KAG-DC Motors-Catalogue 2015 2016

DC drives
Catalogue 2015/2016
excellent drives - made in Germany
I am pleased to present the first catalogue of the Kählig Antriebs-

technik GmbH – KAG in brief. The catalogue reflects the range of
services of the KAG and offers you below a comprehensive insight
into our range of products and our expertise.
Regarding the manufacturing of our products, we rely on latest
technology, well-trained staff and innovative ideas. As far as values
are concerned, we are traditional: Reliability, precision, customer proximity and first-class quality
“Made in Germany” have top priority for us. In this context, safeguarding the industrial location
Germany and the related customer proximity are as important as outstanding service, which has
proven to be successful. We take responsibility for our business location, our products, our emplo-
yees and our customers.
We are driven by the needs of our customers. Please contact us, the Kählig Antriebstechnik GmbH,
if you are interested in further information, ideas and individual solutions.
Yours sincerely
Ulrich Mohr
Managing Director Kählig Antriebstechnik GmbH
2
Performance overview
DC- and EC-motors Page 8
KAG Drive Configurator Page 10

Motors Page 14
Motors with planetary gearbox Page 30
Motors with worm gearbox Page 37
Motors with spur gearbox Page 40
KAG Custom Solutions Page 196
Windings; Carbon brushes Page 199
Brakes Page 42
Armature, endshield and
Encoders Page 45
shaft variations Page 200
DC-Motors Page 56 Cables, protection classes and
M28 Page 62 RFI suppression; Accessories Page 201
M36 Page 72
M42 Page 86
Gear motors Page 202
M48 Page 108
M63 Page 122
M80 Page 136
EC-Motors Page 146

Accessories Page 241
Brakes Page 242
ECM35 Page 152
magnetic encoders Page 248
ECM42 Page 158
optical encoders Page 253
ECM48 Page 166
Electronics Page 258
ECM63 Page 174
ECMa63 Page 182
ECM75 Page 188
How to find my motor?

There is a performance overview of our common EC- and DC-Motors on the pages 8 and 9 for
your first selection.
If you have selected the design size, the KAG Drive Configurator offers you from page 10 onwards
an overview of the respective combination possibilities with gearboxes, encoders and brakes.
For the construction of an individual entire drive, you will receive the motors and attachment
parts at KAG within short delivery times.
The following pages offer you an overview of the KAG standard motors as well as the gear
motors with all data that is important for you. Our KAG Custom Solutions offer customer-specific
solutions and corresponding attachment parts. Information on this can be found from page 192
onwards.
In case of questions or further information, do not hesitate to contact us.
3
There is the right drive for everything.
Motion is our specialty – in the meantime, we rank among the leading manufacturers worldwide.
Building on a long tradition, the Kählig Antriebstechnik GmbH develops from Hanover custom-made
complete solutions which we implement for our customers with great passion. We are focusing
on one thing: Your individual needs.
Your satisfaction is the aim of our daily work – and we pursue our work with maximum precision.
With results that are something to be proud of.
4
Direct high expectation towards us. We are doing the same.
The technology of out drive motors is complex, our personal drive, however, is simple: We offer
the perfect solution to every customer. Every order is a new challenge for us which needs to be
considered individually.
In this connection, it is the satisfaction of our customers that drives us to manufacture every day
custom-made products in KAG quality – in a perfection that meets all your demands. It is definitely
the best idea to convince yourself of our diverse drive solutions.
Visions need to be driven.

From the idea up to the finished individual solution – technical innovations are developed in our
laboratory.
In addition to the modern workplaces in our construction and development department, the
laboratory offers a decisive element in the development cycle at KAG. Here, those things are
proven to be a success that are running smoothly later on. Digital microscope, salt spray chamber,
thermal and acoustic cameras as well as temperature and climatic test chambers – with these
devices and other modern devices, our engineers design and test our products.
This way, we ensure that our products meet your demands.
5
The KAG standard programme –
proven solutions.
The basis of our range of services does already cover a
broad spectrum of possible areas of application. Both the
motors and the attachment part such as gearboxes and
encoders are manufactured according to the high tech-
nical requirements of the economy and industry and are
immediately available.
Of course, adaptable basic modules for series production
are also included (see page 192, KAG Custom Solutions).
Moreover, solo motors for small series ex warehouse are
immediately available.
The KAG Drive Configurator –

Versatility and efficiency.
The result of combinations of our standard pro-
ducts is an enormous versatility of solutions for
the quality requirements of modern production.
You will receive quick solutions for small series and samples
at KAG within one week. A selection aid can also be found on
the internet with our product configurator at
www.kag-hannover.de
6
KAG Custom Solutions – the perfect drive.
You have specific requirement regarding your drive? We build your motor using all parameters
such as winding number and winding thickness, size of housing, continuous output and
peak output. Thereby, we support you in calculating and developing complete sub-assemblies.
No matter what drives you – we are responsible for the solution.
Legend of characteristic curve For your individual demands, we will be happy to determine
the specific characteristic curve for your. Please contact us if
you cannot find your area of application.
P2 [W] η [%] I [A] n [min-1]
Output power
Efficiency
Current consumption
Speed
Structure of the product description

Accessories (gears, tachometer ...)
Bearing (l=Ball bearing, S=Sliding bearing)
Armature length/rotor length
Motor diameter
Motor
M 63 x 25 / x + z1 + …zn
ECM 48 x 40 / x + z1 + …zn
7
Here you can see the performance overview and information on the permissible
continuous output power of the KAG-motors of our standard motors, designed for
the maximum performance in continuous operation S1.
Output power:
Efficiency:
Input power:
Using the formula “effective torque”, you can calculate to what extent you can
overload the motor in short-time intermittent operation:
Example:
For starting up, a drive is operated for 500 msec with the 2-fold nominal torque, after-
wards for driving, for 2 sec with the 0.5-fold nominal torque and for braking, for 500 msec
with the 1.8-fold nominal torque. The break is 1 sec.
The nominal torque of the selected drive is Mn = 30 Ncm.
The condition that is equal or smaller than the nominal torque is fulfilled.
Thus, the drive can be used.
8
Performance overview DC- and EC-motors
from Page 148 from Page 154 from Page 162 from Page 170 from Page 178 from Page 184
ECM35 ECM42 ECM48 ECM63 ECMa63 ECM75

x 20 x 30 x 15 x 30 x 45 x 20 x 40 x 60 x 20 x 40 x 60 x 20 x 40 x 60 x 20 x 40 x 60
350
220
100
10
Output power [W]
2.5 4 4 9 13 6 16 23 12 30 40 12 22 32 20 40 70
Torque [Ncm]
from Page 60 from Page 70 from Page 84 from Page 106 from Page 120 from Page 134
M28 M36 M42 M48 M63 M80

x 10 x 20 x 40 x 13 x 20 x 30 x 10 x 15 x 20 x 30 x 40 x 25 x 50 x 60 x 25 x 40 x 60 x 40 x 80
350
220
100
10
Output power [W]
0.8 1.6 3 1.5 3 4 2.5 4 5 6.5 10 5 10 15 14 18 30 38 70

Torque [Ncm]
9
KAG Drive Configurator
A variety of typical arrangements of sub-assemblies can combined with the
Drive Configurator, based on components of our standard programme.
Due to the fact that our motors can be used in a wide range of applications –
e.g. for door automation – the result is, in combination with gearboxes,
encoders and brakes, a flexible system with great solution potential.
For the construction of an individual entire drive, you will receive the motors
and attachment parts at KAG within short delivery time.
10
KAG Drive Configurator
Motors Page 14
Brakes Page 42
Encoders Page 45
11
Drive Configurator – Overview of the possible combinations
M42 M48
x15/I x30/I x28/I x60/I
Ident no. 222833 222834 222835 222836
Voltage 24 24 24 24
Torque in Ncm 4,0 6,5 10 15
Speed in rpm 3250 3100 3450 3300
i = 4 (3,7):1 12 Ncm / 878 upm 19 Ncm / 838 upm

i = 7 (6,75):1 22 Ncm / 481 upm 35 Ncm / 459 upm
i = 14 (13,73):1 41 Ncm / 237 upm 67 Ncm / 226 upm
P32I LN
i = 25:1 75 Ncm / 130 upm 122 Ncm / 124 upm
i = 46 (45,56):1 137 Ncm / 71 upm 222 Ncm / 67 upm
i = 93 (92,7):1 260 Ncm / 35 upm 422 Ncm / 33 upm
i = 4 (3,65):1 12 Ncm / 890 upm 19 Ncm / 849 upm 29 Ncm / 945 upm 44 Ncm / 904 upm
i = 9 (8,63:1 28 Ncm / 377 upm 45 Ncm / 359 upm 69 Ncm / 400 upm 104 Ncm / 382 upm
P42I LN i = 45 (44,69):1 134 Ncm / 73 upm 218 Ncm / 69 upm 335 Ncm / 77 upm 503 Ncm / 74 upm
i = 166 (166,4):1 466 Ncm / 20 upm 757 Ncm / 19 upm 1165 Ncm / 21 upm ###
i = 302 (301,68):1 845 Ncm / 11 upm 1373 Ncm / 10 upm ### ###
i = 4 (3,65):1 29 Ncm / 945 upm 44 Ncm / 904 upm
Planetary gearbox i = 9 (8,63:1 69 Ncm / 400 upm 104 Ncm / 382 upm
i = 14 (13,53):1 101 Ncm / 255 upm 152 Ncm / 244 upm
i = 25 (24,65):1 185 Ncm / 140 upm 277 Ncm / 134 upm
P52I LN i = 45 (44,69):1 335 Ncm / 77 upm 503 Ncm / 74 upm
Gearboxes i = 50 (50,16):1 351 Ncm / 69 upm 527 Ncm / 66 upm
i = 81 (81,11):1 568 Ncm / 43 upm 852 Ncm / 41 upm
i = 166 (166,4):1 1165 Ncm / 21 upm 1747 Ncm / 20 upm
i = 302 (301,68):1 2112 Ncm / 11 upm ###
i = 4 (3,65):1
i = 9 (8,63:1
i = 14 (13,53):1
i = 25 (24,65):1
P62I LN i = 45 (44,69):1
i = 50 (50,16):1
i = 81 (81,11):1
i = 166 (166,4):1
i = 302 (301,68):1
i = 10:1
SN31
Worm i = 15:1
gearbox i = 10:1
SN40
i = 15:1
i = 10:1 29 Ncm / 325 upm 47 Ncm / 310 upm 73 Ncm / 345 upm 110 Ncm / 330 upm
Spur i = 30:1 76 Ncm / 108 upm 129 Ncm / 103 upm 198 Ncm / 115 upm 297 Ncm / 110 upm
S5
gearbox i = 50:1 132 Ncm / 65 upm 215 Ncm / 62 upm 330 Ncm / 69 upm 495 Ncm / 66 upm
i = 100:1 236 Ncm / 33 upm 384 Ncm / 31 upm ### ###
IGM4/2 4 Imp x x x x
magnetic
IGM12/2 12 Imp x x x x
Encoders
IGO100/2 100 Imp x x x x
optical
IGO500/2 500 Imp x x x x
B37 0,24 Nm x x
Spring
Brakes B47 0,5 Nm x x
applied-brake
B56 1,0 Nm
12
M63 M80
x50/I f. SN31 x25/I x60/I x60/I f. SN40 x60/I f. SN31 x40/I x80/I
222837 222838 222839 222840 223225 222334 222335
24 24 24 24 24 24 24
10 14 30 30 30 38 70
3050 3250 3000 3000 3000 2900 3200
41 Ncm / 890 upm 88 Ncm / 822 upm

97 Ncm / 377 upm 207 Ncm / 348 upm
142 Ncm / 240 upm 304 Ncm / 222 upm
259 Ncm / 132 upm 555 Ncm / 122 upm
469 Ncm / 73 upm 1006 Ncm / 67 upm
492 Ncm / 65 upm 1053 Ncm / 60 upm
795 Ncm / 40 upm 1703 Ncm / 37 upm
1631 Ncm / 20 upm ###
### ###
41 Ncm / 890 upm 88 Ncm / 822 upm 1,1 Nm / 795 upm 2,0 Nm / 877 upm
1631 Ncm / 20 upm 3494 Ncm / 18 upm 44,3 Nm / 17 upm ###
2956 Ncm / 11 upm ### ### ###
84 Ncm / 305 upm 252 Ncm / 300 upm
108 Ncm / 203 upm 324 Ncm / 200 upm
252 Ncm / 300 upm
324 Ncm / 200 upm
x x x x x x x
x x x x x x x
x x x x x x x
x x x x x x x
x
x x x x x x
13
DC-Motor M42x15/I (24V)
Ident-Nr. 222833
- Brushed DC motor with permanent magnet

- Ball bearings
- Lead wires
- Closed zinc-plated housing with zinc-die-cast bearing flanges
- Direction of rotation CW / CCW
- Power output in rated operation: 13.6 Watt
- Multiple combination possibilities with gears, encoders and brakes
Application on request
KÄHLIG ANTRIEBSTECHNIK GMBH

Typ: M 42x15/l 18 / 24 / 30V Wicklung: 10.80.0,236 Un = 24V Mn = 4Ncm
P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
25 100 5 10000
20 80 4 8000
I [M]
η [M] 24V
15 60 3 6000
10 40 2 4000
P2 [M] 24V
5 20 1 2000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 5 10 15 20 25
Ident.-Nr.: 222833 M [Ncm]
Stand: 10. September 2014 – changes reserved
14
Kählig Antriebstechnik GmbH fon: +49 511 67493-0
Pappelweg 4 fax: +49 511 67493-67 www.kag-hannover.de
D-30179 Hannover/Germany info@kag-hannover.de
Ident-Nr. 222833
Performance
Sign Unit Value Tolerances
Rated voltage UN V 24
Rated torque 1) MN Ncm 4

Rated speed 1) nN min-1 3250 ±10%
Rated current 1) IN A 1 ±20%
No load speed 1) nO min-1 4300 ±15%
No load current 1) IO A 0,2 ±50%
Rated power output 1) P2N W 13,6
Rated power input 1) P1N W 24,0
Rated effciency 1) ηN % 56,7
Maximum power output 2)3) P2max W 18,4
Maximum continous torque 2)3) Mmax Ncm 4,0
Maximum continous current 2)3) Imax A 1,0
Maximum speed 1)3) nmax min-1 10000
Stall torque 1) MH Ncm 16,4
Stall current 1) IH A 3,5
Demagnetization current IE A 7,7
Connecting resistance 1) R Ω 6,9
Armature resistance 1) RA Ω 6,7 ±5%
Armature inductance [1 kHz] 1) LA mH 5,4
Rise of speed-characteristic 1) kD min / Ncm
-1
262,5
Torque constant 1) kM Ncm / A 5,0
Voltage constant 1) kE V / 10 min
3 -1
5,6
Friction torque 1) MR Ncm -1,0
Mechanical time constant 1) τM ms 16,1
Electrical time constant 1) τe ms 0,8
Rotor inertia JR gcm2 60
Maximum case temperature 2 ϑG °C 80
Starting voltage 1) UA V 2
Permissible axial shaft loads 3) Faxial N 40
Permissible radial shaft loads 3) Fradial N 100
Protection class DIN VDE 0530 IP 40
Duty cycle DIN VDE 0530 S1
Insulation class DIN VDE 0530 E
Lifetime at rated torque [h] 1) 3000
Ambient temperature -30°C bis +40°C
Bearing 2 ball bearings
Interference suppression Optional
1) ϑW W inding temperature ≈ 20°C 2) ∆ϑW allowable = 100K

3) The operating at maximum levels reduces the lifespan
www.kag-hannover.de 15
Ident-Nr. 222834

