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Engineering Science and Technology, an International Journal 24 (2021) 405–413

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Engineering Science and Technology,


an International Journal
journal homepage: www.elsevier.com/locate/jestch

Full Length Article

Strengthening rectangular columns using recycled PET bottle strips


Jason Maximino C. Ongpeng a,⇑, John Barra a, Kristin Carampatana a, Christian Sebastian a,
Julienne James Yu a, Kathleen B. Aviso b, Raymond R. Tan b
a
Department of Civil Engineering, De La Salle University, 2401 Taft Avenue, Malate, Manila, 0922 Metro Manila, Philippines
b
Department of Chemical Engineering, De La Salle University, 2401 Taft Avenue, Malate, Manila, 0922 Metro Manila, Philippines

a r t i c l e i n f o a b s t r a c t

Article history: Consumption of plastic is steadily increasing, making disposal through landfilling, incineration, and
Received 2 April 2020 open-or closed-loop recycling challenging. The majority of these plastic waste is Polyethylene
Revised 29 June 2020 Terephthalate (PET) bottles, widely used for single-use beverage and liquid containers. This study focuses
Accepted 15 July 2020
on using Recycled PET (RPET) bottles as confining material on rectangular concrete columns. This method
Available online 11 August 2020
uses RPET strips that are produced by stripping parts of the RPET bottle which are then wrapped around
externally on concrete columns. It can easily be adapted in rural areas with low skilled workers, unlike
Keywords:
the conventional methods which makes use of expensive materials and require trained workers.
Polyethylene Terephthalate (PET)
Recycled
Production of twenty-seven rectangular unreinforced concrete specimens with a size of
Confinement 100 mm  100 mm  300 mm are made. The RPET strips are varied having width of 10 mm and
Concrete 20 mm, and clear spacing between strips of 10 mm and 25 mm by using two available PET bottles in
the industry. A fastening system is proposed, instead of using industrial adhesives, in placing and tying
the RPET strips to the rectangular column. Results show a 19% to 70% increase in ultimate compressive
strength for rectangular columns which are externally reinforced by RPET. A significant increase in axial
strain from the stress-strain diagram is experienced. The proposed method is practical and effective in
strengthening concrete structures. The findings suggest that test for long-term durability should be
implemented. Life cycle analysis as well as further studies on the scalability of this viable PET waste man-
agement solution should be conducted.
Ó 2020 Karabuk University. Publishing services by Elsevier B.V. This is an open access article under the CC
BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).

1. Introduction while the United States was only at 9%. In the Netherlands, new
plastic profiles or forms contained up to 70% recycled material
1.1. Background and 30% virgin material ensuring enough ultraviolet resistance
[4]. Essentially, the recycling of post-consumer plastics may either
Global plastic production has immensely increased in the past be closed or open loop, converting the waste into a similar or dif-
years as plastic has become an essential product in our daily lives. ferent type of product [1].
The main types of polymer used for packaging materials include In the construction industry, one unique and critical aspect has
low-density polyethylene (LDPE), high-density polyethylene been the long-term build-up of material stock with long residence
(HDPE), polypropylene (PP) and polyethylene terephthalate (PET) times in structures [5]. There have been newfound alternative uses
[1]. Plastic waste management has been addressed either through to post-recycled consumer plastic such as incorporating it as a con-
landfilling, recycling, or incineration for energy recovery [1]. Plastic struction material used for non-load bearing applications but
recycling pathways have been classified into primary, secondary, developments have led its integration into more complex construc-
tertiary, and quaternary [2]. Due to the different approaches to tion infrastructure such as bridges [6]. In addition to this, the intro-
waste management, each country’s progress on sustainability has duction of ‘‘Ecobricks” composed of recycled PET bottles and fillers
varied. A study by Geyer et al. [3] has stated that in 2014, Europe such as soil, plastic wrapper waste, and others have been used to
and China had the highest plastic recycling rate of 30% and 25%, build up walls [7]. In 2016, Gu and Ozbakkaloglu provided a critical
review of 84 articles that have all dealt with the use of recycled
plastic in concrete [8]. Researchers have identified that there are
⇑ Corresponding author. two main applications of recycled plastic in concrete: 1) to
E-mail address: jason.ongpeng@dlsu.edu.ph (J.M.C. Ongpeng). enhance its mechanical, 2) durability properties [9].
Peer review under responsibility of Karabuk University.

