CAT Electric Drives Product Catalogue e

Electric Drives
Product Catalogue
Synchronous Synchronous Wheel Hub Drives DC Disc Motors

Motors Generators
Contents
Electric Drives
ELECTRIC DRIVES &
Drive Systems
Contents
Synchronous Motors
COMPLETE SYSTEMS
Powerful brushless disc motors
From its headquarters in Germany‘s Black in patented rotor technology.
Forest, Heinzmann GmbH & Co. KG
develops and produces the most
advanced drive technology solutions. Drive Systems Series of Motors & Generators 4

We supply complete system solutions
on request, tailored to the specific Applications Range of Applications 6
requirements of the application in
Applications
Synchronous Generators
question. Synchronous Motors & Series of PMS Motors 10
Generators with outstanding
HEINZMANN took over Perm Motor GmbH key performance indicators and
Generators PMS System Components 22
and its electric motors with patented rotor significant efficiency gains. Series of PMSG System Solutions 24
technology in 2008.
Series of PGS Generators 30
Our customers around the world benefit PMS/PGS Technical Data 32
from the synergies of a flexible and
Motors & Generators

innovative hotbed of ideas, and from the
experience and reliability of a global yet
Wheel Hub Motors DirectPower E-Bike Motors 38
Synchronous
traditional company with an international Wheel Hub Drives DirectPower System Components 40
service and sales network. Make the HEINZMANN, pioneer in the CargoPower Motor 42
most of our pooled expertise to gain field of e-bike drives, delivers CargoPower System Components 44
outstanding drive solutions in consistently complete drive systems.
Classic Motor 47
reliable quality.
Classic System Components 49
HEINZMANN drive systems are used in a
PRA Motor 50
diverse range of industrial applications, in
Wheel Hub Motors

LEVs and electric vehicles, in block heating
plants and within the rehabilitation field. DC Disc Motors PMG Motor 52
DC Disc Motors SL Motors 54
Disc motors with brushes in SL Technical Data 66
flat design.
DC Disc Motors
2 www.heinzmann-electric-motors.com Phone: +49 7673 8208 0 3
Series of Motors & Generators
SUITABLE DRIVE FOR PMS/PGS - Double-sided Synchronous
Drive Systems
YOUR APPLICATION Disc Motors & Generators up to 25 kW
For decades now, HEINZMANN has Powerful brushless disc motors and
generators in patented rotor technology
been developing and producing robust,
excel through above-average performance
powerful electric drives rated up to 25 kW
and significant increases in efficiency.
for use in a whole host of applications,
which have proven themselves to be ideal
within tough industrial environments in PMS/PGS 080 PMS/PGS 100 PMS/PGS 120 PMS/PGS 150 PMS/PGS 156W
particular.
Applications
Our range of reliable, high-performance
electric motors offers the optimal solution PMS F/PGS F - Single-sided Synchronous
for your application. Disc Motors & Generators
From industrially produced series Powerful brushless disc motors
motors to application-based redesigns, and generators in flat design
substitute solutions and individual new ideal for applications with very
developments – our patented rotor limited axial installation space and
Motors & Generators

reduced weight.
technology constantly excels through
Synchronous
above-average performance data and PMS/PGS 066F PMS/PGS 080F PMS/PGS 100F
significant increases in efficiency.
PRA/RN - High Torque Wheel Drives PMG - DC Disc Motors

Wide range of motors up to 5 kW
designed for tight
integration into the wheel Multi-pole, permanently excited disc
Wheel Hub Motors

motor with brushes. Efficiency up to
HEINZMANN provides hub and for multiple
applications. approx. 90 %.
Synchronous motors
PRA 230 PRA 180-25 RN 111 PMG 132
Synchronous generators
Wheel hub drives
DC disc motors SL - Disc Motors with Brushes up to 1 kW

Robust DC motor with brushes in
DC Disc Motors
extremely flat design.
SL 80-F SL 100-F/SL 100-1NFB/SL 100-2NFB SL 120-F/SL 120-1NFB/SL 120-2NFB SL 140-2NFB SL 160-2NFB SL 180-2NFB

Range of Application
PARTNER FOR Industry & Agriculture APPLICATION EXAMPLES
Drive Systems
INNOVATIVE PROJECTS n Climbing systems
n Parking systems
A typical application in the agricultural
HEINZMANN is a reliable partner for n Harvesting and sowing machines sector is the deployment of
innovative, complete drive solutions for a n Mobile lifting platforms HEINZMANN electric drives in a
wide range of application areas. seeder. In this machine, direct current
n Pumps
In addition to industrial applications, our n Printing, textile and machine tools brush motors from the SL product
line are used to drive the sowing
drive systems are also in tune with the n Lifters
mechanism. Over the course of many
times when it comes to the hot topic of n Forklift trucks years, the SL motors have proven to be robust and reliable
electric mobility.
Applications
drives for challenging environments.
Our powerful and robust motors have Mobility & Transport
proven themselves in robotics, mobile n LEVs
machines, fans, pumps and agricultural n E-Motorcycles
technology. LEVs, electric vehicles, electric The innovative, mobile electric lift
n E-Karts
system from the Swiss company
motorbikes and boats. As generators n E-Scooter HighStep is easy to transport while
electrical power generation also forms a n Handicap vehicles providing the full functionality of a
part of the diverse range of applications.
Motors & Generators

n Multi-purpose vehicles climbing system. It is equipped with
HEINZMANN disc-type motors with
n Driverless transport vehicles
Synchronous
brushes. These are powerful, light, small
n Boats and ships
and thus the ideal solution for this
application.
E-Bikes & Cargo Bikes
n Cargo bikes
Samatec EVO4 lifting platforms
n E-Bikes
are equipped with PMSG 100-1500
n Velotaxis
APPLICATION RANGE brushless disc-type motors. Their
n Special bikes sophisticated design makes them
Wheel Hub Motors

ideal for the axially confined installation
Industry & Agriculture space on the EVO4 wheel hubs.
Rehabilitation & Medical Care
Among other uses, the mobile lifting
Mobility & Transport n Stair climber platforms are employed in agricultural
n Bedsides settings as apple harvesters.
E-Bikes & Cargo Bikes
n Centrifuges
Rehabilitation & Medical
n Medical pumps
Care
The PMS 120 serves as drive for the
Electric Energy Electric Energy modern robot system RAY™ of
n Combined heat and power units
SERVA Transport Systems GmbH.
Consumer Products
DC Disc Motors
It is used among others on production
sites, in car parks and on airports. Since
Consumer Products February 2015, for example, these
n Cross trainer robots have been in operation at the
n Turf applications, lawn tractors AUDI plant in Ingolstadt, Germany, and
transport in three-shift operation up to 2,000 cars per day.
n Cleaning machines

Range of Application
Drive Systems
Generators within the PGS series are a KTM, the market leader for electric
central module of small, modern block motorbikes, has used the
heating plants for obtaining electrical HEINZMANN PMS 120 to motorise its
energy and heat. The PGS smart design Enduro „Freeride“. The water-cooled
allows very small total dimensions of electric motor delivers a peak output
CHPs. of 16 kW (22 hp) and a torque of 42
Nm from a standstill. In other words:
with a weight of just 111 kilos, the motorcycle gets off to an
utterly flying start. Pure riding pleasure – without the noise and
emissions.
Applications
The HYMOG of PTH Product Customers such as Deutsche Post
Maschinenbau is a robotic platform and Post Danmark rely on cargo bike
with a powerful electric drive on tracks. drive systems from HEINZMANN.
Its compact design with low centre of HEINZMANN’s revolutionary cargo bike
gravity and broad base make the vehicle drive system CargoPower is extremely
specifically qualified for use off-road. The powerful and robust. The powerful
powerful PMSG 100-1500 motors draw motor combined with proven system
Motors & Generators

their energy from a smart lithium-ion components guarantees maximum
Synchronous
battery with self-regulating heating system. driving force for a wide range of professional and commercial
applications.
The Ziesel tracked vehicle from Mattro As an e-bike pioneer from the very
Mobility Revolutions is an innovative, beginning, HEINZMANN has decades
electrically driven work-mobile and of experience when it comes to
recreational vehicle. motors for electric bicycles. The latest
The drive comprises PMS disc-type generation of e-bikes showcases
Wheel Hub Motors

motors from HEINZMANN, which are the series of DirectPower motors.
particularly flat and feature a high power Combined with the appropriate system
density. Like all PMS motors they stand out as a result of their components, the DirectPower e-bike
very good acceleration characteristics and wide ranges. system meets every requirement.
The powerful and easy controllable Alber has used the reliable
PMG 132 is ideal for drives in boats. HEINZMANN SL 120-2NFB drive in
The electrical drive system ensures its stair climbers for decades now.
a virtually silent glide through the Stairs are often a difficult obstacle
DC Disc Motors
water and is thus an alternative and for the disabled and elderly. The
improvement on loud combustion HEINZMANN drive system helps
engines. With no emissions, this overcome this problem in typically
drive makes water sports much more reliable fashion.
environmentally friendly.

Series of PMS Motors
PMS MOTORS Features Applications
Drive Systems
The brushless synchronous disc motor
Patented rotor technology PMS motors are suited for use in applications within dynamic requirements prevail, and where quick changes in
The special patented design and construction of the rotor discs make industry, medicine and traction. Their flat design makes load or direction of rotation and fast run-ups are required.
excels in comparison with a conventional
them lightweight by comparison. They are characterised by low them ideal for using where installation space is at They are available with various sensor systems and also in
electric motor, providing benefits including a premium. Malfunctions caused by issues such as
inertia, which permits short run-up times. Their mechanical strength a sensor-free version.
compact size, flat design, low weight with also makes them suitable for use in high-speed applications. Another brush arcing, wear or dirt accumulation no longer apply,
PMS motors can also function as highly efficient
identical power and higher efficiency. benefit of the design (of the rotor discs) lies in the minimal detent making the motors virtually maintenance-free.
generators (see page 30 PGS generators).
torques. Together with the controller, these motors are the ideal
This makes it ideal as a motor for drive
drive for any application where speed control and high
tasks in axially confined installation Powerful
spaces. Its small size yet high power The benefits of the large air gap area of the disc motor, coupled
Applications
makes it an efficient drive that is with the incorporation of the coil in the stator, enables a high torque Range of Applications
frequently used within machinery and and a powerful, highly efficient motor. With two stators, the effect is Power range PMS disc motors
n Industrial applications like printing,
equipment manufacture and within the even more pronounced on the double-sided version. The result is a
textile and machine tools, robotics
traction sector. powerful motor within a small installation space.
n Traction drive for electric vehicles, PMS 156 W
HEINZMANN provides its customers with Maintenance-free and durable boats, lawn mowers or turf
PMS 150
a complete range of these brushless applications
The electronic commutation on PMS motors replaces the mechanical
n Compact pumps and fans for low- PMS 120
drives. They deliver continuous loads of commutator. This makes the PMS motors maintenance-free. Our
Motors & Generators

up to 25 kW and torques up to 59 Nm long-lasting motors are designed for use in a variety of settings. maintenance continuous service PMS 100
n Drive for auxiliary generators in
Synchronous
depending on the cooling type, and
feature variable intermediate circuit
Dynamic vehicles
PMS 100F
liquid-cooled
Thanks to the patented rotor technology, PMS motors with two stators n Medical equipment PMS 080 forced-ventilated
voltage.
have low inertia and therefore are the perfect solution for dynamic n Cross trainer PMS 080F
self-cooled
The brushless design means that the applications. They also have a low detent torque, enabling sound,
n E-Motorcycles and E-Scooters PMS 066F
synchronous disc motors do not require simple control of dynamic servo drives.
any wearing parts such as charcoal Flat 0,1
0,2 0,3 0,4 0,6 0,8 2 3 4 5 6 7 89 20 25
1 10
or collectors. The drives offer a long PMS motors are extremely flat, especially the variant with single- Continuous Power/kW
service life and are almost side stator (type F). This achieves space savings in an axial
Wheel Hub Motors

maintenance free. As direction and means a significantly lower weight.
such, overall costs for
Flexible Torque range PMS disc motors
maintenance, servicing
and parts are PMS motors are constructed as servo motors
or slow-running, high-torque motors in PMS 156 W
significantly
various versions. They are produced with PMS 150
reduced.
a high degree of protection, with air or
liquid cooling. The models are available PMS 120
with a solid or hollow shaft or as a kit for PMS 100

integration within machines.
PMS 100F
liquid-cooled
DC Disc Motors
PMS 080 forced-ventilated
self-cooled
PMS 080F
PMS 066F
0,6 0,8 2 3 4 5 6 7 8 9 20 30 40 50 60 70
1 10
Liquid-cooled design Torque/Nm