- Ball bearings
- Lead wires
- Power output in rated operation: 21,1 Watt

Typ: M 42x30/l 18 / 24 / 30V Wicklung: 10.51.0,315 Un = 24V Mn = 6,5Ncm
P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
50 100 10 5000
η [M] 24V
40 80 8 4000
I [M]
30 60 6 3000
20 40 4 2000 P2 [M] 24V
10 20 2 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 10 20 30 40 50
16
Ident-Nr. 222834
Performance
Rated torque 1) MN Ncm 6,5

Rated speed 1) nN min -1
3100 ±10%
Rated current 1) IN A 1,22 ±20%
No load speed 1) nO min -1
3750 ±15%
Maximum continous torque 2)3) Mmax Ncm 6,5
Maximum speed 1)3) nmax min -1
10000
-1
100
3 -1
6,4
Rotor inertia JR gcm 2
100

Ident-Nr. 222835

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
60 90 12 6000
I [M]
η [M] 24V
50 75 10 5000
40 60 8 4000
30 45 6 3000
P2 [M] 24V
20 30 4 2000
10 15 2 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 10 20 30 40 50 60 70
18
Ident-Nr. 222835
Performance

3450 ±10%
4250 ±15%
Maximum continous torque 2)3) Mmax Ncm 10
10000
-1
80
3 -1
5,6
175

Ident-Nr. 222836

- Ball bearings
- Lead wires

Typ: M 48x60/l 18 / 24 / 30V Wicklung: 12.20.2x0,355 Un = 24V Mn = 15Ncm
P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
250 100 25 5000
η [M] 24V
I [M]
200 80 20 4000
150 60 15 3000
100 40 10 2000 P2 [M] 24V
50 20 5 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 20 40 60 80 100 120 140 160
20
Ident-Nr. 222836
Performance

3300 ±10%
3800 ±15%
10000
Stall torque 1) MH Ncm 114
-1
33,3
3 -1
6,3
Friction torque 1) MR Ncm 1,2
383

DC-Motor M63x25 (24V)
Ident-Nr. 222838

- Ball bearings
- Lead wires
- Power output in rated operation: 48 Watt

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
250 100 25 5000
η [M] 24V I [M]
200 80 20 4000
150 60 15 3000
100 40 10 2000 P2 [M] 24V
50 20 5 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 20 40 60 80 100 120 140 160
22
Ident-Nr. 222838
Performance

3250 ±10%
3700 ±15%
8000
-1
32,1
3 -1
6,5
Mechanical time constant 1) τM ms 16
596

Ident-Nr. 222829

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
250 100 50 5000
η [M] 24V
I [M]
200 80 40 4000
150 60 30 3000
100 40 20 2000 P2 [M] 24V
50 20 10 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 50 100 150 200 250 300 350
24
Ident-Nr. 222829
Performance

3000 ±10%
3400 ±15%
Maximum power output 2)3) P2max W 227
8000
Stall current 1) IH A 40
-1
13,3
3 -1
7,1
1209

Ident-Nr. 222334b

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
500 100 100 5000
η [M] 24V
400 80 80 4000
300 60 60 3000 I [M]
200 40 40 2000
P2 [M] 24V
100 20 20 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 50 100 150 200 250 300 350 400 450
26
Ident-Nr. 222334b
Performance

2900 ±10%
3250 ±15%
6000
-1
-9,21
3 -1
7,38
1900
Interference suppression 2xL (3µH)

Ident-Nr. 222335b

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
1000 100 250 5000
η [M] 24V
800 80 200 4000
I [M]
600 60 150 3000
400 40 100 2000 P2 [M] 24V
200 20 50 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 200 400 600 800 1000 1200
28
Ident-Nr. 222335b
Performance

3200 ±10%
3450 ±15%
6000
Demagnetization current IE A 95
-1
3,6
3 -1
7
Electrical time constant 1) τe ms 2
3300

Motor M42/I
with planetary gear P32I LN
- Steel gears, output shaft and housing, Grease lubrication for life, Output shaft in 2 ball
bearings, end-plates made of aluminium
Gear reduction table M42xXX/I+ P32I LN
M42x15/I M42x30/I
Gear reduc- number of L1 = 70mm L1 = 85mm
Efficiency
tion Gear stages
Speed Torque Speed Torque
[i = x:1] [x] [%] [1/min] [Ncm] [1/min] [Ncm]

4 1 80 813 13 775 21
7 1 80 464 22 443 36
14 2 75 232 42 221 68
25 2 75 130 75 124 122
46 2 75 71 138 68 224
93 3 70 35 260 33 423
*) Motor have to be operated with current limitation
General gear data

Number of gear stages [x] 1 2 3
Maximum torque [Ncm] 75 225 450
Recommended input speed [1/min] < 3000
Permissible axial shaft load [N] 10 20 30

Permissible radial shaft load [N] 40 70 100
Backlash unloaded [°] 1,5 1,55 1,6
Temperature range [°C] -30 … 80
Gear length L2 [mm] 55,8 65,3 74,8
Stand: 22. Oktober 2014 – changes reserved
30
Motor M42/I
M42x15/I M42x30/I
Efficiency
tion Gear stages

4 1 80 813 13 775 21
9 1 80 368 29 344 47
14 2 75 232 42 221 68
25 2 75 130 75 124 122
45 2 75 72 135 69 219
50 3 70 65 140 62 228
81 3 70 40 227 38 369
166 3 70 20 465 19 755
302 3 70 11 846 10 1374
General gear data


Backlash unloaded [°] 0,9 0,95 1
Gear length L2 [mm] 76 89,1 102,2
Motor M48/I
M48x28/I M48x60/I
Efficiency
tion Gear stages

4 1 80 862 32 825 48
9 1 80 383 72 367 108
14 2 75 246 105 236 158
25 2 75 138 188 132 281
45 2 75 77 338 73 506
50 3 70 69 350 66 525
81 3 70 43 567 41 851
166 3 70 21 1162 20 1743
302 3 70 11 2118 11 3398
General gear data


Gear length L2 [mm] 76 89,1 102,2
32
Motor M48/I
M48x28/I M48x60/I
Efficiency
tion Gear stages

4 1 80 862 32 825 48
9 1 80 383 72 367 108
14 2 75 246 105 236 158
25 2 75 138 188 132 281
45 2 75 77 338 73 506
50 3 70 69 350 66 525
81 3 70 43 567 41 851
166 3 70 21 1162 20 1743
302 3 70 11 2118 11 *) 2500
General gear data


Gear length L2 [mm] 83,7 97,9 112,1
Motor M63/I
M63x25/I M63x60/I
Efficiency
tion Gear stages

4 1 80 893 45 750 96
9 1 80 361 109 333 216
14 2 75 232 147 214 315
25 2 75 130 263 120 563
45 2 75 72 473 67 1013
50 3 70 65 490 60 1050
81 3 70 40 794 37 1701
166 3 70 20 1627 18 *) 2500
302 3 70 11 *) 2500 10 *) 2500
General gear data


Gear length L2 [mm] 88,6 102,8 117
34
Motor M63/I
M63x25/I M63x60/I
Efficiency
tion Gear stages

4 1 80 893 45 750 96
9 1 80 361 109 333 216
14 2 75 232 147 214 315
25 2 75 130 263 120 563
45 2 75 72 473 67 1013
50 3 70 65 490 60 1050
81 3 70 40 794 37 1701
166 3 70 20 1627 18 3486
302 3 70 11 2960 10 *) 5000
General gear data


Gear length L2 [mm] 90,7 107,6 124,5
Motor M80/I
M80x40/I M80x80/I
Efficiency
tion Gear stages

4 1 80 725 122 800 224
9 1 80 322 274 356 504
14 2 75 207 399 229 735
25 2 75 116 713 128 1313
45 2 75 64 1283 79 2363
50 3 70 58 1330 64 2450
81 3 70 36 2155 39 3969
166 3 70 17 4496 19 *) 5000
302 3 70 10 *) 5000 11 *) 5000
General gear data


Gear length L2 [mm] 96,4 113,3 130,2
36
Motor M48x50/I
with worm gear SN31
- Suitable for left - and right rotation and changes, duration, - and intermittent operation
- Other ratios, output shafts, protective classes, connection leads
and flanges on request
Gear reduction table M48x50/I+ SN31
Gear reduction Efficiency Speed Torque
M48x50/I M48x50/I
[i = x:1] [%] [1/min] [Ncm]

10 84 305 84
15 72 20 108
General gear data

Maximum torque [Ncm] 400
Maximum torque (short-term) [Ncm] 800
Permissible shaft load [N]

200 / 600
[axial / radial]
Backlash unloaded [°] < 0,5
Temperature range [°C] -30 bis +80
Weight [kg] 0,8
Stand: 1. Juli 2014 – changes reserved
sunderdiek.de

Motor M63
with worm gear SN31
Gear reduction table M63xXX/I+ SN31
M63x60/I M63x60/I
[i = x:1] [%] [1/min] [Ncm]

10 84 300 252
15 72 200 324
General gear data


200 / 600
(axial / radial)
Weight [kg] 0,8
38
sunderdiek.de

Motor M63
with worm gear SN40
M63x60/I M63x60/I
[i = x:1] [%] [1/min] [Ncm]

10 84 300 252
15 72 200 324
General gear data


300 / 500
(axial / radial)
Backlash unloaded [°] 3
Weight [kg] 1,5
sunderdiek.de

Motor M42/I
with spur gear S5
- Platinum, gears made of nitrided steel output shaft of steel, grease lubrication, output in
sintered bronze bearings, plastic cover
- Optional: output shaft with ball bearings
Gear reduction table M42xXX/I+ S5
Speed at Continuous torque
Gear number of
Efficiency motor-speed
reduction Gear stages M42x15/I M42x20/I M42x30/I M42x40/I
3000rpm
L = 70mm L = 75mm L = 85mm L = 95mm
[i = x:1] [x] [%] [1/min] [Ncm] [Ncm] [Ncm] [Ncm]

10 3 73 300 29 37 47 66
30 4 66 100 79 99 129 178
50 4 66 60 132 165 215 297
100 5 59 30 236 295 384 500 *)
250 5 59 12 500 *) 500 *) 500 *) 500 *)
375 5 59 8 500 *) 500 *) 500 *) 500 *)
500 6 53 6 500 *) 500 *) 500 *) 500 *)
1250 6 53 2 500 *) 500 *) 500 *) 500 *)
General gear data

Number of gear stages [x] 3, 4, 5, 6
Permissible axial shaft load [N] 20

Permissible radial shaft load [N] 30
Backlash unloaded [°] 0,9…2
Temperature range [°C] -10 to +65
Gear length L2 [mm] 49
Stand: 22. Januar 2015 – changes reserved
40
Motor M42/I
with spur gear S90
- Output shaft made of steel, die-cast zinc housing, noise-optimized input stage
made of plastic, output ball bearings, grease lubrication
Gear number of
3000rpm
L = 70mm L = 75mm L = 85mm L = 95mm

19 2 81 160 61 76 99 123
27 2 81 112 87 109 141 175
31 2 81 98 99 124 161 209
53 3 73 56 155 194 252 310
68 3 73 44 198 247 322 397
93 3 73 32 271 338 440 543
142 3 73 21 416 520 676 700 *)
222 4 66 14 586 733 900 *) 900 *)
General gear data


Backlash unloaded [°] 0,7 - 1,6 0,7 - 1,6 0,7 - 1,6
Gear length L2 [mm] 40,5 40 40
Brake B37
for motor series M42
- Electromagnetic fail-safe spring-applied brake

- Chromated coil housing
- Axial stroke max. 0.5 mm
- Degree of protection IP00
Mechanical Data
Seperate
Holding torque Link time max. speed Weight Temperature range
time
[Ncm] [ms] [ms] [1/min] [kg] [°C]
24 17 11 5000 0,2 -40 to +105
Electrical Data
Voltage Power Current Resistance
[VDC] [W] [A] [Ω]
24 5 0,21 114
42
Brake B47
- optional hand breather
Mechanical Data
Seperate
time
[Ncm] [ms] [ms] [1/min] [kg] [°C]
50 17 8 5000 0,25 -40 to +105
Electrical Data
[VDC] [W] [A] [Ω]
24 6,6 0,275 87
Brake B56

Mechanical Data
Seperate
time
[Ncm] [ms] [ms] [1/min] [kg] [°C]
100 18 12,5 5000 0,4 -40 to +105
Electrical Data
[VDC] [W] [A] [Ω]
24 9 0,375 64
44
Magnetic encoder
IGM 4/2 for M42, M48
- Touchless and wear resistant magnetic incremental encoder
- This encoder supply symmetric amplitude in addiction of supply voltage
- Open Collector output
- Integrate Pull-Up resistors
General Data
Impulses per revolution [x] 4
Number of channels [y] 2
Supply voltage [V] 5 to 24
Current consumption [mA] 3,5
Output current (operated) per channel [mA] max. 20
Temperature rang [°C] -40 to +100
Protection class with / without cover IP30 / IP00
Stand: 4. November 2014 – changes reserved
Magnetic encoder
IGM 12/2 for M63, M80
General Data
46
Magnetic encoder
General Data
Magnetic encoder
General Data
48
Optical encoder
IGO 100/2 “SN“ for M42, M48
- Touchless and wear resistant optical incremental encoder
- This encoder supply two quadrative, TTL-compatible channels with phase 110°
- Connectors z.B. Molex plug 5poles type 5051M with bush Typ 2759
- Optional: reference pulse
M42/48
ECM42/48
General Data
Supply voltage [V] 5 ±10%
Current consumption [mA] 30
Output current (operated) per channel [mA] -
Temperature rang [°C] 0 to +70
Optical encoder
IGO 100/2 “SN“ for M63, M80
M63/80
ECM63/80
General Data
50
Optical encoder
IGO500/2 for M42, M48
M42/48
ECM42/48
General Data
Optical encoder
IGO500/2 to M63, M80
M63/80
ECM63/80
General Data
52
agricultural
Drives for the
economy
Solutions for the
building services
engineering
Innovations
medical
in
technology
Motors
Sports
for
and leisure
DC-Motors
Brush motors
Our standard programme of brush motors does currently extend over six series.
These series are the basis for versatile application solutions and drive
combinations. An overview of the various adaptation possibilities can be found
from page 192 onwards.
DC-Motors
M28 Page 60
M36 Page 70
M42 Page 84
M48 Page 106
M63 Page 120
M80 Page 134
Overview DC-standard motors
M28 M36
x 20/S x 20/S x 40/S x 40/S x13/I x13/I x20/I x20/I
Ident. no. 220518 220519 220520 220521 220218 220219 220220 220221
Voltage 12 24 12 24 12 24 12 24
Torque 1,6 1,6 3 3 1,5 1,5 3 3
Speed 3150 3000 3100 3100 3000 3100 2900 2900
Weight [kg] 0,07 – 0,17 0,2 – 0,3
Length [mm] 50 – 70 51 – 70
shaft diameter [mm] 3m3 4k5
shaft length [mm] 12 20
PKS30 28 - 250 Ncm 53 - 250 Ncm

P32I 5 - 345 Ncm 10 - 450 Ncm 5 - 323 Ncm 10 - 450 Ncm
P42I
Planetary
P52I
gearboxes
P62I
P72I
P82I
SN17
Worm SN22,6
gearboxes SN31
SN40
S1 8,8 - 100 Ncm 16,4 - 100 Ncm
Spur S5
gearboxes S90
S92
IGO RU x x
Optical IGO
encoder
IGO SN
Magnetical IGM x
encoder IGMi
B37 x
Spring
applied B47
brakes
B56
58
M42
x30/I x30/I x15/I x15/I x20/I x20/I x 30/I x 30/I x 40/I x 40/I
220222 220223 211112 211113 211100 211101 211102 211103 211220 211221b
12 24 12 24 12 24 12 24 12 24
4 4 4 4 5 5 6,5 6,5 8 9
3400 3200 3000 3250 3300 3400 3300 3100 3150 3000
0,35 – 0,58
65 – 95
5k5 / 6k5
20
13 - 450 Ncm 13 - 450 Ncm 16 - 450 Ncm 21 - 450 Ncm 29 - 450 Ncm
13 - 862 Ncm 16 - 1078 Ncm 21 - 1401 Ncm 29 - 1500 Ncm
13 - 862 Ncm 16 - 1078 Ncm 21 - 1401 Ncm 29 - 1940 Ncm
21 - 75 Ncm 26 - 94 Ncm 34 - 122 Ncm 47 - 169 Ncm

