ALCORCON ENGINEERING REVIEW CENTER Cebu Main: 4 floor Coast Pacific Downtown Center, Sanciangko St, Cebu City Te (032) 254-33-84 Manila: 3* floor JPD Bldg 1955, C M Reeto comer N. Reyes St, Sampaloc, Manila Tel # (02) 736-4438 MACHINE DESIGN ~ DAY 4 HELICAL GEARS Relation of Angles: ~ i B, P, oP Pa) pew Bi, = Oh + Cas FE) Pam Gig 2 . T P. (DP) = Pi, (DP, )= 9 equate, and Relation of Forces: Fr ‘Where: F; = radial load F. = axial load as pec Fi = tangential load Fy = total load = Free body ‘* diagram: 6. Power = FV 6iF, = Frtan? 7.46, = Fitanp) 8. Fro yhe ere rhe smear RHE P Len. ial pitch = Pa (sin?) Fe Py) where: Pa 10, Dynamic Load on Helical Gears. a < (Fae m+ 2O8WCtoos? ys R)eoEy oss ctcos® y +h / ead where: V = pitch ine velocity = DN, fom Y = helix angle Pe = circular pitch Pey = normal circular pitch 6 = pressure angle gy = normal pressure angle ——_f = face width, in DP =diametral pitch OPn= normal diametral pitch T= number of teeth “Ty = virtual number of teeth Sy = safe working stress, psi V"= pitch ine velocity, fpr form factor based on the virtual number of teeth 2 factor dependent upon machining errors WORM GEARS: “p= linear pitch of the war “P= cireular pitch of the ge: i» = pitch diameter of the: _Dj= pitch diameter of Worm gears are used whore high speed ratios(10:1) and above are desired Worm Gear Nomenclature 1. Linear pitch, p = distance between adjacent threads x05 \\ my 2, Pe = circular pitch of the gear ( Pe.3, Pitch of worm = Circular pitch of gear Ny 1 (Nee =) \ Ny” Numberofthreadsonworm Note: No. of threads of the worm is equal to 1 for single threaded and 2 for double 4. Speed ratio. threaded. ‘5. Tangential velocity of worm, vz = 1 Dy Ny 6. Linear velocity of worm, vu. = Nw L)) 7. Tangential velocity of gear vy = 1 Dy Np 2. Ba: va vs tL = mE Lat =e an ten ay is ne ret coreg tn eet in : {Sed ewe vn eog ot ch bat nt hon ised 5 ganda ea Bee ef 10 omrDsin,c on 822 Where: Oy = pitch diameter of the worm Dj = pitch diameter of the gear Np = Speed of gear Ny = speed of worm "Ty = number of teeth of worm number ofteeth of gear vy = tangential velocity of worm, tangential velocity of gear va. = linear velocity of worm 11, Relation of angles: apr 4X ” Dw ) mar | one tation Note: lead angle of worm = helix angle of gear where: lead angle of worm pressure angle b= face angle (usually 60°) ‘bq = normal pressure angle = 14.6° ifnot given Note: lead angle of worm = helix angle of gear stan x(cos4,— fan) 2086 fanicf To maximize efficiency, tan x = Vts 1? —F) 19. Powortransmited Pe = power of worm _ =Qa Te Ny = Wii ‘at gear = 2 TyN Fi) Free body diagram: ‘Pu @ 14, Tangential force on worm, Wi Tw = WD /2) or Wy = 21 48, Tangential load on goar, Fe 2, TeeROp!2) or = 5 £089 cos x-f sin (cos sinx +08 x oO OF Fy(cings) n Load, 8: (6 =——Felsintn) _ 1. Sapertion Load, &: @ tam) 17, Total Force of resultant force: Fy =F? + Wi? + S? 48. Strength of Worm Gear Note: The worm gear is weaker than the worm, therfore the design for strength is based on the worm gear. 8, Ly 1200 ) ) 1200 +V, Where: Fi = tangential pitch tine load on the gear Sy = safe stress, Table 12-2 1 = face width Y= fom factor, Table 11-2 V = pitch line velocity ofthe gear, fpm DP = diametral pitch {= facowidtn = Da x2edd ‘Tangential Load on the gear: (Fi DP whore: add = addendum = (/0P BEVEL GEAReval quar am ed ts cont evga, vray et ht arg A. Tangential Force,F: Fi=2T a, Radal Force, F(R =A td 8% 1, Number of teeth and Speed relation T; Ny = T2 Nz 2. Speed and Diameter relation: Dy Ni = Dz No ©. Axial Force, Fa (Fy = Fy tan by sinp ) 3. Angle between shafts, B= dp say ©. Resultant Force, Fy Fy = pitoh angle of the pinion 11 pilch angle ofthe gear 4. Spoed and Angle relation: Ny sinaig = Np sina 42. Strength of Gear: (Sut ],_1, 2772] QS ea? | 78 WV Where: S, = working stress co width DP diametralpich Y= form actor 'V = pitch ine velocity. = distance from the point of shals axis intersection tothe outermost point of contact of gears 5. Angle of Gear (eae : WORM GEAR, HELICAL AND BEVEL GEAR 1. A.20? straight-octh bevel pinion having 14 teeth and a diametral pitch of 6 toothfinch, crives a 42-tooth gear. The two shafts are at right angles and in the same plane 6. Angle of Pinion: fancy us? Find the pitch angle of the pinion. sana BS, = Note: If the shafts are right angle (90°) or @ = 90" if not given | 184° B. 20° c. 145° D. 205° Nh Ny 2. Atripié thread worm has a pitch diameter of 3 inches. The wheel has 25 teeth and a A. tana = MP B. tana, = 2 pitch clameter of 5 inches. "Materia for both the worm andthe wheel i of phosphor \ bronze. Compute the helix angle. pete ton 7. Face Angle A) 0.20 B. 0.30 c. 0.40 D. 14 Tw 2, Aneleal gear @ 14 % deg normal pressure angle and irensverse diemetor pitch of AciFene angie of Geer, By) 2.3622 per om, The helix angle is at 45° and has 6 teeth, Compute the transverse fly = ay + ty pressure angle in degrees. ‘tan dy © ton boos? : ‘Addon A 22.2" B. 19.37 c. 189° = @).20.1° whefe: tana, = Sdderum (2sineg) 4, Find the number of teeth in the worm-wheel of a worm driven screw jack to give a Ps ‘Velocity ratio of 850 f the worm is single threaded, the screw has pitch of 16 mm and | B. Face angle of Pinion Fay + the effort wheel is 100 mm diameter. veel, Hinef vain 2 « paras a 4 A. 26 B. 30 © D.24 Wwe wet | ag. wheres tana sateen) 5. Aparailel helical gear-set consists of @19-tooth pinion driving a 57-ooth geer. The pinion has a left-hand helix of 20°, a normal pressure angle of 14 % deg and a normal Siametral pitch of 10 tootvinch, tthe pinion isto transmit 50 Hp et a speed o 1750 ‘pin, determine the center distance ofthe two gears. cfr, UP? | A 2.02inch — B. 6.08 inches (C. ¥.04 inches. 