Case 595 Sle Electric

4001-3
SCHEMATIC SYMBOLS
A (n) Radio/C.B
B (n) Indicator/pressure switch/loud speakers/pressure limit switch/detectors/temperature sender/gauge
E (n) Lighting components
F (n) Fuses
G (n) Electrical supply generators
H (n) Warning devices
K (n) Relays
M (n) Motors
P (n) Instruments
R (n) Heating elements/heater plugs
S (n) Switches/master switch
V (n) Diodes
X (n) Supply line connections
Y (n) Solenoid valves, solenoids
NOTE: The (n) gives the identification number of the components.
Example: K2 is relay N°2.
Wire color
Refer to the chart below regarding the wire color when testing during troubleshooting (for connector numbers, refer
to the following pages).
Wire color table
Symbol B W Br P V G O
Color Black White Brown Pink Violet Green Orange
Symbol R Y Lg Sb L Gr
Color Red Yellow Light green Sky blue Blue Gray
ab means cable color a striped by b.

Ex. BR means cable color black striped by red
TURN THE KEY SWITCH OFF WHEN INSERTING OR REMOVING THE CONNECTOR.
Cre 7-26620GB Issued 10-99

4001-4
RELAY FUSE BOARD AND CONNECTOR RELAY FUSE BOARD AND CONNECTOR
Fuses Relays
F1 7.5A, Left main headlight K1 RL1 Main headlight relay
F2 7.5A, Right main headlight K2 RL2 Dip headlight relay
F3 7.5A, Left dip headlight K3 RL3 Side lights/number platI/illumination instrument pack relay
F4 7.5A, Right dip headlight K4 RL4 Brake light relay
F5 3A, Left sidelight/number plate K5 RL5 Hazard enable relay
F6 3A, Right side light K6 RL6 Indicator/hazard relay
F7 5A, Indicator light K7 RL7 Front wiper relay
F8 10A, Hazard light K8 RL8 Rear wiper relay
F9 15A, Front worklight K9 RL9 Front washer relay
F10 15A, Front worklight K10 RL10 Rear washer relay
F11 15A, Rear worklight K11 RL11 Front horn/rear horn relay
F12 15A, Rear worklight K12 RL12 Indicators flasher unit
F13 15A, Rotating beacon K13 RL13 Front worklight relay
F14 3A, Left brake light K14 RL14 Rear worklight relay
F15 3A, Right brake light K15 RL15 Rotating beacon relay
F16 3A, Instrument pack illumination K16 RL16 Float enable relay
F17 7.5A, Differential lock/4WD K17 RL17 Clamp relay
F18 7.5A, Clamp/Quick attach digger/Quick attach loader K18 RL18 Digger quick attach relay
F19 5A, Return to dig/Unloader valve K19 RL19 Not used
F20 15A, Front wiper/Rear wiper/Front washer/Rear washer K20 RL20 Unloader relay
F21 7.5A, Interior light/radio K21 RL21 Loader quick attach relay
F22 10A, Front horn/Rear horn K22 RL22 Ride control solenoid relay
F23 10A, Ride control solenoid K23 RL23 Forward gearbox relay
F24 5A, Forward/Reverse gearbox K24 RL24 Reverse gearbox relay
F25 7.5A, Fuel solenoid/Enrich solenoid K25 RL25 4WD switch relay
F26 15A, HMU K26 RL26 Hose-burst relay
F27 7.5A, Air conditioning switch K27 RL27 Neutral gearbox relay
F28 15A, Cigar lighter K28 - Battery relay (ignition)
F29 25A, Heater K29 - Start relay
F30 10A, Switch pack & illumination pack - ignition
F31 3A, Switch pack & illumination pack - battery
F32 5A, Battery relay coils
F33 5A, Ignition relay coils

4001-5
RELAY FUSE BOARD AND CONNECTOR

Connectors F10 X13
X6A X6B
F9
A2
F12
F13
F20
F21
F11
X1 J1 20 way Relay fuse board → Forward/Reverse - indicator switch - right front console K8 K15
switch pack K7
X2 J2 12 way Relay fuse board → Right and left headlight
X7
X3 J3 16 way Relay fuse board → Front control panel - handbrake switch - stop light switch - F22
differential lock switch F32
K13 K11 K14 X4
X4 J4 20 way Relay fuse board → Side console switch pack F8
X5A J5A 18 way Relay fuse board → Left lights (stop/indicator/light) - right lights (stop/indicator/
light) - number plate - reverse alarm - rear horn F30
F31 X1
X5B J5B 12 way Relay fuse board → Differential lock solenoid - side shift clamp solenoid - quick K6 F7
K12
attach - return to dig solenoid (mech) - brake pressure switch - return to dig F17
switch (mech) X12 X3
X6A J6A 18 way Relay fuse board → Rear wiper - right rear worklight - left rear worklight - rotating
beacon - front wiper - right front worklight - left front worklight K25 K5
F1
X6B J6B 12 way Relay fuse board → Right front worklight - left front worklight - radio
F2
X2
X7 J7 8 way Relay fuse board → Side control panel K10
K1 F4
X8 J8 20 way Relay fuse board → Loader valve solenoid - front horn - quick attach - front
washer - rear washer - ride control solenoid - forward solenoid - reverse F3
X8
solenoid - 4WD solenoid K9
F16
K2
X9 J9 20 way Relay fuse board → Engine speed sensor - engine stop solenoid - enrichment
X10
F28
solenoid - hose burst solenoid - float switch (mech.) - air conditioning compres-
K21 F6
sor switch - de-clutch transmission switch (loader lever) - de-clutch transmission
K3 F5
switch (gearbox lever) - loader valve switch - HMU
X10 J10 12 way Relay fuse board → Key switch - cigar lighter K23
X11 J11 7 way Relay fuse board → Air conditioning switch and thermostat - heater K22 K4
X12 J12 1 way +Battery (F36) → Relay fuse board X15
K24
X13 J13 1 way Masse → Relay fuse board K26 K16
X14 J14 1 way +Battery (F35 - K28) → Relay fuse board
X15 J15 1 way Masse → Relay fuse board K20 X14
F24 F23 K27
A2 Relay fuse board F19
K19 F29
F18
F27 F26
F15
F25
F33
F14
K18 K17
X5A X5B X9
K29
K28
CM99E002

4001-6
INSTRUMENTS AND CONTROLS FRONT CONSOLE

1 Differential locking pedal
2 Brake pedal
3 Brake pedal
4 Engine accelerator pedal
5 Gear change lever
P2 Front console panel
S7 Indicator switch
S8 Forward/Reverse switch
S22 De-clutch transmission switch (gear box lever)
S24 Right front console switch pack
P2 S24 S7
S8
22
1 2 3 4
CI99E514

4001-7
INSTRUMENTS AND CONTROLS FRONT CONSOLE

1 Front console
H41 H46
H9 Front screen wash indicator lamp H47
H10 Front screen wiper indicator lamp
H12 Front drive axle indicator lamp (4WD) H42 P10
H14 Ride control indicator lamp
H15 Loader quick attach indicator lamp
H48
H41 Low pressure brake warning lamp
H42 Parking brake indicator lamp H43
H43 Main beam indicator lamp
H44 Neutral position indicator lamp H44 P14
H45 Not used
H46 Not used
H47 Direction indicator lamp
H48 Loader bucket on float mode indicator lamp
H49 Engine fault warning lamp
H50 Side position indicator lamp
P2 Front console panel
P10 Speedometer (optional)
P14 Hourmeter
S7 Indicator switch H9 S9
H45 H50 H49
S8 Forward/reverse switch
H10
S9 Front washer switch S10 S12
S10 Front wiper switch P2 H12
S12 Front drive axle switch (4WD)
S14 Ride control switch S14 S15
S15 Loader quick attach switch
S24 Right front console switch pack
S24
H14 H15
1
S7
S8
CI98J533