9 - 54 Ncm 12 - 68 Ncm 15 - 88 Ncm 21 - 122 Ncm
29 - 500 Ncm 37 - 500 Ncm 47 - 500 Ncm 66 - 500 Ncm

61 - 900 Ncm 76 - 900 Ncm 99 - 900 Ncm 137 - 900 Ncm
x
x
59
Overview DC-standard motors
M48
x25/I x25/I x50/I x50/I x60/I x60/I x25/I
Ident. no. 210890 210891 210892 210893 220191 211333 210950
Voltage 12 24 12 24 12 24 12
Torque 5 5 10 10 15 15 14
Speed 2800 2800 3050 3150 3000 3300 3300
Weight [kg] 0,65 – 0,98
Length [mm] 91 – 126
shaft diameter [mm] 5k5 / 6k5
shaft length [mm] 20
PKS30
P32I 16 - 450 Ncm 32 - 450 Ncm 48 - 450 Ncm
P42I 16 - 1078 Ncm 32 - 1500 Ncm 48 - 1500 Ncm
Planetary
P52I 16 - 1078 Ncm 32 - 2156 Ncm 48 - 2500 Ncm 45 - 2500 Ncm
gearboxes
P62I 45 - 3018 Ncm
P72I
P82I
SN17
Worm SN22,6 12 - 68 Ncm 24 - 136 Ncm 36 - 204 Ncm

gearboxes SN31 42 - 87 Ncm 84 - 175 Ncm 126 - 262 Ncm 88 - 245 Ncm
SN40 78 - 245 Ncm
S1
Spur S5 37 - 500 Ncm 73 - 500 Ncm 110 - 500 Ncm

gearboxes S90
S92 180 - 940 Ncm
IGO RU
Optical IGO x
encoder
IGO SN x
Magnetical IGM x
encoder IGMi
B37
Spring
applied B47 x
brakes
B56
60
M63 M80
x25/I x40/I x40/I x60/I x60/I x40/I x40/I x80/I x80/I
210961 210951 210962 220311 210963 222784 222334a 222779 222335a
24 12 24 12 24 12 24 12 24
14 18 18 22 30 38 38 70 70
3250 2550 3050 3150 3000 2850 2900 1500 3200
1,16 – 1,75 2,6 – 3,7
95 – 130 135 – 175
8g6 12g5
25 30
45 - 2500 Ncm 58 - 2500 Ncm 70 - 2500 Ncm

120 - 8190 Ncm 220 - 8400 Ncm
120 - 8190 Ncm 220 - 12000 Ncm
88 - 245 Ncm 113 - 315 Ncm 139 - 400 Ncm

180 - 940 Ncm 230 - 1210 Ncm 280 - 1500 Ncm
x x
x x
x x
x x
x x
61
DC-Motors
Type M28
- Permanent magnet DC-motor
- Sintered bearings, optional ball bearings
- Clip connection, optional lead wires
- Powerrange in continuous operation approx. 5 to 10 watt
- Voltages 12 and 24 volts
- Multiple combination possibilities with gears and encoders
Versions Unit M28x20/S M28x20/S M28x40/S M28x40/S

Part number [ID] 220518 220519 220520 220521
Nominal voltage [V] 12 24 12 24
Nominal torque [Ncm] 1,6 1,6 3 3
Nominal speed [1/min] 3150 3000 3100 3100

Nominal current [A] 0,95 0,45 1,5 0,81
Output power 1) [W] 5,3 5 9,7 9,7

Rise of M-n-characteristic [1/min / Ncm] 1281,3 1437,5 566,7 533,3
Torque constant [Ncm / A] 2 4,2 2,2 4,2
Rotor moment of inertia [gcm²] 14 14 24 24
Weight [kg] 0,1 0,1 0,17 0,17
Length η[mm] 50 50 70 70
General data
Lifetime at rated torque1) h 1500
Permissible axial shaft load 2) N 5
Permissible radial shaft load 2) N 20
Insulation class (DIN VDE 0530) E
IP protection class (DIN VDE 0530) IP30
RFI suppression optional
1) Operation by nominal values: Date: 13.05.2008 Subject to change without notice

2) At 3000 rpm and 3000 hrs nominal life, simultaneous axial and radial loads
Stand: 10. January 2014 – changes reserved
62
DC-Motors
Type M28
Performance characteristics
KÄHLIG ANTRIEBSTECHNIK GMBH KÄHLIG ANTRIEBSTECHNIK GMBH
Typ: M 28x20/S 9 / 12 / 15V Wicklung: 6.85.0,2 Un = 12V Mn = 1,6Ncm Typ: M 28x20/S 18 / 24 / 30V Wicklung: 6.172.0,14 Un = 24V Mn = 1,6Ncm
P2 [W] η [%] I [A] n [min-1] n (M) I [M] η [M] P2 [M] P2 [W] η [%] I [A] n [min-1] n (M) I [M] η [M] P2 [M]
10 100 5 10000 10 100 2.5 10000
8 80 4 8000 8 80 2.0 8000
η [M] 12V η [M] 24V
6 60 3 6000 6 60 1.5 6000
I [M]
=4 40 2 4000 4 40 1.0 4000 P2 [M] 24V I [M]
P2 [M] 12V
2 20 1 2000 2 20 0.5 2000
n [M] 9V n [M] 12V n [M] 15V n [M] 18V n [M] 24V n [M] 30V
0 0 0 0 0 0 0.0 0
0 1 2 3 4 5 6 0 1 2 3 4 5
Ident.-Nr.: 220518 M [Ncm] Ident.-Nr.: 220519 M [Ncm]

Typ: M 28x40/S 9 / 12 / 15V Wicklung: 6.51.0,28 Un = 12V Mn = 3Ncm Typ: M 28x40/S 18 / 24 / 30V Wicklung: 6.102.0,2 Un = 24V Mn = 3Ncm
-1
P2 [W] η [%] I [A] n [min ] n (M) I [M] η [M] P2 [M] P2 [W] η [%] I [A] n [min-1] n (M) I [M] η [M] P2 [M]
25 100 5 10000 25 100 5 10000
I [M]
20 80 4 8000 20 80 4 8000
η [M] 12V
η [M] 24V
15 60 3 6000 15 60 3 6000
I [M]
10 40 2 4000 10 40 2 4000
P2 [M] 12V
P2 [M] 24V
5 20 1 2000 5 20 1 2000
0 0 0 0 0 0 0 0
0 2 4 6 8 10 12 0 2 4 6 8 10 12
DC-Motor M28x20/S (12V)
Ident-Nr. 220518

- Sintered bearings
- Clip connection, optional litz wire

Typ: M 28x20/S 9 / 12 / 15V Wicklung: 6.85.0,2 Un = 12V Mn = 1,6Ncm
P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
10 100 5 10000
8 80 4 8000
η [M] 12V
6 60 3 6000
I [M]
4 40 2 4000
P2 [M] 12V
2 20 1 2000
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 1 2 3 4 5 6
64
Ident-Nr. 220518
Performance
3150 ±10%
5200 ±15%
Maximum Continuous torque 2)3) Mmax Ncm 1,6
Maximum Continuous current 2)3) Imax A 0,95
12000
Rise of speed-characteristic 1) kD min /Ncm
-1
1281,3
Torque constant 1) kM Ncm/A 2
Voltage constant 1) kE V/10 min
3 -1
2,3
14
Protection class DIN VDE 0530 IP30
Ambient temperature -15°C to +40°C
Bearing 2 sintered bearings
Interference suppression optional
1) ϑW Winding temperature ≈ 20°C 2) ∆ϑW allowable = 100K

Ident-Nr. 220519

- Sintered bearings

Typ: M 28x20/S 18 / 24 / 30V Wicklung: 6.172.0,14 Un = 24V Mn = 1,6Ncm
P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
10 100 2.5 10000
8 80 2.0 8000
η [M] 24V
6 60 1.5 6000
4 40 1.0 4000 P2 [M] 24V I [M]
2 20 0.5 2000
n [M] 18V n [M] 24V n [M] 30V
0 0 0.0 0
0 1 2 3 4 5
66
Ident-Nr. 220519
Performance
3000 ±10%
5300 ±15%
Rated power output 1) P2N W 5
12000
Armature inductance [1 kHz] 1) LA mH 23
-1
1437,5
Torque constant 1) kM Ncm/A 4,2
3 -1
4,5
14

Ident-Nr. 220520

- Sintered bearings

Typ: M 28x40/S 9 / 12 / 15V Wicklung: 6.51.0,28 Un = 12V Mn = 3Ncm
P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
25 100 5 10000
I [M]
20 80 4 8000
η [M] 12V
15 60 3 6000
10 40 2 4000
P2 [M] 12V
5 20 1 2000
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 2 4 6 8 10 12
68
Ident-Nr. 220520
Performance
3100 ±10%
4800 ±15%
12000
-1
566,7
3 -1
2,5
24

Ident-Nr. 220521

- Sintered bearings

Typ: M 28x40/S 18 / 24 / 30V Wicklung: 6.102.0,2 Un = 24V Mn = 3Ncm
P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
25 100 5 10000
20 80 4 8000
η [M] 24V
15 60 3 6000
I [M]
10 40 2 4000
P2 [M] 24V
5 20 1 2000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 2 4 6 8 10 12
70
Ident-Nr. 220521
Performance
3100 ±10%
4700 ±15%
12000
-1
533,3
3 -1
5,1
24

DC-Motors
Type M36
- Ball bearings
- Lead wires
Versions Unit M36x13/I M36x13/I M36x20/I M36x20/I M36x30/I M36x30/I

Part number [ID] 220218 220219 220220 220221 220222 220223
Nominal voltage [V] 12 24 12 24 12 24
Nominal torque [Ncm] 1,5 1,5 3 3 4 4
Nominal speed [1/min] 3000 3100 2900 2900 3400 3200

Nominal current [A] 0,73 0,37 1,4 0,62 1,84 0,86
Output power 1) [W] 4,7 4,9 9,1 9,1 14,2 13,4

Rise of M-n-characteristic [1/min / Ncm] 633,3 566,7 350 333,3 262,5 212,5
Torque constant [Ncm / A] 2,7 5,6 2,5 5,6 2,5 5,3
Rotor moment of inertia [gcm²] 25 25 38 38 53 53
Weight [kg] 0,2 0,2 0,25 0,25 0,3 0,3
Length η[mm] 51 51 60 60 70 70
General data
IP protection class (DIN VDE 0530) IP 40
RFI suppression 2xL (3,9µH)

72
DC-Motors
Type M36
Typ: M 36x13/l 9 / 12 / 15V Wicklung: 8.77.0,212 Un = 12V Mn = 1,5Ncm Typ: M 36x13/l 18 / 24 / 30V Wicklung: 8.152.0,15 Un = 24V Mn = 1,5Ncm
10 100 5 5000 10 100 2.5 5000
η [M] 12V η [M] 24V
8 80 4 4000 8 80 2.0 4000
I [M]
6 60 3 3000 6 60 1.5 3000
I [M]
P2 [M] 12V
=4 40 2 2000 4 40 1.0 2000 P2 [M] 24V
2 20 1 1000 2 20 0.5 1000
0 0 0 0 0 0 0.0 0
0 1 2 3 4 5 6 7 8 0 1 2 3 4 5 6 7 8 9

Typ: M 36x20/l 9 / 12 / 15V Wicklung: 8.54.0,28 Un = 12V Mn = 3Ncm Typ: M 36x20/l 18 / 24 / 30V Wicklung: 8.112.0,2 Un = 24V Mn = 3Ncm
-1
25 100 10 5000 25 100 5 5000
η [M] 12V η [M] 24V
20 80 8 4000 20 80 4 4000
P2 [M] 12V P2 [M] 24V
15 60 6 3000 15 60 3 3000
I [M]
I [M]
10 40 4 2000 10 40 2 2000
5 20 2 1000 5 20 1 1000
0 0 0 0 0 0 0 0
0 2 4 6 8 10 12 14 16 0 2 4 6 8 10 12 14 16

-1
25 100 10 10000 25 100 5 5000
η [M] 24V
20 80 8 8000 I [M] 20 80 4 4000

I [M]
η [M] 12V
15 60 6 6000 15 60 3 3000
P2 [M] 24V
P2 [M] 12V
10 40 4 4000 10 40 2 2000
5 20 2 2000 5 20 1 1000
0 0 0 0 0 0 0 0
0 5 10 15 20 25 0 5 10 15 20 25
Ident-Nr. 220218

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
10 100 5 5000
η [M] 12V
8 80 4 4000
6 60 3 3000
I [M]
P2 [M] 12V
4 40 2 2000
2 20 1 1000
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 1 2 3 4 5 6 7 8
74
Ident-Nr. 220218
Performance
3000 ±10%
3950 ±15%
10000
-1
633,3
3 -1
3,0
25
Interference suppression 2xL (3,9uH)

Ident-Nr. 220219

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
10 100 2.5 5000
η [M] 24V
8 80 2.0 4000
I [M]
6 60 1.5 3000
4 40 1.0 2000 P2 [M] 24V
2 20 0.5 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0.0 0
0 1 2 3 4 5 6 7 8 9
76
Ident-Nr. 220219
Performance
3100 ±10%
3950 ±15%
10000
-1
566,7
3 -1
6,1
25

Ident-Nr. 220220

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
25 100 10 5000
η [M] 12V
20 80 8 4000
P2 [M] 12V
15 60 6 3000
I [M]
10 40 4 2000
5 20 2 1000
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 2 4 6 8 10 12 14 16
78
Ident-Nr. 220220
Performance
2900 ±10%
3950 ±15%
10000
-1
350
3 -1
3,0
38

Ident-Nr. 220221

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
25 100 5 5000
η [M] 24V
20 80 4 4000
P2 [M] 24V
15 60 3 3000
I [M]
10 40 2 2000
5 20 1 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 2 4 6 8 10 12 14 16
80
Ident-Nr. 220221
Performance
2900 ±10%
3900 ±15%
10000
-1
333,3
3 -1
6,2
38

Ident-Nr. 220222

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
25 100 10 10000
20 80 8 8000 I [M]
η [M] 12V
15 60 6 6000
P2 [M] 12V
10 40 4 4000
5 20 2 2000
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 5 10 15 20 25
82
Ident-Nr. 220222
Performance
3400 ±10%
4450 ±15%
10000
-1
262,5
3 -1
2,7
53

Ident-Nr. 220223

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
25 100 5 5000
η [M] 24V
20 80 4 4000
I [M]
15 60 3 3000
P2 [M] 24V
10 40 2 2000
5 20 1 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 5 10 15 20 25
84
Ident-Nr. 220223
Performance
3200 ±10%
4050 ±15%
10000
-1
212,5
3 -1
5,9
53

DC-Motors
Type M42 (12V)
- Ball bearings
- Lead wires
Versions Unit M42x15/I M42x20/I M42x30/I M42x40/I

Part number [ID] 211112b 211100a 211102 211220
Nominal torque [Ncm] 4 5 6,5 8

Nominal current [A] 2 2,5 2,81 3,13
Output power 1) [W] 12,6 17,3 22,5 26,4

Rise of M-n-characteristic [1/min / Ncm] 250 290 138,5 70
Torque constant [Ncm / A] 2,4 2,3 2,6 2,9
Weight [kg] 0,4 0,42 0,5 0,58
Length η[mm] 70 75 85 95
General data