206 inches | 7. Adouble threaded right handed worm Sea transmits 15 HP at 1150 rpm. The pitch of the worm is 0.75 the coefficient of friction is 0.12. Find the separating force jn pounds. | m3 A S04ibs — B)501 Ibs —C, 407 tbs. S001 Ibs 8. A four wheel vehicle must develop a draw-bar pull of 17,500 Ibs. The engine which develops 500 hp and drives 500 hp and drives through a gear transmission a 34 tooth 8. Cutting Angle: ‘A. Cutting angle of Geary: fy = lg ~ a Dedendum (2sinag) D5 B. Cutting angle of Pinion: By = ap - eg where: tana, Dedendum (2eina) . spiral bevel pinion gear which mashes with a spiral bevel gear having 51 teeth, ‘This where: tanay = oon (2 Sip) gear is keyed to the drive shaft of the 48 in diameter rear wheels of the vehicle. What B, j ‘transmission gear ratio should be used if the engine develops maximum torque at 9. Power Transmitted: P= 20 TN 1500 rpm? Note: the efficiency of the bevel gear differential is 80%. 10. Torque transmitted by bevel gear: T= F(R) =F; (0,12) A 17.493:1 B. 16.6671 C. 18.5622 D. 11.492.2 411, Dynamic Load on Gear: |ALCORCON ENGINEERING REVIEW CENTER “Cebu Min: 4 Boor Cas Pciic Downtown Centr, Sanciangko Sl, Cebu City Te (032) 254-33.84 Manila Bruch 3 lor ID Td 1983, CM Resto comer N. Reyes St, Sampalos, Manila Tel # (02) 736-4438 MACHINE DESIGN - WORM, HELICAL AND BEVEL GEAR PROBLEM SET #4 INSTRUCTION: Encircle the letter that corresponds to the correct answer of your choice, MULTIPLE CHOICE: 1. Awork rotating at 1150 rpm drives aworm gear. The veloniy ratio is 1510 1. A 10 np motor is ‘Seato supply te worm with worm pitch gear diameter of 3 in, Find the tangential force onthe ‘worm, Pen Re 2 Dsssorbe |b 4essr be 6, sasar he Dy te 9 2. Adodble thread worm gear has a pitch of 1 178 and aptch diameter of Sin. thas a coefficient “of friction of 0.20 and normal angle (pressure angle) of 14.5°. The worm is supplied by 12 ‘hp at {200 pen motor, Find the tangential force on the gear. The worm s left hand tveads. ,- TK 567.08 bs. 8. 697.08 bs C. 797,08 ibs es 3. A singlo worm goar has a pitch ameter of 2in and a pitch oF in with coefcient of fton of 0.21 me normal engl ic 14 5 degrees with tangential force on gear of 1000 Ibs. Fig the, oes wor considering a eft hand threads. eaten A 17123105, (8271.23 bs ©, 371.231bs_D. 471.2315, ‘4, Adouble thread worm gear has a lead angle of 7.25 degrees and pitch radius of 2 % in. Find the pitch of the worm. OP A Yin B. in Gs Dp. t%in TS Ty 5. A\triple thread worm gear has a helix angle6t 78 degrees. It has a pitch of in. Find the pitch diameter of the gear. = Ye To ‘A 237 B277in 0. 307in —(O) 337 in ve 46. Addoubie thread worm has a iad of 1.5 in and pitch diameter of 3.5 in, Ifnormal pressure angle is 14.5 degrees, find the pressure angie ofthe worm. aes Ate Behe owes Cer 6? 7. Attiple tread worm gear has pitch of % in and pitch diameter of 2 % in. Find the helix angle. UK) 7238 B.62eM C5284" OD. 42.84" hon Ys 8, Atnisethreat worm, coating at 1,000 rpm, dives a 31-toth gear. Find the speed othe gear. "A. 7677 rpm B, 86.77 rpm )96.77 rpm —_D. 106.77 rpm 9. A double thread worm having a pitch of 1 iis use to drive a 40 teeth gear. Find the pitch diameter ofthe gear a pe ee NON B.1073iN ——C.1173in— GVI273i0 7m 40. tiple thread worm gear is use to drive a 25 teeth gear having a pitch of % in. Find the center distance. 1 A 234in — (BY334in 0. 434in SHIN 414. A douible thread worm Tas a helix angle of 82° and a pitch diameter of 1% in. The worn rotates at 800 rpm. Find the linear speed of the worm. Yuu ~NojL. chsh Sm "A. 129.82 {pm B. 130.82 tpm C. 149.82fpm _ D. 159.62 fpm 412, Atvipie thread worm gear having a dlamatal pitch of 5 in is use to deliver a gear. The speed ratio is 10, Find the pitch line velocity of gear kl the worm rotates at 600 rpm. ‘A. 64.25 fom B. 74.25fpm — C. 84.25 fpm —_B. 94.25 fpm 413, A double thyead worm goar having a pitch of 1 in and has a inear speed of 200 fpm. The pitch diamater of worm is 4n. Find tho tangential speed of he worm Ws Wo 1S 1258.64 fom B. 1,386.64 fp C. 7,456.64 fpm D. 1,656.64 fpm Ws = Yel 114. A triple thread worm gear has a pitch of % in and pitch diameter of 3.5 in. The normal pressure 1897.06 Ibs P=¥ivy ¢= teCceitn Te. fg, BytDw 18. 16, 7. 18, 19. 20. 2 22 23. 24. 28. 21, 28. angles 145 degrees and eoefient of filon 0.10. Find the worm efiency. _.. Y= A ose 'B eb05% (C.)6005% — OY65.05% = ‘A triple thread worm gear has normal pressure angle of 448° and coefficient of friction is 0.15. if wou efficiency is 70%, find the lead angle Moa Cenn nfo 25.74" B. 27.74" C. 29.74 D. 31.74 © ecb fae te a bia has tour threads of 145° normal pressure angle and ptch diameter of 4 %in. The eee ap wath of 2in poh. Find the contr stance ofthe shats, p92.” Rhein Bi4etin (@)iestin 0. 