TESTING AND ADJUSTING FUEL INJECTION PUMP CALIBRATION DATA

Fuel injection Pump Assembly Number

6208-71-1210 (101495-3530)
Applicable Machine Applicable Engine
6208-71-1220 (101495-3540)
Model Serial No. Model Serial No.
( ): Injection pump manufacturer’s part No.
PC138US-2 SAA4D95LE-3
Injection Pump Type Injection pump manufacturer
PC138USLC-2
PES-A BOSCH PC130-7

Fuel injection pump specification Engine Specification

Rotating direction Clockwise Flywheel horsepower (kW {HP}) / rpm) 69.2 {92.8}/2,200 (Gross)
Injection order 1–2–4–3 Maximum torque (Nm {kgm} / rpm) 358 {36.5}/1,500 (Gross)
Injection interval 90° ± 30’ High idling speed (rpm) 2,400 ± 60
Plunger pre-storoke (mm) 3.2 ± 0.05 Low idling speed (rpm) 1,100 ± 50
Delivery valve retraction volume (mm /st)
3
51 Motor 7.5 kW

Calibration Standard( ): Fuel injection pump manufacturer’s part number

Service standard Manufacturer standard
Conditions Nozzele & nozzle holder part No. (105780-8140) 6208-11-3100 (105119-4160)
 Service standard Nozzele part No. (105780-0000) 6208-11-3120 (105017-3630)
indicates data
Nozzele holder part No. (105780-2080) 6204-11-3110 (105048-4450)
using calibration
test parts. Injection pipe
(mm) 6 X 2 X 600 6 X 1.6 X 600
(Outside dia. x inside dia. x length)
 Manufacturer
standard is data Test oil ASTM D975 No.2 diesel fuel or equivalent
for factory test.
Oil temperture (°C) 40 – 45
2
Nozzle opening pressure (MPa{kg/cm }) 17.2 {175} 19.6 {200}
Transfer pump pressure (kPa{kg/cm2}) 255 {2.6} 255 {2.6}
Injection volume Service standard (cc/1000 st.) Manufacturer standard (cc/1000 st.)
Rack Pump
 Rack positions Rack Maximum Maximum
position speed Injection Injection
B to E are the point variance variance
(mm) (rpm) volume volume
reference volume between cylinder between cylinder
when adjusting the
A
injection volume. 10.0 1,100 85 ± 1 ± 2.5
(Basic point)
B 10.3 750 —
C approx. 6.0 550 10 ± 1 ± 15
E — 100 89 ± 5 —

Governor performance curve Boost compensator performance curve

12-16 95-3 SERIES

(1)