86
DC-Motors
Type M42 (12V)
Typ: M 42x15/l 9 / 12 / 15V Wicklung: 10.40.2x0,25 Un = 12V Mn = 4Ncm Typ: M 42x20/l 9 / 12 / 15V Wicklung: 10.30.0,4 Un = 12V Mn = 5Ncm
25 100 10 10000 25 100 10 10000
20 80 8 8000 20 80 8 8000 I [M]

I [M]
15 60 6 6000 η [M] 12V 15 60 6 6000
η [M] 12V
=10 40 4 4000 10 40 4 4000
P2 [M] 12V P2 [M] 12V
5 20 2 2000 5 20 2 2000
0 0 0 0 0 0 0 0
0 5 10 15 20 25 0 5 10 15 20 25
Ident.-Nr.: 211112b M [Ncm] Ident.-Nr.: 211100 M [Ncm]

Typ: M 42x30/l 9 / 12 / 15V Wicklung: 10.22.2x0,335 Un = 12V Mn = 6,5Ncm
P2 [W] η [%] I [A] n [min-1] n (M) I [M] η [M] P2 [M]
100 100 25 5000
50 100 25 10000
η [M] 12V I [M]

80 80 20 4000
40 80 20 8000
60 60 15 3000
30 60 15 6000
I [M] P2 [M] 12V
η [M] 12V
40 40 10 2000
20 40 10 4000
P2 [M] 12V
20 20 5 1000
10 20 5 2000
n [M] 9V n [M] 12V n [M] 15V
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 0 0 0 0 10 20 30 40 50 60 70
0 5 10 15 20 25 30 35 40 Ident.-Nr.: 211220 M [Ncm]
DC-Motors
Type M42 (24V)
- Ball bearings
- Lead wires
Versions Unit M42x10/I M42x15/I M42x20/I M42x30/I M42x40/I

Part number [ID] 211192e 211113d 211101 211103 211221b
Nominal voltage [V] 24 24 24 24 24
Nominal torque [Ncm] 2,5 4 5 6,5 9
Nominal speed [1/min] 2800 3250 3400 3100 3000

Nominal current [A] 0,6 1 1,2 1,22 1,75
Output power 1) [W] 7,3 13,6 17,8 21,1 28,3

Rise of M-n-characteristic [1/min / Ncm] 400 262,5 220 100 83,3
Torque constant [Ncm / A] 5,2 5,0 4,9 6,2 5,8
Rotor moment of inertia [gcm²] 38 60 74 100 130
Weight [kg] 0,34 0,4 0,42 0,5 0,58
Length η[mm] 65 70 75 85 95
General data

88
DC-Motors
Type M42 (24V)
Typ: M 42x10/l 18 / 24 / 30V Wicklung: 10.116.0,18 Un = 24V Mn = 2,5Ncm Typ: M 42x15/l 18 / 24 / 30V Wicklung: 10.80.0,236 Un = 24V Mn = 4Ncm
10 100 2.5 5000 25 100 5 10000
η [M] 24V
I [M]
8 80 2.0 4000 20 80 4 8000
I [M]
η [M] 24V
6 60 1.5 3000 15 60 3 6000
=4 40 1.0 2000 P2 [M] 24V 10 40 2 4000
P2 [M] 24V
2 20 0.5 1000 5 20 1 2000
0 0 0.0 0 0 0 0 0
0 2 4 6 8 10 12 0 5 10 15 20 25

Typ: M 42x20/l 18 / 24 / 30V Wicklung: 10.64.0,265 Un = 24V Mn = 5Ncm Typ: M 42x30/l 18 / 24 / 30V Wicklung: 10.51.0,315 Un = 24V Mn = 6,5Ncm
-1
25 100 10 10000 50 100 10 5000
η [M] 24V
20 80 8 8000 40 80 8 4000
I [M]
15 60 6 6000 30 60 6 3000
η [M] 24V
I [M]
10 40 4 4000 20 40 4 2000 P2 [M] 24V
P2 [M] 24V
5 20 2 2000 10 20 2 1000
0 0 0 0 0 0 0 0
0 5 10 15 20 25 0 10 20 30 40 50

50 100 10 5000
η [M] 24V
I [M]
40 80 8 4000
30 60 6 3000
20 40 4 2000 P2 [M] 24V
10 20 2 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 10 20 30 40 50 60
Ident-Nr. 211192

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
10 100 2.5 5000
η [M] 24V
I [M]
8 80 2.0 4000
6 60 1.5 3000
4 40 1.0 2000 P2 [M] 24V
2 20 0.5 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0.0 0
0 2 4 6 8 10 12
90
Ident-Nr. 211192
Performance
2800 ±10%
3800 ±15%
10000
-1
400
3 -1
6,3
38

Ident-Nr. 211112

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
25 100 10 10000
20 80 8 8000
I [M]
15 60 6 6000 η [M] 12V
10 40 4 4000
P2 [M] 12V
5 20 2 2000
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 5 10 15 20 25
Ident.-Nr.: 211112b M [Ncm]
92
Ident-Nr. 211112
Performance
3000 ±10%
4000 ±15%
10000
-1
250
3 -1
3,0
60

Ident-Nr. 211113

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
25 100 5 10000
20 80 4 8000
I [M]
η [M] 24V
15 60 3 6000
10 40 2 4000
P2 [M] 24V
5 20 1 2000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 5 10 15 20 25
94
Ident-Nr. 211113
Performance
3250 ±10%
4300 ±15%
10000
-1
262,5
3 -1
5,6
60

Ident-Nr. 211100

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
25 100 10 10000
20 80 8 8000 I [M]
15 60 6 6000
η [M] 12V
10 40 4 4000
P2 [M] 12V
5 20 2 2000
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 5 10 15 20 25
96
Ident-Nr. 211100
Performance
3300 ±10%
4750 ±15%
Rated power input 1) P1N W 30
10000
-1
290
3 -1
2,5
74

Ident-Nr. 211101

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
25 100 10 10000
20 80 8 8000
15 60 6 6000
η [M] 24V
I [M]
10 40 4 4000
P2 [M] 24V
5 20 2 2000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 5 10 15 20 25
98
Ident-Nr. 211101
Performance
3400 ±10%
4500 ±15%
10000
-1
220
3 -1
5,3
74

Ident-Nr. 211102

- Ball bearings
- Lead wires

Typ: M 42x30/l 9 / 12 / 15V Wicklung: 10.22.2x0,335 Un = 12V Mn = 6,5Ncm
P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
50 100 25 10000
40 80 20 8000
30 60 15 6000
I [M]
η [M] 12V
20 40 10 4000
P2 [M] 12V
10 20 5 2000
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 5 10 15 20 25 30 35 40
100
Ident-Nr. 211102
Performance
3300 ±10%
4200 ±15%
10000
-1
138,5
3 -1
2,9
100

Ident-Nr. 211103

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
50 100 10 5000
η [M] 24V
40 80 8 4000
I [M]
30 60 6 3000
20 40 4 2000 P2 [M] 24V
10 20 2 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 10 20 30 40 50
102
Ident-Nr. 211103
Performance
3100 ±10%
3750 ±15%
10000
-1
100
3 -1
6,4
100

Ident-Nr. 211220

- Ball bearings
- Lead wires

100 100 25 5000
η [M] 12V I [M]

80 80 20 4000
60 60 15 3000
P2 [M] 12V
40 40 10 2000
20 20 5 1000
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 10 20 30 40 50 60 70
104
Ident-Nr. 211220
Performance
3150 ±10%
3700 ±15%
Maximum Continuous torque 2)3) Mmax Ncm 8
10000
-1
70
3 -1
3,2
130

Ident-Nr. 211221

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
50 100 10 5000
η [M] 24V
I [M]
40 80 8 4000
30 60 6 3000
20 40 4 2000 P2 [M] 24V
10 20 2 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 10 20 30 40 50 60
106
Ident-Nr. 211221
Performance
3000 ±10%
3750 ±15%
10000
-1
83,3
3 -1
6,4
130

DC-Motors
Type M48
- Ball bearings
- Lead wires

Part number [ID] 210890 210891 210892 210893 220191 211333
Nominal torque [Ncm] 5 5 10 10 15 15

Output power 1) [W] 14,7 14,7 31,9 33,0 47,1 51,8

Rise of M-n-characteristic [1/min / Ncm] 100 80 45 35 40 33,3
Weight [kg] 0,65 0,65 0,91 0,91 0,98 0,98
Length η[mm] 91 91 116 116 126 126
General data

108
DC-Motors
Type M48
50 100 25 5000 50 100 10 5000
η [M] 12V
η [M] 24V
40 80 20 4000 40 80 8 4000
30 60 15 3000 30 60 6 3000 I [M]
=20 40 10 2000
P2 [M] 12V
I [M]
20 40 4 2000
P2 [M] 24V
10 20 5 1000 10 20 2 1000
0 0 0 0 0 0 0 0
0 10 20 30 40 50 0 10 20 30 40 50

-1
100 100 50 5000 100 100 25 5000
η [M] 24V
80 80 40 4000 η [M] 12V 80 80 20 4000

I [M]
60 60 30 3000 60 60 15 3000
I [M]
40 40 20 2000 40 40 10 2000 P2 [M] 24V

P2 [M] 12V
20 20 10 1000 20 20 5 1000
0 0 0 0 0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 0 20 40 60 80 100 120 140

Typ: M 48x60/l 9 / 12 / 15V Wicklung: 12.11.2x0,475 Un = 12V Mn = 15Ncm Typ: M 48x60/l 18 / 24 / 30V Wicklung: 12.20.2x0,355 Un = 24V Mn = 15Ncm
-1
100 100 50 5000 250 100 25 5000
η [M] 12V
η [M] 24V
I [M]
80 80 40 4000 200 80 20 4000
I [M]
60 60 30 3000 150 60 15 3000
40 40 20 2000 P2 [M] 12V 100 40 10 2000 P2 [M] 24V
20 20 10 1000 50 20 5 1000
0 0 0 0 0 0 0 0
0 20 40 60 80 100 120 0 20 40 60 80 100 120 140 160
Ident-Nr. 210890

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
50 100 25 5000
η [M] 12V
40 80 20 4000
30 60 15 3000
I [M]
P2 [M] 12V
20 40 10 2000
10 20 5 1000
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 10 20 30 40 50
110
Ident-Nr. 210890
Performance
2800 ±10%
3300 ±15%
10000
-1
100
3 -1
3,6
165

Ident-Nr. 210891

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
50 100 10 5000
η [M] 24V
40 80 8 4000
30 60 6 3000 I [M]
20 40 4 2000
P2 [M] 24V
10 20 2 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 10 20 30 40 50
112
Ident-Nr. 210891
Performance
2800 ±10%
3200 ±15%
10000
-1
80
3 -1
7,5
165

Ident-Nr. 210892

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
100 100 50 5000
80 80 40 4000 η [M] 12V
60 60 30 3000
I [M]
40 40 20 2000
P2 [M] 12V
20 20 10 1000
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100
114
Ident-Nr. 210892
Performance
3050 ±10%
3500 ±15%
10000
-1
45
3 -1
3,4
323

Ident-Nr. 210893

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
100 100 25 5000
η [M] 24V
80 80 20 4000
I [M]
60 60 15 3000
40 40 10 2000 P2 [M] 24V
20 20 5 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 20 40 60 80 100 120 140
116
Ident-Nr. 210893
Performance
3150 ±10%
3500 ±15%
10000
-1
35
3 -1
6,9
323

Ident-Nr. 220191

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
100 100 50 5000
η [M] 12V
80 80 40 4000
I [M]
60 60 30 3000
40 40 20 2000 P2 [M] 12V
20 20 10 1000
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 20 40 60 80 100 120
118
Ident-Nr. 220191
Performance
3000 ±10%
3600 ±15%
10000
-1
40
3 -1
3,3
383

Ident-Nr. 211333

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
250 100 25 5000
η [M] 24V
I [M]
200 80 20 4000
150 60 15 3000
100 40 10 2000 P2 [M] 24V
50 20 5 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 20 40 60 80 100 120 140 160
120
Ident-Nr. 211333
Performance
3300 ±10%
3800 ±15%
10000
-1
33,3
3 -1
6,3
383

DC-Motors
Type M63
- Ball bearings
- Lead wires

Part number [ID] 210950 210961 210951 210962 220311 210963
Nominal torque [Ncm] 14 14 18 18 22 30

Output power 1) [W] 48,4 48,0 48,1 57,5 72,6 94,2

Rise of M-n-characteristic [1/min / Ncm] 39,3 30,9 19,4 19,4 15,9 13,3
Weight [kg] 1,16 1,16 1,46 1,46 1,73 1,73
Length η[mm] 95 95 110 110 130 130
General data
IP protection class (DIN VDE 0530) IP40

122
DC-Motors
Type M63
100 100 50 5000 250 100 25 5000
η [M] 12V
η [M] 24V I [M]
80 80 40 4000 I [M] 200 80 20 4000
60 60 30 3000 150 60 15 3000
=40 40 20 2000 P2 [M] 12V 100 40 10 2000 P2 [M] 24V
20 20 10 1000 50 20 5 1000
0 0 0 0 0 0 0 0
0 20 40 60 80 100 120 140 0 20 40 60 80 100 120 140 160

-1
250 100 50 5000 250 100 50 5000
η [M] 24V
I [M]
200 80 40 4000 200 80 40 4000
I [M]
150 60 30 3000 η [M] 12V 150 60 30 3000
100 40 20 2000 P2 [M] 12V 100 40 20 2000 P2 [M] 24V
50 20 10 1000 50 20 10 1000
0 0 0 0 0 0 0 0
0 20 40 60 80 100 120 140 160 180 200 0 50 100 150 200 250

-1
250 100 100 5000 250 100 50 5000
η [M] 12V η [M] 24V

I [M]
200 80 80 4000 I [M] 200 80 40 4000
150 60 60 3000 150 60 30 3000
100 40 40 2000 P2 [M] 12V 100 40 20 2000 P2 [M] 24V
50 20 20 1000 50 20 10 1000
0 0 0 0 0 0 0 0
0 50 100 150 200 250 300 0 50 100 150 200 250 300 350
Ident-Nr. 210950

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
100 100 50 5000
η [M] 12V
80 80 40 4000 I [M]
60 60 30 3000
40 40 20 2000 P2 [M] 12V
20 20 10 1000
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 20 40 60 80 100 120 140
124
Ident-Nr. 210950
Performance
3300 ±10%
3850 ±15%
8000
-1
39,3
3 -1
3,1
596

Ident-Nr. 210961

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
250 100 25 5000
η [M] 24V I [M]
200 80 20 4000
150 60 15 3000
100 40 10 2000 P2 [M] 24V
50 20 5 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 20 40 60 80 100 120 140 160
126
Ident-Nr. 210961
Performance
3250 ±10%
3700 ±15%
8000
-1
30,9
3 -1
6,5
596

Ident-Nr. 210951

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
250 100 50 5000
I [M]
200 80 40 4000
150 60 30 3000 η [M] 12V
100 40 20 2000 P2 [M] 12V
50 20 10 1000
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 20 40 60 80 100 120 140 160 180 200
128
Ident-Nr. 210951
Performance
2550 ±10%
2900 ±15%
8000
-1
19,4
3 -1
4,1
792

Ident-Nr. 210962

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
250 100 50 5000
η [M] 24V
200 80 40 4000
I [M]
150 60 30 3000
100 40 20 2000 P2 [M] 24V
50 20 10 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 50 100 150 200 250
130
Ident-Nr. 210962
Performance
3050 ±10%
3400 ±15%
8000
-1
16,7
3 -1
7,3
792

Ident-Nr. 220311

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
250 100 100 5000
η [M] 12V
200 80 80 4000 I [M]
150 60 60 3000
100 40 40 2000 P2 [M] 12V
50 20 20 1000
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 50 100 150 200 250 300
132
Ident-Nr. 220311
Performance
3150 ±10%
3500 ±15%
8000
-1
15,9
3 -1
3,4
1209

