Professional Documents
Culture Documents
AUTOMOTIVE APPLICATIONS
Design Guide
www.maximintegrated.com/auto-lighting
LED Drivers for Automotive Applications Design Guide www.maximintegrated.com
Table of Contents
4 Challenge 1 - High-Power Front-End Lights 11 Challenge 4 - Rear Lights and Other Exterior
4 Case Study I: Achieve Superior Auto- Lights
motive Front Lighting with a High-Power 11 Case Study: Powering Rear Lights and
Buck LED Controller Other Exterior Lights
7 Case Study II: Improve Matrix Lighting
with the Next Generation of LED Buck 12 Summary
Controllers 14 Product Selector Table
15 Related Resources
9 Challenge 2 - Low/Mid-Power Front-End
Lights
9 Case Study: Flexible LED Boost
Controller Simplifies Low/Mid-Power
Headlight Design
2 www.maximintegrated.com/auto-lighting
LED Drivers for Automotive Applications Design Guide www.maximintegrated.com
Introduction
LEDs are taking the automotive industry by storm due to The LED illumination rise-time is twice as fast as incandescent
significant advantages over traditional technologies and their sources, allowing LED-based brake lights to illuminate
diverse range of automotive applications (Figure 1). quicker providing advanced warning to drivers and increasing
Front-light modules tend to be high power (more than 100W), road safety. Finally, LEDs consume less power than their
utilizing high-efficiency, switching-based drivers. Rear lights incandescent counterparts leading to substantial advantages
and other exterior lights tend to be lower power, sometimes in fuel consumption. In this design guide, we will discuss
low enough to allow the use of simple linear drivers. The LED controllers, the electronics that operate LEDs, and the
superior clarity of white light in LED headlights improves driver important role they play in preserving and enhancing the
reaction time. Adaptive front-lighting systems (AFS), enabled inherent LED qualities of clarity, speed, and efficiency.
by LED matrixes, produce fast, complex light pattern changes
that improve visibility for drivers in poor light conditions. At
night, in response to the beams of an incoming car, AFS can
automatically adjust the light pattern, preventing oncoming
drivers from being blinded by harsh lighting.
www.maximintegrated.com/auto-lighting 3
LED Drivers for Automotive Applications Design Guide www.maximintegrated.com
Dimming
Dimming is a ubiquitous function in many automotive
applications and an important safety feature for LED
headlights. The human eye can barely detect light dimming
from 100% to 50%. Dimming must go down to 1% or less to
be clearly discernable. With this in mind, it is not surprising
that dimming is specified by a ratio of 1000:1 or higher. Given
that the human eye, under proper conditions, can sense a
single photon, there is practically no limit to this function.
Since current must be kept constant to preserve color, the best
dimming strategy for LEDs is PWM (pulse-width modulation),
where the light intensity is modulated by time-slicing the
current rather than by changing the amplitude. The PWM
frequency must be kept above 200Hz to prevent the LED from
flickering.
4 www.maximintegrated.com/auto-lighting
LED Drivers for Automotive Applications Design Guide www.maximintegrated.com
With PWM dimming, the limit to the minimum LED ”on/ Typical High-Power Buck LED Driver Solution
off” time is the time it takes to ramp up/down the current A typical buck LED driver solution is shown in Figure 4.
in the switching regulator inductor. This may add up to It uses a p-channel, high-side MOSFET, with relatively
tens of microseconds of response time, which is too slow high RDS(ON) compared to an n-channel transistor, and a
for LED headlight cluster applications that require fast, nonsynchronous architecture that relies on the Schottky diode
complex dimming patterns. Dimming in this case can only be D for current recirculation. Both are sure signs of an inefficient
performed by individually switching on/off each LED in a string implementation.
by means of dedicated MOSFET switches (SW1-K in Figure 3).
VIN
The challenge for the current control loop is to be fast enough
to quickly recover from the output voltage transient due to
switching in and out of the diodes. RSENSE
+ SW1
LED1 LED1
VOUT
BATTERY 12-SWITCH
MATRIX
LEDn MANAGER
SWk LX
LEDk
EFFICIENCY (%)
efficiency with synchronous rectification. The MAX20078 70
LED controller enables such a solution (Figure 6).
60
INPUT
CIN
50
CVCC
D1 2 LED
40
VCC BST 1 LED
R1
IN DH Q1
CBST
30
MAX20078 5 15 25 35
TON L1 SUPPLY VOLTAGE (V)
LX
C1
COUT
PWM
DIM
DL Q2 R2 LED1 Figure 7. MAX20078 Solution Efficiency vs. Supply Voltage
High Efficiency
Figure 7 shows the MAX20078-based LED driver’s efficiency
versus supply voltage. Two 107mΩ synchronous rectification
MOSFET transistors provide high efficiency over a wide range Figure 8. MAX20078 Transient Response
of supply voltages.
