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GT1000
Code: IMGT10002EN
Revision: 0.3
Software Version 1G0006B1
Date July 06
www.answerdrives.com
Answer Drives S.r.l. thanks you for choosing a GT1000 product and for any useful advice to improve this manual.
TABLE OF CONTENTS
Table of contents ................................................................................................................................... i
1 Preface .............................................................................................................................................. 1
Safety Precautions.....................................................................................................................................................................2
2 Reception, Storage and Technical data
2.1 Reception, Unload, Unpackaging, and Inspection of the Inverter ................................................................................5
2.1.1 Unpackaging Sizes I, II, III, IIIX, IIIL............................................................................................................5
2.1.2 Unpackaging Sizes IV , V , VI .....................................................................................................................5
2.1.3 Unpackaging Sizes VII 6
2.2 Storage .........................................................................................................................................................................6
2.3.1 Technical Data ............................................................................................................................................7
2.3.2 Identification mark.......................................................................................................................................7
2.3.3 Environmental conditions admitted.............................................................................................................8
2.3.4 Electric data ................................................................................................................................................9
2.3.5 Cooling......................................................................................................................................................10
2.3.6 Overall dimensions and weight.................................................................................................................10
2.4 Standards ...................................................................................................................................................................11
3 Installation
3.1 Mechanical Installation ...............................................................................................................................................13
3.1.1 Assembly...................................................................................................................................................14
3.2 Electrical Installation...................................................................................................................................................16
3.2.1 Diagram of connections for power and control .........................................................................................17
3.2.2 Cable of power supply, fuses of power supply and auxiliaries .................................................................18
3.3 Precautions of installation to reduce electromagnetic emissions...............................................................................20
3.4 Reactors .....................................................................................................................................................................27
3.5 Section of control........................................................................................................................................................29
3.5.1 Microprocessor control board ...................................................................................................................29
3.5.2 Description of the control signals..............................................................................................................31
3.5.2.1 Digital commands ...........................................................................................................................31
3.5.2.2 Signals to the speed.......................................................................................................................33
3.5.2.3 Analog outputs................................................................................................................................33
3.5.2.4 Digital outputs.................................................................................................................................33
3.6 Installation checklist....................................................................................................................................................34
4 Maintenance
4.1 Safety precautions......................................................................................................................................................35
4.2 Preventive maintenance.............................................................................................................................................36
4.3 Disposal......................................................................................................................................................................36
5 Application notes
5.1 Principle of operation..................................................................................................................................................37
5.1.1 Scheme of the inverter .............................................................................................................................38
5.1.2 Useful formulas ........................................................................................................................................39
5.2 Selection of the inverter..............................................................................................................................................40
5.3 Application notes ........................................................................................................................................................40
5.4 Applications with special motors.................................................................................................................................40
5.5 Motor choice ...............................................................................................................................................................41
6 Options
6.1 Braking Unit ................................................................................................................................................................43
6.1.1 Introduction ...............................................................................................................................................43
6.1.2 Installation.................................................................................................................................................43
6.1.3 Choice of the resistor ................................................................................................................................44
6.2 Keypad........................................................................................................................................................................45
6.2.1 Keypad installation....................................................................................................................................45
6.2.2 Installation on panel door..........................................................................................................................46
6.3 Expansion boards for encoder input (GEDEA1and GEDEA)....................................................................................47
6.3.1 Boards description ...................................................................................................................................47
6.3.2 Boards installation.....................................................................................................................................48
6.3.3 Encoder check ..........................................................................................................................................48
6.3.4 First startup of the system inverter-motor-encoder...................................................................................50
6.3.5 Special applications ..................................................................................................................................50
IMGT10002EN I
Table of contents GT1000
Answer Drives S.r.l. is not responsible for technical or editing omissions in the present manual, neither it cannot be considered
responsible for incidental or consequential damages due to the use of the information included in the manual.
II IMGT10002EN
1 PREFACE
This manual provides detailed information and the safety rules concerning the installation and startup, use and maintenance of the inverters
series GT1000.
The manual has been written for Specialized operators involved in the installation, assembly, startup and maintenance of inverters GT1000,
and it has three different safety typologies, indicated by the specific symbols to identify information requiring special attention:
CAUTION! Indicates an incorrect action which may determine dangerous situations for the operators.
Furthermore, it warns the personnel about possible dangers which may occur during the
maintenance operations.
Dangerous Voltage It signals the presence of high voltages with the subsequent risk of death
or electric shock for the operators.
It indicates the situations which may endanger the safety of people and/or damage the
equipment.
WARNING It indicates a procedure which should be performed or avoided to perform in a correct way
operations of installation, repairing or replacement without damaging the inverter.
Documentation Structure
The documentation of the GT1000 includes also the following manuals:
MANUAL IMGT10001EN
APPLICATION NOTES NaxxGTxx
CAUTION!
Make sure you fully read and understand this MANUAL before performing any intervention on the GT1000.
IMGT10002EN-September 06 1
Safety precautions GT1000
SAFETY PRECAUTIONS
This section contains information about safety necessary and useful for the personnel operating with the GT1000. The information is general
and concerns the risks, for operators or for maintenance personnel, related to the operation and maintenance of the inverter. The lack of
observance of these rules may cause an hazard to the safety of people, with risk of death and of damaging the inverter, motor or
operating machine.
Before operating with the unit, read the safety instructions.
CAUTION! All the operations of electric maintenance and installation on the GT1000 must be performed by qualified
technicians.
All the standard electric safety procedures must be respected:
• Never touch inside the inverter; only after making sure there is not a high temperature and/or in voltage.
• Always wear protection shoes insulated, in rubber and protection glasses.
• Never work alone.
• Never connect to the system any grounded device of measurement or oscilloscope.
• Never remove safety screens.
• Always pay maximum attention when handling components or performing measurements inside the panel.
DANGER!
• The GT1000 and all the other devices connected MUST BE GROUNDED IN A SUITABLE WAY.
• The voltages on the terminals of output of the GT1000 are dangerous, be it when the inverter is activated, be it when the same is
not operating. Also consider that the motor may turn in any moment as soon as the power supply is connected and the battery of the
capacitors is charged.
• If the inverter is installed in the panel, never operate it with the doors of the panel open.
IT IS ABSOLUTELY FORBIDDEN TO
• Operate the inverter with voltage greater then the 10% of the rated value.
WARNING • Apply power to the terminals of output of the GT1000.
• Connect GT1000 in parallel, directly on the terminals in output
• Connect capacitive loads to the terminals in output of the GT1000
• Connect the input of the inverter to the output (Bypass)
• If the inverter is not supplied within two years, it may be necessary to format again the electrolytic capacitors.
Do so by supplying the GT1000 not enabled (Drive Enable open) for at least two hours.
2 IMGT10002EN-September 06
GT1000 Safety precautions
• The GT1000 supplies a control by variable frequency. The motors and loads must be in a position to
operate in the field of speed and power supplied by the inverter.
• Coordinate the voltage and the rated current of the motor and the inverter. The rated voltage of the
motor must be greater than 1/2 of the voltage of input and the rated current of the motor must be
greater than 1/3 of the current in output of the GT1000.
• The GT1000, independently from the frequency of output, produces a voltage of output by impulses
with a peak value of about 1.4 times the voltage AC of input and with uprise times very short. The
voltage of these impulses can almost double, according to the characteristics of the cable, on the
terminals of the motor: make sure that the cables of output and the motor insulation are projected to
resist to additional stresses.
• If you must perform some insulation tests on the motor and on the cables, first disconnect the cables
from the inverter. Do not perform on the components of the GT1000 of the test by high potential.
• Pay attention not to damage any part of the GT1000 during the movement.
• Protect the inverter from atmospheric agents and adverse environmental conditions (temperature,
humidity, vibrations, collisions, etc). If you must store temporarily the inverter outside, take special
precautions (see Chapter 2).
The GT1000 contains components sensitive to the electrostatic charges; such components may be
CAUTION! damaged if handles in a non suitable way. During the operations of maintenance or replacement of the
electronic cards, follow the points indicated here below:
Use a kit of maintenance for the electrostatic charges. You must take suitable precautions against the
electrostatic discharge (ESD):
Wear static belts suitably grounded.
Handle the cards from the edges.
The cards should not enter in contact with highly insulating materials as plastic sheets, insulating
surfaces, parts of synthetic tissues.
The cards shall be located on conductive surfaces only
The cards must be packed in conductive sheets before the shipment.
IMGT10002EN-September 06 3
Safety precautions GT1000
4 IMGT10002EN-September 06
2 RECEPTION AND STORAGE
The models GT1000 have been designed for a wide range of applications and allow a constant adjustment of the motor speed. These
inverters are externally compact, reliable, advantageous in terms of costs, efficient, simple to use, and available for a wide range of three-
phase motors. The digital control at the state-of-the-art allows wide programming options.
The models GT1000 are suitable for single applications and in multi-motor with AC motors. Among the possible examples we have:
• pumps – centrifugal, volumetric, proportional
• fans – forced and aspirating, centrifugal, axial, evaporators
• mixers
• conveyor belts and packing machines
• winders – film, paper, cable
• centrifuges
• extruders – pumps for green convection, palletizers
• compressors
• machines for paper industry, steel, textile
• elevators, lifters, cranes and loaders
All inverters are inspected and testes completely before the packing and upon the shipment from the premises. Upon reception, the equipment
must be inspected in order to detect any visible sign of damage occurred during transport. It is necessary to carefully verify the materials lists
to ensure you have received all components, including representations of profile and diagrams. If some part is damaged or missing, the
purchaser must submit immediately a complaint to the carrier and provide an information to the manufacturer.
After performing the initial inspections, the equipment must be transported quickly in the position of final installation or in a suitable storage
area1. When you move or lift the units, pay attention not to squeeze or shake the system. It is necessary to protect all metallic surfaces to
avoid they are damaged.
1
If the drive is delivered on a pallet, use a suitable fork lift truck.
IMGT10002EN-September 06 5
Reception and Storage GT1000
2.2 Storage
After the starting inspection, the device must be immediately transported in its position of final installation or in a dry storage area, protected
against atmospheric agents and with controlled temperature. Even though each inverter is suitably protected against environmental and
atmospheric conditions, there are environmental situations which may reduce its performances and also its life. The inverter is not
waterproof and must never be stored outdoors.
Here below we indicate the rated environmental conditions. The operator should consult the manufacturer for any doubt which may arise in
special places.
REMARK: Store each protection package until the installation and the startup have been achieved.
6 IMGT10002EN-September 06
GT1000 Technical data
S1GT 066 F B N F N N XX
Product family
Rated power in kVA (See table of electric data)
Input voltage F = 380 – 480 VAC
G = 500 VAC
Y = 510 – 650 VDC
Z = 675 VDC
Control card N = Not installed
B = Basic control
Dynamic braking N = Not installed
B = Installed
Filter RFI N = Not installed
F = Installed
Keypad N = Not installed
B = Basic functions
Communication N = Not installed
P = Profibus
Suffix 80 = GEDEA board installed
2 3
4 5 1. Type of inverter
2. Serial number
6 7
3. Test date
4. Input voltage
5. Input frequency
6. Input current
7. Maximum symmetrical current of short circuit
8. Rated power [kVA]
9. Motor power kW-VT (@400V)
8 10. Motor power HP-VT (@460V)
11. Output current
12. Product code
13. Barcode
9 10
11
12
13
IMGT10002EN-September 06 7
Technical data GT1000
8 IMGT10002EN-September 06
GT1000 Technical data
1 IMAX can be supplied for 1min with a duty cicle not repetitive.
IMGT10002EN-September 06 9
Technical data GT1000
2.3.5 Cooling
Please refer to the following table for the sizing of the protections:
The S1GT (except S1GT0P3/0P4/003/004) are equipped with an internal fan. The air entrance comes from the bottom.
WARNING The fans of the GT1000 are sized to support the load losses of the inverter only. During the installation on
the panel, it is necessary to consider also the load losses due to abduction channels and filters.
☞ The additional load losses must be compensated by the system of ventilation of the panel.
See Appendix A.
10 IMGT10002EN-October 06
GT1000 Technical data
2.4 Standards
IEC 146-1-1 Converters by semiconductors. General instructions and converters by natural commutation.
Part 1-1: Specification of basic requirements.
IEC 146-1-2 Converters by semiconductors. General instructions and converters by natural commutation.
Part 1-2: Guide to the application.
IEC 146-2 Converters by semiconductors.
Part 2: converters to forced commutation.
IEC 664-1 Coordination of insulation for the elements connected to the network of power supply, low voltage.
Part 1: Principles, instructions and test.
IEC 22G/24/CDV Power electronics.
Power converters by semiconductors for inverters with adjustable speed.
Part 1: Inverters by variable frequency, low voltage, for general use of AC motors.
EN 60204-1 Safety on machines. Electric components of machines.
Part 1: General rules.
EN 60204-1 Electric components of industrial machines.
Modification 1 Part 2: Use of components and examples of drawings, diagrams, tables and instructions.
IEC 529 Protection degrees of the enclosures (Code IP)
CE marking
On the models GT1000 there is the CE mark to prove that the product is complying to the European
Community Directive 2006/95/EC called "Low Voltage" and to Directive 89/336/CEE amended by
Directive 93/68/EEC called "EMC" Directive.
The validity of CE mark for EMCs is subject to the use of models GT3000 according to the recommendations of this
manual.
UL Certification
The models GT1000 are certified for USA and Canada markets.
1. Use cables or copper bars in Class 1 65 / 75°C (140/167°F) with the section recalled in this manual according to the
size of the inverter.
2. The capacities of the power supply network must not be greater than:
5KA rms symmetric, 480V” for models from S1GT0P3F to S1GT028F
10KA rms symmetric 480V for models from S1GT029F to S1GT150F
18KA rms symmetric 480V for models from S1GT182F to S1GT258F
3. The tightening torque and the section of cables related to the terminals are indicated on chapter 3.
4. The caliper of distribution fuses is indicated on chapter 3.
5. The connections of cables must be performed with eyebolt cable lugs marked UL and certified CSA. The cable lugs
must be fixed through the clamp indicated by the manufacturer.
For the type of cable lugs, please see chapter 3.
6. The GT1000 foresees the protection of motor overload which can be calibrated between 30% and 105% of the
motor rated current at full load. For the information concerning the calibration of the intervention thresholds on the
overload time, etc., please see chapter 7B paragraph 7B.
7. The GT1000 foresees the static protection of overcurrent at the output of the inverter and shortcircuit on the side
DC.
IMGT10002EN-September 06 11
Technical data GT1000
12 IMGT10002EN-September 06
3 INSTALLATION
3.1 Mechanical Installation
HIGH
Air outlet Size A B1 B2
mm / in mm /in mm / in
CAUTION!