4001-8
INSTRUMENTS AND CONTROLS SIDE CONSOLE 595SLE

1 595SLE link harness
A1 Daughter board
A2 Relay fuse board
A6 Right hand joystick
E9 Cigar lighter
P3 Side control panel S38
S4 Handbrake switch A1
S19 Key switch
S20 Side control switch pack S42 X16 S40 P3 S20 S19
S37 Steer mode switch
S38 Emergency stop switch
S40 Heater switch
S41 De-clutch transmission (right hand hoystick)
S42 Clam valve switch
X16 Test socket (see section 5001)
X19 Daughter board → right hand joystick
X22 Link harness → right hand joystick
S37
A2
S4
S41
X19
1 X22 A6 E9
CI99E510

4001-9
INSTRUMENTS AND CONTROLS SIDE CONSOLE 595LSP

A1 Daughter board
A2 Relay fuse board
E9 Cigar lighter
P3 Side control panel
S4 Handbrake switch
S19 Key switch
S20 Side control switch pack
S37 Steer mode switch A1
S40 Heater switch X16 S40 P3 S20 S38 S19
S37
A2
S4
E9
CI99E513

4001-10
INSTRUMENTS AND CONTROLS SIDE CONSOLE

E9 Cigar lighter
H11 Hazard warning indicator lamp
H19 Engine coolant warning lamp
H20 Alternator charging warning lamp
H21 Engine air filter pressure warning lamp
H24 Not used
H25 Front light indicator lamp
H26 Rotating beacon indicator lamp
H27 Rear worklight indicator lamp S28 S25 S26 S11 S27 S30
H28 Rear wiper indicator lamp
H29 Rear washer indicator lamp
P3 H37 H36 P11 P13 H28 H25 H26 H11 H27 H30
H30 Backhoes boom unlocking indicator lamp
H31 Backhoes quick attach indicator lamp
H32 Hydraulic enable indicator lamp H19
H33 Hydraulic pump flow indicator lamp S38
H35 Not used H20
H36 Engine oil pressure warning lamp
H37 Transmission oil temperature warning lamp
H38 Hydraulic oil filter warning lamp H21 H38
H39 Not used
H40 Not used H24
P11 Engine tachometer H35
P12 Fuel level gauge
P13 Engine coolant temperature gauge
S11 Hazard warning switch
S19 Key switch
S20 Side control switch pack
S25 Front worklight switch
S26 Rotating beacon switch H40
S27 Rear worklight switch S19
S28 Rear wiper switch
S29 Rear washer switch
S30 Backhoes boom unlocking switch
S31 Backhoes quick attach switch S29 S32 S33 S31
S32 Hydraulic enable switch X16 E9 H39 P12 S37 S34
S33 Hydraulic pump flow switch H29 H32 H33 H31
S34 Rear horn switch
CI98J539

4001-11
This page is intentionally left blank

4001-12
WIRING DIAGRAM (PLATE A)

ENGINE RELAY FUSE BOARD
B1 Engine air filter pressure switch F25 7.5A, Fuse
B2 Engine water temperature switch F32 5A, Fuse
B3 Engine oil pressure switch F33 5A, Fuse
B10 Engine water maxi temperature switch V7 Diode
A2 - D7 - D8 - F32 -
F33 - F25 - K28 - K29 - G2 Alternator V8 Diode
X5A - X5B - X7- X9 M1 Starter motor
CONNECTOR
X10 - X12 - X13 - X14 - X15 R1 Thermostart
Y1 Engine stop solenoid X5A Connector relay fuse board
Y2 Enrichment solenoid X5B Connector relay fuse board
X7 Connector relay fuse board
P4 CHASSIS
P2 - H49 S19 - P3 - X28 X9 Connector relay fuse board
B1 - B2 - B3 - B10 B4 Hydraulic oil filter pressure switch X10 Connector relay fuse board
Y1 - Y2 - R1 B5 Transmission oil temperature switch X12 Connector relay fuse board
F34 125A, Fuse X13 Connector relay fuse board
F37 40A, Fuse X28 Connector side control panel
F38 20A, Fuse X29 Connector engine harness
B4
G1 Battery X30 Connector engine harness
P4 Fuel sender
S1 Battery master switch
CAB
A2 Relay fuse board
K28 Battery relay (ignition)
K29 Start relay
H49 Engine fault warning lamp
P2 Front control panel
P3 Side console panel
S19 Key switch
F35 - F36 - F37 -

F38 - F34
S1
G1 - S1
X29 - X30
G2 G1 B5
CS99F501

4001-13
BATTERY RE- ENGINE

ALTERNA- AIR FIL- ENGINE ENGINE ENGINE TRANSMIS- HYDRAULIC ENGINE ENRICH-
BATTERY MASTER KEY SWITCH LAY IGNITION TA- FUEL
ALTERNATOR STARTER MOTOR START RELAY TOR CHARG- TER PRES- COOLANT COOLANT OIL PRES- SION OIL TEM- OIL FILTER STOP SO- MENT SO-
SWITCH THERMOSTART ENGINE FAULT CHOME- LEVEL
ING SURE MAXI T° T° SURE PERATURE RESTRICTION LENOID LENOID
LAMP TER
BAT. +
R16C3 R10C1
F36 X12/1 BAT. + RLY COIL
F32
80A
5A
F37 F38 F35 V8 IGN. RLY OP+
40A 20A 80A IGN. SW ON
R16C2
R3 IGN. RLY COILS
X14/1 X10/4
F33 V7
F34 5A WG1
125A S19 K28 X9/4
NS10
NK3 F25
W2 X5A/1
7,5A
G1
WG1
WR1 G1
N13C1
NR3 X9/12 X9/14

K29
S1 B1C50
P3
NO1 BS1
G2 X30
P11 H20 P12 H21 H19 P13 H36 H37 H38
NY1 BU1
WLG3 X30 X29/C2 X29/A5
X28/17 X28/2 X28/9 X28/6 X28/11 X28/7 X28/5 X28/8 X28/10 X28/12
M1
S0,5 BO0,5 NY0,5 GB1 LGG0,5 BP0,5 GO0,5 WN0,5 LGW0,5 NB0,5
X29/B5 X29/B1 X29/A4 X29/A1 X29/A2 X29/C1 Y1 Y2
X5B/9 X7/6
X15/1
BU1 NY1 LGG1 BP1 GO1 WN1 LGW1 NB1
X3/2
P
P
V T X29/C4
T T
X13/1
KU0,5 P4 B1 B10 B2 B3 B5 B4
B0,5S3 B0,5S2
X7/6
B0,5S4 B1C9
P2 X28/19
R1
H49
X28/20 X9/9
B B B B B
B0,5S1
B4
X7/4
GND GND
B10 B10
CM99F040

4001-14
WIRING DIAGRAM (PLATE B)

CAB FRONT CONSOLE PANEL
A2 Relay fuse board H43 Main beam indicator lamp
E10 Left dip beam light
A2 - F1 - F2 - F3 CONNECTOR
E11 Left main beam light
F4 - F5 - K1 - K2
K3 - X1 - X2 - X3 E12 Left side light X1 Connector relay fuse board
H43 - P2 - S7 - E14 Right dip beam light X2 Connector relay fuse board
X5A X26 - X25 E7 - E8 E15 Right main beam light X3 Connector relay fuse board
P2 Front console panel X5A Connector relay fuse board
S7 Indicator X25 Connector front control panel
X26 Connector indicator switch
CHASSIS
E10 - E12 - E15
E3 Left rear light
E7 Registration plate light
RELAY FUSE BOARD
F1 7.5A, Fuse
F2 7.5A, Fuse
F3 7.5A, Fuse
F4 7.5A, Fuse
F5 3A, Fuse
K1 Main headlight relay
K2 Dip headlight relay
K3 Sidelight/Registration plate/Illumination instru-
ment pack relay
E3
E11 - E14
CS99F501