Ident-Nr. 210963

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
250 100 50 5000
η [M] 24V
I [M]
200 80 40 4000
150 60 30 3000
100 40 20 2000 P2 [M] 24V
50 20 10 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 50 100 150 200 250 300 350
134
Ident-Nr. 210963
Performance
3000 ±10%
3400 ±15%
8000
-1
13,3
3 -1
7,1
1209

DC-Motors
Type M80
- Ball bearings
- Lead wires
Versions Unit M80x40/I M80x40/I M80x80/I M80x80/I

Part number [ID] 222784a 222334b 222779a 222335b
Nominal torque [Ncm] 38 38 70 70

Nominal current [A] 12,5 6,2 11,3 11,4
Output power 1) [W] 113,4 115,4 110 233,1

Rise of M-n-characteristic [1/min / Ncm] 10,5 -9,21 2,9 4,1
Torque constant [Ncm / A] 3,3 6,97 6,6 6,5
Weight [kg] 2,6 2,6 3,7 3,7
Length η[mm] 132 132 172 172
General data

136
DC-Motors
Type M80
500 100 100 5000 500 100 100 5000
I [M]
η [M] 24V
400 80 80 4000 η [M] 12V 400 80 80 4000
300 60 60 3000 300 60 60 3000 I [M]
=
200 40 40 2000 P2 [M] 12V 200 40 40 2000
P2 [M] 24V
100 20 20 1000 100 20 20 1000
0 0 0 0 0 0 0 0
0 50 100 150 200 250 300 350 400 0 50 100 150 200 250 300 350 400 450

-1
500 100 100 2500 1000 100 250 5000
I [M]
η [M] 24V
400 80 80 2000 800 80 200 4000

η [M] 12V
I [M]
300 60 60 1500 600 60 150 3000
200 40 40 1000 P2 [M] 12V 400 40 100 2000 P2 [M] 24V
100 20 20 500 200 20 50 1000
0 0 0 0 0 0 0 0
0 100 200 300 400 500 600 700 800 0 200 400 600 800 1000 1200
Ident-Nr. 222784

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
500 100 100 5000
I [M]
400 80 80 4000 η [M] 12V
300 60 60 3000
200 40 40 2000 P2 [M] 12V
100 20 20 1000
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 50 100 150 200 250 300 350 400
138
Ident-Nr. 222784
Performance
2850 ±10%
3250 ±15%
6000
-1
10,5
3 -1
3,7
1900

Ident-Nr. 222334

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
500 100 100 5000
η [M] 24V
400 80 80 4000
300 60 60 3000 I [M]
200 40 40 2000
P2 [M] 24V
100 20 20 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 50 100 150 200 250 300 350 400 450
140
Ident-Nr. 222334
Performance
2900 ±10%
3250 ±15%
6000
-1
-9,21
3 -1
7,38
1900

Ident-Nr. 222779

- Ball bearings
- Lead wires

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
500 100 100 2500
I [M]
400 80 80 2000
η [M] 12V
300 60 60 1500
200 40 40 1000 P2 [M] 12V
100 20 20 500
n [M] 9V n [M] 12V n [M] 15V
0 0 0 0
0 100 200 300 400 500 600 700 800
142
Ident-Nr. 222779
Performance
1500 ±10%
1700 ±15%
Rated power output 1) P2N W 110
6000
-1
2,9
3 -1
7,1
3300

Ident-Nr. 222335

- Ball bearings
- Lead wires

Typ/Type: M80x80/I Wicklung/Winding: 12.9.2x0,9 UN= 24V MN= 70Ncm
P2 [W] η[%] I[A] n[min-1/rpm] n(M) I(M) η(M) P2 (M)
1000 100 250 5000
800 80 200 4000
600 60 150 3000
400 40 100 2000
200 20 50 1000
0 0 0 0
0 200 400 600 800 1000 1200
M Datum/Date: 02.09.2013
Ident.-Nr.: 222335B [Ncm / ozf.in(x 1,42)] Bearbeiter/Editor: T. Walter
144
Ident-Nr. 222335
Performance
3200 ±10%
3450 ±15%
6000
-1
3,6
3 -1
7
Electrical time constant 1) τe ms 2
3300

EC-Motors
Brushless motors
The brushless drives of the ECM-series (ECM = Electronically Commutated

Motor) are available in the standard versions at KAG ex warehouse.
As basis models, the EC-motors offer versatile application solutions and drive
combinations. An overview of the various adaptation possibilities can be found
from page 192 onwards.
EC-Motors
ECM35 Seite 148
ECM42 Seite 154
ECM48 Seite 162
ECM63 Seite 170
ECMa63 Seite 178
ECM75 Seite 184
Overview EC-standard motors
ECM35 ECM42
x 20/I x 30/I x 15/I x 30/I
Ident. no. 230543 230544 230528 230527
Voltage 12 24 24 24
Torque 2,5 4 4 9
Speed 3800 3600 3500 3200
Weight [kg] 0,25 – 0,30 0,30 – 0,50
Length [mm] 62 – 72 70 – 100
shaft diameter [mm] 4g5 6g5
shaft length [mm] 20 20
PKS30
P32I 8 - 450 Ncm 13 - 450 Ncm 13 - 450 Ncm 29 - 450 Ncm
P42I 8 - 616 Ncm 13 - 862 Ncm 13 - 862 Ncm 29 - 1500 Ncm
Planetary
P52I 13 - 862 Ncm 29 - 1940 Ncm
gearboxes
P62I
P72I
P82I
SN17 21 - 75 Ncm 47 - 169 Ncm
Worm SN22,6 9 - 54 Ncm 21 - 122 Ncm

gearboxes SN31
SN40
S1
Spur S5 29 - 500 Ncm 66 - 500 Ncm

gearboxes S90 61 - 586 Ncm 138 - 900 Ncm
S92
IGO RU x
Optical IGO x
encoder
IGO SN x
Magnetical en- IGM x x

coder IGM 8-1024 x
B37 x x
B47 x
Brakes
B56
B60
Integrated i42 x
commutation
electronics i63
148
ECM48
x 45/l x 20/I x 40/I x 60/I
230488 230546 230547 230548
24 24 24 24
13 6 16 23
3100 3050 3550 3550
0,45 – 0,85
80 – 120
6g5
20
42 - 450 Ncm
42 - 1500 Ncm 19 - 1294 Ncm 51 - 1500 Ncm 74 - 1500 Ncm
42 - 2500 Ncm 19 - 1294 Ncm 51 - 2500 Ncm 74 - 2500 Ncm
68 - 244 Ncm
31 - 177 Ncm 14 - 82 Ncm 38 - 218 Ncm 55 - 313 Ncm
50 - 105 Ncm 134 - 280 Ncm 193 - 400 Ncm
95 - 500 Ncm 44 - 500 Ncm 117 - 500 Ncm 168 - 500 Ncm
200 - 900 Ncm 92 - 879 Ncm 246 - 900 Ncm 354 - 900 Ncm
x
x
x
x
x
x
149
Overview EC-standard motors
ECM63
x 20/I x 40/I x 60/l x 20/I
Ident. no. 230532 230531 230493 230001
Voltage 24 24 24 24
Torque 12 30 40 12
Speed 2900 2600 2850 2750
Weight [kg] 0,80 – 1,55
Length [mm] 90 – 130
shaft diameter [mm] 8g5
shaft length [mm] 25
PKS30
P32I
P42I
Planetary
P52I 38 - 2500 Ncm 96 - 2500 Ncm 128 - 2500 Ncm 38-2500 Ncm
gearboxes
P62I 38 - 2587 Ncm 96 - 5000 Ncm 128 - 5000 Ncm 38-2587 Ncm
P72I
P82I
SN17
Worm SN22,6
gearboxes SN31 101 - 210 Ncm 252 - 400 Ncm 336 - 400 Ncm 101-210 Ncm
SN40 101 - 210 Ncm 252 - 525 Ncm 336 - 700 Ncm 101-210 Ncm
S1
Spur S5
gearboxes S90
S92 146 - 806 Ncm 365 - 1500 Ncm 486 - 1500 Ncm 146-806 Ncm
IGO RU
Optical IGO x
encoder
IGO SN x
Magnetical en- IGM x

coder IGM 8-1024 x
B37
B47
Brakes
B56 x
B60 x
Integrated i42
commutation
electronics i63 x
150
ECMa63 ECM75
x 40/I x 60/l x 20/I x 40/I x 60/l
230002 230000 230549 230550 230551
24 24 24 24 24
22 32 20 40 70
3100 3300 2750 3550 3000
– 1,25 – 2,30
– 101,5 – 141,5
– 10g5
– 30
70-2500 Ncm 102-2500 Ncm 64 - 2500 Ncm 128 - 2500 Ncm 224 - 2500 Ncm
64 - 4312 Ncm 128 - 8400 Ncm 224 - 8400 Ncm
64 - 4312 Ncm 128 - 8624 Ncm 224 - 12000 Ncm
185-385 Ncm 269-400 Ncm

267-1478 Ncm 389-1500 Ncm
x x
x x
x x
x x
x x
x x
x x
151
DC-Motors
Type ECM35
- 4-pole rotor with plastic-bonded magnets NeFeB
- Threefold winding connected in delta
- Internal Hall sensors for rotor position detection offset by 120 °
- Ball bearings
Versions Unit ECM35x20/I ECM35x30/I

Part number [ID] 230543 230544a
Nominal voltage [V] 24 24
Nominal torque [Ncm] 2,5 4
Nominal speed [1/min] 3800 3600

Nominal current [A] 0,75 1,08
Output power 1) [W] 9,9 15,1

Rise of M-n-characteristic [1/min / Ncm] 840 450
Torque constant [Ncm / A] 4,0 4,2
Rotor moment of inertia [gcm²] 4,6 6,2
Weight [kg] 0,25 0,3
Length η[mm] 72 82
General data
Insulation class (DIN VDE 0530) F
RFI suppression -

152
DC-Motors
Type ECM35
Typ: ECM 35x20/I 18 / 24 / 30V Wicklung: ∆6.142.0,2
∆ Un = 24V Mn = 2,5Ncm Typ: ECM 35x30/I 18 / 24 / 30V Wicklung: ∆6.100.0,25
∆ Un = 24V Mn = 4Ncm
12.5 100 2.5 10000 25 100 5 10000
I [M]
10.0 80 2.0 8000 η [M] 24V 20 80 4 8000
I [M]
7.5 60 1.5 6000 15 60 3 6000
η [M] 24V
=
5.0 40 1.0 4000 P2 [M] 24V 10 40 2 4000
P2 [M] 24V
2.5 20 0.5 2000 5 20 1 2000
0.0 0 0.0 0 0 0 0 0
0 1 2 3 4 5 6 7 8 9 0 2 4 6 8 10 12 14 16
EC-Motor ECM35x20/I (24V)
Ident-Nr. 230543

- Internal Hall sensors for rotor position detection offest by 120°
- Ball bearings
- Multiple combination possibilities with gears, encoders, brakes
and integrated electronics
P2 [W] I [A] n [min-1] n (M) I [M] [M] P2 [M]

12.5 100 2.5 10000
I [M]
10.0 80 2.0 8000 [M] 24V
7.5 60 1.5 6000
5.0 40 1.0 4000 P2 [M] 24V
2.5 20 0.5 2000
n [M] 18V n [M] 24V n [M] 30V
0.0 0 0.0 0
0 1 2 3 4 M [Ncm] 5 6 7 8 9
154
Ident-Nr. 230543
Performance
3800 ±10%
5900 ±15%
20000
Demagnetization current IE A -
Stator resistance 1) RA Ω 9,2 ±5%
Stator inductance [1 kHz] 1) LA mH 3,87
-1
840
Torque constant 1) kM Ncm/A 4
3 -1
4,1
4,6
Insulation class DIN VDE 0530 F
Interference suppression -

Ident-Nr. 230544

- Ball bearings

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
25 100 5 10000
20 80 4 8000
I [M]
15 60 3 6000
η [M] 24V
10 40 2 4000
P2 [M] 24V
5 20 1 2000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 2 4 6 8 10 12 14 16
156
Ident-Nr. 230544
Performance
3600 ±10%
5400 ±15%
20000
-1
450
3 -1
4,4
6,2

DC-Motors
Type ECM42
- Ball bearings
Versions Unit ECM42x15/I ECM42x30/I ECM42x45/I

Part number [ID] 230528a 230527a 230488b
Nominal voltage [V] 24 24 24
Nominal torque [Ncm] 4 9 13
Nominal speed [1/min] 3500 3200 3100

Nominal current [A] 1,12 1,97 2,62
Output power 1) [W] 14,6 30,16 42,2

Rise of M-n-characteristic [1/min / Ncm] 433,3 130,6 76,7
Torque constant [Ncm / A] 4,3 5,2 5,6
Rotor moment of inertia [gcm²] 15,35 29,5 43,6
Weight [kg] 0,3 0,4 0,5
Length η[mm] 70 85 100
General data
RFI suppression -

158
DC-Motors
Type ECM42
∆ Un = 24V Mn = 4Ncm Typ: ECM 42x30/I 18 / 24 / 30V Wicklung: ∆6.78.0,355
25 100 5 10000 50 100 10 10000
20 80 4 8000 40 80 8 8000 I [M]
I [M]
15 60 3 6000 30 60 6 6000
η [M] 24V η [M] 24V
=10 40 2 4000 20 40 4 4000
P2 [M] 24V P2 [M] 24V
5 20 1 2000 10 20 2 2000
0 0 0 0 0 0 0 0
0 2 4 6 8 10 12 14 16 0 5 10 15 20 25 30 35 40 45

∆ Un = 24V Mn = 13Ncm
100 100 25 10000
80 80 20 8000
60 60 15 6000
I [M]
40 40 10 4000 η [M] 24V
P2 [M] 24V
20 20 5 2000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 10 20 30 40 50 60 70
Ident-Nr. 230528

- Ball bearings

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
25 100 5 10000
20 80 4 8000
I [M]
15 60 3 6000
η [M] 24V
10 40 2 4000
P2 [M] 24V
5 20 1 2000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 2 4 6 8 10 12 14 16
160
Ident-Nr. 230528
Performance
3500 ±10%
5200 ±15%
16000
-1
433,3
3 -1
4,6
15,35

Ident-Nr. 230527

- Ball bearings

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
50 100 10 10000
40 80 8 8000 I [M]
30 60 6 6000
η [M] 24V
20 40 4 4000
P2 [M] 24V
10 20 2 2000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 5 10 15 20 25 30 35 40 45
162
Ident-Nr. 230527
Performance
3200 ±10%
4350 ±15%
16000
-1
130,6
3 -1
5,5
29,5

Ident-Nr. 230488

- Ball bearings

∆ Un = 24V Mn = 13Ncm
P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
100 100 25 10000
80 80 20 8000
60 60 15 6000
I [M]
40 40 10 4000 η [M] 24V
P2 [M] 24V
20 20 5 2000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 10 20 30 40 50 60 70
164
Ident-Nr. 230488
Performance
3100 ±10%
4100 ±15%
16000
-1
76,7
3 -1
5,9
43,6

DC-Motors
Type ECM48
- Ball bearings

Part number [ID] 230546a 230547a 230548a

Output power 1) [W] 19,2 58,6 85,9

Rise of M-n-characteristic [1/min / Ncm] 5,7 55 32,3
Rotor moment of inertia [gcm²] 52 104 156
Weight [kg] 0,45 0,65 0,85
Length η[mm] 80 100 120
General data
RFI suppression -

166
DC-Motors
Type ECM48
∆ Un = 24V Mn = 16Ncm
50 100 10 10000 100 100 25 10000
40 80 8 8000 80 80 20 8000
I [M]
30 60 6 6000 I [M] 60 60 15 6000
η [M] 24V
=20 40 4 4000 η [M] 24V 40 40 10 4000
P2 [M] 24V P2 [M] 24V
10 20 2 2000 20 20 5 2000
0 0 0 0 0 0 0 0
0 5 10 15 20 25 30 35 40 0 10 20 30 40 50 60 70 80 90 100 110

