9481487E-05
19 -391.52914101 0.1157263628 -0.0091070593 0.4078936084 0.0376129328 0.000927721 -0.0002667269 0.000319627 -0.0002150619 1.492215E-05
20 40.433407295 -0.753099391 -0.078171917 4.7600322719 0.4379660518 0.0107978797 -0.0031068707 0.0037287285 -0.0025191176 0.0001548826
Vector SiE
1 2 3 4 5 6 7 8 9 10
1 0.2797058547 0.4995054641 0.8323668304 1.1913792536 1.4877832708 1.5571538736 1.4284064702 1.2214914634 1.0039104138 0.8114956749
Matrix bij
1 2 3 4 5 6 7 8 9 10
1 0 0 0 0 0 0 0 0 0 0
2 0.6612549079 0 0 0 0 0 0 0 0 0
Page 19
J&T
3 0.121199143 0.5635233113 0 0 0 0 0 0 0 0
4 0.0512859326 0.2040574151 0.6187965309 0 0 0 0 0 0 0
5 0.0218392273 0.06035874 0.163024186 0.6143799633 0 0 0 0 0 0
6 0.0141415206 0.0248564278 0.0516886781 0.1674407536 0.6187965309 0 0 0 0 0
7 0.0114363247 0.0149373601 0.022246279 0.0517866333 0.1645416049 0.6197279266 0 0 0 0
8 0.0094800478 0.0110361085 0.0133437524 0.0211307441 0.0488441586 0.1584161657 0.6003511321 0 0 0
9 0.0095749665 0.0107505519 0.0119776531 0.0149289713 0.0235733796 0.055463258 0.1814695849 0.6317428388 0 0
10 0.007864554 0.0087376042 0.0094876432 0.0107637144 0.0133437524 0.0211307441 0.0497794672 0.1500778782 0.6003511321 0
11 0.0076679024 0.0084953584 0.0091604226 0.0101097615 0.0114644737 0.0143299053 0.0230406762 0.0516113619 0.1772844553 0.6180603258
12 0.0069599044 0.0077047306 0.0082910314 0.0090754422 0.0100008227 0.0113627804 0.014231306 0.022021565 0.0539645967 0.1637603912
13 0.0064460562 0.0071343232 0.0076729658 0.0083799994 0.0091604226 0.0101097615 0.0114974978 0.0141427248 0.0230406762 0.0516113619
14 0.0058903678 0.0065189096 0.0070100244 0.0076512389 0.0083452155 0.0091346577 0.0100853417 0.0113594544 0.0143159038 0.0221341356
15 0.005382082 0.0059562892 0.0064047545 0.0069894331 0.0076187817 0.008320784 0.0091108763 0.0099921519 0.0114129 0.0140301541
16 0.0049531604 0.0054815822 0.0058942395 0.0064320205 0.0070100244 0.0076512389 0.0083586745 0.0090988082 0.0100853417 0.0113594544
17 0.0045257663 0.005008586 0.0053856194 0.0058769214 0.0064047545 0.0069894331 0.0076309163 0.008289505 0.0091108763 0.0099921519
18 0.004165093 0.0046094337 0.0049564159 0.0054085455 0.0058942395 0.0064320205 0.0070211511 0.0076228229 0.0083586745 0.0090988082
19 0.0036659724 0.0040570655 0.0043624663 0.0047604109 0.0051878845 0.0056611487 0.0061793879 0.0067079019 0.0073507894 0.0079853204
20 0.0422670707 0.046776203 0.0502973374 0.0548854464 0.0598139545 0.0652701756 0.071243988 0.0773329872 0.0847246539 0.0919678966
1 1 1 1 1 1 1 1 1 1
Page 20
J&T
Page 21
J&T
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.3290179677 0 0 0 0 0 0 0 0 0
0 0.4011170743 0 0 0 0 0 0 0 0
0 0 0.4740558156 0 0 0 0 0 0 0