4001-15
MAIN HEADLIGHT RELAY LEFT MAIN BEAM INDICA- DIP HEADLIGHT RELAY LEFT SIDE LIGHT/REGISTRATION/ILLUMINATION RELAY
INDICATORS SWITCH
AND RIGHT BEAM LIGHT TOR LAMP AND RIGHT DIP BEAM LIGHT LEFT SIDE LIGHT LEFT REAR LIGHT REGISTRATION PLATE LIGHT
BAT. + BAT. +
BAT. + RLY COIL BAT. + RLY COIL
IGN. RLY OP+ IGN. RLY OP+
IGN. RLY COILS IGN. RLY COILS
WG1 WG1
30 85 30 85 30 85
K1 K2 K3
87A 87 86 87A 87 86 87A 87 86
X1/19 X1/16
UW0,35F4 UK0,35
X1/1
RO 0,35
F6
X26
X3/15
F1 F2 F3 F4 F5
7,5A 7,5A 7,5A 7,5A 3A
UW0,35F3
S7
X2/2 X2/3 X2/5 X2/4 X2/7 X5A17 X5A/12
RW1C1
UW1F2 UW1F1 X25/11 UK1F2 UK1F1 RB0,5 RB1
RW1C3 RW1C1
P2
E11 E15 B0,35F9 E10 E14 E12 E3 E7 E8
H43
B 2F2 B 2F1 B2F2 B2F1 B2 F2 B1C23 B1C22 B1C21
X2/10 X2/9 X1/10 X5A/18 X5A/16 X5A/14
GND GND
B10 B10
CM99F041

4001-16
WIRING DIAGRAM (PLATE C)

CAB RELAY FUSE BOARD
A2 Relay fuse board F6 3A, Fuse
B6 Engine speed sensor F16 3A, Fuse
E16 Right side light F20 15A, Fuse
A2 - F6 - F16 - F20 - E33 Right front console switch pack illumination K7 Front wiper relay
K7 - V3 - X1 - X2 - E34 Side console switch pack illumination V3 Diode
E33 - E35 - X3 - X4 - X5A - X6B - E35 Front console panel illumination
M2 P2 - P10 - P14 X7 - X10 CONNECTOR
E36 Side console panel illumination
S10 - S24
H10 Front wiper indicator lamp X1 Connector relay fuse board
H50 Side light indicator lamp X2 Connector relay fuse board
E36 - E34 - H10 - P2 Front console panel X3 Connector relay fuse board
E16 P3 - S20 P3 Side console panel X4 Connector relay fuse board
P10 Speedometer X5A Connector relay fuse board
E6 P14 Hourmeter X6A Connector relay fuse board
S10 Front wiper switch X7 Connector relay fuse board
S20 Side console switch pack X10 Connector relay fuse board
S24 Right front console switch pack X17 Connector side console switch pack
X25 Connector front control panel
CHASSIS
X27 Connector right front console switch pack
E6 Right rear light X28 Connector side control panel
B6
CS99F501

4001-17
INSTRUMENT PACK ILLUMINATION FRONT WIPER

SPEEDOMETER
RIGHT FRONT FRONT ENGINE SPEED HOURMETER
RIGHT SIDE RIGHT REAR SIDE CONSOLE SIDE LIGHT SIDE CONTROL FRONT WIPER RELAY
CONSOLE SWITCH CONTROL SENSOR FRONT WIPER MOTOR
LIGHT LIGHT SWITCH PACK LAMP PANEL FRONT WIPER SWITCH/LAMP
PACK PANEL
BAT. + BAT. +
WG1 WG1
F20
15A
K9
30 85
V3
X25/3
BW0,35
F5 K7
87A 87 86
P2
F6 F16
3A 3A
P10 P14
X6A/15 X6A/6 X6A/16 X1/12
X25/2 OR1 OG1 OB1

OB0,35F1
BY0,35
X2/6 X5A/13 X1/18 X4/13 X3/14 X7/3 X10/1 X27/4

X3/12 X3/7
S24
RW0,5 RLG1 LG0,35F2 LG0,5 LG0,35F1 RU0,5
M2
X27/7 X17/16 X25/18 X28/18 S10 H10

E16 E6 X9/10 X9/11
S24 S20 P2 P3 X27/5
BW1 BY1
B2F1 B1C20 E33 E34 E35 H50 E36

B1R3 B0,5F7
B6
X27/5 X17/7 X25/20 X28/20
X5A/9 X6B/8 X1/20
B0,5F7 B0,5 B0,5F3 B0,5S1
X1/20 X4/20 X3/8 X7/4
GND GND
B10 B10
CM99F042

4001-18
WIRING DIAGRAM (PLATE D)

M3 Rear wiper motor K8 Rear wiper relay
H9 Front washer indicator lamp K9 Front washer relay
A2 - F22 - K8 - K9 - H28 Rear wiper indicator lamp K10 Rear washer relay
K10 - K11 - V4 - V5 - H29 Rear washer indicator lamp K11 Front horn, rear horn relay
V6 - V16 - X1 - X4 -
X5A - X6A - X6B - X8 S7 Indicators switch V4 Diode
S9 Front washer switch V5 Diode
H28 - H29 - S20 - S20 Side console switch pack V6 Diode
H9 - S9 - S24 - X27 S7 S28 - S34 - X17 S24 Right front console switch pack V16 Diode
S28 Rear wiper switch
CONNECTOR
M3 S34 Rear horn switch
CHASSIS
M4 - M5 H1 Front horn X4 Connector relay fuse board
H2 Rear horn X5A Connector relay fuse board
M4 Front washer pump motor X6A Connector relay fuse board
M5 Rear washer pump motor X6B Connector relay fuse board
X17 Connector side console switch pack
M2
H2
H1
CS99F501

4001-19
FRONT AND REAR FRONT AND REAR

REAR WIPER FRONT WASHER RELAY REAR WASHER RELAY FRONT AND REAR HORN RELAY
HORN SWITCH HORN SWITCH
REAR WIPER RELAY FRONT WASHER FRONT WASHER REAR WASHER REAR WASHER (SIDE CONSOLE (INDICATORS
REAR WIPER MOTOR FRONT HORN REAR HORN SWITCH PACK) SWITCH)
REAR WIPER SWITCH/LAMP PUMP MOTOR SWITCH LAMP PUMP MOTOR SWITCH/LAMP
BAT. + BAT. +
WG1 WG1
F22
10A
F20
30 85 30 85 30 85 30 85
V4 V5 V6 V16
K8 K9 K10 K11
87A 87 86 87A 87 86 87A 87 86 87A 87 86
X6A/14 X6A/5 X6A/4 X4/17 X8/16 X1/11 X8/18 X4/12 X8/12 X5A/6 X4/5 X1/4
OU1 OY1 OLG1

OB0,5 LGY1 LGB0,35 LGB1 LGY0,5 PY1C1 PY1C2 PY0,5 PY0,35
X17/11 X27/2 X17/12

X7/5 X26/
S20 S24 S20
H1 H2 S20 S7
M3
M4
M M
M5
S28 H28 S9 H9 S29 H29 S34
X17/7 X27/5 X17/7 X17/7 X26/
B0,5 B1C4 B0,5F7 B1C5 B0,5 B1C2 B1C24 B0,5

B0,35
B1R10
X6B/7 X4/20 X8/15 X1/20 X8/17 X8/11 X5A/10 X1/10
GND GND
B10 B10
CM99F043

4001-20
WIRING DIAGRAM (PLATE E)