https://doi.org/10.1016/j.jestch.2020.07.006
2215-0986/Ó 2020 Karabuk University. Publishing services by Elsevier B.V.
This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-nc-nd/4.0/).
406 J.M.C. Ongpeng et al. / Engineering Science and Technology, an International Journal 24 (2021) 405–413

The primary interest in this study is the use of polyethylene achieved using innovative business models showing a positive
terephthalate (PET) which is a commodity polymer extensively relationship between business strategies and the use of non-
used as packaging material. However, at the post-consumer stage, virgin plastics [27]. In the United Kingdom, proposed initiatives
used PET bottles have added up to the waste management problem in the fast-moving consumer goods industry, such as the removal
that is often dealt with via incineration or landfilling [10]. There of unrecyclable plastics, packaging innovation, in-store retailer
have been numerous recycling options available for PET, but these schemes, and label modifications, have improved the circular econ-
may be hampered by widely varying recovery rates of post- omy of plastics [28]. In closing the loop for plastic recycling, the
consumer waste as well as the need for the removal of residual potential degradation of PET polymers can be reversed in a decon-
contaminants [11]. Similar to other types of plastic, options for tamination process making it well suited for closed-loop and mul-
the responsible management of waste PET bottles include closed- tiple times recycling [29]. In Italy, microscale analysis from several
loop recycling into new bottles [11], open-loop recycling into fiber types of organizations has revealed that eco-innovation is the dri-
[12], and the use of pyrolysis or incineration to recover useful ver for the adoption of a circular economy [30].
energy [13]. In the construction industry, many applications of The conceptual Circular Economy (CE) framework used in this
recycled PET have been studied as raw material in the manufacture research is shown in Fig. 1. The considered material is the recycled
of fiber, sheeting, alloys, and compounds [14], while the develop- PET bottles from the packaging and consumer sectors. The
ment of technology on the use of recycled plastic in construction common methods of collection are through two methods: Separate
materials such as concrete, have focused on improving strength, Collection and Municipal Solid Waste (MSW). In an archipelago
durability, impact resistance, and enhancing versatility [8]. like the Philippines, it is important to consider if there are facilities
PET is commonly used as an alternative to fine aggregates in on the island for recycling or incineration, particularly for
concrete in the form of fibers, flakes or pellets. Searching the Sco- sorting, preparing, and distributing for waste-to-energy and
pus database using ‘‘waste,” ‘‘PET” and ‘‘concrete” as keywords mechanical/chemical recycling. Most of the time, in rural areas,
yield 186 published documents, most of which were published in no facilities are available and transportation from one island to
the past decade. Meng et al. [15] provided a comparative review another through land or sea is needed to close the loop. It is this
on the notable improvement in mechanical properties of concrete a challenge to identify sustainable solutions for waste manage-
which made use of shredded PET as a substitute to natural aggre- ment. The contribution of this research is to consider recycled
gates. Analysis of literature trends in another review by Sharma PET bottle strips as strengthening material for single-detached
and Bansal [16] have reported contradicting results, with reduc- houses, particularly the columns, in rural areas where no facilities
tions in compressive and flexural strength being prevalent when are locally available to close the loop. In the Philippines, 80.7% of
untreated PET is used. Naik et al. [17] initially reported that the occupied housing is made up of single-detached houses, with high
performance can potentially be improved by chemically treating occupancy rate in island regions, which totals to 19.5 million single
shredded plastic aggregates. This chemical treatment improved houses [31]. This has shown that the geographic location, availabil-
