DAK MI 2 HYDROPOWER PROJECT

HYDRO-GOVERNOR POWER UNIT

REPAIRING AND COMMISSIONING
Project Name: Dak Mi 2 Pakage No.: OPU U#3
Location: Ha Noi, MTS workshop Date: 17/8/2021
Unit No.: OPU U#3 Subcontractor Name:
Refer: Schematic Diagram Of Inspection report OPU Design description &
(OPU DM2-5072-0099) U#3 Control philosophy of OPU
(DM2-5072-0010)
Dr. Lee Thanh Ha Tran Hoang Sanh

MTS’s signature Eng. Pham Minh Duc AGRITAM’s signatute

Checking
Item Item to check Yes No N/A Comments
REPARING & REPLACING
1 Replacing 02 piston pumps A10VSO71FRG X
2 Replacing 03 pressure switch HED8 to F57 30-300 bar X
3 Replacing 01 temperature gauge with adaptor X
4 Replacing 03 pressure gauge 250 bar to 400 bar DN100 X
5 Repairing & cleaning pressure gauge 10 bar DN100 X
6 Replacing 02pcs of electric clogging alarm unit for return filters X
7 Replacing filter element for pressure line filters X
8 Replacing filter element for return line filters X
9 Replacing filter element for return line filter recycling pump X
10 Reparing 10pcs of LED electric plug X
11 Replacing all orings for valves and equiment X
12 Replacing test hoses MCS Oleotec Srl Italy X
13 Replacing test adaptor for pressure switches, gauges X
14 Replacing trunkings X
15 Replacing electric cabinet box X
16 Replacing logic element valve NG16 X
17 Replacing feedback switch sensor for NG16 logic valve X
18 Replacing main pressure valve DBDS20K X
19 Replacing main pressure valve DBDS10K X
20 Replacing main pressure valve DBDS6K X
21 Replacing pressure test points X
22 Replacing humidity air filters on top X
23 Refilling silicagel material for humidity filters X
24 Checking isolating mega-ohms for motors X
25 Replacing bearing of 02 main motors X
26 Replacing bearing of 01 filter motor X
27 Drying motors and checking mega-ohms X
28 Reparing the control valve from A10VSO71DFR to DRG X
29 Replacing RTD PT100 X
30 Reparing valves
Poppet directional valve-M-3SED 6
X
CK1X/350CG220N9K4
Directional spool valve 4WE 10 E3X/CG220N9K4 X

MTS Hydraulics & Automation Page 1/4

 DAK MI 2 HYDROPOWER PROJECT
HYDRO-GOVERNOR POWER UNIT
REPAIRING AND COMMISSIONING
Project Name: Dak Mi 2 Pakage No.: OPU U#3
Location: Ha Noi, MTS workshop Date: 17/8/2021
Unit No.: OPU U#3 Subcontractor Name:
Refer: Schematic Diagram Of Inspection report OPU Design description &
(OPU DM2-5072-0099) U#3 Control philosophy of OPU
(DM2-5072-0010)
Dr. Lee Thanh Ha Tran Hoang Sanh

MTS’s signature Eng. Pham Minh Duc AGRITAM’s signatute

Checking
Item Item to check Yes No N/A Comments
Directional spool valve 4WE 6
X
D6X/OFEG220N9K4QSBG24W
Directional spool valve 4WE6 D 6X/OFE G220 N9K4 X
Poppet directional valve M-3SED 6 CK1X/350CG220
X
N9K4
Filter housing 25TE1051-2X/H6XLE00B2,2-M-S10 X
Oil heater 1KW-1,5N/cm2, 230VAC X
Filter housing 245LENO400-BWR6B00-V5-0-M-R6 X
Electric plug for filter 10-30V DC - 1A- 20W, R928028410 X
Filter logging indicator X
Poppet valve M3-SED 6 CK13/350CG220N9K4 X
Logic cover LFA 16E-71/CA10DGMG24F X
Proximity` switch R900174537, 24VDC, HYB945A201720 X
Proximity switch M12 NPN X
Poppet valve M-3SED 6 CK14/350CG220N9K4QMBG24 X
Hydraulic operated spool valve 4WH 6 Y53/QMBG24
X
S011
Hydraulic operated spool valve 4WH 6 Y53/S011 X
Logic cover LFA 16E-71/CA10DGMG24F X
Spool valve 4WE 6 D 6X/0FEG220N9K4 X
Spool valve 4WE 6 D62/0FEG220N9K4QSBG24W X
Logic cover LFA-16-EH2-71/CA10DQMG24F X
Ball valve PKH-DN6 PN500 1423, 39/16 MHA PKH-DN6 X
Logic cover LFA 16 H2-7X/FX10 X
Filter pump AZPW211022RQRXXMBS0593 X
31 Tank cleaning X
32 Inspection cover cleaning X
33 Replacing failed inox adaptors and fitting X
34 Cleaning oil levels X
35 Cleaning and galvanised magnetic trap X
36 Reparing oil level switch X
BEFORE TESTING
1 Checking cleaning of tanks, closing cover X
2 Filling hydraulic oil to level X
3 Checking cleaness ISO 4406 17/15/12 by Hydac CS1000 X
MTS Hydraulics & Automation Page 2/4
 DAK MI 2 HYDROPOWER PROJECT
HYDRO-GOVERNOR POWER UNIT
REPAIRING AND COMMISSIONING
Project Name: Dak Mi 2 Pakage No.: OPU U#3
Location: Ha Noi, MTS workshop Date: 17/8/2021
Unit No.: OPU U#3 Subcontractor Name:
Refer: Schematic Diagram Of Inspection report OPU Design description &
(OPU DM2-5072-0099) U#3 Control philosophy of OPU
(DM2-5072-0010)
Dr. Lee Thanh Ha Tran Hoang Sanh

