TROUBLESHOOTING TYPE OF CONNECTOR AND POSITION OF INSTALLATION

TYPE OF CONNECTOR AND POSITION OF INSTALLATION

HD325-6 Serial No.: 5680 – 6000
HD325-6W Serial No.: 5706 – 6000
HD405-6 Serial No.: 1055 – 2000
fl The Address column in this table shows the address in the connector pin allocation drawing
(3-dimensional drawing).
Con- Connec- No. Con- Connec- No.
nector tor type of Place of use Add- nector tor type of Place of use Add-
No. pins ress No. pins ress

01 SWP 14 Intermediate connector C7 3PS X 2 Transmission solenoid valve U9

03 X 2 Radiator water level sensor A6 3SW X 1 Fill switch sensor U9

04 X 2 Air conditioner dual switch B2 40 SWP 6 Payload meter display lamp (right) C7
1-pin 1-pin
05-1 connector 1 Horn valve B2 41 connector 1 Right side lamp B6
1-pin
05-2 connector 1 Horn valve B2 4PS X 2 Transmission solenoid valve U9

06L — 3 Left head lamp (Lo) D1 4SW X 1 Fill switch sensor U9

07H — 3 Left head lamp (Hi) C1 51 X 2 Flow switch F1

1-pin
08 connector 1 Left clearance lamp D1 52 X 2 Transmission oil filter sensor J3
1-pin
09 connector 1 Left clearance lamp E1 59 SWP 6 Intermediate connector J9
1-pin
10 connector 1 Left turn signal D1 60 SWP 6 Tail, stop, turn signal lamp K9
1-pin
11 connector 1 Right fog lamp C1 61 X 1 Fuel level sensor F9
Rear suspension cylinder (left)
12 — 2 Washer motor C7 62 X 3 pressure sensor K8
Rear suspension cylinder (right)
13 X 3 Front suspension pressure sensor (left) F1 63 X 3 pressure sensor J9

14 SWP 6 Payload meter display lamp (left) H1 64 X 2 Retarder oil temperature sensor A2
1-pin
15 connector 1 Left side lamp C7 85 SWP 6 Intermediate connector C7

18 — 2 Diode A3 87 SWP 8 Engine stop motor B2

1PS X 2 Transmission solenoid valve W9 AC1 M 4 Intermediate connector N7

1SW X 1 Fill switch sensor V9 AS1 X 2 Exhaust brake switch S5

21 X 1 Steering oil temperature sensor K3 AS2 X 2 Parking brake switch T5

25 X 2 Starting motor A3 AS3 X 2 Retarder brake switch T5

26 X 2 Water temperature sensor A6 AS4 X 2 Emergency brake switch S5

27 Socket 3 Engine oil pressure sensor connector B2 AS5 X 2 Service brake switch T5

2PS X 2 Transmission solenoid valve V9 ATC1 MIC 17 Transmission controller X1

2SW X 1 Fill switch sensor V9 ATC2 MIC 21 Transmission controller X2

30 SWP 4 Right platform wiring harness C7 ATC3A AMP040 20 Transmission controller X2

intermediate connector
32H — 3 Right head lamp (Hi) A4 ATC3B AMP040 16 Transmission controller X1

33L — 3 Right head lamp (Lo) A4 ATC4 AMP040 12 Transmission controller X1

1-pin
34 connector 1 Right clearance lamp A5 ATC5A AMP040 20 Transmission controller X1
1-pin
35 connector 1 Right clearance lamp A5 ATC5B AMP040 13 Transmission controller X1
1-pin
36 connector 1 Right turn signal A5 BLSR X 2 Rear brake chamber stroke sensor E8
1-pin
37 connector 1 Right fog lamp A5 BLSL X 2 Rear brake chamber stroke sensor E8

39 X 3 Front suspension cylinder (right) B7 BT1 — — Fuse box I T1

20-114 HD325-6
8
TROUBLESHOOTING TYPE OF CONNECTOR AND POSITION OF INSTALLATION

Con- No. Con- No.

nector Connec-
tor type of Place of use Add- nector Connec-
tor type of Place of use Add-
No. pins ress No. pins ress

BT2 — — Fuse box II T2 HAZ Socket 7 Hazard switch P5

1-pin
BT3 — — Fuse box III S2 HN connector 1 Horn Q9

BZ M 2 Alarm buzzer O3 HPS X 2 Transmission solenoid valve T8

1-pin
CG1 connector 1 Cigar lighter M6 HSW X 1 Fill switch T8
1-pin
CG2 connector 1 Cigar lighter M5 HT PA 7 Preheat switch N6
Intermediate connector inside,
CK1 KES1 2 Bulb check switch N7 J01 S 16 outside cab S3
Intermediate connector inside,
CM S 8 Combination switch Q8 J02 S 16 outside cab S4
Intermediate connector inside,
CNS S 12 Shift limit switch O2 J03 S 16 outside cab S4
Intermediate connector inside,
C/VT X 2 Transmission oil temperature sensor W6 J04 S 12 outside cab T5