CUSTOM-BUILT PMS Application: Electric Enduro PMS 066F Dimensions
Drive Systems
MOTOR VARIANTS With its electric Enduro Freeride-E, the world market leader for off-road PMS 066F is the smallest motor from the
22,5°
sports motorbikes KTM has brought new momentum to the off-road single-sided synchronous motor series.
Our experts will advise you on finding
sport. PMS disc motors help here to lend an entirely new image to
the right motor variant to suit your needs. motocross bikes: offering pure riding pleasure without the noise and Suitable for applications with very limited
Choose from one of our established emissions. KTM has integrated the active components of the PMS motors axial installation space.
standard versions or a special custom- into its own housing.
built version. In this case, our engineers
M5
select a motor to meet your specifications
50
and provide you with a quote once the
Applications
technical details have been confirmed.
This guarantees you a tailored solution

that meets your specific circumstances and
requirements. 51,5 2
TK 60
120 77,1
A number of satisfied industrial clients can
testify to our expertise in this area.
Motors & Generators

12 2
Synchronous
4
Its design, high power density and low inertia, which delivers very good
acceleration characteristics, make the disc motor ideal for installation in a
motorbike. 2.5
Ø12
Motor feedback: Hall sensor
Application: Electric tracked vehicle Technical Data
Wheel Hub Motors

Mattro Mobility Revolutions, based in Schwaz, Austria, is causing a real
Rated load torque
Max. load torque

sensation with the Ziesel: its revolutionary new electric fun and work-
Voltage constant
Torque constant
Rated current
mobile. Using both PMS 120 motors, the Mattro Ziesel can reach a
Rated power
Rated speed
Max. current
Max. power
continuous load of 4.8 kW/6.5 hp and peak output of 15.4 kW/21 hp.
Put your foot down and the torque reaches a solid 400 Nm, hitting the
top speed of 35 km/h in under two seconds.
n PN IN MN Kt Ke Pmax Imax Mmax
Voltage
rpm kW A (AC) Nm Nm/A V/1000 rpm kW A Nm
3000 0.35 20 1.11 0.055 4.05 0.5 37 2
24 VDC 4500 0.40 20 0.85 0.041 2.97 0.7 49 2
DC Disc Motors
6000 0.35 19 0.56 0.029 2.09 0.9 71 2
3000 0.35 14 1.11 0.082 5.95 0.6 25 2
36 VDC 4500 0.40 14 0.85 0.060 4.29 0.7 34 2
6000 0.40 14 0.64 0.045 3.26 0.9 45 2
3000 0.35 10 1.11 0.111 8.11 0.6 19 2
Fully integrated PMS Motor of 48 VDC 4500 0.40 10 0.85 0.083 5.95 0.8 25 2
KTM E-Enduro Freeride-E
6000 0.40 11 0.64 0.058 4.19 1.0 35 2
► Cooling: Self-cooled ► m = approx. 1.5 kg ► J = 2.14 kg · cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1

PMS 080F Dimensions PMS 100F Dimensions
Drive Systems
35° 35°
PMS 080F is a larger variant of the single- The PMS 100F motor is a variant of the
sided synchronous motor series. single-sided synchronous motor series
offering above-average torque with
comparatively low overall height.
M8
M5
52
50
Applications
TK 73 74 3
TK 60 56 2
200 118,5
166 86
M6×20
Motors & Generators

Synchron-
25 2.5
motoren
M6×20
20 2.5
Synchronous
5
3.5
Ø19
3
Ø14
Standard motor feedback: sin/cos

Technical Data Technical Data
Wheel Hub Motors

Rated load torque
Rated load torque
Max. load torque

Max. load torque
Voltage constant
Voltage constant
Torque constant
Torque constant
Rated current
Rated current
Rated power
Rated power
Rated speed
Rated speed
Max. current
Max. current
Max. power
Max. power
n PN IN MN Kt Ke Pmax Imax Mmax n PN IN MN Kt Ke Pmax Imax Mmax

Voltage Voltage
rpm kW A (AC) Nm Nm/A V/1000 rpm kW A Nm rpm kW A (AC) Nm Nm/A V/1000 rpm kW A Nm
3000 0.55 27 1.75 0.064 4.41 1.2 78 5 3000 0.65 32 2.07 0.065 4.38 2.4 210 13
24 VDC 4500 0.75 37 1.59 0.043 2.88 1.9 120 5 24 VDC 4500 1.40 70 2.97 0.042 2.80 3.0 310 13
DC Disc Motors
6000 0.75 36 1.19 0.033 2.25 1.8 160 5 6000 1.50 74 2.39 0.320 2.15 4.2 410 13
3000 0.55 18 1.75 0.099 6.78 1.2 51 5 3000 1.0 34 3.18 0.095 6.33 2.8 140 13
36 VDC 4500 0.75 24 1.59 0.065 4.41 1.9 77 5 36 VDC 4500 1.0 33 2.12 0.064 4.38 4.1 210 13
6000 0.75 24 1.19 0.051 3.44 1.9 99 5 6000 1.0 34 1.59 0.047 3.41 5.1 280 13
3000 0.55 13 1.75 0.132 9.10 1.2 38 5 3000 1.35 37 4.30 0.116 7.79 3.3 120 13
48 VDC 4500 0.75 18 1.59 0.087 5.88 1.9 58 5 48 VDC 4500 1.5 36 3.18 0.087 5.81 3.5 150 13
6000 0.75 18 1.19 0.066 4.49 1.9 76 5 6000 1.5 38 2.39 0.063 4.22 4.6 210 13
► Cooling: External ventilation ► m = approx. 3.2 kg ► J = 6.5 kg · cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1 ► Cooling: External ventilation ► m = approx. 5.5 kg ► J = 17.5 kg · cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1

PMS 080 Dimensions PMS 100 Dimensions
Drive Systems
85 40 112 62
PMS 080 is the smallest from the The PMS 100 motor is a variant
series with double-sided stators. of the double-sided stator series
offering above-average torque with
Suitable for applications with very
comparatively low overall height.
limited axial installation space.
M6
M8
173,5
50
211
52
Applications
TK 60 78,1 3 TK 73 102 3
155 112,1 188 146,5
20 2.5
M6×20 25 2.5
Motors & Generators

M8×20
Ø14
Synchronous
Ø19
5
3
6
3.5
Standard motor feedback: sin/cos Standard motor feedback: sin/cos
Technical Data
Wheel Hub Motors

Rated load torque
Max. load torque

Voltage constant
Technical Data
Torque constant
Rated current
Rated power
Rated speed
Max. current
Max. power
Rated load torque
Max. load torque

Voltage constant
Torque constant
Rated current
Rated power
Rated speed
Max. current
Max. power
Voltage
3000 1.00 47.2 3.2 0.07 4.6 2.2 150 10
24 VDC 4500 1.10 57.9 2.3 0.04 2.8 2.7 250 10 n PN IN MN Kt Ke Pmax Imax Mmax
Voltage
DC Disc Motors
6000 1.20 65.7 1.9 0.03 2.0 3.7 350 10 rpm kW A (AC) Nm Nm/A V/1000 rpm kW A Nm
3000 1.00 32.4 3.2 0.10 6.7 2.3 110 10 3000 1.40 69 4.46 0.064 4.32 4.2 320 20
36 VDC 4500 1.25 39.4 2.7 0.07 4.5 3.5 150 10 24 VDC 4500 1.68 83 3.57 0.043 2.86 3.7 370 15.8
6000 1.25 39.4 2.0 0.05 3.4 3.5 200 10 6000 1.40 71 2.23 0.031 2.15 4.4 460 14.3
3000 1.00 24.5 3.2 0.13 8.8 2.5 78 10 3000 2.3 60 7.32 0.122 8.12 5.0 170 20
48 VDC 4500 1.25 29.8 2.7 0.09 6.0 3.3 120 10 48 VDC 4500 2.6 65 5.52 0.084 5.62 7.1 240 20
6000 1.15 27.3 2.0 0.07 4.5 3.5 150 10 6000 2.7 67 4.30 0.064 4.28 6.7 320 20
► Cooling: External ventilation ► m = 3.8 kg ► J = 3.8 kg • cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1 ► Cooling: External ventilation ► m = 7.2 kg ► J = 9.6 kg • cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1

PMS 120 Dimensions PMS 120W Dimensions
Drive Systems
110 70 110 70
The PMS 120 is a particularly powerful The disc motor PMS 120W from the series
motor from the series with two stators. with two stators achieves a considerable
°
60
increase in performance by liquid cooling 45°
45°
M8
compared to the air-cooled variant.
M8
20°
85
254
254
M6
80
Applications
127 3
TK 130
172
TK 212
TK 152 115 3
230
230 160
25 3
M8×20 25 3
Motors & Generators

M8×16
Ø19
Synchronous
Ø19
6
3.5
6
3.5
Technical Data Standard motor feedback >100 VDC: Resolver
Standard motor feedback >100 VDC: Resolver
Rated load torque
Max. load torque Technical Data

Voltage constant
Torque constant
Rated current
Rated power
Rated speed
Max. current
Max. power
Wheel Hub Motors

Rated load torque
Max. load torque

Voltage constant
Torque constant
Rated current
Rated power
Rated speed
Max. current
Max. power
Voltage
3000 5.5 127 17.5 0.138 8.84 11.1 330 45
48 VDC 4500 6.0 134 12.7 0.095 6.03 16.9 480 45 n PN IN MN Kt Ke Pmax Imax Mmax
Voltage
6000 6.0 137 9.5 0.070 4.44 18.5 650 45 rpm kW A (AC) Nm Nm/A V/1000 rpm kW A Nm
3000 6.4 74 20.4 0.277 17.70 11.3 170 45 3000 8.0 99 25.5 0.257 16.46 12.6 180 45
96 VDC 4500 7.5 84 15.9 0.190 12.10 17.3 240 45 96 VDC 4500 12.0 144 25.5 0.177 11.24 18.9 260 45
DC Disc Motors
6000 8.0 94 12.7 0.136 8.63 20.8 340 45 6000 13.0 148 20.7 0.140 8.84 24.0 330 45
3000 6.0 21 19.1 0.904 57.80 12.1 50 45 3000 8.0 28 25.5 0.900 57.80 12.1 51 45
330 VDC 4500 7.5 25 15.9 0.639 40.60 16.3 71 45 330 VDC 4500 11.5 40 24.4 0.606 38.54 18.5 75 45
6000 7.5 25 11.9 0.480 30.50 19.0 94 45 6000 13.0 49 20.7 0.423 26.80 23.6 110 45
3000 6.0 12 19.1 1.560 100.00 11.9 29 45 3000 8.0 17 25.5 1.499 96.34 12.6 31 45
560 VDC 4500 7.5 14 15.9 1.110 70.70 17.2 41 45 560 VDC 4500 11.5 23 24.4 1.062 67.44 18.3 43 45
6000 7.5 15 11.9 0.818 52.00 18.8 55 45 6000 13.0 27 20.7 0.773 48.95 22.4 59 45
► Cooling: External ventilation ► m = 12.3 kg ► J = 26.3 kg • cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1 ► Cooling: Liquid-cooled ► m = 16 kg ► J = 26.3 kg • cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1

