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Computers & Industrial Engineering 146 (2020) 106611

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Computers & Industrial Engineering


journal homepage: www.elsevier.com/locate/caie

A robust optimization model for designing a wastewater treatment network T


under uncertainty: Multi-objective approach
Babak Mohamadpour Tosarkani, Saman Hassanzadeh Amin

Department of Mechanical and Industrial Engineering, Ryerson University, ON, Canada

ARTICLE INFO ABSTRACT

Keywords: This study proposes a robust optimization model to configure a wastewater treatment network requiring for the
Wastewater treatment network shale gas production. In Alberta (a province of Canada), the government of Alberta supervises this operation
Hydraulic fracturing based on regulatory framework and environmental standards. On this matter, there are a variety of uncertain
Robust optimization parameters (i.e., fixed and variable costs of wastewater treatment, required amount of water, and capacities of
Multi-objective model (MOM)
facilities) in this facility location problem. An integrated robust flexible stochastic model is developed to con-
sider multiple sources of uncertainty. Simulation is conducted to analyze the robustness of the proposed model.
To eliminate carbon emissions as a result of the operation and transportation, the mathematical model is ex-
tended to a multi-objective model. Non-dominated solutions of the multi-objective model are obtained by a new
iterative approach. A network in Alberta, Canada is examined to illustrate the economic and environmental
impacts of the proposed model.

1. Introduction facilities includes a variety of benefits such as saving water resources


and diverting waste from landfills and waterways.
Nowadays, companies are expected to run their operations in a Accordingly, there are many challenges to configure such facilities
sustainable manner. Sustainability refers to the usage of resources in a with regard to uncertain amount of required fracturing fluids and
way that future generations can benefit from them as well (Ahi, Jaber, flowback rate in different periods. Therefore, the application of de-
& Searcy, 2016; Moore, Mascarenhas, Bain, & Straus, 2017). Environ- terministic assumptions has not been sufficient to design wastewater
mental practices are the prominent parts of sustainability. On this treatment network (Bartholomew & Mauter, 2016; Mohammad-Pajooh,
subject, recently, sustainable environmental strategies (SES) have been Weichgrebe, Cuff, Tosarkani, & Rosenwinkel, 2018; Yang, Grossmann,
considered to design facility location models. SES are those applied to & Manno, 2014). In this study, a robust optimization model is devel-
reduce companies’ environmental impact while still leading to cost oped to cope with several sources of uncertainty in facility location
saving. In this regard, SES are led to optimize the companies’ utilization design.
rate of resources which give rise to advance their economic perfor-
mance (Marsillac, 2008; Sarkis, Helms, & Hervani, 2010). 1.1. Literature review
In the specific case of oil and gas industry, hydraulic fracturing is
utilized to access shale gas reserves. This operation involves the high- The type of uncertainty dictates the required optimization methods
pressure injection of mixed carriers (i.e., water with a low volume of (e.g., robust optimization, possibilistic and stochastic programming).
additives such as friction reducer, proppants, biocide, etc.) into a deep Kim, Do Chung, Kang, and Jeong (2018) classified the environment of
rock. As a result, fractures are created in the shale rock, and then gas decision-making to certain, risky, and uncertain situations. Determi-
releases. However, a large volume of fluids flows back to the ground nistic mathematical programming models (MPMs) are applicable to
surface after hydraulic fracturing operations. A great deal of concern is solve problems whose parameters are known with certainty. Stochastic
associated with improperly injection of polluted flowback fluids in MPMs are applicable when, some or all, those parameters are random
landfills. Furthermore, pollution and depletion of water resources leads with known probability distributions (Amin, Zhang, & Akhtar, 2017;
to decline of available water for different users (e.g., industry and Garrido, Lamas, & Pino, 2015; Gren, Carlsson, Elofsson, & Munnich,
municipalities). Therefore, designing the wastewater treatment 2012; Kenne, Dejax, & Gharbi, 2012; Moreno, Alem, Ferreira, & Clark,


Corresponding author.
E-mail addresses: babak.mohamadpour@ryerson.ca (B.M. Tosarkani), saman.amin@ryerson.ca (S.H. Amin).

https://doi.org/10.1016/j.cie.2020.106611
Received 6 December 2019; Received in revised form 4 May 2020; Accepted 14 June 2020
Available online 24 June 2020
0360-8352/ © 2020 Elsevier Ltd. All rights reserved.
B.M. Tosarkani and S.H. Amin Computers & Industrial Engineering 146 (2020) 106611