D1 — 2 Diode B2 J06 S 1 Intermediate connector S3

Intermediate connector inside,
D05 — 2 Diode X2 J07 Terminal 1 outside cab S3

D06 — 2 Diode X2 J09M S 16 Intermediate connector W1

D08 — 2 Diode O3 L/CT X 2 Transmission solenoid valve T8

D12 — 2 Diode M4 LPS X 2 Transmission solenoid valve T9

D14 — 2 Diode S3 LS M 3 Rheostat R7

DB1 X 4 Body seated switch J9 LSW X 1 Fill switch sensor T9

DLB X 2 Differential lock S4 N1 X 2 Transmission input shaft speed sensor W6

Transmission intermediate shaft
DP01 MIC 5 Monitor panel P9 N2 X 2 speed sensor X8
Transmission output shaft speed
DP02 AMP040 8 Monitor panel P9 N3 X 2 sensor X9

DP03 Socket 2 Monitor panel O6 P15 M 2 MPH selection connector P6

DP04 AMP040 8 Monitor panel P9 PL1 S 10 Monitor lamp N6

DP05 AMP040 12 Monitor panel O6 PL2 S 10 Monitor lamp O6

DP06 Socket 2 Monitor panel P6 PLS M 4 Monitor lamp M3

DP07 Socket 2 Monitor panel Q9 PM1 MIC 21 Payload meter M8

DP08 AMP040 16 Monitor panel Q9 PM2 M 4 Payload meter G1

DP09 Socket 2 Monitor panel R8 PM3 X 3 Clinometer I2

DP10 AMP040 8 Monitor panel R8 PM4 M 6 Intermediate connector M9

DP11 AMP040 16 Monitor panel R8 PM5 MIC 13 Payload meter (card type) N9
Suspension pressure sensor FR
DP12 M 4 Monitor panel R5 PM6 — 2 selection connector V1

DP13 Socket 2 Monitor panel R5 PM6 AMP040 12 Payload meter (card type) O9

D4 — 2 Diode S2 PM7 MIC 9 Payload meter (card type) O9

E6 X 2 Engine speed sensor A3 PM8 MIC 5 For connecting PC M7

EXH Socket 7 Exhaust brake switch P5 PMCD M 2 For off-board PMC power source U1

FB PA 7 Front brake cut switch P5 PMC6 M 3 For S-NET monitor U1

FCS PA 7 Fuel cut switch Q5 PW PA 7 Power mode switch R1

Suspension pressure sensor FR
FL PA 7 Fog lamp switch O6 PWR — 2 selection connector W1

HD325-6 20-115
8
TROUBLESHOOTING TYPE OF CONNECTOR AND POSITION OF INSTALLATION

Con- Connec- No. Con- Connec- No.

nector tor type of Place of use Add- nector tor type of Place of use Add-
No. pins ress No. pins ress

R01 Socket 5 Engine starting relay U1 RT-6 Terminal 1 Timer relay for emergency steering —

R02 Socket 5 Transmission neutral relay T1 RT-7 Terminal 1 Timer relay for emergency steering —

R03 Socket 5 Service brake relay S2 RT-8 Terminal 1 Timer relay for emergency steering —

R05 Socket 5 Backup alarm relay S3 SCF — 2 Selection connector for each suspen- X3
sion pressure sensor specification
R06 Socket 5 Head lamp relay (Hi) X3 SCFR — 2 Selection connector for each suspen- X2
sion pressure sensor specification
R07 Socket 5 Marker lamp relay U1 SF S 2 Gearshift lever O1

R08 Socket 5 Head lamp relay T2 SH Socket 7 Shift limit switch O2

R09 Socket 6 Rear brake pilot relay S3 SL1 X 2 Suspension control solenoid W4

R11 Socket 6 Payload relay S4 SL2 X 2 Suspension control solenoid V4

R16 Socket 5 Payload lamp display relay X3 SL3 X 2 Suspension control solenoid U5

R17 Socket 5 Payload lamp display relay W4 SL4 X 2 Overrun prevention solenoid W4

R18 Socket 5 Payload lamp display relay V5 SL5 X 2 Exhaust brake solenoid V5

R19 Socket 5 Payload lamp display relay U5 SL6 X 2 Front brake cut-off solenoid U5

R20 Socket 5 Payload lamp display relay S4 SL7 X 2 Front brake cut-off solenoid U5
1-pin
R21 Socket 5 Parking brake relay X3 SP5 connector 1 Speaker (right) E9
1-pin
R22 Socket 5 Engine stop relay W4 SP6 connector 1 Speaker (right) F9
1-pin
R25 Socket 5 Transmission cut relay V5 SP7 connector 1 Speaker (left) H1
1-pin
R27 Socket 5 Hazard relay T5 SP8 connector 1 Speaker (left) I1
R28 Socket 6 Hazard lamp relay X4 SR2 X 3 Steering sensor E1

