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- 풏품 푫풆풔풊품풏 - 1616527546
- 풏품 푫풆풔풊품풏 - 1616527546
• Young Modulus
E = Stress divided by Strain = 30,000,000
• Stress & Strength
Stress = Strength divided by Cross
Section Area
• Strain & stretch
Strain = Stretch divided by original length
Definitions Mechanical Properties of Steel
• Elastic Limit
Limit of stress beyond which, when the stress is
removed, the steel will have acquired a permanent
stretch.
• Minimum Yield Stress
The stress which gives a stretch of 0.5% . When
the stress is removed, the steel will have acquired
0.2% of permanent deformation.
• Ultimate Tensile Stress
The stress which will break the steel
Stress and strain curve
Functions of the Drill String
• The drill string is the
mechanical linkage
connecting the drill bit on
bottom to the rotary drive
system on the surface.
• The drill string serves the
three main following
functions :
1. Transmit and support axial
loads - WOB
2. Transmit and support
torsional loads - rpm
3. Transmit hydraulics to clean
the hole and cool the bit.
Drill String Components
• The Drill String includes
all tubular equipment
between the Kelly Swivel
and the bit
Kelly
Surface Safety Valves
Drill Pipe
Heavy Walled Drill Pipe
Drill Collar
Jars – Shock Subs – Bumper
Subs
– Junk Baskets – Accelerators
etc…
The Kelly/Top Drive
• Strictly speaking, Kelly/
Top drive are not
components of the drill
string; however, they
provide the essential
requirements for drilling a
well:
1) Transmit rotation to the
drill string.
2) Provide access to the
drilling fluid into the drill
string.
3) Support the weight of the
string.
The Kelly
• The Kelly is the rotating link between the rotary
table and the drill string.
Transmits rotation and weight-on-bit to the drillbit
Supports the weight of the drillstring
Connects to the swivel and allow circulation thru pipe.
• The Kelly comes in lengths ranging from 40 to 54
ft with cross sections such as hexagonal (most
common), square or triangular.
• Connected to a Kelly Saver Sub
Kelly Cock
• The Kelly is usually
provided with two safety
valves, one at the top and
one at the bottom, called
Kelly cock.
• The Kelly cock is used to
close the inside of the
drillstring in the event of a
kick.
• The upper & lower Kelly
cocks operate manually.
• IBOP / DPSV are not run in
the drill string but kept
handy on the rig floor
Top Drive
• The top drive is basically a combined rotary
table and kelly.
• It is powered by a separate motor and transmits
rotation to the drill string directly without the
need for a rotary table.
Advantages over the kelly system:
1. Efficient reaming and back reaming.
2. Circulating while running in hole or pulling out of hole
in stands
3. The kelly system can only do this in singles; ie 30 ft.
Drill Pipe
• Function
To serve as a conduit or conductor for drilling
fluid To transmit the rotation from surface to
the bit on bottom
• Components
A pierced, seamless tube of forged steel or
extruded Aluminum Tool joints attached to
each end of the seamless tube
• Tool Joints
Provide connections for the drill string
Separate pieces of metal welded to the
seamless tube Thick enough to have pin or box
cut into them
Drill Pipe Classification
1. Size 2 3/8” to 6 5/8” – refers to OD of pipe body
2. Length Range 1 18 to 22 ft, Range 2 27 to 30ft,
Range 3 38 to 45 ft
3. Grade E - 75, X – 95, G – 105, S – 135 the numbers
denote 1000’s of psi minimum yield strength
4. Weight Depending upon the size of pipe different
weight ranges
5. Class API classification for used pipe
For example a drill pipe could be - 5”, Range 2, G-105,
19.5ppf, New
Drill Pipe Grades
• There are four grades of pipe commonly used
today.
Used Drill Pipe Classification
• Unlike casing and tubing, which are normally run
new, drill pipe is normally used in a worn
condition. It therefore has Classes:
New: No wear, has never been used
Premium: Remaining wall not less than 80%.
Class 2: Remaining wall not less than 70%.
Class 3: Remaining wall less than 70%.
Other details such as, dents and mashing, slip area
mechanical damage, stress induced diameter
variations, corrosion cuts and gouges, specified on
Table 24 ( Classification of Used Drill Pipe ) of API RP
7G.
Drillpipe Upsets
• Where the pipe joins the tooljoint, the pipe wall thickness is
increased or “upset”.
• This increased thickness is used to decrease the frequency of
pipe failure at the point where the pipe meets the tool-joint.
• The drill-pipe can have
• Internal upsets (IU), ( OD stays the same )
• External upsets (EU), ( ID stays the same )
• Internal and External Upsets (IEU).
Drill Pipe Weights
When referring to Drill Pipe Weights, there are four important
ones:
Plain end Weight – Refers to the weight per foot of the pipe
body.
Nominal Weight - Refers to an obsolete standard. ( Weight of
Range I pipe with connections ) Is used today to refer a
class of Drill pipe.
