Professional Documents
Culture Documents
of Toluene*
by プ
Takao Iwamura**,Seiya 解
Olam*** and Masaki Sato**
(1) Product molar ratio of benzeneand xylene is adjustable in accordancewith demand of nylon
and polyesterfibers.
(2) The operatingconditionis much milderthan a conventionalhydrodealkylation process. Over
all aromaticyield can be maintained over 97% in "TATORAY".
(3) For productionof p- and o-xylenes,low contentof ethylbenzene(normallyless than 2mol%)
and high content of p- and o-xylenes (more than 20mol%) are of great advantage becauseof
higher separation efficiencyand yield.
(4) Consumptionof hydrogenduring the reaction is very low since the "TATORAY" reac-
tion is carried out without appreciableside reactions.
(5) The catalyst is totally regenerableand a singleon-streamperiod can be extendedover several
months,as coke formation on the catalyst is substantiallyprevented. This makes a singlefixed
bed reactorsystempossible.
vent side reactions and coke formation on a cata- temperature was measured by thermocouples
lyst, the presence of hydrogen is effective, through installed at several points in the reactor. For
no hydrogen is required in the formula33),44). normal experiments, T-81 catalyst pellets having
2.2 Catalyst 5mm in diameter and 4mm in length were
Much has been reported in previous publi- packed in the reactor. Gas chromatography was
cations regarding disproportionation catalysts. used to analyse feeds and effluents.
Basically, there are the following kinds of cata- 2.3.2 Chemical Equilibrium
lyst systems; Friedel-Crafts1)∼10), silica-alu- Chemical equilibrium data on the toluene
mina11)∼31) and zeolite type32)∼65). disproportionation reaction was reported an
For an efficient commercial catalyst, there are the system of the methylbenzenes71)∼73). How-
several requirements. One of the most impor- ever, the equilibrium with the feed which con-
tant is to prevent fast fouling in catalytic activi- tains ethylbenzene and ethyltoluene has not been
ty due to coke formation on catalyst surface. reported thus far. Hence the experimental runs
If the amount of coke deposite on catalyst can were conducted using the apparatus shown in
be decreased, regeneration of catalyst would not Fig. 1 and the results summarized in Table 1.
be needed as frequently, and a single fixed-bed The results shows fairly good agreement with
reactor can be achieved. The Toray effort had the equilibrium concentrations calculated by
been devoted to develop such catalyst systems Egan. Only a slight different was observed in
and over five hundred kinds of catalyst were ex- the C8 aromatic compositions, which was appa-
The result showed that the film diffusion resistance P02: partial pressure of oxygen (atm)
is negligibly small. This is also supported by For regeneration, oxygen less than two mol%
independent calculation on film resistance. in nitrogen gas can be used. For combustion
As the next step, internal pore diffusion within of coke without any damage on the catalyst ac-
the pellet was studied. Pellets of different size tivity.
including catalyst powder were made and con-
3 "TATORAY" Process
version was measured. The result indicated
that pore diffusion resistance is again negligible 3.1 Outline of the Process
under operating conditions and consequently The flowscheme of the "TATORAY" pro-
effectiveness factor of the pellet is approximately cess is shown in Fig. 378). Feed toluene, carried
unity and calculation using Thiele modulus74) with makeup and recycle hydrogen, is heated,
agreed with the result, thus the intrinsic rate first in an exchanger, then in a furnace. The
for the catalyst could be measured. mixture then passes to a single adiabatic fixed
The study on the effect of total pressure on the bed reactor at a moderate temperature and
rate indicated that the surface reaction appears pressure. The reactor effluent is sent to the
to be the rate controlling step. The initial re- separator and separated gas is recycled to the
lative rate curve, strongly effected by partial feed. The liquid is sent first to a stabilizer and
pressure of toluene, indicated that it will be then to the clay treater and to benzene, toluene,
suitable to summarize the results by the Lang- xylene and trimethylbenzenes recovery columns.
muir-Hinshelwood equation17). Recovered toluene and trimethylbenzenes are re-
Temperature dependency of initial relative cycled to the feed. Suitable operating ranges are:
rate were correlated by Arrhenius plot. The Total pressure 10∼50atm
tics study, initial rate of toluene disproportio- H2 concentration in recycle gas over 70
The authors also studied the effect of ethyl- was affected by the ethyltoluene concentration.
toluene content in the feed. In the experiments, When the total C9 fraction, which is by-
the concentration of ethyltoluene was changed produced in disproportionation of toluene and
from 0 to 0.4 in total C9 aromatics, keeping the amounts to about 4mol% of fresh toluene, is
concentration of C9 aromatics in feed as 4mol%. recycled to the feed stream, some equilibrium
The results are shown in Fig. 5, as well as the content of ethyltoluene and ethylbenzene may
change of ethylbenzene concentration of the exist. These are found to be 15mol% of ethyl-
effluent. It also indicated that ethylbenzene toluene in C9 aromatics and 2mol% ethyl-
benzene in C8 aromatic hydrocarbons.