R29 Socket 6 Hazard lamp relay W4 SR3 X 2 Tilt sensor T1

RAD — 9 AM radio O6 SR4 M 3 Bimetal timer S2

RE1 Socket 1 Resistor R6 SR5 X 2 Air pressure sensor S5

RE2 Socket 1 Resistor R6 SSP1 MIC 21 Suspension controller X3

RH1 S 10 Intermediate connector X3 SSP2A AMP040 20 Suspension controller X3

RH2 S 12 Intermediate connector W1 SSP2B AMP040 16 Suspension controller X2

RH4 S 8 Intermediate connector X4 SU3 S 16 Intermediate connector X1

1-pin Selection connector for each suspen-
RL connector 1 Room lamp E8 SU6 — 2 sion pressure sensor specification V1
Torque converter oil temperature
RPS X 2 ECMV solenoid U9 TC.SE X 2 sensor V5

RSW X 2 Switch sensor U9 TM2 SWP 14 Transmission controller intermediate L4

RT-1 Terminal 1 Timer relay for emergency steering — TM3 SWP 14 Transmission controller intermediate L4

RT-2 Terminal 1 Timer relay for emergency steering — TM4 SWP 14 Transmission controller intermediate K3

RT-3 Terminal 1 Timer relay for emergency steering — TMA S 16 Transmission controller intermediate U1

RT-4 Terminal 1 Timer relay for emergency steering — TMB S 16 Transmission controller intermediate V1

RT-5 Terminal 1 Timer relay for emergency steering — TMC S 12 Transmission controller intermediate W1

20-116 HD325-6
8
TROUBLESHOOTING TYPE OF CONNECTOR AND POSITION OF INSTALLATION

No.
“F$ir Connec- k!d
Place of use Place of use
No. tar me ress

TMD S 16 Intermediate connector x2

WPl s 8 Wiper switch N3

WP2 Relay 6 Wiper motor relay El

WP3 Relay 6 Intermittent wiper relay R7

WAS21 X 3 1 Acceleration sensor ICI1

WL M 2 Caution lamp (central warning lamp) P4

HD325-6 20-117
0
TROUBLESHOOTING TYPE OF CONNECTOR AND POSITION OF INSTALLATION

FOR ARSC (AUTOMATIC RETARDER SPEED CONTROL)

“pc& Connec- %. Add ,c,O,:o, Connec- 2. P&b

Place of use Place of use
No. tar Wpe Dins rest No. tar type pins ress

l-8 Selection connector d4 R5 Terminal 1 Travel speed display -

I x III
8s I x III Selection connector 1d4 R6 /Terminal 1 1 I Travel speed display I-I
250 -1 - 1 2 I Resistor I a3 RB /For relay1 5 1 RBrelay Id
1020 - 2 Resistor 23 RW For relay 6 RW relay Y6

Al J$iector 1 ARSC caution lamp 23 RZ For relay 5 RZ relay Y6

l-pin
A2 connector 1 ARSC caution lamp 23 SHIFT X 1 Selection connector c4

A6 ,&P,‘&r.tor
. 1 ARSC stand-by lamp Y4 SHUT - 2 Air shut-off valve D8

ARC1 MIC 21 ARSC controller Y6 sosw 1 x 1 2 1Air. switch (air shut-off valve)
Id
ARC2 AMP040 20 ARSCcontroller Y6

ARC3 AMP040 16 ARSCcontroller a7

BRJ M 8 Intermediate controller a8

BRR X 2 Air switch (brake solenoid) D8

BSOR - 2 Brake solenoid valve (right) D8 SPSW M 3 ARSC set switch b3

BT3 - - Fuse box d4 SW - 7 ARSC system switch c3

BZ-EL1 M Tire large diameter/small diameter

2 Buzzer b3

BZ-EL2 M 2 Buzzer Tire large diameter/small diameter

b3

CR1 M 1 For clearing error code a8

CR2 M 1 For clearing error code b8

DO1 - 2 Diode d6 TMBI X 16 Intermediate connector dJ

DO2 - 2 Diode d5 TMB2 X 16 Intermediate connector d5

DO3 - 2 Diode d6 TMCI X 12 Intermediate connector dJ

FSI $$ector 1 Spare terminal d5 TMC2 X 12 Intermediate connector d5

JO&EL1 S 16 Intermediate connector b8 TMDI X 16 Intermediate connector dJ

J02-EL2 1 S ) 16 1 ntermediate connector c8 TMD2 X 16 Intermediate connector d6

JO&EL1Il 12 I Intermediateconnector I c8 WL-ELI ( M I 2 I Warning lamp

lb4
J04-EL2 S 12 Intermediate connector cJ WL-EL2 M 2 Warning lamp b3

KO &$iector 1 ARSC stand-by lamp Y4

PHI-EL11 S 1 10 1 Intermediateconnector t d6
PHl-EL2 S 10 Intermediate connector d6