0 0 0 0.5450888141 0 0 0 0 0 0
0 0 0 0 0.6114609848 0 0 0 0 0
0 0 0 0 0 0.6719212515 0 0 0 0
0 0 0 0 0 0 0.725683079 0 0 0
0 0 0 0 0 0 0 0.7725395306 0 0
0 0 0 0 0 0 0 0 0.811999 0
0 0 0 0 0 0 0 0 0 1
Page 22
J&T
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0
-3.0775485065 1 0 0 0 0 0 0 0 0
3.7577723474 -3.0759470533 1 0 0 0 0 0 0 0
-2.306165209 3.7327108675 -3.0552420621 1 0 0 0 0 0 0
0.7302541797 -2.2666493003 3.6858017656 -3.0564259774 1 0 0 0 0 0
-0.1065866027 0.7112342195 -2.2321085966 3.6965823277 -3.0604592105 1 0 0 0 0
0.0039465239 -0.1037045124 0.7003320005 -2.2421193991 3.6965537159 -3.0547356366 1 0 0 0
-2.021046E-07 0.0036311912 -0.1009056362 0.7023738847 -2.2403568412 3.6924170339 -3.0597475611 1 0 0
-0.0001192382 2.014845E-05 0.0035615746 -0.1005558867 0.6925283891 -2.2067841689 3.653974344 -3.0494002977 1 0
-0.0015532924 -0.0012955607 -0.0014390457 0.0001450507 -0.0882660533 0.5691027716 -1.5942267829 2.0494002977 -1 1
11 12 13 14 15 16 17 18 19 20
0.6547717282 0.523898505 0.4186298268 0.3340712183 0.2667337781 0.2129483407 0.1700014178 0.1357135697 0.108808 0
11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
Page 23
J&T
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.6151284108 0 0 0 0 0 0 0 0 0
0.1666923061 0.6180603258 0 0 0 0 0 0 0 0
0.0515132953 0.1643283375 0.617125204 0 0 0 0 0 0 0
0.0221196315 0.0510434155 0.164695513 0.6160719338 0 0 0 0 0 0
0.0141032781 0.0221341356 0.0515132953 0.1657487831 0.617125204 0 0 0 0 0
0.0113270542 0.0140301541 0.0221196315 0.0514030245 0.164695513 0.6160719338 0 0 0 0
0.0100335168 0.0113594544 0.0141032781 0.0222299023 0.0515132953 0.1657487831 0.617125204 0 0 0
0.0087379565 0.0096279711 0.0109219917 0.0135862 0.0214805361 0.0502096103 0.1614172211 0.6045544991 0 0
0.1003445507 0.109416206 0.1195210865 0.1309601562 0.1451854516 0.1679696728 0.2214575749 0.3954455009 1 0
1 1 1 1 1 1 1 1 1 0
11 12 13 14 15 16 17 18 19 20
-2.513614E-16 -5.046416E-16 -6.760535E-16 1.2472131E-16 -4.608293E-16 -3.145216E-16 -1.459479E-16 -1.417262E-16 0 0
-2.134525E-15 -1.487467E-15 -5.795059E-16 -2.180559E-15 -1.814004E-16 -2.361648E-16 -1.766011E-16 2.1170806E-16 0 0
1.2500064E-15 4.5166595E-16 -9.918132E-16 1.5296926E-15 6.4164197E-16 4.908618E-16 2.023443E-16 -1.09595E-16 0 0
5.5785624E-16 1.4853947E-15 4.4893529E-15 -4.014818E-16 -1.122673E-15 -6.03249E-16 2.2794552E-17 4.7557075E-17 0 0
-1.777123E-15 -3.503975E-15 -8.530655E-15 -2.686503E-16 1.9130207E-15 8.7412689E-16 -2.497573E-16 -2.731696E-17 0 0
1.8232493E-14 3.6631778E-14 8.6285399E-14 3.8214573E-15 -1.927119E-14 -8.580894E-15 2.7945236E-15 2.1350968E-16 0 0
-2.751254E-13 -5.412909E-13 -1.358354E-12 -2.406251E-14 3.0703943E-13 1.43867E-13 -3.548181E-14 -5.442235E-15 0 0