2018; Roghanian & Pazhoheshfar, 2014; Snoeck, Udenio, & Fransoo, applied a robust optimization model to design regional solid waste
2019; Yu & Foggo, 2017). Possibilistic MPMs are suitable when the management under uncertainty. Bai and Liu (2016) utilized possibility
system parameters are uncertain (Wu, Chang, & Hsu, 2018). Such distributions to address uncertain demand and transportation costs
models are riskier than stochastic ones. Robust optimization is attrac- through a robust possibilistic optimization model in the food industry.
tive when the range of uncertainty is definable (i.e., ellipsoidal, poly- Guo, Liu, Jin, and Lv (2016) employed robust optimization to configure
hedral, and box uncertainty sets) (Ben-Tal, Golany, Nemirovski, & Vial, an automotive supply chain with regard to uncertain macroeconomic
2005; Bohle, Maturana, & Vera, 2010; Caunhye & Cardin, 2018; environment. Aalaei and Davoudpour (2017) presented a robust opti-
Eshtehadi, Fathian, & Demir, 2017; Hasani, Zegordi, & Nikbakhsh, mization model to design a facility location for a cellular manufacturing
2015; Li & Liu, 2013; Moarefdoost, Lamadrid, & Zuluaga, 2016; system. Zokaee, Jabbarzadeh, Fahimnia, and Sadjadi (2017) considered
Pishvaee, Rabbani, & Torabi, 2011; Yu, Li, & Yang, 2017). a robust approach to address the uncertainty in demand, costs of
transportation, and shortage in a bread SCN. Ghelichi, Tajik, and
1.1.1. Application of stochastic models in network design problems Pishvaee (2018) employed a robust optimization model to design a
The characteristics of data sets should be considered to develop water distribution network. The total cost of network was minimized
appropriate methods in uncertain situations. Stochastic programming is concerning the uncertain amount of rainfall and demand. Kim et al.
applicable when the statistical distributions of data sets are known for (2018) configured a robust CLSCN in the fashion industry considering
all scenarios. Pishvaee, Jolai, and Razmi (2009) proposed a stochastic uncertainty in a reverse flow and customer demand. Orgut, Ivy, Uzsoy,
model to design a forward and reverse logistics network for different and Hale (2018) investigated a donated food supply chain using a ro-
scenarios. Mete and Zabinsky (2010) utilized a stochastic mathematical bust optimization approach. Aras and Bilge (2018) examined a robust
model to select the storage locations of medical supplies. Amin and multi-product SCN in the food industry. Prakash, Kumar, Soni, Jain,
Zhang (2013) presented a bi-objective scenario-based optimization and Rathore (2018) considered the impact of uncertain demand on
model to minimize the total cost of a closed-loop supply chain network designing a furniture CLSCN by robust optimization. Sy, Ubando, Aviso,
(CLSCN) under demand and return vagueness. Vahdani and and Tan (2018) applied a robust MOM to configure a hybrid bio-re-
Mohammadi (2015) proposed a robust stochastic model to minimise the finery.
total cost and waiting time of a CLSCN. Shabani and Sowlati (2016)
proposed a robust stochastic method to maximize the profit of biomass 1.1.4. Application of green criteria in network design problems
supply chain with regard to uncertainty of biomass quality and avail- In overall, economic criteria (e.g., profitability) have been taken
ability. Keyvanshokooh, Ryan, and Kabir (2016) developed a robust into account as a primary objective in facility location problems.
stochastic model to configure a CLSCN. They applied scenario-based However, considering the green criteria is necessary due to the growing
programming to deal with volatility of transportation costs, and poly- environmental concern (e.g., water contamination, soil and land pol-
hedral uncertainty sets to define ranges for imprecise demand and re- lution, carbon emissions).
turn. Rezaee, Dehghanian, Fahimnia, and Beamon (2017) developed a Wang, Lai, and Shi (2011) proposed a multi-objective mathematical
stochastic model to configure a green supply chain in a carbon trading model to find non-dominated solutions of the total cost and environ-
environment. Tosarkani, Amin, and Zolfagharinia (2019) utilized a bi- mental influence for a green SCN. Büyüközkan and Berkol (2011) ap-
objective scenario-based optimization approach to design an electronic plied a multi-criteria decision making (MCDM) method to design a
RLN under uncertainty. In their proposed model, the recovery rate of green SCN. Azevedo, Carvalho, and Machado (2011) examined impacts
returned electronics was examined as a random parameter. of green practises on the performance of a supply chain in the auto-
motive industry. Elhedhli and Merrick (2012) explored the impact of
1.1.2. Application of possibilistic programming in network design problems vehicle weight on CO2 emissions in a green SCN. Kumar, Teichman, and
In some cases, it is not possible to estimate the probability of dif- Timpernagel (2012) introduced an environmental model to improve a
ferent scenarios. In this regard, possibilistic programming is applied to SCN in aspect of sustainability. Luthra, Garg, and Haleem (2013) pro-
address uncertainty. Torabi and Hassini (2008) applied a possibilistic posed a ranking model to prioritize green strategies in a manufacturing
model to consider imprecise parameters (e.g., market demand, cost, SCN.
time, and capacity) in a supply chain network (SCN) design. Aviso, Tan, Saffar and Razmi (2015) applied a fuzzy MOM to minimize the total
and Culaba (2010) used a fuzzy optimization model to optimize was- costs and environmental issues associated with a green SCN. Coskun,
tewater reuse in designing of an eco-industrial park. Pishvaee and Ozgur, Polat, and Gungor (2016) configured a green SCN in accordance
Razmi (2012) introduced a fuzzy optimization model to configure a with customers’ environmental concerns. Zhalechian, Tavakkoli-
SCN. They applied an interactive fuzzy solution method to handle un- Moghaddam, Zahiri, and Mohammadi (2016) proposed a sustainable
certainty. Subulan, Baykasoğlu, Özsoydan, Taşan, and Selim (2015) CLSCN concerning CO2 emissions, fuel consumption, and wasted en-
formulated a scenario-based possibilistic method to consider financial ergy. Heidari-Fathian and Pasandideh (2018) examined sustainability
and collection risks. They considered two types of uncertainty (i.e., in designing a multi-objective blood SCN to minimize the total cost and
randomness and epistemic) to design a lead-acid battery CLSCN. Zare environmental impact. Hombach, Büsing, and Walther (2018) men-
and Lotfi (2015) utilized a possibilistic mixed-integer linear program- tioned that 22% of global CO2 emissions are associated with transpor-
ming (MILP) in a CLSCN design. Govindan, Paam, and Abtahi (2016) tation sector. To address this issue, they applied a multi-objective sce-
presented a fuzzy MOM to design a sustainable reverse logistics net- nario-based model to design a sustainable biodiesel SCN. López-Díaz,
work (RLN) under uncertainty. Talaei, Moghaddam, Pishvaee, Bozorgi- Lira-Barragán, Rubio-Castro, You, and Ponce-Ortega (2018) designed a
Amiri, and Gholamnejad (2016) developed a bi-objective possibilistic water network for shale gas production considering both economic and
mathematical model to minimize the total cost and environmental environmental criteria. Tosarkani and Amin (2018) developed a multi-
impacts of a CLSCN. Tosarkani and Amin (2019) applied possibilistic objective MCDM model for an electronic RLN. The proposed MOM was
programming to deal with unfcertain fixed and variable costs in a used to select third parties in an RLN regarding optimising the total
battery CLSCN design. profit, sustainability, on-time delivery, and quality of remanufacturing
operations. Table 1 comprises a list of criteria and mathematical ap-
1.1.3. Application of robust optimization in network design problems proaches associated with some related papers.
Facility location design is a strategic decision which has costly Based on our knowledge and Table 1, most of the existing literature
consequences in case of unexpected changes. Robust optimization is a have considered one type of solution approach (e.g., possibilistic or
new approach that is extensively applied to deal with imprecise para- stochastic programming) to design facility location models under un-
meters due to its computational flexibility. Xu, Huang, and Li (2016) certainty. However, several sources of uncertainty exist in practice

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B.M. Tosarkani and S.H. Amin Computers & Industrial Engineering 146 (2020) 106611

based on types of parameters (e.g., bounded uncertainty sets, random


Real map
parameters, and possibilistic uncertainty). As a result, an integrated
solution approach is required to consider these types of imprecise


parameters simultaneously. We will address such issues in this research.

Robust flexible chance-constrained model, and new iterative approach to


1.2. Aims and contributions of research

The objective of this research is to configure a wastewater treatment


network the shale gas production. In this study, a bi-objective optimi-
zation model is proposed to consider the total cost and CO2 emissions
associated with wastewater treatment facilities. It is aimed to develop a
robust flexible chance-constrained optimization model to find the so-
lutions in uncertain situations. Our overall solution framework is shown
in Fig. 1.
The main contributions of this research are as follows:

• To design a wastewater treatment network in Alberta based on re-


Uncertainty modeling**

levant information (e.g., consumed water in hydraulic fracturing


operations) utilized from Fracfocus (2018).
• To propose a robust flexible chance-constrained model (RFCCM). To
solve the MOM

the best of our knowledge, this hybrid method is novel in the net-
RO and FP

SP and RO
SP and FP

SP and FP

work design literature. In this respect, various sources of uncertainty


are taken into account to configure a wastewater treatment network.

RO
RO
RO
RO
RO
FP
SP
SP
SP

To reduce environmental issues (e.g., CO2 emissions) through de-


veloping a multi-objective approach. Two main sources of CO2
Criteria*

GC, EC

GC, EC

GC, EC
GC, EC

GC, EC

emissions (i.e., transportation and operations) are considered to


EC
EC
EC

EC
EC

EC

EC
EC

optimize the bi-objective model.


• To calculate the non-dominated solutions of the bi-objective pro-
Multi-objective

blem using a new iterative approach. In addition, distance method is


applied to evaluate the performance and efficiency of this method in
computing the non-dominated solutions.



This study is organized as follows: The problem statement is pro-


LCD and LED TV industry

vided in Section 2. The optimization model, and the solution approach


Forest biomass power

Hydraulic fracturing

are discussed in Sections 3 and 4, respectively. In Section 5, the values


Numerical example

Numerical example
Numerical example
Lead-acid battery

Fashion industry

of parameters and solutions are provided. The new iterative approach is


Biodiesel sector

Furniture items
Medical supply

Food industry

Food industry
Field of study

Blood supply

introduced and applied in Section 6. Finally, conclusions are summar-


ized in Section 7.
plant

** Stochastic programming (SP), Fuzzy programming (FP), Robust optimization (RO).

2. Problem statement
Fixed and variable costs, demand, capacities of

In hydraulic fracturing operations, water consumption is mainly


depended on the geologic formation. Fig. 2 illustrates the major deep
Fixed and variable costs, demand, return
Fixed and variable costs, demand, return

shale gas prospective horizons in Alberta. In the case of thick shales, a


Demand, supply, transportation time
Demand, return, transportation costs

large volume of water is required for hydraulic fracturing operations.


However, availability of groundwater and surface water sources varies
Biomass quality and availability

Recycled products and demand


Demand, transportation costs

in different regions. As a result, there is a growing concern that such


Demand, return, lead time

amount of water required for hydraulic fracturing may have impact on


Applied mathematical approaches to deal with uncertainties.
Uncertain parameters

other users (i.e., agriculture, industry, and municipalities). Further-


more, there are some regulations to protect water sources from pollu-
Demand, supply
Demand, return

Price, emission

tion in Alberta. Accordingly, flowback fluids are not allowed to be re-


leased to surface water bodies. They can be reused in oil and gas
* Green criteria (GC), Economic criteria (EC).
resources
Demand

Demand

operations, or they must be disposed to deep subsurface (i.e., below the


groundwater protection zone in which TDS is greater than 4000 mg/L)
(Canadian Water Regulations, 2016).
Heidari-Fathian and Pasandideh (2018)

Accordingly, dealing with such a large volume of flowback fluids is


the main environmental concern in hydraulic fracturing operations.
Therefore, three different approaches can be considered to manage
Shabani and Sowlati (2016)

flowback fluids including deep well injection, indirect discharge to a


Mete and Zabinsky (2010)

Saffar and Razmi (2015)


Amin and Zhang (2013)

Zhalechian et al. (2016)

wastewater treatment plant (WWTP), and basic separation to reuse.