1e61in Ts [Avon has tour treads of 148° normal pressure angle end pith deter of 4 Yin, The $eavhae 52 teeth of 1% in pch, Find the eflency ofthe werm f fton i 0.03 Ke eze8% |B, 66.08% | C. 0988% — (D)920B% ‘awiple tread worm has plish ameter of inches. The wheel has 25 tosth anda pitch sarester oF inches. Matera for bot the werm and the wheel sof phosphor bronze ‘Compute the helix angle. 20 B. 0,30 ©, 040 D. 14 tiie hroad worm gears use o drive 225 teeth gear having a pte of in. Find the center distance, TB pert ce Koaain —@Yaaein CASHIN CD. B.S ‘A double threaded right handed worm gear transmits 15 HP at 1150 rpm. ‘The pitch of the asec ms nehes and pich ameter of 9 inches. Tho pressure ang is 14 and % degrees wi the coofilent of fons 0.12. Find the separating force in pounds. ‘A 604 Ibs Soibe C. 40ribs D. B091 bs ‘a 20 oath hetcal eats a pic dlameter of 10 in. Find the clam pitch ofthe gear. oe Be 8 C4 DS. Dr ‘a2 Learn neice gear having a pitch diameter of7 has a eli angle of 22 degrees. Find the Gieuir pitch ina plane normal othe teeth Eh Bead ei oeae sae" OPn 700 0 Oe ‘helical gear having a helix angle of 23” and pressure angle ‘of 20°. Find the pressure angle rhotmal to the teeth, Jonta= ton deos? Mom (Boss =e. . 0.885 AS ep ter, runnin & 460 rpm is geared toa pump by means of heli Pinion diameter of Sin Find the tangential free ofthe Gear rear nome be 2425bs. C. 2525bs Ol 2c26b8 ‘Aturine’at 80,000 rpm sused to tive a reduction oar delvering 3h at 3,000 pm. The eo degrees volute heringbone gears of28 ich and 210 in ffctve wih. The ae ie, 20 tooth wth hei angle of 28 deg. Determine the load normal othe tooth surface. Soomibs 8. 24.4lbs GC. 28s _D. BZA bs _Andtvat gear having 20 oath and pitch diameter of in. Find the normal dametra itch it helix angle is 22 degre conte ord aon Baan Cobain B.S oe > ‘Atelicl goa tangential load of 200 fos and axial oad of 73 Ib. Find he heli angle pa Gdogross 'B. 16 degroos C. 1Bdegrees (. 20 degrees fa: Te tont Atel gear having 20 teeth and pitch diameter of 6 in. Fin the normal dametral pte it hele angle is 22 degrees ead Regt ESE op eu ve “Two neal gear transf60. HP at 3600 rpm. What shouldbe the bore dameterof each gear boifthe allowable stress in gear shats is 12,500 psi? Re nzezin B. 12275 ©. 14568in 1B. 4.5276 in ‘A 20° full depth straight tooth gear has a face width of 3 ‘%in and a pitch diameter of 12 in with ‘cone pitch angle of 37.5°. Find the mean diameter. Ren 8.7720 C 872in amet it fo 972i0at 32. 36, 38, 39. 40. a 43, A straight tooth bevel gear has a face width of 4” and a pitch diameter of 14 in with cone pitch angle of 40°, ifthe torque on the gear is 8000 intb, what is the tangential force on the gear? ‘A 14001bs—'B. 400ibs—C. 1400ibs 1400 Ibs Apa of straight oth bevel gear connect apa of sats 20". The velocity rato iso What s the cone pitch angle of smaller g sendlp + St °K T13t dey. Be Bash doy (en IB43dog 0. 12:34dog i A spiral bevel pinion with allt hand spr tates clockwise transmis power toa malin gear with speed rato of2 to 1. Determine the pitch angle ofthe pinion. \ n A. 16.56 deg B, 20.56 dog (2 2858deg D. 32.56 dog ip * A spial bevel pion witha let hand spit ransmits& hp af 1200 rpm ta mating goat’ The ‘ean diameter ofthe pinion is 3 in. Find the tangential force.at the mean radius ofthe ger MOBS obs G 10be MIMO Be man eee A pair of 4-pitch, 14.°,involute bevel gear have 2:1 reduction, The pitch diameter of the diver is +0 in and taco wath on, Detrmin nec anole of pion. (Shas a ht ani) A 2005deg 8 2285 oq ©. 2586 dep 27.88 og ‘The cone angle of pinion ofa pair of bevel gar is 30° while forthe gear 0°. Ifthe pinion tums 4 300 rpm, find the speed ofthe gear. A. 173.24 pm B. 183.21 rpm C. 183.21 rpm _D. 203.21 rpm. ‘Tho cone angle of pinion and the gear are 25° and 65" respectively. Find the speed ratio, AAS B52 S88 a Bi A pair of bevel gear having a speed ratio of 3 has a 6-ptet ai 14.5 deg involute. The pitch glo of the pinion is 8 In. Find the addendum angle of he pinion. (At ight angie between shatts) A 0906 B. 1.485°C, 2.34°D. 3.20° ‘A pair of bevel gear having a speed ratio of 2 has 4-pitch at 14.5° involute, The pitch diameter of pinion is 7 in. Find the dedendum angle of the gear Alito BZ11deg GC. S11Geg—D. 4.11 deg ‘A.lass 3 pinion bevel gear is made of alloy steel hardened to 300 Brinell. The pinion runs at 850 rpm with Sin pitch diameter. Find the gear stress at factor of safaty 3. A. 36,023 psi B. 45,023 psi. 85,023 psi. 65,023 psi Compute the pitch angle of a bevel gear given the pirion’s numberof teeth of 14 and 42 teeth on the gear. A. 18.4" B 284" c. 93.4" ©. 