-7.707864E-13 -1.860782E-12 -5.429521E-12 3.7072681E-13 1.3284788E-12 6.9881017E-13 -4.843605E-14 -5.029598E-14 0 0
Page 24
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Page 25
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SiE
1 0.2797058547
2 0.4995054641
3 0.8323668304
4 1.1913792536
5 1.4877832708
6 1.5571538736
7 1.4284064702
8 1.2214914634
9 1.0039104138
10 0.8114956749
11 0.6547717282
12 0.523898505
13 0.4186298268
14 0.3340712183
15 0.2667337781
16 0.2129483407
17 0.1700014178
18 0.1357135697
19 0.1088078698
20 0
Page 26
Mill
Matrix J
1 2 3 4 5 6 7 8 9 10
1 0.5979155028 0 0 0 0 0 0 0 0 0
2 0 0.4166852842 0 0 0 0 0 0 0 0
3 0 0 0.25531008 0 0 0 0 0 0 0
4 0 0 0 0.1600490423 0 0 0 0 0 0
5 0 0 0 0 0.1131008907 0 0 0 0 0
6 0 0 0 0 0 0.10472363055 0 0 0 0
7 0 0 0 0 0 0 0.1209509857 0 0 0
8 0 0 0 0 0 0 0 0.15427761333 0 0
9 0 0 0 0 0 0 0 0 0.2028176753 0
10 0 0 0 0 0 0 0 0 0 0.2628121285
11 0 0 0 0 0 0 0 0 0 0
12 0 0 0 0 0 0 0 0 0 0
13 0 0 0 0 0 0 0 0 0 0
14 0 0 0 0 0 0 0 0 0 0
15 0 0 0 0 0 0 0 0 0 0
16 0 0 0 0 0 0 0 0 0 0
17 0 0 0 0 0 0 0 0 0 0
18 0 0 0 0 0 0 0 0 0 0
19 0 0 0 0 0 0 0 0 0 0
20 0 0 0 0 0 0 0 0 0 0
Page 27
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Matrix T
1 2 3 4 5 6 7 8 9 10
1 1 0 0 0 0 0 0 0 0 0
2 0.8414795173 1 0 0 0 0 0 0 0 0
3 0.4899247063 0.8456462707 1 0 0 0 0 0 0 0
4 0.3866061488 0.7768630586 1.4346737716 1 0 0 0 0 0 0
5 0.3153271507 0.7219959784 1.8092605082 2.4694656606 1 0 0 0 0 0
6 0.3153985482 0.8211298549 2.7523798417 6.7608908221 13.271257408 1 0 0 0 0
7 0.3690761824 1.1198145838 5.3788751081 30.336462595 -219.81180077 -7.4953879886 1 0 0 0
8 0.4668587732 1.7310257682 14.057924868 926.11237619 695.29817011 18.4142080481 -4.1444332866 1 0 0
9 0.7086193428 3.4692455738 73.328179485 -3857.7270667 -993.53165067 -22.32856376 6.9233063072 -3.5465794738 1 0
10 1.072318934 8.1740422437 -2266.6272002 5667.0837329 719.386679 14.1911994829 -5.6475274688 4.76639086408 -3.1322899533 1
11 1.9517806154 31.64779806 6321.1375471 -4128.4236616 -265.17843198 -4.5215541182 2.3637861771 -3.2157512889 3.9899118902 -3.2002338623
12 4.136434003 579.41232522 -7291.8359131 1637.4936508 52.440484224 0.75902862377 -0.5367283915 1.18555268313 -2.5935492889 4.0197306536
13 11.86901497 -2368.8074172 4263.5671527 -316.25945693 -3.5633190812 -0.0359290859 0.0469016103 -0.2089606291 0.8754262912 -2.5305938207
14 65.274644928 3389.5746162 -1299.6673444 23.572495669 0.0221184247 0.00057144127 -0.0005481411 0.01337227725 -0.1426753611 0.8329854288
15 -1113.1477836 -2364.7548578 179.6652476 0.8795634295 0.051890681 0.001273712 -0.000394096 0.00072112599 0.0064842971 -0.1275643214
16 2685.1524191 856.61689721 -5.6587946585 0.567041523 0.0501345241 0.00123564575 -0.0003583626 0.00044808465 -8.375791E-05 0.0052921834