Hombach et al. (2018)
Aras and Bilge (2018)
Pishvaee et al. (2009)

Subulan et al. (2015)

Prakash et al. (2018)

Disposal of entire flowback fluids increases the overall emissions as a


Bai and Liu (2016)

Kim et al. (2018)

Proposed model

result of trucks’ travels. Furthermore, this approach may become an


infeasible solution depending on geographic features, and availability
of disposal wells. Disposal costs of flowback fluids vary extremely de-
Authors
Table 1

pending on moving distance (Jiang et al., 2011; Slutz, Anderson,


Broderick, & Horner, 2012). Treating flowback fluids at WWTP can be a

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B.M. Tosarkani and S.H. Amin Computers & Industrial Engineering 146 (2020) 106611

Fig. 1. An overall solution framework to develop the proposed model.

Fig. 2. Unconventional gas reserves in Alberta (Alberta Energy Regulator, 2014).

feasible approach if they have low salinity and toxicity (e.g., heavy treated water from this process contains high concentration of total
metals). Basic separation to reuse is another solution to manage the dissolved solids (TDS) or salinity.
flowback fluids which has received growing attention in recent years. In Therefore, application of mentioned approaches for the purpose of
this approach, treatment process is specifically designed for hydraulic wastewater treatment in hydraulic fracturing operations depends on
fracturing operations. This process is based on basic separation or de- many factors, such as flowback fluids specifications, proximity of water
salination, and can be utilized at on-site facilities. On-site basic se- source(s) to the well pads, number of operating well pads, economic
paration units (e.g., chemical precipitation, dissolved air floatation) evaluation, environmental regulation, and geographical condition (e.g.,
have high water recovery and low treatment costs. However, the existence of nearby brine disposal well) (Baudendistel, Farrell, &

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B.M. Tosarkani and S.H. Amin Computers & Industrial Engineering 146 (2020) 106611

Fig. 3. A wastewater treatment network designed for hydraulic fracturing operations.

Table 2 flowback fluids storage(s), on-site facility(s), water treatment unit


Definitions of sets. (s), disposal well(s) must be selected?
L: Set of potential locations for water sources (l ∈ L) • How much water must be provided by water source(s) to fulfill the
M: Set of fracturing blenders (m ∈ M) amount of required fracturing fluids with regard to water recovery
N: Set of well pads (n ∈ N) by on-site facility(s) and WWTP(s)?
O: Set of flowback fluid storages (o ∈ O)
P: Set of on-site facilities (p ∈ P)
Q: Set of water treatment units (q ∈ Q)
R: Set of disposal wells (r ∈ R) 3. Optimization model
T: Set of time periods (t ∈ T)
In this section, an optimization model is developed to minimize the
total cost and CO2 emissions associated with hydraulic fracturing op-
Kidder, 2015; Bonapace, Alric, Angeloni, & Zangari, 2015; Slutz et al., erations. To configure the wastewater treatment network, some facil-
2012). ities are considered on-site (depicted inside the dashed box in Fig. 3),
In this problem, a wastewater treatment network is designed and and the others are assumed off-site. The definitions of elements in-
optimized. This network includes well pad(s), flowback fluid storage(s), volved in the mathematical model are written in Tables 2–4.
on-site facility(s), WWTP(s), and disposal well(s). In this regard, there
are several imprecise parameters (e.g., variable costs, capacity of fa- Min Z1c = (el + fm + ht . alm ) Slmt
l m t
cilities, and volatility in water consumptions) interfering with designing
of optimal network. As illustrated in Fig. 3, a volume of fluids (i.e., + q m t
(fm + ht . dqm ) Jqmt +
Umnt) is required for the hydraulic fracturing operations. This volume is (fm ) Xpmt + (kr + ht . vqr ) Hqrt
p m t q r t
mainly provided from treatment process (i.e., Jqmt and Xpmt) performed
by either WWTP(s) or on-site facility(s). However, water sources can be + p r t (kr + ht . z pr ) Kprt +
utilized in case of any shortages (i.e., Slmt). After hydraulic fracturing o r t
(kr + ht . cor ) Yort + m n t
(gn ) Umnt + n o t
( o ) Vnot+
operations, the flowback fluids (i.e., Vnot) are transferred to the fluid ( o) + (jq + ht . boq ) Ioqt + (ip ) Wopt+
o t ot o q t o p t
storage(s). According to mentioned treatment approaches, some re-
cyclable ratios of flowback fluids are transferred to on-site facility(s) A +
l l l
B
q q q + C
r r r + E
m m m + F
o o o + p
Gp p

and WWTP(s) based on their chemistry. The unrecyclable volumes are (1)
shipped to the location of disposal well(s).
In this study, the following questions are considered:

• Which and how many water source(s), fracturing blender(s),

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B.M. Tosarkani and S.H. Amin Computers & Industrial Engineering 146 (2020) 106611

Table 3
Definitions of parameters. l m t
( )aSlmt
CT lm +
q r t
( )vHqrt
CT qr +
o r t
( )cYort
CT or +

Min Z2e =s +
Al: Fixed-cost related to purchase, or rent and service of equipment holding in water
source l o q t
( )bIoqt
CT oq +
q m t
( )dJqmt
CT qm +
p r t
( )z
Kprt
CT pr

Bq: Fixed-cost related to construction and maintenance of WWTP q


Cr: Fixed-cost related to construction of disposal well r
Em: Fixed-cost related to purchase, or rent and service of fracturing blender m u Slmt + Jqmt + Xpmt + w Umnt +
l m t q m t p m t m n t
Fo: Fixed-cost related to service of flowback fluid storage o
Gp: Fixed-cost related to service of on-site facility p
alm: Distance between water storage l and fracturing blender m x Wopt + y Ioqt
boq: Distance between flowback fluid storage o and WWTP q o p t o q t
cor: Distance between flowback fluid storage o and disposal well r
(2)
dqm: Distance between WWTP q and fracturing blender m
vqr: Distance between WWTP q and disposal well r s.t.
zpr: Distance between on-site facility p and disposal well r
ht: Unit cost of transportation in period t Slmt + Jqmt + Xpmt = Umnt m, t
el: Unit cost of operation related to provision of fluids from water source l l q p n (3)
fm: Unit cost of operation related to process in fracturing blender m
gn: Unit cost of operation related to pumping fracturing fluids into well pad n Umnt Dnt n, t
ςo: Unit cost of transferring flowback fluids into storage o m (4)
ip: Unit cost of operation related to process in on-site facility p
jq: Unit cost of operation related to process in WWTP q
(Umnt ) t = Vnot n, t
kr: Unit cost of operation related to injection in disposal well r (5)
m o
ωt: Flowback rate in period t
βt: Injection rate to disposal well in period t
ζt: Recycling rate through the utilization of on-site facility(s) in period t
ot = o (t 1) + Vnot Ioqt + Yort + Wopt o, t
υt: Recycling rate through the utilization of WWTP(s) in period t
γt: Disposal rate of on-site facility(s) in period t
n q r p (6)
θt: Disposal rate of WWTP(s) in period t
Γo: Unit cost of holding flowback fluid in storage o ( ot ) t Yort o, t
Dnt: Volume of required fracturing fluids for pumping into well pad n in period t r (7)
CWlt: Capacity of water source l in period t
CDrt: Capacity of disposal well r in period t ( ot ) t Ioqt o, t
CUqt: Capacity of WWTP q in period t q (8)
CBmt: Capacity of fracturing blender m in period t
CFot: Capacity of flowback fluid storage o in period t ( ot ) t Wopt o, t
COpt: Capacity of on-site facility p in period t p (9)
CT: Truck capacity
s: Truck CO2 emission
Wopt = Xpmt + Kprt p, t
u: CO2 emission due to operation of fracturing blender(s) (10)
o m r
w: CO2 emission due to process at well pads
x: CO2 emission due to process in on-site facility(s)
y: CO2 emission due to process in WWTP(s) Wopt Kprt p, t
t
o r (11)

Table 4 Ioqt = Jqmt + Hqrt q, t


Definitions of decision variables. o m r (12)