6 www.maximintegrated.com/auto-lighting
LED Drivers for Automotive Applications Design Guide www.maximintegrated.com
12-Matrix Switch Manager Case Study II: Improve Matrix Lighting with the Next
The 12-matrix switch manager can be implemented by the Generation of LED Buck Controllers
MAX20092. The IC features a serial peripheral interface Modern automotive matrix lighting (Figure 9) often utilizes
(SPI) for serial communication. The MAX20092 is a slave strings and matrices of LEDs, requiring an increasing number
device that uses the SPI to communicate with an external of integrated circuits to control them. New designs must
microcontroller (μC), which is the master device. Each of the usually pack more electronics in the same or smaller space.
12 switches can be independently programmed to bypass To meet time-to-market constraints and provide for
the LEDs across each of the switches in the string. Each efficient use of design resources, it is imperative that LED
switch can be turned fully on, fully off, or dimmed with or modules designed for a given complex light pattern be easily
without fade-transition mode. The PWM frequency is set reconfigured for a new pattern.
by an internal oscillator or set to an external clock source.
The IC features open-LED protection as well as open- and The space challenge clearly points to more integration of the
short-LED fault reporting through the SPI. With open trace LED controller building blocks, while the reconfiguration for
protection, if the trace, located between the MOSFET drain or fast time-to-market points to the ability to communicate with
the source, is disconnected from the LED, a fault will trigger. the LED controller IC.
The MAX20092 is available in a 32-pin (5mm x 5mm) In this case study, we will show how to pack more functionality
side-wettable TQFN (SWTQFN) package with a thermally in a smaller PCB space while adding flexibility to automotive
enhanced exposed pad. matrix lighting.
The boost converter in Figure 3 is implemented with
MAX16990/MAX16992, 36V, 2.5MHz automotive boost/
SEPIC controllers.
Conclusion
We have reviewed the many challenges in powering complex
LED lighting systems and the requirements for optimal LED
system performance. We showed how the MAX20078 meets
those challenges using a novel LED controller architecture that
provides accurate average current control, high-frequency
operation outside the AM radio band, good transient response
for high-ratio dimming accuracy, and high efficiency for
minimum power consumption. Individual diodes are switched
in and out by the MAX20092 switch matrix manager, allowing
pixel-level adaptive lighting. These features in turn enable
superior automotive exterior lighting, which is more efficient,
supports complex light patterns and more accurately controls Figure 9. Automotive LED Headlight
light intensity, direction, and focus.
www.maximintegrated.com/auto-lighting 7
LED Drivers for Automotive Applications Design Guide www.maximintegrated.com
VOUT,
FB L L’ FB’
V’OUT,
than the Schottky power loss at full load. Clearly, the logical
IOUT I’ OUT
LED’1
way to minimize power dissipation is to use synchronous
LED1
D
LED
CONTROL D’
rectification.
IC
COUT C’OUT
T1 T’1
IC T2 LED T’2
COUT CONTROL C’OUT
6.6 x 7.9
LEDn FB FB’ LED’n
RSENSE R’SENSE
SCHOTTKY SCHOTTKY
6.2 x 5 6.2 x 5
Figure 11. Nonsynchronous Rectification Solution Footprint (264mm2) Figure 12. Synchronous High-Power Dual-Buck LED Controller
8 www.maximintegrated.com/auto-lighting
LED Drivers for Automotive Applications Design Guide www.maximintegrated.com
The utilization of an advanced silicon process allows the entire Serial Peripheral Interface
dual controller function to be housed in a small package. The SPI interface allows flexibility and reuse of the LED lighting
Elimination of the Schottky diode greatly reduces power losses module since it is compatible with standard microcontrollers
in high current applications, while allowing the use of smaller (μCs) from a variety of manufacturers. Dimming of the LED
discrete MOSFETs (Figure 13). lights can be performed through SPI. Fault conditions, output
currents/voltages on both channels and junction temperature
can be read back through the SPI interface. In fail-safe mode, if
SPI communication is cut, the device can still operate in analog
HS-MOSFET HS-MOSFET
6.2 x 5 6.2 x 5 mode.
MAX20096 Conclusion
5x5
In this case study, we showed how to pack more functionality
LS-MOSFET LS-MOSFET
6.2 x 5 6.2 x 5
in a smaller PCB space while adding flexibility to the next
generation of LED controllers for automotive matrix lighting.