adhesion in the cement matrix. Strips of waste PET have also been ity of facilities for recycling or incineration, and the number of
seen as a potential substitute to steel bars for reinforcement pur- single-detached houses are factors to be considered in addressing
poses [18]. All of the work surveyed, except for two articles, have the open-loop solution seen in this proposed work. If one single
reported on the use of waste PET as an aggregate or reinforcement house needs 1000 PET 1.5 L bottles to strengthen columns at the
to be blended with the concrete. The two articles that are closely ground floor level, the total requirement is 19.5 billion PET bottles.
related to the study is from Dai et al. [19], and Zeng et al. [20]. They
have proven that remanufactured fiber-reinforced composites 1.3. Confined concrete
made from recycled PET were used to confine concrete. The con-
finement model available significantly overestimated the ultimate Due to the geographic setting of the country in the Pacific Ring
axial strain [19] and produced a low rupture strain that is suitable of Fire, the Philippines is left vulnerable to natural disasters such as
for retrofitting columns [20]. No other reported work has been earthquakes. There is a need to ensure safety by reinforcing struc-
made available using recycled PET strips that are not remanufac- tures to be able to withstand seismic activities and other environ-
tured as confining material in strengthening concrete. mental impacts. According to the Metro Manila Earthquake Impact
Reduction Study (MMEIRS) [32], a 7.2 magnitude earthquake along
1.2. Waste management the west valley fault had yielded typical and severe damage to the
region. Despite this report on high populated places like Metropoli-
Proper waste management has been driven by the emergence of tan Manila, rural areas with limited resources should consider
the Circular Economy (CE) concept as a framework for efficient using eco-innovation to prevent damages in structures from
material use in economic systems [21]. In Brussels, Belgium, an earthquakes.
input-output framework for improving the circular economy using The method for strengthening structures depends on the type
waste flow analysis of urban waste has been implemented [22]. In and material of the structure to be reinforced. In reinforced con-
general, the preferred waste management solution for plastic is crete columns, confinement is needed to resist lateral expansion
through recycling. Material flow analysis from three Danish due to compression and to improve the compressive strength
recycling centers has shown that ‘‘high quality” plastic waste from and axial strain of the column. This can be addressed by adding a
different types of polymer was 12–35% higher than ‘‘low quality” sectional area of concrete by fastening steel dowels with lateral
applications [23]. In Finland, mixed municipal solid waste hoops and applying mortar on it to protect the steel from corrosion
contained 84% post-consumer plastic waste and 40% of it could [33]. Another method is to wrap a steel jacket around the columns.
be available for recycling [24]. In Austria, targets set by the These jackets are typically made of metal plates or fiber-reinforced
European Union and its state had been reached comfortably, polymer (FRP) which are bonded with epoxy on the existing con-
showing efficient waste-to-energy using high calorific alternative crete surfaces [34,35]. The geometric shape of the cross-section
fuel for the cement industry [25]. In the Nordic region, it was found of a column (i.e. circular and rectangular sections) significantly
that the most important intervention in increasing plastic recycla- influences the effectiveness of the strengthening method. Using
bility is value chain coordination which can result in the lack of 520 and 415 sets of data for circular and rectangular columns, it
traceability of plastics along the value chain [26]. In Italy, the has been shown that the outer diameter of circular columns and
accelerating circularity of plastic-based materials has been corner radius of rectangular columns significantly affects the
J.M.C. Ongpeng et al. / Engineering Science and Technology, an International Journal 24 (2021) 405–413 407