17 -2777.3086268 -149.97724473 -0.227192911 0.5032526962 0.0461933358 0.00113932468 -0.0003279276 0.00039487078 -0.0002475194 0.0001844524
18 1467.2022411 8.2654927188 -0.0275168407 0.4633270354 0.0426958116 0.00105307377 -0.0003028229 0.00036313048 -0.0002424183 2.9481487E-05
19 -391.52914101 0.1157263628 -0.0091070593 0.4078936084 0.0376129328 0.00092772098 -0.0002667269 0.000319627 -0.0002150619 1.492215E-05
20 40.433407295 -0.7530993905 -0.078171917 4.7600322719 0.4379660518 0.01079787969 -0.0031068707 0.00372872847 -0.0025191176 0.0001548826
Matrix T (inverse)
1 2 3 4 5 6 7 8 9 10
1 1 3.5817403E-16 3.453821E-17 -5.826724E-16 -8.05252E-16 1.2088374E-16 -3.920726E-16 3.4282372E-16 3.2875259E-16 -1.707723E-16
2 -0.8414795173 1 -2.351664E-15 1.0524996E-17 -1.480844E-15 -3.420788E-15 -2.762402E-16 -3.447821E-15 -3.523874E-15 -2.282432E-15
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Matrix T*J
1 2 3 4 5 6 7 8 9 10
1 0.5979155028 0 0 0 0 0 0 0 0 0
2 0.5031336486 0.4166852842 0 0 0 0 0 0 0 0
3 0.2929335771 0.3523683566 0.25531008 0 0 0 0 0 0 0
4 0.2311578098 0.3237074043 0.3662866754 0.1600490423 0 0 0 0 0 0
5 0.1885389919 0.3008450994 0.4619224451 0.395235614 0.1131008907 0 0 0 0 0
6 0.1885816815 0.342152727 0.7027103176 1.0820741013 1.500991033 0.10472363055 0 0 0 0
7 0.2206763712 0.4666102581 1.3732810343 4.8553217858 -24.860910444 -0.7849442425 0.1209509857 0 0 0
8 0.2791420981 0.7212929642 3.589129923 148.22339889 78.63884231 1.92840272051 -0.5012732911 0.15427761333 0 0
Page 29
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Matrix [T*J*T(inv.)]
1 2 3 4 5 6 7 8 9 10
1 0.5979155028 2.1415781E-16 2.0650931E-17 -3.483889E-16 -4.814726E-16 7.227826E-17 -2.344263E-16 2.0497961E-16 1.9656627E-16 -1.021074E-16
2 0.1525015168 0.4166852842 -9.625266E-16 -2.887765E-16 -1.022195E-15 -1.364571E-15 -3.123701E-16 -1.26417E-15 -1.30294E-15 -1.036977E-15
3 0.0530172316 0.1364663396 0.25531008 -5.44959E-16 -6.650201E-16 -1.255446E-15 -2.167854E-16 -8.60137E-16 -9.156479E-16 -4.464399E-16
4 0.0318102862 0.0837979981 0.1366685122 0.1600490423 -3.240231E-16 -3.125779E-16 -5.108948E-16 -1.203863E-16 -3.51127E-16 -2.219006E-16
5 0.0195652303 0.0521980527 0.0909619147 0.1159368484 0.1131008907 5.1077162E-17 -1.570551E-16 -1.131606E-16 -1.051129E-16 -1.559119E-16
6 0.0147066731 0.0389147075 0.0705706791 0.09950184 0.1111767752 0.10472363055 -3.886598E-17 -7.388982E-17 -1.251683E-17 -1.103108E-16
7 0.012397295 0.0319581872 0.0590894068 0.088777085 0.1113562015 0.12163032268 0.1209509857 -4.734165E-17 2.5563386E-17 -8.993511E-17
8 0.010583655 0.0262195431 0.0485128562 0.0753767817 0.1010497735 0.12276552791 0.138119985 0.15427761333 3.4944999E-17 -8.130818E-17