The MAX20096 synchronous, n-channel, buck LED
controller integrates two out-of-phase channels in a single IC
reducing the BOM and PCB space occupancy. It also enables
Figure 13. Synchronous Rectification Solution Footprint (149mm2) higher flexibility and reuse via its SPI interface. The simpler
MAX20097 addresses applications that do not require SPI
communication.
With synchronous rectification, the net solution size goes
down from 264mm2 to 149mm2, a 43% reduction. Further
system integration can be obtained by using dual MOSFET Challenge 2 - Low/Mid-Power Front-End
devices (HS- and LS-MOSFET integrated in a single package). Lights
High Efficiency Case Study: Flexible LED Boost Controller Simplifies Low/
Figure 14 shows the efficiency of the LED driver. Two Mid-Power Headlight Design
synchronous rectification MOSFET transistors (HS 107mΩ, LS In low/mid-power headlight systems, headlight functions like
58mΩ), in a small LFPACK56 package, provide high efficiency high beam and low beam are performed by simpler, single-
over a wide range of load currents. function controller ICs.
A low/mid-power headlight system architecture that can
EFFICIENCY vs. LED CURRENT
accommodate a series of LEDs uses a boost converter. In the
100
boost controller IC of Figure 15, one of the three feedback loops
90 (CURRENT LOOP) ensures tight control of the output current.
The other two feedback loops perform overvoltage protection
80 (OVP LOOP) and overcurrent protection (OCP LOOP) for a
EFFICIENCY (%)
50
+25°C; 8 LEDs; 48VIN
-40°C; 8 LEDs; 48VIN
40 +85°C; 8 LEDs; 48VIN
30
0 1 2 3
LED CURRENT (A)
www.maximintegrated.com/auto-lighting 9
LED Drivers for Automotive Applications Design Guide www.maximintegrated.com
VIN L1
INPUT
L D1
IN BST CBST
D VOUT
CONTROLLER IC
CIN NDRV
CLOCK N1 COUT ROVP1
T1 COUT R3 MAX20090 CS
S Q
+ GM RSC
COMP R/ RS UVEN OVP
- RCS_LED
PWMDIM PWM DIMMING ISENSE+
RAMP T2 PWMDIM
PWMDIM
+ RRT
OCP LOOP + R1 ISENSE-
GM1 RT
- 100Ω
R4 LED1 C2
VREF1
DIMOUT P1
V7V
FLT
R4
C1
- R2 COMP
OVP LOOP
GM2 VCC
+ RCS_FET
RCOMP
VREF2 ICTRL ROVP2
ANALOG DIM
COMPENSATION
CC SGND EP PGND
CCOMP
RC - R3
CURRENT LOOP
GM3
+
VREF3 LED12
In addition to current and voltage control, the IC must be Low EMI and Low Noise
equipped with all the features previously described (dimming, A 200kHz to 2.2MHz programmable switching frequency
spread spectrum, etc.). High-side current sensing (via the allows the MAX20090 to operate well outside the AM radio
resistors R3 and RS) is required to protect the LED system in frequency band, avoiding interference with the automotive
case of shorts from the output to the ground or battery input. radio signal. Built-in spread-spectrum modulation also
improves electromagnetic compatibility performance. Spread-
Flexible LED Controller Architecture spectrum dithering is added to the oscillator to alleviate EMI
Ideally, an LED controller should have a flexible architecture problems in the LED controller. The boost converter oscillator
that supports multiple configurations that implement different (RT pin in Figure 16) is synchronized to the positive-going edge
features. We have discussed the boost configuration, but we of the PWM dimming pulse (PWMDIM). This means that
should also consider the buck-boost configuration. A buck- the NDRV pulse goes high at the same time as the positive-
boost mode configuration is necessary if the diode string is going pulse on PWMDIM (see Figure 16). Synchronizing
short, for example two or three LEDs (7V or 10.5V), against a the RT oscillator to the PWMDIM pulse guarantees that the
battery voltage that can vary from less than 6V (cold crank) switching-frequency variation over a period of a PWMDIM
up to 16V. If the concern is input-to-output isolation, then a pulse is the same from one PWMDIM pulse to the next.
