Professional Documents
Culture Documents
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CONTENTS
Noise levels
Inverter specification
Tower details
Cable requirements
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Security wind speed(m/s) 16 16
Rated rotating rate r/m 400 400
Blade material glass fiber glass fiber
Blade quantity 3 3
Model FD10.0-20K-40H
Rated power(W) 20000W
Rated voltage (V) 360
Rotor diameter(M) 10.0
Start-up wind speed(m/s) 2
Rated wind speed m/s 12
Security wind speed(m/s) 45
Rated rotating rate r/m 90
Blade material glass fiber
Blade quantity 3
Step 2: Layout of Tower, Base & Anchor (as shown in the following tables)
Model 200W 300W 500W 1000W 2000W
Radius (m) 2.0 3.0 3.0 3.0 4.0
Size of central base(m) 0.4*0.4*0.3 0.5*0.5*0.4 0.6*0.6*0.5
(long*wide*deep)
Size of side base (m) (long*wide*deep) 0.3*0.3*0.3 0.4*0.4*0.3 0.5*0.5*0.4
Special attention should be paid to the following when laying out the base and anchor:
1. The connecting line of the two side anchors should be in parallel with the connection of two
pinholes on the tail edge.
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2. Make sure the side of the tail edge with the screw thread faces the anchor.
3. The height of the anchor should be consistent with the height of the tower base.
The tension of fixing cables should be equal. Excessive or insufficient tension may lead to
the tower bending or even breaking while it is being erected.
1. Following the layout illustrated above, dig the foundation holes. Please refer to the chart
above for the size of the holes.
2. C25 concrete should be used and allowed to set fully before installation begins. Four
anchor bolts should be installed according to the holes on the base. Make sure that they
match up with the holes in the base. Fix the base into the concrete using bolts (as shown in
diagram 2).
Diagram 2
3. Annular anchors need to be set 60°to 80°along the base direction, check the distance
between the four anchor hooks and the center of the base. The four anchors should be
horizontal (as shown in diagram 3).
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Diagram 3
1. First of all, insert the main section of tower into the base, then insert the axis pin into the
base and finally insert the split pin. (As shown in diagram 4)
Diagram 4
2. Connect each section of tower one by one and place the tower on the supporting stand after
assembly. Attach the turbine head to the mast.
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4. Fix the running flange and tower flanges with bolts. Lift the turbine end of the mast onto a
support. Take care that the generator axis is facing upwards in order to install the blades.
5. Install the blades and cover the pressure pad (300W wind turbine has no pressure pad),
then screw up the bolts.
Keep the balance of blades when installing them. First, do not screw the bolts too tight,
adjusting the distance between two blades’ tips to be equal after screwing in all the bolts. (as
shown in diagram 5)
Diagram 5
Note: These values are imperative. If they are not respected, we decline all responsibility for
possible damage to the blades or flange.
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6. After adjusting the distance between the blades’ tips so they are equal, screw down the
bolts according to the order shown in diagram 6 (300W has three blade bolts, screw them
down one by one)
Diagram 6
8. (For 3kw and above 3kw wind turbine) fix the aviation plug on the generator into the socket
of the dogvane, and then install the dogvane. Special attention should be paid to the direction
of the dogvane. All five holes must be opposite each other.
1. Attach the guy wires to the tower. The wire cable (on both right and left sides) should be
directly connected to the side anchor through a turnbuckle. The same length of cable should
be fixed behind, on the back anchor. Make sure the three wire cables are not twisted or
tangled.
3. Fix the two thin wire cables on the two lugs of the gin pole, by running them through the two
lugs, and attach them to the pole after putting them through the upper pulley.
4. Insert the supporting pole into the tower. The wire guy cable on the two tower sides should
be fixed on the two side anchors, and then tightened up.
5. Fix the lower pulley on the front anchor. Fix one side of the longest thin wire cable on the
pulley of the supporting pole. Make sure the other side runs through the pulley, and then runs
through the upper and lower pulley. Finally, attach it to a hoist or tractor (as shown in diagram
7).
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Diagram 7
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Diagram 8
2. When the tower has been erected, make sure the hole on tower base is facing the cotter
bolt and screw down the bolt nut.
2. Connect the batteries in series. The simple way is to connect the anode of first battery to
cathode of the second one.
3. Grease the joints well. Install the fuse on the positive electrode of the battery. The distance
of conducting wire between batteries and controller should be less than 3m.