PMS 150 Dimensions PMS 156W Dimensions
Drive Systems
126 78 126 98
The PMS 150 is by far the strongest Compared to the forced-ventilated cooled
member of the series with two stators variant the PMS 156W from the series
M10
within the forced-ventilated cooled with two stators obtains maximum power 45°
45°
versions. density by its compact design and liquid
M8
25°
cooling compared to motors of a similar
M8
+1
301
100
301
performance class.
65
Applications
TK 152 164 5
TK 152 142 3 TK 256 213
274 187 274
30 5
30 5
M8×25
M8×25
Motors & Generators

Ø24
Ø24
Synchronous
8
4
8
4
Standard motor feedback >100 VDC: Resolver Standard motor feedback: sin/cos
Technical Data Standard motor feedback >100 VDC: Resolver
Rated load torque
Max. load torque

Voltage constant
Torque constant
Technical Data
Rated current
Rated power
Rated speed
Max. current
Max. power
Wheel Hub Motors

Rated load torque
Max. load torque

Voltage constant
Torque constant
Rated current
Rated power
Rated speed
Max. current
Max. power
Voltage
3000 8.5 192 27.1 0.141 8.95 18.7 570 80
48 VDC 4500 8.5 191 18.0 0.095 6.03 27.7 850 80 n PN IN MN Kt Ke Pmax Imax Mmax
Voltage
6000 8.5 192 13.5 0.07 4.55 33.6 1140 80 rpm kW A (AC) Nm Nm/A V/1000 rpm kW A Nm
3000 10.5 131 33.4 0.256 16.22 21.5 320 80 3000 18.5 237 58.9 0.248 15.60 23.2 330 80
96 VDC 4500 14.0 167 29.7 0.178 11.19 31.8 460 80 96 VDC 4500 21.0 250 44.6 0.178 11.14 32.5 450 80
DC Disc Motors
6000 13.0 157 20.7 0.131 8.30 34.0 610 80 6000 21.0 245 33.4 0.136 8.56 40.7 590 80
3000 10.0 32 31.8 0.966 61.50 19.5 83 80 3000 18.5 69 58.9 0.849 53.48 23.3 95 80
330 VDC 4500 14.0 46 29.7 0.646 40.79 28.8 130 80 330 VDC 4500 23.0 85 48.8 0.571 35.65 35.6 150 80
6000 13.0 42 20.7 0.491 31.10 33.0 170 80 6000 25.0 90 39.8 0.444 27.74 40.5 190 80
3000 10.0 24 31.8 1.334 85.04 24.4 60 80 3000 18.5 42 58.9 1.400 88.02 24.0 58 80
560 VDC 4500 14.0 26 29.7 1.134 71.60 29.0 71 80 560 VDC 4500 25.0 53 53.1 1.007 62.95 34.3 80 80
6000 13.0 26 20.7 0.802 50.71 34.3 100 80 6000 25.0 54 39.8 0.740 46.20 40.4 110 80
► Cooling: External ventilation ► m = 22.3 kg ►J = 58.6 kg · cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1 ► Cooling: Liquid-cooled ► m = 29.8 kg ► J = 58.6 kg • cm² ► Max. permissible load = 6/60 sec ► Operating mode = S1

PMS System Components
SYSTEMS FROM A Motor Controller
Controller
Drive Systems
SINGLE SOURCE Permanently excited synchronous motors require electronic
Der Betrieb von Synchronmotoren erfordert den Einsatz
controllers for their operation. These controllers are subject to the
elektronischer Regler - allerdings sind für die noch relativ
As well as supplying the right type of utmost dynamic requirements and must demonstrate extreme
junge Technologie derzeit nur wenige geeignete Typen am
motor for your application, we provide the performance characteristics. That‘s why a selection of tried-and-tested
Markt erhältlich. Die Verfügbarkeit hängt von der jeweiligen
associated system components to form a motor controllers is available for the motors in the PMS series. As a
Voltage und der gewünschten Leistung sowie den daraus
complete solution. result, the interplay of both components achieves optimum results.
resultierenden Strömen im Regler ab.
The benefit to you is that the HEINZMANN Motor controllers of varying levels of performance
team of experts gives you support in
choosing a tailored drive system for your
Applications
application and you receive perfectly System Overview sin/cos
harmonised components from a single Motor feedback motor feedback
Magnet
source.
Depending on requirements, we offer
three types of sensors for the motor
feedback within the PMS series:
Hall and sin/cos motor feedback and
resolver. This enables control of PMS
Motor
Motors & Generators

motors by virtually any conventional Resolver
motor controller. Semiconductor sensor
Synchronous
Hall motor feedback
HEINZMANN provides
Motors Gears
Motor controller
Motors in the PMS series are also
Motor feedback available with a gear on request.
Motor 1-, 2- or 3-stage planetary gears are
Gears controller
Wheel Hub Motors

used to adjust speed and torque to
meet requirements. For more details,
Brakes
please refer to the section on PMSG
Systems Solutions.
Gear type 500 Gear type 1500
Brakes
All PMS motors can also
be equipped with brakes.
DC Disc Motors
Depending on requirements,
this can be a service brake
USB/CAN Operating Changeover or parking brake with electric
adapter for Unit contactor or manual control, and safety
laptops brakes are also available.
Electrically-actuated Brake with additional manual
service brake actuation

Series of PMSG System Solutions
PMSG Features Gearing data PMSG xxx-500 PMSG xxx-1500 PMSG xxx-4000
Drive Systems
Reduction possibilities 1:4/1:7/1:16/ 1:5/1:8/1:25/1:40/1:64/ 1:5/1:24/1:32/1:120/
MOTOR & GEAR Maintenance-free
(some reduction 1:24/1:42/1:96/ 1:100/1:150/1:240/1:384 1:198/1:298
COMBINATIONS Energy recuperation possibilities are not 1:144/1:252 (optional manual (optional manual
available in standard (optional manual decoupling possible) decoupling possible)
High efficiency versions) decoupling possible)
The PMSG wheel hub motor from
Low noise Max. continuous 160 Nm 800 Nm 1,600 Nm
HEINZMANN sets itself apart with a clean,
High starting torque torque
environmentally-friendly drive concept that
Max. peak torque 500 Nm 2,000 Nm 4,000 Nm
produces no emissions or noise.
Max. axial forces 2,500 N 5,000 N 9,000 N
It boasts a high starting torque with large Max. radial forces 8,000 N 25,000 N 45,000 N
Applications
overload factor, plus the option of energy Lubrication Lifetime Lifetime Lifetime
recuperation during braking. This powerful Lifetime 20,000 hours 20,000 hours 20,000 hours
motor requires no maintenance and also (depending on application) (depending on application) (depending on application)
has a high level of efficiency in its favour. Degree of protection up to IP67 up to IP67 up to IP67
Weight planetary gear ~ 7 kg 14 – 17.5 kg 38 – 44 kg
It mounts directly on the rim, so no axle is
required. The PMSG features an integrated
Implementation
planetary gear and inbuilt wheel bearing Power connection: Cable length 1 m, open cable ends Motor feedback: Probe with sin/cos output
Motors & Generators

for direct mounting on the rim. A parking Encoder connection: Cable length 1 m, open cable ends Temperature sensor: KTY 84-130
brake is available as an option. Cooling: External ventilation, generated independently from motor, min. air velocity > 5 m/s
Synchronous
This product is suitable for both 2-wheel
and 4-wheel drives.
PMSG System Overview
Range of Applications Motor controller

n Turf applications, lawn tractors
Wheel Hub Motors

n Harvester
n Forklift trucks
n Lifters
n Floor care machinery
n Municipal vehicles
n Commercial vehicles
n Electric cars and NEV
n Replacement for hydraulic drives Motor feedback Brake PMS motor Gear
DC Disc Motors
The combinations described on the following pages are only a selection.
The complete list of standard combinations consists of the motors (page 13-21) and the gear list above.
Other variants on request.

PMSG 100-500 Dimensions PMSG 120-500 Dimensions
Drive Systems
MOTOR & GEAR MOTOR & GEAR
COMBINATION 1.45 - 2.7 KW COMBINATION 3.0 - 8.0 KW
M12x1,5
The PMSG 100-500 combines a PMS 100 The PMSG 120-500 combines a PMS 120
(4x90°)
M10x1,5
(6x60°)
motor with a gear and an output torque of motor with a gear and an output torque of
210 ±1
+1
254
up to 160 Nm. up to 160 Nm.
M12x1,5

(4x90°)
M10x1,5
(6x60°)
Applications
TK 100 240,3 ±1 TK 100 253,3 ±1
TK 150
m = 7,2 kg TK 150
188
230
Generators
& Generators
Synchronous
Synchronous
Technical Data
Motors &
Motors
Motor data Gearing data
Rated current
Rated power
Rated speed
Rated speed
Voltage
Rated load
Rated load
Gear ratio
Efficiency
torque
torque
Wheel Hub Motors

Technical Data
kW rpm Nm A i % rpm Nm Motor data Gearing data

PMSG 100-500-2-16
1.45 4500 3.1 71.8 16 94 281 46
Rated current
Rated power
24 VDC
Rated speed
Rated speed
Voltage
Rated load
Rated load
1.4 6000 2.2 71.4 16 94 375 34
Gear ratio
Efficiency
2.6 4500 5.5 85.6 16 94 281 83
torque
torque
36 VDC
2.6 6000 4.1 92.4 16 94 375 62
2.6 4500 5.5 65.4 16 94 281 83
48 VDC
2.7 6000 4.3 66.9 16 94 375 65 kW rpm Nm A i % rpm Nm
DC Disc Motors
PMSG 100-500-2-42 PMSG 120-500-2-16
1.45 4500 3.1 71.8 42 94 107 121 5.5 3000 17.5 126.9 16 94 188 160
24 VDC
1.4 6000 2.2 71.4 42 94 143 88 48 VDC 6.0 4500 12.7 134.0 16 94 281 160
2.6 4500 5.5 85.6 42 94 107 160 6.0 6000 11.9 137.0 16 94 375 160
36 VDC
2.6 6000 4.1 92.4 42 94 143 160 6.4 3000 20.4 73.6 16 94 188 160
2.6 4500 5.5 65.4 42 94 107 160 96 VDC 7.5 4500 15.9 83.7 16 94 281 160
48 VDC
2.7 6000 4.3 66.9 42 94 143 160 8.0 6000 12.7 93.4 16 94 375 160
► Cooling: Forced ventilation ► m = 14.5 kg ► Operating mode = S1 ► Cooling: Forced ventilation ► m = 19.6 kg ► Operating mode = S1

PMSG 120-1500 Dimensions PMSG 150-1500 Dimensions
Drive Systems
MOTOR & GEAR MOTOR & GEAR
M14x1.5
COMBINATION 3.0 - 8.0 KW COMBINATION 5.0 - 14.0 KW
(4x90°)
The PMSG 120-1500 combines a PMS 120 The PMSG 150-1500 combines a PMS 150
M10x1.5
(8x45°)
motor with a gear and an output torque of motor with a gear and an output torque of
+1
+1
up to 500 Nm. 254 up to 500 Nm.
334
M10 - 12tief
(8x45°)
M14x1.5
(4x90°)
Applications
TK 130 294 ±1
TK 180 326
TK 130
230 TK 180
274
Motors & Generators