ON Fault RUN
Enter
Canc.
The fans of the GT1000 are sized in order to supply a suitable air flow for the inverter
SHIFT
cooling. Do not obstruct the passage of the air flow when you install the unit.
Ingresso Ingresso
Aria Basso Aria
B2
A A
LOW
Air inlet
IMGT10002EN 13
Installation GT1000
3.1.1 Assembly
Please refer to the following figures as for the assembly of the inverter.
Frames I - III
Assembly holes
To remove
the cover
Door Screws
To open the
door, unscrew
the screws
14 IMGT10002EN
GT1000 Installation
Frames VII
Cover Screws
for Blue Cover
Cover Screws for
White Cover
IMGT10002EN 15
Installation GT1000
The interventions of electric maintenance and installation on GT1000 must be performed by qualified
technicians.
It is compulsory to follow all standard safety procedures of electric safety:
• Do not touch anything inside the inverter without before verifying that it is not thermically hot or
CAUTION! electrically power supplied.
• Always wear insulating safety shoes and protection glasses.
• Never work alone.
• Never connect to the system voltmeters and oscilloscopes grounded.
• Never remove the safety protections.
• Always pay great attention when using components or performing measures inside the installation
panel.
The drive has not internal fuses of protection on the main part of power. It is necessary to foresee suitable
fuses immediately upstream the inverter. See table 3.2 for the selection of the fuses.
DANGER! RISK OF FIRE, SERIOUS DAMAGES OR INJURIES! Never use fuses different from those
indicated or operate the inverters without fuses of line. Wrong fuses can cause fire, serious damages to the
equipment and/or parts connected nearby, and also possible injuries. Some units (see table 3.2) require
different fuses of line for the fans and/or auxiliary circuits.
Never provide power supply to the inverter if humidity, dust pr chemical products, caustic/corrosive may
have penetrated inside the cubicle or the internal devices.
DANGER! RISK OF FIRE, SERIOUS DAMAGES OR INJURIES! The inverters GT1000 are devices of type
‘’open’’and must be installed forcedly according to the instructions of the USER’S MANUAL, in the full
respect of the standards and rules in force.
DANGER! I GT1000 and all the devices connected MUST BE SUITABLY CONNECTED TO THE
GROUND .
DANGER! RISK OF DEATH O OR ELECTRIC SHOCK ! It is necessary to adopt forcedly the following
safety measures, before performing maintenance operations on the unit:
Perform the procedure of block/exclusion of all electric power supplies and open the main disconnecting
switch of the inverter.
Do not modify the distances of insulation of the material and of the covers removed.
If you must perform test of insulation on the motor and on the cables, before proceeding, first disconnect
the cables from the inverter. Do not perform tests on high voltage on the components of the inverter.
Do not provide power supply to the output terminals.
WARNING
The inverter contains components sensitive to electrostatic discharges; such components may damage if
incorrectly handled. During interventions of replacement or maintenance of the electronic boards, it is
necessary to observe the following procedure:
Use the kit of maintenance for electrostatic charges. It Is necessary to adopt precautions against the
electrostatic charges (ESD):
Wear antistatic rings suitably connected to the ground.
Handle the PC boards from the edges.
16 IMGT10002EN
GT1000 Installation
SIGT0P3-028 SIGT030-150
DISCONNECTING
SWITCH DISCONNECTING
SWITCH
LINE FUSES
BRAKING LINE FUSES
RESISTOR
KIN
BRAKING KIN
INPUT TH
RESISTOR FU
REACTOR
TH
INPUT
REACTOR
OPTION
OUTPUT OUTPUT
REACTOR REACTOR
The connections of the terminals of the auxiliary power supplies and the connections of the terminals of the
REMARK board of control are shown in the figure indicated on Chapter 3 and in Appendix A.
• As a replacement of the disconnecting switch and fuses, it is possible to use a magnetothermal automatic
WARNING switch with rated current ≥ 1.2*Im and a calibration of adjustable short circuit from 5 to 10*In with reference to
the rated value of the switch.
• In case of use of an external protection of ground , use a few sensitive device to high frequency in order to
avoid false interventions. The current of threshold should be greater than 200mA and the time of trigger
must be at least 0.1s.
IMGT10002EN 17
Installation GT1000
L1
L2
L3
PE
KIN
NETWORK
TH
FU
BRAKING
RESIATOR
X3
KEYPAD
REACTOR
1 OPTIONAL
0 1
INPUT
2 RL1 FAULT PROFIBUS DP
3 BOARD
SIN RL2 PROG
4
PEM 5
6
FW
RV REMOTE CONTROL OPERATOR
GT1000
LOGIC INPUTS
7 COM1
TH 8 COM2 S1GT125FBBFBN
9 COM3 ON Fault RUN
10 DREN
KIN 11 24V
STOP MAN AUTO RESET
Enter
12 Canc.
DI/DO GND
+10V
ANALOG INPUTS
13
GEDEA BOARD (OPTION)
14 AI 1 + SHIFT
15 AI 1 - ENCODER INPUTS
16 AI 2 +
ANALOG OUTPUTS
GROUND
17
AI/AO GROUND
RL3
RL4
18 AO 1
5V
A
A
19
B
B
GROUND
A1
20 B-RS485
1 2 3 4 5 6 7 8 9 10 11 12
21 A-RS485
OUTPUT
START FW/STOP REACTOR
MAN STOP
START RV/STOP
MAN STOP
MOTOPOT
18 IMGT10002EN
GT1000 Installation
*For the market CE one can use normal fuses gG sized with value of current equal to: 1,3 times the rated
current of the GT1000 for power supply in ca
WARNING **The section of the cables indicated in table is indicative. Please refer to the local wiring rules for the correct
sizing of the cables. In some cases it may be required a greater section to avoid excessive voltage drops.
19 IMGT10002EN
Installation GT1000
20 IMGT10002EN
GT1000 Installation
IMGT10002EN 21
Installation GT1000
S1GT0P3/0P4/0P6
ON Fault RUN
1000007130. SHIFT
The filter shall be grounded before applying power and can be used with balanced supply mains only.
CAUTION! Do not attempt to install or remove RFI filter connections while power is applied to the drive’s input terminals
If a drive with EMC filter is installed on an IT system [an ungrounded power system or a high resistance-grounded
(>30Ω) power system], the system will be connected to earth potential through the EMC filter capacitors of the
drive. This may cause danger or damage the unit.
The filter shall not be connected to the drive output (motor side).
Unsymmetrically Grounded Networks (defined in the following table)
In such networks, the RFI filter internal connection must be disconnected.
If the grounding configuration of the network is unknown, remove RFI filter internal connection.
Unsymmetrically Grounded Networks – RFI filter must be disconnected
Ground at the mid point of a leg Ground at the corner of the delta Three phase “Variac” without solidly grounded neutral
22 IMGT10002EN
GT1000 Installation
NOTE
If the above listed provisions cannot be met, e.g., the drive cannot be equipped with EMC filter when installed to an IT (unearthed) network,
the requirements of the EMC Directive can be met as follows for restricted distribution:
1. It is ensured that no excessive emission is propagated to neighbouring low-voltage networks. In some cases, the natural suppression in
transformers and cables is sufficient. If in doubt, a supply transformer with static screening between the primary and secondary windings
can be used.
IMGT10002EN 23
Installation GT1000
Motor TB U
C ABLE
SH IELD
V
Figure 3A.5.4
Typical connection on the motor
W
a) Suggested cable
Symmetrical Shielded cable:
- 3 phase conductors symmetrically arranged
- single phase non shielded conductors
- 3 PE conductors symmetrically arranged
- external global shielding for all phase and PE conductors
b) Suggested cable
Symmetrical shielded cable: as the previous one, but with a single PE
conductor located in the middle of the cable
c) Suggested cable
Symmetrical shielded cable: shielding with section greater than 50% of the
section of each phase conductor, therefore no further PE conductors are
necessary.
24 IMGT10002EN
GT1000 Installation
PANEL
(GT1000)
MOTOR
3.3.4.3 Cabling
The cables for digital signals which are longer than 3m and all cables for analogue signals must be screened. Each screen must be connected
at both ends by metals clamps or comparable means directly on clean metal surfaces, if both earthing points belong to the same earth line.
Otherwise a capacitor (10 nF-2 KV) must be connected to earth on one end.
In the converter cabinet this kind of connection must be made directly on the sheet metal as close as possible to the terminals and if the cable
comes from outside also on the PE bar. At the other end of the cable the screen must be well connected with the housing of the signal emitter
or receiver.
While grounding the shields of the cables, it is necessary to use a 360° connection and it is compulsory to avoid a pigtail connection. By pigtail
is meant the connection to earth ground of the cable shield by means of an additional wire.
Use a double-shielded twisted pair cable for analogue signals. This type of cable is recommended for the pulse encoder signals also. Employ
one individually shielded pair for each signal.
Do not use common return for
different analogue signals.
A double shielded twisted pair cable A single shielded twisted multipair cable
A double-shielded cable is the best alternative for low-voltage digital signals but single-shielded twisted multipair cable is also usable.
Run analogue and digital signals in separate, shielded cables.
Relay-controlled signals, providing their voltage does not exceed 48 V, can be run in the same cables as digital input signals. It is
recommended that the relay-controlled signals be run as twisted pairs.
Never mix 24 VDC and 115 / 230 VAC signals in the same cable.
Maximum section of the control cables: 1,5mm2 (AWG16)
Sezione massima dei cavi di controllo: 1,5mm2 (AWG16)
IMGT10002EN 25
Installation GT1000
3.3.4.4 GROUNDING
For personnel safety, proper operation and to reduce electromagnetic emission/pickup, the drive and the motor must be grounded at the
installation site. Every drive shall have its own ground. A star ground system is acceptable although it is not the preferred method.
• Conductors must be adequately sized as required by safety regulations.
• Power cable shields must be connected to the drive PE terminal in order to meet safety regulations.
• Power cable shields are suitable for use as equipment grounding conductors only when the shield conductors are adequately sized
as required by safety regulations.
• In multiple drive installations, do not connect drive terminals in series.
• The panel must have a properly sized ground bus to which all system grounds are connected. The bus bar shall be connected to
plant ground.
• Ground connections must be as short as possible.
• The drive ground connection should not be shared with other devices.
• High frequency RFI requires large areas of ground bus (due to skin effect).
PE PE PE PE PE PE
b) Acceptable connection
a) Preferred connection
Protection
Earth
Connection
CONTROL
BOARD
Motor Earth
U V WPE
26 IMGT10002EN
GT1000 Installation
3.4 REACTORS
3.4.1 Input reactors
The line reactor reduces the harmonic content of the input current of the inverter, improving the factor of input power and decouples the
equipment connected on the same line. The reactor causes a drop of voltage proportional to the current of power supply and to the value of
inductance. Select a reactor to have a drop of voltage equal to the 2÷5 % of the rated input voltage (when the inverter is performing the total
rated current). The codes of the input reactors are indicated in Table 3.4.
S1GT030-150F have an internal line reactor, for S1GT0P3-028 and S1GT182-258 foresee a reactor between the mains and the inverter if:
• on the same line are operating a converter by thyristors or other inverters.
• on the same line are connected rephasing capacitors.
• the unbalance of the voltage of power supply exceeds the 3%.
Example : Vrs = 400V, Vst = 407V, Vtr = 390V. Vrs, Vst, Vtr: value rms of the voltages line-to-line
Vrs + Vst + Vtr Vm: average value of Vrs, Vst, Vtr
VM = = 399V
3 Fs: unbalance of voltage
max. deviazione da VM 9
Fs = 100 ⋅ = 100 ⋅ = 2,3%
VM 399
In this example the reactor is not necessary
• the power of the line of power supply and the power of the inverter are included in the area highlighted:
[kVA] Power in power
supp. line
2500
React. necess. line
500
50 250 [kVA]
Figure 3.5. Input Reactor
3.4.2 Output reactor
The output reactors are necessary to compensate the current of capacitive dispersion to the ground, and they also reduce the gradient of
voltage on the motor and they, together with the ferrite cores, help RFI phenomena attenuation.
Output reactors codes are in table 3.4
USE OF OUTPUT REACTOR VS SHIELDED CABLES LENGTH
CAUTION: In case of motors in parallel, it is necessary to take into account the sum of the lenghts of all motor cables
Limit the length of the motor cables so as not to exceed a voltage drop of 3 ÷ 5 % at the rated current.
3.4.3 FERRITI
In the applications in wich various motors are connected to one inverter and it is not possible to carry
out the complete shielding of the cables because of a shunt terminal board of the single motor
(shielded) cables, it is necessary to provide toroids in the inverter output.
In order to use them correctly it is necessary to wind the three cables (from 2 up to 5 times) within the
core leaving the earth cable outside.
The part of cable from the inverter to the shunt terminal board, without braiding, shall be as short as
possible.
The GT1000 provides an internal mono-loop ferrite ring outcoming to motor.
IMGT10002EN 27
Installation GT1000
Voltage of power supply three-phase 380V, 415V, 440V, 460V, 480V ±10%
Filters RFI Output Reactor
TYPE Line Reactor Class B Class A
Internal External Internal
S1GT0P3F ELC22386201 ELC40969901 ELC22306601
S1GT0P4F ELC22386201 ELC40969901 ELC22306601
S1GT0P6F ELC22386201 ELC40922302 ELC22306601
S1GT008F ELC22386201 ELC40969901 ELC40922302 ELC22306601
S1GT011F ELC22386201 ELC40969902 ELC40922302 ELC22306602
S1GT015F ELC22386202 ELC40969902 ELC40922303 ELC22306602
S1GT018F ELC22386203 ELC40922303 ELC40969903 ELC22306602
S1GT022F ELC22386203 ELC40922304 ELC40969903 ELC22306603
S1GT028F ELC22386204 ELC40922305 ELC40969903 ELC22306603
S1GT030F ELC40922305 ELC22306603
S1GT036F ELC22306603
S1GT045F ELC22306604
S1GT053F ELC22306604
S1GT066F ELC22306604
S1GT086F ELC22306604
S1GT108F ELC22306605
S1GT125F ELC22306605
S1GT150F ELC22306606
S1GT182F ELC22386210 ELC40821102 ELC22306606
S1GT216F ELC22386211 ELC40821107 ELC22306607
S1GT258F ELC22386212 ELC40821107 ELC22306609
28 IMGT10002EN
GT1000 Installation
The control section is made of a series of interfaces and by a unit of processing by microcontroller. The control board receives and processes the
signals of motor current and voltage of the capacitors of filter and transmits six signals of command to the modules IGBT.
Through the keypad and a set of circuits of interface connected to the terminal control board, you access to the control of the drive.