A2 - F9 - F10 - F11 - F12 - F13 - E18 Left front worklight F10 15A, Fuse
K13 - K14 - K15 - V17 - V18 - E19 Left front worklight F11 15A, Fuse
E22 V19 - X4 - X6A - X6B E20 Right front worklight F12 15A, Fuse
E21 Right front worklight F13 15A, Fuse
E22 Right front beacon K13 Front worklight relay
E20 - E21 - H25 - E23 Left rear beacon K14 Rear worklight relay
H26 - H27 E25 Left rear worklight K15 Rotating beacon relay
E26 - E28 E23 E26 Left rear worklight V17 Diode
E27 Right rear worklight V18 Diode
E25 - E27 E28 Right rear worklight V19 Diode
H25 Front worklight indicator lamp
CONNECTOR
H26 Rotating beacon indicator lamp
H27 Rear worklight indicator lamp X4 Connector relay fuse board
S20 Side console switch pack X6A Connector relay fuse board
S25 Front worklight switch X6B Connector relay fuse board
S26 Rotating beacon switch X17 Connector side console switch pack
S27 Rear worklight switch
X17
S20 - S25 - S26 - S27

E18 - E19
CS99F501

4001-21
FRONT WORKLIGHT REAR WORKLIGHT ROTATING BEACON RELAY

FRONT WORKLIGHT RELAY REAR WORKLIGHT RELAY ROTATING BEACON
RIGHT AND LEFT FRONT FRONT WORK- LEFT AND RIGHT REAR WORKLIGHT RIGHT FRONT AND LEFT REAR SWITCH
RIGHT AND LEFT FRONT WORK- LEFT AND RIGHT REAR WORK-
WORKLIGHT LIGHT SWITCH REAR WORKLIGHT SWITCH BEACON
LIGHT LIGHT
BAT. + BAT. +
WG1 WG1
F13
15A
30 85 30 85 30 85
V17 V18 V19

K13 K14 K15
87A 87 86 87A 87 86 87A 87 86
F9 F10 F11 F12

15A 15A 15A 15A
X4/14 X4/16 X4/15
GN0,5 PK0,5
UG0,5
X6A/18 X6A/17 X6A/8 X6A/7 X17/1 X6A/11 X6A/10 X6A/13 X6A/12 X17/10 X6A/1 X6A/9 X17/9
S20 S20 S20
UG1R2 UG1R1 UY1R1 UY1R2 PS1R1 PS1R2 GN1R2 GN1R1 PK1R2 PK1R1
S25 H25 S27 H27 S26 H26

E20 E18 E21 E19 E25 E27 E26 E28
X17/7 X17/7 X17/7
E22 E23
B0,5 B1R9 B1R7 B1R8 B1R6 B0,5 B1R11 B1R12 B0,5

B2R4 B2R1
X6B/6 X6B/5 X4/20 X6B/4 X6A/3 X6B/3 X6A/2 X4/20 X6B/2 X6B/1 X4/20
GND GND
B10 B10
CM99F044

4001-22
WIRING DIAGRAM (PLATE F)

A2 Relay fuse board F18 7.5A, Fuse
B11 Air conditioning pressure switch F19 5A, Fuse
H15 Loader quick attach indicator lamp F27 7.5A, Fuse
A2 - F18 - F19 - F27 - H30 Backhoes boom unlocking indicator lamp K17 Clamp relay
K17 - K18 - K20 - H31 Bucket quick attach indicator lamp K18 Digger quick attach
K21 - V 20 - V21 - H33 Loader valve indicator lamp K20 Unloader relay
V23 - V24 - X1 - X4 - X5A -
X5B - X8 - X9 - X11 S15 Loader quick attach switch K21 Loader quick attach relay
S15 - S24 S36
S20 Side console switch pack V20 Diode
S20 - S30 - S31 - S24 Right front console switch pack V21 Diode
S33 - X17 S30 Backhoes boom unlocking switch V23 Diode
S31 Backhoes quick attach switch V24 Diode
Y10 S33 Hydraulic pump flow switch
CONNECTOR
S36 Air conditioning switch
ENGINE
Y10 Air conditioning compressor magnetic clutch X5A Connector relay fuse board
X5B Connector relay fuse board
Y3 CHASSIS
Y3 Loader valve solenoid X9 Connector relay fuse board
Y4 Loader quick attach solenoid X11 Connector relay fuse board
Y11 Side shift clamp solenoid X17 Connector side console switch pack
Y12 Bucket quick attach solenoid
Y11 - Y12
B11
B7 Y4
CS99F501

4001-23
AIR CONDITIONING SWITCH CLAMP RELAY BUCKET QUICK ATTACH RELAY LOADER QUICK ATTACH RELAY UNLOADER RELAY
AIR CONDITIONING PRESSURE BACKHOES BOOM BUCKET QUICK AT- LOADER QUICK AT-
COMPRESSOR MAGNETIC SIDE SHIFT CLAMP BUCKET QUICK AT- LOADER QUICK AT- LOADER VALVE SOLE-
UNLOCKING TACH SWITCH/ TACH SWITCH LOADER VALVE SWITCH/LAMP
CLUTCH SOLENOID TACH SOLENOID TACH SOLENOID NOID
SWITCH LAMP LAMP LAMP
BAT. + BAT. +
WG1 WG1
F27 F18 F19

7,5A 7,5A 5A
X11/3
PR1 30 85 30 85 30 85 30 85
V20 V21 V24 V23
S36 K17 K18 K21 K20

87A 87 86 87A 87 86 87A 87 86 87A 87 86
PG1
X5A/5 X4/19 X5A/7 X4/2 X8/14 X1/15 X8/10 X4/4
KB1 KB0,5 ON0,35 OW1 OP0,5

OU1 OU0,5 OP1
X11/4
X17/3 X17/5 X27/9 X17/14
S20 S20 S24 S20
Y11 Y12 Y4 Y3
X9/17
S30 H30 S31 H31 S15 H15 S33 H33
PB1 X17/7 X17/7 X27/5 X17/7
P
B11 B1C28 B0,5 B1C3
B1C27 B0,5 B0,5F7 B1C1 B0,5
X5B/7 X4/20 X5B/8 X4/20 X8/13 X1/20 X8/9 X4/20

Y10
GND
B10
CM99K016

4001-24
WIRING DIAGRAM (PLATE G)

A1 Daughter board F7 5A, Fuse
E13 Left turn indicator front light F23 10A, Fuse
A2 - F7 - F8 - F23 - E17 Right turn indicator front light K5 Hazard fusible relay
K5 - K6 - K12 - K16 - H11 Hazard warning indicator lamp K6 Indicators/Hazard relay
K22 - K26 - V2 - V11 -
V13 - V14 - V23 - V27 H14 Ride control indicator lamp K12 Indicators flasher unit
V28 - X1 - X2 - X4 - X5A - H47 Direction indicator lamp K16 Float enable relay
H11 - P2 - S7 - X 26 X8 - X9 P2 Front control panel K22 Ride control solenoid relay
S14 - X25 S7 Indicator switch K26 Hose burst relay
A1 - S11 - S20 - X17 S11 Hazard warning switch V2 Diode
S14 Ride control switch V13 Diode
S20 Side console switch pack V14 Diode
E5 S24 Right front console switch pack V23 Diode
E17
V27 Diode
CHASSIS
V28 Diode
B12 Hose burst pressure switch
CONNECTOR
E2 Left turn indicator front light
E5 Right turn indicator front light X1 Connector relay fuse board
Y5 Ride control solenoid X2 Connector relay fuse board
Y6 Ride control solenoid X4 Connector relay fuse board
Y23 Hose burst solenoid X5A Connector relay fuse board
Y24 Hose burst solenoid X8 Connector relay fuse board
X26 Connector indicator switch
E13 E2
B12 - Y23 - Y24
Y5 - Y6
CS99F501