Slmt: Volume of fluids transferred to fracturing blender m from water source l in


period t Ioqt t Hqrt q, t
Umnt: Volume of fluids transferred to well pad n from fracturing blender m in period t o r (13)
Vnot: Volume of fluids returned to flowback fluid storage o from well pad n in period t
Wopt: Volume of fluids transferred to onsite facility p from flowback fluid storage o in Slmt l (CWlt ) l, t
period t m (14)
Xpmt: Volume of fluids returned to fracturing blender m from on-site facility p in
period t
Ioqt q (CUqt ) q, t
Yort: Volume of disposable fluids sent to disposal well r from flowback fluid storage o (15)
o
in period t
Ioqt: Volume of fluids sent to WWTP q from flowback fluid storage o in period t
Kprt+ Hqrt + Yort (CDrt ) r, t
Jqmt: Volume of fluids returned to fracturing blender m from WWTP q in period t r
Hqrt: Volume of disposable fluids sent to disposal well r from WWTP q in period t
p q o (16)
Kprt: Volume of disposable fluids sent to disposal well r from on-site facility p in
period t Slmt + Jqmt + Xpmt m (CBmt ) m, t
Фot: Volume of flowback fluids holding in storage o in period t l q p (17)
ξl: 1, if the regional water source located in site l is utilized to provide required fluids,
0, otherwise. Vnot + ot o (CFot ) o, t
ρr: 1, if the disposal well is selected at potential site r, 0, otherwise. n (18)
ψq: 1, if the water treatment unit is selected at potential site q, 0, otherwise.
κm: 1, if the fracturing blender m is selected, 0, otherwise. Wopt p (COpt ) p, t
λo: 1, if the flowback fluid storage o is selected, 0, otherwise. o (19)
δp: 1, if the on-site facility p is selected, 0, otherwise.
l, r, q, m, o, p {0, 1} l, r , q , m, o, p (20)

Slmt , Umnt , Vnot , Wopt , Xpmt , Yort , Ioqt , Jqmt , Hqrt , Kprt , ot , l, m, n , o,
p , r , q, t (21)
In this study, Eq. (1) (i.e., is employed to minimize the variable Z1c )
and fixed costs associated with wastewater treatment facilities.

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B.M. Tosarkani and S.H. Amin Computers & Industrial Engineering 146 (2020) 106611

Furthermore, Eq. (2) (i.e., Z2e ) is taken into account to minimize CO2 Min Z
emissions caused by transportation and operations required for the s. t .
shale gas production. (p¯ x¨ + ) Z q y¨
Constraint (3) indicates the total fresh or recycled water used by p
x¨ {1, ...,n p },
blenders to make fracturing fluids. Constraint (4) shows the fluids re- p

quired for hydraulic fracturing in well pad n in period t. Constraint (5) p


p
x¨ {1, ...,n p }.
denotes the ratio of fluids returning to the surface. Constraint (6) de- A x¨ d
scribes that the holding fluids in period t is equal to holding fluids in ~
B x¨ F y¨
period (t−1) plus the subtraction of output from input in flowback fluid
storage(s) in period t. Constraints (7), (8), (9) represent the portions of
y¨ {0, 1}, x¨, 0. (26)
flowback fluids sent to disposal well(s), WWTP(s), and on-site facility To advance the described method, it is assumed that a random
(s). Constraints (10), (11) imply trade-off relations between flowback parameter is incorporated to the model with regard to soft constraints
fluids (Wopt), treated water (Xpmt), and disposable fluids (Kprt) in on-site (i.e., capacities of resources). In Model (26), d has the normal dis-
facility(s). Constraints (12) and (13) balance the relations among the ~
tribution and B x¨ F y¨ is the capacity constraint. If X ~N (µ , 2) , the
input and output flows in WWTP(s). Constraints (14), (15), (16), (17), density function can be represented by Eq. (27).
(18), (19) are capacity constraints of water source(s), WWTP(s), dis-
2
posal well(s), fracturing blender(s), flowback fluid storage(s), and on- 1 1 x µ
f (x ) = e 2 , <x<+ .
site facility(s), respectively. Constraints (20) and (21) define the binary 2 (27)
and non-negative decision variables.
X is converted to Z , by the application of (X µ)
. Eq. (28) illustrates

4. Solution approach the density function of Z .


1 1 (z ) 2
f (z ) = e 2 , <z<+ .
We develop a novel RFCCM to deal with uncertain parameters. To 2 (28)
describe the solution approach, Model (22) is considered (Ben-Tal &
Nemirovski, 2000; Ben-Tal et al., 2005; Pishvaee & Khalaf, 2016). In Model (26), A x¨ d , and d ~N (µ , 2). The concept of chance-
constrained programming is utilized to satisfy A x¨ d with a prob-
Min p x¨ + q y¨ ability of at least 1 (Bilsel & Ravindran, 2011; Hulsurkar, Biswal, &
s. t . Sinha, 1997; Roghanian & Pazhoheshfar, 2014). The deterministic
A x¨ d , equivalent of P (A x¨ d ) 1 is obtained by A x¨ z + µ . The
~
B x¨ F y¨, details of converting the chance constraint to the deterministic
y¨ {0, 1}, x¨ 0. (22) equivalent equation is provided in Appendix A.
~
In this study, is utilized due to the uncertainty in capacities of
In Model (22), vector p shows variable costs, q is related to fixed resources. With this respect, the left-hand side of soft constraint is re-
costs of opening or holding a facility, and d denotes the required quired to be less than or similar to the right-hand side value (Peidro,
fracturing fluids. A , B , and F are defined as the coefficient matrices in ~
Mula, Poler, & Verdegay, 2009). Therefore, B x¨ F y¨ can be converted
constraints. Furthermore, all binary and non-negative decision vari- to the crisp inequality constraint by B x¨ F y¨ + [ (1 )] y¨ . Where
ables are defined by ÿ , and ẍ , respectively. In this study, all parameters represents the maximum violation of soft constraint, and is the sa-
related to the mentioned variable costs are varied in a specified tisfaction level of such constraint (Cadenas & Verdegay, 1997). To
bounded box, while volume of fracturing fluids (i.e., d ) is complied control the degree of satisfaction level, is used as the penalty cost for
with normal distribution. The general form of uncertainty box is de- the violation of soft constraint. Consequently, Model (26) can be re-
fined in Eq. (23). placed by Model (29).
ubox = { Rn : | ¯ | , = 1, ...,n} (23) Min Z
s. t .
¯ is the nominal value of the . defines the uncertainty scale, (p¯ x¨ + ) Z q y¨ [ (1 )] y¨
and > 0 denotes the uncertainty level. A specific case of interest is p
= ¯ , where is allowed to deviate from the nominal value by the p x¨ {1, ...,n p },
coefficient of . Accordingly, the robust counterpart of Model (22) can p
x¨ {1, ...,n p }.
p
be written by Model (24).
A x¨ z +µ
Min Z B x¨ F y¨ + [ (1 )] y¨
s. t.
p
y¨ {0, 1}, x¨, 0, 0 1. (29)
p x¨ + q y¨ Z p ubox
A x¨ d Multiplication of ÿ by causes a nonlinear optimization model in
~
B x¨ F y¨ Model (29). A non-negative auxiliary variable of = ÿ is applied to
convert the nonlinear mathematical programming to the linear Model
y¨ {0, 1}, x¨ 0. (24)
(30). Furthermore, Eqs. (31)–(34) are defined based on the method
The robust counterpart Model (24) can be replaced by the tractable utilized by Pishvaee and Khalaf (2016). Eq. (31) forces to be equal to
equivalent version, if the uncertain box is changed to a finite set. To this 0 if ÿ = 0 . Otherwise, Eqs. (32) and (33) force = in case of ÿ = 1.
aim, Eq. (25) is applied based on the method of Ben-Tal et al. (2005).
min Z
p p s. t.
p x¨ Z q y¨, p ubox |ubox
(p¯ x¨ + ) Z q y¨ [ (y¨ )]
p
= {p Rn : |p p¯ | p , = 1, ...,n p }. (25) p
p x¨ {1, ...,n p },
The left side of Eq. (25) includes uncertain parameters, while the p
x¨ {1, ...,n p }.
p
parameters incorporating to the right side of the inequality are certain.
A x¨ z +µ
Therefore, Model (26) can be developed to deal with uncertain bounded
parameters as follows:
B x¨ F y¨ + [ (¨y )] (30)