Adjusted Weight – Refers to the weight per foot of pipe
including the upset but excluding the tool joint based on a
length of 29.4 ft
Approximate Weight – The average weight per foot of pipe
and tool joints of Range II pipe. This approximate weight is
the number to use in Design calculations.
Calculating Approximate Weights
Calculating Approximate Weights
DP Data from Table 7 Spec 7
API RP 7G
• Table 1-3 New Pipe Data
• Table 4-5 Premium Pipe Data
• Table 6-7 Class Two Pipe Data
• Table 8-9 Tool-joint Data
• Table 10 Make-up Torque Data
• Table 12 Connection interchangeability
• Table 24 Classification of used DP
Tool Joints
• All API tool joints have a minimum yield strength of 120,000
psi regardless of the grade of the drill pipe they are used on
(E, X, G, S)
• API sets tool joint torsional strength at minimum 80% of the
tube torsional strength.
• Make up torque is determined by pin ID or box OD. The
make up torque is 60% of the tool joint torsional capacity.
The equation for determining make up can be obtained
from the appendix of API RPG7. ( Numeral A.8.2 ). This
equation is rather complex, so the API developed a series of
charts to find the recommended make up torque to any
connection given the tool jt OD of box and ID of pin. These
charts can be found in API RP 7G ( Figures 1 to 25 )
Make-Up Torque Charts
Drill string Connections
• The most common thread style in drill pipe is NC
• The thread has a V-shaped form and is identified by the pitch
diameter, measured at a point 5/8 inches from the shoulder
• Connection Number is Pitch dia*10 truncated to two digits
• where
– BF =Buoyancy Factor, dimensionless
– MW =Mud weight in use, ppg
– 65.5 =Weight of a gallon of steel, ppg
BHA Design
• 2. Calculate the required collar length to achieve the
desired weight on bit:
DC Length = 1.15* WOB / (BF*Wdc)
• where:
• WOB=Desired weight on bit , lbf (x 1000)
• BF =Buoyancy Factor, dimensionless
• W dc =Drill collar weight in air, lb/ft
• 1.15 =15% safety factor.
• The 15% safety factor ensures that the neutral point
remains within the collars when unforeseen forces
(bounce, minor deviation and hole friction) are present.
BHA Design
• 3. For directional wells:
• Stiffness Coefficient :
= Moment of Inertia x Young’s Modulus of Elasticity
= л (OD4 – ID4) / 64 x 30.000.000
Bending Strength Ratio
• BSR is the relative stiffness of the box to the pin of a given
connection.
• Describes the Balance between two members of a connection and
how they are likely to behave in a rotational cyclical environment
Where:
Zbox = box section modulus
Zpin = pin section modulus
D = Outside diameter of pin and box
b = thread root diameter of box
threads at end of pin.
R = Thread root diameter of pin
threads ¾ of an inch from shoulder
of pin.
d= inside diameter or bore.
Section Modulus for Connections
BSR in DC Connections
• A Connection is said to be
balanced if the BSR is 2.5
– When BSR is higher tend to
see pin failures
– When BSR is lower tend to
see more box failures
• However, field experience
has shown that:
– 8” Dc having BSR’s of 2.5
usually fail in the box
– 4-3/4” DC having BSR as
low as 1.8 very rarely fail in
the box.
BSR in Connections
Additional BSR Guidelines
• High RPM, Soft Formation Small DC (8 in in
12.25 hole or 6 in in 8.25 hole) 2.25-2.75
• Low RPM Hard Formations Large DC (10 in in
12-1/4 hole 2.5-3.2 (3.4 if using lo-torq
connection)
• Abrasive formations 2.5-3.0
• New DCs 2.75 – more wear resistant
API BSR Charts
Note: Stiffness ratios are calculated using tube ODs & IDs,
not connections.
BHA Design Process
• • Design the Collars
– Max OD DC which can be handled, fished and drilled
with
– Excess BHA wt
• WOB
• Buoyancy
• Safety factor
– Connection Selection
• BSR
• SR
• Torque capability
– Stabilization and other directional requirements
Exercise DP-05
On a land rig we find the following collars:
9” OD x 3” ID – 6 5/8” FH connection
8” OD x 3” ID – 6 5/8” REG connection
6 ¼” OD x 2 ¼” ID – NC46 connection
Given that we will drill a vertical 12 ¼” hole, with 9.5 ppg mud and 65000 pounds in a
relatively hard formations, what API collar would you recommend?
• • Step 2
– Drill collars and bottom drillpipe act as the weight
carried by top section…effectively the drill collar
– Apply the equation for top drill pipe last
Other Loads
• Collapse under Tension
• Burst
• Other loads not covered here
– Shock Loads
– Bending Loads
– Buckling Loads
– Torsion
– Torsion with Simultaneous Tension
Biaxial Collapse
• The DP will collapse if:
External Pressure Load > Collapse pressure rating
• A Design factor of 1.15 is used:
External Pressure Load < Collapse rating / 1.15
• When the string is in tension, the Collapse rating is
further de-rated:
Biaxial Collapse
• Collapse load is worst when For dry test work
where pipe is run in empty