9 0.0102596885 0.0240732079 0.0436314992 0.0679886656 0.0936666194 0.11970192894 0.1466809428 0.17215118739 0.2028176753 -1.391992E-17
10 0.0086480811 0.0191858994 0.033672691 0.051556706 0.0711392481 0.09265500012 0.1183013212 0.14915537519 0.1879200232 0.2628121285
11 0.0080925864 0.0170326656 0.0286920952 0.0422936443 0.0568339762 0.07295815168 0.0932250612 0.11993636382 0.1601232819 0.2118741685
12 0.0072120291 0.0145384475 0.0235234969 0.033094942 0.0425549382 0.05253356319 0.0651857953 0.08273592338 0.1118150996 0.1541464542
13 0.0065188689 0.0127501487 0.0199716184 0.0268903087 0.0328892393 0.03844058204 0.0451463362 0.05469333296 0.0716537342 0.0981848093
14 0.0058474165 0.0112279628 0.0172084262 0.0224203668 0.0262743982 0.02908569192 0.0319894275 0.03613501076 0.0441284209 0.0575031038
Page 30
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15 0.0052580575 0.0099965872 0.0151304167 0.0193179258 0.0219974622 0.02338061551 0.0242990243 0.0255372456 0.0284354358 0.0338788856
16 0.0047731557 0.0090306622 0.0135806377 0.0171536236 0.0192225643 0.0199426637 0.0199707346 0.01988351253 0.0203586921 0.0218751099
17 0.0043199097 0.0081552448 0.0122272574 0.01536592 0.0170870363 0.01751534339 0.0172014703 0.01660501137 0.0160938129 0.01593725
18 0.0039437636 0.0074379848 0.0111364489 0.0139633543 0.0154748566 0.01577955722 0.0153624174 0.01461703625 0.0137790299 0.0130232034
19 0.0034599143 0.0065230326 0.0097612609 0.0122282513 0.0135340675 0.01377225194 0.0133620873 0.01263968071 0.0117764645 0.0108997296
20 0.039169138 0.073808044 0.1103507024 0.138084694 0.1526419528 0.15511516921 0.1502044111 0.14163270672 0.1310983297 0.1198651571
Page 31
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Page 32
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Circuit Balance
1 2 3 4 5 6 7
Fresh Mill Mill Sump Cyclone Cyclone Cyclone
Feed Feed Discharge Water Feed U'flow O'flow
1 0.000 0.000 0.000 0.000 0.000 0.000 0.000
2 36.430 36.430 15.180 0.000 15.180 0.000 15.180
Page 33
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Page 34
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11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.3290179677 0 0 0 0 0 0 0 0 0
0 0.4011170743 0 0 0 0 0 0 0 0
0 0 0.4740558156 0 0 0 0 0 0 0
0 0 0 0.54508881408 0 0 0 0 0 0
0 0 0 0 0.6114609848 0 0 0 0 0
0 0 0 0 0 0.6719212515 0 0 0 0
0 0 0 0 0 0 0.72568307903 0 0 0
0 0 0 0 0 0 0 0.77253953063 0 0
0 0 0 0 0 0 0 0 0.8119990361 0
0 0 0 0 0 0 0 0 0 1
Page 35
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11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
1 0 0 0 0 0 0 0 0 0
-3.0775485065 1 0 0 0 0 0 0 0 0
3.7577723474 -3.0759470533 1 0 0 0 0 0 0 0