4001-25
RIDE CONTROL RELAY HOSE BURST RELAY DIRECTION HAZARD ENABLE RELAY LEFT INDICATOR/HAZARD RELAY
INDICATORS FLASHER UNIT
RIDE CONTROL RIDE CONTROL HOSE BURST SOLENOID INDICATOR FLOAT ENABLE RELAY TURN INDICATOR FRONT RIGHT TURN INDICATOR HAZARD WARNING
INDICATORS SWITCH
SOLENOIDS SWITCH/LAMP HOSE BURST PRESSURE SWITCH LAMP AND REAR LIGHT FRONT AND REAR LIGHT SWITCH/LAMP
BAT. + BAT. +
WG1 WG1
F23 F7 F8
10A 5A 5A
30 85 30 85 30 85 49 30 85 87A 87 85
V11 V14 V13 V23

K22 K26 K16 K12 K5 K6
87A 87 86 87A 87 86 87A 87 86 C 49A 31 87B 87 86 30 86
V2 X4/8
X8/1 X8/2 X1/14 X9/15 A1
YG0,5 V27
X18/2
X1/3
X1/5 V28
YB1
YO0,35 X4/18
LG0,5F10
YO1C1 YO1C2
GW0,5F2 LGK0,5
X27/8 GR0,5F2
S24 X5A/3 X17/2
X3/11 X26
S20
Y5 Y6 Y23 Y24 X2/1 X5A/4 X2/8
LGK0,35F1
S14 H14
X25/10 GR0,5F1 GR1 GW0,5F1 GW1 S11 H11
X27/5
H47 X17/7
B1C6 B1C7 E13 E17 E5
B1C30 X1/10 E2
B0,5F7 P2
B12 B0,5
WB1 B2F2 B1C23 B2F1 B1C20
X25/20
X8/3 X8/5 X1/20 X9/19 X9/13 S7

B0,5F3
X2/10 X5A/18 X2/9 X5A/9 X4/20
X3/8
B0,35F9
GND GND
CM99F046

4001-26
WIRING DIAGRAM (PLATE H)

A2 - F17 - F14 - F15 -
F24 - K4 - K23 - K25 - H12 4WD indicator switch F15 3A, Fuse
K27 - V1 - V9 - V10 - V12 - H44 Neutral position indicator lamp F17 7.5A, Fuse
V13 - X1 - X3 - X4 - X5A - P2 Front control panel F24 5A, Fuse
S12 - S24 - H12 X5B - X8 - X9 S5 Stop light switch K4 Brake light relay
S6 Stop light switch K23 Forward gearbox relay
S8 Forward/reverse switch K24 Reverse gearbox relay
S22 S12 4WD switch K25 4WD switch relay
E4 S22 De-clutch transmission switch (gearbox lever) K27 Neutral gearbox relay
S24 Right front console switch pack V1 Diode
V9 Diode
CHASSIS
V10 Diode
E1 Left stop light V12 Diode
E4 Right stop light V13 Diode
H3 Reverse alarm
CONNECTOR
Y7 Forward solenoid
Y8 Reverse solenoid X1 Connector relay fuse board
Y9 4WD solenoid X3 Connector relay fuse board
S5 - S6 Y14 Differential look solenoid X4 Connector relay fuse board
X5A Connector relay fuse board
X5B Connector relay fuse board
S8
Y7 - Y8 - Y14 H3
Y9
CS99F501

4001-27
NEUTRAL GEARBOX RELAY

FORWARD GEARBOX RELAY REVERSE GEARBOX RELAY DIFFERENTIAL 4WD RELAY PARKING BRAKE LIGHT RELAY
DE-CLUTCH SWITCH LOCK SWITCH BRAKE LAMP
DIFFERENTIAL HANDBRAKE
FORWARD FORWARD / RE- REVERSE NEUTRAL 4WD STOP LIGHT LEFT AND RIGHT
REVERSE ALARM GEAR BOX LEVER SOLENOID 4WD SOLENOID SWITCH
SOLENOID VERSE SWITCH SOLENOID POSITION LAMP SWITCH/LAMP SWITCH STOP LIGHT
BAT. + BAT. +
WG1
F24 F17
5A 7,5A
30 85 30 85 30 85 30 85 30 85
V9 V12
V13
K23 K24 K27 K25 K4
87A 87 86 87A 87 86 87A 87 86 87A 87 86 87A 87 86
V10
X1/7 V1
X1/8
X8/4 X3/1 X8/8 X1/13 X3/5
YW0,35 WB0,5 F14 F15

P2 X25/20 GP0,5 3A 3A
RG0,35
US1 S21 RY1
U0,35 H42
B0,5F5 S5
X27/2 X25/9
X1/6 X25/19 X5A/8 X5A/15
X8/6 X5A/2 X3/13 X9/1 X3/6 S24
NW0,35 GR0,5
Y7 SB0,35 Y9 W0,5
YP1C1 YP1C2 YG1C1 X5B/2 S6
S12 H12 B0,5 GP1C1 GP1C2
X25/13
WP1 X27/5
Y8 H3 P2
S22 B1C14
Y14
B1C12 H44 E1 E4
B0,5F7 B0,5 B0,5F4
S8 B1C13 B1C25
X25/20 B1C10 B1C23 B1C20
B1C26
B0,35F12 B0,5F3
X8/19 X5A/11 X9/5 X5B/10 X8/20 X1/20 X3/8 X3/16
S4
X8/7 X1/9 X3/8 X5A/18 X5A/9
GND GND
CM99K017

4001-28
WIRING DIAGRAM (PLATE J)

A5 Radio F21 7.5, Fuse
E9 Cigar lighter F26 10A, Fuse
E24 Cab interior light F28 15A, Fuse
E31 Heater F30 10A, Fuse
A2 - F9 - F21 - F26 - H41 Low pressure brake warning lamp F31 3A, Fuse
F28 - F30 - F31 - X1 - P2 Front console panel
CONNECTOR
H41 - P2 - S24 - X3 - X4 - X6B - X7 - S20 Side console switch pack
X25 - X27 S40 X9 - X10 - X11 X1 Connector relay fuse board
CHASSIS
P3 - S20 - X3 Connector relay fuse board
X28 - X17 A4 HMU X4 Connector relay fuse board
B8 Brake pressure switch X6B Connector relay fuse board
X28 Connector side console panel
X29 Connector engine harness
A4
E31
X29
CS99F501

4001-29
RIGHT CONSOLE SWITCH

LOW PRESSURE CAB INTERIOR FRONT CONTROL PANEL SIDE CONTROL PANEL SIDE CONTROL SWITCH PACK HEATER SWITCH
RADIO CIGAR LIGHTER PACK HMU
BRAKE LIGHT BATTERY/IGNITION BATTERY/IGNITION BATTERY/IGNITION HEATER
BATTERY/IGNITION
BAT. + BAT. +
F21 F28 F31 F30 F29 F26

7,5A 15A 3A 10A 25A 10A
X3/10 X4/11 X7/1 X1/17

P2
X6B/11 X6B12 X10/3 X10/2 X3/4 X7/5 X7/2 X4/9 X11/1 X9/16
H41
R0,5
X25/6 RK1 G0,5F1 G0,5 G0,5S3 G0,5F2
GU2,5
BO0,35 X17/6
NK0,5 R2
X3/9 RP1 KO2 X17/8
NK0,5
1 S40
S20 X27/1
X5B/3 X17/7 A4
2 3 4
X25/4 X28/4
S24
X25/1 X28/1
GR2 GS2
A5 E9 X27/5
P2 P3
B8
X25/20 X28/20
E24
B1R5
B2 B2
GY2
B0,5F3 B0,5S1 B0,5 B0,5F7
B1C39 B1R4
E31
X5B/11 X6B/10 X6B/9 X10/10 X3/8 X7/4 X4/20 X1/20 X9/20
B2,5
X11/5
GND
CM99F048

4001-30
WIRING DIAGRAM (PLATE K)