GSCMA
U25
U24: coprocessor
U26: FLASH memory
U28: EEProm
RL1, RL2: relay U27
JP7
DL2 green
U26
DL1 red
DL3 jellow JP5
LED for the codification of the JP4
status of the drive (chap.7.2). U16
U28
DL2 X3
PS1 X5
DL1
JP1 DL4
JP6
KE1 JP2
KE JP9
RL1
RL2
JP3
RI1
XM1
Table 3.5.1 Shunts and switches of the basic board of control by microprocessor
JP1 ON Connects the possibility of the automatic reset of the protections Function
JP2 ON Brings at +10V (through 1KΩ) analog input to the terminal 14 Inputs
JP3 OFF Connects 475Ω for input 0-4/20mA on terminal 16 Inputs
JP9 OFF Connects 475Ω for input 0-4/20mA on the terminals 14-15 Inputs
JP6 1-2 The termination RS485 (Terminals 20-21) is closed on 221Ω Serial
3 2 1 3 2 1 2-3 The termination RS485 (Terminals 20-21) is open
JP8 1-2 Do not Remove Function
3 2 1 3 2 1 2-3
IMGT10002EN 29
Installation GT1000
Table 3.5.3 Terminal board of expansion board in the encoder input (mounted inside the drive)
FUNCTION XM2 DESCRIPTION
1 Channel A 5-12-24V (1024imp./rev.) with output encoder line driver 5V enter 221 Ω with XJ1
Encoder 2 Channel /A
3 Channel B 5-12-24V (1024imp./rev.) with output encoder line driver 5V enter 221 Ω with XJ2
4 Channel /B
Power supply 5 5V-150 mA Internal Power supply (XJ3 pos 2-3) / External Power supply 12-24V (XJ3 removed)
Encoder 6 0V-Insulated encoder
Relay 7 RL3: contact relay configurable 1A-220Vac-charged R.
8
Relay 9 RL4: contact relay configurable 1A-220Vac-charged R.
10
Analog 2 11 Analog output 2 (+/- 10V)
12 0V-control
30 IMGT10002EN
GT1000 Installation
1 1 A
RL1 2 A
Encoder
2 3 B
3 4 B
RL2 5 5V
4 6 0V
ENC-SHIELD
5 7
FW
6 RV RL3
7 8
COM1
8 9
COM2
RL4
9 COM3
10 DREN 10
11
24V I/O
12 0V I/O 11
I/O SHIELD PWM1
13 + 10V 12
V
Analog output 2 -10/+10V
Pot. 14 JP2
+
5Kohm
Input +/-10V 475 Ean1
(4-20mA) 15 JP9
-
Analog inputs
Input 0/10V 4-20mA 16 +
475 Ean2
17 -
JP3
20 B-RS485 TX/RX
5 5
6 6
+
24V
S1GT S1GT
11 11
12 12
IMGT10002EN 31
Installation GT1000
REMARK The opening of the contact, with the running inverter causes the immediate switching OFF of the IGBT: the running
motor reaches the FREE REVOLUTION.
If you close the contact, with the run connected and the motor in movement, the inverter starts again to command the
motor, but the following cases may occur:
1) FOC CONTROL : the inverter detects, through the encoder, the speed in course and accelerates the motor until the speed set.
2) V/F CONTROL :
• Flying reconnection disabled (FLo.02=0). the GT1000 adjusts the frequency of output, starting from zero frequency; if the motor is still in
rotation, the overcurrent protection may occur (- OC) due to the difference between the output frequency and that of the motor in rotation.
• Flying reconnection enabled (FLo.02=1). The inverter, starting from maximum frequency, searches the frequency of the motor in rotation
and then accelerates the motor to the speed set. (see chap. 7.8.21).
REMARK The GT1000 must be enabled closing the terminal 10 also if the commands are sent via serial.
REMARK TERMINALS 7-8-9, called COM1, COM2, COM3 are programmable: here below we show their pre-arrangements by DEFAULT
TERMINAL XM1-7 COM1: command of references choice (reference blocks diagram: CF1 ).
TERMINAL XM1-8 COM2: command choice references (reference blocks diagram: CF2 ).
The choice of the references is made according to the following table: CF1 CF2 References
The references Mux1 and Mux2 are determined by the selectors OFF OFF Mux1
rEF.05 and rEF.06. ON OFF Mux2
The complete choice of the references is made according to the table OFF ON Dig3: rEF.09
indicated on chap. 7.8.4
ON ON Dig4: rEF.10
TERMINAL XM1-9 COM3: command of reset alarms references (reference blocks diagram: RST).
TERMINAL XM1-11 24Vdc commands common.
TERMINAL XM1-12 0Vdc commands listed.
REMARK The closing of the contact XM1-9 with XM1-11 performs the reset of the active protection if the cause has been removed. It
does not perform a Hardware reset of the board of control. It is not active if there no protections are occurred.
32 IMGT10002EN
GT1000 Installation
IMGT10002EN 33
Installation GT1000
The mechanical and electrical installation must be verified before the startup.
Routed
Tightened
Routed
Tightened
Routed
Tightened
34 IMGT10002EN
4 MAINTENANCE
4.1 Safety precautions
All interventions of electric maintenance and installation on GT1000 must be performed by qualified technical
personnel. Ansaldo Sistemi Industriali is not liable for damages due to improper or unauthorized maintenance.
CAUTION! DANGER! RISK OF DEATH OR ELECTRIC SHOCK! It is necessary to strictly use these measures before
proceeding with the maintenance of the unit:
Perform the procedure of lock/unlock of electric power supply and open the main disconnecting switch of the
electric panel in which it is contained the GT1000.
Make sure that all electric supplies arriving to the inverter (main supply, auxiliary supplies) are disconnected
before performing maintenance on the inverter
Await at least ten (10) minutes after disconnecting electric power supply. Let discharge the condensers of the bus
DC before performing maintenance on the unit or accessing to the terminals of the motor. Please refer to the
safety label placed on each inverter.
Before performing maintenance interventions on the machine await 10 minutes after disconnecting all electric
power supplies and verify that the voltage DC is lower than 50V. Use a multimeter by 1000 Volt DC or greater.
The modules IGBT are sensitive to electrostatic discharges. Handle them with care to avoid possible damages.
Do not let open the terminals of command gate-emitter. Short circuit these pins with antistatic sponge or with a
metallic shunt when they are not connected to the command card. Remove the short circuit, when you
reconnect the command card. Do not touch the pins of the device with fingers. Please refer tot he following
figure while you test an IGBT device.
IMGT10002EN-September 06 35
Maintenance GT1000
ELECTRONIC BOARDS
Boards do not require particular maintenance operations. Periodically remove the dust without using compressed air. Components sensitive
to electrostatic charges are mounted on the boards.
HEATSINK
Periodically remove the dust.
FANS
Assuming an average temperature of 35°C and 20 operating hours a day, the average life of the fan is about 3-4 years.
The increase in fan noise produced by the bearings and the gradual temperature increase of the Heatsink are symptoms of possible failure.
CAPACITORS
Assuming an average temperature of 35°C and 20 operating hours a day, the average life of the electrolytic capacitors is about 5-6 years.
Electrolytic capacitors keep their original characteristics only if they are energized within 2 years from the supply date. Before commissioning
devices stored for over two years, it is advisable to power up the drive for at least two hours without running the motor to restore the original
characteristics of the capacitors.
Contact Application Department for more information.
4.3 Disposal
The GT1000 drive does not come under some category of products included in the 2002/96/CE (RAEE) Directive, at which also the
2002/95/CE (RoHS) Directive refers, so it is not subjected to these Directive.
The GT1000 drive cannot be considered a "finished product" according to the 2002/96/CE Directive and the Directive does not cover being it
for industrial plants
The GT1000 drive cannot be used in other equipments/devices that must be compliance to the above European directives.
The Ansaldo Sistemi Industriali products are designed and manufactured with particular attention to the environmental impact. Most part of the
components of the drives are recyclable or easily disposable according the RAEE Directive.
The model GT1000 contains raw materials which must be recycled to preserve energy and natural resources.
The GT1000 does not contain toxic or noxious substances.
All packing materials and metal parts are recyclable.
The plastic parts may be recycled or burnt in a controlled way according to local rules.
The capacitors of the intermediate circuit (BUS DC) contains an electrolyte and the cards by printed circuit contain lead which must be
removed and treated according to the local law in force where the disposal takes place.
36 IMGT10002EN-September 06
5 APPLICATION NOTES
Even though the drives vary in power and size, the key components are common. Such components include:
• Terminals of power in input • Card by microprocessor
• Rectifying circuit of input • Keypad
• Precharge • Card of power and piloting
• Capacitors bus DC • Modules of power by IGBT
• Terminals of output power
The terminals of input AC and the rectifier of input are not necessary for the applications in bus DC. For
REMARK some applications the keypad and/or the card by microprocessor cannot be installed.
The Figure 5.1 shows a wiring diagram of the inverter. The inverter consists of three main components:
• Section of converter AC-DC
• DC Bus
• Section of inverter
The converter or the rectifying circuit converts the alternate voltage of input AC to a fixed frequency in a direct voltage continua of bus DC
rectified. The bus DC is made of electrolytic capacitors whose task is to filter the residual ripple of line and store energy. The modules IGBT
are commanded to convert the voltage DC in a three-phase voltage of output AC, which varies both in frequency and in amplitude, suitable to
control that the asynchronous motor is connected.
Precharge Resistor
Precharge
C C C
Contactor
G E G E G E
AC BUS DC
INPUT VDC MOTOR
CAPACITORS
C C C
G E G E G E
REMARK The contactor of precharge in some sizes is on power supply DC negative ( refer to power diagrams in Appendix A).
IMGT10002EN-September 06 37
Application notes GT1000
ηinv ηΜ , cosϕΜ
IN, AN
IL L ID, PD
M PM
Input
UL UN
reactor
Rectifier Inverter
DC link
Capacitors
Figure 5.2 Single wire diagram of the inverter
I L = 1.15 ⋅ I M ⋅ cos ϕ M Current of input RMS (presuming a reactance of input of the 3% & UL= A)
I L = 1.65 ⋅ I M ⋅ cos ϕ M Current of input RMS (presuming a reactance of input of the 0% & UL= A)
38 IMGT10002EN-September 06
GT1000 Application notes
IMGT10002EN-September 06 39
Application notes GT1000
• The choice of the inverter must be based on the rated current of the inverter, instead of on the power of the inverter. The current of output
of the inverter must be greater than the rated current of the motor controlled.
• If a single drive supplies various motors, it must be chosen an inverter with a current of output greater than the 10% compared to the sum
of the motor currents. Foresee a hardware thermal protection independent for each motor; the internal software thermal protection of the
inverter is not effective for the applications with various motors.
• The vectorial control cannot be used in the applications to various motors. Use instead a control V/Hz. (Exception: two equal motors in
mechanical axe)
• If the application to various motors requires to disconnect and reconnect some motors during the operation of the drive , choose an
inverter with a rated value of current suitable to support the sum of the normal currents of all the motors connected plus the current of
insertion of and/or the motor/s which must be reconnected.
• The starting torque and of acceleration of the motor controlled by the inverter is limited by the maximum current of the inverter. Choose
an oversized inverter if you require a high starting torque.
• If an application requires an external contactor , the contactor should be commuted only when the inverter is not running.. The contactor
should be interlocked with the logic of run of the inverter.
• If the inverter is blocked, the motor shaft goes in free revolution. If this is not admittable, it is necessary to foresee a mechanical brake.
• If the inverter is supplied by a generating set, verify that the generator is in a position to support the harmonic distortion produced by the
inverter.
• The inverter disposes of the option of braking in dc. Its use may cause motor temperatures quite high. If it is required the frequent use of
this function, verify that the motor us suitably sized or contact the manufacturer of the motor.
• MOTORS WITH BRAKE. The brake must have an electric power supply independent. When the brake is clutched, o, the inverter must be
disabled.
• MOTORS WITH CONIC ROTOR. The brake is controlled by the magnetic field of the motor; if necessary introduce or adjust the boost; in
some cases it may be necessary use an inverter of greater size.
• MOTORS WITH DOUBLE WINDING. The current of output of the inverter must be greater than the rated current of each motor winding.
The winding can be commuted when the motor and the inverter are not operating.
• CLASSIFIED MOTORS. The inverter cannot be operated in environments with danger of explosion or fire. If the motor and the inverter
must be operated in similar environments, you must forecast both of them in antiexplosion configuration.
• TRANSMISSION JOINTS. The lubrication system and the limits of revolution vary among the manufacturers; with lubricating oil, frequent
operations at low speeds may cause an overheating due to insufficient lubrication. Verify with the manufacturer the possibility of extended
operation at these speed.
• SYNCHRONOUS MOTORS. We suggest to foresee a reactance of output to compensate the insufficient inductance in the motor.
• SUBMERSED MOTOR PUMPS. The rated current of these motors is greater than the standard one.
• SINGLE PHASE MOTORS. The GT1000 are not designed to control single phase motors.
40 IMGT10002EN-September 06
GT1000 Application notes
Typical curves
Torque
Rated torque
1.75
Torque usable Vs. speed
1.50 1. Self ventilated motor: permanent work torque
3 2. Motor by forced ventilation: permanent work
1.25
torque
4
1
0.95 Overload vs Speed
2 3. Overload torque in the field with constant torque
0.75
1 4. torque overload in the deflowed field
0.50
0.25
0
1 25 50 75 100 50Hz
1 30 60 90 120 60Hz
Basic speed
(1) Overload torque limited to 1.1 Tn (Rated torque) in applications with variable torque.
• With speed greater than the basic speed verify with the manufacturer of the motor the possibility of use
CAUTION! of the same.
• In operation in overspeed there may be vibrations due to unbalance of the rotor and vibrations of the
load
• The noise of the motor may increase
• NATURAL RESONANCE. Vibration can be minimized by using a flexible coupling or by placing a rubber shock absorber beneath the
motor base. With the drive it is possible to avoid critical frequencies.
• NOISE. The noise of the motors increases compared to the operation with supply from the net (inverter commuting frequency
= 2kHz). The use of output reactors or of sinusoidal filters reduces or cancels the noise increase.
• The GT1000 provides a control by variable frequency. The motors and the loads must be capable to operate in the whole field of speed
and of power supplied by the inverter.
• PROTECTING THE MOTOR WINDING AND BEARINGS
The output of the drive comprises – regardless of output frequency – pulses of approximately 1.35 times the mains network voltage with
a very short rise time.
This is the case with all drives employing modern IGBT inverter technology.
The voltage of the pulses can be almost double at the motor terminals, depending on the motor cable properties.
This in turn can cause additional stress on the motor insulation.
Modern variable speed drives with their fast rising voltage pulses and high switching frequencies can cause current pulses through the
motor bearings which can gradually erode the bearing races.