-2.306165209 3.7327108675 -3.0552420621 1 0 0 0 0 0 0
0.7302541797 -2.2666493003 3.6858017656 -3.0564259774 1 0 0 0 0 0
-0.1065866027 0.7112342195 -2.2321085966 3.69658232768 -3.0604592105 1 0 0 0 0
0.0039465239 -0.1037045124 0.7003320005 -2.2421193991 3.6965537159 -3.0547356366 1 0 0 0
-2.021046E-07 0.0036311912 -0.1009056362 0.70237388473 -2.2403568412 3.6924170339 -3.0597475611 1 0 0
-0.0001192382 2.014845E-05 0.0035615746 -0.1005558867 0.6925283891 -2.2067841689 3.65397434401 -3.0494002977 1 0
-0.0015532924 -0.0012955607 -0.0014390457 0.00014505075 -0.0882660533 0.5691027716 -1.5942267829 2.04940029768 -1 1
11 12 13 14 15 16 17 18 19 20
-2.513614E-16 -5.046416E-16 -6.760535E-16 1.2472131E-16 -4.608293E-16 -3.145216E-16 -1.459479E-16 -1.417262E-16 0 0
-2.134525E-15 -1.487467E-15 -5.795059E-16 -2.180559E-15 -1.814004E-16 -2.361648E-16 -1.766011E-16 2.1170806E-16 0 0
Page 36
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11 12 13 14 15 16 17 18 19 20
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
Page 37
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0 0 0 0 0 0 0 0 0 0
0 0 0 0 0 0 0 0 0 0
0.3290179677 0 0 0 0 0 0 0 0 0
-1.0125687552 0.4011170743 0 0 0 0 0 0 0 0
1.2363746209 -1.2338148828 0.4740558156 0 0 0 0 0 0 0
-0.7587697903 1.4972540625 -1.4483552677 0.54508881408 0 0 0 0 0 0
0.2402667461 -0.9091917359 1.7472757623 -1.6660236113 0.6114609848 0 0 0 0 0
-0.0350689074 0.2852881893 -1.0581440614 2.01496567714 -1.8713514028 0.6719212515 0 0 0 0
0.0012984773 -0.0415976506 0.3319964577 -1.2221542043 2.2602983756 -2.052541792 0.72568307903 0 0 0
-6.649606E-08 0.0014565328 -0.0478349037 0.38285614787 -1.3698908004 2.4810134746 -2.2204070312 0.77253953063 0 0
-3.923152E-05 8.0818874E-06 0.0016883851 -0.054811889 0.4234540908 -1.4827851806 2.65162735267 -2.3557822747 0.8119990361 0
-0.0005110611 -0.0005196715 -0.000682188 7.906554E-05 -0.0539712479 0.3823922465 -1.1569034005 1.58324274405 -0.8119990361 1
11 12 13 14 15 16 17 18 19 20
-1.502929E-16 -3.017331E-16 -4.042229E-16 7.4572808E-17 -2.75537E-16 -1.880573E-16 -8.726453E-17 -8.474028E-17 0 0
-1.015893E-15 -8.737079E-16 -5.816169E-16 -8.458555E-16 -3.074456E-16 -2.566528E-16 -1.470184E-16 1.6908422E-17 0 0
-5.06632E-16 -5.56648E-16 -6.554582E-16 -3.412792E-16 -3.509448E-17 -5.002898E-17 -5.332114E-17 5.1021622E-18 0 0
-2.019206E-16 -1.949808E-16 1.1363273E-17 -1.809837E-16 -1.099028E-16 -6.590571E-17 -1.313981E-17 3.2386387E-18 0 0
-9.265629E-17 -1.432289E-16 4.9582755E-17 -1.149609E-16 -7.242506E-17 -4.316949E-17 -6.417626E-18 2.05272E-18 0 0
-5.377416E-17 -1.026312E-16 6.6768209E-17 -8.511126E-17 -5.962023E-17 -3.45097E-17 -3.323683E-18 1.513281E-18 0 0