CAB
A1 Daughter board
A2 Relay fuse board
A6 - S41 - S42 A3 Left-hand joystick (595LSP)
X22 A6 Right-hand joystick
B9 Pressure pad switch
H48 Loader bucket on float mode indicator lamp
A2 - K9 K29 Start relay
A1 - S37 - X16 R1 Thermostart
H48 - P2 X18 - X19 - X20 S17 Seat forward switch
S18 Seat backward switch
S19 Key switch
S41 De-clutch transmission switch
R1 S42 Clam switch
S43 Loader/Backhoes switch (595LSP)
CONNECTOR
X16 Test socket
X18 Connector daughter board
X21 Connector left-hand joystick
X22 Connector right-hand joystick
A3 - S43 - X21
B9 - S17 - S18
CS99F501

4001-31
PRESSURE PAD SEAT FORWARD SEAT BACK-

RIGHT-HAND JOYSTICK
RELAY FUSE BOARD DAUGHTER BOARD LOADER BUCKET ON FLOAT MODE SWITCH SWITCH WARD SWITCH
KEY SWITCH
STEER MODE SWITCH TEST SOCKET LAMP LEFT HAND JOYSTICK/LOADER/ DE-CLUTCH TRANSMIS-
CLAM SWITCH
LOADER/BACKHOES SWITCH SION SWITCH
BAT+
WS2
R2
X10/4 X9/16 RB0,5

A2
RS0,5
R3
X9/20 X4/7 X4/8 X3/3
P2 X20/2
WB0,5 KR0,5 H48
X25/12
YG0,5 X20/1
WS2 B2 X18/1 X18/2
S19 A6
B9 S17 S18
W2 A1
S42 S41
B0,5S5 B0,5S3 B0,5S4

X18/4 X18/5 X18/9 X18/10 X19/4 X19/1 X22/6 X22/5
NU0,5 RU0,5 RG0,5
X18/3 X18/12 X18/8 X18/7 X19/3 X19/2 X22/12 X22/11
B0,5 RB0,5 B0,5S2 RB0,5S2

WR1 SG0,5 SO0,5 SY0,5 B0,5S3
R0,5 RS0,5 R0,5S2 RS0,5S2
NR3 LGP0,5 B0,5S2 SW0,5 R0,5S2
X21/8 X21/6 X21/12 X21/11 X21/10 X21/16 X21/14
X21/7 X21/5 X21/2 X21/3 X21/4 X21/15 X21/13
X16
S37
A3
S43
R1
B2
K29 Coil
CM99C001

4001-32
WIRING DIAGRAM (PLATE L)

CAB
LOADER
P1 Return to dig-potentiometer
Y15 - Y16 - P5 Loader arms potentiometer
Y17 - Y18 CHASSIS
Y19 - Y20 -
P8 S38 Y21 - Y22 A4 HMU
P6 Right front wheel potentiometer
P7 Left front wheel potentiometer
P5 P8 Right rear wheel potentiometer
P9 Left rear wheel potentiometer
Y15 Steer mode solenoid
Y16 Clam solenoid
P6 Y17 Loader beam solenoid
Y18 Loader bucket solenoid
Y19 Slew solenoid (595LSP)
Y20 Boom solenoid (595LSP)
Y21 Dipper solenoid (595LSP)
Y22 Bucket solenoid (595LSP)
P9
P1 P7 A4
CS99F501

4001-33
POTENTIOMETERS SOLENOIDS
EMERGENCY
SLEW BUCKET DIPPER
SWITCH LEFT FRONT LEFT REAR
RETURN TO DIG LOADER ARMS RIGHT REAR WHEEL BOOM
RIGHT FRONT WHEEL WHEEL
CLAM LOADER BEAM LOADER BUCKET
WHEEL
WS2 Y20 Y19 Y22 Y21
R2
S38
RB0,5
RS0,5
SR0,5 UB0,5 B0,5C31 SO0,5 US0,5 B0,5C33
UY0,5 B0,5C32 SU0,5 UK0,5 B0,5C34 SW0,5
X24/15 X24/1 X24/2 X24/17 X24/5 X24/6

B2 RS0,5 RB0,5 R2 S2
X23/36 X23/33 X23/34 X23/35 X23/32 X24/3 X24/4 X24/14 X24/7 X24/8 X24/16
A4
X23/25 X23/27 X23/29 X23/16 X23/18 X23/14 X23/22 X23/24 X23/20 X23/7 X23/8 X23/11 X23/3 X23/4 X23/9
X23/26 X23/28 X23/30 X23/17 X23/13 X23/15 X23/23 X23/19 X23/21 X23/12 X23/5 X23/6 X23/10 X23/1 X23/2
PW1 KY1 B1C16 KG0,5 BN0,5 B0,5C41 KLG0,5 BW0,5C1 B0,5C43 SB0,5 UG0,5 B0,5C37 SLG0,5 UW0,5 B0,5C35
KW1 B1C15 SP1 BG0,5 B0,5C40 KN0,5 BLG0,5 B0,5C42 KS0,5 UO0,5 B0,5C38 SY0,5 ULG0,5 B0,5C36 SK0,5
Y15 Y16 Y17 Y18
P1 P5 P6 P7 P8 P9
B2
CM99G002

4001-34
ENGINE HARNESS WIRING

1 Engine harness
B1 Engine air filter pressure switch
B2 Engine water temperature sensor
B3 Engine oil pressure switch
B10 Engine water maxi temperature switch
G2 Alternator
M1 Starter motor
R1 Thermostart
X29 13 way, Engine harness → Chassis harness
X30 2 way, Engine harness → Chassis harness (thermostart - starter)
Y1 Engine stop solenoid
Y2 Enrichment solenoid
Y10 Air conditioning compressor magnetic clutch (optional)

4001-35
B1
Y2
X29
R1
1
X30
G2
M1
G2 B3
Y1
B10 B2
Y10
CI98G515

4001-36
POWER WIRING HARNESS AND CABLE (SINGLE BATTERY)

1 Battery cable positive (starter motor)
7
2 Battery cable negative (starter motor)
3 Battery cable negative
4 Earth strap
5 Fuse box 2
6 Chassis harness 4
F34 125A, Maxi fuse, Alternator 6
F35 80A, Maxi fuse, Cab ignition
F36 80A, Maxi fuse, Relay fuse board 8
F37 40A, Maxi fuse, Start relay F34
F38 20A, Maxi fuse, Key switch
G1 Battery F38
M1 Starter motor
F36
9
F35
M1
F37
G1
S1
3
CI98J500

4001-37
POWER WIRING HARNESS AND CABLE (TWIN BATTERY)

7
1 Battery cable positive (starter motor)
2 Battery cable negative (starter motor)
3 Battery cable negative
4 Earth strap
5 Fuse box 2
6 Chassis harness 4
7 Cab earth stud
8 Transmission bracket
6
9 Transmission adaptor housing 8
F34 125A, Maxi fuse, Alternator F34
F35 80A, Maxi fuse, Cab ignition
F36 80A, Maxi fuse, Relay fuse board F38
F37 40A, Maxi fuse, Start relay
F36
F38 20A, Maxi fuse, Key switch
G1 Battery x 2 9
M1 Starter motor
5
1
F35
G1
F37
M1
S1
3
CI98G526