The stress on motor insulation can be avoided by using optional du/dt filters. du/dt filters also reduce bearing currents.
To avoid damage to motor bearings, insulated N-end (non-driven end) bearings and output filters must be used according to the table
5A. In addition, the cables must be selected and installed according to the instructions given in this manual.
SELF-EXCITATION OF THE MOTOR. The phenomenon is highly destructive and dangerous, as it provokes damages to the equipment; said
phenomenon can happen in the event that a LC filter is connected to the inverter output. Verify that the current absorbed by the capacitor
bank of the LC filter at inverter output is less than 90% of the motor no-load current.
• SELF-EXCITATION OF THE MOTOR. The phenomenon is highly destructive and dangerous, as it provokes damages to the equipment;
said phenomenon can happen in the event that a LC filter is connected to the inverter output. Verify that the current absorbed by the
capacitor bank of the LC filter at inverter output is less than 90% of the motor no-load current.
IMGT10002EN-September 06 41
Application notes GT1000
WARNING ! Before connecting the inverter to the motor, verify that the current absorbed by the capacitor bank of
the LC filter at inverter output (see the capacity values of the working diagram enclosed to the supply) is
less than 90% of the motor no-load current.
It is necessary to verify this condition in order to avoid the possibility of self-excitation of the motor, with
consequent heavy damages both for the equipment and for the operators.
The table 5.5 shows how to select the motor insulation system and when optional du/dt filter, insulated N-end (non-driven end) motor bearings
and common mode filters are required.
The motor manufacturer should be consulted regarding the construction of the motor insulation. Failure of the motor to fulfil the following
requirements or improper installation may shorten motor life or damage the motor bearings.
TABLE 5.5
Motor type Rated mains voltage (AC line Requirement for
voltage) Motor insulation system du/dt filter, insulated N-end bearing
PN < 100 kW 100 kW < PN < 350 kW
and frame size < IEC 315 or frame size > IEC 315
- 134 HP < PN < 469 HP
or frame size > NEMA 500
Random wound UN < 420 V Standard: ÛLL =1300V + N + CMF
and form-wound 420 V < UN < 500 V Standard: ÛLL =1300V + du/dt + du/dt + N
or
Reinforced: ÛLL =1600V, - + N or CMF
0.2µs rise time
42 IMGT10002EN-September 06
6 OPTIONS
6.1 Braking unit
6.1.1 Introduction
The GT1000 series “F”, if required, may be equipped with an internal braking unit mounted at our premises. The product code identifies the braking
unit with the 10th character; letter “B” in the 10th position indicates that the brake is mounted inside, while the letter “N” indicates that the GT1000
has not the braking unit installed. The braking unit internal is standard until the size S1GT028 included (See chapter 2 for further details).
The braking unit is necessary when the braking torque required exceeds 15% the rated torque of the motor.
The maximum braking torque allowed using the braking unit cannot exceed 150% of the rated torque of the motor. The braking unit is always
supplied without the resistor. The braking resistor may be calculated according to the formulas indicated in section 6.1.3.
The braking device can manage a continued braking power calculated for the 50% of the rated power of the motor (see chapter 2 paragraph 2.4
“Electric Data”).
Remarks:
• The ohmic value of the resistor is specified for a line voltage between 380 and 440 Volt.
• For voltages up to 480V, the ohmic value must be increased about 7%.
• For critical performance cycles (e.g. lifting applications) consult the manufacturer.
Table 6.1 GT1000. Braking unit, resistors and fuses for mains 380V - 480V ±10%
Inverter Rb Resistor Cont. Typical resistor 1) External fuses
6.1.2 Installation
The resistors must be installed outside the inverter and connected with a shielded cable of suitable section.
The resistor reaches high temperatures; avoid, then, its installation near the drive or any device which may be damaged by the heat emission.
The rated power of the resistor is not calculated to operate with duty-cycle=1. In case of malfunction of the power braking switch, the resistor is
directly connected on the mains through the rectifying bridge. In a similar situation, the resistor heats up to a high temperature and there may
be a malfunction of the resistor itself. To avoid such situation, the resistor must be protected by a suitable temperature relay: its intervention
must open the main switches which protects the input line.
IMGT10002EN 43
Options GT1000
N (RPM)
N1
N2
t
tb
Tc (s)
Figure 6.1
Terms and symbols in use:
MB = braking torque of the motor from speed N1 to N2 in a time tb Nm
J = total inertia to the motor shaft. Kgm2
ML = load torque to the motor shaft. Nm
PR = resistor average power. W
WB = braking energy. J
MN = Rated torque of the motor = 60 ⋅ P (Nm) Nm
2π ⋅ N
N = Rated speed of the motor RPM
P = Rated power of the motor W
V = Rated DC voltage of braking (See the values indicated in table 6.1-3)
M =
(
2π ⋅ J ⋅ N1 - N2 )−M In the worst case MB = 1.5 MN
NM
B 60 ⋅ tb L
Ω
V2 1
R = ⋅
B 0.10472 ⋅ M ⋅ N1 1.2
B
W =
(
0.10472 ⋅ M - 0.2 ⋅ M
B N
⋅ N1 + N2 )
⋅ tb
( ) J
B 2
W W
P = B
R Tc
The ohmic value of RB must be ≥ than the value indicated in table 6.1.
The braking voltage is automatically selected according to the mains rated voltage set in the parameter drv.05:
AC voltage class of the GT1000 (parameter drv.05) Voltage DC of braking (to be used in the formula)
xfrom 380 to 415V 680
From 416 to 499V 750
500V 800
After the calculations, the braking resistor may be specified using the following values:
• value ohm (Ω), braking energy (J), work cycle, peak voltage to the ground 1200 Volt.
44 IMGT10002EN
GT1000 Options
6.2 Keypad
6.2.1 Keypad installation
Figure 6.2.1 The keypad is connected to the control board through a flat cable Figure 6.2.2 The keypad is kept in horizontal position by
terminated by telephone connectors. a triggering tongue placed on the front cover. Release
the keypad using a screw driver.
IMGT10002EN 45
Options GT1000
110
ON Fault RUN
Enter
Canc.
SHIFT
46 IMGT10002EN
GT1000 Options
K4
XM2: expansion of the control terminal board U18
U11
XM3: II° encoder input JDP1
RL3, RL4: configurable relays U16 U15
U13
SW1-1, SW1-2: dip-switch for the connection of
1
the encoder channel line resistors
6
U9
U10
JP1: jumper for encoder supply
D17
U12
9
5
U14
F1 JP1
SW1
GEDEA
U17
RL3
XM3 KE1
KE
RL4
Figura 6.3.1 XM2
1 Channel A 5-12-24V (1024imp./rev.) with 5V line driver encoder enter 221 Ω with SW1-1 in ON position
Encoder 2 Channel A
3 Channel B 5-12-24V (1024imp./rev.) with 5V line driver encoder enter 221 Ω with SW1-2 in ON position
4 Channel B
Power supp. 5 5V-150 mA Internal power supply (JP1 in ON position )
Encoder 6 0V-insulated for encoder
Relay 3 7-8 RL3: configurable relay contact 1A-220Vac-charge R.
Relay 4 9-10 RL4: configurable relay contact 1A-220Vac-charge R.
Analog 2 11 Analog output 2 (+/- 10V)
12 0V-control
The terminal board XM3 is used for the connection of the channel of the second encoder. The power supply (0V e 5Vdc internial) is common
with the encoder feedback and available to terminal XM2-5 and XM2-6.
The pulses/revolution of the encoder feedback must be 1024. The pulses/revolution of the second encoder shall be according the application.
NOTE: With the jumper JP1 = ON it is available the 5Vdc on the terminal XM2-5. With the jumper JP1 = ON the terminal XM2- 5 is alive and
so both the encoder are supplied with external power supply.
IMGT10002EN 47
Options GT1000
GSCMA
with KE, KE1 and KE4 (see figure 3.5.1). U25
U27
JP7
U24
K4
U18
U11
JDP1 U26
U16 U15
U13
JP5
1
JP4
6
Figure 6.3.2
U9
U10
D17 U28
U12
9
5
U14
DL2 X3
PS1 F1 JP1
DL1
SW1
GEDEA
JP1 DL4
U17
RL3 JP6
KE1 JP2
XM3
JP9
RL1
RL2
KE
RL4 JP3
XM2
XM1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21
48 IMGT10002EN
GT1000 Options
A 1 SW1-1:ON GEDEA1
A/ 2
JP1:ON
B 3 SW1-2:ON
5Venc
Encoder
B/ 4
+5V 5
0Venc 6
0Venc
Scheme II
Encoder line driver 5V, external supply 5/24V.
SW1-1=ON,SW1-2=ON,JP1=ON Encoder inputs board
XM2
A 1 SW1-1:ON GEDEA1
A/ 2
JP1:ON
B 3 SW1-2:ON
5Venc
Encoder
B/ 4
+12/24Venc 5
0Venc 0Venc 6
0Venc
12/24V
0V
Scheme III
Encoder push pull, external supply 12/24V.
SW1-1=OFF,SW1-2=OFF,JP1=OFF Encoder inputs board
XM2
A 1 SW1-1:OFF GEDEA1
A/ 2
JP1:OFF
B 3 SW1-2:OFF
5Venc
Encoder
B/ 4
+12/24V 5
+12/24Venc
0Venc 0Venc 6
0Venc
12/24V
0V
Figure 6.3.3
IMGT10002EN 49
Options GT1000
90°
Figure 6.3.4
2) First start
Check the data Mot.01÷Mot.07 and verify their congruence with the data of the motor.
Program the operation of the GT1000 in FOC (drv.07=2) with set of revolutions from internal parameter (ex. rEF.07). Verify in Mon.08 the
setting of a speed reference well known and such not to create a danger in case the motor follows it: for example set +50rpm.
Close the enabling contact DREN (term. 10-11) provide the run command (term. 5-11).
If the motor has been connected to the inverter so that the sequence (positive) of the output phases of the inverter causes a clockwise
revolution, the speed regulator of the drive brings the motor, with the due ramp of acceleration, to rotate at the pre-set speed.
In absence of charges connected to the axis of output current, it assumes a value near to the data Mot.02.
Opening the contact 5-11 the motor stops with ramp. The system is ready for following start-up operations.
If on the contrary the terminals of the motor have been connected in a non corresponding way with the outputs of the inverter, or
the manufacturer of the motor has wired the motor itself not observing the conventional cyclic direction (sequence U, V, W Î
clockwise revolution), there are adjustment problems.
The motor rotates at a quite low speed and with an opposite signed compared to the one required and the inverter issues a very high current,
so high that the thermal protection of the motor shall intervene (the display blinks and after a certain time the inverter goes in alarm "--tH").
In this status, the simple command of STOP does not manage to stop the motor and interrupt the modulation, because the speed is
not controlled. The only command activated is the one of DREN disabling (opening of the contact 10-11).
In this case it is necessary to switch OFF the inverter (disconnect mains power supply), await the due time to allow the discharge of the
capacitors of the filter, then reverse two phases of the motor.
6.3.5 Special Applications
If you wish to work with a positive set of revolutions but the machine must turn anticlockwise:
a) reverse two phases of the motor.
b) reverse the signal of the encoder, so that when the motor turns anticlockwise, the inverter reads POSITIVE revolutions. To do so,
you may exchange the channel B with channel B or exchange the channel A with channel B. (see OPERATION 1 and OPERATION
2 chap. 6.3.4).
Encoder installed in position NON STANDARD.
In case the encoder is mounted on the command side of the motor, proceed as follows.
Turning the motor shaft anticlockwise, you should read in Mon.02 positive revolutions; if the rotation of the shaft provides negative revolutions,
exchange the channel A with the B or the B with the -B so that the signal on terminal A is 90° in advance compared to the oneon terminal B.
Connect the phases of the motor; of the group of three currents is not agreeing with the signal of the encoder and there is the situation of stall
previously described, open the contact 10-11, switch off the inverter and reverse two phases of the motor.
If you have obtained the control of the motor but you wish to work with positive revolutions anticlockwise, please consider what mentioned on items
a) and b).
50 IMGT10002EN
7 STARTUP-TEST-DISPLAY AND PROGRAMMING
The inverter is supplied with the settings listed in the tables of the programming chapters under default. In detail:
Housed on the front of the inverter there is the programming keypad, which is made up by:
♦ the display unit made up by: ♦ the keyboard made up by:
five displays with 7 segments three basic keys
three auxiliary LEDs: ON, FAULT, RUN. MODE UP, UP, DOWN
Figure 7.1
IMGT10002EN-September 06 51
Startup-test-display and programming GT1000
Keys UP and DOWN 1) they scroll the list of the families of parameters (Mon, drv, Mot, …)
2) they scroll the list of parameters within a family (For ex.: drv.01, drv.02, drv.03, …)
: 3) they modify the value of a parameter
4) they modify the speed reference in LOCAL operation mode.
5) they can become UP/DOWN push-buttons for the motor potentiometer function
Key MODE UP 1) one goes from level "display" to level "families"
2) one goes from level "families" to level "parameters"
: 3) one goes from level "parameters " to level "parameters value"
4) one returns to level "families"
Key MAN/Start : 1. Let the operation mode be modified from REMOTE (commands from terminal board) to
LOCAL (commands and reference from keypad). The confirmation must occur using the key
ENTER within 3 seconds. It is not enabled with operating inverter. The modificationtion to the
LOCAL mode is signaled by the blonking of the green LED (ON). This function can be avoided
by programming rLo.18=1
2. In LOCAL operationmode, this key becomes directly the command of RUN. In V/Hz operation
mode, it works together with UP or DOWN: MAN + UP = RUN FW MAN + DOWN = RUN RV
Once the RUN command is given, the reference can be immediately modified using the key UP or
the key DOWN. In V/Hz operation mode the minimum settable value is Vvf.17 + 0,1Hz; the
maximum value is limited by Mot.19 or by Mot.20 according to the rotation direction.
3. If during operation in LOCAL mode the keypad disconnects from the inverter, the control
removes the eventually given RUN command and performs the ramp stop without signaling
any alarm. The reference remains set.
Key AUTO It let the operation go back from LOCAL mode (commands and/or reference from keypad) to
REMOTE (commands and reference from terminal board). The confirmation must occur by
using the key ENTER within 3 seconds. It is not enabled, when the inverter is in RUN. This
:
procedure zeroes the reference eventually set in a previous operation in LOCAL mode.