4. Suggested battery capacity for various models (as shown in the table 3)
Wiring
Maintenance
Wind turbines may be operated under extremely harsh conditions, or encounter various types
of bad weather. Therefore, examination at set dates and maintenance are necessary in order
to keep the system operating properly.
Carry out the following check every three months:
1. Check to see whether the tension wires are too loose or too tight, and adjust them, in
particular in the initial stages of installation and post-gale.
2. Check whether the wires are damaged or loose. The joints must not be loose or rusted in
order to ensure electrical safety.
3. Maintain the batteries following the battery manual.
4. Before a storm, it is better to lay down the tower in order to avoid possible damage or loss.
FAQS
Why doesn’t my electro-equipment work after being connected to the inverter?
Check the dump energy. If there is not enough energy, the system will not operate normally; if
there is enough energy, please check the connecting wire between batteries and inverter is
correctly installed.
2. After the blades stop turning, disconnect the three generator lines.
3. Hold the "reverse" or "turn" control to make the generator face in the direction you want.
Can I enlarge the batteries' capability to extend the available time for electrical appliances?
Enlarging the capability of batteries would make the batteries remain on half full state and
shorten their life.
Wind turbine (3kw & above 3kw) can not track wind direction automatically.
1. Check whether the anemoscope is broken or not. The simple way is to examine whether the
wind-speed indicator on the controller is working;
2. Check whether the dogvane is broken or not. The simple way is to unplug the dogvane from
controller, and you will see there are three lines on dogvane with marks . Measure the
resistance between and by multi meter, the resistance should be appropriately 1000Ω,
and then measure the resistance between and , along with and . The resistance
figure of these two( and + and ) should be equal to the resistance figure between
and .
3. If there is no problem with these two procedures, check whether the controller board has
been set on “auto”. Otherwise, it cannot trace the wind direction automatically. If you cannot
trace the wind direction, the reason for this is mostly insufficient wind speed. Only when the
wind speed is greater than 3m/s and sustained for more than 30 seconds, can you track wind
speed and change windward angle.
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Annex 1: Off-grid
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Annex Two: Controller Specification 3kw & above 3kw
1. In its initial state, controlling board will indicate “auto” and “turn-on”. When the wind speed
reaches or surpasses 2m/s in this mode, the wind turbine will trace the wind direction
automatically. If the batteries are full or the wind speed is too strong, the turbine will furl
automatically until shutdown.
2. It is also possible to set the windward mode to “manual” and adjust wind direction by
pressing “forward” or “reverse” to change the direction. When the wind speed is too strong or
the batteries are fully charged, the turbine will not shut down automatically.
3. When it is not necessary to use the wind turbine, you can choose to press the shutdown
button to switch it off. Then the turbine will automatically face the wind and shutdown.
4. The system will continuously check the batteries’ voltage when the system is in its normal
power generating state. The system will alarm automatically when there is over voltage or
under voltage. In case of over voltage, a shutdown order will be sent out. These are the
factory settings: over-voltage alarm is set on 300V, alarm voltage cancellation 280V and
under voltage alarm 210V.
5. The function of the anemoscope is to check the real time wind speed. The states are
“working” or “non-working”. In working mode, the system will automatically face the wind and
generate electricity. There are “non-wind” and “over-wind” under “non-working” state. When
under “non-wind” state, the system shifts into sleeping state. When in “over-wind” mode, the
system will immediately send out a furling order. The system will go into shutdown.
Following table illustrates the settings on leaving the factory:
6. The system will continually check battery voltage under normal operation state. In case of
over or under voltage, the system will alarm automatically and send out the shutdown order.
Note: the anemoscope should be installed on the 3KW and above 3KW wind turbine systems,
otherwise the system will not operate normally.
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Annex Three: Specification of wind-speed monitor (FS01)
The function of the wind speed scope is to indicate the real time wind speed and wind scale,
together with sounding the alarm when the wind is weak or strong. It consists of a wind speed
sensor (FS10), wind speed scope (FS100) and connecting wire. The user can learn about the
local wind resources with the help of this system.
Picture 9
Back of wind speed scope & how to connect the wires (Picture 10)
Picture 10
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Wind speed sensor (FS10) (Picture 11)
Picture 11
Display features (Picture 12)
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Wi nd Speed : 2
08. 4m/ s 5 l evel
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Diagram 12
Specification of each part
1 Anemoscope board
2 Liquid crystal: turn-on, the background light is on. (It will shut down automatically after 5
seconds if there is no operation.) The wind speed figure is displayed, such as 8.4m/s and
wind scale, such as 5.