∆ Un = 24V Mn = 23Ncm
250 100 50 10000
200 80 40 8000
150 60 30 6000
I [M]
100 40 20 4000 η [M] 24V
P2 [M] 24V
50 20 10 2000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 20 40 60 80 100 120 140 160 180
Ident-Nr. 230546

- Ball bearings

P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
50 100 10 10000
40 80 8 8000
30 60 6 6000 I [M]
20 40 4 4000 η [M] 24V
P2 [M] 24V
10 20 2 2000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 5 10 15 20 25 30 35 40
168
Ident-Nr. 230546
Performance
3050 ±10%
3900 ±15%
12000
-1
138,7
3 -1
6,2
52

Ident-Nr. 230547

- Ball bearings

∆ Un = 24V Mn = 16Ncm
P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
100 100 25 10000
80 80 20 8000
I [M]
60 60 15 6000
η [M] 24V
40 40 10 4000
P2 [M] 24V
20 20 5 2000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 110
170
Ident-Nr. 230547
Performance
3550 ±10%
4400 ±15%
12000
-1
55
3 -1
5,5
104

Ident-Nr. 230548

- Ball bearings

∆ Un = 24V Mn = 23Ncm
P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
250 100 50 10000
200 80 40 8000
150 60 30 6000
I [M]
100 40 20 4000 η [M] 24V
P2 [M] 24V
50 20 10 2000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 20 40 60 80 100 120 140 160 180
172
Ident-Nr. 230548
Performance
3550 ±10%
4300 ±15%
12000
-1
32,3
3 -1
5,6
156

DC-Motors
Type ECM63
- Ball bearings

Part number [ID] 230532a 230531a 230493b

Output power 1) [W] 39,0 82,3 118,5

Weight [kg] 0,8 1,2 1,55
Length η[mm] 90 110 130
General data
RFI suppression -
174
DC-Motors
Type ECM63
∆ Un = 24V Mn = 30Ncm
100 100 25 5000 250 100 25 5000
I [M]
80 80 20 4000 200 80 20 4000
60 60 15 3000 150 60 15 3000 η [M] 24V
P2 [M] 24V
=40 40 10 2000 η [M] 24V

I [M]
100 40 10 2000 P2 [M] 24V
20 20 5 1000 50 20 5 1000
0 0 0 0 0 0 0 0
0 10 20 30 40 50 60 70 80 90 0 20 40 60 80 100 120 140 160 180

Typ: ECM 63x60/I 18 / 24 / 30V Wicklung: ∆6.32.2x0,56
∆ Un = 24V Mn = 40Ncm
250 100 50 5000
200 80 40 4000
I [M]
150 60 30 3000
100 40 20 2000 P2 [M] 24V
η [M] 24V
50 20 10 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 50 100 150 200 250 300 350
Ident-Nr. 230532

- Ball bearings

∆ Un = 24V Mn = 12Ncm
P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
100 100 25 5000
80 80 20 4000
60 60 15 3000
P2 [M] 24V
I [M]
40 40 10 2000 η [M] 24V
20 20 5 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 10 20 30 40 50 60 70 80 90
176
Ident-Nr. 230532
Performance
3100 ±10%
3800 ±15%
10000
-1
58,3
3 -1
6,3
106

Ident-Nr. 230531

- Ball bearings

∆ Un = 24V Mn = 30Ncm
P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
250 100 25 5000
I [M]
200 80 20 4000
150 60 15 3000 η [M] 24V
100 40 10 2000 P2 [M] 24V
50 20 5 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 20 40 60 80 100 120 140 160 180
178
Ident-Nr. 230531
Performance
2600 ±10%
3300 ±15%
8000
-1
22,3
3 -1
7,3
206

Ident-Nr. 230493

- Ball bearings

∆ Un = 24V Mn = 40Ncm
P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
250 100 50 5000
200 80 40 4000
I [M]
150 60 30 3000
100 40 20 2000 P2 [M] 24V
η [M] 24V
50 20 10 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 50 100 150 200 250 300 350
180
Ident-Nr. 230493
Performance
2850 ±10%
3400 ±15%
8000
-1
14,8
3 -1
7,0
306

EC-Motor ECMa63x20/I (24V)
Ident-Nr. 230001

- Closed alu housing with zinc-die-cast bearing flanges
- Direction CW / CCW

Typ/Type: ECMa63x20/I Wicklung/Winding: Δ12.55.2x0,3 UN= 24V MN= 12Ncm
P2 [W] η[%] I[A] n[min /rpm]
-1
n(M) I(M) η(M) P2 (M)
50 100 10 5000
40 80 8 4000
30 60 6 3000
20 40 4 2000
10 20 2 1000
0 0 0 0
0 10 20 30 40 50
Ident.-Nr.: 230001 [Ncm / ozf.in(x 1,42)] Bearbeiter/Editor: A. Schwerdtfeger
182
Ident-Nr. 230001
Performance
2750 ±10%
4000 ±15%
8000
Connecting resistance 1) R Ω -
Stator inductance [1 kHz] 1) LA mH 2
-1
-104,2
3 -1
6,0
106
Starting voltage 1) UA V -
Lifetime at rated torque [h] 1) <= 20.000h
3) The operating at maximum levels reduces the lifespan Stand: 11. November 2014 – changes reserved
Ident-Nr. 230002


Typ/Type: ECMa63x40/I Wicklung/Winding: Δ6.28.2x0,45 UN= 24V MN= 22Ncm
P2 [W] η[%] I[A] n[min /rpm]
-1
n(M) I(M) η(M) P2 (M)
125 100 25 5000
100 80 20 4000
75 60 15 3000
50 40 10 2000
25 20 5 1000
0 0 0 0
0 20 40 60 80 100 120 140
Ident.-Nr.: 230002 [Ncm / ozf.in(x 1,42)] Bearbeiter/Editor: A. Schwerdtfeger
184
Ident-Nr. 230002
Leistungsdaten
Zeichen Einheit Wert Toleranzen
3100 ±10%
3950 ±15%
8000
Stator resistance 1) RA Ω - ±5%
-1
-38,6
3 -1
6,1
206
Lifetime at rated torque [h] 1) >= 20000 h
Ident-Nr. 230000

186
sunderdiek.de

Ident-Nr. 230000
Performance
3500 ±10%
4600 ±15%
Maximum Continuous current 2)3) Imax A 7
8000
Demagnetization current IE A
Connecting resistance 1) R Ω
Stator resistance 1) RA Ω ±5%
Stator inductance [1 kHz] 1) LA mH
Rise of speed-characteristic 1) kD min-1/Ncm -31,4
3 -1
5,2
Electrical time constant 1) τe ms
Rotor inertia JR gcm2 306
Starting voltage 1) UA V
Lifetime at rated torque [h] 1) <= 20.000h
Bearing 2 Kugellager

DC-Motors
Type ECM75
- Ball bearings

Part number [ID] 230549b 230550b 230551b

Output power 1) [W] 57,4 120,8 217,7

Weight [kg] 1,25 1,75 2,3
Length η[mm] 101,5 121,5 141,5
General data
RFI suppression -

188
DC-Motors
Type ECM75
∆ Un = 24V Mn = 20Ncm Typ: ECM 75x40/I 18 / 24 / 30V Wicklung: ∆6.40.2x0,6
∆ Un = 24V Mn = 40Ncm
100 100 25 5000 250 100 50 5000
80 80 20 4000 200 80 40 4000

I [M]
60 60 15 3000 150 60 30 3000

I [M]
P2 [M] 24V
=40 40 10 2000 η [M] 24V 100 40 20 2000 P2 [M] 24V
η [M] 24V
20 20 5 1000 50 20 10 1000
0 0 0 0 0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 110 0 50 100 150 200 250 300

∆ Un = 24V Mn = 70Ncm
500 100 100 5000
400 80 80 4000
I [M]
300 60 60 3000
200 40 40 2000 P2 [M] 24V
η [M] 24V
100 20 20 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 50 100 150 200 250 300 350 400 450 500
Ident-Nr. 230549

- Ball bearings

∆ Un = 24V Mn = 20Ncm
P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
100 100 25 5000
80 80 20 4000
60 60 15 3000
I [M]
P2 [M] 24V
40 40 10 2000 η [M] 24V
20 20 5 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 10 20 30 40 50 60 70 80 90 100 110
190
Ident-Nr. 230549
Performance
2750 ±10%
3600 ±15%
8000
-1
43,5
3 -1
6,6
385

Ident-Nr. 230550

- Ball bearings

∆ Un = 24V Mn = 40Ncm
P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
250 100 50 5000
200 80 40 4000
I [M]
150 60 30 3000
100 40 20 2000 P2 [M] 24V
η [M] 24V
50 20 10 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 50 100 150 200 250 300
192
Ident-Nr. 230550
Performance
2900 ±10%
3550 ±15%
8000
-1
16,8
3 -1
6,8
496

Ident-Nr. 230551

- Ball bearings

∆ Un = 24V Mn = 70Ncm
P2 [W] -1 n (M) I [M] η [M] P2 [M]
η [%] I [A] n [min ]
500 100 100 5000
400 80 80 4000
I [M]
300 60 60 3000
200 40 40 2000 P2 [M] 24V
η [M] 24V
100 20 20 1000
n [M] 18V n [M] 24V n [M] 30V
0 0 0 0
0 50 100 150 200 250 300 350 400 450 500
194
Ident-Nr. 230551
Performance
3000 ±10%
3700 ±15%
8000
-1
10,5
3 -1
6,5
603

196
KAG Custom Solutions
Achieving customer-specific needs!
We develop, realize and deliver individual adaptation possibilities
for our customers that are tailored to their application.
The advantage is that the motor is adapted to the application and
environment – and not the application to the motor.
Please contact us for further information.
Requirements of layout
Windings
Brushes Accessories
Endshield
Variation
Cant of Armature Wire Harness

Lamination
Shafts
RFI
Suppression
Sizes &
Measurements Protection Class
• Mechanical performance /
power
• Volume / size
• Stall torque, no load speed,
run-up period
• Efficiency, losses
• Stability of torque and
detent torque
• Noise level, thermal load
• Environmental conditions
• Target costs
198
Windings:
Adaptation of the speed-torque-characteristic
curve to your requirements
Typ/Type: M48x50/I Wicklung/Winding: 12.20.0,45 UN= 24V MN= 10Ncm

P2 [W] η[%] I[A] n[min-1/rpm] n(M) I(M) η(M) P2 (M)
150 100 25 5000
120 80 20 4000
90 60 15 3000
60 40 10 2000
30 20 5 1000
0 0 0 0
0 20 40 60 80 100 120 140
[Ncm / ozf.in(x 1,42)] M
Typ/Type: M48x50/I Wicklung/Winding: 12.20.0,5 UN= 24V MN= 10Ncm
Smaller winding wire diameter P2 [W]

150
η[%]
100
I[A]
25
n[min-1/rpm]
5000
n(M) I(M) η(M) P2 (M)
• Increase in speed 120 80 20 4000
• Decrease in torque 90 60 15 3000
60 40 10 2000
Change of the diameter

from 0.45 mm to 0.50 mm 30 20 5 1000
0 0 0 0
0 20 40 60 80 100 120 140
[Ncm / ozf.in(x 1,42)] M
Larger winding wire diameter

• Increase in torque
• Decrease in speed
Brushes:
Selection of the carbon quality for
optimum service life and noise adaptation
• “515” is used with 24V and other
applications
• “515 skewed” reduced additionally

the noise development in the first
operating hours
• “608“ is used with 12V applications

and step mode
• “608 skewed” reduced additionally

the noise development
199
Armature:
Low detent torque as well as improved
controllability by skewed armature
Straight armature Skewed armature
• lower costs • lower cogging torque
(for gearbox: righting moment/backlash)
• easier assembly
• operation at low revolution per minute/stability of rpm
• Standard model
• reduction of the starting voltage
• is used in doors which have to be opened in case of
emergency by hand
Endshield and shaft variations:

Optimum adaptation of the mechanical
interface to your system
200
Cables, protection classes and RFI suppression:
Cable assembly, EMC filters and protection
class according to your specifications
Accessories:
Fit to drive!
• Planetary gearboxes
• Spur gearboxes
• Worm gearboxes
• Optical encoders
• Magnetic encoders
• Spring-applied brakes
• Power-on brakes
• Electronics
201
Gear motors
On the following pages, you can find a selection of our standard programme
for gearboxes.
A detailed overview of planetary, worm and spur gearboxes is provided by
the gear reduction tables and the general gearbox data.
Please contact us for individual, custom-made adaptation possibilities.
202
Gear motors
203
Planetary gearboxes
Motor M28/I with planetary gear P32I Motor ECM63/I with planetary gear P52I
Motor M28/I with planetary gear PKS30 Motor ECM63/I with planetary gear P62I
Motor M42/I with planetary gear P42I
Motor M42/I with planetary gear PK42I
mit Motor max. Dauerdreh Untersetzung

M28 M36 M42 M48 M63 M80 moment [Ncm] [x:1]
PKS30 • 200 25-308
P32I • • • 450 4-308
PK42I • • 400 4-308
P42I • • 1500 4-308
PK52I • • • 1000 4-308
P52I • • • 2500 4-308
P62I • • 5000 4-308
P81I • 12000 4-308
204
Motor M28
with planetary gear P32I
bearings, end-plates made of die-cast-zinc
Gear reduction table M28xXX/S+ P32I
Speed at Continuous
Continuoustorque
torque
Gear number of
reduction Gear stages M28x20/I M28x40/I
3000rpm
L1 = 50mm L1 = 70mm
[i = x:1] [x] [%] [1/min] [Ncm] [Ncm]

4 1 80 750 5 10
7 1 80 429 9 17
14 2 75 214 17 32
25 2 75 120 30 56
46 2 75 65 55 104
93 3 70 32 104 195
169 3 70 18 189 355
308 3 70 10 345 *) 450
General gear data


Gear length L2 [mm] 32,3 41,8 51,3
Motor M28/S
with planetary gear PKS30
- Steel output shaft, Grease lubrication for life, Output shaft in sleeve bearing,
plastic housing and gears
Gear reduction table M28xXX/S+ PKS30
Speed at Continuous
Continuoustorque
torque
Gear number of
reduction Gear stages M28x20/S M28x40/S
3000rpm
L1 = 50mm L1 = 70mm
[i = x:1] [x] [%] [1/min] [Ncm] [Ncm]

25 2 70 120 28 52
46 2 70 65 52 97
93 3 65 32 97 181
169 3 65 18 176 *) 200
308 3 65 10 *) 200 *) 200
General gear data
Number of gear stages [x] - 2 3
Maximum torque [Ncm] - 100 200
Permissible axial shaft load [N] - < 15 < 15

Permissible radial shaft load [N] - < 45 < 45
Backlash unloaded [°] - 2,5 2,5
Gear length L2 [mm] - 42,8 52,3
206
Motor M36/I
Gear reduction table M36xXX/I+ P32I
Continuous torque
Gear number of
reduction Gear stages
3000rpm M36x13/I M36x20/I M36x30/I
L1 = 51mm L1 = 60mm L1 = 70mm
[i = x:1] [x] [%] [1/min] [Ncm] [Ncm] [Ncm]

4 1 80 750 5 10 13
7 1 80 429 8 17 22
14 2 75 214 16 32 42
25 2 75 120 28 56 75
46 2 75 65 52 104 138
93 3 70 32 98 195 260
169 3 70 18 177 355 *) 450
308 3 70 10 323 *) 450 *) 450
General gear data