Synchronous
Technical Data
Motor data Gearing data
Rated current
Rated power
Rated speed
Rated speed
Rated load
Rated load
Voltage
Gear ratio
Efficiency
Wheel Hub Motors

torque
torque
Technical Data
kW rpm Nm A i % rpm Nm
Motor data Gearing data PMSG 150-1500-2-16
8.5 3000 27.1 191.9 16 94 188 408
Rated current
Rated power
Rated speed
Rated speed
48 VDC 8.5 4500 18.0 190.8 16 94 281 270

Voltage
Rated load
Rated load
Gear ratio
Efficiency
8.5 6000 13.5 192.0 16 94 375 203

torque
torque
10.5 3000 33.4 130.8 16 94 188 500

96 VDC 14.0 4500 29.7 167.4 16 94 281 447
kW rpm Nm A i % rpm Nm 13.0 6000 20.7 157.5 16 94 375 311
DC Disc Motors
PMSG 120-1500-2-40 PMSG 150-1500-2-40
5.5 3000 17.5 126.9 40 94 75 500 8.5 3000 27.1 191.9 40 94 75 500
48 VDC 6.0 4500 12.7 134.0 40 94 113 500 48 VDC 8.5 4500 18.0 190.8 40 94 113 500
6.0 6000 11.9 137.0 40 94 150 449 8.5 6000 13.5 192.0 40 94 150 500
6.4 3000 20.4 73.6 40 94 75 500 10.5 3000 33.4 130.8 40 94 75 500
96 VDC 7.5 4500 15.9 83.7 40 94 113 500 96 VDC 14.0 4500 29.7 167.4 40 94 113 500
8.0 6000 12.7 93.4 40 94 150 479 13.0 6000 20.7 157.5 40 94 150 500
► Cooling: Forced ventilation ► m = 27.8 kg ► Operating mode = S1 ► Cooling: Forced ventilation ► m = 37.8 kg ► Operating mode = S1

Series of PGS Generators
PGS GENERATORS Features Customer-Specific Range of Applications
Drive Systems
The PGS synchronous generators are Double stator for high power density Applications n Combined heat and power plants
brushless, highly efficient disc generators The double-sided design sees the patented rotor disc operate The generators in the PSG series are n Auxiliary power supplies
with patented rotor technology. This using 2 stators. The generator demonstrates its full potential available in various versions. They can be n Auxiliary power units
series of generators boasts a great power here with the neodymium iron boron magnets. self-cooled, forced-ventilated or liquid- n Range extender
density, low weight, high efficiency and an cooled.
n Hydro-electric power plants
extremely flat design. Their housing makes High level of efficiency
Our experts will advise you on finding
them completely enclosed. The large air gap area on the double-sided version makes the right generator to suit your needs. If
the PGS generators highly efficient. The result is a maximum- our standard variants don‘t fit the bill, you
The PGS series has been designed for a
Applications
efficiency generator within a small installation space. can also opt for a custom-built design.
power range of 0.1 to 20 kVA at variable
Our engineers work with you to develop
speeds and voltage. The voltage range Flat design
reaches a maximum of 500 VAC. a specific solution and provide you with a
The small axial length of the PGS generators means they
quote once all the technical details have
Whether block heating plant or emergency can even be used in restricted installation spaces. For even
been confirmed.
power supply, we deliver the generator more extreme applications where even the double-sided
that meets your requirements, air or liquid- generators can no longer be accommodated mechanically, This guarantees you a tailored solution
cooled. From special developments to the even flatter generators within the F series with single-side that meets your specific circumstances and
Motors & Generators

large-scale production, we are the partner stator can be employed. requirements.
Synchronous
you can rely on. A number of satisfied industrial clients can
Maintenance-free and long service life
testify to our expertise in this area.
Detailed information on the individual
As PGS generators have no mechanical commutation, they
models of generator within the PGS series,
are completely maintenance-free. Designed to deliver an
including technical data and drawings, is
extremely long service life, these products are intended for
available on request.
use in a wide variety of environments and to meet high
levels of requirements.
Flexible
Wheel Hub Motors

The PGS generators have been designed by
HEINZMANN with special consideration given
to customer requirements. The range of
sizes cover a nominal speed range of
3,000 – 6,000 rpm and nominal
voltages of up to 500 VAC. We therefore
offer our customers the flexibility to
resolve their technical problem from an
individual standpoint.
DC Disc Motors
PMS Motoren
PMS/PGS Technical
Reihe PMS Motoren Data
Technical Data and Information Permissible Forces
Drive Systems
for 20,000 hours lifespan
Motor type Brushless synchronous disc motor/generator, excited by
permanent magnet in disc motor technology
Miscellaneous provisions Relevant standards DIN EN 60034 Radial force FR [N] at n rpm
Operational mode S1 (continuous duty) Bearing

Rated speed 3000 4500 6000
A-side
Cooling Self-cooling = without fan, mounting on satisfactory cooling
surface Motor type
Forced ventilation = generated independently from motor,
PMS/PGS 066 360 310 280 6002
Applications
min. air velocity > 5 m/s required
Liquid cooling = 6 l/min, max. coolant temperature 60 °C,
PMS/PGS 080 500 430 400 6202 6004
max. operating pressure 3 bar, customer
specific design on request PMS/PGS 100 1000 900 810 6304
Pairs of poles 4 (5 at PMS/PGS 066F) PMS/PGS 120 900 780 720 6205
Magnet material Neodymium iron boron (NdFeB)
PMS/PGS 150 900 780 720 6205 6206
Electrical connection Terminal box with cable approx. 1 m, wire cross-section depending
Motors & Generators

on motor current
Plug on request
Axial force FA [N] at n rpm
Synchronous
Electric strength According to standard DIN EN 60034
Rated speed 3000 4500 6000
Thermal class F (155 °C)
Motor type
Degree of protection IP54, alternatives obtainable on request
PMS/PGS 066 105 90 75
Permissible ambient temperature -25 ... +40 °C
Motor feedback Resolver two-pin PMS/PGS 080 140 120 95

Digital Hall probe
PMS/PGS 100 300 255 210
Analogue Hall probe with sin/cos output
Wheel Hub Motors

Further types of motor feedback on request PMS/PGS 120 300 255 210
Temperature sensor KTY84-130, optional PTC according to DIN 44081
PMS/PGS 150 460 390 320
Painting On request
Standard finish: cast aluminium
All given characteristics of the motors are calculated data which may differ slightly.
Shaft Shaft with key groove Subject to alterations.
Types PMS/PGS Type F: one stator, one rotor with closed magnetic circuit On request: Alternative voltage, speed, torque or power for customised applications obtainable and additional
PMS/PGS double-sided: two stators, one rotor self-contained mounting of gearbox or brake obtainable.
Specific features The customer has the option of integrating components from
DC Disc Motors
PMS/PGS series drives into machinery in kit form

PMS Motoren
PMS/PGS Technical
Permissible Mounting Orientation Structure Diagram of a Drive System with Synchronous Motor
Drive Systems
For any PMS motors with protection grade lower than IP65 mounting with vertical or approx. vertical
shaft is critical. These motors are not absolutely waterproof. Water accumulated at the bearing (e.g. spray, DC AC
condensate or similar) may penetrate into the housing. Corrosion and motor failure may be the result.
+ U Brake,
Electrical Connections Gear
M
– V
Motor
Motor connection Where possible the motors are equipped as standard with highly flexible, two-norm controller W
servo cables (UL/CSA and VDE-REG. no.) suitable for drag chains. These cables Battery
Applications
combine supply cores and pilot cores for thermal protection KTY 84-130. The cables
are equipped with an additional overall screen for increased interference immunity
Motor
(EMC). feedback
Motors with bigger wire cross-section are equipped with single strands.
Technical data/design Special PUR drag chain cable in accordance with UL AWM Style. Overall screen from
galvanised copper braid with approx. 85 % cover.
Pilot cores Imprint BR1, BR2

Core measurement motor connection & KTY cable
Motors & Generators

Thermal protection
Current A Outer diameter mm
Synchronous
Outer sheath PUR, extremely abrasion-resistant, low-adhesion, Number of cores x cross section mm²
halogen-free, resistant to UV, oil, hydrolysis and
microbes 4×1.5/(2×1) up to 18 11.5
Sheath colour: orange (RAL 2003) in accordance
with DESINA 4×2.5/(2×1) up to 26 13.6
Lowest permissible At least 7.5 × cable diameter 4×4/(2×1) up to 34 15

bend radius
4×6/(2×1) up to 44 16.1
Temperature range cable Flexing: -30 ... +80 °C
4×10/(2×1) up to 61 20.2
Wheel Hub Motors

Fixed installation: -40 ... +80 °C
4×16/(2×1) up to 82 23.8
Rated voltage according Power cores: Uo/U 600/1000 V
to VDE Pilot cores: Uo/U 300/500 V
DC Disc Motors
PMS Motoren
PMS/PGS Technical
Motor feedback connection
Drive Systems
Resolver connector: Coninvers - M 23 - Series RC - 12-pole
Type: Pin insert on motor side, reverse rotation, coding centre
Pin Function
1 COS +
2 COS –
3 SIN +
4 SIN –
5 n.c.
6 REF +
Applications
7 REF – Motor feedback with cable gland Motor feedback with connector
8 n.c.
9 n.c. Technical Data/Structure Overall screen Galvanised copper braid
10 n.c. Coninvers-M23 pin, RC Series, 12-pole Outer sheath PVC
11 KTY +/PTC view on pin insert from connector side Lowest permissible bend radius At least 6 × cable diameter
12 KTY –/PTC Temperature range sensor Flexing: -5 ... +70 °C
Fixed installation: -40 ... +80 °C
Motors & Generators

Rated voltage according to VDE 500 V
Synchronous
Power connector M23 Effective capacitance Core/core: approx. 120 nF/km
Pin insert on motor side Core/sheath: approx. 160 nF/km
Pin Function

1 Phase U
4 Phase V Function Wire colour Function Wire colour
Sinus-Cosinus Encoder
Type: RMB 29AC (RLS)
3 Phase W UNITRONIC PUR CP UNITRONIC 100 CY REF+ red-white
Type: RE (LTN)
GND/2 PE (colour code DIN 47100) (colour code UNITRONIC) REF – black-white
Resolver
A n.c. SIN pink black (or yellow-white)
COS brown brown COS+ red
Wheel Hub Motors

B n.c.
C KTY –/PTC VCC green green COS – black
D KTY +/PTC GND/KTY – yellow yellow SIN+ yellow

KTY+ white beige SIN- blue
Open cable ends Function Wire colour Function Wire colour
Hall-type sensors
(HEINZMANN)
Core colour No. Function UNITRONIC 100 CY ÖLFLEX classic 100 Hall 1 yellow
(colour code UNITRONIC) Hall 2 green
Type RMB 28SC (RLS)
black 1 Phase U
SSI Encoder, 12bit
CLOCK+ pink Hall 3 grey

black 2 Phase V View of pin insert from the connector side
CLOCK – blue VCC brown
black 3 Phase W
DATA+ white
DC Disc Motors
GND white
green-yellow PE
DATA – brown
red or black KTY +
VCC green
black KTY –
GND yellow
KTY+ brown
KTY – blue

PMS Motoren
DirectPower E-Bike Motors

DIRECTPOWER Features Technical Data
Drive Systems
PRA 180-25 Front/rear wheel drive Pedelec Pedelec 20” Speed Pedelec
HEINZMANN bicycle drives from the DC supply voltage 36 VDC

Support up to 50 km/h*
DirectPower series are characterised by Rated power 250 W 250 W 500 W
innovative technology and flexibility. Nominal output up to 500 W*
Nominal speed 210 rpm 275 rpm 380 rpm
The independent control unit 11 Nm nominal and 60 Nm Typical speed limit in 20” 25 38 38
built into the battery box peak torque km/h according to rim
24” 32 42 42
means that they can be size
integrated into a variety Weight: 4.5 kg (front wheel), 26” 34 46 46

