ELECTRICALS LIMITED, It must not be used directly or indirectly in any way detrimental to the interest of the company.

INDEX
COPYRIGHT AND CONFIDENTIAL - The information in this document is the property of BHARAT HEAVY

SL. NO. DESCRIPTION PAGE NO.

1 GAD & DATA SHEET OF GEAR BOX 9

CUSTOMER: NTPC LTD.

NTPC DOCUMENT NO: 4410-001-135-PVM-B-124 REV-3
JOB NO. 405 NORTH KARANPURA SUPER THERMAL POWER PLANT
STATUS CONTRACT (3X660 MW)Digitally
UNIT#1,2&3.
signed
DISTRIBUTION
Signature Not by Verified
BHARAT HEAVY ELECTRICALS LTD. DEPTT NAME SIGN DATE
SamitMadhukar
TO POWER SECTOR CODE DESN. S CH 31.08.16
Date: 2017.01.27
NO PROJECT ENGINEERIING MANAGEMENT 18:44:59
N CHD.IST SC 31.08.16
Reason: CAT I
REV DATE ALTD CHKD APPD NEW DELHI APPD. ARC 31.08.16
Location:
REV-01 09.11.16 S CH SC ARC TITLE: GAD & DATA SHEET OF GEAR BOX NTPCEOC
REV-02 05.12.16 S CH SC ARC
REV-03 17.01.16 S CH SC ARC BHEL DOCUMENT NO: PE-V1-405-165-N035 REV 3
DEPTT

PCTL DOCUMENT NO : 16-2I-0005/GA&DS/GEAR REV 3

SIGN NTPC DOCUMENT NO : 4410-001-135-PVM-B-124 REV 3

DATE Page 1 of 9 REV – 03

REF. : PCTL/CC/039 DATE : 05.12.16 PROJECT: NKSTPP
DESCRIPTION OF
NTPC COMMENTS BHEL/PCTL REPLY
DRAWING
Mention the spare qty also
Noted & Incorporated.

This is the standard Paharpur make Gear Box Assy, This Gear
Box is being operated numerous installation (NTPC kahalgaon
Please submit the supporting documents for
Project, NTPC Sipat Project, NTPC Bongaigaon Project & NTPC
proven design of Gear Box
Barh Project) in more than last 10 years & performing its
satisfactory.

Please submit the calculation Data Sheet Noted & Incorporated.

GAD & DATA SHEET OF Plz. Check point-18 & 26, Plz mention the
Noted & Incorporated.
maximum Temp during operation
GEAR BOX
(4410-001-135-PVM-B-124)
Mention in TDS, NTPC QAP instead of QAP. Noted & Incorporated.
REV-02
For lube line details please refer NTPC drawing 4410-001-135-
Plz. Mention the Lub Line & Gauge detail in
PVI-Y-006A, already submitted to NTPC, DATD 01.09.16
notes.

Plz. Mention qty of items/Gear Box & per CT. Noted and incorporated in the revised drawing.

Direction of Rotation of output Shaft. Noted and incorporated in the revised drawing.

Plz mark the inspection cover in DWG. Noted and incorporated in the revised drawing.
REF. : PCTL/CC/051 DATE : 17.01.2017 PROJECT: NKSTPP
DESCRIPTION OF
NTPC COMMENTS BHEL/PCTL REPLY
DRAWING
This is confirm that standard Paharpur make Gear Box Assy,
series 32.2 is being operated numerous installation (NTPC
GAD & DATA SHEET OF Please confirm that the same model i.e series
kahalgaon Project, NTPC Sipat Project, NTPC Bongaigaon Project
GEAR BOX 32.2 has been supplied in these projects
& NTPC Barh Project) in more than last 10 years & performing
(4410-001-135-PVM-B-124) its satisfactory.
REV-03
Quantity of GRDR will be 7 / tower + 1 spare. Also the same has
8 including the standby cell
been indicated in the revised drawing.
 Customer: National Thermal Power Corporation Ltd.
Project: Cooling Tower Package for 3X660 MW NORTH KARANPURA STPP
Main Supplier: Bharat Heavy Electrical Ltd
Paharpur Cooling Tower Model: 81410M-14V-07
NTPC Doc No.- 4410-001-135-PVM-B-124 REV-3