Fig. 1. Circular economy of plastics in an archipelago.

increase in compressive strength [36]. Newly developed materials 2.2. Recycled PET bottle strips
have now been considered to confine concrete structures such as
basalt [37] and PET FRPs [38]. Recently, Pimanmas and Saleem The RPET bottles from material recycling centers were col-
[39] modeled the stress-strain behavior of virgin PET FRP confined lected and properly cleaned with water to remove any presence
concrete. This newly developed material with low elastic modulus of dirt. The uneven and non-uniform portions of the bottle,
and large strain rupture can efficiently delay premature rupture of including the neck and base of the bottle, were cut and removed.
FRP at sharp corners and significantly improve the behavior for Only the even portion of the RPET bottles that can maintain uni-
rectangular sections with a cross-sectional area aspect ratio of 2 form contact with the concrete surface of the rectangular column
[39]. In this work, the main difference in the proposed strengthen- was used. A stripping tool was fabricated from wood with a fixed
ing method is the use of recycled PET strips from bottles with no blade. This stripper produced uniform strips by rotating the bot-
remanufacturing needed, and the use of mechanical fasteners tles into a blade fixed into the tool as seen in Fig. 2. A stripping
(without epoxy) which are inexpensive and can be available to machine can be developed which is not covered in this study.
housing units in rural areas. Recycled PET bottle strips were manufactured into 10 mm and
20 mm width strips from two different brands of water bottles
2. Materials and methods that are widely available in the local market. The average thick-
ness of bottle brands A and B were 0.16 mm and 0.14 mm,
2.1. Concrete respectively. Due to the limitation of the shape and structure of
the plastic bottle, only a portion of the RPET bottle can be com-
The unreinforced rectangular concrete columns with a size of pletely utilized into RPET bottle strips as seen in Fig. 3. Using
100 mm  100 mm  300 mm height were prepared using M10 PET bottles that have more consistent body can increase the num-
grade concrete with a cement, sand, and aggregate mix ratio of ber of strips produced from the bottle.
1:3:6 in accordance with the Indian Standard IS-10262-2009 The usable portion of the plastic bottle was determined by
[40]. Under ASTM C39, the concrete was designed to achieve a obtaining the recovery rate using the overall weight and usable
compressive strength of 10 MPa after a 28-day curing period portion of the plastic bottle. Table 1 shows that the average
[41]. Determining the influence and effectiveness of RPET as con- recovery rates obtained from brands A and B are 29.41% and
fining material can easily be examined using low compressive 27.78%. A 20 mm width strip can produce a maximum strip
strength concrete which is predominant in rural areas where qual- length of 1200 mm. One of the limitations of this work, is that
ity control may not be as strict as those in city centers. From the the strip width cannot be more than 20 mm since this will not
study of Fallah et al. 2018, a substantial increase in ultimate con- be able to produce the length needed to fully confine a
fined compressive strength is experienced when the unconfined 300 mm  300 mm square column (i.e. minimum size of concrete
strength of concrete is low [42]. column).
408 J.M.C. Ongpeng et al. / Engineering Science and Technology, an International Journal 24 (2021) 405–413

Table 2
Design of Experiments with three factors and two Levels.

Name Bottle Clear Width Specimen


Type Spacing (mm) (mm)
Control NA NA NA 3
A 10W-10S A 10 10 3
A 20W-10S A 10 20 3
A 10W-25S A 25 10 3
A 20W-25S A 25 20 3
B 10W-10S B 10 10 3
B 20W-10S B 10 20 3
B 10W-25S B 25 10 3
B 20W-25S B 25 20 3

strips laid out onto the concrete columns with dimensions of


100 mm  100 mm  300 mm at 10 mm clear spacings. The differ-
ent variations of the specimens to be tested are shown in Fig. 4.
The mechanical tie method used for confining the concrete
sample using the RPET strips differs from other external reinforce-
ment such as a fiber-reinforced polymer (FRP) that uses epoxy
resin to bond the FRP to the contact surface that is often expensive
and intricate. The RPET bottle strips were properly laid out on the
Fig. 2. Stripping tool and process. concrete column according to the design specifications. It was
pulled and folded together once fully in contact with the bonding
surface. A 0.4 mm thick galvanized iron sheet was then cut into a
10 mm width iron sheet which was inserted at the ends. This acted
as the primary tool for connection as it secured the RPET strip in
place. Fig. 5 shows the process of this unique belting method that
can help empower rural communities in strengthening low
strength concrete.

2.4. Testing

Using a universal testing machine, a uniaxial compression


strength test was conducted on all the 27 column specimens to
determine its ultimate compressive strength. Strain gauge and its
corresponding force were recorded in obtaining the stress and
strain diagram. This was compared with the model developed by
Zeng et al. [20] which used PET FRP as confining material in
concrete.
Fig. 3. Recycled PET strips.