SEPIC (discontinuous output current) or a Chuck (continuous This prevents flickering during PWM dimming when spread
output current) converter may be the right solution. A spectrum is added to the RT oscillator.
single controller that supports many architectures has clear
advantages of economies of scale and ease of reuse. Conclusion
The MAX20090 (Figure 16) is the most flexible controller for We have discussed the automotive headlight environment
driving LEDs, allowing boost, high-side buck, SEPIC mode, including its various functions, concerns, and corresponding
or buck-boost mode configurations. The device is a single- LED controller configurations. The MAX20090 LED controller
channel HB LED controller for automotive front-lighting supports a high number of architectures for automotive
applications such as high beam, low beam, DRLs, turn-signal exterior lighting and greatly simplifies their design. The flexible
indicators, and fog lights. The HB LED controller can accept design options use boost, high-side buck, SEPIC mode, or
a 5V to 65V input voltage and drives a string of LEDs with a buck-boost mode configurations, providing clear advantages
65V maximum output voltage. The PWM input provides LED in economies of scale and ease of reuse. In addition, high
dimming ratios of up to 1000:1 and the ICTRL input provides switching frequency allows operation above the AM radio
additional analog-dimming capability. frequency band while built-in spread-spectrum modulation
reduces electromagnetic interference.
10 www.maximintegrated.com/auto-lighting
LED Drivers for Automotive Applications Design Guide www.maximintegrated.com
DIM1
DIM2
DIM3
Figure 17. IR-LED Driver Solution REG
RLEDGOOD
CS1
LEDGOOD
LGC CS2
www.maximintegrated.com/auto-lighting 11
LED Drivers for Automotive Applications Design Guide www.maximintegrated.com
Summary
Table 1 is a summary of automotive LED driver applications and proposed product solutions. See the Product Selector Table to
compare product specifications.
MAX20050/MAX20051/
2A Synchronous-Buck LED Drivers with Integrated MOSFETs
MAX20052/MAX20053
IR Camera for DMS
Synchronous High-Power Buck LED Controller MAX20078
High-Voltage High-Brightness Boost LED Controller MAX20090
High-Voltage High-Brightness Boost LED Controller MAX20090
MAX20050/MAX20051/
2A Synchronous Buck LED Drivers with Integrated MOSFETs
Rear Lights and Other MAX20052/MAX20053
12 www.maximintegrated.com/auto-lighting
LED Drivers for Automotive Applications Design Guide www.maximintegrated.com
MAX20078 MAX20050–53
MAX16990/92 MAX20090
MAX20096/MAX20097 MAX20078
BOOST MCU
12-SWITCH
MATRIX
LEDn MANAGER IR-LED IR-LED
SWk
LEDk
MAX20092
DMS CAMERA IR DIODE
HIGH-POWER FRONT-END LIGHTS
+
CAR
BATTERY
MAX20090 MAX20090
BOOST BOOST
MAX16823
MAX20050–53 MAX20050–53
BUCK LINEAR BUCK
The proliferation of LED modules in automobiles places In this design guide, we discussed five case studies that
new requirements on system hardware including: reduced address the challenges in high-power and low/mid-power
component size to fit additional electronics in the same space, front-end lights, IR cameras used in DMS as well as rear and
improved energy efficiency to perform within the same or exterior lights. In each case, we proposed the best solution
lower thermal budget, connected and flexible architectures based on the application at hand.
supporting multiple configurations, and accurate control
preserving the LED light characteristics.
www.maximintegrated.com/auto-lighting 13
LED Drivers for Automotive Applications Design Guide www.maximintegrated.com
LED
ILED per String
Max. Channel VIN VIN ICC Voltage
No. of LED LED (max) (min) (max) (max) (max) Oper. Freq
Part No. LEDs Channels Configuration (A) (V) (V) (mA) (V) (kHz) Package-Pins
MAX16803 10 1 Series 0.35 6.5 40 3 38.6 — TQFN-16
SOIC-8,
MAX16815 10 1 Series 0.1 6.5 40 2 38.6 —
TDFN-EP-6
MAX16822A 15 1 Series 0.5 6.5 65 1.5 63 2000 SOIC(N)-8
TQFN-16,
MAX16823 10 3 Series-Parallel 0.1 5.5 40 3 39.1 —
TSSOP-16
MAX16824 9 3 Series-Parallel 0.15 6.5 28 10 38.6 — TSSOP-16
14 www.maximintegrated.com/auto-lighting
Related Resources
Web Pages
Automotive Lighting
Design Guides
Gigabit Multimedia Serial Links (GMSL) for ADAS
Design Solutions
Achieve Superior Automotive Exterior Lighting with a High-Power Buck LED Controller
Blogs
Driving Greater Performance and Safety from Advanced Automotive Lighting
Video
Automotive HB LED Controllers for Matrix and Pixel Lighting
Learn more
For more information, visit:
www.maximintegrated.com/auto-lighting
© 2018 Maxim Integrated Products, Inc. All rights reserved. Maxim Integrated and the Maxim Integrated logo are trademarks of Maxim Integrated Products, Inc., in the United States and
other jurisdictions throughout the world. All other company names may be trade names or trademarks of their respective owners.