38.4" lina standard bevel gear, the pinion rotates at 150 rpm, its number of teeth is 14 while th gear has 42 teeth, what is the pitch angle of the pinion? A. 18.4'degrees B. 20degrees C. 14.5 degrees D. 20.5 degrees ‘A f6ur wheel vehicle must develop a draw-bar pul of 17,500 Ibs. The engine which develops 500 hp and drives 500 hp and drives through a gear transmission a 34 tooth spiral bavel pinion gear which meshes with a spiral bevel gear having 51 teoth. This gear is keyed to the drive shaft ofthe 48 in diameter rear wheo's ofthe vehicle. What transmission gear ratio should be sod ifthe engine develops maximum torque at 1500 rpm? Note: the efficiency ofthe bevel gear differentials 80%, A 174931 B16667:1 ©. 18.5622 —D. 11.4922= pitch diameter of smaller sprocket pitch diameter of larger sprocket number of teeth of larger sprocket {= number of teeth of smaller sprocket ALCORCON ENGINEERING REVIEW CENTER Cebu Main: 4" floor Coast Pacific Downtown Center, Sanciangko St, Cebu City Tel #(032) 254-33-84 | @= angle between two adjacent teeth of sprocket Manila: 3" floor JPD Bldg 1955, C M Recto comer N. Reyes St, Sampaloc, Manila Tel # (02) 736-4438 ‘4, Power transmitted, P P=Fv P=20TN \ ‘Whore: F'="force v= volocty torque N= speed \ 2 Saco er ROLLER CHAIN AND SPROCKET pitches roller c L-T=t+ f(2L—T 1)? -0.8KT-17 es pees 6, Center Distance, ole i F-0anT-¥F | 7. Average good center distance (Standard) c=D+$, inchos = pect) 2). pcnes 8. Horsepower Capacity of Roler Chain ‘A. Based on link plate fatigue strength. hp / strand = 0.004 (7)"® ay)? %(ay.7) vy en Chain fine ey| B. Stent Cha np nc wth ey mic Design hy chain, = Design te ee ‘hp finch of width ‘Are used in transmiting power fom one shaft o another shat that are parallel, could be single BELTS crttinl strand ‘A. Rollor Chain Designation: RCXY — RC means Roller Chain. X means one oF two-digit no. FLAT BELT thet shows ne number fin the chan pitch tmeans (Y= 0 for chains of usual proportion, Y= foea Oman eae ‘or ightweight chain, ¥ = 8 forrlertes bushing tine 1X Pulley siarmeter ond speed relation e Example, ROAD has X= 4, therefore the pitch p=4/8 = 4 inch, Dy N= Dy Ne a3 B. Estimation Formula for the Chain Pitch. (p< Pes 8. Blends L = 15710, 0) +26 22-7, where: p= pitch, N= speed C. Angle of contact: . Sprocket Teeth in ferme of Sprocket Bore: = x 2 aan" (82282), rcane 1. For RC with pthes up to 1 ney Tan = A448 é 2 ie d=bore 0 = + PAP radians ForRC with pitches 196102 Tay =n les m8 Note: Use + sign for larger pulley Use - sign for smalter pulley. 3. Fora sient chain Tone Aes Where: d = ber, eches p= pieh | ler: Di = a : rt = yy + 2c + Bat8 are | B, Bolt Length; L = 1.57 (O2+D) 20 4. 8 = angle between two adjacent teeth of sprocket @ = 360°/T | where: L = length of belt 0; = diameter of smaller pulley D; ‘damet ‘of larger pull R = radius of larger pulley 2 = dlematr of anger pulley R= rads ofa 2 nsamnes ord [a ree LS in | © = conter distance , Angle of conta 3, Pitch line volocily, vv = DN = pAQ(N) ‘Anita of contact: Where: p= pitch N= speed0 = n+ 25h" (3%), radians 0 = n+ 2D radians 3. Belt Tension A. If Centrifugal Tension is Neglected : e where: F) = tension intight side Fz = tensionin slack side f= coefficient of frition 0 = arcof contact, rad “The maximum tension on bell isi Fy = Fine = Sy (bt) where Sq = belt's design stress = 400 e, psi © = joint eficiency (1.0 for comented joint, 0.88 for wirelace ends, 0.35 ends joined by metal hooked) 8. If Centrifugal Tension is Considered ae =e where: F, = centrifugal tension = 12wbtv‘Ig belt weight, Ibvin® b= belt width, in 1 = belt thickness, inv = belt velocity, sec . Net belt pull (tangential force on pulley), FF = Fi - Fa D. Stress in Bett: Sy = FL where: Sy = working sess = 300 pl for leather bets E, Power Transmitted and Torque Relation by Belt: Ts (FF) r= xe P = 2aTN, Kw Power, KW T= torque, Kn N= speed, (ps F, Horsepower transmitted and stress relation p= =F hp Sa) 580 V(Sy ~ 12? 1g) where: Fy and F2— ibs fo Ub per in 322th? ower, HP V-BELT 2 A. Bett Length L = 1.57%0+d) +204 O-@ ©. CenterDntnca ¢ = BF ©. Arc of contact on small sheave 0 where: L = pitch length of belt C= center distance = pitch diameter = pitch diameter of large sheave b= 4L - 6260 +d) BEARING LU A. Units of Viscosity: 1 reyn = 1 B= $28 ‘poise = 1 Sie s8e in? B. Sliding Bearings: Ca = diametral clearance = D-d i Bad G = radial clearance = . Diametral Clearance Ratio = Ct..P=¢ where: p = unitloading or bearing pressure = F/LD fe = eccentricity radial distance between center of bearing and the displaced center ofthe journal diameter (bore) of the bearing d = diameter ofthe journal axial length of the journal inside the bearing F = radial load L Bearing Moduius = “whore: w= viscosity in reyns n= speed in ps P = unitloading, psi D. Frictional torque in bearings (Vallance p 231) “Ty = Ff DI2 4uin?t Lng Potrtts equation for fritonal torque (Fares p 302) Ty = <= Et Whore: Ty = fictional torque, in-b u = viscosity, reyns (Fig. AF 16, p 595) = joumal radius, in |. = axial length of bearing, in 1, = journal speed, rps G, = radial clearance, in Jissipation in ournal bearings (Valiance SLD Heat dissipation in journal bearings (Valiance p 240) HCE where: H = heat dissipated in Btu/min Gx = heat dissipation coefficient, of projected area, Mibsimin-in® = length of bearing, in D = diameter of bearing, E, Ball and Roller Bearings Bearing Sizes