3 Operation indicator light: The green light is on if it is under normal operation.
4 Insufficient wind speed (W min) indicating light: When the wind speed is under W min state,
there will be an alarm. Pressing any key will make the alarm switch off.
5 Excessive wind speed (W max) indicating light: When the wind speed is over W max state,
there will be an alarm. Pressing any key will make the alarm switch off.
6 Function key: after pressing this key, you will enter the menu for setting parameters; at this
time, the cursor will shine on the first figure.
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7 Figure key: In the parameter setting menu, press this key, the figure where the cursor shines
will be increased by one; carry on pressing this key, until the required figure is set.
8 Shift key: In the parameter setting menu, press this key, the cursor will be switched among
different figures; combined with figure key, you can set the requisite W min, W max and the
return difference.
Parameter setting:
a. Press the function key, and you will enter into the W min and W max setting menu (as shown
in the diagram 13). Unit: m/s; the cursor shining on the second figure 2; press shift key, modify
the figure; press the figure key to modify the figure.
b. When the above procedures have been done, press the function key once again, and you
will enter into the W min and W max setting menu (as shown in diagram 14). Setting is done
in the same way as described in (a).
c. After having all the figures set, press the function key once again; the liquid crystal will
display the menu: parameters have been set.
Wi nd Speed: Hi ght
16. 5m/ s 7 l evel
Diagram 15
Note: “wind speed High” means the wind speed is too high.
“16.5m/s” means wind speed is 16.5m/s.
“7 level” means wind scale is 7.
2 In wind speed alarm mode (wind speed W≤W min): e.g.: (diagram 16): background light is
on, alarm; meanwhile, the low wind speed indicator light is on. When under the state of W>W
min+, the alarm will be set off. W min+: return difference of under wind speed. W min+ >= W
min should be set. If the low wind speed alarm is not needed, please set W min+ and W min
to zero.
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Wi nd Speed: Low
02. 2m/ s 2 l evel
Diagram 16
Note: “wind speed Low” means the wind speed is too low.
“02.2m/s” means wind speed is 02.2m/s.
“1 level” means wind scale is 1.
3 Press any key, and the alarm will be set off. But the indicator light is still on. The background
light will be on again when the alarm is on.
FS200 serves as a wind speed and wind direction measuring and recording device (ready for
use). It has the capacity to record 8000 cycle history records. The custom-design nixie tube,
liquid crystal screen and keyboard contribute to the easy operation of FS200. It can also
communicate with a computer, that is, to record the data of wind speed and wind direction to
a computer, which will be analyzed by FS200.
Features:
1. Low power consumption running mode : FS200 will automatically turn off the nixie tube
and the liquid crystal screen, so it can run in low power consumption mode.
2. The wind cup of the dogvane sensor is made of carbon fiber, which enhances strength.
Technical information
Measuring range Wind speed: 0 60m/s Wind direction: 0 360°
Accuracy: ±0.3m/s ± 3°
Power supply: AC 220V±20% 50HZ DC12V 5V are for choice.
Recording interval: 1min to 60mins
Connection joint: RS-232
Operating environment temperature: -40 50
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Installation & Connection
1. Wind-speed sensor installation
Install the wind-speed sensor on the supporting frame. If there is wind available, the three
cups of the wind-speed sensor will run.
2. Connection of FS200 and wind-speed sensor
Insert the aviation plug of the wind-speed sensor’s signal line into the aviation socket of
FS200.
3. Connecting FS200 to power supply
FS200needs a 12V power supply. Connect FS200 TO 12V power supply. Special attention
should be paid to the anode and cathode, do not reverse them.
Check the wind-speed sensor, the connection between the wind-speed sensor and FS200,
and correct connection of the FS200 power supply. When FS200 is running, the present
wind speed is displayed on nixie tube while the present wind direction is displayed on liquid
crystal screen.
PH3000 Operation
Picture 17
Note: Illumination: the four direction keys control the movements of the cursor, press”→” to
enter the menu option, press “←” to return to the up menu, press”+”(“-”) to
increase( decrease) the parameters.
