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G 38
Ring Spinning Machine G 38
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High Machine
Efficiency
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The integrated individual spindle
monitoring system ISM premium
checks the running behavior of
each spinning position. Com-
bined with the fully automated
piecing robot ROBOspin, the
G 38 achieves consistent perfor-
mance with minimal personnel
deployment.
G 38 5
Yarn count, twist, and twist direction
are easy to adjust on the operating unit.
The fully electronic drafting system
FLEXIdraft maximizes the production
time and allows extraordinary flexibility.
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Fast Change of
Yarn Parameters
G 38 7
Easy Plug On and Off from
Ring to Compact Yarn
Compacting devices COMPACTdrum and
COMPACTeasy for full flexibility
Economical Doffing
Ensures Maximum
Efficiency
Unique and self-monitoring
SERVOgrip makes yarn
underwinding redundant
Energy-Saving
Optimized machine elements
such as LENA spindles, IE4 main
High Machine
motors and double-sided suction Efficiency
Permanent monitoring
with ISM premium secures
constant productivity
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G 38 OUTSTANDING
Fast Change
of Yarn Parameters
Electronic drafting system
FLEXIdraft for fast yarn changes
Superb Running
Performance,
also for Man- Minimal Workload
Made Fibers The add-on system WILDload
Specialist components for for ROBOload allows tube feed
manufacturing man-made without manual handling
fibers and blends
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Rieter . Ring Spinning Machine G 38
ROBOspin is the first fully automated piecing robot for ring spinning machines. One robot per machine side
repairs ends down that occur during startup or while the machine is running.
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The automated piecing process ensures consistent qual- 60
ity of the yarn piecing. Contact with the cops is largely
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avoided during the cycle. The outer layer does not have
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impurities and top-quality yarn is produced.
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1 2 3 4 5 6 7 8 9 10 11 12 13 14
Average efficiency per day
Total piecing efficiency Successful first attempt
Maximum productivity with Yarn count Ne 26, 100% cotton carded
minimal personnel deployment Rieter ring spinning machine with ISM premium
1 824 spindles/machine, 18 000 rpm spindle speed
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Rieter . Ring Spinning Machine G 38
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Rieter . Ring Spinning Machine G 38
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Rieter . Ring Spinning Machine G 38
Economic startup
Drafting system drive FLEXIdraft with frequency-controlled motors
The optional FLEXIstart allows the drafting system to be
switched on and off in stages. This allows for a more efficient
machine startup. Depending on the machine length, only a
quarter or half of the machine is commissioned. This avoids
unnecessary material waste.
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Rieter . Ring Spinning Machine G 38
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Rieter . Ring Spinning Machine G 38
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Rieter . Ring Spinning Machine G 38
Without individual spindle monitoring – long distances for the operator With individual spindle monitoring – optimized path saves time
and improves efficiency
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Rieter . Ring Spinning Machine G 38
ISM collects all necessary data and makes it available ESSENTIAL is a modular system. The spinning mill can be gradu-
for ESSENTIAL. ESSENTIAL then provides meaningful ally digitized. ESSENTIALbasic, the starter package of the Rieter
key performance indicators and visualizes improve- Digital Spinning Suite, is available free of charge for all Rieter
ments for the entire spinning process. customers.
Optimization
Control
Mill control
CUSTOMER VALUE
ESSENTIALmaintain
Condition monitoring
Operation
Mill operation
ESSENTIALmonitor Productivity alarms
Online quality and energy monitoring
Management
Mill management
ESSENTIALbasic Webshop
Free of charge
Technical documentation
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Rieter . Ring Spinning Machine G 38
Energy-Efficient
85
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and low speeds due to its permanent magnetic func-
75 tioning.
70
65 Efficiency is not only related to motor technology but
also to motor size. With one single spindle motor and
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1
5
5
3
4
5
5
11
18 5
,5
20
30
37
45
55
75
90
0
2
0
5
1,
1,
2,
5,
7,
11
13
20
37
0,
The double-sided suction optimizes the aerodynamics of the Energy saving of up to 45%
entire suction system. This reduces the energy that is required
to generate the necessary underpressure on machines with up
to 1 824 spindles. Compared to single-sided suction system, the
same air volume can be transported using less energy. The large Number of spindles
duct cross-section and low air speed reduce the air friction. This Energy consumption with single-sided suction
Energy consumption with double-sided suction
results in additional energy savings.
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Rieter . Ring Spinning Machine G 38
Self-monitoring grippers
The doffing system is self-monitoring, including the special profile of
the doffer beam and the releasable grippers. In the event of faults,
the doffing process is automatically stopped by a pressure monitor,
ensuring highest process safety.
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Rieter . Ring Spinning Machine G 38
Rieter Others
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Rieter . Ring Spinning Machine G 38
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Rieter . Ring Spinning Machine G 38
The SERVOgrip knife reliably cuts the yarn during doffing and prevents
ends down during startup.
The bottom rollers have a larger diameter and improve the running char-
acteristics of the machine when long man-made fibers are used.
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Rieter . Ring Spinning Machine G 38
Minimal Workload
Flexible automation
Various automation options are available. With the SERVOdisc system, the ring spinning machine can either be directly linked
with a winding machine or with the tube loader ROBOload.
Link to the winding machine ROBOload ROBOload with add-on system WILDload
System WILDload: The tubes are picked up one after the other then aligned and fed to the tube
loader ROBOload.
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Rieter . Ring Spinning Machine G 38
Machine Data
Ring spinning machine G 38
2 005
1 640
2 005 1 062
1 640
1 380
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Rieter . Ring Spinning Machine G 38
75 mm gauge 36; 38; 40; 42; 45; 48; 51, (54) mm Rated voltage 380 – 440 V; 50/60 Hz
Other rated voltages available on request
Tube length
Compressed air
70 mm gauge 180 – 230 mm
Min. supply pressure 7 bar
75 mm gauge 180 – 250 mm
Consumption approx. 1.5 Nm3/h (up to 1 440 spindles)
Machine width approx. 1.75 Nm3/h (up to 1 632 spindles)
Over center of spindle 660 mm approx. 2 Nm3/h (up to 1 824 spindles)
Doffer extended 1 380 mm Air volume with single-sided suction 9 400 m3/h with 1 632 spindles
Air volume with double-sided suction 11 300 m3/h with 1 632 spindles
(even split of air flow rate in the head 11 952 m3/h with 1 824 spindles
ROBOspin data (option) and foot of the machine)
Machine width 1 586 mm
with ROBOspin
Options
Compressed air
Min. supply pressure 7 bar • COMPACTdrum • Slub yarn VARIOspin • ROBOspin
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Com4®ring
Yarn of choice
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Rieter . Ring Spinning Machine G 38
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Rieter Machine Works Ltd. Rieter India Private Ltd. Rieter (China) Textile
Klosterstrasse 20 Gat No. 768/2, Village Wing Instruments Co., Ltd.
CH-8406 Winterthur Shindewadi-Bhor Road 390 West Hehai Road
T +41 52 208 7171 Taluka Khandala, District Satara Changzhou 213022, Jiangsu
F +41 52 208 8320 IN-Maharashtra 412 801 P.R. China
machines@rieter.com T +91 2169 304 141 T +86 519 8511 0675
aftersales@rieter.com F +91 2169 304 226 F +86 519 8511 0673
www.rieter.com
3236-v3 en 2008