and Designation Example of bearing designation: _ SAE or IS 914 is 300 series, No.4 2. Tabulato date on allen ale bearings: Vane, Tabl 82 p 208 3. Bearing Capacity based on stresses (Vallance p 205) c= HOD (eponings) = HAD. eros) wor: f= fll adialcd, bs n= numberof bas or roles = talamoteroraer ameter nC eng fs {= S00teruntaraened see! "= 700fortrdened carter tel (000 for hardened alloy steel on flat races = 1500 for hardened carbon steel 2000 for hardened alloy stee! on grooved raceske = 7000 for hardened carbon steel = 10,000 for hardened alloy steel A 44hp — (B)85hp C. 33hp D. 66 hp 4, Radial Load Catalog Capacities of Bal and Roller Bearings (Vallance: pp 207-213) \ = 65. Tabulated catalog capacities of ball and roller bearings: Table 9-7, p 242 and Table 9-8, p 213 BEARING Fe = (kaki Kp Ks ke Fr where: Catalog rating of bearing, Ib (tables 9-7 and 9-8) actual racial load on the bearing, lb Hs = desired life of bearing, hrs of uso Catalog rated lite of bearing, hr 41. A22 mm diameter shaft is supported by sieeve bearing at the distance of 0.6mm. A toad of 2 2KN is appied at 0.2m from the lend. The sleeve bearings have an LID of ‘application factor taking info account the amount of shock (Table 9-4) ie oes Lie bearing pressure. °e = 1.0 for constant | 2. Determine the life factor of a ball bearing that is use to support for 20 hrs per day for § years if catalog rated life of bearing is 7000hrs and reliability factor is 3. rotational speed of the races. = 0.67 for sinusoidal oscillations ofthe races ‘A322 B.2.202 .202 ky = preloading factor = 1.0 for non-preloaded ball bearings and straight roller bearings | Xe = rotational factor = 1.0 for bearings with fixed outer races and rotting inner races | ou = roliabiliy factor, Table 93. ke = fe kk = thrust factor= 1.0 if there is no thrust4oad component the speed factor ROLLER CHAIN AND SPROCKETS: 1. certain farm equipment which requires 2200 Newton meter torque at 500 rpm has @ diesel engine to operate at 1500 rpm as its prime mover. A No. 60 roller chain with a {otal length of 60 pitches and a small sprocket with 23 teeth are to be used with an ‘operating temperature to remain constant at 45 degrees C. Determine the no. of teeth of the larger sprocket. 7 N= TeNb A70 B. 69 c. 68 ©) 69 2. A4 inches diameter shaft is driven at 2600 rpm by a 400 HP motor. The shaft drives 48 inches diameter chain sprocket and having an output efficiency of 85%. The ‘output force of the driving sprocket and the output ofthe driven sprocket are: A. 200 Ib and 250 HP B. 261.8 Ib and 300HP. Fi) 291,66 ib and 340 HP D. none ofthe above 20 BELTS a 1. A140" diameter pulley is belt driven with a net torque of 250 ft-lbs, The ratio of tensions in the tight to stack sides of the belt is 4 to 1. What is the maximum tension in the belt? ‘A. 260lbs, (B) 800 Ibs. C. @ibs. VD. SO0Ibs. y-Ce faye he! 2. An air compressor is dhven by a 7.5 HP electric motor with a speed of 1750 rpm with ‘A-60 V-belts of length 61.3 in the pitch diameter of the small sheave is 110 mm and the larger sheave is 200 mm. service factor is 1.2. determine the arc of contact. ‘A, 173.92 deg B. 183.56 deg (C.)169.87 deg D. 212.85 deg L- 7(D\D' . O = tee BoB) 3, Aleather belt 6 inches wide by % inch thick running at 4000 flimin connects 12 in and’~ 60 in in diameter pulleys. The angles of contact are 270 deg and 240 deg for small | and large pulleys respectively. Coefficient of fiction on large pulley is 0.49 on smal, pulley 0.3. If the allowable tension is 100 Ib per in. Determine the maximum 1" °°) horsepower that can be transmitted without considering centrifugal force. °.ALCORCON ENGINEERING REVIEW CENTER ‘Cebu Main: 4 Noor Cost Pio Downtown Cane, Sansiangko St, Cebu City Tel M032) 254-33-84 ‘Manila Beane 3! lor JPD Blig 1955, CM Resto comer, Reyes St, Sepals, Mala Te # (2) 736-4438 MACHINE DESIGN ~ ROLLER CHAIN & SPROCKET, BELTS & BEARING PROBLEM SET #5 INSTRUCTION: Encircle the etter that corresponds to the correct answer of your choice. MULTIPLE CHOICE: ‘A chain and sprocket has 18 teeth with cl ‘A.0879in— B. 1.879in ‘A chain and sprocket has 24 teeth with the spsed of chain 601.72 fm B. 621.72 fpm ©. 641.72 fpm__D. 681.72 fpm 3. Achtinrand sprocket has a pitch diameter of 9.56 in and a pitch of % in. How many teeth are there in sprocket? oon A B. 30 35 0 aE) ‘A chain and sprocket has a pitch diameter of 28.654 in and'nére are 90 teeth available, Find the pitch ofthe chain, pewbe A 8. %in Din b1% oe ‘Aan requite a least 4.5 hp to deliver 18,008 CFM of air running at 320 ppm. For @ {actor of 1.15, find the designed horsepower ofthe sprocket, A45np B.404hp C. 6.34hp S175 ip {6 A.20-tooth driving sprocket that rotates at 600 rpm and pte chain of in dives a driven ‘sprocket with a speed of 200 rpm. Find the giametor ofthe driven sprocket. js in pitch of 12 in. Find the pitch diameter pf sprocket. a79in—D. 3879in = sa pitch of % in, Ifthe sprocket tus at 600 rpm, find ‘K7S5in B. 888 in 055m. 1080in Dray, 7. chain with speed 800 fpm has diving sprocket tums a 900 rpm. Ifthe pitch of chains % in, find the numberof teeth of driving sprocket. A 12 teeth B. 14 teeth C. 16 teeth D. 18 teeth 8. Find the standard distance betwen sprocket having 4 in and 16 in diameters. ‘Bin B. 20in c. in D. 24in 9, An 18 teeth sprocket driving with 98 teeth sprocket at a center distance of 34 pitches. Find the cchain length in pitches. A131 BO 136 c. 140 D, 142 10. A sprocket wih 8 in diameter and pitch of %in drives another sprocket at standard center distance of 48 pitches. Find the diameter of larger sprocket. A. 30in Bo 32in ©. 