TITLE: TECHNICAL DATA SHEET FOR GEARBOX

1. Manufacturer : PAHARPUR COOLING TOWERS LIMITED

2. Model : Series 32.2

3. Quantity : 07 + 1 = 08 Nos.

4. Type : Spiral Bevel cum-helical

5. Duty : Continuous, outdoor in humid environment

6. No. of Reductions : Two (2)

7. Reduction ratio (overall) : 11.18:1

8. RPM IN/OUT : 1475 / 132

9. Service factor at rated HP : 6

10. Arrangement for lubrication : Splash type with non-hygroscopic oil

(VG-220, Qty-38 Ltr/Gear Box)

11. Arrangement for cooling : Fins on body

12. Mechanical kW rating (1.0 SF) : 270 kW.

at 500 C

13. Bearing Type & Material : TIMKEN or Equal, tapered roller

14. Thermal Rating of Gear Box : More than 125% of the name plate KW rating of
The selected drive motor. Ref. Calculation
Sheet enclosed

14. Rating of bearings : LB-10 Life of 100,000 hours

15. MOC of Gear tooth & hardness : BS 970 GR EN-353/354/EN-36C/EN39B

/SAE-8620/SAE 4620 (58-65 Rockwell C)
16. MOC of Gear case & Cover : C.I.Casting as per ASTM A48 Class 20 ie.
Equivalent to IS: 210-1979, FG-200

Page- 01 of 02
 Customer: National Thermal Power Corporation Ltd.
Project: Cooling Tower Package for 3X660 MW NORTH KARANPURA STPP
Main Supplier: Bharat Heavy Electrical Ltd
Paharpur Cooling Tower Model: 81410M-14V-07
NTPC Doc No.- 4410-001-135-PVM-B-124 REV-3

TITLE: TECHNICAL DATA SHEET FOR GEARBOX

17. Transmission Efficiency (overall)
@ Duty Point : 94.38%

18. Maximum Temperature the oil

& it can withstand : 125°C (TYPICAL)

19. Provision of low oil switch : Yes

20. Provision of vibration monitoring on : Yes

Gear

21. Provision of vent-line, oil gauge and

Drain line : Yes

22. Provision of capillary type thermometer : Yes

23. Provision of Temperature Element : Yes

24. Weight of Gear reducer with Oil : 790 kgs. (approx.)

25. Weight of Gear reducer without Oil : 750 kgs. (approx.)

26. Gear Oil Temp : 45 deg above ambient

27. Testing : As per approved NTPC QAP

Page-02 of 02
PAHARPUR COOLING TOWERS LTD.
ENGINEERING STANDARD MANUAL
PAGE 241.1j
Dec 2016

GEAR REDUCER THERMAL RATING DATA (50 Hz APPLICATION)

THERMAL
RPM OUT RATING OF
GEAR REDUCER REDUCTION
SL. NO. GEAR REDUCER
SERIES RATIO
[RPM IN : 1500 (SYN.)]
(KW)

(a) 10P 2.133 686 11.2

1
(b) 10P 2.615 555 11.2

(a) 20T 2.71 535 39.9

2 (b) 20T 3.27 444 34.4
(c) 20T 4.11 352 25.7

(a) 22.2 3.45 428 89.6

3 (b) 22.2 4.56 320 89.6
(c) 22.2 5.50 266 74.6

(a) 27T 5.77 252 86.8

4
(b) 27T 7.71 187 73.6

(a) 32.2 8.80 164 268.6

(b) 32.2 11.18 132 268.6
5
(c) 32.2 12.93 114 223.8
(d) 32.2 14.54 98 272.1

(a) 36 10.83 136 452.1

6 (b) 36 12.98 114 376.0
(c) 36 14.84 98 340.1

NOTES:

(1) Thermal rating is based on continuous duty. Continuous duty is defined as 24 hrs per day
year around.
(2) Thermal rating data is without additional cooling.
(3) The rating is based on normal air velocity in cooling tower / air cooled heat exchanger / air cooled
condenser application.
(4) Lubricant oil temperature inside gearbox : 45 deg. C above ambient.
 PAHARPUR COOLING TOWERS LTD

NTPC LIMITED PROPOSAL NO: 16-2I0005

NEW DELHI DATE: 05.12.2016

COOLING TOWERS FOR 3X660 MW NORTH KARANPURA STPP

ANNEXURE - A

CALCULATION FOR JUSTIFICATION OF GEAR BOX THERMAL RATING

Selected Gear Box Series 32.2

Gear Box Overall Reduction Ratio 11.18:1

Thermal Rating of Gear Box 272.1 KW

(as per enclosed Page 241.1j of Engineering Standard Manual)

Now, as per Clause# 3.04.12 of Sub-Section-A-13 of Section-VI (Part-B) of Technical Specification,

thermal rating of gear box has to be more than 125 % of the name plate KW rating of the selected drive
motor.

Selected Drive Motor rating = 45 KW (60 HP)

Therefore, 125% of selected Drive Motor rating = 45 x (125 / 100)

= 56.25 KW, which is less than Thermal Rating of

Selected Gear Box
 `
CONFIDENTIAL PAHARPUR COOLING TOWERS LTD.
For in-house use only Revised : 17.03.2004

GEAR REDUCER DATA (50 Hz APPLICATION)

Sl. GEAR RATI RPM OUT INPUT HP. LIMIT NO NORMAL FAN REMARKS
No. REDUCER O RPM IN : 1500 LOAD SIZE RANGE
MODEL (SYN.) INTERMITTENT CONTINUOUS LOSS
HP.

1 (a) 10P 2.133 686 7.5 7.5 0.02 54” – 60” 54” H-3 Fan
(b) 10P 2.615 555 7.5 7.5 0.02 54” – 72” requires st.
output shaft

2 (a) 20T 2.71 535 32.2 26.7 0.90 60” - 84”

(b) 20T 3.27 444 27.5 23.0 0.80 72” – 96”
(c) 20T 4.11 352 20.6 17.2 0.60 96”

3 (a) 22.2 3.45 428 60.0 60.0 1.60 96” – 108”

(b) 22.2 4.56 320 60.0 60.0 1.20 120” – 168”
(c)
22.2 5.50 266 60.0 50.0 0.90 120” – 168”

4 (a) 27T 5.77 252 60.0 58.2 2.50 144” – 216” (3)
(b) 27T 7.71 187 59.0 49.3 1.80 168” - 216”

5 (a) 32.2 8.80 164 150.0 150.0 2.30 240” – 288”

(b) 32.2 11.18 132 150.0 150.0 1.80 288” – 336”
(c) 32.2 12.93 114 150.0 125.0 1.70 288” – 10.4M
(d)
32.2 14.54 98 152.0 152.0 1.50 10M- 11 M

(5)
6 (a) 36 10.83 136 242.0 202.0 4.67 288” – 336” 10M fan
(b) 36 12.98 114 168.0 168.0 3.24 336” – 10M requires
(c) 36 14.84 98 152.0 152.0 2.68 10M- 11M special
output shaft

NOTES:

1. Intermittent duty is defined as up to 24hrs. per day seasonally or a maximum 7 months continuous duty per year,
alternatively, 12hrs. per day maximum year around.
2. Continuous duty is defined as 24hrs. per day year around.
3. 27T gear reducer (Ratio 7.71:1) can be used with 240” HP-4 fans.
4. Normal application is with 4 pole motors. 6 pole application, 60 Hz may be considered for special applications.
5. Fan size below 336” must be cut down from 336” basic diameter fan.
6. For intermittent duty, the ratings are based on a S.F. of 1.67 unless limited by bearing selection criteria. Continuous duty
ratings are based on 2.0 S.F. except in the case of Series 32.2 where it is 2.4 and Series 36 where it is 3.0.

Doc. No. GEAR / RATING / R-1 / 04