Protection --cL -ErFn -Enc- --OUS -I-PF --Et -Ptc- -O-SP -EEPr
Green LED Ñ{Ò { z Ñ{Ò Ñ{Ò { { { {
Red LED Ñ{Ò Ñ{Ò Ñ{Ò Ñ{Ò Ñ{Ò Ñ{Ò Ñ{Ò Ñ{Ò Ñ{Ò
Yellow LED { Ñ{Ò Ñ{Ò z Ñ{Ò { { { {
LED Codification: {= switched off LED, Ñ{Ò= blinking LED, z= switched on LED
Should the keypad be connected again, the three LEDs of the control board start again to replicate the three LEDs of the keypad and on this
latter, in case of tripped protection, there is the explicit indication of the lock cause. The complete description of all protections and modes of
cause removal are described in paragraph 7.9 of this chapter.
52 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
• By pressing the keys UP or DOWN one scrolls the function list: Mon__, ......., rEV__, ......, Fn6__.
• By pressing the key MODE a second time, one gets access into the parameter list of that function:
• By pressing the keys UP or DOWN one scrolls the list of those parameters: For ex. drv.01, ......., drv.08
• By pressing the key MODE a third time, one reads the value of the previously selected parameter.
• If the parameter is not a read-only parameter (if it is not a display quantity) it is possible to modify it by acting on the keys UP (increases) and
DOWN (decreases).
• By pressing the key MODE a fourth time one goes back to the Monitor configuration.
• The return to the Monitor position occurs also automatically (5 seconds) if not any key is pressed, exception made for the display-only
parameters: Mon.xx, for which the return to the default display occurs only by pressing the key MODE
The prolonged pressure (t > 1s) of the key UP (DOWN) allows the "rapid" scrolling of the list of parameters or the “rapid” increase (decrease) of the
parameter value (unless it is not a display-only parameter).
This is explained also in the diagram given in the following figure representing the “MENU STRUCTURE”:
IMGT10002EN-September 06 53
Startup-test-display and programming GT1000
Monitor
parameters
Drive parameters
(drv)
drv.01
Motor parameters
(Mot) 13
drv.02
drv.03 21
Function 7
parameters
(Fn7)
54
drv.08
Parameter
Pump applications value level
(PMP) Parameter level
Family level
Figure 7.3 Menu structure
If one wishes to configure the logic output 1 (RL2: terminals 3-4) as “zero speed relay”
OPERATION KEYPAD DISPLAY REMARKS
Terminals 10-11 open Rdy GT1000 ready (rdy), not enabled
Terminals 10-11 closed 0000.0 Output frequency GT1000 enabled
MODE One gets access to the list of parameter families
Mon… Using the push-buttons
UP drv… UP and DOWN
DOWN …… one selects the family
dot… dot
MODE One gets access to the parameter list
UP Using the push-buttons UP and DOWN
DOWN dot.01 one selects the parameter dot.01
MODE One gets access to the parameter value
1 Using the push-buttons
UP
2 UP and DOWN
DOWN
3 one selects 3
5 seconds
0000.0 After 5 sec. one goes back to the output frequency display
54 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
Some parameters of the GT1000 (highlighted in 1) one sets rLo.01 on the value 1
the parameter tables by the symbol ) once they 2) one opens the terminal 10 (Drive Enable)
have been modified are effectively acquired only 3) on brings the inverter back to the zero status (the display shows "rdy")
by switching off and restarting the inverter, or by 4) one holds the key DOWN (only and exclusively that key) for about 2 seconds.
opening the terminal 10 (DREN) and by pressing At this point, the inverter performs a software reset adding the set of modified
contemporaneously for some seconds the keys parameters. The logic rLo.01 goes back automatically to the zero value. Then,
SHIFT and RESET, or by applying the following everything goes on as usual.
procedure:
Should one wish to avoid access to the modification of the parameters by non-authorized personnel set rLo.02 = 1. At this point, all
parameters (drv.03 excluded) are enabled only to reading.
To gain again access to the modification of the parameters it is necessary to enter in drv.03 the value read in Mon.21 (this value varies
randomly at each restart of the inverter).
To lock again the parameter modification switch off and restart the inverter or modify the value of drv.03 so that it differs from Mon.21.
To remove the parameter modification lock it is necessary, after having set drv.03=Mon.21, to configure rLo.02=0.
Should one wish to avoid the possibility to control the inverter by means of the keypad by non-authorized personnel, the switch to the LOCAL
mode can be locked (key MAN) by programming rLo.18=1. At this point, even by pressing the key MAN, the inverter does not accept
commands from the keypad, which remains therefore active only for the display or the modification of the parameters.
To restore the LOCAL mode, it is enough to re-set rLo.18 on 0.
By means of the keypad it is possible to perform a first rapid start of the GT1000, by setting the operation in “LOCAL” mode:
If during the operation in LOCAL mode the keypad should be disconnected from the inverter, the control removes the eventually given
command of RUN and performs ramp stop without signaling any alarm. The reference set remains stored.
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1) For a rapid parameterization follow the instruction given in the previous paragraphs of this chapter.
2) For a rapid commissioning follow these instructions:
a. Access the family drive (drv.xx) and set:
For V/F: drv.07=1
For FOC vectorial: drv.07=2
b. Set the mains rated voltage: drv.05
c. Verify the programming according to the following data:
PARAMETERS TABLE PAGES
V/F:
Mot.01-07-19-20-(21) 7.7-3 7-23
This involves the
VvF.01-02-03 7.7-6 7-29
following parameters
and paragraphs: rEc.01-02-03 7.7-8 7-33
NB: The terminals COM1, COM2, and COM3 (7/8/9) are configured by means of the parameters din.03÷05 (chapter 7.7).
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GT1000 Startup-test-display and programming
In the tables some parameters are associated to one of the following symbols:
- The symbol
indicates a parameter expressly dedicated to the Volt /Hz control (V/F).
- The symbol Q indicates a parameter expressly dedicated to the Field Oriented control (FOC).
Where these are not present, the parameter has to be considered of generic use.
- The symbol indicates a parameter whose effective acquisition occurs at software reset, therefore by switching off and re-starting the inverter
or by following the procedure described at chapter 7.4.
Table 7.7-2 drv.xx inverter identification parameters (Drive Parameter) (see page 67)
Serial Ind. No. PARAMETERS DESCRIPTION UNIT MIN. MAX. DEFAULT CURRENT
202 drv.01 Inverter type t_003 t_258
179 drv.02 Software release 00.00
180 drv.03 Modification key input 0 99
203 drv.04 Optional interface language 0 5 0 (ITA)
1 drv.05 Mains rated voltage V 300 500 380
204 drv.06 Carrier 1 4 1
205 drv.07 Control selection 1 3 1
280 drv.08 Undervoltage protection tolerance % 15 25 15
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Table 7.7-3 Mot.xx motor-inverter coupling parameters (Motor Parameters) (see page 68)
Serial param.
PARAMETERS DESCRIPTION UNIT MIN. MAX. DEFAULT CURRENT
No.
2 Mot.01 Motor rated current A 0.5 2000.0 f(drv.01)
3 Mot.02 Q Idle motor current A 0.3 1000.0 f(drv.01)
4 Mot.03 Q Rated frequency Hz 10.0 200.0 50.0
5 Mot.04 Q Motor rated speed RPM 100 6000 f(drv.01)
6 Mot.05 Q Motor rated voltage V 150 500 380
7 Mot.06 Q Motor rated power kW 0.3 500.0 f(drv.01)
206 Mot.07 Cosϕ 0.50 0.95 0.80
207 Mot.08 Q /
8 Mot.09 Q Stator resistance mΩ 0 5000 0
9 Mot.10 Q /
10 Mot.11 Q /
11 Mot.12 Q /
12 Mot.13 Q /
13 Mot.14 Q /
14 Mot.15 Q /
15 Mot.16 Q /
16 Mot.17 Q /
17 Mot.18 /
Revolutions/Hertz
140/18 Mot.19 RPM/Hz 0/0.1 6000/480.0 1500/50.0
maximum positive
Revolutions/Hertz -6000/ -1500/
141/19 Mot.20 RPM/Hz 0/-0.1
maximum negative -480.0 -50.0
208 Mot.21
Number of poles 2 24 4
REMARK With the V/F control it is necessary to set only the parameters Mot.01, Mot.07, Mot.19, and Mot.20.
Table 7.7-4 rEF.xx Speed reference parameters (References) (see page 70)
Serial param.
PARAMETERS DESCRIPTION UNIT MIN MAX DEFAULT CURRENT
No.
20/124 rEF.01 First analog ref. full-scale Hz/RPM 0.1/-6000 480.0/6000 50.0/1500
21/125 rEF.02 First analog ref. scale start Hz/RPM 0.1/-6000 480.0/6000 0.1/-1500
22/126 rEF.03 Second analog ref. full-scale Hz/RPM 0.1/-6000 480.0/6000 50.0/1500
23/127 rEF.04 Second analog ref. scale start Hz/RPM 0.1/-6000 480.0/6000 0.1/-1500
209 rEF.05 First speed ref. selector 1 8 1
210 rEF.06 Second speed ref. selector 1 8 3
24/128 rEF.07 Speed digital reference 1 Hz/RPM 0.1/-6000 480.0/6000 0.1/0
25/129 rEF.08 Speed digital reference 2 Hz/RPM 0.1/-6000 480.0/6000 0.1/0
26/130 rEF.09 Speed digital reference 3 Hz/RPM 0.1/-6000 480.0/6000 0.1/0
27/131 rEF.10 Speed digital reference 4 Hz/RPM 0.1/-6000 480.0/6000 0.1/0
28/132 rEF.11 Speed digital reference 5 Hz/RPM 0.1/-6000 480.0/6000 0.1/0
29/133 rEF.12 Speed digital reference 6 Hz/RPM 0.1/-6000 480.0/6000 0.1/0
30/134 rEF.13 Speed digital reference 7 Hz/RPM 0.1/-6000 480.0/6000 0.1/0
31/135 rEF.14 Speed digital reference 8 Hz/RPM 0.1/-6000 480.0/6000 0.1/0
211 rEF.15 Selector sum on selected ref. 1 4 1
32/136 rEF.16 % on reference sum % -200.0 +200.0 0.0
33/137 rEF.17 First tripping threshold Hz/RPM 0.1/-6000 480.0/6000 0.1/0
34 rEF.18 Second tripping threshold Hz/RPM 0.1/-6000 480.0/6000 0.1/0
267/269 rEF.19 Zero band Hz/RPM 0.1/ 5 5.0/ 50 0.5/ 50
268/270 rEF.20 Speed band reached Hz/RPM 0.1/ 5 5.0/ 50 0.5/ 50
58 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
Param serial No. PARAMETERS DESCRIPTION UNIT MIN MAX DEFAULT CURRENT
35 rPS.01 Acceleration ramp 1 s* 0.1 2000.0 10.0
36 rPS.02 Acceleration ramp 2 s* 0.1 2000.0 10.0
37 rPS.03 Acceleration ramp 3 s* 0.1 2000.0 10.0
38 rPS.04 Acceleration ramp 4 s* 0.1 2000.0 10.0
39 rPS.05 Acceleration ramp 5 s* 0.1 2000.0 10.0
40 rPS.06 Acceleration ramp 6 s* 0.1 2000.0 10.0
41 rPS.07 Acceleration ramp 7 s* 0.1 2000.0 10.0
42 rPS.08 Acceleration ramp 8 s* 0.1 2000.0 10.0
43 rPS.09 Deceleration ramp 1 s** 0.1 2000.0 10.0
44 rPS.10 Deceleration ramp 2 s** 0.1 2000.0 10.0
45 rPS.11 Deceleration ramp 3 s** 0.1 2000.0 10.0
46 rPS.12 Deceleration ramp 4 s** 0.1 2000.0 10.0
47 rPS.13 Deceleration ramp 5 s** 0.1 2000.0 10.0
48 rPS.14 Deceleration ramp 6 s** 0.1 2000.0 10.0
49 rPS.15 Deceleration ramp 7 s** 0.1 2000.0 10.0
50 rPS.16 Deceleration ramp 8 s** 0.1 2000.0 10.0
212 rPS.17 Parameter S-curve(***) 0 200 0
(*) Time in seconds to reach 60Hz (V/F) or 1800 RPM (FOC).
(**) Time in seconds to decrease from 60Hz (V/F) or 1800 RPM (FOC) to zero.
(***) Not available in the basic version
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Table 7.7-10 rLo.xx Various internal enabling commands (see page 84)
Serial Ind. No. PARAMETERS DESCRIPTION UNIT MIN MAX DEFAULT CURRENT
321 rLo.01 Unlock rLo.06 0 1 0
322 rLo.02 It disables access key 0 1 0
323 rLo.03 Q See remarks paragraph 5.1 0 1 0
324 rLo.04 Q See remarks paragraph 5.1 0 1 0
325 rLo.05 Q See remarks paragraph 5.1 0 1 0
326 rLo.06 Restoration by default values Curr. dEF. Curr.
327 rLo.07 Q Disabling reset (FO) 0 1 1
328 rLo.08 Mains sensor disabling (***) 0 1 0
329 rLo.09 OUS protection disabling 0 1 1
330 rLo.10 Motor thermal protection disabling 0 1 0
331 rLo.11 Motor thermal protection type 0 1 1
332 rLo.12 /
333 rLo.13
Motor revolutions displays (V/F) 0 1 0
334 rLo.14
Enabl. deceleration in voltage limit 0 1 0
335 rLo.15 Q Enabl. “ENCODER tear off” 0 1 0
336 rLo.16 Q Enabl. encoder test 0 1 0
337 rLo.17 References source selection in local mode 0 1 0
415 rLo.18 Commands lock in “LOCAL" mode 0 1 0
(***) The mains sensor must be disconnected in the inverter with DC BUS configuration.