34in D. 36in 41. Adtiving sprocket with 12 teeth drives another sprocket with 48 teeth by means of a chain having a pitch of in. If chain length is 72 in, find the center distance between sprockets. 2C28.36 in B, 26,36in—C. 24.36in——D. 22.36in 412. certain farm equipment which requires 2200 N-an torque at 500 rpm has diesel engine to ‘operate at 1500 rpm as its prime mover. No. 60 roller chain wit total length of 60 pitches and a small sprocket of 23 teeth are to be used with operating temperature to remain constant fat 45°C, Determine the number of teeth of larger sprocket ‘A. 49 teeth B. 59teeth —€. 69 teeth D. 79 teeth 413, A.pump that operates a head of 30 m is use to deliver 80 liters per second of water at an efficiency of 85%, The pump is driven by a diesel engine by means of chain and sprocket with ‘service factor of 1.3. If horsepower per strand Is 25, find the approximate number of strands 1“ 18, 16 7, 18, 19, 20. a 22, 23. 24, 26. 26. 28. needed. A. tstrand BC 2strands ©. 3strands D4 strands ‘A 3-strand chain and sprocket tums at 600 rpm has a service factor of 1.4. If 14 hplstrand chain is to be used, find the torque can the chain and sprocket be deliver? (A 262.61 felb 8, 36261 fb C. 462.61 fib D. 562.61 fib ‘Accértain farm equipment which requires 2200 Newton meter torque al 500 rpm has a diesel tengine to operate at 1500 rpm as its prime mover. A No. 60 roller chain with a tota length of {60 pitches and a small sprocket with 23 teeth are to bo used with an operating temperature to emain constant at 45 degrees C. Determine the no, of teeth ofthe larger sprocket. ‘A. 70 B69 C. 68 ‘B89 ‘A inches diameter shaft is driven at 2600 rpm by a 400 HP motor. The shat drives a 48 inches diameter chain sprocket and having an output efficiency of 85%, The output force of the driving sprocket and the output of the driven sprocket are: ‘A. 200 band 250HP —B, 261.8 1b and300HP —C: 291,66 1b end 340 HP D, none of the above In chain of ordinary proportions the term RC 40 means a pitch of. A, 4.0mm. © Yainch Cc. 40cm D. 3/8 inch “The chain speed of ar RC 80 chain on a 21-tooth sprocket turning at 600 rpm is 5.335 mis_B. 1800fpm —C. 1005fpm —_D. 310 mimin ‘What maximum chain number can be used i the small sprocket isto run at 1200 rpm? oso BL RCBO . RC4O D. RC7O ‘A motor transmits 40 hp to an ai conditioning apparatus by means of a roller chain, The motor ‘uns at 720 rpm. ‘The pitch diameter of the eprocket on the motor should not exceed 6 % in. I the drive calls for a service factor of 1.2 and a chain pitch of 1 in, determine the number of teeth of the small sprocket. ‘A 2iteth B. 25teeth —_C. 19teeth —_, 1B teeth A.16chp engine with a speed of 1200 mm is used to drive a blower with a velocity ratio of 3:1, “The pitch diameter ofthe driven sprocket is 85 mm and the center distance between the sprockets is 260 mm. Use an RC 40 drive and a service factor of 1.2. Find the number of strands needed, 2etrands B, strands ©. Sstrands _D. 1 strand ‘Assilent chain SC 4 is used for a design hp of 12. What chain width is needed ifthe 21-tooth driving sprocket runs at 1200 1pm? A125in BASIN eC 1.8in D. 2in \with a sprocket bore of 2 the minimum number of sprocket teeth for RC40 is_ A 20 B. 19 er D. 23 ‘A10-hp engine with a speed of 1200 rpm is used to drive a blower with @ volocty ratio of 3:1 “The pitch diameter of the driven sprocket is 65 mm and the center distance between the ‘sprockets is 260 mm, Use an RC-40 drive and a service factor of 1.2. Find the number of teeth of the driving sprocket AT B18 2 D. 24 Find the angle of contact on the small pilley fora belt drive with center distance of 72 inches if pulley diameters are 6 in. and 12 in, respectively ‘A, 180.60 deg. B. 243.40 deg, C, 208.64 deg. Br 175.22 dea, Determine the belt length of an open belt to connect the 6 cm and 12 cm diameter pulley at 2 cconter distance of 72.cm, 4 172.390 B. 160.39cm C, 194.89em _D. 190.39 om 'A.12.0m pilley turning ai 600 rpm is driving a 20 cm pulley by means of belt. If total bet slip is 5%, delermine the speed of driving gear. A. 360 rpm 8. 42pm. 382 epM_—_._364 pM “The torque transmitted in a bell connected 300 mm diameter pulley is 4 KN.m, Find the power diving the pulley if bet speed is 20 m/sec,‘A, 358.08 KW B. 565.88 KW. 6° 533.S3KW _D, 433.33 KW 29. 