7
B.M. Tosarkani and S.H. Amin Computers & Industrial Engineering 146 (2020) 106611

M ÿ (31) k
k
r Kprt
k
prt p, r , t (53)
M (¨y 1) + (32) h h
h ( t. z pr ) Kprt prt p, r , t (54)
(33)
h h
h ( t. z pr ) Kprt prt p, r , t (55)
y¨ {0, 1}, x¨, , 0, 0 1 (34)
k k
r Yort o, r , t (56)
Accordingly, the tractable form of the optimization model for the k ort

wastewater treatment network is written as follows: k k


k r Yort ort o, r , t (57)
Min Z1c = l m t
(¯el Slmt + e
lmt ) + l m t
(f¯m Slmt + f
lmt ) h h
h ( t. cor ) Yort ort o, r , t (58)
+ l m t
((h¯t . alm ) Slmt + h
lmt ) + q m t
(f¯m Jqmt + f
qmt )
h h
+ ((h¯t . dqm ) Jqmt + h
(f¯m Xpmt + f ( t. cor ) Yort o, r , t (59)
qmt ) + pmt )
h ort
q m t p m t

+ q r t
(k¯r Hqrt + k
qrt ) + q r t
((h¯ t . vqr ) Hqrt + h
qrt ) g
g
n Umnt
g
mnt m, n, t (60)
+ (k¯r Kprt + k
prt ) + ((h¯t . z pr ) Kprt + h
prt ) g g
n Umnt m , n, t (61)
p r t p r t
g mnt
+ o r t
(k¯r Yort + k
ort ) + o r t
((h¯ t . cor ) Yort + h
ort )
g o Vnot not n , o, t (62)
+ m n t
(g¯n Umnt + mnt ) + n o t
(¯o Vnot + not )

+ ( ¯o + o Vnot n, o, t (63)
o t ot ot ) not

+ (j¯q Ioqt + j
oqt ) + ((h¯ t . boq ) Ioqt + h
oqt )
o q t o q t o ot ot o, t (64)
+ o p t (i¯p Wopt + i
opt )
o ot ot o, t (65)
+ l
Al l + q
Bq q + r
Cr r + m
Em m + F
o o o
+ p
Gp p+
j j
1 2 3 j q Ioqt oqt o, q, t (66)
1[ 1 l
( l l )] + 2 2 q
( q q) + 3[ 3 r
( r r )]
j j
q Ioqt o, q, t (67)
4
+ 4[ 4 m
( m m )] j oqt

5 6
5[ ( o )] + ( p) ( h h
t. boq ) Ioqt o, q , t
5 o 6 6 p
o p h oqt (68)
(35) h h
h ( t. boq ) Ioqt o, q, t (69)
s.t.
oqt

Constraints (3), (5)–(12), (20), (21) i i


i p Wopt opt o, p , t (70)
e e
e l Slmt lmt l, m, t (36)
i i
i p Wopt opt o , p, t (71)
e e
e l Slmt lmt l, m, t (37)
Umnt z +µ n, t
f
f
m Slmt
f
lmt l, m, t (38) m (72)
1
f
m Slmt
f
l, m, t Slmt l (CWlt ) +[ 1( l l )] l, t
(39)
(73)
f lmt
m
h h
h ( t. alm ) Slmt lmt l, m, t (40) l
1
M l (74)
l
h h
h ( t. alm ) Slmt lmt l, m, t (41) l
1
M( l 1) + 1 l (75)
f f
m Jqmt q, m , t (42)
1
f qmt l 1 l (76)
f f 2
f m Jqmt qmt q, m , t (43) Ioqt q (CUqt ) +[ 2( q q )] q, t
o (77)
h h
h ( t. dqm ) Jqmt qmt q, m , t (44) 2
q M q q (78)
h h
( t. dqm ) Jqmt q, m , t (45) 2
h qmt
q M( q 1) + 2 q (79)
f f
m Xpmt p, m, t (46) 2
f pmt q 2 q (80)
f f
m Xpmt p, m, t (47) Kprt+ Hqrt + Yort (CDrt ) + [ 3( r
3
f pmt r r )] r, t
p q o (81)
k k
k r Hqrt qrt q, r , t (48)
(82)
3
r M r r
k k
k r Hqrt qrt q, r , t (49) 3
r M( r 1) + 3 r (83)
h h
( t . vqr ) Hqrt q, r , t (50) 3
h qrt
r 3 r (84)
h h
( t . vqr ) Hqrt q, r , t (51) Slmt + Jqmt + Xpmt 4
m (CBmt ) +[ 4( m m )] m, t
h qrt
l q p
k k
r Kprt p, r , t (52)
k prt (85)

8
B.M. Tosarkani and S.H. Amin Computers & Industrial Engineering 146 (2020) 106611

4
m M m m (86) Fig. 4 indicates the frequency histogram for 100 data sets.
As demonstrated in Appendix A, (z ) equals to 1 . Therefore
( )= (
4
(87)
m M( m 1) + 4 m
P (X 56, 765.76) is P
X µ 56, 765.76 50505.38
9, 281.66
56, 765.76 50505.38
9, 281.66 )
4
m (88) = 75%. Fig. 4 shows that 75 data sets are less than Z25%.
m 4
In this study, 5 regional water storages, 3 shale gas reserves, 4 lo-
Vnot + ot o (CFot ) +[ 5( o
5
o )] o, t cations as central WWTP(s), and 7 locations as disposal wells are con-
n (89) sidered. Transportation costs can be considered as functions of fuel
prices and distances between potential locations. In this regard, Google
5
o M o o (90) Maps is employed to calculate the real driving distances that have a
5 direct impact on transportation cost and carbon emissions. The values
o M( o 1) + o (91)
of the other parameters are written in Table B.1 in Appendix B.
5

5
o (92) IBM ILOG CPLEX 12.8.0 is employed to solve the proposed RFCCM.
o 5
The mathematical model includes 861 constraints, 649 non-negative
Wopt p (COpt ) +[ 6( p
6
p )] p, t variables, 52 binary variables, and 3305 non-zero coefficients. Table 7
o (93) comprises the optimal solutions of the proposed model for different
6
scenarios (i.e., α = 30%, 25%, 20%, 15%, 10% and 5%). As α de-
p M p p (94) creases, the minimum probability to satisfy the chance constraint (i.e.,
6 demand for the required fracturing fluids) increases on the well pads.
p M( p 1) + 6 p (95) The reason for choosing various α is showing that changes of the de-
6 mand have direct impact on variable costs or fixed costs or both of
p (96)
them. As the wastewater increases, the variable costs for treatment
p 6

e f h f h f k h k h k h g increase as well. However, changing the fixed costs is only related to