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MENU (Picture 18)
Picture 18
System time setting (Pic19)
Picture 19
“+””-“ to change the system time, “←” to exit the set of system time ,then auto update the
system time.
Record interval (Picture 20)
Picture 20
It is used to set the interval of the history data, 1min~60min adjustable. If for example it
is set to 2 minutes, and then the time PH3000 can record is:
8000/30min/24 hours = 11 days
Alarm set (Picture 21)
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Picture 21
When wind speed exceeds the upper limit, the relay is closed, then the alarm goes off. The
function is optional.
Local address (Picture 22)
Picture 22
Weather station ID of the computer software.
Once correctly set, the PH3000 can work continuously.
Connection of FS200 and computer
Connect the RS232 serial of FS200 to the RS200 serial of computer and have the FS2000
computer software run. The PH computer software serves to read the present wind direction
recorded by the dogvane. Download the history data of wind direction saved by the dogvane
and save the history data to the database of Microsoft ASSEDD. Analyze the data in table or
curve form. The computer software can also set the parameters of the real time clock and
history data recording interval of the dogvane.
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Download the history data
Read the history data of the anemoscope by clicking the reading history data button. The
history data are saved in the database of Microsoft Access. Users can observe and analyze
the history data of wind speed in table or curve form.
Curve view
First of all, choose the date scope of the historical record you need to check, and then click the
curve view. The curve diagram of history record will be shown. There are two types of displays,
namely, overall display and partial display.
Rose diagram of wind activity can illustrate the distribution and scope of different wind
directions all the year round.
Noise levels
Model 20KW 10KW 5000W 3000W 2000W 1000W 500W 300W 200W
Wind Speed (m/s) Sound (db)
3 44.50 31.98 30.07 31.34 36.91 35.00 31.30 31.40 32.65
4 51.00 32.60 33.91 41.70 37.17 37.26 34.06 35.05 35.89
5 57.30 44.03 36.74 54.34 44.21 46.40 39.31 42.78 45.00
6 61.40 45.96 48.30 60.35 52.83 55.38 50.37 54.98 57.99
7 67.70 62.07 53.43 68.76 61.08 63.35 60.45 65.33 66.10
8 72.00 66.79 60.59 70.39 72.31 73.54 67.44 74.71 77.47
9 77.00 75.46 67.00 73.31 78.96 80.10 79.09 77.40 89.62
10 81.90 82.27 72.86 88.45 92.75 93.61 87.54 92.67 97.58
11 86.20 87.64 87.60 93.62 98.76 96.05 89.20 99.25 110.84
12 92.60 89.10 88.90 96.83 105.80 106.00 94.94 104.30 116.40
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Controller
Model 200 300 500 1KW 2KW 3KW 5KW 10K 20K
W W W W W
Dump loader power (W) 400 600 1KW 2KW 4KW 6KW 10K 20K 40K
W W W W W
Batteries rated voltage (V) 24 24 24 48 120 240 249 360 360
Float charge voltage ( V) 30 30 30 60 150 300 311 450 450
Over voltage( V) 32 32 32 64 160 319 331 479 479
Over charge resume 31 31 31 62 155 310 321 464 464
voltage( V)
Under voltage( V) 21 21 21 42 105 210 218 315 315
Under charge resume 24 24 24 48 120 240 249 360 360
voltage( V)
Net weight( kg) 2 - 2 2 2 3 3 3 4
Working Continuous and intelligent
Circumstance Temperature: -10~40 Celsius degree; Humidity: less than 85%
Inverter
Modified wave inverter
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Modified wave inverter
overload capacity 120% rated current automatically switch to bypass after 5 seconds
150% rated current automatically switch to bypass after 10 cycles
load power factor 0.8 lagging
wave crest ratio 3 1
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Tower
Model 200W 300W 500W 1000W 2000W 3000W 5000W 10KW 20KW
Height 4.5 6 6 6 9 9 12 12 18
(m)
Diameter 60 48 89 114 140 273 273 325 377
(mm)
Thickness 2.5 - 3.25 3.25 3.5 6 6 6 8
Sections 3 - 2 2 3 2 3 3 4
Weight 16.2 - 41.8 54 107.5 360.5 480.6 574.2 1328.4
(kg)
Electrical cables
Model 200W 300W 500W 1000W 2000W 3000W 5000W 10KW 20KW
Length( m) 15 20 50
Cross-Section 1.5 2.5 4 4 6 8
area (mm2)
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