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Table 7.7-14 din.xx Digital inputs configuration and Logic Bits (see page 89)
Serial Ind. No. PARAMETERS DESCRIPTION UNIT MIN MAX DEFAULT CURRENT
Selector logic bit RIFIN1 (only from command
234 din.01 0 31 31
serial: bit2 word commands)
Selector logic bit RIFIN2 (only from command
235 din.02 0 31 31
serial: bit3 word commands)
236 din.03 Selector Input COM1 0 31 0
237 din.04 Selector Input COM2 0 31 1
238 din.05 Selector Input COM3 0 31 16 (reset)
Table 7.7-15 S-L.xx Serial configuration parameters (Serial link) (see page 90)
Serial Ind. No. PARAMETERS DESCRIPTION UNIT MIN MAX DEFAULT CURRENT
239 S-L.01 Protocol selection 1 6 1
339 S-L.02 Serial communication enabling 0 1 1
340 S-L.03 Selection of commands mode from serial 0 1 0
341 S-L.04 Reserved 0 0 0
342 S-L.05 Presetting RS485HD(=1)/RS232(=0) 0 1 1
Table 7.7-16 Sod.xx Serial out configuration parameters (Serial Output Data) (see page 91)
Serial Ind. No. PARAMETERS DESCRIPTION UNIT MIN MAX DEFAULT CURRENT
353 Sod.01 Motor revolutions (N) 0 1 0
354 Sod.02 Output frequency (Hz) 0 1 0
355 Sod.03 Output current 0 1 0
356 Sod.04 Thermal protection counter 0 1 0
357 Sod.05 Capacitor voltage (DC BUS) 0 1 0
358 Sod.06 Speed / freq. ref. (No) 0 1 0
359 Sod.07 Set Ref. (N40) 0 1 0
360 Sod.08 Speed / freq. ref. from serial 0 1 0
361 Sod.09 Torque ref. (Tqo) 0 1 0
362 Sod.10 Torque feedback (Tq) 0 1 0
363 Sod.11 Power measure 0 1 0
364 Sod.12 Aux1 0 1 0
365 Sod.13 Aux2 0 1 0
366 Sod.14 Word Protection 0 1 0
367 Sod.15 Word Status 0 1 0
368 Sod.16 / 0 1 0
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Table 7.7-17 Sid.xx Parameters configuration in serial (Serial Input Data) (see page 91)
Serial Ind. No. PARAMETERS DESCRIPTION UNIT MIN MAX DEFAULT CURRENT
369 Sid.01 Command 1 1 1
370 Sid.02 Speed/frequency reference 0 1 0
371 Sid.03 Term in speed/freq. ref. sum 0 1 0
372 Sid.04 Upper torque limit 0 1 0
373 Sid.05 Lower torque limit 0 1 0
374 Sid.06 Torque reference 0 1 0
375 Sid.07 Term in torque ref. sum 0 1 0
376 Sid.08 Prop. PID 0 1 0
377 Sid.09 Integral PID 0 1 0
378 Sid.10 Derivative PID 0 1 0
379 Sid.11 Aux1 0 1 0
380 Sid.12 Aux2 0 1 0
381 Sid.13 Command 1 0 1 0
382 Sid.14 Ramp 0 1 0
383 Sid.15 / 0 1 0
384 Sid.16 / 0 1 0
Table 7.7-18 diA.xx Diagnostic configuration: auxiliary word/bit (Diagnostics) (see page 92)
Serial Ind. No. PARAMETERS DESCRIPTION UNIT MIN MAX DEFAULT CURRENT
281 diA.01 Selector for Aux1 1 16 3
282 diA.02 Selector for Aux2 1 16 4
283 diA.03 Selector for Auxb0 1 15 1
284 diA.04 Selector for Auxb1 1 15 1
Table 7.7-19 FLo.xx Auxiliary functions enabling (Enable Function logic bit) (see page 93)
Serial Ind. No. PARAMETERS DESCRIPTION UNIT MIN MAX DEFAULT CURRENT
385 FLo.01 Motor potentiometer enabling 0 1 0
386 FLo.02
Enabling of restart with speed-search 0 1 0
387 FLo.03 Reset enabling 0 1 0
388 FLo.04 Enabl. tracking from encoder (*) 0 1 0
389 FLo.05 Enabling kinetic recovery 0 1 0
390 FLo.06
Enabling PID 0 1 0
391 FLo.07 / 0 1 0
392 FLo.08
Enabl. function “Motor pause” 0 1 0
393 FLo.09 Q Enabl. function “Screwer” 0 1 0
394 FLo.10
Enabl. function “Auxiliary pumps” 0 1 0
395 FLo.11 /
396 FLo.12 /
397 FLo.13 /
398 FLo.14 /
399 FLo.15 /
400 FLo.16 Enabl. function “Speed profile” 0 1 0
(*) Only special applications with board II encoder (GEDEA)
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Table 7.7-23 Fn4.xx Speed Reference from frequency signal (with “GEDEA”board only (IInd encoder): (see page 97)
Serial Ind.
PARAMETERS DESCRIPTION UNIT MIN MAX DEFAULT CURRENT
No.
254 Fn4.01 Q Time constant of low pass digital filter - 1 5 4
112 Fn4.02 Q Gain % -300.00 300.00 100.00
219 Fn4.03 Q Offset rpm -100 100 0
113 Fn4.04 Q Speed reference correction % 0.0 100.0 0.0
114 Fn4.05 Q Adding term rpm 0 500 0
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7.8.1 Monitor
In monitor operation mode, by default, it is shown on the display the output frequency (Mon.03).
The quantity that one wishes to display is selected using parameter Mon.01.
PARAMETER Mon.01 Function Field Default
Displayed quantity It selects the default display mode 3
selector
2 Mon.02
3 Mon.03
4 Mon.04
... ...
21 Mon.21
PARAMETER Mon.02 Function Field Default
motor revolutions (N). it displays the motor revolutions in RPM. 0 ÷ ±6000RPM
Using the algorithm V/F without speed feedback, by setting on Mot.21 the number of poles, it displays in Mon.02
REMARK the speed equal to the commanded frequency.
120
Mon.02 = Output freq. ⋅ = synchronous revol.
Mot.21
If Mot.21 = 4 and the frequency is = 50 Hz, Mon.02 should display a synchronous speed of 1500 RPM.
Using the algorithm V/F and with present encoder, by setting rLo.13=1 the actual motor revolutions are displayed.
PARAMETER Mon.03 Function Field Default
output frequency It displays the output frequency of the inverter. 0 ÷ ±480.0Hz
PARAMETER Mon.04 Function Field Default
output current It displays in Ampere the root-mean-square value of the motor current.
66 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
RUN/FW DRIVE
COM2 FL/RV
COM3
RIFIN2 DRIV.ENABLE
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Startup-test-display and programming GT1000
7.8.2 Drive
REMARK It modifies automatically the threshold of braking switch tripping, the tripping level of the deceleration in voltage
limit, and the undervoltage protection threshold (--UU) .
The braking voltage is: 680Vdc with drv.05≤415
750Vdc with drv.05>415
800Vdc with drv.05=500
PARAMETER drv.06 Function Field Default
selection of the carrier. It sets the modulation frequency of the IGBT bridge. 1÷4 1
1=3kHz,
2=6kHz,
3=9kHz,
4=12kHz.
REMARK With a carrier greater than 3kHz, a current derating is required
(see table 2.2 of the electric data in chapter 2)
PARAMETER drv.07 Function Field Default
control algorithm. it selects the control algorithm. 1÷3 1
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7.8.4 References
LOCAL operation mode
The switching to the LOCAL operation mode, bypasses the normal selections of the speed reference. The reference is set directly using the
keys UP and DOWN of the keypad. The pressure of one of these keys causes the increase or decrease of the LOCAL reference and the
temporary blinking of the display a momentary switching to the display of the reference that one is currently modifying.
After a second from the end of pressure of these keys, the display mode returns stable on the previously selected quantity.
This automatic bypass can be disabled by setting on 1 the parameter rLo.17.
In this mode, it is possible to use the keypad only to give commands of run/stop keeping the reference selected in a traditional way, from
terminals, as in the REMOTE mode.
REMOTE operation mode
The references of frequency (for V/F) and of speed for the vectorial CF1 CF2 CF3 Reference
control (FOC) are selected by means of the commands (bit of status) CF1, OFF OFF OFF Mux1
CF2, CF3 (see figure C5 of Appendix C). ON OFF OFF Mux2
The status bits CF1, CF2 are linked by default to the terminals 7, 8 by OFF ON OFF Dig3: rEF.09
setting respectively din.03=0, din.04=1. ON ON OFF Dig4: rEF.10
Therefore, the selection of the references occurs according to the
OFF OFF ON Dig5: rEF.11
following table:
ON OFF ON Dig6: rEF.12
The references Mux1 and Mux2 are established respectively by the
selectors rEF.05 and rEF.06. OFF ON ON Dig7: rEF.13
ON ON ON Dig8: rEF.14
PARAMETER rEF.01 Function Field Default
RPM/Hz with maximum it determines the full-scale of the speed reference -6000 ÷ +6000 RPM / +1500 RPM (50Hz 4
reference analog 1 (10V). from analog 1. 0.1 ÷ +480.0 Hz. poles motor) / 50.0 Hz
PARAMETER rEF.02 Function Field Default
RPM/Hz with min. reference it determines the scale start of the speed reference -6000 ÷ +6000 RPM / -1500 RPM (50Hz 4
analog 1 (-10V/0V). from analog 1. 0.1 ÷ +480.0 Hz. poles motor) / 0.1 Hz
With the standard V/F operation, the minimum value of the analog reference is meant to be as 0V: the
REMARK
resolution is double.
PARAMETER rEF.03 Function Field Default
RPM with maximum it determines the full-scale of the speed reference -6000 ÷ +6000 RPM / +1500 RPM (50Hz 4
reference analog 2 (10V). from analog 2. 0.1 ÷ +480.0 Hz. poles motor) / 50.0 Hz
PARAMETER rEF.04: Function Field Default
RPM with min. reference it determines the scale start of the speed reference -6000 ÷ +6000 RPM / -1500 RPM (50Hz 4
analog 2 (-10V/0V). from analog 1. 0.1 ÷ +480.0 Hz. poles motor) / 0.1 Hz
With the standard V/F operation, the minimum value of the analog reference is meant to be as 0V: the
REMARK
resolution is double.
It is possible to obtain an inverse relation among references from analog (Ref) and output frequency (f) by
setting rEF.02/rEF.04 on a value higher than rEF.03/rEF.01 respectively, as shown in figure.
REMARK
70 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
(***) MANAGEMENT OF THE ROTATION DIRECTION ACCORDING TO THE POLARITY OF THE REFERENCE.
REMARK This selection is enabled only for the V/F control and with reference in voltage applied to terminals 14-15 (with FOC control the
reference of zero speed is necessary, see Appendix C Fig C.5).
Therefore, when one selects, rEF.05 or rEF.06 on 5, the command logics operate as follows:
1) The terminal 6 has no more any influence.
2) If the terminal 5 is open, the STOP is performed.
3) If the terminal 5 is closed, the RUN is subject to the value and to the sign of the voltage applied to the terminals 14-15.
If the voltage is, in absolute value, lower than 200mV the STOP is performed; while, if it is positive and exceeds 200mV, there is
the RUN in clockwise direction. Should it instead be negative and exceed 200mV there is the RUN in counterclockwise
direction. If rEF.05 or rEF.06 are on value 5, but the selection by the digital inputs enables a different speed reference, the RUN
(FW, RV, STOP) returns to be the traditional one: 5 closed=forwards (FW), 6 closed=backwards (RV), both either closed or
open=STOP.
PARAMETER rEF.07 Function Field Default
speed reference digital 1. it sets un speed reference for the inverter; from -6000 a +6000 RPM 0 RPM / 0.1Hz
0.1 a +480.0 Hz..
PARAMETER rEF.08 Function Field Default
speed reference digital 2. it sets un speed reference for the inverter; from -6000 a +6000 RPM 0 RPM / 0.1Hz
0.1 a +480.0 Hz..
PARAMETER rEF.09 Function Field Default
speed reference digital 3 it sets un speed reference for the inverter; from -6000 a +6000 RPM 0 RPM / 0.1Hz
0.1 a +480.0 Hz..
PARAMETER rEF.10 Function Field Default
speed reference digital 4. it sets un speed reference for the inverter; from -6000 a +6000 RPM 0 RPM / 0.1Hz
0.1 a +480.0 Hz..
PARAMETER rEF.11 Function Field Default
speed reference digital 5 it sets a speed reference for the inverter; from -6000 to +6000 RPM 0 RPM / 0.1Hz
0.1 to +480.0 Hz..
PARAMETER rEF.12 Function Field Default
speed reference digital 6 it sets a speed reference for the inverter; from -6000 to +6000 RPM 0 RPM / 0.1Hz
0.1 to +480.0 Hz..
PARAMETER rEF.13 Function Field Default
speed reference digital 7. it sets a speed reference for the inverter; from -6000 to +6000 RPM 0 RPM / 0.1Hz
0.1 to +480.0 Hz..
PARAMETER rEF.14 Function Field Default
speed reference digital 8 it sets a speed reference for the inverter; from -6000 to +6000 RPM 0 RPM / 0.1Hz
0.1 to +480.0 Hz..
PARAMETER rEF.15 Function Field Default
Sum on speed reference it determines the reference that has to be summed to 1÷4 1
selector. the main current speed reference. (see block diagrams
App. C fig. C-5)
1 Reference from Mux1 3 Reference from serial
2 Reference from Mux2 4 Reference from function PID
PARAMETER rEF.16 Function Field Default
Relevance of the speed it sets a speed reference 0÷ ± 200% 0%
reference correction.
Vanalog .
Mon .08 = Ref . + Sum term⋅ rEF .16 ⋅
10
NOTE The relevance of the term in the sum can be corrected (in addition or in subtraction) by means of an external analog
signal (Vanalog.) introduced to terminal 14-15 (Ain.13=6), or 16-17 (Ain.14=6). The correction can be observed in
NOTE Mon.08, parameter in which the actual setting remains available. With a voltage of 0Vdc there is a null correction. With
+10Vdc there is the maximum correction in addition. With -10Vdc there is the maximum correction in subtraction. The
function is disabled with rEF.16 = 0%: with negative rEF.16, the function is inverted.
Example: by programming rEF.15=1 and Ain.13=6, the correction in % is performed on the same main speed
reference: in this case, Mux1.
PARAMETER rEF.17 Function Field Default
First tripping threshold. it determines the threshold of frequency/ 0.1 ÷ 480.0 Hz 0.1 Hz / 0 RPM.
speed due to the energizing of the internal bit R1. -6000 ÷ 6000 RPM.
REMARK When the speed/output frequency reaches or exceeds the value set by rEF.17, the internal bit R1 reaches 1
IMGT10002EN-September 06 71
Startup-test-display and programming GT1000
7.8.5 Ramps
Speed/frequency
Ta Td
t [s]
Ta Td
Ta = rPS.01÷08
Td = rPS.09÷16
Figure 7.7
PARAMETER rPS.01 Function Field Default
acceleration coefficient 1. it sets the time the speed / frequency reference takes to go from 0 to 1800 0.1÷2000.0s 10.0s
RPM (FOC) or from 0 to 60Hz (V/F).
PARAMETER rPS.02÷rPS.08 Function Field Default
acceleration coefficient 2 ÷ 8. As for parameter rPS.01. 0.1÷2000.0s 10.0s
PARAMETER rPS.09 Function Field Default
deceleration coefficient 1. it sets the time the speed / frequency reference takes to go from 1800 to 0 0.1÷2000.0s 10.0s
RPM (FOC) / from 60 to 0Hz (V/F).
PARAMETER rPS.10÷rPS.16 Function Field Default
deceleration coefficient 2 ÷ 8. As for parameter rPS.09 0.1÷2000.0s 10.0s
In the operation with impressed voltage (V/F), it is possible to obtain a maximum ramp time of 16000s at 480Hz equal to
REMARK 1666s at 50Hz.