PM41 M 6 Payload meter Y5

PM4-2 M 6 Payload meter Y5

R2 Terminal 1 Travel speed display -

fierminall 1 I Travel speed display )-

R4 ITerminal 1 I Travel speed display I-

20-118 HD325-6
0
TROUBLESHOOTING CONNECTOR ALLOCATION CHART

CONNECTOR ALLOCATION CHART

HD325-6 Serial No.: 5680 – 6000
HD325-6W Serial No.: 5706 – 6000
HD405-6 Serial No.: 1055 – 2000

20-120 HD325-6
8
TROUBLESHOOTING CONNECTOR ALLOCATION CHART

HD325-6 20-121
8
TROUBLESHOOTING CONNECTOR ALLOCATION CHART

20-122 HD325-6
8
TROUBLESHOOTING CONNECTOR ALLOCATION CHART

HD325-6 20-123
8
TROUBLESHOOTING TYPE OF CONNECTOR AND POSITION OF INSTALLATION

TYPE OF CONNECTOR AND POSITION OF INSTALLATION

HD325-6 Serial No.: 6001 and up
HD325-6W Serial No.: 6001 and up
HD405-6 Serial No.: 2001 and up
fl The Address column in this table shows the address in the connector pin allocation drawing
(3-dimensional drawing).
Con- No. Con- Connec- No.
nector Connec-
tor type of Place of use Add- nector tor type of Place of use Add-
No. pins ress No. pins ress

01 DT-T 12 Junction connector C7 18 DT-T 2 Air conditioner compressor diode A3

02 DT-T 12 Junction connector — 19 Terminal 1 Diode ground —

03 DT-T 2 Radiator water level sensor A6 25 DT-T 2 Starting motor safety relay A3

04 DT-T 2 Air conditioner dual switch B2 29 Terminal 1 Right lamp ground —

1-pin Right platform wiring harness
05-1 connector 1 Horn B2 30 DT-T 12 junction connector B7
1-pin
05-2 connector 1 Horn B2 32H — 3 Right headlamp (Hi) A4

06L — 3 Left headlamp (Lo) D1 33L — 3 Right headlamp (Lo) A4

1-pin
07H — 3 Left headlamp (Hi) C1 34 connector 1 Right clearance lamp A5
1-pin 1-pin
08 connector 1 Left clearance lamp D1 35 connector 1 Right clearance lamp A5
1-pin 1-pin
09 connector 1 Left clearance lamp — 36 connector 1 Right turn signal A5
1-pin
1 DT 2 No. 1 fuel injector [A] — 37 connector 1 Right fog lamp A5
Front suspension cylinder
1.PS DT-T 2 Transmission ECMV (1) Q4 39 DT-T 3 pressure sensor B7

1.SW DT-T 2 Transmission ECMV (1, fill switch) Q4 40 DT 6 Payload meter indicator lamp (Right) C7
1-pin
2 DT 2 No. 2 fuel injector [E] — 41 connector 1 Right side lamp B6

2.PS DT-T 2 Transmission ECMV (2) P4 42 Terminal 1 Battery relay (–) —

2.SW DT-T 2 Transmission ECMV (2, fill switch) P4 44 Terminal 1 Battery relay BR (+) —

3 DT 2 No. 3 fuel injector [C] — 46 Terminal 1 Emergency steering relay BR (+) —

3.PS DT-T 2 Transmission ECMV (3) P4 47 Terminal 1 Emergency steering relay BR (+) —

3.SW DT-T 2 Transmission ECMV (3, fill switch) O4 48 Terminal 1 Emergency steering relay E (–) —

4 DT 2 No. 4 fuel injector [F] — 49 Terminal 1 Emergency steering relay E (–) —

4.PS DT-T 2 Transmission ECMV (4) O4 51 DT-T 2 Emergency steering flow switch E1

4.SW DT-T 2 Transmission ECMV (4, fill switch) O4 52 DT-T 2 Transmission filter sensor J3

5 DT 2 No. 5 fuel injector [B] — 56B Terminal 1 Backup alarm —

6 DT 2 No. 6 fuel injector [D] — 56R Terminal 1 Backup alarm —

1-pin
10 connector 1 Left turn signal D1 57 Terminal 1 Backup lamp —
1-pin
11 connector 1 Left fog lamp C1 59 DT-T 6 Stop lamp, tail lamp J9

12 — 2 Windshield washer motor C7 60 DT-T 6 Stop lamp, tail lamp K9

13 DT-T 3 Front suspension pressure sensor (Left) E1 61 DT-T 2 Fuel level sensor F9

14 DT 6 Payload meter indicator lamp (Left) D7 62 DT-T 3 Rear suspension pressure sensor (Left) L8
1-pin
15 connector 1 Left side lamp — 63 DT-T 3 Rear suspension pressure sensor (Right) J9