4001-38
CHASSIS HARNESS WIRING

X5A J5A 18 way Relay fuse board → Left lights (stop/indicator/light) - right lights (stop/indicator/
1 Engine harness light) - number plate - reverse alarm - rear horn
2 Earth strap
3 Chassis/valve block harness X5B J5B 12 way Relay fuse board → Differential lock solenoid - side shift clamp solenoid - quick
4 Maxi fuse box attach - return to dig solenoid (mech) - brake pressure switch - return to dig
switch (mech)
A1 Daughter board
X8 J8 20 way Relay fuse board → Loader valve solenoid - front horn - quick attach - front
A2 Relay fuse board
washer - rear washer - ride control solenoid - forward solenoid - reverse
A4 HMU
solenoid - 4WD solenoid
B4 Hydraulic oil filter pressure switch
B5 Translation oil temperature switch X9 J9 20 way Relay fuse board → Engine speed sensor - engine stop solenoid - enrichment
B6 Engine speed sensor (optional) solenoid - hose burst solenoid - float switch (mech.) - air conditioning compres-
B8 Brake pressure switch sor switch - de-clutch transmission switch (loader lever) - de-clutch transmission
E1 Left stop light switch (gearbox lever) - loader valve switch - HMU
E2 Left turn indicator rear light X12 J12 1 way +Battery (F36) → Relay fuse board
E3 Left rear light
X13 J13 1 way Masse → Relay fuse board
E4 Right stop light
E5 Right rear indicator rear light X14 J14 1 way +Battery (F35 - K28) → Relay fuse board
E6 Right rear light X15 J15 1 way Masse → Relay fuse board
X20 - 6 way Daughterboard → HMU
F34 125A, Maxi fuse, Alternator X23 - 36 way HMU → Daughterboard - Bucket potentiometer - Loader potentiometer
F35 80A, Maxi fuse, Cab ignition X24 - 18 way HMU → Boom/Slew/Bucket/Dipper solenoids
F36 80A, Maxi fuse, Relay fuse board
X29 - 13 way Engine harness → Chassis harness
F37 40A, Maxi fuse, Start relay
F38 20A, Maxi fuse, Key switch X30 - 2 way Engine harness → Chassis harness (thermostart - starter)
G2 Alternator X31 - 2 way Chassis harness → +24V Battery
H1 Front horn
X32 - 2 way Chassis harness → -24V Battery
H2 Rear horn (optional)
H3 Reverse alarm (optional) X33 - 13 way Chassis harness → Side control panel link harness
K28 Battery ignition relay
Y3 Loader valve solenoid
K29 Start relay
Y4 Loader quick attach solenoid (optional)
M4 Front washer pump motor
Y5 Ride control solenoid (optional)
M5 Rear washer pump motor
Y6 Ride control solenoid (optional)
P1 Return to dig potentiometer
Y7 Forward solenoid
P4 Fuel sender
Y8 Reverse solenoid
P5 Loader arms potentiometer
Y9 4WD solenoid
P6 Right front wheel potentiometer
Y11 Side shift clamp solenoid
P7 Left front wheel potentiometer
Y12 Bucket quick attach solenoid
P8 Right rear wheel potentiometer
Y14 Differential lock solenoid
P9 Left rear wheel potentiometer
Y15 Steer mode solenoid
S19 Key switch
Y16 Clam solenoid
S22 De-clutch transmission switch (gearbox lever)
Y17 Loader beam solenoid
Y18 Loader bucket solenoid
Y19 Slew solenoid (595LSP)
Y20 Boom solenoid (595LSP)
Y21 Dipper solenoid (595LSP)
Y22 Bucket solenoid (595LSP)
Y23 Hose-burst solenoid (optional)
Y24 Hose-burst solenoid (optional)

4001-39
X20 A1
X33
S19
S38 X12 X13 X14 X15
X5B X8
A2
E6 E7 E8
E5
X5A E4 Y19
Y12 Y11 Y20
X9
Y21
B8
Y22
K28
Y5 Y6
K29 Y7
M4 Y23 Y24 P5 P4
S22 Y8
M5 B5
G2
P8
A4
B4 2
H3 E1 E2 E3
X23
Y3 Y18
P9
H2
Y15 Y16 Y17 Y14
X31
P6 4
F35 F36 F37 F38
F34
X29 Y9
H1
1 X30 B6 P1 Y4 X32
P7
CI99E508

4001-40
FRONT CONSOLE HARNESS, SIDE CONSOLE HARNESS AND

CAB HARNESS WIRING X1 J1 20 way Relay fuse board → Forward/Reverse - indicator switch - right front console
switch pack
1 Cab harness
2 Headlight harness X2 J2 12 way Relay fuse board → Right and left headlight
3 Front console harness X3 J3 16 way Relay fuse board → Front control panel - handbrake switch - stop light switch -
4 Cigar lighter harness differential lock switch
5 Side control panel harness
X4 J4 20 way Relay fuse board → Side console switch pack
6 Switch pack harness electronic
X6A J6A 18 way Relay fuse board → Rear wiper - right rear worklight - left rear worklight - rotating
A1 Daughter board beacon - front wiper - right front worklight - left front worklight
A2 Relay fuse board
X6B J6B 12 way Relay fuse board → Right front worklight - left front worklight - radio
A5 Radio
E9 Cigar lighter X10 J10 12 way Relay fuse board → Key switch - cigar lighter
E10 Left dip beam light X11 J11 7 way Relay fuse board → Air conditioning switch and thermostat - heater
E11 Left main beam light
E12 Left side light X16 - 4 way Test socket
E13 Left turn indicator front light X17 - 16 way Side consol switch pack → Relay fuse board
E14 Right dip beam light X18 - 12 way Daughterboard → Test socket - Steer mode switch - Relay fuse board
E15 Right main beam light
E16 Right side light
E17 Right turn indicator front light
E18 Left front worklight
E19 Left front worklight
E20 Right front worklight
E21 Right front worklight
E22 Right front beacon
E23 Left rear beacon
E24 Cab interior light
E25 Left rear worklight
E26 Left rear worklight
E27 Right rear worklight
E28 Right rear worklight
E31 Heater
E32 Air conditioning (optional)
M2 Front wiper motor
M3 Rear wiper motor
S4 Handbrake switch
S5 Stop light switch
S6 Stop light switch
S7 Indicator switch
S19 Key switch
S20 Side console switch pack
S36 Air conditioning switch
S40 Heater switch
S21 Differential lock switch

4001-41
P2 S24 S7 S6 S19
E18
E24
E19
E10 E11 S5
1 E21
E12 E13 E9
E20
2 E14 E15
M2
E22 4
E16 E17
A5
3
E23
S21
2
X10
S20 A1
S4
E25
E26
X33
X3
X1 X28
E27 X2
3
P3
X4
E28 A2
X6B X6A X11 A2
X7
A2 5
M3 S40
X17 S20
S36 6
S37 X16 X18 A1

M3
CI99E509

4001-42
SEAT HARNESS WIRING (595LSP)

1 Seat upper harness
A6
2 Seat lower harness
3 Seat extension harness
A1 Daughter board
S42
A3 Left-hand joystick
A6 Right-hand joystick
B9 Pressure pad switch X22
S17 Seat forward switch
S18 Seat backward switch
S41 De-clutch transmission switch A3
S42 Clam valve switch
S43 Loader/Backhoes switch S41
B9
X19 - 8 way Daughter board → Left hand joystick - or right (595SLE)
S17
X20 - 6 way Daughter board → HMU
X21 - - Left hand joystick → Daughter board - Pressure pad switch - seat
X22 - - Right hand joystick → Left hand joystick or daughter board (595SLE)
S43 A1
X19
X21
S18
3
CI99E511

4008-13
FLOW CHART FOR TEST CALIBRATION OF ELECTRONIC MACHINES
IF LOADER Y
ONLY
ENGLISH FRANÇAIS DEUTSCH ESPANOL ITALIANO DANISH
? N ? N ? N ? N ? N ? N
“Y” or “N” “O” or “N” “J” or “Neingeben” “S” o “N” “S” o “N” “S” o “N”
Y MONITOR LEFT JOY- MONITOR RIGHT JOY-