Gear length L2 [mm] 21,3 30,8 40,3
Motor M42/I
Continuous torque
Continuous torque
Speed at
Gear number of
3000rpm M42x15/I M42x20/I M42x30/I M42x40/I
L1 = 73mm L1 = 78mm L1 = 88mm L1 = 98mm

4 1 80 750 13 16 21 32
7 1 80 429 22 28 36 56
14 2 75 214 42 53 68 105
25 2 75 120 75 94 122 188
46 2 75 65 138 173 224 *) 225
93 3 70 32 260 326 423 *) 450
169 3 70 18 *) 450 *) 450 *) 450 *) 450
308 3 70 10 *) 450 *) 450 *) 450 *) 450
General gear data

Gear length L2 [mm] 21,3 30,8 40,3
208
Motor M42/I
Continuous torque
Continuous torque
Speed at
Gear number of
L1 = 70mm L1 = 75mm L1 = 85mm L1 = 95mm

4 1 80 750 13 16 21 29
7 1 80 429 22 28 36 50
14 2 75 214 42 53 68 95
25 2 75 120 75 94 122 169
46 2 75 65 138 173 224 310
93 3 70 32 260 326 423 586
169 3 70 18 473 592 769 1065
308 3 70 10 862 1078 1401 *) 1500
General gear data

Gear length L2 [mm] 41,2 54,3 67,4
Motor M42/I
- Gear length can be shortened by direct mounting of certain ratios
Continuous torque
Continuous torque
Speed at
Gear number of
L1 = 70mm L1 = 75mm L1 = 85mm L1 = 95mm

4 1 80 750 13 16 21 29
7 1 80 429 22 28 36 50
14 2 75 214 42 53 68 95
25 2 75 120 75 94 122 169
46 2 75 65 138 173 224 310
93 3 70 32 260 326 423 586
169 3 70 18 473 592 769 1065
308 3 70 10 862 1078 1401 1940
General gear data

Gear length L2 [mm] 72,3 86,4 100,5
210
Motor M42/I
with planetary gear PK42I
- good price gear alternative off plastic with sintered bearing
Gear reduction table M42xXX/I+ PK42I
Continuous torque
Continuous torque
Speed at
Gear number of
L1 = 73mm L1 = 78mm L1 = 88mm L1 = 98mm

4 1 80 750 13 16 21 29
7 1 80 429 22 28 36 50
14 2 75 214 42 53 68 95
25 2 75 120 75 94 122 169
46 2 75 65 138 173 *) 200 *) 200
93 3 70 32 260 326 *) 400 *) 400
169 3 70 18 *) 400 *) 400 *) 400 *) 400
308 3 70 10 *) 400 *) 400 *) 400 *) 400
General gear data

Gear length L2 [mm] 40 54 67,1
Motor M42/I
- good price gear alternative off plastic with ball bearings
- Steel gears and output shaft, grease lubrication for life, output shaft in 2 ball bearings,
plastic housing, end-plates made of aluminium
Continuous torque
Continuous torque
Speed at
Gear number of
L1 = 70mm L1 = 75mm L1 = 85mm L1 = 95mm

4 1 75 750 12 15 20 27
7 1 75 429 21 26 34 47
14 2 70 214 39 49 64 88
25 2 70 120 70 88 114 158
46 2 70 65 120 161 209 290
93 3 65 32 242 302 393 544
169 3 65 18 440 549 714 989
308 3 65 10 801 *) 1000 *) 1000 *) 1000
General gear data

Gear length L2 [mm] 72 86,1 100,2
212
Motor M48/I
Continuous
Continuoustorque
torque
Speed at
Gear number of
3000rpm M48x25/I M48x50/I M48x60/I
L1 = 91mm L1 = 116mm L1 = 126mm

4 1 80 750 16 32 48
7 1 80 429 28 56 84
14 2 75 214 53 105 158
25 2 75 120 94 188 281
46 2 75 65 173 345 518
93 3 70 32 326 651 977
169 3 70 18 592 1183 *) 1500
308 3 70 10 1078 *) 1500 *) 1500
General gear data


Gear length L2 [mm] 41 54,1 67,2
Motor M48/I
Continuous
Continuoustorque
torque
Speed at
Gear number of
3000rpm M48x25/I M48x50/I M48x60/I
L1 = 85mm L1 = 110mm L1 = 120mm

4 1 80 750 16 32 48
7 1 80 429 28 56 84
14 2 75 214 53 105 158
25 2 75 120 94 188 281
46 2 75 65 173 345 518
93 3 70 32 326 651 977
169 3 70 18 592 1183 1775
308 3 70 10 1078 2156 *)2500
General gear data


Gear length L2 [mm] 58 72 86
214
Motor M48/I
- good price gear alternative off plastic with sintered bearing
Continuous
Continuoustorque
torque
Speed at
Gear number of
3000rpm M48x25/I M48x50/I M48x60/I
L1 = 91mm L1 = 116mm L1 = 126mm

4 1 80 750 16 32 48
7 1 80 429 28 56 84
14 2 75 214 53 105 158
25 2 75 120 94 188 *) 200
46 2 75 65 173 *) 200 *) 200
93 3 70 32 326 *) 400 *) 400
169 3 70 18 *) 400 *) 400 *) 400
308 3 70 10 *) 400 *) 400 *) 400
General gear data


Gear length L2 [mm] 40,7 53,8 66,9
Motor M48/I
Continuous
Continuoustorque
torque
Speed at
Gear number of
3000rpm M48x25/I M48x50/I M48x60/I
L1 = 85mm L1 = 110mm L1 = 120mm

4 1 75 750 15 30 45
7 1 75 429 26 53 79
14 2 70 214 49 98 147
25 2 70 120 88 175 263
46 2 70 65 161 322 483
93 3 65 32 302 605 907
169 3 65 18 549 *) 1000 *) 1000
308 3 65 10 *) 1000 *) 1000 *) 1000
General gear data


Gear length L2 [mm] 57,7 71,7 85,7
216
Motor M63/I
Continuous
Continuoustorque
torque
Speed at
Gear number of
3000rpm M63x25/I M63x40/I M63x60/I
L1 = 99mm L1 = 114mm L1 = 134mm

4 1 80 750 45 58 96
7 1 80 429 78 101 168
14 2 75 214 147 189 315
25 2 75 120 263 338 563
46 2 75 65 483 621 1035
93 3 70 32 911 1172 1953
169 3 70 18 1656 2129 *)2500
308 3 70 10 *)2500 *)2500 *)2500
General gear data


Motor M63/I
Continuous
Continuoustorque
torque
Speed at
Gear number of
3000rpm M63x25/I M63x40/I M63x60/I
L1 = 95mm L1 = 110mm L1 = 130mm

4 1 80 750 45 58 96
7 1 80 429 78 101 168
14 2 75 214 147 189 315
25 2 75 120 263 338 563
46 2 75 65 483 621 1035
93 3 70 32 911 1172 1953
169 3 70 18 1656 2129 3549
308 3 70 10 3018 3881 *) 5000
General gear data


Gear length L2 [mm] 75,7 92,6 109,5
218
Motor M63/I
Continuous
Continuoustorque
torque
Speed at
Gear number of
3000rpm M63x25/I M63x40/I M63x60/I
L1 = 99mm L1 = 114mm L1 = 134mm

4 1 80 750 42 54 90
7 1 80 429 74 95 158
14 2 75 214 137 176 294
25 2 75 120 245 315 *) 500
46 2 75 65 483 *) 500 *) 500
93 3 70 32 911 *) 1000 *) 1000
169 3 70 18 *) 1000 *) 1000 *) 1000
308 3 70 10 *) 1000 *) 1000 *) 1000
General gear data


Gear length L2 [mm] 47,7 67,7 75,7
Motor M80/I
Speed at Continuous
Continuoustorque
torque
Gear number of
3000rpm
L1 = 132mm L1 = 172mm
[i = x:1] [x] [%] [1/min] [Ncm] [Ncm]

4 1 80 750 122 224
7 1 80 429 213 392
14 2 75 214 399 735
25 2 75 120 713 1313
46 2 75 65 1311 2415
93 3 70 32 2474 4557
169 3 70 18 4495 *) 5000
308 3 70 10 *) 5000 *) 5000
General gear data


Gear length L2 [mm] 8 97,9 114,8
220
Motor M80/I
Speed at Continuous
Continuoustorque
torque
Gear number of
3000rpm
L1 = 132mm L1 = 172mm
[i = x:1] [x] [%] [1/min] [Ncm] [Ncm]

4 1 80 750 122 224
7 1 80 429 213 392
14 2 75 214 399 735
25 2 75 120 712 1312
46 2 75 65 1311 2415
93 3 70 32 2473 4557
169 3 70 18 4495 *) 5000
308 3 70 10 *) 5000 *) 5000
General gear data


Gear length L2 [mm] 101 123,4 145,8
Motor ECM63/I
Gear reduction table ECM63xXX/I+ P52I
Continuous
Continuoustorque
torque
Speed at
Gear number of
3000rpm ECM63x20/I ECM63x40/I ECM63x60/I
L1 = 94mm L1 = 114mm L1 = 134mm

4 1 80 750 38 96 128
7 1 80 429 67 168 224
14 2 75 214 126 315 420
25 2 75 120 225 563 750
46 2 75 65 414 1035 1380
93 3 70 32 781 1953 *)2500
169 3 70 18 1419 *)2500 *)2500
308 3 70 10 *)2500 *)2500 *)2500
General gear data


222
Motor ECM63/I
Continuous
Continuoustorque
torque
Speed at
Gear number of
L1 = 90mm L1 = 110mm L1 = 130mm

4 1 80 750 38 96 128
7 1 80 429 67 168 224
14 2 75 214 126 315 420
25 2 75 120 225 563 750
46 2 75 65 414 1035 1380
93 3 70 32 781 1953 2604
169 3 70 18 1419 3549 4732
308 3 70 10 2587 *)5000 *)5000
General gear data


Gear length L2 [mm] 75,7 92,6 109,5
Motor ECM75/I
Continuous
Continuoustorque
torque
Speed at
Gear number of
L1 = 101,5mm L1 = 121,5mm L1 = 141,5mm

4 1 80 750 64 128 224
7 1 80 429 112 224 392
14 2 75 214 210 420 735
25 2 75 120 375 750 1312
46 2 75 65 690 1380 2415
93 3 70 32 1302 2604 4557
169 3 70 18 2366 4732 *) 5000
308 3 70 10 4312 *) 5000 *) 5000
General gear data


Gear length L2 [mm] 81 97,9 114,8
224
Motor ECM75/I
Continuous
Continuoustorque
torque
Speed at
Gear number of
L1 = 101,5mm L1 = 121,5mm L1 = 141,5mm

4 1 80 750 64 128 224
7 1 80 429 112 224 392
14 2 75 214 210 420 735
25 2 75 120 375 750 1312
46 2 75 65 690 1380 2415
93 3 70 32 1302 2604 4557
169 3 70 18 2366 4732 8281
308 3 70 10 4312 8624 *)12000
General gear data


Gear length L2 [mm] 101 123,4 145,8
Worm gearboxes
Motor M42 with worm gear SN17
Motor M42 with worm gear SN22,6
Motor M48 with worm gear SN22,6
With motor Torque ratio range

M42 M48 M63 M80 [Ncm] [x:1]
SN17 • 169 7 – 75
SN22,6 • • 204 3 – 40
SN31 • • 400 7 – 38
SN40 • • 1225 10 – 50
226
Motor M42
with worm gear SN17
- Housing: aluminium, bronze worm gear, harded steel worm (grinded), grease lubrication
for life, output shaft in ball bearing, optional second ouput shaft or output shaft left

Speed at Continuous
Continuous
Dauerdreh torque
torque
moment
Gear
reduction 42x15/I M42x20/I M42x30/I M42x40/I
3000rpm
L2 = 70mm L2 = 75mm L2 = 85mm L2 = 95mm
[i = x:1] [%] [1/min] [Ncm] [Ncm] [Ncm] [Ncm]

7 75 429 21 26 34 47
10 70 300 28 35 46 63
15 65 200 39 49 63 88
25 50 120 50 62,5 81 113
40 36 75 57,6 72 94 130
50 40 60 80 100 130 180
60 35 50 84 105 137 189
75 25 40 75 94 122 169
General gear data

Max. Continuous torque [Ncm] 265
Max. torque (short-term) [Ncm] 400

60 / 100
(axial / radial)
Motor M42
with worm gear SN22,6
- Housing: aluminium, bronze worm gear, harded steel worm (grinded), grease lubrication
for life, output shaft in ball bearing, optional second ouput shaft or output shaft left
Gear reduction table M42xXX/I+ SN22,6

Speed at Continuous
Dauerdreh torque
Continuous torque
moment
Gear
reduction 42x15/I M42x20/I M42x30/I M42x40/I
3000rpm
L2 = 70mm L2 = 75mm L2 = 85mm L2 = 95mm
[i = x:1] [%] [1/min] [Ncm] [Ncm] [Ncm] [Ncm]

3 79 1000 9 12 15 21
4 79 750 13 16 21 28
7 71 429 20 25 32 45
10,5 63 286 26 33 43 60
15 56 200 34 42 55 76
21 46 143 39 48 63 187
30 39 100 47 59 76 105
40 34 75 54 68 88 122
General gear data


40 / 40
(axial / radial)
Backlash unloaded [°] <3
228
Motor M48
with worm gear SN22,6
- Housing: die-cast-zinc, plastic worm gear, steel worm, grease lubrication for life,
output shaft in ball bearing, standardversion shaft on one side (left),
optional second ouput shaft
Gear reduction table M48xXX/I+ SN22,6

Speed at Continuoustorque
Continuous torque
Gear
reduction
3000rpm M48x25/I M48x50/I M48x60/I
L2 = 91mm L2 = 116mm L2 = 126mm
[i = x:1] [%] [1/min] [Ncm] [Ncm] [Ncm]

3 79 1000 12 24 36
4 79 750 16 32 47
7 71 429 25 50 75
10,5 63 286 33 66 99
15 56 200 42 84 126
21 46 143 48 97 145
30 39 100 59 117 176
40 34 75 68 136 204
General gear data


40 / 40
(axial / radial)
Backlash unloaded [°] <3
Motor M48
with worm gear SN31

Continuous torque
Gear
reduction
3000rpm M48x25/I M48x50/I M48x60/I
L2 = 91mm L2 = 116mm L2 = 126mm
[i = x:1] [%] [1/min] [Ncm] [Ncm] [Ncm]

10 84 300 42 84 126
15 72 200 54 108 162
38 46 79 87 175 262
General gear data


200 / 600
(axial / radial)
230
Motor M63
with worm gear SN31
Continuous torque
Gear
reduction
3000rpm M63x25/I M63x40/I M63x60/I
L2 = 95mm L2 = 110mm L2 = 130mm
[i = x:1] [%] [1/min] [Ncm] [Ncm] [Ncm]

7 90 429 88 113 189
10 84 300 118 151 252
15 72 200 151 194 324
38 46 79 245 315 400 *)
General gear data


200 / 600
(axial / radial)
Motor M63
with worm gear SN40
Continuoustorque
Continuous torque
Speed at
Gear
reduction
3000rpm M63x25/I M63x40/I M63x60/I
L2 = 95mm L2 = 110mm L2 = 130mm
[i = x:1] [%] [1/min] [Ncm] [Ncm] [Ncm]

10 84 300 118 151 252
15 72 200 151 194 324
30 40 100 168 216 360
50 35 60 245 315 525
General gear data


300 / 500
(axial / radial)
232
Motor M80
with worm gear SN40
Continuoustorque
Continuous torque
Speed at
Gear
reduction
3000rpm M80x40/I M80x80/I
L2 = 132mm L2 = 172mm
[i = x:1] [%] [1/min] [Ncm] [Ncm]

10 84 300 319 588
15 72 200 410 756
30 40 100 456 840
50 35 60 665 1225
General gear data


300 / 500
(axial / radial)
Spur gearboxes
Motor M28/I with spur gear S1
With motor Torque ratio range