In the vectorial operation mode (FOC), it is possible to obtain a maximum ramp time of ramp of 6666s at 6000RPM equal
to 1666s at 1500RPM.
BIT ACTIVE
The selection of the active ramps is determined by the status of the RP1 RP2 RP3 RAMPS
logic bits RP1, RP2 and RP3 according to the following table: OFF OFF OFF rPS.01/rPS.09
The logic bits RP1, RP2 and RP3 must be linked to the parameters ON OFF OFF rPS.02/rPS.10
din.01÷din.05 to the wished inputs or commands (chap. 3.2.14).
OFF ON OFF rPS.03/rPS.11
By default, the logic bits RP1 and RP2 are associated respectively
to digital status RIFIN1 and RIFIN 2 (bit 2 and 3 of the command- ON ON OFF rPS.04/rPS.12
word serial). OFF OFF ON rPS.05/rPS.13
ON OFF ON rPS.06/rPS.14
OFF ON ON rPS.07/rPS.15
ON ON ON rPS.08/rPS.16
PARAMETER rPS.17 Function Field Default
rounding coefficient it sets the connection time between speed constant and ramp. 0÷200 0
for S-shape ramps. available only as customized option.
72 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
The percentage of the points A and B of the V/F characteristic is calculated on Vvf.01. The drawing in figure 3.2.6-1
REMARK highlights two important details:
1) the "shape" of the characteristic is connected exclusively to the two parameters Vvf.04 and Vvf.05
2) the amplitude depends on the voltage gain selected in Vvf.01. The contribution to low frequencies deriving from the
manual Boost, set by Vvf.06, is summed to the characteristic of the frequency section where it is active.
V V
Vout=100%
Vvf.01=100
Vout=80%
Vvf.01=80
B
Vvf.05=66.6
B
Vvf.05=66.6
A
Vvf.04=33.3 A
Vvf.04=33.3
f f
1/3Fb 2/3Fb Fb 1/3Fb 2/3Fb Fb
V V
Vout=100%
Vvf.01=100
Vout=80%
Vvf.01=80
B
Vvf.05=50.0 B
Vvf.05=50.0
Vvf.04=20.0
A A
Vvf.04=20.0
f f
1/3Fb 2/3Fb Fb 1/3Fb 2/3Fb Fb
Figure 7.8
PARAMETER Vvf.06 Function Field Default
Manual level of voltage It sets the voltage increase level at low frequencies (see Fig. 7.9). 0÷20.0 % 0
BOOST.
PARAMETER Vvf.07 Function Field Default
Automatic level of voltage It sets the voltage increase level at low frequencies depending on the 0÷100.0 % 0 (0%=excluded)
BOOST. active current (it depends also on Mot.09: stator resistance).
V (%)
20.0
15.0
Vvf.06
10.0
Figure 7.9
5.0
f
Fb Fb
16 2
IMGT10002EN-September 06 73
Startup-test-display and programming GT1000
DC braking
Vvf.09
be set on 12). In this case, the braking up to stop occurs only if the
voltage
enabling contact is activated. If no input is configured on 12, the DC
braking occurs at each stop. The function is excluded with VvF.10=0.
DC Braking time Vvf.10 t [s]
74 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
Vvf.13
Skip
2·Vvf.13
frequency Vvf.13
F MAX
1) The parameter Vvf.17 allows to obtain the stop, if the frequency reference (for ex.
from potentiometer) falls under the level set by this parameter. The stop happens
(Hz)
without opening the run terminals. If the reference returns to a value ≥ than Vvf.17
there is of new start.
2) This function is available for all references, both analog and digital.
Vvf.17 3) By setting Vvf.17 = 0.1 Hz this function is excluded.
0 100%
Frequency adjustment signal
B
Vvf.05=54.0%
A
Vvf.04=19.0%
F [Hz]
1/3Vvf.02 2/3Vvf.02 Vvf.02=Fb
The following table gives the values to be set for Vvf.04 and Vvf.05 to obtain some common developments of V/F.
V=k · f V=k · f1.5 V=k · f1.7 V=k · f2
Vvf.04 33.3 19.0 15.0 12.0
Vvf.05 66.6 54.0 50.0 44.0
IMGT10002EN-September 06 75
Startup-test-display and programming GT1000
REMARK the integral term of the speed regulation stage compensates eventual oscillations during normal
operation due to the proportional gain. A too high value can in any case cause instability in the
response.
PARAMETER rEv.03 Function Field Default
1st coefficient of derivative gain. it sets the value of derivative gain in the speed regulation stage. 0 ÷ 650 0
REMARK The derivative term can be used to improve the stability of the regulation, if the regulation with the
integral and proportional parameters is not enough. A too high value causes usually instability.
PARAMETER rEv.04 Function Field Default
first set / second set internal it determines the speed threshold for the energizing of a logic bit. With the 100 ÷ 6000 6000 RPM
relay range. logic bit on 1, the second gains of the speed regulator are enabled. RPM. (6000 =
disabled
function)
REMARK It is possible to force the logic bit also using a previously configured digital input (din.01÷din05=14): in this
case, the threshold rEv.04 becomes meaningless.
PARAMETER rEv.05 Function Field Default
2nd coefficient of proportional it sets the value of the proportional gain in the speed regulation stage. 0 ÷ 8000 2000
gain. See remark rEv.01.
PARAMETER rEv.06 Function Field Default
2nd coefficient of integral gain. it sets the value of integral gain in the speed regulation stage. 0 ÷ 650 50
See remark rEv.02.
PARAMETER rEv.07 Function Field Default
2nd coefficient of derivative it sets the value of derivative gain in the speed regulation stage. 0 ÷ 650 0
gain. See remark rEv.03.
PARAMETER rEv.08 (V/F): Function Field Default
sliding compensation. It increases (with sign) the set frequency of a term proportional to the active 0.0 ÷ 10.0% 0.0
supplied current.
For ex.: with rEv.08 = 10 there is an increase equal to 0.1Fb (Vvf.02) when
the active supplied current is 105%.
REMARK This contribution is not visible in Mon.08. It can be noticed in Mon.07 at finished ramp
M Coppia
Load torque
F (Hz)
REMARK For the compliance (parameters rEv.09, rEv.10, rEv.11) see dedicated paragraph (7.9.27).
76 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
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Startup-test-display and programming GT1000
100%
rEc.01
Motor revol.
RPMN (Mot.04) 2 RPMN 3 RPMN (in module)
RPMN (Mot.04) 2 RPMN 3 RPMN
Motor revol.
(in module)
-100%
rEc.02
Figure 7.11
rEc.01
+
Mot.20 Mot.19 N
- 0 +
-
rEc.02
Figure 7.12
78 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
REMARK
The values 2÷6 make active the torque operation mode.
rEc.08 = 1: Normal operation in speed regulation: the torque reference is given by the speed error processing. This value
depends on the load conditions and is such as to keep the speed of the motor equal to the required speed
reference, unless they do not exceed the torque limits.
rEc.08 ≠ 1: The torque reference is given independently from the speed ring: the inverter tries to reach and keep a torque equal
to this reference. The speed ring is not excluded, but intervenes only if the motor tries to exceed the limits of speed
given by Mot.19, Mot.20.
rEc.08=3,4. The signal of torque reference comes from the analog 1-2; the signal +/-10V, is converted in value a +rEc.01/-
rEc.02. The filter, and the offset on this signal remain active (see calibration of the analog outputs).
rEc.08=5 the torque reference, that is given by the parameter rEc.11 (internal torque), can be varied with continuity, with a
signal 0÷10V on the analog outputs 1-2 (see the description of parameter rEc.11).
IMGT10002EN-September 06 79
Startup-test-display and programming GT1000
rEc.01 Max
Motor revol.
RPMN 2 RPMN 3 RPMN 4 RPMN (in module)
(Mot.04)
rEc.02
es.= -63% Constant Power
63%
rEc.02
es.= 90% -100% Standard
rEc.02 min
1%
0 Anal.1 / Anal.2
10 V
80 IMGT10002EN-September 06
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Startup-test-display and programming GT1000
The logic functions rLo.xx are parameters that can have only the values 0 or 1.
PARAMETER rLo.01 Function Field Default
Unlock parameter for rLo.06 set on 1, it makes modifiable the function rLo.06 and allows to recover the 0
parameters set by the manufacturer. At start it is automatically brought to zero.
PARAMETER rLo.02 Function Field Default
It disables the access key. set on 1, it enables the lock key of the parameters. 0
(see chapter 7.4.1)
PARAMETER rLo.03 rLo.04, Function Field Default
rLo.05 (FOC)
see remarks concerning the protected parameters chap. 7.10 0
PARAMETER rLo.06 Function Field Default
restoration of the default It allows to bring all parameters back to the related default values. Curr
values.
REMARK After having set the value 1 in the parameter rLo.01, set (with the key DW) rLo.06 on " dEF". If at this point
the inverter is switched off, at next restart all default values are recovered.
In this case, it is suggested to verify and eventually correct the 7 parameters Mot.01÷Mot.07, then
enable them with a second switching-off/restart operation of the inverter before giving run
commands.
PARAMETER rLo.07 (FOC) Function Field Default
disabling of the running allows the exclusion of the function of flight restart in vectorial control (FO). 0
motor reset with vectorial
regulation.
REMARK if the function is excluded (rLo.07=0), the inverter starts to modulate beginning always from frequency zero: if the
motor is coasting, there may be the tripping of the overcurrent protection ("--OC") due to a difference between
the frequency controlled by the inverter and the one corresponding to the revolutions of free rotation of the
motor.
PARAMETER rLo.08 Function Field Default
disabling of the mains set on 1, it excludes the reading and disables the mains sensor. 0 (enabled)
sensor (OFF).
REMARK It is a protected parameter. For its modification see App.D of this manual. Set rLo.08 = 1 with GT1000 supplied
in DC BUS. The setting is usually performed by the manufacturer. In case of restoration of the default values,
the parameter must be reset on 1 by the operator.
PARAMETER rLo.09 Function Field Default
disabling of the mains set on 0, it excludes the tripping of the mains overvoltage protection (--OUS). 1 enabled)
overvoltage protection (--
OUS).
PARAMETER rLo.10: Function Field Default
Disabling of the motor set on 1, it excludes the thermal protection of the motor. 0 (enabled)
thermal protection.
REMARK When the output current exceeds of 5% the rated output current of the motor (Mot.01 FO) or of the inverter
(V/F), the display starts to blink (overload) and the accumulator register Mon.05 increases its content. If one
reaches the value 100 with rLo.10=0, the thermal protection (--tH) trips.
Exclude the protection only for the performance of tests and special applications: bear in mind that in this case,
REMARK the motor can reach excessive temperatures, if the needed precautions are not taken.
Do not disconnect the protection, if carriers greater than 3 kHz are used.
82 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
VDC
Kx
f [Hz] t [s]
Figure 7.14
t [s]
PARAMETER rLo.15 (FOC): Function Field Default
"Encoder tear”. With function enabled, if the difference between set revolutions (Mon.07) and actual 0
revolutions of the motor exceeds a threshold, for about a second, the protection trips disabled
showing on the display the message “-Enc” and blocking the inverter. The protection
can be reset using the pre-arranged input.
PARAMETER rLo.16 (FOC): Function Field Default
Enabling test encoder”. test encoder 0
disabled
This function has to be used (rLo.16=1) only at commissioning. If the output hertz and the revolutions are not
matched in terms of sign, this protection trips (-Enc).
It cannot be used as “tachometric tear” and must be disconnected at the end of the verification.
PARAMETER rLo.17 Function Field Default
Selection of references 0 = disabled function 0
source in local mode 1= in LOCAL operation mode (MAN) it allows to keep active the selection of the usual
references (as from block diagram F5, Appendix C).
PARAMETER rLo.18 Function Field Default
Locking of commands in 0 = disabled function 0
local mode 1= it disables the keys MAN, START, STOP and making usable the keypad only for
the reading or the modification of the parameters.
Used together with rLo.02 it blocks completely the function of the keypad (it remains
usable only as display an as push-button for alarm reset).
IMGT10002EN-September 06 83
Startup-test-display and programming GT1000
At terminals XM1-18 and XM2-11 (of the expansion board GEDEA1) are available two analog outputs having respectively voltage 0 ÷ + 10V and 0
÷ +/- 10V . One of the quantities in the table can be selected:
Full-scale
V/F FOC
1 Motor revolutions (N) Max (Mot.19/Mot.20)
2 Output frequency (FOUT) Max (Mot.19/Mot.20)
3 Output current (IOUT) 250%ININV (*)
4 Thermal protection counter (Th%) 100%
5 Capacitor voltage (Vc) 1000V
6 Speed ref.: (No) ramp downstream Max (Mot.19/Mot.20)
7 Speed ref. set (N40) at ramp upstream Max (Mot.19/Mot.20)
8 Torque Ref. (Tq0) / 250%CNMOT
9 Torque feedback (Tq) 250%CNMOT 250%CNMOT
10 Power measure (P) 250%PNMOT 250%PNMOT
11 Aux1 see diA.01
12 Aux2 see diA.02
13 Motor potentiometer 100%
14 Set of the PID +/- 2048
15 PID feedback +/- 2048
16 Register calibration ±255 bit
(*) ININV: rated inverter current
PARAMETER Aot.01: Function Field Default
Selector of analog output 1 quantity. it determines the analog output 1: terminal XM1-18 (see table). 1÷16 1
motor revolutions
PARAMETER Aot.02: Function Field Default
offset analog output 1 it corrects the offset of the analog output 1. -127÷127 0
PARAMETER Aot.03: Function Field Default
gain analog output 1 It allows to vary the gain of the analog output 1 50÷200% 100.0%
PARAMETER Aot.04: Function Field Default
Selector of analog output 2 quantity. it determines the analog output 2: terminal XM2-11 (see table). 1÷16 3
output current
PARAMETER Aot.05: Function Field Default
offset analog output 2 it corrects the offset of the analog output 2 -127÷127 0
PARAMETER Aot.06: Function Field Default
gain analog output 2 It allows to vary the gain of the analog output 2 50÷200% 100.0%
PARAMETER Aot.07: Function Field Default
register of PWM calibrations parameter reserved -255÷255 0
PARAMETER Aot.08: Function Field Default
configuration analog output 1. It configures the type of electric signal of the analog output 1, -2÷2 2
according to the table given here below (the value 1 has the same
effect of the 2).
PARAMETER Aot.09: Function
configuration analog output 2. It configures the type of electric signal of the analog output 2, according to the table given here
below: default 1
2 Rectified signal 0/+10V
1 Normal signal ±10V
0 Zero output
-1 In normal current ±4÷20mA (*)
-2 In rectified current 4÷20mA (*)
REMARK (*) the output in current requires the use of the optional board SVS2AB.