16 Terminal 1 Left lamp ground — 64 DT-T 2 Retarder oil temperature sensor A2

1-pin
17 connector 1 Air conditioner compressor — 67 Terminal 1 Rear lamp ground —

HD325-6 20-125
8
TROUBLESHOOTING TYPE OF CONNECTOR AND POSITION OF INSTALLATION

Con- No. Con- No.

nector Connec-
tor type of Place of use Add- nector Connec-
tor type of Place of use Add-
No. pins ress No. pins ress

68 Terminal 1 Alternator terminal B — BF1 Terminal 1 Body float switch T1

69 Terminal 1 Service power source (Battery relay B) — BF2 Terminal 1 Body float switch T1

70 Terminal 1 Circuit breaker — BLSL DT-T 2 Brake chamber stroke sensor (Left) E8

71 Terminal 1 Ground (Controller) — BLSR DT-T 2 Brake chamber stroke sensor (Right) E8

73 Terminal 1 Battery relay M — BR Terminal 1 Starting switch —

75 Terminal 1 Alternator terminal R — BT1 — 10 Fuse box U5

1-pin
76 connector 1 Automatic drain valve — BT2 — 10 Fuse box T6

78 Terminal 1 Emergency steering relay M — BT3 — 6 Fuse box T6

80 Terminal 1 Starting motor terminal B — BU1 Terminal 1 Body RAISE switch T1

A1 — 1 Emergency escape switch U1 BU2 Terminal 1 Body RAISE switch T1

A2 — 1 Emergency escape switch U1 BZ M 2 Buzzer O4

AC1 M 4 Air conditioner unit N7 C Terminal 1 Starting switch —

ACC Terminal 1 Starting switch — C/V.T DT-T 2 Transmission oil temperature sensor Q1

AI PA 1 AISS switch — C23 Terminal 1 Ribbon heater relay 20G

1-pin
AS1 DT 2 Exhaust brake switch S9 CA– connector 1 AM/FM radio with cassette recorder —
1-pin
AS2 DT 2 Parking brake switch T9 CA+ connector 1 AM/FM radio with cassette recorder —
1-pin
AS3 DT 2 Retarder switch T9 CAB connector 1 AM/FM radio with cassette recorder —

AS4 DT 2 Emergency brake switch S9 CAN1 DT-T 3 Resistor 49K

AS5 DT 2 Service brake switch T9 CAN2 DT-T 3 Resistor 49o

1-pin
ATC1 MIC 17 Transmission controller U4 CG1 connector 1 Cigarette lighter M6
1-pin
ATC2 MIC 21 Transmission controller U3 CG2 connector 1 Cigarette lighter M6

ATC3A AMP040 20 Transmission controller U3 CK1 — 2 Monitor lamp test switch M7

ATC3B AMP040 16 Transmission controller U4 CM S 8 Combination switch Q9

ATC4 AMP040 12 Transmission controller V3 CN1 AMP070 12 Engine controller S2

ATC5A AMP040 20 Transmission controller V3 CN2 AMP070 18 Engine controller S2

ATC5B AMP040 16 Transmission controller V3 CN4 AMP070 20 Engine controller S1

ATC6 DT 4 Transmission controller T1 CN6 AMP070 10 Engine controller S2

B Terminal 1 Starting switch — CN7 AMP070 14 Engine controller S2

B 4 Differential lock-up switch 22P CNS S 12 Center console junction connector V3

B1 — 1 Payload meter printer type 33B D04 — 2 Diode S6

B2 — 1 Payload meter printer type 33B D05 — 2 Diode X6

B79 Terminal 1 Ribbon heater relay — D06 — 2 Diode X5

BD1 — 1 Intermediate connector 29o D08 — 2 Diode N4

BD2 — 1 Intermediate connector 29o D14 — 2 Diode S7

20-125-1 HD325-6
8
TROUBLESHOOTING TYPE OF CONNECTOR AND POSITION OF INSTALLATION

Con- Connec- No. Con- Connec- No.

nector tor type of Place of use Add- nector tor type of Place of use Add-
No. pins ress No. pins ress