-3.356819E-17 -8.467253E-17 7.1998127E-17 -6.969758E-17 -5.202763E-17 -2.96923E-17 -1.970408E-18 1.1974614E-18 0 0
-2.935242E-17 -7.248201E-17 6.5869392E-17 -5.703243E-17 -4.402293E-17 -2.50021E-17 -1.37305E-18 9.2397328E-19 0 0
-3.479867E-17 -6.785528E-17 5.2903724E-17 -5.188886E-17 -4.057793E-17 -2.287066E-17 -1.50254E-18 7.7146259E-19 0 0
-2.155764E-17 -5.802569E-17 3.2768121E-17 -3.958131E-17 -3.203763E-17 -1.826942E-17 -1.517791E-18 5.480458E-19 0 0
0.3290179677 -3.292504E-16 -8.669793E-16 -5.586981E-16 -2.629436E-16 -1.055813E-16 -5.824697E-17 1.1472E-18 0 0
0.2218884978 0.4011170743 -6.357342E-16 -3.715642E-16 -1.830543E-16 -7.331027E-17 -3.957629E-17 8.0714328E-19 0 0
0.145446355 0.2243557064 0.4740558156 -3.063266E-16 -1.18902E-16 -5.599226E-17 -2.755032E-17 5.7289497E-19 0 0
0.0833038634 0.130146394 0.2170230046 0.54508881408 -8.623387E-17 -2.291543E-17 -1.16046E-17 3.9144195E-19 0 0
Page 38
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11 12 13 14 15 16 17 18 19 20
-1.894196E-16 4.6094081E-16 1.4693976E-15 -5.440706E-16 5.977467E-16 4.0965786E-16 1.6487389E-16 1.8345492E-16 6.7492285E-32 1.3540375E-30
3.7243503E-15 3.1332974E-15 6.0231143E-16 3.4078215E-15 6.8332279E-16 6.5057528E-16 4.3623719E-16 -1.196682E-16 -1.538209E-31 8.371868E-31
4.4366508E-17 4.6126608E-16 3.6441772E-15 6.3706584E-16 -3.689893E-16 -2.102106E-16 2.5494917E-17 -4.112794E-30 2.0818207E-30 -1.671113E-30
-1.7806E-16 8.3543387E-16 -4.905303E-15 -6.047484E-16 7.6995229E-16 3.439748E-16 -1.646358E-16 5.474254E-30 -2.995594E-30 2.8631198E-30
-9.091726E-16 1.0910071E-15 -9.091726E-17 0 0 -1.818345E-16 0 0 -1.818345E-16 0
-7.244778E-16 -7.244778E-16 0 -2.414926E-16 -3.018658E-16 2.4149262E-16 -1.811195E-16 -1.207463E-16 2.4149262E-16 0
6.8425368E-16 5.4740294E-16 0 2.7370147E-16 2.052761E-16 6.8425368E-17 2.052761E-16 -1.368507E-16 0 0
1.2168302E-16 -1.21683E-16 4.8673206E-16 2.4336603E-16 2.4336603E-16 -2.43366E-16 -1.21683E-16 6.0841508E-16 4.8673206E-16 -9.734641E-16
-5.830892E-16 0 -4.859076E-16 -2.915446E-16 -3.887261E-16 1.9436306E-16 -9.718153E-17 -6.802707E-16 -3.887261E-16 0
2.9934957E-16 -1.496748E-16 2.9934957E-16 2.9934957E-16 0 -2.245122E-16 0 1.4967478E-16 -5.986991E-16 1.1973983E-15
3.0393476894 -1.393673E-15 3.7164611E-15 2.2066488E-15 1.0452547E-15 4.6455763E-16 3.4841822E-16 1.1613941E-16 -4.645576E-16 0
-1.6812954031 2.4930377289 9.3520836E-16 -1.870417E-16 0 0 -9.352084E-17 0 7.4816669E-16 0
-0.1368063065 -1.1798763401 2.1094562434 1.5371293E-16 1.5371293E-16 -3.074259E-16 0 -6.148517E-16 6.1485173E-16 0
-0.0085944806 -0.1254833347 -0.8398641107 1.83456342191 0 2.5921138E-16 1.2960569E-16 5.1842276E-16 0 0
-0.0105379733 -0.0176833395 -0.1123804105 -0.6086447534 1.6354273205 -2.212936E-16 -3.319404E-16 -2.212936E-16 -4.425872E-16 1.7703487E-15