4.7 kg (rear wheel)
Applications
of systems. The power 28” 37 50 50
electronics are located Regeneration in the front and Impulse torque 60 Nm

outside the motor. So rear wheel Degree of protection IP54
it is not affected by Weight 4.5 kg front wheel motor
Brake discs can be mounted on 4.7 kg rear wheel motor
potential motor heat
the front and rear wheel
that might impair system
performance. Whether used No gear, no brush, no wear,
no noise Dimensions
Motors & Generators

as a front or rear wheel drive,
HEINZMANN e-bike drives will
Cassette can be used
Synchronous
100
meet your needs. 57
135 Ø220
The power electronics are not installed in the motor,

61 74 TK Ø208
51
The regeneration-enabled system can 51
so motor heat does not impair their performance

charge the battery during downhill travel 135 Ø220
61 74 TK Ø208 A
and braking to achieve an increase in Backwards travel is possible for special applications 51
range.
A
* Comply with the relevant legal requirements when using.
Our drive can be installed in the front or
rear wheel thanks to strict compliance
Wheel Hub Motors

with the standard dimensions used
in the bicycle industry. This reduces Range of Applications
manufacturing costs and gives our
n E-Bikes
customers the highest possible flexibility
n Rehab bikes
in product design. After Sales Service and
n Pedelecs
spare parts planning are therefore made
n Special applications
135 Ø220
significantly easier. 61 74 TK Ø208

51
10°
A
The option of turning the drives in both
10°
A A
directions opens up a wealth of usage
options, including outside the e-bike 5°
DC Disc Motors
5°
market. The mobility scooter sector is just
one example. Ø2,9
Ø2,9

PMS Motoren
DirectPower System Components

Reihe PMS Motoren
DIRECTPOWER
Drive Systems
COMPLETE SYSTEM
HEINZMANN supplies complete drive Downtube battery
systems based on the DirectPower motor.
A selection of system components has
been specially tailored to the DirectPower Optionally perfectly integrated in the luggage Can be combined with display and
carrier or as downtube battery control unit
drive. Customers can make a personal Separate control unit on the handlebar for
Battery Safe, tested and proven lithium ion technology safe operation when traveling Twist grip Assisted pull-away up to 6 km/h or
selection to meet their needs.
pack 20 km/h E-bike and S-Pedelec
Carrier battery: 36 V/11 Ah Display Clear display of key operating data
For handlebars with a diameter of
Applications
Downtube battery: 36 V/14.25 Ah Quick setting of support levels 22.2 mm
Simple activation of assisted pull-away
Passive cell balancing increases the service life
of the battery pack Bicycle anti-theft protection through user-
specific PIN
Technically, mechanically and visually
sophisticated Easy to read, even in bright conditions
Magnetic plug connections for quick mounting Clear user interface

of the battery
Quick troubleshooting in the event of
Motors & Generators

Watertight and robust Service faults
Software
Synchronous
Shock and vibration resistant Built-in wizard for convenient quick
configuration
Parameters can be set easily by the
dealer
Drive control in the luggage carrier or on the All major system parameters can be
downtube configured in the field
Control Pre-programmed for various merchantable Protection system against plant data
torque sensors Carrier battery manipulation
Control firmware can be updated in the
Various parameters can be adapted by the
field
customer to set an individual driving style
Wheel Hub Motors

(support levels, assisted pull-away and Universal e-bike carrier Automatic Internet
many more)
Aluminium tube 10 mm, weight 1000 g
Optimal monitoring of the electrical system Luggage
Outstanding weight/stability ratio and lateral
Integrated safety routines carrier rigidity
Software can be updated via an interface Corrosion-resistant

Various adaptation options through the built-
Optionally prepared for regeneration and
in Quick Snap System
equipped with brake levers with switches
With LineTec lighting
Assisted pull-away can be parameterized
via a control element on the display or via Max. load limit 30 kg
handle bar The system is pre-programmed and
DC Disc Motors
tested for a range of torque sensors.
The pedal speed sensor can be mounted on Torque
Additional adaptations can be made
Sensor the right or left sensor for the torque sensor of your choice as
Cable length on request necessary.

CargoPower Motor
Reihe PMS Motoren
CARGOPOWER RN 111 Features Technical Data
Drive Systems
HEINZMANN has developed a drive High torque at low speeds Nominal output 250 ... 600 W
system for cargo bikes that leaves nothing Maximum efficiency over the entire Nominal speed 200 rpm
to be desired. This powerful wheel hub speed range Torque up to 31 Nm
motor combined with proven system
High power and torque density due to optimal Voltage 36 / 48 VDC
components guarantee maximum driving
heat dissipation through oil cooling Temporary peak power 1350 W
force for a wide range of professional and
commercial applications. Reduced derating Maximum torque 113 Nm
Degree of protection IP65
The HEINZMANN heavy-duty motor Torque sensor integrated in the rear wheel
Applications
CargoPower RN 111 offers innovative
motor Weight 5.1 kg
Speed 25 km/h
technology, robust design and good
reliability. It has been specially developed Axle load Front wheel 150 kg
for heavy-duty applications. Torque, torque

Installation Versions Rear wheel 125 kg
Single side mounting 100 kg
support and the reliable axle loads are The compact design enables the motor to be installed in standard
specifically designed for uses like forks (100 mm) or standard frame dropouts (135 mm).
234 ±3
these. Mounting on one side is also possible, e.g. for three-
115 ±0.2 16 ±0.5 Dimensions
26 ±0.3 28,9 ±0.5 13,1 ±0.5
Motors & Generators

9×
40°
CargoPower is the most wheel models. The optimised geometry10° of the 7 45 ±0.5 4 ±0.3 234 ±3 10.6 ±0.3
.9°
flanges enables easy spoking on 20“ to 29“ rims.
Synchronous
±1°
compact motor in its 115 ±0.2
9×
16 ±0.5 26 ±0.3 28,9 ±0.5 13,1 ±0.5
36×Ø3.1 40°
class. A unique high The motor is suitable for rear wheel, front 10° 7.9
45 ±0.5 4 ±0.3 10.6 ±0.3
° ±1
torque and equally wheel or single sided mounting.
°
36×Ø3.1
high power density
are achieved with a Ø8.4
4× M8×0.75
high-performance Range of Applications 15.9 ±0.3
planetary gear
n Cargo bikes Ø8.4
made from Center of Center of 4× M8×0.75
n Rehab bikes
wheel rim wheel rim
LK Ø65
Wheel Hub Motors

hardened steel and Ø189.6 ±0.3 (67.5) 50
15.9 ±0.3
n Special applications
innovative oil lubrication Ø203.6 ±0.3 135 ±1 101 ±1
Center of Center of
wheel rim
and cooling. The wheel
wheel rim
LK Ø65
Rear wheel Front wheel
Ø189.6 ±0.3 (67.5) 50
hub motor can run in Ø203.6 ±0.3 135 ±1 101 ±1
reverse and regenerate. This makes
manoeuvring easier, even on three-wheel 21 ±0.5 21 ±0.5
models, and supports braking when
travelling downhill. The range is increased
21 ±0.5 21 ±0.5
and the wear on the brakes is reduced.
DC Disc Motors
Single side
Single side
mounting
Centre of
wheel rim
Single side
59 Centre of
wheel rim
90 ±1

59
CargoPower System Components
Reihe PMS Motoren
CARGOPOWER
Drive Systems
COMPLETE SYSTEM Control Drive control in a separate housing Service Clear user interface Control Can be mounted on the left or right side
of handlebar and easily be switched to a
Various parameters can be adapted by the software Quick troubleshooting in the event panel
The system components for the of faults laterally correct image on the screen
OEM to set an individual driving style (support
CargoPower system are coordinated levels, assisted pull-away and many more) Built-in wizard for convenient quick Quick setting of support levels, safe
specifically for this powerful drive. configuration operation while travelling
Optimal monitoring of the electrical system
Easy parametrisation for manufacturers Convenient display functions
The complete system comprises a motor, Optionally prepared for regeneration and
All major system parameters can be Outstanding readability, even in sunlight
a control unit, battery with mounting connecting brake handles with installed
actuation switch configured in the field Bluetooth interface
system, operating panel plus – depending
Protective system against plant data
Parametrizable assisted pull-away either via the Micro USB interface with charging
Applications
on the configuration – supplementary manipulation
control element on the display or via twist grip function for smartphone
sensors. Control firmware can be updated in
Reverse travel Degree of protection IP65
the field
There are two types of battery available
Controller box CAN bus interface
to meet various power requirements
Heavy Duty Degree of protection IP65
(Heavy Duty and Active Power Battery).
Battery
Our systems can also be combined with
batteries from other manufacturers.
Motors & Generators

A torque sensor is deployed in the hub as
standard in order to control the support.
Synchronous
Other options for the system include
a twist grip. Further variants are also Sensor Cadence sensor can be mounted on the
Heavy Duty Battery right or left side
possible. Our sales team will advise you Twist grip For handlebars with a diameter of 22.2 mm
Cable length on request
on a tailored solution.
Battery Heavy Duty Battery
pack Safe, tried-and-tested lithium-ion
technology
46.8 V/807 Wh
Wheel Hub Motors

Passive cell balancing increases the service
life of the battery pack System overview
Technically, mechanically and visually System modules for front and
sophisticated rear wheel installation and
CAN bus interface
optional components.
DC Disc Motors
CargoPower Motor
Reihe PMS Motoren Classic Motor
System overviews CLASSIC RN 120 Features
Drive Systems
Front wheel installation HEINZMANN Classic motors have been Powerful, proven DC wheel hub motor
proving themselves in electric bicycles Front/rear wheel drive
System components Part numbers
for decades. The HEINZMANN Classic
Front wheel motor 880-00-181-xx
Gear for highest torques
bicycle drive is characterised by the tried-
Controller 880-81-248-xx and-tested robust technology, combined Support up to 25 km/h
Heavy Duty Battery 880-80-281-00 with the innovative optimisation of its Rated power 250 W
Charger 010-33-037-00 components and properties. The powerful Torque up to nominal 11.4 Nm (28“),
Control unit 010-69-325-20 DC motor offers even power development up to nominal 13.2 Nm (26“)
Applications
Cadence sensor with economical use of the battery
870-81-134-10 (right pedal side) Weight: approx. 3.5 kg
capacity.
870-81-145-10 (left pedal side)
Max. values for the torques are 35 to 60 Nm
010-29-049-00 (magnetic disc) Powerful torques are achieved with
depending on the design
the built-in gear, which offers the rider
Variants on request
maximum support, even during uphill
travel or with increased loads. This makes
Rear wheel installation this drive particularly suited to
Motors & Generators

use in mobility scooters, for cargo
System components Part numbers bikes and for special applications.
Synchronous
Rear wheel motor incl. freewheel for cassettes with 880-00-180-xx
At the heart of the Classic drive
integrated torque sensor
system is the RN 120, which
Controller 880-81-248-xx Range of Applications
combines the proven Classic
Heavy Duty Battery 880-80-281-00
motor with robust and reliable n E-Bikes
Charger 010-33-037-00 n Velotaxis
system modules.
Control unit 010-69-325-20
Decades of experience in the
Variants on request field of bicycle drives make us a
Wheel Hub Motors

reliable partner. The reliability of
HEINZMANN drives is also highly
Optional components valued by Deutsche Post, who
have them fitted on their electric bicycles.
System components Part numbers
Splitter cable 010-69-325-50
Twist grip 870-90-069-00
DC Disc Motors
E-Bike Deutsche Post