lmt , lmt , lmt , qmt , qmt , pmt , qrt , qrt , prt , prt , ort , ort , mnt , not , the required number of open facilities. For example, the optimal off-site
ot ,
j
oqt ,
h
oqt ,
i
opt 0 network includes 1 location for wastewater treatment plant, 1 disposal
l , m , n , o, p, q, r , t well, and 2 regional water sources in the case of α = 5%. With this
respect, 2 basic treatment facilities, 6 fracturing blenders, and 2 flow-
(97)
back fluid storages are required. The optimal network of off-site facil-
1
l,
2 3 4
q , r , m,
5
o,
6
p 0 l, r , q, m , o, p (98) ities is illustrated in Fig. 5.
The RFCCM is solved for 100 data sets of consumed fracturing
0 1, 2, 3, 4, 5, 6 1 (99) fluids. The optimal solutions are provided in Table C.1 in Appendix C.
As illustrated in Table 7, the total cost associated with demand of
56,765.76 (α = 25%) and 65,772.35 (α = 5%) are 7,767,870.53 and
5. Values of parameters and solutions 9,105,786.98, respectively. Fig. 6 also indicates that 75% of the ob-
jective values are less than 7,767,870, and 95% of them are less than
The wastewater treatment network is configured based on the 9,105,786. Therefore, demand for the required fracturing fluids has
proposed RFCCM. The required volumes of fluids for hydraulic frac-
significant impact on the total cost in hydraulic fracturing operations.
turing vary significantly due to the thickness of shale rocks. Fracturing In this regard, the regression analysis is also performed to show the
records of shale gas reserves in the municipal district of Greenview are
predictability of the dependent variable (i.e., total cost) by the in-
examined to estimate consumed fluids for hydraulic fracturing opera- dependent variable (i.e., demand for required fracturing fluids). Table 8
tions. IBM SPSS Statistics is employed to analyze data sets based on
shows the relative importance of the independent variable and colli-
Fracfocus (2018). The descriptive statistics and normality test asso- nearity statistics. The unstandardized coefficient shows that one-unit
ciated with consumed fracturing fluids are demonstrated in Tables 5 increase of the independent variable increases the dependent variable
and 6, respectively. According to the outputs of Kolmogorov-Smirnov by 133.67 in addition to 229,291.38 as a constant value. Besides, the
and Shapiro-Wilk tests, the Sig. values are greater than 0.05. Therefore, standardized coefficient indicates that the correlation between in-
it is verified that the data sets (i.e., consumed fracturing fluids) follow dependent and dependent variables is almost 99 percent which is sta-
the normal distribution Dnt ~N ( µ =50,505.38, = 9281.66). tistically significant.
It is noticeable that the uncertainty level affects the total cost. The
Table 5
sensitivity analysis is conducted on the uncertainty level (i.e., ) to
Descriptive statistics using IBM SPSS Statistics.
show the behavior of the RFCCM. The value of is determined by
Demand for consumed fracturing Mean Std. deviation Sample size decision-makers based on the type of parameters and the associated risk
fluids level. As defined in Model (29), p p ẍ is less than or equal to which
50,505.38 9,281.66 50
is incorporated into the objective function. Table 9 illustrates that the
value of total cost increases as increases.
Table 6
A solution is called robust if there are both optimality robustness
Normality test using IBM SPSS Statistics. and feasibility robustness. The feasibility robustness is reached while
solutions are feasible for all possible changes of imprecise parameters
Types of tests Kolmogorov-Smirnov Shapiro-Wilk
(Ben-Tal & Nemirovski, 2000; Pishvaee & Khalaf, 2016). Fig. 7 indicates
Statistic df Sig. Statistic df Sig. that the total cost remains unchanged while α is equal to 2.5% or 5%
because the demand can be fulfilled by the nominal capacities of the
Used water 0.105 52 0.200 0.970 52 0.213 resources. In the case of α = 1%, the total cost increases as the penalty
cost increases due to the possible violation ( ) of the soft constraint.
The proposed RFCCM enables decision-makers to deal with different
To extend the sample space, the value of consumed fracturing fluids
types of imprecise parameters through the integration of different
has been simulated by NORM.INV (probability, mean, standard devia-
methods. Robust optimization has been applied for the bounded un-
tion) in Microsoft Excel. The values of probability, mean, and standard
certainty sets (i.e., variable costs). In addition, chance-constrained
deviation are defined as RAND (), 50505.38, and 9281.66, respectively.

9
B.M. Tosarkani and S.H. Amin Computers & Industrial Engineering 146 (2020) 106611

Fig. 4. The frequency histogram of consumed fracturing fluids.

Table 7
Solutions of RFCCM for hydraulic fracturing operation.

Objective value for Z1c Selected WWTP Selected on-site Working fracturing Selected flowback Selected disposal Selected regional
( = 10%) facility blenders fluid storage(s) well water sources

7,597,029.25 (α = 30%) ψ1 δ1 κ2 to κ6 λ2 ρ1 ξ1, ξ2


7,767,870.53 (α = 25%)
7,958,111.68 (α = 20%)
8,335,530.82 (α = 15%) ψ1 δ1 κ1 to κ6 λ1 , λ2 ρ1 ξ1, ξ2
8,619,480.94 (α = 10%)
9,105,786.98 (α = 5%)

programming has been utilized for the random parameter (i.e., the re- the values of the objective function depend on the decision-makers and
quired amount of fracturing fluids). Besides, flexible programming has their choices to determine the penalty costs and the degree of possible
been utilized in this research for the soft constraints (i.e., capacities of violation for capacities of resources.
resources). Deviations from the nominal value on soft constraints have To evaluate the performance of the proposed RFCCM in comparison
been handled by the penalty costs and the confidence level. Therefore, with the deterministic model, simulation is conducted to generate

Fig. 5. The locations of the selected off-site facilities for the hydraulic fracturing operation.

10
B.M. Tosarkani and S.H. Amin Computers & Industrial Engineering 146 (2020) 106611

9,500,000
9,250,000 9,105,786
9,000,000
8,750,000
8,500,000
8,250,000
8,000,000
7,767,870
7,750,000
7,500,000
Total cost

7,250,000
7,000,000
6,750,000
6,500,000
6,250,000
6,000,000
5,750,000
5,500,000
5,250,000
5,000,000
4,750,000
4,500,000
4,250,000
1
4
7
10
13
16
19
22
25
28
31
34
37
40
43
46
49
52
55
58
61
64
67
70
73
76
79
82
85
88
91
94
97
100
Number of trial

Fig. 6. The total cost related to 100 data sets.

different numerical scenarios. The NORM.INV function is utilized to Z = [Z1 , ...,ZN ] = [max Z1 (x ), ...,max ZN (x )] (100)
simulate 100 random values for Dnt. This simulation is replicated 5
times. Then the minimum, average, and maximum of random values are Z = [Z1 , ...,ZN ] = [min Z1 (x ), ...,min ZN (x )] (101)
taken into account for each scenario. In the next stage, the RFCCM and
To solve a MOM, Zimmermann (1978) proposed the max–min ap-
the deterministic model are solved with the minimum, average, and
proach represented in Model (M1).
maximum values of Dnt.
Based on the results in Table 10, the deterministic model is not able Max
to reach the optimal value in some scenarios. Therefore, the determi- s. t .
nistic model is not sufficient to design the network under uncertain uk (x ), k = 1, ...,N
situations.
0 1, 0 x (M1)
The mentioned procedure is applied for the problem while the
number of well pads increase from 3 to 4, and 5. Accordingly, the re- As defined by Eq. (102), uk (x ) is the membership function denoting
quired volume of fluids for hydraulic fracturing operations increases as the satisfaction level of each objective function. In this regard, the
the number of well pads increase. In the RFCCM approach, decision- minimum value of each objective can be replaced as the initial solution
makers can handle the shortage of capacities associated with resources (Ok) in the membership function.
by increasing maximum violations (i.e., i = 1,...,6 ) of soft constraints. On
the contrary, the deterministic model cannot find optimal solutions in 1, Zk (x ) > Zk ,
case of the resource shortage. Tables 11 and 12 indicate that the rate of uk (x ) = 1
Zk Zk (x )
Ok < Zk (x ) Zk , k = 1, ...,N
infeasibility grows in the deterministic model due to the insufficiency of
Zk Ok

nominal capacity to fulfil the required fracturing fluids. 0, Zk (x ) Ok , (102)

Finding the efficient solutions cannot be guaranteed using Model


6. Iterative approach (M1). For further information, it is worthy to refer to (Guua & Wu,
1999; Li et al., 2006). In this respect, we apply the idea of ε-constraint
The solutions of a multi-objective model (MOM) are called non- method to develop a new iterative approach. Model (M2) shows the
dominated solutions (Branke, Deb, & Miettinen, 2008; Mirzapour Al-E- behavior of the ε-constraint approach with two objectives. The objec-
Hashem, Malekly, & Aryanezhad, 2011). Li, Zhang, and Li (2006) de- tive with high priority is chosen as the main objective function. Then, ε2
fined Z as the ideal solution of MOM whose components are computed is changed iteratively to reach the various non-dominated solutions.
by the maximum value of each objective function which is written by The advantage of ε-constraint method is to obtain non-dominated so-
Eq. (100). In the case of minimization, Z is defined by Eq. (101). lutions in both convex and concave situations.

Table 8
Regression analysis using IBM SPSS Statistics.
Unstandardized coefficients Standardized coefficients

Model B Std.Error Beta t Sig.

Constant 229,291.381 38,366.522 5.976 0.000


Demand for fracturing fluids 133.674 0.749 0.998 178.509 0.000

11
B.M. Tosarkani and S.H. Amin Computers & Industrial Engineering 146 (2020) 106611

Table 9
Sensitivity analysis with regard to uncertainty level.

Z1c = 20% = 40% = 60% = 80% =1

α = 25% 8,384,040.58 9,616,380.68 10,848,720.77 12,081,060.87 13,313,400.97


α = 5% 9,824,494.89 11,261,910.71 12,699,326.52 14,136,742.34 15,574,158.16

11,000,000

10,500,000

10,000,000
Total Cost

9,500,000

9,000,000

8,500,000

8,000,000
25 40 55 70 85
Penalty Cost α = 5% α = 2.5% α = 1%

Fig. 7. The total cost deviation with regard to changes in penalty cost.