3. Theory/calculations
Table 1
Recovery Rate of Recycled PET Strips from 1.5L PET Bottles. The free body diagram of columns reinforced with RPET is seen
in Fig. 6. The width, spacing, and type of bottle (thickness) of RPET
Brand – Width Total Weight of Weight of usable Recovery
of strips PET bottle (g) portion/recovered (g) Rate (%) strips are the variable parameters in the study. The lateral forces
are produced from the expansion of concrete columns due to uni-
Brand A – 34 10 29.41
20 mm
axial compression along the longitudinal axis.
Brand B – 36 10 27.78 The ultimate confined compressive strength, f0 cc, is the sum of
20 mm the unconfined compressive strength, f0 co, and the additional
strength enhanced from the RPET, fPET, as shown in Eq. (1). The
increase in compressive strength is due to the resistance of the
RPET against the dilation of the concrete core when compressed.
2.3. Preparation of samples
This is theoretically the product of k (effectiveness of lateral pres-
sure), and the quotient of the sum of all tension forces done by the
Twenty-seven rectangular columns were fabricated making 9
RPET (or tensile resistance of the RPET), and the cross-sectional
sample designs of 3 specimens each, including the control sample.
area of the RPET as shown in Eq. (2).
The variables to be tested were the RPET bottle type, width of the
RPET bottle strips, and the spacing between the placement of the f 0cc ¼ f 0co þ f PET ð1Þ
strips on the concrete column. A summary of the design of exper-
iments is shown in detail in Table 2. In reference to the sample f PET ¼ kfl ¼ k ðRT Þ=A ð2Þ
design, the ‘‘Bottle type” refers to the RPET strips produced from
either bottle brand A or B. Moreover, ‘‘W” and ‘‘S” represent the Where
width of the RPET strip and the clear spacings between the strips, f0 cc – Ultimate confined compressive strength of concrete (MPa)
respectively. For example, ‘‘A-10W-10S” refers to the 10 mm RPET f0 co – Unconfined compressive strength of concrete (MPa)
J.M.C. Ongpeng et al. / Engineering Science and Technology, an International Journal 24 (2021) 405–413 409

Fig. 4. Strengthening of unreinforced concrete. A) Design for 10W-10S, B) Design for 10W-25S, C) Design for 20W-10S, D) Design for 20W-25S.
410 J.M.C. Ongpeng et al. / Engineering Science and Technology, an International Journal 24 (2021) 405–413

Fig. 5. Fastening of strips. A.) Overlap and fold the PET strips, B.) Insert metal strip and tighten PET strip, C.) First fold of metal strip, D.) Second fold of metal strip, E.) Third fold
of metal strip, F.) Final fastened strips.

Fig. 6. Strengthening concrete columns using recycled PET strips.


J.M.C. Ongpeng et al. / Engineering Science and Technology, an International Journal 24 (2021) 405–413 411