Classic Motor
Reihe PMS & System Components
Motoren
Technical Data COMPLETE SYSTEM
Drive Systems
Rated voltage 36 VDC CLASSIC
Rated power 250 W
The Classic Drive System combines long-
Weight 3.5 kg established system components.
Max. weight vehicle* 120 kg
Wheel size 26“ 28“
Rated speed 210 rpm 180 rpm The digital control unit offers two control
options: customers can choose between
Rated torque in operational mode S1 13.2 Nm 11.4 Nm
a twist grip with pedal speed sensor or a
solution with twist grip only
Applications
Degree of protection IP54 Control
The control is pre-parameterised for all
* with load
requirements, such as assisted pull-away
up to 6 km/h or heavy load start
The lithium ion battery is in the saddle bag
Dimensions Battery Supplied with a built-in battery
management system for longer battery life
Available with 9 or 13 Ah
Motors & Generators

58±1
Synchronous
Digital twist grip
Twist grip LED light indicator charge condition
Ø166±0.5
Ø178
ON/OFF switch
Ø156
Eco Mode
Wheel Hub Motors

The luggage carrier is designed for
66±1
mounting a control unit and up to two
Luggage batteries
133±0.5 / 100
carrier
Max. permitted total weight 30 kg
The pedal speed sensor can be mounted
DC Disc Motors
on the right or left
Sensor

PRA Motor
Reihe PMS Motoren
PRA 230 Features Dimensions
Drive Systems
The gearless PRA 230 wheel hub drive Gearless 216.5±0.5
is a permanently excited, synchronous Maintenance-free

110 80
external-rotor motor with built-in wheel 87.5±0.5

45°
Low noise
45°
45° 45°
bearing and is mounted directly on the
rim. Integrated wheel bearing
Successfully employed many times over, Energy recuperation
M10×1
this wheel drive is maintenance-free, quiet High starting torque
Ø160
Ø35
and boasts impressive braking energy
Applications
recuperation and a high starting torque.
Technical Data
Part of the PRA series, this direct drive M10×1
is available in a gearless design and 1.6 kW
Rated power
Operational mode S1
operated using a commercial controller.
It is connected to the chassis via clamp Rated speed 420 rpm
170 140
connection. Naturally, it also has a brake- Max. torque 160 Nm
225
disc connection. Its degree of protection Battery voltage 48 V 216.5±0.5
Motors & Generators

is IP54. Max. wheel load 2000 N
110 80
Synchronous
87.5±0.5
The PRA 230 is suitable for use on Degree of protection IP54 45° 45°
45° 45°
1-wheel, 2-wheel and all-wheel drives. Weight 16 kg
Range of Applications
M10×1
Ø160
Ø35
n Light electric vehicles
n E-Scooters
n Handicap vehicles
Wheel Hub Motors

M10×1
n Driverless transport vehicles
170 140
225
DC Disc Motors
PMS Motoren
PMG Motor
Reihe PMS Motoren
PMG 132 Features Range of Applications
Drive Systems
n Generally all kind of battery driven and n Boat drives
The PMG 132 is a multi-pole, permanently Compact electric vehicles n Fans
excited DC disc motor.
Cost-efficient n Cleaning machines
The excitation field is created using high- High efficiency
performance permanent magnets from
rare earths.
Less installation space thanks to compact design
Lower power-to-weight ratio
Strong torque Technical Data
Applications
Greater efficiency over broad range of Operation voltage 24 V 36 V 48 V 60 V
operating conditions Rated power 1.8 kW 3.1 kW 4.7 kW 5.1 kW Elektrische Antriebe / Electri
Simple control Rated speed 1100 rpm 1800 rpm 2400 rpm 3000 rpm
Energy recovery possible through regenerative Rated current 90 A 97 A 110 A 97 A
operation Auswahldiagramm / Motortyp / Type: PMG132
Rated load torque 15 Nm 16 Nm 19 Nm 16 Nm Magnetsystem / Magnet system: 3.9/1.2
Cost advantage through integration of
Selection diagram
Table valid for operation in duty type S1
Ausgabe / Edition: 08/2014
commutator into winding ends DC current in short-time duty 210 A PMG132
Motors & Generators

S2 10 min
0 5 10 15 20 25 30 35 40
Synchronous
240
Peak torque 38 Nm 3250
60V V
60 220
3000
Mass inertia 0,025 kgm ²
200
2750
V
Inductance 0,019 mH 48V 24 180
The disc-shaped rotor has been made Dimensions 2500
2250 160
with copper-profiled lamellae at whose Resistance 16 mΩ
2000 140
36V
n [min ]
inner end a disc commutator is moulded
-1
Elektrische Antriebe / Electric Drives
I [A]
1750
4×M8 - 12 deep 120
by means of suitable profiling. Power Weight approx. 12.5 kg 1500 100
1250 24V
is transmitted via metalliferous carbon 80
1000
brushes that are optimally adapted to the Auswahldiagramm /
Wheel Hub Motors

60
Motortyp / Type: PMG132
750
40
shape of the commutator and conducted Magnetsystem / Magnet system: 3.9/1.2
Selection diagram
500
Ø19g8
Ausgabe / Edition: 08/2014
250 20
via a special brush holder alignment. 4×M8 - 12 deep
Selection Diagram
Ø126
Ø80
0 0
0 5 10 15 20 25 30 35 40
The magnetic flow passes axially through PMG132 M [Nm]
Motor type:
the lamination stacks. This alignment PMG132 0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40
240 12 100
reduces the air gap to the minimum 3250
60V V
Ø19g8
60 220 11 90
Magnet system: 3000 60V
required mechanically and reduces 10
3.9/1.2 200
Ø126
Ø80
2750 80
V
magnetic losses. What results is far greater PCD 106 70 2500 48V
24 180 9 24V
70
efficiency (approx. 90 %) across a broad Edition: 2250 160 8
210 86 5.5
08/2014 7 V 60
range of operating conditions. 222 129 43
2000 140 60
36V
[rpm] ]
P [kW]
-1
DC Disc Motors
η [%]
nn [min
I [A]
1750 6 50
120 V
48
1500 5
100 40
1250 24V
4 36V
80
PCD 106 70 1000 30
60 3
750 24V
210 86 5.5 20
40 2
222 129 43
500
1 10
250 20
0 0 0 0
0 5 10 15 20 25 30 35 40 0 5 10 15 20 25 30 35 40
M [Nm] M [Nm]
0 5 10 15 20 25 30 35 40
12 100 Heinzmann GmbH & Co. KG • D-79677 Schönau / Germany • Am Haselbach 1
52 www.heinzmann-electric-motors.com Phone: +49 7673 8208 0
Tel. / phone: +49 7673 8208 - 0 • Fax: +49 7673 8208 - 199 • E-Mail / email: info@heinzmann.de
53
11 90
PMS Motoren
Series of SL Motors
SL MOTORS Features Applications
Drive Systems
Flat, dynamic and extremely adaptable: Flat DC disc motors with brushes have been They are also deployed in other industrial applications
used for several decades now in rough wherever reliable operation at the supply voltage itself is
HEINZMANN DC disc motors. Because HEINZMANN disc motors are flat when installed. It is this extremely
environments in HEINZMANN actuators required, without any need for a controller. However, an
of their streamlined design, which flat design that opens up installation options that are just not
for medium and large combustion optional controller does allow torque and speed to be
distinguishes them from other electric possible with other motors. The permanent magnets arranged in a
circle around the shaft produce an axial field through the disc rotor engines. regulated as well.
motors, they constitute the best solution
while ensuring a large air gap area proportional to the available
for a customer seeking a drive of up to torque. The result is a powerful motor within the smallest possible
1.1 kW that can be easily and precisely installation space.
controlled and can fit in a restricted Range of Applications
Dynamic
Applications
installation space. n Industrial and individual transport
DC disc motors have a thin, non-ferrous disc armature for an systems with greater range than
Disc motors have proven themselves extremely low intrinsic moment of inertia. Manufactured as air coils, Power range SL motors
electric vehicles, guided ware
in many applications within machinery the windings are characterised by low inductance and low internal Leistungsbereiche SL-Motoren
house vehicles or disabled person
and equipment manufacture and also resistance to ensure a very low electrical time constant. This results in
assistance systems
medical engineering, reliably performing dynamic drives that can be easily and precisely controlled.
n Positioning and delivery systems or

a wide variety of drive tasks with quiet

Adaptable handling units
synchronous operation.
SL disc motors are not only available in the versions presented here. n Machine tools, winding devices
Motors & Generators

The continuous development of the These are just a selection of the possibilities on offer in order to
n Pumps
Synchronous
materials used has achieved a much facilitate that first choice. We excel at providing customised solutions.
n Replacement for hydraulic systems
greater gap between maintenance Our strong sales, design and motor development teams will dedicate
in agricultural vehicles and
intervals for wearing parts (e.g. charcoal themselves to your request so we can arrive at the optimum solution
for your drive together. machinery
and collectors). This is why brush drives self-cooled
n Medical engineering, e.g.

with a somewhat limited service life now
Robust centrifuges, hose and metering
have only a subordinate role to play.
HEINZMANN originally developed and optimised disc motors pumps 20 40 60 80 100 200 400 600 800 1000
The „disc rotor“ is thus a drive solution for use in proprietary products. The features mentioned

above have been implemented to optimum levels in

Continuous power/W
that not only provides the aforementioned
Wheel Hub Motors

our internal mechatronic systems.
benefits, but also offers an impressive
Side B
price-performance ratio. Our many years of testing has resulted in robust Side A
back iron ring
Torque range SL motors
back iron ring
motors that can operate under the toughest of
Magnet Magnet Drehmomentbereiche SL-Motoren
environmental conditions.

Ball bearing
Armature compl.

Feather key
Ball bearing

Commutator
Bearing housing A
DC Disc Motors

Bearing housing B self-cooled

Single coil
4 6 8 10 20 40 60 80 100 200 400 600

Cross section of a disc motor SL 120-2NFB

Nominal torque/Ncm

Series of SL Motors
SL 80-F Dimensions SL 100-F Dimensions
Drive Systems
AMP-Steckkontakt DIN46244-A4,8x0,8
SL 80-F is the smallest DC disc motor with 5° / 2° B AMP-Steckkontakt DIN 46244-A4,8-0,8 The SL 100-F is the next larger variant 63 AMP-plug DIN46244-A4,8x0,8 14,5
AMP-plug DIN 46244-A4,8-0,8
brushes of the SL series equipped with 135° of a disc motor with brushes and ferrite
ferrite magnets. 45° 31 ±0,5 6,5 magnets.
D h6
6 h6
30 h8
108
D1
25 h7
46 f7
2
90
41
~D
Applications
ø3,2 - 7 mm deep
±0,1
32
3,2 - 7 mm tief
4 16,5 -1
45°
45° 25,6 ±0,5 L
90° 2,5 22 L1
25 44,5
(4x90°)
M4
75,5
B
44 ±0
,1
M4 - 6,5mm tief
M4 - 6,5 mm deep
M5 - 7 mm deep
Motors & Generators

M5 - 7 mm tief
Synchronous
Technical Data
80
constant (25 °C)
constant (25 °C)

Rated voltage
Rated current
Rated power
Rated speed
Rated load
Back-EMF
Torque
Technical Data
Wheel Hub Motors

Coil U [VDC] P [W] n [rpm] M [Ncm] I [A] KE [V/1000 rpm] KT [Ncm/A]
constant (25 °C)
constant (25 °C)

Rated voltage
Rated current
Rated power
Rated speed
Rated load
12 59 4700 12 7.8
Back-EMF
6/63 2.1 2.0