3/8 inch fat belt is 12 inches wide and is used on 24 inches diameter pulley rotating at 600 rpm, The spectfic weight of belt is 0.036 lbvin’. The angle of contact is 150 degrees. If ‘coefficient of friction is 0.3 and stress is 900 psi, how much power can it deliver? A, 65.4 Hp BC 69.5 Hp C. 60.5 Hp D, 63.5 Hp 30, A belt connected pulleys has 10 om diameter and 30 cm diameter. If center distance is 50 cm, determine the angle of contact of smaller pulley. A. 162deq. B14 deg. Or 157 deg, 159 dog, 31. A.compressor is driven by an 18 KW motor by means of V-belt. The service factor is 1.4 and the corrected horsepower capacity of V-belt is 3.5. Determine the number of belts needed, 5.6 A 4 c.8 De10 32. A pulley 600 mm in diameter transmits 50 KW at 600 rpm by means of bell, Determine the ‘effective belt pull. 265KN 8. 365KN C. 465KN _D. 5.65KN 33. A pulley have an effective belt pull of 3 KN and an angle of belt contact of 160 degrees, The Working stress of bel is 2 Mpa, Determine the thickness of bel to be used if width is 350 mm and coeficient of friction is 0.32. As42mm 724mm | C. 868mm 0. 9.47 mm 34. A pulley has a belt pull of 2.5 KN. If 20 Hp motor is use fo crive the pulley, determine the belt speed. (/® 19.58 flsec B. 587 fVsec 6. 7.42 misec D. 10.86.mi/sec 35, A belt connects a 10.cm diameter and 30 cm diameter pulleys at a center distance of 50 cm. Determine the angle of contac a the smaler pulley. A178 B64 C. 165.2" 156.9" 386. An 8 in diameter pulley tuming et 600 rpm is belt connected fo a 14" diameter pulley. I there is 24% slip, find the speed of 14 in pulley. ‘A 402 pm B. S23pm_G. 238 rpm 329 1pm 37. A.3IB" thick flat belt is 12" wide and is ysed on a 24” diameter pulley rotating at 600 cpm, The ‘specifi weight of the belt is 0.025 tb/n®, The angle of contacts 180". IF the coefficient of {fiction is 0.2 and the safe stress is 300 psi, hiow much power can it deliver? AOO9ShP —B.756hp—C. 4B.3hpD. 35.2hp 38. The standard width of a 885 premium quality V-belt is ATi B. 13932" cw By Rise" 39. Determine the width of a6 ply rubber belt required fora véntilating fan running at 150 rpm «riven from a 12 inch pulley on a 70 np at 800 rpm. ‘The center distance between pulley is 2 ft and the rated beit tension is 78.0 lin wae, z BB C10 D_15" 40. A25.4.cm pulley is beltciven with a net torque of $39 N-m. ‘The rato of tension inthe tight, side of the belt is 4:1, What is the maximum tension i the belt? 3550N ' B. S540N —C. 3530N 0. 3569N 41. A500 rpm shan is fited with a 30 inches diameter pulley weighing 250 Ib. Tis pulley delivers 35 hp to a toad. The shafts also fited vith a 24 In pitch diameter gear weighing 200 Ib. This ‘gear dolivers 25 hp to a load, Assume that the tension ofthe tight side ofthe belt is twice that ‘on the slack side of the bet, determine the concentrated load produces on the shaft by the pulley and the gear in 1352 tb A. 2,123 tbs B. 1,821tbs ©, 1,1321bs_—_D. 1,434 Ibs 42. An open belt drive connects @ 450 mm driving pulley to another driven pulley 1000 mm in diameter, The belts 300 mm wide and 10:mm thick. The coeficient of friction of the belt drive 4s 0.3 and the mass of the belt is 2.8 kgim ofthe belt length. Other data are: ‘A. center distance betwoen shaft = 4 meters EE. maximum allowable tensile stress on the belt= 4,500 Kpa CC. speed of driving pulley = 800 rpm Determine the maximum power that canbe transmited in KW. A S8d9 KW VBS 4072 KW G. 3B TOKW D370 KW 48. An oloctic motor runing at 1200 rpm aves a punch press shat at 200 rpm by means ofa 130 mm wide ar 8 mm thick bal. When he catch s engaged the belt sips. To corec this condition, an ile pulley was installed to increase the angle of contact bu ho samo beh and pulley were used. The orginal contact angle onthe 200 mm motor pulley i 160 degrees. “The ‘tiga contact ratios 2.4 and the net tensions 12 Nimm of the be wich, It an increase in tansmsion capaciy of 20% vl proven stage, dlemin the new ag of ata ‘A. 320 degrees. 5, 220 degrees C. 260 degraes.'D. 210 degreos 44, An ammonia compressor is crven by a 20 KW motor The compresser andthe motor RPM are 360 and 1750, respectively, The small sheave has a pitch diameter of 15234 mm, ithe Beto be used is standard C-120, determine the center distance between shoaves, ‘A. 709mm B. 865mm 806mm 0. 686m 45, An air compressors caven by a 7.5 HP electric motor wth a speed of 1750 cpm with standard ‘60 V: belts. The pitch diameter of the small sheave fs 110 mm and te larger sheave is 200 mmm, Service factor is 1.2. Determine the are of contact, A 17392 degrees B. 183.58 degrees.” 169.87 degrees D. 212.65 degrees 48, A pulley 610 mm in ciameter transmits 40 KW at 600 RPM, The arc of contact betwoon the bet play i 0.35 an the safe working stress ofthe belt fs 2.1 Mpa. Find ine tangential force altho sm ofthe pulley in Newon, A. 2405NB. 4S21N 2°2405N — D. 3:321N 47. A pulley 610 mm in diameter transmits 40 KW at 600 rpm. To arc of contact between the belt And pulloyis-144 degrees, the coefcient of rion between Bet and puley is 0.95 and the safe working stress ofthe belt is 2.1 and the safe woring stress ofthe bets 24 Mpa. What ste sffecive el pullin Newton KO2SBN. B SON C.4S28N _D. 2.823N 48. A reciprocating ammonia compressors driven bya squirrel cage induction motor rated 15 HP ‘811750 rpm, across te ine staring moter pul 203.2 mm diameter, comnrossor pulley 405.4 mmm diameter. Find the with of bell ‘A128 212 c.190 paar 49, A