MTS’s signature Eng. Pham Minh Duc AGRITAM’s signatute

Checking
Item Item to check Yes No N/A Comments
4 Connecting to starter cubicle X
5 Checking voltages 220VDC and 380VAC-3P X
6 Starting the pumps, setting pressures X
7 Closing ports, A to B by hydraulic hoses X
8 Closing ports, I to J by hydraulic hoses X
Replacing cover NG10 (servo valve pos.) by NG10 directional
9 X
valve
TESTTING AND SETTING
1 Test motor rotation (clockwise rotation) 01,02 X
2 Checking noise 80dB 1.2m range X
Closing the pump outlet ball valve, testing presure gauge
3 X
(CP101)/CP102
4 Setting 99 bar for SPDT pressure switches CP001/CP002 X
5 Setting pressure pump to 120 bar CP003 X
6 Setting 120 bar for SPDT pressure switches CP003 X
7 Setting 140 bar for pressure relief valve 3MEX10 AA103 X
8 Setting 120 bar for pressure relief valve 3MEX10 AA101 X
9 Setting 120 bar for pressure relief valve 3MEX10 AA102
Testing valve 3MEX10AA601 and logic valve 3MEX10 AA701 with
10 X
220VDC valve, Checking 3MEX10LS101
Testing valve 3MEX10AA602 and logic valve 3MEX10 AA702 with
11 X
220VDC valve, Checking 3MEX10LS102
Testing valve 3MEX20AA601 with 220VDC, checking presure
12 X
gauge at outlet line C and D, checking 3MEX20LS101
Testing valve 3MEX20AA602 with 220VDC, checking presure
13 X
gauge at outlet line C and D, checking 3MEX20LS102

14 Testing 3MEX20AA603 with checking 3MEX20LS103 X

Testing logic valve 3MEX20AA604 with 3MEX20LS104, checking
15 X
presure gauge at outlet line E and F
Testing logic valve 3MEX20AA607 with 3MEX20LS107, checking
16 X
presure gauge at outlet line E and F
Testing logic valve 3MEX20AA605 with 3MEX20LS105, , checking
17 X
presure gauge at outlet line E and F

MTS Hydraulics & Automation Page 3/4

 DAK MI 2 HYDROPOWER PROJECT
HYDRO-GOVERNOR POWER UNIT
REPAIRING AND COMMISSIONING
Project Name: Dak Mi 2 Pakage No.: OPU U#3
Location: Ha Noi, MTS workshop Date: 17/8/2021
Unit No.: OPU U#3 Subcontractor Name:
Refer: Schematic Diagram Of Inspection report OPU Design description &
(OPU DM2-5072-0099) U#3 Control philosophy of OPU
(DM2-5072-0010)
Dr. Lee Thanh Ha Tran Hoang Sanh

MTS’s signature Eng. Pham Minh Duc AGRITAM’s signatute

Checking
Item Item to check Yes No N/A Comments
Testing logic valve 3MEX20AA606 with 3MEX20LS106, checking
18 X
presure gauge at outlet line E and F
Testing propotion vale 3MEX20 AA608, , checking presure gauge
19 X
at outlet line E and F
Testing 3MEX20AA609 and checking presure gauge at outlet line
20 X
G and H
Testing 3MEX20AA614 and checking presure gauge at outlet line
21 X
M and N
Testing 3MEX20AA610, 3MEX20AA611, logic valve
3MEX20AA612/ 3MEX20AA613 and checking presure gauge at
22 X
outlet line K and L with opening 3MEX20 BP003, testing manual
ball valve 3MEX20 AA101 for quick closing mode.
23 Testing pump for off line filtration cum recirculation X
34 Testing DPS 3MEX40 AT 101 X
25 Testing DPS 3MEX40 AT 102 X
26 Testing DPS 3MEX10 AT 103 X
27 Testing DPS 3MEX10 AT 104 X
28 Testing float switch 3MEX10 CL 101 X
28 Testing PT100 X
29 Testing oil heater X
30 Checking presure gauge 3MEX40 CP001 X

MTS Hydraulics & Automation Page 4/4