15 68 6500 10 6.8
Torque
18 50 4000 12 4.6
10/50 3.5 3.4
24 70 6100 11 4.4
Coil U [VDC] P [W] n [rpm] M [Ncm] I [A] KE [V/1000 rpm] KT [Ncm/A] 24 57 3900 14 3.8
14/45 5.0 4.7
27 64 4700 13 3.6
12 22 3500 6 2.9 24 37 2500 14 2.9
11/53 18 38 6000 6 3.0 2.9 2.7 18/40 30 52 3800 13 2.8 6.4 6.1
20 43 6800 6 3.1 36 67 4900 13 2.8
DC Disc Motors
18 26 2900 8.5 2.6 24 30 1900 15 2.7
17/40 20 29 3500 8 2.5 4.4 4.2 21/37.5 36 57 3900 14 2.6 7.4 7.1
24 37 4700 7.5 2.3 42 68 5000 13 2.4
24 22 3000 7 1.7 36 44 2800 15 2.2
22/31,5 30 31 4200 7 1.7 5.7 5.5 26/31.5 42 54 3700 14 2.0 9.2 8.8
33 33 4900 6.5 1.6 48 65 4400 14 2.1
► m = 0.9 kg ► J = 0.9 kg · cm 2 ► m = 0.9 kg ► J = 1.2 kg · cm2

Series of SL Motors
SL 120-F Dimensions SL 100-1NFB Dimensions
Drive Systems
AMP-Steckkontakt DIN 46244-4,8x0,8 M4 - 8 tief
The SL 120-F is the largest SL series motor AMP-plug DIN46244-4,8x0,8
The SL 100-1NFB is the smallest M4 - 8 deep
63 (4x90°)
with brushes equipped with ferrite magnets. 45°
45° DC disc motor with brushes of the SL series
10 h6
equipped with neodymium iron boron
±0,1
magnets. 44
7 h6
30 h8
36
70
108
44 ±0
,1
30 h8
59
~95
Applications
4 3 45° 45°
125 4 16,5 M4 - 8mm tief 25,6 ±0,3
M4 - 8mm deep 25,5
25,6 ±0,5 40,7
74,1 ±1 AMP-Steckkontakt DIN 46244-A4,8x0,8
66,3 AMP-plug DIN 46244-A4,8x0,8
Technical Data
constant (25 °C)
constant (25 °C)

Rated voltage
Motors & Generators

Rated current
Rated power
Rated speed
8
~10
Rated load
Back-EMF
Synchronous
Torque
12 44 1600 26 7.8
Technical Data
8/63 15 63 2500 24 7.3 4.4 4.2
24 110 5000 20 6.5
constant (25 °C)
constant (25 °C)

18 63 2400 25 6.1
Wheel Hub Motors

Rated voltage
Rated current
Rated power
Rated speed
10/56 24 89 3700 23 5.8 5.5 5.3
Rated load
Back-EMF
36 110 6600 16 4.4
Torque
24 79 2900 26 5.3
12/53 36 110 5200 21 4.5 6.6 6.3
42 120 6400 18 4.1
24 70 2300 29 5.0
14/50 36 110 4300 25 4.6 7.7 7.4 12 100 4000 24 13
4/90 2.6 2.5
48 125 6300 19 3.6 15 100 5400 18 10
24 53 1800 28 4.2 12 100 3000 32 13
5/85 3.2 3.1
36 95 3500 26 4.0 18 120 5200 22 10
DC Disc Motors
16/45 8.8 8.4
48 120 5200 22 3.5 18 110 3200 33 9.6
60 120 7100 16 2.8 7/71 24 120 4900 24 7.6 4.5 4.3
36 64 2100 29 3.2 27 110 5700 18 6.2
48 96 3400 27 3.0 24 120 3100 36 7.2
22/40 12.0 11.5
60 120 4700 24 2.8 10/60 30 140 4200 31 6.5 6.4 6.1
72 130 5900 21 2.5 36 130 5300 24 5.3
► m = 1.2 kg ► J = 2.5 kg · cm2 ► m = 0.9 kg ► J = 1.6 kg · cm2

Series of SL Motors
SL 100-2NFB Dimensions SL 120-1NFB Dimensions
Drive Systems
45°
In comparison, the SL 100-2NFB disc 45° DC disc motor with brushes equipped with Paßfeder / feather key M4 - 10 tief M5 - 10 tief
DIN 6885A-4x4x20 M4 - 10 deep M5 - 10 deep
motor with brushes contains larger neodymium iron boron magnets.
neodymium iron boron magnets.
135,5
13,5
36
44 ±0,1
30 h8
108
36
70
103
12 h6
x. ø
ma
2
10 h6
Applications
30 ±1 15,5 45 h6
4 3 84,2 ±2 125 ±0,1

M4 - 8 tief
M4 - 8 deep AMP-Steckkontakt DIN 46244-A4,8x0,8
25,4 ±0,3 25,5 AMP-plug DIN 46244-A4,8x0,8
73,9 ±1
AMP-Steckkontakt DIN 46244-A4,8x0,8
AMP-plug DIN 46244-A4,8x0,8
Technical Data
constant (25 °C)
constant (25 °C)

Rated voltage
Rated current
Rated power
Rated speed
Rated load
Motors & Generators

3
Back-EMF
~10
Torque
Technical Data
Synchronous
12 77 3700 20 9.9
3/106 3.0 2.9
15 96 4800 19 10.0
Technical Data 18 140 3400 38 10.0
5/100 24 180 4700 37 10.0 5.0 4.7
constant (25 °C)
constant (25 °C)
27 200 5400 36 10.0
Wheel Hub Motors

Rated voltage
Rated current
Rated power
Rated speed
24 200 3100 60 11.0

Rated load
Back-EMF
7/90 6.9 6.6

36 270 5100 50 9.4
Torque
24 160 1900 82 9.7

10/75 36 260 3300 74 9.2 9.9 9.5
48 300 4700 60 7.7
36 180 1900 90 7.2
12 110 2800 36 13.0 15/63 48 250 2800 84 6.8 15.0 14.0
4/90 3.6 3.5
15 140 3700 35 13.0 72 310 4700 63 5.4
18 160 3600 42 12.0 36 140 1600 85 6.0
5/85 4.5 4.3
24 130 5200 24 8.0 48 200 2400 80 5.7
DC Disc Motors
17/56 17.0 16.0
18 120 2300 51 10.0 60 250 3200 75 5.4
7/71 24 160 3400 44 8.9 6.3 6.1 72 280 4000 67 4.9
27 160 3900 40 8.3 48 140 1600 84 4.6
24 120 2100 56 7.6 60 190 2300 80 4.4
22/47,5 22.0 21.0
10/60 36 170 3600 46 6.5 9.0 8.6 72 230 2900 76 4.2
48 140 5300 26 4.2 80 250 3300 73 4.1

Series of SL Motors
Drive Systems
Paßfeder / feather key M4 - 10 tief M5 - 10tief M8 - 8 mm tief
Disc motor variant 120-2NFB with brushes Disc motor with brushes equipped with an Paßfeder / feather key
DIN 6885A-4x4x20 M4 - 10 deep M5 - 10 deep M8 - 8 mm deep
DIN6885-A5x5x16
(4x90°)
is equipped with enlarged neodymium enlarged rotor and neodymium iron boron
iron boron magnets. magnets.
ma
13,5
x. ø
135,5
103
36
5
11
118 h8
160 ±2
12 h6
95 j6
140,5
2
14 g6
17 j6
3
Applications
30 ±1 16 45 h6
84,7 ±2 125 ±0,1
Technical Data AMP-Steckkontakt DIN 46244-A4,8x0,8

AMP-plug DIN 46244-A4,8x0,8
30
Rated voltage
31,1
Rated current
Rated power
Rated speed
Rated load
34,1
Back-EMF
constant
constant
(25 °C)
(25 °C)
Torque
102,1
~105
Motors & Generators

Coil U [VDC] P [W] n [rpm] M [Ncm] I [A] KE [V/1000 rpm] KT [Ncm/A] Technical Data
Synchronous
12 100 2300 41 11.0
3/106 4.8 4.6
constant (25 °C)
constant (25 °C)

18 150 3600 40 12.0
Rated voltage
Rated current
Rated power
Rated speed
24 210 2900 70 11.0
Rated load
Back-EMF
5/100 30 270 3700 70 11.0 8.1 7.7
Torque
36 240 4500 50 8.7
24 180 1900 90 9.7
7/90 36 280 3100 85 9.7 11.0 10.0
48 290 4300 65 7.7
Wheel Hub Motors

36 270 2000 130 9.6 24 280 2000 135 16.0
48 340 2800 115 8.7 3/90 36 410 3300 120 14.0 11.0 10.0
10/75 16.0 15.0
60 350 3700 90 7.1 48 310 4600 64 8.6
72 290 4600 60 5.1 48 410 2100 185 11.0
48 260 1700 145 7.1 6/71 60 480 2700 170 9.8 21.0 20.0
60 320 2300 135 6.7 80 530 3800 132 7.9
15/63 24.0 23.0
72 360 2900 120 6.0 60 360 1700 200 7.6
80 380 3200 114 5.8 80 490 2400 196 7.4
9/60 32.0 31.0
48 200 1400 138 5.9 96 570 3000 180 6.9
60 270 2000 130 5.6 110 590 3500 160 6.2
DC Disc Motors
17/56 27.0 26.0
72 310 2400 122 5.4 80 330 1700 185 5.3
80 340 2800 116 5.2 12/50 96 410 2100 185 5.3 42.0 40.0
48 150 1000 140 4.6 110 480 2500 185 5.3
60 200 1400 135 4.5 96 370 1600 220 4.9
22/47,5 35.0 34.0
72 250 1800 133 4.5 15/47,5 110 430 1900 215 4.8 53.0 50.0
80 260 2000 126 4.3 120 460 2100 210 4.8

Series of SL Motors
Drive Systems
The SL 160-2NFB is a disc motor with Paßfeder / feather key M8 - 12 mm tief The SL 180-2NFB is the largest disc motor Paßfeder / feather key M10 - 14 mm tief
DIN6885-A5x5x20 M8 - 12 mm deep DIN6885-A8x7x32 M10 - 14mm deep
brushes, enlarged rotor and larger (4x90°) with brushes and large neodymium iron
neodymium iron boron magnets. boron magnets.
24 g6
25 k6
5
14 k6
5
115 165
130 j6
210
188
95 j6
180
140
118
144
Applications
50
3,5
3
55,1
33
146,1
106,5
Motors & Generators

Synchronous
Technical Data
constant (25 °C)
constant (25 °C)

Rated voltage
Rated current
Rated power
Rated speed
Rated load
Back-EMF
Technical Data
Torque
constant (25 °C)
constant (25 °C)

Rated voltage
Rated current
Rated power
Rated speed
Rated load
Wheel Hub Motors

Back-EMF
Torque
36 440 2800 150 16.0
3/90 12.0 11.0
48 420 4000 100 12.0
48 510 1800 270 13.0
6/80 60 600 2300 250 12.0 24.0 23.0
72 680 2900 225 11.0 60 770 2100 350 16.0
3/90 27.0 26.0
72 460 1800 245 8.1 80 910 2900 300 14.0
9/63 96 640 2500 245 8.2 36.0 35.0 125 830 2200 360 8.1
120 710 3300 205 7.0 6/63 150 930 2700 330 7.6 54.0 52.0
96 570 1800 300 7.3 190 940 3600 250 5.9
DC Disc Motors
12/60 110 630 2100 285 7.1 48.0 46.0 150 780 1700 440 6.5
120 690 2400 275 6.8 9/56 190 960 2300 400 5.9 81.0 77.0
110 500 1600 300 5.8 220 1100 2700 375 5.7
15/53 61.0 58.0
120 570 1800 300 5.9 190 700 1600 415 4.6
12/45 110.0 100.0
110 460 1400 315 5.4 220 800 1900 400 4.5
17/50 69.0 66.0
120 520 1600 310 5.3 15/45 220 750 1500 480 4.2 130.0 120.0