Table 10
Performances of deterministic and RFCCM (n = 3, = 5%, i = 1,...,6 = 5% of resource capacities).

Scenario RFCCM Min RFCCM Ave RFCCM Max Deterministic Min Deterministic Ave Deterministic Max

1 3,739,597.98 6,532,885.82 8,928,736.64 3,602,950.46 6,400,532.51 8,560,701.56


2 4,256,359.01 6,693,634.92 9,715,640.02 4,095,103.81 6,417,271.35 Infeasible
3 3,675,719.15 6,717,145.67 9,022,003.77 3,542,113.48 6,439,662.54 8,649,527.40
4 4,580,795.53 6,620,623.57 9,523,003.11 4,404,090.98 6,347,736.73 Infeasible
5 4,170,752.94 6,670,668.12 9,479,631.68 4,013,574.23 6,395,398.21 Infeasible

Table 11
Performances of deterministic and RFCCM (n = 4, = 5%, i = 1,...,6 = 50% of resource capacities).

Scenario RFCCM Min RFCCM Ave RFCCM Max Deterministic Min Deterministic Ave Deterministic Max

1 5,191,274.87 9,947,428.33 13,860,027.90 4,985,499.88 9,530,884.13 Infeasible


2 5,980,487.41 9,974,543.56 14,885,174.88 5,737,607.06 9,556,708.15 Infeasible
3 5,095,626.12 10,010,815.04 13,998,806.07 4,894,405.83 9,591,252.42 Infeasible
4 6,470,335.13 9,861,904.49 14,598,538.03 6,204,128.69 9,449,432.84 Infeasible
5 5,851,235.82 9,939,111.28 14,534,002.88 5,614,510.30 9,522,963.13 Infeasible

Table 12
Performances of deterministic and RFCCM (n = 5, = 5%, i = 1,...,6 = 75% of resource capacities).

Scenario RFCCM Min RFCCM Ave RFCCM Max Deterministic Min Deterministic Ave Deterministic Max

1 6,079,544.65 12,932,073.08 16,867,828.06 5,831,947.28 Infeasible Infeasible


2 7,026,741.56 12,964,280.14 19,695,943.04 6,734,515.77 Infeasible Infeasible
3 5,963,854.61 13,007,362.87 17,033,272.34 5,721,766.30 Infeasible Infeasible
4 7,691,112.32 12,830489.12 19,350,498.24 7,396,020.78 Infeasible Infeasible
5 6,871,229.75 12,922,194.21 17,775,626.71 6,586,409.28 Infeasible Infeasible

Min Z1 (x ) The proposed bi-objective model minimizes the total cost (Z1), and CO2
s. t . emissions (Z2). In this regard, ε1 and ε2 are ideal solutions of Z1 and Z2.
Z 2 (x ) 2, (M2) Since it is impossible that both Z1 and Z2 have values less than or equal
to their optimal values, is defined to control the feasibility of the bi-
Accordingly, the new iterative method is introduced by Model (M3).

12
B.M. Tosarkani and S.H. Amin Computers & Industrial Engineering 146 (2020) 106611

Table 13
1
Z1 Z1 Z2 Z2
Optimal solutions of the 1st and 2nd objectives. Min Z = w1 + w2
Z1 Z2 (104)
α Total cost CO2 emissions

25% 7,767,870.53 52,853,004.67 s.t.


5% 9,105,786.98 62,573,820.10 Constraints (3), (5)–(12), (20) and (21), (36)–(99).
To estimate various non-dominated solutions for the bi-objective

Table 14
The non-dominated solutions for the 1st and 2nd objectives for α = 25%
ε1 7,767,870.53 7,767,870.53 7,767,870.53 Max-min approach
ε2 53,136,590 53,137,700 59,136,615

1.0019 1.0023 1.0013 0.971


Total cost 7,782,400 7,785,600 7,777,700 7,946,400
CO2 emissions 53,225,000 53,137,000 53,521,000 63,380,000
Selected facilities ψ1 – δ1 – κ2 to κ6 – λ2 – ρ2 – ξ1, ξ2 ψ1 – δ1 – κ2 to κ6 – λ2 – ρ2 – ξ2, ξ5 ψ1 – δ1 – κ1 to κ5 – λ2 – ρ1 – ξ2, ξ5 ψ1 – δ1 – κ1 to κ6 – λ2 – ρ1, ρ2 – ξ1, ξ2

Table 15
The non-dominated solutions for the 1st and 2nd objectives for α = 5%
ε1 9,105,786.98 9,105,786.98 9,105,786.98 9,105,786.98 Max-min approach
ε2 63,139,889 63,586,500 64,089,500 65,589,685

1.0039 1.0020 1.0021 1.0003 0.966


Total cost 9,140,400 9,123,200 9,124,100 9,105,800 9,337,000
CO2 emissions 63,142,000 63,647,000 63,587,000 64,092,000 74,655,000
Selected facilities ψ1 – δ1, δ2 – κ1 to κ6 – λ1, λ2 – ψ1 – δ1, δ2 – κ1 to κ6 – λ1, λ2 – ψ1 – δ1, δ2 – κ1 to κ6 – λ1, λ2 – ψ1 – δ1, δ2 – κ1 to κ6 – λ1, λ2 – ψ1 – δ1, δ2 – κ1 to κ6 – λ1, λ2 –
ρ2 – ξ2, ξ5 ρ2 – ξ1, ξ2 ρ1 – ξ2, ξ5 ρ1 – ξ1, ξ2 ρ1, ρ2, ρ6 – ξ1, ξ2

Table 16 Table 17
The non-dominated solutions for the 1st and 2nd objectives for α = 25% using The non-dominated solutions for the 1st and 2nd objectives for α = 5% using
distance technique. distance technique.
w1 0.6 0.7 w1 0.4 0.5 0.8

Total cost 7,782,400 7,785,600 Total cost 9,140,400 9,127,400 9,105,800


CO2 emissions 53,225,000 53,137,000 CO2 emissions 63,142,000 63,587,000 64,092,000
Selected facilities ψ1 – δ1 – κ2 to κ6 – λ2 – ρ2 – ξ1, ψ1 – δ1 – κ2 to κ6 – λ2 – ρ2 – ξ2, Selected facilities ψ1 – δ1, δ2 – κ1 to ψ1 – δ1, δ2 – κ1 to ψ1 – δ1, δ2 – κ1 to κ6
ξ2 ξ5 κ6 – λ1, λ2 – ρ2 – ξ2, κ6 – λ1, λ2 – ρ1 – ξ2, – λ1, λ2 – ρ1 – ξ1, ξ2
ξ5 ξ5

objective model.
model, various pairs of wi are tested with the condition of i wi=1.
Min Tables 16 and 17 contain the non-dominated solutions of the total cost
s. t . and CO2 emissions. The same non-dominated solutions are obtained by
Z1 1, the distance technique. However, the proposed iterative approach could
Z2 2, compute more efficient solutions. Therefore, this method is selected.
0 , (M3)
7. Conclusions
Constraints (3), (5)–(12), (20) and (21), (36)–(99).
The steps to find the non-dominated solutions through the new
In hydraulic fracturing operations, there are different resources
iterative approach for the proposed MOM are as follows:
(e.g., surface water(s), on-site facility(s), WWTP(s)) with limited ca-
Step 1: Each objective is solved separately with regard to the de-
pacities. The number of such resources are mainly depended on the
fined constraints to reach Z1 and Z2 . Table 13 includes the results.
demand (i.e., amount of fracturing fluids). In this regard, the value of
Then, the values of ε1 and ε2 are assumed to be equal to the optimal
demand has a direct impact on the configuration of wastewater treat-
values of the associated objectives.
ment network. This random parameter fluctuates based on the number
Step 2: Either ε1, or ε2 should be changed to compute various non-
of wells and the geologic formation in different areas. Therefore, it is
dominated solutions. The results of the proposed iterative approach and
not realistic to apply deterministic assumptions to design facility loca-
the max–min approach are provided and compared in Tables 14 and 15.
tion models for hydraulic fracturing operations.
Distance technique is a well-known method to solve MOM (Amin &
In this paper, a new RFCCM has been developed. In addition, the
Zhang, 2012; Mirzapour Al-E-Hashem et al., 2011). In this regard, this
application has been shown for a wastewater treatment network in
technique is applied to verify the performance of the proposed iterative
Alberta, Canada. The mathematical model has been proposed for un-
approach. Eq. (103) represents the distance formula in which wi is de-
certain situations due to the presence of imprecise parameters in real-
fined as the distance metric for Objective i. Eq. (104) shows the ob-
world problems. Chance-constrained programming has been applied to
jective function for the bi-objective wastewater treatment network.
handle the stochastic nature of the required fluids for hydraulic frac-
1
turing operations. Furthermore, robust optimization and flexible pro-
Zi Zi
Z= wi i = 1, 2, …, gramming have been utilized to address the uncertainty of variable
Zi (103)
i costs and capacities of resources, respectively. The most important