-0.0143599279 -0.0114041174 -0.0211655192 -0.0964193263 -0.4503700748 1.4882696413 -5.617125E-16 5.6171253E-16 0 0
-0.0147720677 -0.0119168289 -0.0109963413 -0.02078771 -0.0792373519 -0.3368079086 1.37801201225 0 -6.035202E-16 0
-0.014094407 -0.0117526949 -0.0099240574 -0.0100213151 -0.0189834286 -0.0654687492 -0.2557333019 1.29443214276 0 0
-0.0125269182 -0.0105796885 -0.0089577102 -0.0078215446 -0.0084088206 -0.0161330122 -0.0516685311 -0.1918182177 1.2315285555 -1.965452E-15
-0.1463602051 -0.124341385 -0.1061680941 -0.0908687725 -0.0784276448 -0.0698599713 -0.0706101793 -0.102613925 -0.2315285555 1
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11 12 13 14 15 16 17 18 19 20
-1.894196E-16 4.6094081E-16 1.4693976E-15 -5.440706E-16 5.977467E-16 4.0965786E-16 1.6487389E-16 1.8345492E-16 6.7492285E-32 1.3540375E-30
3.7243503E-15 3.1332974E-15 6.0231143E-16 3.4078215E-15 6.8332279E-16 6.5057528E-16 4.3623719E-16 -1.196682E-16 -1.538209E-31 8.371868E-31
4.4366508E-17 4.6126608E-16 3.6441772E-15 6.3706584E-16 -3.689893E-16 -2.102106E-16 2.5494917E-17 -4.112794E-30 2.0818207E-30 -1.671113E-30
-1.7806E-16 8.3543387E-16 -4.905303E-15 -6.047484E-16 7.6995229E-16 3.439748E-16 -1.646358E-16 5.474254E-30 -2.995594E-30 2.8631198E-30
-9.091726E-16 1.0910071E-15 -9.091726E-17 0 0 -1.818345E-16 0 0 -1.818345E-16 0
-7.244778E-16 -7.244778E-16 0 -2.414926E-16 -3.018658E-16 2.4149262E-16 -1.811195E-16 -1.207463E-16 2.4149262E-16 0
6.8425368E-16 5.4740294E-16 0 2.7370147E-16 2.052761E-16 6.8425368E-17 2.052761E-16 -1.368507E-16 0 0
1.2168302E-16 -1.21683E-16 4.8673206E-16 2.4336603E-16 2.4336603E-16 -2.43366E-16 -1.21683E-16 6.0841508E-16 4.8673206E-16 -9.734641E-16
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2.9934957E-16 -1.496748E-16 2.9934957E-16 2.9934957E-16 0 -2.245122E-16 0 1.4967478E-16 -5.986991E-16 1.1973983E-15
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Mill
11 12 13 14 15 16 17 18 19 20
-1.502929E-16 -3.017331E-16 -4.042229E-16 7.4572808E-17 -2.75537E-16 -1.880573E-16 -8.726453E-17 -8.474028E-17 -2.618306E-47 0
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Page 41
Mill
Page 42
Mill
Fresh Mill
Feed Discharge
1 0.00 1 -2.131246E-13
2 36.43 2 15.179756443
3 101.41 3 30.863305396
4 91.33 4 31.529590487
5 73.98 5 30.082256225
6 68.51 6 33.061319758
7 69.29 7 40.215755137
8 72.37 8 49.380663082
9 88.99 9 67.311307208
10 98.65 10 82.072443385
11 122.01 11 107.02665593
12 144.60 12 133.41883171
13 159.49 13 158.95659707
14 146.53 14 166.03526977
15 110.63 15 147.15765873
16 73.62 16 114.04430044
17 46.80 17 81.358498396
18 30.94 18 57.694816625
19 20.49 19 40.537975949
20 146.74 20 316.87720046
1702.8042022 1702.8042022
Page 43