fPET – Additional compressive strength from Recycled PET strips 4.2. Stress-strain
(MPa)
k – Constant (Effectiveness of lateral pressure) The stress-strain diagram from the behavior of three specimens
fl – Lateral pressure resisted by the recycled PET strips (MPa) of varying design mix is shown in Fig. 8. The results displayed that
RT – Total tensile resistance of recycled PET strips against bursting all confined specimens have greater peak stress compared to the
(N) unconfined control specimen, thus, supporting the theory of con-
A – Cross-sectional area of recycled PET strips (mm2) finement. It can be observed that the PET bottle strips with the
least spacing resulted in the highest compressive stress. With
regards to the axial strain, the value of the unconfined specimen
appeared to be the lowest at 0.002 mm/mm. This justifies that
4. Results and discussion the confining material increases the ultimate confined compressive
strength and its axial strain.
4.1. Ultimate confined compressive strength From the paper of Zeng et al. [20], the developed typical stress-
strain diagram of the remanufactured PET FRP confined to concrete
The recorded ultimate confined compressive strength, f0 cc, comprises of three distinct coordinates. Namely, first peak stress
obtained from the compression strength test is given a visual rep- and its strain (ascending branch), transition point (descending
resentation using the boxplot shown in Fig. 7. This is done to show branch), and final stress point (ascending branch). It is worth not-
the distribution of the specimens’ f0 cc. The whiskers that are shown ing that the stress-strain diagram from the experiments contained
at the top and bottom end represent maximum and minimum val- the three coordinates that are visible in Fig. 8. As an example, iden-
ues, while the boxes containing 3 borders of color from top to bot- tified in Fig. 8 are the first peak, transition point, and final stress
tom show the 3rd quartile, median, and the 1st quartile, point of specimen A 20W-10S. The only difference from the model
respectively. The overall increase in compressive strength can be of Zeng et al. [20] was the behavior of the 2nd point to 3rd point
observed with specimens that were strengthened with RPET strips. which was descending rather than ascending. This is due to the
All confined specimens regardless of specification design had a weakening of the fastening system in the confinement which could
median compressive strength greater than 10 MPa from the med- not hold the concrete together without experiencing FRP rupture
ian of the unconfined sample, f0 co. The specimen A-20W-10S was failure. An improved fastening system can perform better by pro-
able to achieve a 70% increase with an average compressive viding a higher value of k, the effectiveness of lateral pressure.
strength of 20.88 MPa.
In theory, increasing the spacing from 10 mm to 25 mm or 4.3. Failure mode
decreasing the RPET strips’ content in a concrete of the same size,
dimensions, and specifications lead to a decrease in the value of The failure mode was investigated using visual inspection to
f’cc. The specimen A-20W behaved substantially following the the- determine the failure behavior of concrete. This depends on the
oretical behavior, while the others behaved oppositely. Based on placement of aggregates, interface between aggregates, and inter-
the boxplot shown in Fig. 7, the 1st and the 3rd quartile had little nal and external voids in the concrete. Failure mode is categorized
difference for A-10W and B-20W, while the range of values of into two – columnar failure and shear failure as seen in Fig. 9.
B-10W experienced wider spread. Additional specimens with Through studying the behavior of the cracks in concrete, the RPET
improved fastening methods are recommended for future work strip, and the connection method during testing, improvement in
to obtain good statistical results. increasing the confinement’s effectiveness can be seen.

Fig. 7. Ultimate confined compressive strength of the 27 specimens.


412 J.M.C. Ongpeng et al. / Engineering Science and Technology, an International Journal 24 (2021) 405–413

Fig. 8. Stress-Strain diagram of brand A recycled PET strips.

on the study, concrete columns confined with RPET bottle strips


as a strengthening material provided a significant increase of 19%
to 70% in the ultimate confined compressive strength on low
strength concrete mix. A significant increase in axial strain was evi-
dent. Results showed that this is a practical and effective way of
improving the axial stress and strain of columns. An improved fas-
tening method can be made to guarantee material failure in the
RPET strips’ rupture, not on the splice, and provide an ascending
increase in compressive strength after the elastic region of the
stress-strain diagram and can improve the effectiveness of lateral
pressure. Additional specimens with improved fastening methods
are recommended for future work to obtain good statistical results.
It is evident that there is a potential pathway for open-loop
recycling of PET bottles as a strengthening material to concrete
that can overall contribute to managing plastic waste. Future
works should focus on extensive testing of this technique, particu-
larly for its robustness and durability in field application, as well as
life cycle assessment, material flow analysis, and logistical opti-
Fig. 9. Failure mode and untying of metal strips holding the RPET together. mization if implemented on a larger scale for a more detailed
assessment of its environmental impact.
The results showed that specimens with columnar failure can
maximize confinement and resist the specimen’s expansion when
a load is applied compared to shear failure that cannot resist too
Declaration of Competing Interest
much bulging. Another noticeable weakness was the behavior of
the metal strips, splice that acted as the connection between the
The authors declare that they have no known competing finan-
RPET strips. These metal strips resist concrete bursting that then
cial interests or personal relationships that could have appeared
fails and starts untying once the load is applied. This is evident
to influence the work reported in this paper.
in the stress-strain diagram which had descending branches after
the transition point. This also contributed to the decrease of the
value of k, the effectiveness of lateral pressure.
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