DB1 DT-T 4 Body sitting switch J9 1-pin

FS2 connector 2 Spare (Fuse box) —

DL DT 2 Differential lock-up S8 FU — 2 Service power source fuse —

DL DT-T 12 50P G — 2 G sensor —

DLC 1-pin 1 Intermediate connector 23P

connector H.PS DT-T 2 Transmission ECMV (H) O3

DLD — 2 Diode 24P H.SW DT-T 2 Transmission ECMV (H, fill switch) O3

DLV — 2 Diode 24P HAZ PA 7 Hazard switch O6

DP01 MIC 5 Monitor panel O9 HEAT X 1 For heater N7

DP02 AMP040 8 Monitor panel O9 1-pin

HN connector 1 Horn Q9

DP03 Socket 2 Monitor panel O6 J01 S 16 Junction connector S7

DP04 AMP040 8 Monitor panel P9 J02 S 16 Junction connector S8

DP05 AMP040 12 Monitor panel O6 J03 S 16 Junction connector S8

DP06 Socket 2 Monitor panel P6 J04 S 12 Junction connector (Payload meter) T9

DP07 Socket 2 Monitor panel P9 J06 Terminal 1 Controller ground S7

DP08 AMP040 16 Monitor panel Q9 J07 Terminal 1 Power source for cab S7

DP09 Socket 2 Monitor panel Q9 J09 S 12 Junction connector (Engine controller) W4

DP10 AMP040 8 Monitor panel R8 J10 HD 31 Engine control junction connector R4

DP11 AMP040 16 Monitor panel R8 J11 HD 31 Engine control junction connector R4

DP12 M 4 Monitor panel Q5 JC01 DT-T 6 Joint connector —

DP13 Socket 2 Monitor panel R8 JC02 DT-T 6 Joint connector —

E1 Terminal 1 Alternator ground — JC03 DT-T 6 Joint connector —

E2 Terminal 1 Alternator ground — JC04 DT-T 6 Joint connector —

A3
E6 DT-T 2 Engine speed sensor R3 JC05 DT-T 6 Joint connector —

ECA S 16 Junction connector (Engine controller) W4 JC06 DT-T 6 Joint connector —

ER Terminal 1 Chassis ground — JC07 DT-T 6 Joint connector —

ER Terminal 1 Ground — JC08 DT-T 6 Joint connector —

EXH PA 7 Exhaust brake switch O5 JC09 DT-T 8 Joint connector —

FB PA 7 Front brake cut switch O5 JC10 DT-T 6 Joint connector —

FL PA 7 Fog lamp switch O6 JC11 DT-T 6 Joint connector —

1-pin
FLB connector 1 Flasher R6 JC12 DT-T 6 Joint connector —
1-pin
FLL connector 1 Flasher R6 JC13 DT-T 6 Joint connector —
1-pin
FOG1 connector 1 Fog lamp switch — JCE DT-T 8 Joint connector —
1-pin
FOG2 connector 1 Fog lamp switch — L.PS DT-T 2 Transmission ECMV (L) O4
1-pin
FOG3 connector 1 Fog lamp switch — L.SW DT-T 2 Transmission ECMV (L, fill switch) O3
1-pin
FS1 connector 2 Spare (Fuse box) — L/C.T DT-T 2 Torque converter lock-up solenoid N3

HD325-6 20-125-2
8
TROUBLESHOOTING TYPE OF CONNECTOR AND POSITION OF INSTALLATION

Con- Connec- No. Con- Connec- No.

nector tor type of Place of use Add- nector tor type of Place of use Add-
No. pins ress No. pins ress

LS M 3 Rheostat R7 PM7 MIC 9 Card-type payload meter N7

MC1 M 1 Clearing memory — PM8 MIC 5 For connection of personal computer M8

MC2 M 1 Clearing memory — PMC6 M 3 For S-NET monitor V5

MS M 3 Monitor panel selector switch N4 PMCD M 2 For power supply for off-board PMC V4

MS11 F 1 Model selection connector (1) — 1-pin

PSH connector 1 Engine oil pressure switch (High) —

MS11 Terminal 1 Monitor panel selector switch 1 N4 1-pin

PSL connector 1 Engine oil pressure switch (Low) —

MS12 M 1 Model selection connector (1) — PW PA 7 Power mode switch X4

MS12 Terminal 1 Monitor panel selector switch 1 N4 Suspension pressure sensor FR

PWR — 2 selection connector S1

MS21 F 1 Model selection connector (2) — R.PS DT-T 2 Transmission ECMV (R) P4

MS21 Terminal 1 Monitor panel selector switch 2 N4 R.SW DT-T 2 Transmission ECMV (R, fill switch) P4

MS22 M 1 Model selection connector (2) — R01 Socket 5 Engine starting relay W4

MS22 Terminal 1 Monitor panel selector switch 2 N4 R02 Socket 5 Transmission neutral relay U5

MS31 F 1 Model selection connector (3) — R03 Socket 5 Service brake relay U6

MS32 M 1 Model selection connector (3) — R04 Socket 5 Front brake cut relay S7

N1 DT-T 2 Transmission input shaft speed sensor Q1 R05 Socket 5 Backup alarm relay S7
Transmission intermediate shaft
N2 DT-T 2 speed sensor R3 R06 Socket 5 Headlamp relay (Hi) X4