N MONITOR STEERING N MONITOR LOADER STICK N STICK N
CALIBRATE “Y” or “N” “Y” or “N” “Y” or “N” “Y” or “N”
IF LOADER CALI- N IF LOADER
“Y” or “N” N BRATED THEN ONLY Y Y Y Y Y
Y N
Y
N N
MACHINE IS CASE CALIBRATE STEERING CALIBRATE LOADER N CALIBRATE BUCKET SETUP BACKHOE HYDRAULIC HYDRAULIC
595SLE “Y” or “N” “Y” or “N” “Y” or “N” “Y” or “N” ENABLE ON ENABLE ON
“Y” or “N”
Y N Y Y
Y Y Y
2WS STEER MODE / 620 L-ST 5OFE>L* R-ST OOFE (*)
MAKE SURE THAT HYDRAULIC ENABLE HYDRAULIC ENABLE 480 I I 480 413 / X 512 X 512#
MACHINE IS CASE STEER MODE IS SET ON ON
N 595LSP 2WS HYD ENABLE ON 480 I I 480
˜/ Y 512#
Z 512
Y 512
Z 512
Y “Y” or “N” Y
(SEE NOTE 1) (SEE NOTE 2) (SEE NOTE 3) (SEE NOTE 3)
RIGHT JOYSTICK IS N SET LOADER TO MID- N
HYDRAULIC ENABLE NEUTRAL TYPE WAY POSN TYPE
MACHINE IS FERMEC ON “Y” or “N” “Y” or “N”
N 960 TO EXIT TO EXIT TO EXIT TO EXIT
Y “Y” or “N” Y PRESS PRESS PRESS PRESS
Y
USE RH JOYSTICK & SET LOADER TO MAX SET BUCKET TO MAX KEY
N N
HEIGHT POSN THEN DUMP POSN TYPE KEY
STEER WHEEL TO SET (*) T X DUMP
MACHINE IS N “Y” or “N” KEY > SEAT FORW’D
AXLES LEFT THEN TYPE # NEUTRAL SWITCH
N FERMEC 965 “Y” or “N” < BUCKET LEVEL L SEAT DOWN
Y TYPE ACTIVE
“Y” or “N” = FORK MODE < SEAT BACKW’D
“Y” or “N” Y ^ BUCKET MODE ^ SEAT UP
Y
Y
SET BUCKET TO MAX
N
LEFT JOYSTICK IS
CENTRAL TYPE
˜ FLOAT * OVERRIDE
# NEUTRAL SWITCH
Waiting for SET LOADER TO MAX CROWD POSN TYPE
Y N “Y” or “N” ACTIVE
HMU DEPTH POSN THEN “Y” or “N”
USE RH JOYSTICK & TYPE Y N
N STEER WHEEL TO SET “Y” or “N”
AXLES RIGHT THEN Y
N Checking HMU is set to TYPE ISO BACKHOE ? SAVE BACKHOE
SET BUCKET TO LEVEL N
correct machine “Y” or “N” TYPE “Y” or “N”
Y POSN TYPE
“Y” or “N” “Y” or “N”
Y
Y Y Y
Y
USE RH JOYSTICK &
STEER WHEEL TO MOVING FRONT PARAMETERS SAVED
N
ALIGN F/R WHEELS BUCKET TO START N IN HMU (3 BEEPS)
THEN TYPE TYPE
“Y” or “N” “Y” & WAIT !!
NOTE : Calibration of the loader (and rear wheel steering of electronic machines) must be
Y Y carried out with the engine running (1200 rpm). The loader requires raising to maximum
N SAVE STEERING TYPE WAIT FOR HMU
height. Ensure that there is sufficient headroom and that it is safe to operate the loader
“Y” or “N” (3 BEEPS) before starting the engine.
Y Y
PARAMETERS SAVED SAVE LOADER CAL ? N

IN HMU (3 BEEPS) THEN TYPE
“Y” or “N”
Y
PARAMETERS SAVED
IN HMU (3 BEEPS)

4008-14
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8002-27
595SLE-595LSP BACKHOE LOADER HYDRAULIC SCHEMATIC

M
V P
4 LS
36
L.S. P2 15
EF 2
CF
P
19 B A
T
38 33
LS
P T P
43 ∆ N
22
D B
M
P HPCO
9 L
C A 23
D B 2
10
K 31 M
J
5
C A 34
24 11
44 ∆
R L
1
37
16 H
G
25
17
F
32
18 12 13 14 8
E
N2
26
3
C V
A B C D E F G H
D T2
C
∆ 27
PP
45
S
6 B
7
PP 30
PP
P 28 29 35
21 * 20
P T1
P T
46 * C T1 L.S.
P2
T2 P
T
C 47 39 40 41 42
CM99E004

8002-28

Case 595 Sle Electric

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Case 595 Sle Electric

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4001-3

Color Black White Brown Pink Violet Green Orange

Color Red Yellow Light green Sky blue Blue Gray

ab means cable color a striped by b.

Cre 7-26620GB Issued 10-99

Cre 7-26620GB Issued 10-99

RELAY FUSE BOARD AND CONNECTOR

Cre 7-26620GB Issued 10-99

INSTRUMENTS AND CONTROLS FRONT CONSOLE

Cre 7-26620GB Issued 10-99

INSTRUMENTS AND CONTROLS FRONT CONSOLE

Cre 7-26620GB Issued 10-99

INSTRUMENTS AND CONTROLS SIDE CONSOLE 595SLE

Cre 7-26620GB Issued 10-99

INSTRUMENTS AND CONTROLS SIDE CONSOLE 595LSP

Cre 7-26620GB Issued 10-99

INSTRUMENTS AND CONTROLS SIDE CONSOLE

Cre 7-26620GB Issued 10-99

This page is intentionally left blank

Cre 7-26620GB Issued 10-99

WIRING DIAGRAM (PLATE A)

F35 - F36 - F37 -

Cre 7-26620GB Issued 10-99

BATTERY RE- ENGINE

NR3 X9/12 X9/14

Cre 7-26620GB Issued 10-99

WIRING DIAGRAM (PLATE B)

Cre 7-26620GB Issued 10-99

BAT. + RLY COIL BAT. + RLY COIL

IGN. RLY OP+ IGN. RLY OP+

IGN. RLY COILS IGN. RLY COILS

B 2F2 B 2F1 B2F2 B2F1 B2 F2 B1C23 B1C22 B1C21

X2/10 X2/9 X1/10 X5A/18 X5A/16 X5A/14

Cre 7-26620GB Issued 10-99

WIRING DIAGRAM (PLATE C)

Cre 7-26620GB Issued 10-99

INSTRUMENT PACK ILLUMINATION FRONT WIPER

BAT. + RLY COIL BAT. + RLY COIL

IGN. RLY OP+ IGN. RLY OP+

IGN. RLY COILS IGN. RLY COILS

X25/2 OR1 OG1 OB1

X2/6 X5A/13 X1/18 X4/13 X3/14 X7/3 X10/1 X27/4

X27/7 X17/16 X25/18 X28/18 S10 H10

B2F1 B1C20 E33 E34 E35 H50 E36

X1/20 X4/20 X3/8 X7/4

Cre 7-26620GB Issued 10-99

WIRING DIAGRAM (PLATE D)

Cre 7-26620GB Issued 10-99

FRONT AND REAR FRONT AND REAR

BAT. + RLY COIL BAT. + RLY COIL

IGN. RLY OP+ IGN. RLY OP+

IGN. RLY COILS IGN. RLY COILS

OU1 OY1 OLG1

X17/11 X27/2 X17/12

X17/7 X27/5 X17/7 X17/7 X26/

B0,5 B1C4 B0,5F7 B1C5 B0,5 B1C2 B1C24 B0,5

X6B/7 X4/20 X8/15 X1/20 X8/17 X8/11 X5A/10 X1/10

Cre 7-26620GB Issued 10-99

WIRING DIAGRAM (PLATE E)

S20 - S25 - S26 - S27

Cre 7-26620GB Issued 10-99

FRONT WORKLIGHT REAR WORKLIGHT ROTATING BEACON RELAY

BAT. + RLY COIL BAT. + RLY COIL

IGN. RLY OP+ IGN. RLY OP+