SL Technical Data
Technical Data and Information Permissible Forces
Drive Systems
for 20,000 hours lifespan
Motor type Permanently excited DC motor in disc armature technology
General regulations Complying with IEC 60034 Radial force FR [N] at n rpm
Operational mode S1 (continuous duty) Bearing
Speed 1500 3000 4500 6000 7000
Cooling Without cooling fan, without cooling circuit, mounting at adequate A-side
cooling surface is recommended Motor type
Permissible ambient temperature -10 ... +40 °C SL 80-F 210 165 145 127 108 626
Applications
Pairs of poles 4 SL 100-F 303 263 223 183 156 6000
Magnetic material Ferrite (F) SL 120-F 303 263 223 183 156 6000
Neodymium iron boron (1 NFB, 2 NFB), SL 100-1NFB 303 263 223 183 156 6000
1, 2 indicates size of magnets
SL 100-2NFB 360 300 260 230 220 6000
Electrical connection According to motor size and customer’s request: SL 120-1NFB 303 263 223 183 156
flat connectors, terminal box, free cable
SL 120-2NFB 360 300 260 230 220
Electric strength According to IEC 60034
SL 140-2NFB 480 380 340 310 290 6003
Motors & Generators

Thermal class F (155 °C)
SL 160-2NFB 480 380 340 310 290 6003
Synchronous
Degree of protection IP44, alternatives obtainable on request SL 180-2NFB 1150 900 780 720 680 6205
Constructional type and fastening On customer‘s request
Mounting orientation Arbitrary
Shaft On customer‘s request, hollow shaft optional
Axial force FA [N] at n rpm
Speed 1500 3000 4500 6000 7000
Optional extensions Gearbox, tachometer generator, encoder, holding break
Motor type
Temperature sensor On request
SL 80-F 42 36 31 25 22
Kind of surface Steel: zinc coating
Wheel Hub Motors

SL 100-F 61 53 45 37 31
Aluminium: uncoated
SL 120-F 61 53 45 37 31
Rating All given characteristics of the motors are calculated data which may
differ slightly, subject to alterations SL 100-1NFB 61 53 45 37 31
SL 100-2NFB 87 75 64 52 45
Without exception for the operating temperature status, based on:
armature temperature ~125 °C SL 120-1NFB 104 90 77 63 54
solenoid temperature ~105 °C SL 120-2NFB 104 90 77 63 54
housing temperature ~85 °C
SL 140-2NFB 144 125 106 87 74

Tolerances: SL 160-2NFB 144 125 106 87 74
Back-EMF constant and torque constant: ±6 % of nominal value SL 180-2NFB 345 299 254 208 178
Motors
Disc Motors
Speed: ±8 % of nominal value
Efficiency: 1.15 % of nominal value - 15 %

Alternative voltage, speed, torque or power for customised applications
DC Disc
obtainable on request.
DC
SL Technical Data
Selection Diagrams SL120-2NFB 10/75
Drive Systems
0 20 40 60 80 100 120 140 160 180
The operational characteristics of the HEINZMANN disc motors Application example: 5000 SL120-2NFB 10/75 14
72V
are best illustrated through motor diagrams. They enable Given: Voltage U = 48 V 0 20 40 60 80 100 120 140 160 180
the ideal motor variant to be selected to suit a particular 4500
5000 14
Torque M = 115 Ncm 72V
P 12
application. The procedure for this is described below. v =7
4000 60V 5 W V
Required: Speed n 4500 72 V
HEINZMANN offers a wide range of disc motor variants. You P 36 12
Curremt I v =7 10
can access the full range of selection diagrams from our home 3500 5
4000 60V W
B 7 2V V
page: www.heinzmann.com/en/e-motor. Output P 48V 36
Efficiency η 3000 (3)
3 10
3500 8
AB
] [min-1]
How to use the selection diagrams (2)
2
n n[rpm]
48V
I [A]
Applications
Readings in upper diagram: 2500
3000 36V (3)
Each selection diagram consists of 2 subdiagrams. 8
► Starting from M = 115 Ncm, go vertically (1) go to 6
-1
(2) A
n [min
2000
I [A]
The upper diagram in each case shows these the speed characteristic for U = 48 V. Intersecting 2500
36V
characteristics: point A is on the borderline, i.e. still in the 1500 6
permitted area. 2000 4
► Speed - Torque (blue wide)
► From A, go left horizontally (2) to the left to the 1000
► Current - Torque (red narrow) speed scale and then read off the relevant speed
1500 (1)
1 4
2
(here: ~2800 rpm). 500
The lower diagram in each case shows these 1000
► Continue from A vertically into the range between (1)
Motors & Generators

characteristics: 2
the two current characteristics (between 36 V and 0 0
500
► Output - Torque (green wide) 0 20 40 60 80 100 120 140 160 180
Synchronous
72 V) and estimate point B.
► From B, go right horizontally (3) to the right to 0 M [Ncm] 0
► Efficiency - Torque (orange narrow)
the current scale and then read off the relevant 00 20
20 40
40 60
60 80
80 100
100 120
120 140
140 160
160 180
180
The characteristics are shown for several voltages. 100
amperage (here: ~8.7 A). M [Ncm]
For overview purposes, the characteristics for the current and 360
72V
0 20 40 60 80 100 120 140 160 180
efficiency show only the lowest and the highest practical Readings in lower diagram: C
(5) 72V 100
voltage (in this example, 36 V and 72 V). Characteristic values ► Starting from M = 115 Ncm, go vertically (4) go to 320
360
60 72V
80
for voltages in between (in this instance, 48 V and 60 V) must the output characteristic for U = 48 V. Intersecting D C (6) 90
V
be estimated. point C is also on the borderline, i.e. still in the 280
320
55
(5) (6)
6 36V
72V
permitted area. 80
D
Wheel Hub Motors

36V
48 V
The area highlighted in white on the diagram represents the
V
► From C, go left horizontally (5) to the left to the 240 60
60
280
safe operating range for the S1 operation of an uncooled
P v=75 P v=75W
output scale and then read off the relevant output 70
P [W] P [W]
motor mounted to a sufficiently sized cooling area.The wide (here: ~340 W). 200 6V
η [%] η [%]
240 3
48
W
red line represents the limit for a power loss that is just on the ► Continue from C vertically into the range between 60
40
borderline (in this example 75 W). the two efficiency characteristics and estimate 160 V
200
36 (4) 50
The section highlighted in light grey in the diagram represents point D.
inm1
0mrp -
► From D, go right horizontally (6) to the right to 120
the range for which additional cooling measures are required 160
40
20
the efficiency scale and then read off the relevant (4)
4
80
to operate motors. Without them this operating range must
80
gr 4
efficiency (here ~81 %).
n =
be avoided. Depending on the type of motor and the winding 120 30
design, there is a borderline for the maximum permissible Unknown values can be determined for other given 40
variables in the same manner. 80 0
20
speed (ngr). The relevant value is also specified in case it does
Motors
Disc Motors
not coincide with the borderline for power loss. 0
40 10
The diagrams are valid without exception for the operating Additional example: 0 20 40 60 80 100 120 140 160 180
temperature status, based on: Appointed: Speed n = 2000 rpm 0 M [Ncm] 0
DC Disc
Torque M = 120 Ncm = 1.2 Nm 0 20 40 60 80 100 120 140 160 180
► Armature temperature ~125 °C
(i.e. P = 0.104 • M • n = 250 W) M [Ncm]
► Magnet temperature ~105 °C
DC
Required: The relevant required operating voltage
► Ambient temperature 25 °C
Result: U ≈ 36 V

70
Notes
www.heinzmann-electric-motors.com
Phone: +49 7673 8208 0
Synchronous
71
DC Disc Motors Wheel Hub Motors Motors & Generators Applications Drive Systems Notes
HEINZMANN
Group
Quality & Precision
since 1897
The Group started in 1897 with

Heinzmann GmbH & Co. KG,
and now includes
HEINZMANN UK,
HEINZMANN China,
HEINZMANN Korea,
HEINZMANN India,
HEINZMANN Australia,
HEINZMANN AUTOMATION,
REGULATEURS EUROPA,
and CPK Automotive
as member companies. HEINZMANN - Electric Drives
The HEINZMANN Group Based in the heart of the Black Forest, HEINZMANN develops and produces
progressive solutions for drive technology.
operates numerous global
From industrially batch produced engines to application based redesigns,
subsidiaries, including eight
substitute solutions and individual new developments: our patented drive
production sites and an technology constantly excels through above-average performance data and
international distributor significant increases in efficiency.
network.
Our product portfolio comprises

engine management system
solutions, as well as exhaust
gas aftertreatment solutions,
for industrial combustion
engines and turbines. It also
encompasses automation
systems, primarily for the
shipping industry.
For decades, HEINZMANN

also has been developing and
producing sturdy, powerful Head Office
electric drives up to 30 kW, Germany
Heinzmann GmbH & Co. KG
which have proven their worth Schönau
ED_CAT_001_20_02_e_1_2020
in numerous applications, Phone: +49 7673 8208 0

ed@heinzmann.de
particularly in harsh industrial www.heinzmann-electric-motors.com
environments.
Sales network: www.heinzmann-electric-motors.com/en/contact/sales-network

Service network: www.heinzmann-electric-motors.com/en/service-e
w wwww. hwe.ihne
zmi naznmna- enlne.ccto
r im
c -/m
eo- m
t oo
r st o
. cro m

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Electric Drives

Synchronous Synchronous Wheel Hub Drives DC Disc Motors

Motors & Generators

Wheel Hub Motors

Motors & Generators

PRA/RN - High Torque Wheel Drives PMG - DC Disc Motors

Wheel Hub Motors

Wheel hub drives

DC disc motors SL - Disc Motors with Brushes up to 1 kW

4 www.heinzmann-electric-motors.com Phone: +49 7673 8208 0 5

Motors & Generators

Wheel Hub Motors

6 www.heinzmann-electric-motors.com Phone: +49 7673 8208 0 7

Motors & Generators

Wheel Hub Motors

8 www.heinzmann-electric-motors.com Phone: +49 7673 8208 0 9

Motors & Generators

Wheel Hub Motors

with a solid or hollow shaft or as a kit for PMS 100

Liquid-cooled design Torque/Nm

10 www.heinzmann-electric-motors.com Phone: +49 7673 8208 0 11

This guarantees you a tailored solution

Motors & Generators

Application: Electric tracked vehicle Technical Data

Wheel Hub Motors

Rated load torque

Max. load torque

12 www.heinzmann-electric-motors.com Phone: +49 7673 8208 0 13

Motors & Generators

Standard motor feedback: sin/cos

Technical Data Technical Data

Wheel Hub Motors

Max. load torque

n PN IN MN Kt Ke Pmax Imax Mmax n PN IN MN Kt Ke Pmax Imax Mmax

14 www.heinzmann-electric-motors.com Phone: +49 7673 8208 0 15

Motors & Generators

Standard motor feedback: sin/cos Standard motor feedback: sin/cos

Wheel Hub Motors

Max. load torque

Rated load torque

Max. load torque

16 www.heinzmann-electric-motors.com Phone: +49 7673 8208 0 17

Motors & Generators

Max. load torque Technical Data

Wheel Hub Motors

Max. load torque

18 www.heinzmann-electric-motors.com Phone: +49 7673 8208 0 19

versions. density by its compact design and liquid

Motors & Generators

Max. load torque

Wheel Hub Motors

Max. load torque

20 www.heinzmann-electric-motors.com Phone: +49 7673 8208 0 21

Motors & Generators

Wheel Hub Motors

22 www.heinzmann-electric-motors.com Phone: +49 7673 8208 0 23

Motors & Generators

Range of Applications Motor controller

Wheel Hub Motors

24 www.heinzmann-electric-motors.com Phone: +49 7673 8208 0 25

Wheel Hub Motors

kW rpm Nm A i % rpm Nm Motor data Gearing data

26 www.heinzmann-electric-motors.com Phone: +49 7673 8208 0 27

Motors & Generators