N3 DT-T 2 Transmission output shaft speed Q4

sensor R07 Socket 5 Marker lamp relay X4

NE — 2 NE sensor — R08 Socket 5 Headlamp relay (Lo) U5

P15 M 2 MPH selection connector P6 R09 Socket 6 Rear brake pilot relay T6

PCV1 F 2 Supply pump 1 — R11 Socket 6 Payload meter relay S8

PCV2 F 2 Supply pump 2 — Payload meter external indicator

R16 Socket 5 lamp relay X6
Payload meter external indicator
PFUEL AMP17 3 Common rail pressure sensor — R17 Socket 5 lamp relay X6

PIM AMP17 3 Boost pressure sensor — Payload meter external indicator

R18 Socket 5 lamp relay W8

PL1 S 10 Monitor lamp N7 Payload meter external indicator

R19 Socket 5 lamp relay V9

PL2 S 10 Monitor lamp O6 Payload meter external indicator

R20 Socket 5 lamp relay S8

PLS M 6 Monitor lamp N7 R21 Socket 5 Parking relay X7

PM1 S 12 Payload meter junction connector M9 R22 Socket 5 Engine controller ACC power relay X7

PM1A MIC 21 Printer-type payload meter M8 R23 Socket 5 Preheater relay W8

PM2 M 4 Model selection connector G1 R25 Socket 5 Transmission cut relay V9

PM3 X 3 Inclination sensor I2 R27 Socket 5 Hazard relay U9

PM4 M 6 Payload meter junction connector M9 R28 Socket 6 Hazard lamp relay X7

PM5 MIC 13 Card-type payload meter M8 R29 Socket 6 Hazard lamp relay X8
Suspension pressure sensor FR
PM6 — 2 selection connector S1 R30 Socket 5 Horn relay W8

PM6 AMP040 12 Card-type payload meter M8 RAD — 9 AM/FM radio O7

20-125-3 HD325-6
8
TROUBLESHOOTING TYPE OF CONNECTOR AND POSITION OF INSTALLATION

Con- No. Con- No.

nector Connec-
tor type of Place of use Add- nector Connec-
tor type of Place of use Add-
No. pins ress No. pins ress
1-pin
RE1 connector 1 Resistor R6 SSP1 MIC 21 Suspension controller T4
1-pin
RE2 connector 1 Resistor R6 SSP2A AMP040 20 Suspension controller T4

RH1 S 10 Junction connector X7 SSP2B AMP040 16 Suspension controller U4

RH2 S 12 Junction connector V2 ST1 Terminal 1 Emergency steering switch W1

RH4 S 8 Junction connector X7 ST2 Terminal 1 Emergency steering switch X1

1-pin
RL connector 1 Room lamp E8 ST3 Terminal 1 Emergency steering switch W1

RT2 Terminal 1 Emergency steering timer (2) — ST4 Terminal 1 Emergency steering switch X1

RT6 Terminal 1 Emergency steering timer (6) — SU3 S 16 Junction connector X5

Suspension pressure sensor
RT7 Terminal 1 Emergency steering timer (7) — SU6 — 2 specification selection connector S1

RT8 Terminal 1 Emergency steering timer (8) — SW22 Terminal 1 Ribbon heater relay —
1-pin Torque converter oil temperature
RUP– connector 1 For RUP U2 TC.SE DT-T 2 sensor Q1
1-pin
RUP+ connector 1 For RUP U1 TEL DT-T 12 50P
Automatic suspension pressure 1-pin
SCFR — 2 junction connector X5 TG connector 1 Tachograph U5
Automatic suspension pressure
SCR — 2 junction connector X6 THL DT 2 Fuel temperature sensor —

SF S 12 Transmission shift lever V1 TM2 HD 16 Transmission controller junction L4

connector
SH PA 7 Shift limit switch W4 TM3 HD 31 Transmission controller junction L4
connector
SL1 DT 2 Suspension control solenoid valve A W8 TMA S 16 Transmission controller junction W4
connector
SL2 DT 2 Suspension control solenoid valve B W8 TMB S 16 Transmission controller junction V4
connector
SL3 DT 2 Suspension control solenoid valve C U9 TMC S 12 Transmission controller junction X4
connector
SL4 X 2 Overrun prevention solenoid W8 TMD S 16 Transmission controller junction X5
connector
SL5 X 2 Exhaust brake solenoid V9 TWH DT 2 Water temperature sensor (High) —

SL6 X 2 Front brake cut-off solenoid V9 TWL DT 2 Water temperature sensor (Low) —

SL7 X 2 Front brake cut-off solenoid U9 WAS1 X 6 Accelerator pedal —

1-pin
SP1 connector 1 AM/FM radio with cassette recorder — WAS2 X 3 Accelerator pedal C1
1-pin
SP2 connector 1 AM/FM radio with cassette recorder — WL M 2 Warning lamp O5
1-pin
SP3 connector 1 AM/FM radio with cassette recorder — WP1 S 8 Windshield wiper switch N6
1-pin
SP4 connector 1 AM/FM radio with cassette recorder — WP2 — 6 Windshield wiper motor E1
1-pin
SP5 connector 1 Speaker (Right) F9 WP3 — 6 Intermittent windshield wiper relay R7
1-pin
SP6 connector 1 Speaker (Right) F9 — — 6 Winker, stop lamp, tail lamp 37F
1-pin
SP7 connector 1 Speaker (Left) H1 — — 2 Differential lock-up solenoid 25B
1-pin
SP8 connector 1 Speaker (Left) I2 — — 2 Diode for heater relay 19G