Table 2 Typical Analysis of "TATORAY" Benzene
To study the effect of paraffinic and naph-
thenic impurities in the feed, experiments were
carried out increasing the paraffin content in
the feed. Table 4 showing the results of the
experiment, indicates that considerable amount
of light paraffins in the feed were decomposed makeup hydrogen has over 93mol% purity.
during the reaction. Furthermore, by the ad- BTX fractionation columns are integrated with
dition of paraffins to the feed, no affect was de- hydrodealkylation79) and xylene separation
tected on benzene ring rupture, toluene con- processes. The excellent quality of the products
version and product distribution. This is ad- confirmed by commercial operation was already
vantageous for production of high purity prod- shown in Table 2 and 3. The summary of
ucts.
plant operation is shown in Fig. 6. It shows
3.2.5 Yield and Hydrogen Consumption high stable conversion and good aromatic yield
"TATORAY" process shows a good aromatic
of over 97%. Regeneration of catalyst was
yield and low hydrogen consumption. The carried out only once, and that after ten months
typical ring rupture was calculated as only 0.7 from the initial start-up.
mol% of toluene per pass, by analysis of the purge By this regeneration, catalytic activity was
gas and liquid effluent. Also chemical con- completely recovered. The catalyst life is expec-
sumption of hydrogen was calculated as 0.7mol% ted to be greater than two years.
of toluene per pass. 3.4 Process Economics
3.3 Result of Plant Operation Typical "TATORAY" economic evaluation
"TATORAY" plant in Toray is using toluene
data are shown in Table 5, all of which were
and C9 aromatics by-product as feed stocks and confirmed in the pilot plant work. The case of
X/B=1 was also well supported by the commer-
cial plant operation for over one year. For the
other case, the similar long test runs in the com-
mercial plant are scheduled in near future.
4 Other Disproportionation Process
4.1 "Xylene-Plus"
"Xylene -Plus" is the disproportionation or
transalkylation of aromatics developed by Sin-
clair Oil Corporation (USA) 25),16),82),83).It
was reported that commercial plant was built
and in operation in Houston Refinery of At-
lantic Richfield Company. The details of the
process was not disclosed but the differences
from "TATORAY" process would be in the
following points.
Fig. 6 Summary of Plant Operation (1) No hydrogen is used.
(2)
Moving bed is adopted because of neces- [Zeolite Catalyst]
32) "Zeolite Symposium" Chemistry and Chemical Industry,
sity of catalyst regeneration. 21, 1233 (1968).
This appears to make over-all selectivity of 33) Hara, N. et al., ibid., 21, 1274 (1968).
aromatics lower than 95%. 34) Morita, Y., J. Japan Petrol. Inst., 10, 429 (1967).
35) Yamamoto, N. et al., ibid., 9, 441 (1966).
4.2 Other Applications 36) Yoshitomi, S., ibid., 13, (2), 92 (1970).
A few other transalkylations may be interesting 37) British Petrol. Co. Ltd., Brit., 1,081,373 (1966).
for industrial application but little has been 38) Socony Mobil Oil, U. S., 3, 173,855 (1965).
39) Socony Mobil Oil, U. S., 3,250,728 (1966).
reported. 40) Socony Mobil Oil, Japan 65-25372 (1965).
41) Socony Mobil Oil, Brit., 1,022, 687 (1966).
(1) Production of durene via tetramethyl- 42) Universal Oil Products, U. S., 3, 437,710 (1969).
benzene by disproportionation of trime- 43) Shell Oil, Brit., 1,039, 246 (1966).
thylbenzene. 44) Shell Oil, U. S., 3,281,483 (1966).
45) Shell International Research Maatschappij N. V.,
(2) Production of ethylbenzene from ethyl- Japan 70-21930 (1970).
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(3) Transalkylation of ethylbenzene to di- 47) Mobil Oil, Japan, 69-26365 (1969).
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49) Mobil Oil, U. S., 3, 506,731 (1970).
Acknowledgement 50) Mobil Oil, U. S., 3, 377,400 (1968).
51) Texaco Inc., U. S., 3,476, 821 (1969).
Authors wish to thank all members of CPX 52) Texaco Development Corp., Brit., 1,191,094 (1970).
Project Team for their assistance in this work. 53) Esso Research & Engineering Co., Japan, 70-23828
(1970).
The authors also with to express their sincere 54) Toray Industries, Neth., 68-17615 (1969).
appreciation to Mr. C. V. Berger of UOP Process 55) Toray Industries, Neth., 68-17616 (1969).
56) Toray Industries, Belg., 716, 016 (1968).
Division for the discussion and advice on develop- 57) Toray Industries, Japan, 67-19082 (1967).
ment and design of "TATORAY" process. 58) Toray Industries, Neth., 69-08032 (1969).
59) Toray Industries, Neth., 69-05766 (1969).
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