M28 M42 M48 M63 [Ncm] [x:1]
S1 • 265 7,5-150
S5 • • 500 10-1250
S90 • 900 19-222
S92 • 1500 15-92
234
Motor M28/I
with spur gear S1
Continuous torque
Gear number of
3000rpm
L = 50mm L = 70mm
[i = x:1] [x] [%] [1/min] [Ncm] [Ncm]

7,5 3 73 400 9 16
10 3 73 300 12 22
25 3 73 120 29 55
50 4 66 60 53 99
75 4 66 40 79 120 *)
83 4 66 36 88 120 *)
100 5 59 30 94 120 *)
150 5 59 20 120 *) 120 *)
General gear data

Number of gear stages [x] 3, 4, 5

Motor M42/I
with spur gear S5
Continuous torque
Gear number of
3000rpm
L = 70mm L = 75mm L = 85mm L = 95mm

10 3 73 300 29 37 47 66
30 4 66 100 79 99 129 178
50 4 66 60 132 165 215 297
100 5 59 30 236 295 384 500 *)
250 5 59 12 500 *) 500 *) 500 *) 500 *)
375 5 59 8 500 *) 500 *) 500 *) 500 *)
500 6 53 6 500 *) 500 *) 500 *) 500 *)
1250 6 53 2 500 *) 500 *) 500 *) 500 *)
General gear data


236
Motor M48/I
with spur gear S5
Continuous torque
Gear number of
reduction Gear stages M48x25/I M48x50/I M48x60/I
3000rpm
L = 91mm L = 116mm L = 126mm

10 3 73 300 37 73 110
30 4 66 100 99 198 297
50 4 66 60 165 330 495
100 5 59 30 295 500 *) 500 *)
250 5 59 12 500 *) 500 *) 500 *)
375 5 59 8 500 *) 500 *) 500 *)
500 6 53 6 500 *) 500 *) 500 *)
1250 6 53 2 500 *) 500 *) 500 *)
General gear data


Motor M42/I
with spur gear S90
Gear number of
3000rpm
L = 70mm L = 75mm L = 85mm L = 95mm

19 2 81 160 61 76 99 123
27 2 81 112 87 109 141 175
31 2 81 98 99 124 161 209
53 3 73 56 155 194 252 310
68 3 73 44 198 247 322 397
93 3 73 32 271 338 440 543
142 3 73 21 416 520 676 700 *)
222 4 66 14 586 733 900 *) 900 *)
General gear data


Backlash unloaded [°] 0,7 - 1,6 0,7 - 1,6 0,7 - 1,6
Gear length L2 [mm] 40,5 40 40
238
Motor M63/I
with spur gear S92
Gear number of
reduction Gear stages M63x25/I M63x40/I M63x60/I
3000rpm
L = 95mm L = 110mm L = 130mm

15 2 81 194 176 226 390
18 2 81 163 209 268 470
23 2 81 130 262 337 590
31 2 81 96 353 453 790
40 2 81 75 455 585 1000
55 3 73 55 562 723 1300
70 3 73 43 719 925 1500 *)
92 3 73 33 943 1213 1500 *)
General gear data

Number of gear stages [x] 2 3
Maximum torque [Ncm] 1200 1500
Permissible axial shaft load [N] 50 50

Permissible radial shaft load [N] 150 150
Backlash unloaded [°] 0,7 - 1,2 0,7 - 1,2
Gear length L2 [mm] 42 42
Accessories
Our accessories for motors include power-on brakes and spring-applied brakes,
optical and magnetic encoders as well as integrated and external control electro-
nics for targeted use.
In the tables presented on the following pages you will find a division into the
individual segments. Further choices for you result from this division.
Accessoires
Brakes Page 238
magnetic encoders Page 244
optical encoders Page 249
Electronics Page 254
Brakes
Spring-applied brakes
DC-Motors Torque M28 M36 M42 M48 M63 M80
B37 0,24 Nm •
B47 0,5 Nm • • - -
B56 1,0 Nm • • •
B60* 1,0 Nm - • •
EC-Motors Torque ECM35 ECM42 ECM48 ECM63 ECMa63 ECM75
B37 0,24 Nm • •
B47 0,5 Nm • • - -
B56 1,0 Nm - • • •
B60* 1,0 Nm - • • •
* KEB B60: Especially for pool cover (caoutchouc covering to protect against moisture)
Power-on brakes
DC-Motors Torque M28 M36 M42 M48 M63 M80
ASB32 0,75 Nm •
ASB40 1,5 Nm • •
ASB31 0,6 Nm - • -
EC-Motors Torque ECM35 ECM42 ECM48 ECM63 ECMa63 ECM75
ASB32 0,75 Nm • •
ASB40 1,5 Nm • • •
ASB31 0,6 Nm - • • -
• = Application - = possible but no current project

242
Brake B37

Mechanical Data
Seperate
time
[Ncm] [ms] [ms] [1/min] [kg] [°C]
24 17 11 5000 0,2 -40 to +105
Electrical Data
[VDC] [W] [A] [Ω]
24 5 0,21 114
Brake B47
- optional hand breather
Mechanical Data
Seperate
time
[Ncm] [ms] [ms] [1/min] [kg] [°C]
50 17 8 5000 0,25 -40 to +105
Electrical Data
[VDC] [W] [A] [Ω]
24 6,6 0,275 87
244
Brake B56

Mechanical Data
Seperate
time
[Ncm] [ms] [ms] [1/min] [kg] [°C]
100 18 12,5 5000 0,4 -40 to +105
Electrical Data
[VDC] [W] [A] [Ω]
24 9 0,375 64
Power-on brakes
ASB31, ASB32, ASB40
- Electromagnetic operating current brake

- Protection IP 00, optional IP65
- Chromated housing
Technical Data
Holding
Brake Voltage Power Temperature range Weight max. speed t1 t2
torque
[x] [Ncm] [V] [W] [°C] [kg] [1/min] [ms] [ms]
ASB32 75 24 6 -40 to +105 0,1 10000 8 4
ASB40 150 24 8 -40 to +105 0,15 10000 8 5
ASB31 60 24 6 -40 to +105 0,15 10000 15 3

t1 = turn on time, t2 = break time
Dimensions
Brake L1 L2 L3 D1 D2 D3 LL Ø TK Ød
[x] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
ASB32 29,1 8 2 32 16 45 400 38 3,4
ASB40 34,7 9,4 2 40 22 54 400 47 3,4
ASB31 25,35 6 1,5 31 13 50 300 40 5,5
246
Magnetic encoders
• IGM: 1 / 2 / 4 / 12
• IGM8 - 1024
• IGMi: 2 / 4 / 12 (i=inside motor housing)
Impulses [x] 1 2 4 8 12
IGM X/1 • • • • •
IGM x/2 • • • - •
IGMi X/2* • • • - •
IGM8-1024 Impulses are selectable in typical bit steps from 8 - 1024
* combinable easy and reliable with brake
DC-Motors M28 M36 M42 M48 M63 M80
IGM X/1 - - • • • •
IGM x/2 - - • • • •
IGMi X/2 • •
IGM8-1024 - • • • •
EC-Motors ECM35 ECM42 ECM48 ECM63 ECMa63 ECM75
IGM X/1 • • • • • •
IGM x/2 • • • • • •
IGMi X/2
IGM8-1024 - • • • • •

248
Magnetic encoder
IGM 1, 2, 4, 8, 12/2 for M42, M48
General Data
Impulses per revolution [x] 1*, 2*, 4, 8, 12*
* The phase sequence may differ from the illustration
Impulses per revolution Number of channels

1 1
2 2
4 2
8 1
12 2
Magnetic encoder
IGM 1, 2, 4, 8, 12/2 for M63, M80
General Data
Impulses per revolution [x] 1*, 2*, 4, 8, 12*
* The phase sequence may differ from the illustration
Impulses per revolution Number of channels

1 1
2 2
4 2
8 1
12 2
250
Magnetic encoder
IGM 8 - 1024
- Magnetic encoder for accurate angular measurement
- Applicable to all KAG motors
- With connector or wire deliverable
- Hall technology
Applikation auf Anfrage
General Data
Impulses per revolution [x] 8 - 1024
Number of channels [y] 2, optional Indeximpuls
Supply voltage [V] 5 bis 24
Resolution [°] 0,09
Protection with / without cap IP30 / IP00
Internal magnetic encoder
IGMi 2, 4, 12/2 for M63, M80
General Data
Impulses per revolution [x] 2, 4, 12
Number of channels 2
Protection class IP40 - IP6K9K
252
Optical encoders
• PWB
• HP 2 channel / 3 channel Index Impulse / Line Driver
• Sharp (Low Cost – 100 Impulse/2)
• limited temperature range
Impulses [x] 50 100 200 300 500 1.000
IGO X/2 RU • • •
IGOX/2 - • • - • •
IGOX/3 - - - - • •
IGO100/2 SN •
DC-Motors M28 M36 M42 M48 M63 M80
IGO X/2 RU • •
IGOX/2 - • • • •
IGOX/3 - • • • •
IGO100/2 SN • • • •
EC-Motors ECM35 ECM42 ECM48 ECM63 ECMa63 ECM75
IGO X/2 RU •
IGOX/2 • • • • • •
IGOX/3 • • • • • •
IGO100/2 SN - • • • • •

253
Optical encoder
IGO 100, 200, 500/2 for M42, M48
M42/48
ECM42/48
General Data
Number of channels [y] 2, optional Index pulse
254
Optical encoder
IGO 100, 200, 500/2 for M63, M80
M63/80
ECM63/80
General Data
Number of channels [y] 2, optional Index pulse
Optical encoder
IGO 100/2 “SN“ for M42, M48
M42/48
ECM42/48
General Data
256
Optical encoder
IGO 100/2 “SN“ for M63, M80
M63/80
ECM63/80
General Data
Electronics
Controller KE30 i63 i42 i42dc
Motors EC/DC EC/DC EC/DC DC
Voltage max. 30V 30V 30V 30V
Voltage min. 14V 8V 12V 8V
Current max. 5A 10A 5A 5A
CAN-Bus X √ √ √
IO-Signal 2 - 8 5
Outputs max. - - 5 2
Inputs max. 2 - 5 5
Encoder [pos/r] - 256 360 256
Operation mode 2Q 4Q 4Q 4Q
258
259
Integrated Controller
i42 for 42 and 48 series
- Nominal voltage 24V

- Sinuscommutation
- Angle resolution of 1°
- IN = 5A / IPEAK = 50A
- Can be used for EC and DC motors
Features
• CAN and CANopen interface • Quadcount impulse input for high frequency signal
• 8 I/O channels • Adjustable ramps/acceleration
• Integrated absolute encoder • Firmware to customer needs
• Up to 4 configurable analog inputs • Control over bus, analog or PWM
• Up to 5 configurable digital inputs • IP67 option for motor mount
• Up to 5 configurable digital outputs • 4Q operation
• Incremental encoder output with scalable • Speed and position control

resolution
260
Integrated controller
i42dc for 42 and 48 series
- Nominal voltage 24V
- PWM-commutation
- Angle resolution of 1,4°
- IN = 5A / IPEAK = 50A
- Can be used for DC Motoren
Features
• CAN and CANopen interface • Quadcount impulse input for high frequency signal
• 5 I/O - channels • Adjustable ramps/acceleration

resolution
Integrated controller
i63 from 63 to 80 series
- Nominal voltage 8 - 30V
- Sinuscommutation
- Angle resolution of 1,4°
- IN = 5A / IPEAK = 70A
- Can be used for EC and DC motors
Features
• CAN und CANopen interface • Quadcount impulse input for high frequency signal
• 7 I/O - channels • Adjustable ramps/acceleration

resolution • Amplifier and logic supplied separately (optional)
• Connector (DSUB) or cable outlet
262
External commutation controller
KE 30/5
- External electronic for brushless motors (ECM) with hall-sensor
- Ability to adjust RPM and direction on board or through external tension of 0-10V, 2Q
operation, open loop control
- Control-inputs usable within voltages up to 30V
- Sophisticated functions are easy adaptable to customer needs e.g. adjustable RPM
ramp, speed, -current-control-loop, 4Q-operation, simple control functions
- Available as open frame or with housing
- Controls all brushless DC-motors with hall-sensor
General Data
Supply Voltage [V] 14 - 30
Maximum current without extra cooling [A] 5
Peak current / with permanent cooling [A] 8
Fastening [°C] DIN rail, etc.
No liability accepted for printing errors and mistakes · April 2015 · Layout: Sunderdiek Designagentur
Kählig Antriebstechnik GmbH

Pappelweg 4
D-30179 Hannover
fon: +49 511 67493-0

fax: +49 511 67493-67
info@kag-hannover.de
www.kag-hannover.de

KAG-DC Motors-Catalogue 2015 2016

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KAG-DC Motors-Catalogue 2015 2016

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DC drives

I am pleased to present the first catalogue of the Kählig Antriebs-

KAG Drive Configurator Page 10

EC-Motors Page 146

How to find my motor?

Visions need to be driven.

The KAG Drive Configurator –

P2 [W] η [%] I [A] n [min-1]

Structure of the product description

ECM35 ECM42 ECM48 ECM63 ECMa63 ECM75

M28 M36 M42 M48 M63 M80

0.8 1.6 3 1.5 3 4 2.5 4 5 6.5 10 5 10 15 14 18 30 38 70

Torque in Ncm 4,0 6,5 10 15

Speed in rpm 3250 3100 3450 3300

i = 4 (3,7):1 12 Ncm / 878 upm 19 Ncm / 838 upm

3050 3250 3000 3000 3000 2900 3200

41 Ncm / 890 upm 88 Ncm / 822 upm

- Brushed DC motor with permanent magnet

KÄHLIG ANTRIEBSTECHNIK GMBH

n [M] 18V n [M] 24V n [M] 30V

Stand: 10. September 2014 – changes reserved

Rated torque 1) MN Ncm 4

Duty cycle DIN VDE 0530 S1

Insulation class DIN VDE 0530 E

Lifetime at rated torque [h] 1) 3000

Ambient temperature -30°C bis +40°C

Bearing 2 ball bearings

Interference suppression Optional

1) ϑW W inding temperature ≈ 20°C 2) ∆ϑW allowable = 100K

- Brushed DC motor with permanent magnet

KÄHLIG ANTRIEBSTECHNIK GMBH

20 40 4 2000 P2 [M] 24V

n [M] 18V n [M] 24V n [M] 30V

Stand: 10. September 2014 – changes reserved

Rated torque 1) MN Ncm 6,5

Duty cycle DIN VDE 0530 S1

Insulation class DIN VDE 0530 E

Lifetime at rated torque [h] 1) 3000

Ambient temperature -30°C bis +40°C

Bearing 2 ball bearings

Interference suppression Optional

1) ϑW W inding temperature ≈ 20°C 2) ∆ϑW allowable = 100K

- Brushed DC motor with permanent magnet

KÄHLIG ANTRIEBSTECHNIK GMBH

n [M] 18V n [M] 24V n [M] 30V

Stand: 10. September 2014 – changes reserved

Rated torque 1) MN Ncm 10

Duty cycle DIN VDE 0530 S1

Insulation class DIN VDE 0530 E

Lifetime at rated torque [h] 1) 3000

Ambient temperature -30°C bis +40°C

Bearing 2 ball bearings

Interference suppression Optional

1) ϑW W inding temperature ≈ 20°C 2) ∆ϑW allowable = 100K

- Brushed DC motor with permanent magnet

KÄHLIG ANTRIEBSTECHNIK GMBH

100 40 10 2000 P2 [M] 24V

n [M] 18V n [M] 24V n [M] 30V

Stand: 10. September 2014 – changes reserved

Rated torque 1) MN Ncm 15

Duty cycle DIN VDE 0530 S1

Insulation class DIN VDE 0530 E

Lifetime at rated torque [h] 1) 3000