FMEA Tubing

Failure Modes & Effects Analysis

Process Name: leverling critical equipmend

P AFTER
O b R IMPROVEMENTS
S C
E C e I
O
V U c R
E R
equipment Potential Failure Mode Potential Failure Effects
R R k I Resp.
S O D R
T
I E u Y A C I When E C E P
T N V C T N
Y C p N
B
E
R

machine failure/
tubing machine ABL stop production tube 0.25 9% 0.25 0.005625 0
breakdown

tubing machine with machine failure/

stop production tube 0.25 9% 1 0.02
topseal (ABL) breakdown

machine failure/
tubing machine PBL stop production tube 0.25 9% 0.25 0.005625
breakdown

tubing machine with machine failure/

stop production tube 0.25 9% 1 0.0225
topseal (PBL) breakdown

machine failure/
printing stop production PW 0.50 2.1% 0.50 0.00525 0
breakdown

machine failure/
CPT stop production Plate 0.75 2.1% 1 0.01575 0
breakdown

machine failure/
Mekrom Explosure stop production Plate 0.75 2.1% 1 0.01575 0
breakdown

machine failure/
Mekrom Prosessor stop production Plate 0.75 2.1% 1 0.01575 0
breakdown

machine failure/
compressor no compress air 1 0.03% 0.5 0.00015
breakdown

machine failure/
chiller no water cooland 1 0.03% 0.5 0.00015 0
breakdown

machine failure/
pompa distribusi no water cooland 1 0.03% 0.5 0.00015
breakdown

machine failure/
pompa sirkulasi no water cooland 1 0.03% 0.5 0.00015 0
breakdown

0
0
0

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Process Name: leverling critical e

equipment Potential Failure Mode Potential Failure Effects

tubing machine with topseal (ABL) machine failure/ breakdown stop production tube
tubing machine with topseal (PBL) machine failure/ breakdown stop production tube
CPT machine failure/ breakdown stop production Plate
Mekrom Explosure machine failure/ breakdown stop production Plate
Mekrom Prosessor machine failure/ breakdown stop production Plate
tubing machine ABL machine failure/ breakdown stop production tube
tubing machine PBL machine failure/ breakdown stop production tube
printing machine failure/ breakdown stop production PW
compressor machine failure/ breakdown no compress air
chiller machine failure/ breakdown no water cooland
pompa distribusi machine failure/ breakdown no water cooland
pompa sirkulasi machine failure/ breakdown no water cooland

SEVERITY : proses gagal/total proses

downtime 2021 : total DT 2021
backup mesin : backup mesin >1 value = 0.25
backup mesin =1 value = 0.5
backup mesin =0 value = 1
leverling critical equipmend

SEVERITY downtime 2021 backup mesin priority score priority

0.25 9.00% 1 0.0225 22.5

0.25 9.00% 1 0.0225 22.5
0.75 2.10% 1 0.01575 15.75
0.75 2.10% 1 0.01575 15.75
0.75 2.10% 1 0.01575 15.75
0.25 9.00% 0.25 0.005625 5.625
0.25 9.00% 0.25 0.005625 5.625
0.5 2.10% 0.5 0.00525 5.25
1 0.03% 0.5 0.00015 0.15
1 0.03% 0.5 0.00015 0.15
1 0.03% 0.5 0.00015 0.15
1 0.03% 0.5 0.00015 0.15
equipment dt

tubing machine ABL

tubing machine with topseal (ABL)
tubing machine PBL
tubing machine with topseal (PBL)
printing
CPT
Mekrom Explosure
Mekrom Prosessor
injection
compressor Err:502 Err:502 Err:502 Err:502 Err:502
chiller Err:502 Err:502 Err:502 Err:502 Err:502
pompa distribusi Err:502 Err:502 Err:502 Err:502 Err:502
pompa sirkulasi Err:502 Err:502 Err:502 Err:502 Err:502
AC
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