pailey 610 mm in diameter ransmits 37 KW at 600 rp“ ‘The arc of conac between the bet and pulley is 144 degrees, the coefficient of ction between te belt and pully is 035, and the safe working stress of the belts 21 Mpa, Find ‘A. The tangential force atthe rim ofthe pulley. ‘Ans. 1.93 KN B. The effective belt pul, ‘Ans, 1.93 KN CC. The width of the belt used if its thickness is 6 mm, ‘Ans. 264 mm 50. Anylon-core fat belt has an elastomer envelop; is 200 mm wide, and transmits 60 KW at a belt speed of 25 mis. The belt has amass of 2 kgim of the bel length, The bel is used in @ crossed configuration to connect a 300 mm diameter driving pulley to a 900 mm diameter driven pulley at a shaft spacing of 6m, : ‘A. Calculate the belt length and the angles of wrap. Ans. 13.95 m, 9:94 rad or 194.4 B. Compute the belt tensions based on a coefficient of friction of 0.33, ‘Ans. 1.76 KN, 1.96 KN 51. The tension ratio for a belt in a pulley with a 200° angle and a fictional coefficient of 0.3 is: 42.85 B. 1.85, c. 30 D. 3.85 52, The main bearing of a one cylinder steam are 152 mm diameter by 260 mm long and support 2 load of 4400 kg. Find the bearing stress, ‘A 507.10 kpa_ B.517.10kpa ©. 527.10kpa__D, 837.10 kpa 53. A bearing 150 mm diameter and 300 mm fong supports a toad of 5000 kg. If coefficient of friction is 0.18, find the torque required to rotate the shart. A 331Nm — B662Nam —C, 873N-m —_D. 1020 Nam54! A bearing journal rotates at 460 rpm is use to support a load of 50 KN. Ithas a diameter of 20, 200 rpm. {fits coefficient of friction is 0,02 and L/D = 2.5, find its projected area in mm ‘em and length of 40 om. Find the friction loss in kw per bearing. Use f= 0.12, A. 12000 B. 14,185 |. 13,050, 14,516 A 2045KW B. 1845KW C. 1645KW — D. 14.45 KW 55. A>earing has a per unit load of 550 Kpa. The load on bearing is 20 KN and it has a diametral Fatio of 0.0012. If diametral clearance is 0.120 mm, find the length of journal A, 163,63mm B, 283.63mm C. 363.63mm 0, 463.63 mm 56. Abeating whose shaft rotates at $00 rpm, has a fiction loss'of 15 KW. The bearing load is 90 KN and friction of 0.14, Find the bearing diameter. ‘A. 196.42 mm B. 146.42 mm C. 156.42 mm D. 166.42 mm 657. A sheft revolving at 1740 rpm is supported by bearing with a length of 105 mm and diameter of 64mm, Ifthe load is light and SAE Oil No, 20 (u = 2.4 x 10° reyns) is used and diametrat clearance is 0.136 mm, find the power loss due to friction, A. 164walts —B. 174watts C. 184 walls D. 194 watts 58. A shaft is supported by’ in diameter and 4 in long bearing that uses ol with viscosity of 2.5 x 10° reyns. The bearing has a diametral clearance of 0.008 in. At what speed should the shaft rotates so that the friction power is limited only to 1 hp. ‘4. 1,765 rpm —B, 2,785 rpm —_C. 3,383rpm__D. 4,765 rpm 59, A.76 mm bearing using of wth an absolute viscosity of 0.70 poise running at 600 rpm gives Satisfactory operation with a bearing pressure of 14 kg/cm’. The bearing clearance is 0.127 ‘mm. Determine the unit pressure at which the bearing should operate ifthe speed is changed 0 600 rpm. A. 16.8kgiom? B. 18.8kg/om? C. 20.8kg/om? D. 22.8 kglom” 60. A 76 mm bearing using oll with an absolute viscosity of 0.70 poise running at 1600 rpm gives salisfactory operation with a bearing pressure of 14 kg/cm’. The bearing clearance is 0.127 rance of 0.076 mm and speed to 600 rpm, what change ‘®. 0.051 poise B. 0.151 poise. 0.261 poise. 0.364 poise 61. ‘journal bearing 80 mm in diameter and 28 mm long suppor a radia load of 1800 kg, ithe neficient of boaing fcton i 0.01 and the journal rotates at 00 rpm nd the horsepower loss in the bearing. | A O465HP B.O655HP ©. O.865HP __D. 0.965 HP 62. A bearing 2.088 inches in diameter and 1.762 in ong supports a journal nning at 1200 ep. it operates saisfctorly with a ciametalcearance of 0.0026 in and total adel toad of 1,400 lbs. A 160°F operating temperature of the ol fim, the bearing modulus ZNIP was found to be 18.48, Determine the bearing stress A 281s B. 361psi—C. 484 D. 581 psi 63. A bearing 2.085 inches in diameter and 1.782 in long supports jour uning at 1200 ep. operates satisfactory wih a iametal clearance of 0.0028 in and a total radial load of 1,400 lbs. At 180°F operating temperature of the oil film, the bearing modulus ZN/P was found to be 416-48, Determine the viscosty, cenpoises A ADS 8. 523 ©. 6.23 b. 7.23 64, ‘The main bearings ofan engine are 152 mm diameter and 280 mim long and supports a load of 4400 kg midway between the bearings. Find the bearing pressure in Kpa, R101 B. 708 C. 507 D. 1014 65. A leave bearing has an ouside diameter of 38.1 mm and length of 50 mm, the wall hicknoss is 3/16 inch, ‘The bearing is subjected toa racial load of 450 Ib. Determine the bearing pressure ‘A 100psi —B. 180psi GC. 200 psi. 280 psi 66. A 2.5" diameter by 2 in long journal bearing is to carry a 5500-Ib load at 3600 rpm using SAE 40 lube oil at 200°F through a single hole at 25 psi. Compute the bearing pressure. ‘A 1100psiB, 90081 C. 1000 psi. 950 psi 67. Ajoumal bearing with diameter of 76.2 mm is subjected to af of 4900 N while running at