13
B.M. Tosarkani and S.H. Amin Computers & Industrial Engineering 146 (2020) 106611

advantage of the proposed model is considering different sources of Some future research areas can be investigated based on this study.
uncertainty simultaneously. The efficiency of the proposed RFCCM to Demand is an important factor in this problem. As mentioned before,
compute the optimal solutions has been demonstrated in uncertain si- demand for fracturing fluids depends on many factors. Multiple re-
tuations. As illustrated in Tables 10–12, decision-makers can handle the gression analysis can be performed to estimate the value of demand. In
shortage of capacities associated with resources by increasing max- this study, a robust flexible chance-constrained approach has been
imum violations of soft constraints. proposed for a network design problem in multiple periods without
To reduce the environmental concern associated with hydraulic financial factors. Financial indicators (e.g., discount rate) can be in-
fracturing operations, a bi-objective optimization model has been de- tegrated with this multi-period model to examine their impacts.
veloped. A new iterative approach has been introduced to find the non-
dominated solutions. The efficient solutions have been obtained CRediT authorship contribution statement
through two methods of iterative approach and distance method. The
optimal network configuration mainly depends on the importance of Babak Mohamadpour Tosarkani: Conceptualization, Data cura-
the objectives in the view of decision-makers. It has been shown that tion, Formal analysis, Investigation, Methodology, Validation,
the number of selected facilities may vary by changing the weight Visualization, Writing - original draft, Writing - review & editing.
factors associated with the total cost and CO2 emissions. The proposed Saman Hassanzadeh Amin: Conceptualization, Funding acquisition,
bi-objective RFCCM introduces a novel approach to configure facility Methodology, Project administration, Supervision, Writing - original
location models associated with hydraulic fracturing operations. draft, Writing - review & editing.

Appendix A

P (d A x¨) 1 means that such a chance constraint must be satisfied with a probability of at least 1 . Eq. (A.1) can be written in case of
d ~N (µ , 2).

d µ A x¨ µ
P 1
(A.1)
Eq. (A.1) can be converted to Eq. (A.2), since (z ) equals to 1 (Banks, Carson, Nelson, & Nicol, 2005). Where z is the value of the standard
normal variable, and (z ) is the cumulative distribution function (cdf) for the standard normal distribution. The cdf of z is given by
z
1 z2
(z ) = 2
e 2 dz .

A x¨ µ
(z )
(A.2)
A x¨ µ
Eq. (A.2) will be satisfied only if z , or A x¨ z + µ.

Appendix B

See Table B1.

Table B1
The values of parameters in the mathematical model.
L=5 el = Uniform [1.5–3.5] jq = Uniform Γo = Uniform
[30–50] [0.45–0.75]
M=6 fm = Uniform [3–4] kr = Uniform w = 15
[1.88–6.24]
N=3 gn = Uniform [2.5–5] ωt = Uniform x = 20
[0.10–0.40]
O=2 ht = Uniform [0.10–0.12] βt = 0.05 y = 45
P=2 ip = Uniform [6–25] ζt = θt = 0.25 CWlt = 150,000
Q=4 Al = Fo = Gp = 100,000 υt = 0.70 CDrt = 50,000
R=7 Bq = 500,000 γt = 0.4 CUqt = 70,000
T=2 Cr = 40,000 Fo = 30,000 CBmt = 25,000
s = 68 Em = 10,000 Gp = 50,000 CFot = 65,000
u = 50 CT = 7 ςo = Uniform COpt = 15,000
[0.05–0.1]

Appendix C

See Table C1.

14
B.M. Tosarkani and S.H. Amin Computers & Industrial Engineering 146 (2020) 106611

Table C1
Optimal solutions of RFCCM for 100 data sets ( = 10%).

No. Consumed Total costs No. Consumed Total costs


fracturing fluids fracturing fluids

1 47,971.86 6,597,150.02 51 43,580.11 6,055,881.48


2 40,716.87 5,709,853.25 52 67,382.26 9,308,954.98
3 39,422.52 5,553,429.69 53 48,592.69 6,672,424.41
4 57,372.52 7,842,280.25 54 43,484.13 6,044,282.10
5 61,049.40 8,450,876.39 55 63,431.31 8,810,348.48
6 65,923.27 9,124,831.70 56 52,461.26 7,141,481.93
7 43,759.16 6,077,520.03 57 46,815.96 6,456,999.48
8 63,973.54 8,878,777.44 58 48,037.99 6,605,169.37
9 52,804.41 7,183,088.18 59 43,718.32 6,072,584.43
10 52,594.66 7,157,656.41 60 37,868.37 5,365,606.38
11 50,130.57 6,858,890.47 61 35,997.23 5,139,475.40
12 62,583.34 8,642,323.15 62 45,635.78 6,304,314.48
13 54,626.60 7,505,531.36 63 65,880.56 9,119,441.73
14 41,237.66 5,772,792.96 64 46,839.91 6,459,904.58
15 61,649.26 8,525,744.49 65 44,148.76 6,124,603.96
16 49,201.81 6,746,278.98 66 51,166.67 6,984,515.50
17 65,033.78 9,012,580.08 67 40,871.31 5,728,517.63
18 48,768.35 6,693,724.04 68 56,463.94 7,730,856.37
19 58,461.45 7,985,908.64 69 67,557.32 9,331,048.67
20 48,420.36 6,651,530.96 70 68,710.24 9,476,546.18
21 58,169.79 7,940,054.68 71 39,143.93 5,519,761.54
22 59,053.07 8,159,221.28 72 60,135.52 8,336,817.59
23 64,855.93 8,990,135.57 73 50,936.17 6,956,566.63
24 55,505.22 7,613,282.27 74 58,364.64 7,973,972.30
25 52,118.15 7,099,879.32 75 38,104.95 5,394,198.75
26 47,947.08 6,594,146.71 76 41,756.73 5,835,523.60
27 35,557.70 5,086,357.33 77 30,208.31 4,435,249.23
28 51,360.71 7,008,041.25 78 63,824.93 8,860,022.99
29 44,640.81 6,184,069.18 79 48,465.76 6,657,034.40
30 64,490.93 8,944,072.88 80 33,828.48 4,868,692.12
31 50,180.08 6,864,893.46 81 54,465.49 7,485,773.38
32 59,547.42 8,220,919.72 82 39,787.04 5,597,482.66
33 51,919.10 7,075,746.12 83 48,842.29 6,702,687.91
34 55,735.11 7,641,475.18 84 37,021.41 5,263,249.58
35 50,691.47 6,926,897.25 85 46,744.52 6,448,337.53
36 42,946.76 5,979,341.08 86 55,057.92 7,558,425.72
37 40,395.16 5,670,973.96 87 52,963.09 7,202,326.59
38 57,304.15 7,833,895.59 88 56,486.22 7,733,588.71
39 63,349.15 8,799,979.96 89 40,216.99 5,649,442.97
40 49,131.55 6,737,761.31 90 45,117.77 6,241,711.95
41 54,587.15 7,500,692.12 91 43,188.37 6,008,540.13
42 50,138.21 6,859,816.80 92 52,883.97 7,192,734.66
43 54,587.10 7,500,685.99 93 46,966.36 6,475,236.39
44 34,663.87 4,968,713.35 94 63,131.44 8,772,505.14
45 44,909.99 6,216,600.11 95 42,832.23 5,965,498.70
46 45,473.80 6,284,737.67 96 50,648.86 6,921,730.87
47 37,369.35 5,305,298.82 97 47,662.74 6,559,669.85
48 51,065.96 6,972,304.62 98 46,021.93 6,350,980.27
49 45,884.11 6,334,325.65 99 42,390.11 5,912,067.62
50 64,876.67 8,992,751.67 100 45,365.00 6,271,590.18

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