SR2 X 3 Steering sensor E1 — X 1 Air conditioner compressor 12H

SR3 X 2 Inclination sensor U5

SR5 X 2 Air pressure sensor S8

HD325-6 20-125-4
8
TROUBLESHOOTING TYPE OF CONNECTOR AND POSITION OF INSTALLATION

FOR ARSC (AUTOMATIC RETARDER SPEED CONTROL)

Con- Connec- No. Con- Connec- No.

nector tor type of Place of use Add- Add-
ress
nector tor type of Place of use ress
No. pins No. pins
1-8 X 1 Selection connector d4 R5 Terminal 1 Travel speed display —

8S X 1 Selection connector d4 R6 Terminal 1 Travel speed display —

250 — 2 Resistor a3 RB For relay 5 RB relay Y7

1020 — 2 Resistor Z3 RW For relay 6 RW relay Y6

A1 1-pin 1 ARSC caution lamp Z3 RZ For relay 5 RZ relay Y6

connector
A2 1-pin 1 ARSC caution lamp Z3 SHIFT X 1 Selection connector c4
connector
A6 1-pin 1 ARSC stand-by lamp Y4 SHUT — 2 Air shut-off valve D8
connector
ARC1 MIC 21 ARSC controller Y6 SOSW DT-T 2 Air switch (air shut-off valve) D8

ARC2 AMP040 20 ARSC controller Y6 SP2 M 2 Suspension pressure selection Z7

connector
ARC3 AMP040 16 ARSC controller a7 SP4 M 2 Power source for suspension pres- c8
sure sensor/sensor GND connection
BRJ M 8 Intermediate controller a8 SP5 M 2 Power source for suspension pres- c8
sure sensor/sensor GND connection
BRR DT-T 2 Air switch (brake solenoid) D8 SPR M 2 Suspension pressure selection Z7
connector
BSOR — 2 Brake solenoid valve (right) D8 SPSW M 3 ARSC set switch b3

BT3 — — Fuse box d4 SW — 7 ARSC system switch c3

BZ-EL1 M 2 Buzzer b3 TIRE1 X 1 Tire large diameter/small diameter c4

selection
BZ-EL2 M 2 Buzzer b3 TIRE2 X 1 Tire large diameter/small diameter c4
selection
CR1 M 1 For clearing error code a8 TMA1 X 16 Intermediate connector d7

CR2 M 1 For clearing error code b8 TMA2 X 16 Intermediate connector d5

D01 — 2 Diode d6 TMB1 X 16 Intermediate connector d7

D02 — 2 Diode d5 TMB2 X 16 Intermediate connector d5

D03 — 2 Diode d6 TMC1 X 12 Intermediate connector d7

FS1 1-pin 1 Spare terminal d5 TMC2 X 12 Intermediate connector d5

connector
J02-EL1 S 16 Intermediate connector b8 TMD1 X 16 Intermediate connector d7

J02-EL2 S 16 ntermediate connector c8 TMD2 X 16 Intermediate connector d6

J04-EL1 S 12 Intermediate connector c8 WL-EL1 M 2 Warning lamp b3

J04-EL2 S 12 Intermediate connector c7 WL-EL2 M 2 Warning lamp b3

K0 1-pin 1 ARSC stand-by lamp Y4

connector
PH1-EL1 S 10 Intermediate connector d6

PH1-EL2 S 10 Intermediate connector d6

PM4-1 M 6 Payload meter Y5

PM4-2 M 6 Payload meter Y5

R2 Terminal 1 Travel speed display —

R3 Terminal 1 Travel speed display —

R4 Terminal 1 Travel speed display —

20-125-5 HD325-6
8
TROUBLESHOOTING CONNECTOR ALLOCATION CHART

CONNECTOR ALLOCATION CHART

HD325-6 Serial No.: 6001 and up
HD325-6W Serial No.: 6001 and up
HD405-6 Serial No.: 2001 and up

20-125-7 HD325-6
8
TROUBLESHOOTING CONNECTOR ALLOCATION CHART

HD325-6 20-125-8
8
TROUBLESHOOTING CONNECTOR ALLOCATION CHART

20-125-9 HD325-6
8
TROUBLESHOOTING CONNECTOR ALLOCATION CHART

HD325-6 20-125-10
8
TROUBLESHOOTING CONNECTOR ALLOCATION CHART

ARSC SYSTEM

20-125-11 HD325-6
8