84 IMGT10002EN-September 06
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Startup-test-display and programming GT1000
At terminals 3/4 of the control board and 7/8 and 9/10 of the 0 output not used
expansion board (GEDEA1) are available three relay digital 1 internal bit R1: speed threshold (rEF.17)
outputs that can be respectively configured using the 2 internal bit R2: speed threshold (rEF.18)
parameters dot.01÷dot.03 according to the following table.
3 internal bit R3: zero speed (rEF.19)
4 internal bit R4: speed reached (rEF.20)
5 internal bit R5: PID output threshold (Fn6.09)
6 internal bit R6: alarm PTC/NTC (Ain.18/Ain.19)
7 internal bit R7: threshold corr.active/torque (Fn7.08)
8 internal bit R8: current output threshold (Fn7.13)
9 internal bit R9: command 1st auxiliary pump
10 internal bit R10: command 2nd auxiliary pump
11 internal bit R11: 4/20mA loss
12 internal bit R12: “DRIVE OK” relay
13 internal bit R13: RUN acquired
PARAMETER dot.01 Function Field Default
Selector of command of relay it determines the command of the relay RL2. 0÷13 3
2 (terminals 3-4).
PARAMETER dot.02 Function Field Default
Selector of command of relay it determines the command of the relay RL3 (expansion board). 0÷13 1
3 (terminals 7-8 exp. board)
PARAMETER dot.03 Function Field Default
Selector of command of relay it determines the command of the relay RL4 (expansion board). 0÷13 2
4 (terminals 9-10 exp. board)
PARAMETER dot.04 Function Field Default
inversion of relay output 2. It inverts the function of the output 0÷1 0
PARAMETER dot.05 Function Field Default
inversion of relay output 3. It inverts the function of the output 0÷1 0
PARAMETER dot.06 Function Field Default
inversion of relay output 4. It inverts the function of the output 0÷1 0
86 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
The command bits 2-3 RIFIN1, RIFIN2 and the digital inputs 0 Function CF1 (it selects references)
corresponding to the terminals 7-8-9, called respectively COM1, 1 Function CF2 (it selects references)
COM2, COM3, are programmable with regards to their functions 2 Function CF3 (it selects references)
respectively by means of the parameters din.01÷din.05. Their 3 Function RP1 (it selects ramps)
configuration respects the following table:
4 Function RP2 (it selects ramps)
5 Function RP3 (it selects ramps)
6 UP-Motor potentiometer
7 DOWN-Motor potentiometer
8 NC EXTERNAL ALARM
9 NO EXTERNAL ALARM
10 It enables the compliance
11 It enables the P.I.D. (V/F)
12 It enables the DC braking (V/F)
13 It activates the % reduction motor voltage (V/F)
14 It activates the 2nd set of speed regulator gains (FOC)
15 Emergency Management with Profibus network
16 Alarm reset
17÷30 Available
(31) Input disabled
PARAMETER din.01 Function Field Default
Configuration RIFIN1 * (bit2 it determines the function of the bit 2 of the command-word. 0÷16 (31) 31
command word)
PARAMETER din.02 Function Field Default
Configuration RIFIN2 * (bit3 it determines the function of the bit 3 of the command-word. 0÷16 (31) 31
command word)
PARAMETER din.03 Function Field Default
Configuration digital input COM1 it determines the function of the digital input at terminal 7. 0÷16 (31) 0
(terminal 7).
PARAMETER din.04 Function Field Default
Configuration digital input COM2 it determines the function of the digital input at terminal 8. 0÷16 (31) 1
(terminal 8).
PARAMETER din.05 Function Field Default
Configuration digital input COM3 it determines the function of the digital input at terminal 9. 0÷16 (31) 16
(terminal 9). (RESET)
(*) RIFIN1 and RIFIN2 are bits available only at level of word commands (serial), i.e. they do not have an associated physical input in the terminal
board.
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88 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
The logic functions Sod.xx are parameters that Sod.01 Motor revolutions (N)
can acquire only the values 0 (OFF) or 1 (ON): Sod.02 Output frequency (FOUT)
they determine whether the associated variable
Sod.03 Output current (IOUT)
is included in the output message composition
of the process variables of the serial Profibus. Sod.04 Thermal protection counter (Th%)
Sod.05 Capacitor voltage (Vc)
Sod.06 Reference of speed/frequency: (No)
Sod.07 Reference of speed/frequency set (N40)
Sod.08 Reference of speed./freq. from serial
Sod.09 Torque reference (Tq0)
Sod.10 Torque feedback (Tq)
Sod.11 Power measure (P)
Sod.12 Aux1
Sod.13 Aux2
Sod.14 Word Protections (not active)
Sod.15 Word Status
Sod.16 /
For the word protections and for the word status transmitted toward the serial line see the application remark concerning the Profibus
3 communication.
For the word command transmitted toward the serial line, see the application remark concerning the Profibus communication.
3
IMGT10002EN-September 06 89
Startup-test-display and programming GT1000
Here you can find the configuration of the diagnostic variables Aux1, Aux2 (word) and Auxb0, Auxb1 (bit). The diagnostic bits Auxb0 and Auxb1
are contained in the word STATUS (being implemented).
PARAMETER diA.01: Function Field Default
selector of assignment Aux1. It determines the meaning of the word Aux1 (visible in Mon.13). 1 ÷ 16 3
1 Analog 1 normalized (14-15) ±1024 bit
2 Analog 2 normalized (16-17) ±1024 bit
3 PID Set point (engineering units) ±1024 bit
4 PID feedback ±1024 bit
5 Speed error (FOC) ±25% Mot.03/poles
6 Idm/I_reactive /
7 Iqm/I_active /
8 Torque reference Tq0 (FOC) ±250%
9 Torque feedback Tq ±250%
10 Power measure P ±250%
11 VRMS motor voltage (V/F) Mot.05
12 (Reference from frequency signal – GEDEA board option) ±6000 RPM
13 Alarm (TRIP) /
14 Encoder impulse counting – low part /
15 / /
16 Shaft degrees 359°
PARAMETER diA.02: Function Field Default
selector of assignment Aux2. It determines the meaning of the word Aux2 (visible in Mon.14). 1 ÷ 16 4
1 Analog 1 normalized (14-15) ±1024 bit
2 Analog 2 normalized (16-17) ±1024 bit
3 PID set ±1024 bit
4 PID feedback (engineering units) ±1024 bit
5 Speed error (FOC) ±25% Mot.03/poles
6 Idm/I_reactive /
7 Iqm/I_active /
8 Torque reference Tq0 (FOC) ±250%
9 Torque feedback Tq ±250%
10 Power measure P ±250%
11 VRMS motor voltage (V/F) Mot.05
12 (Reference according to encoder) ±6000 RPM
13 Alarm (LAST TRIP) /
14 Encoder impulse counting – upper part /
15 / /
16 Shaft degrees 359°
PARAMETER diA.03: Function Field Default
selector of assignment Auxb0. it determines the meaning of the bit Auxb0 (being developed). 1 ÷ 16 1
PARAMETER diA.04: Function Field Default
selector of assignment Auxb1. it determines the meaning of the bit Auxb1 (being developed). 1 ÷ 16 1
PARAMETER diA.05: Function Field Default
address for Aux1 it sets the address of the variable set in Aux1, if diA.01=15 (being
developed)
PARAMETER diA.06: Function Field Default
address for Aux2 it sets the address of the variable set in Aux2, if diA.02 = 15 (being
developed)
90 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
The logic functions FLo.xx are parameters that can acquire only the values 0 or 1: they enable the related functions by acquiring the value 1.
PARAMETER FLo.01 Function Field Default
Motor potentiometer function It enables the motor potentiometer function (see chap. 7.8.20). 0-1 0
(1= enabled)
PARAMETER FLo.02 Function Field Default
Restart with speed-search It enables the function of restart with speed-search (see chap. 7.8.21). 0-1 0
function (1= enabled)
PARAMETER FLo.03 Function Field Default
auto reset function It enables the function of auto reset (see chap. 7.8.22). 0-1 0
(1= enabled)
PARAMETER FLo.04 Function Field Default
Function of tracking from It enables the function of tracking from encoder (only for special 0-1 0
encoder applications). (1= enabled)
PARAMETER FLo.05 Function Field Default
kinetic recovery function It enables the function of kinetic recovery (see chap. 7.8.23). 0-1 0
(1= enabled)
PARAMETER FLo.06 Function Field Default
PID function It enables the function of PID (see chap. 7.8.24). 0-1 0
(1= enabled)
PARAMETER FLo.08 Function
“motor pause” function It enables the function of “motor pause” (see chap. 7.8.30). 0-1 0
(1= enabled)
PARAMETER FLo.09 Function Field Default
“screwer” function It enables the function of “screwer” (see chap. 7.8.26). 0-1 0
(1= enabled)
PARAMETER FLo.10 Function Field Default
“auxiliary pumps” function It enables the function of “auxiliary pumps” (see chap. 7.8.30). 0-1 0
(1= enabled)
PARAMETER FLo.16 Function Field Default
“speed profile” regulation It enables the function of “Speed profile”: to eight selectable speed 0-1 0
function references are associated univocally an acceleration ramp, and a (1= enabled)
deceleration ramp making needless the use of terminals to select
different ramps (see chap. 7.8.28)
IMGT10002EN-September 06 91
Startup-test-display and programming GT1000
din.03 = 6 UP
7 (COM1)
din.04 = 7 DW
8 (COM2) GT1000
11 (+24Vcc)
REMARK
Figure 7.15
Establish with: Fn1.01 The time of ramp of the motor potentiometer (the internal ramp is always active)
Fn1.02 The full-scale of the reference with motor potentiometer
Fn1.03 The scale start of the reference with motor potentiometer
Fn1.08 Whether to use the commands of the keypad for the functions UP and DOWN
Fn1.09 Whether one wishes to store or not the last value set at shut down of GT1000
Fn1.10 Whether one wishes to store or not the last value set at the opening of the commands.
NOTE If one wishes to store the last set value, when the voltage is disconnected, it is necessary to set on zero both Fn1.09 and
Fn1.10.
92 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
Enabling
ON OFF
Run
UP command
DW command
Output
frequency
t [s]
Figure 7.16
IMGT10002EN-September 06 93
Startup-test-display and programming GT1000
If one enables the inverter with the rotating motor, the discrepancy between the frequency generated by the inverter and the frequency
equivalent to the motor rotation revolutions induces high currents on the output phases with the following tripping of the overcurrent protection
("--OC") and the inverter locking.
By enabling the restart function, it is possible to restart to command the motor in free rotation (coasting).
When the start command is given, with the function enabled (FLo.02 = 1), the GT1000 starts to modulate beginning from the highest frequency
(compatible with the limits Mot.19 or Mot.20), and then reducing it to the frequency equivalent to the running motor; and then restarts to
modulate following the programmed ramp.
In the search phase, the output frequency is supplied at reduced voltage to avoid high currents elevate that would let trip the overcurrent
protection ("--OC"). When the research is completed, the voltage acquires again the value related to the V/F characteristic of the working point.
It is indispensable, for the restart operation, that the motor is running at a speed lower than the maximum speed set on the inverter.
Usually this function is necessary in case of "network failure" and machines with high coast.
In this situation, it happens what follows: the motor runs at the set speed, there is a “network failure”, the inverter reaches an alarm status "--
UU" and blocks the output commands, the motor decelerates freely, the network is restored, the inverter resets itself and starts again to
control the motor according to the modes described above.
If when the start command is given the motor is stopped, the inverter performs in any case the search, falling down to zero (Fmin), and then
restarting with the set ramp.
In the search phase, on the display appears the blinking message " Src".
94 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
START
Motor speed
fMAX fRIF
Output frequency
Fn2.01
Output voltage
Fn2.04
Fn2.02
Active current
5%
IMGT10002EN-September 06 95
Startup-test-display and programming GT1000
The function is available if the GT1000 is equipped with optional board “GEDEA”.
GEDEA board (“2nd encoder”) allows the reading of the encoder installed on the motor and the management of a second encoder used as
inverter speed reference. For installation detail see chapter 6.3.
To enable the function you must select the field oriented control (drv.07=2) and FLo.04 = 1 (it is not necessary to switch off and on the inverter );
after these selections the parameters of the Fn4 family (Frequency reference) are available
The speed reference from encoder must be selected setting the parameter rEF.05 or rEF.06 to 7 as is possibile to check from block diagram F5
(Appendix C ) or from parameters rEF description.
PARAMETER Fn4.01 Function Field Default
Digital Filter It filter the encoder signal to minimize possibile noises. The setted value 1=10ms, 4
corresponds to the filter constant time. 2=25ms,
3=50ms,
4=100ms,
5=200ms
PARAMETRO Fn4.02 Function Field Default
Gain It increase or decrease the measured value to desired value -300.00 ÷ +300.00 % 0
NOTE It allows to achieve the rated value if the pulses per revolution of the master encoder shall be different from 1024 or if the gear ratio shall
be different from 1. The negative field allows to change the sign of the measured value without to modify the encoder connections
PARAMETER Fn4.03 Function Field Default
Offset It adds the setted revolutions to the measured value with the sign of the same 0-100 RPM 0
(without sign)
NOTE It allow to add a fixed term to the measured value. If the measured value is negative, the term is added with the same sign. If the measured
value is ≥ 0 the amount is a normal sum.
PARAMETRO Fn4.04 Function Field Default
Sleep correction Set the increment or the decrement in % of the speed reference (downstream 0 ÷ 100.0 % 0
the gain and offset).
NOTE It allows to change the speed reference (from frequency signal) with analogic signal from an analogic input of the control board (GSCMA). It
is possible to use analog input 1 (terminals XM1-14,15) or analog input 2 la 2 (terminals XM1-16,17).
To enable the sleep correction set the parameter Ain.13 or Ain.14 to 8 respectively.
(Vanal) Input voltage value = 5Vdc: no speed reference variation.
(Vanal) Input voltage value = 0 - 10Vdc: speed reference variation according:
Vanal− 5 V Fn 4.04
%= ⋅
5V 100
Note: The maximum value of Fn4.04 = 100, so with maximum decrement it is possibile to reduce the speed reference to zero, but it is not
possibile the invert the polarity.
PARAMETRO Fn4.05 Function Field Default
Additional Term It may be added or subtract to the reference without changing the reference sign. 0-500 RPM 0
NOTE It is possibile to do temporary variation of the speed reference according the value setted with Fn4.05 parameter .
I1 = ON : speed reference increasing. I2 = ON speed reference decreasing.
If the value of Fn4.05 is greater than the base speed reference value the resulting reference will be =0. The signal inversion is not allowed.
The three inputs I1, I2, I3 allow the loop recovery and the inversion of the reference sign coming from the board and are coupled to the digital inputs
of the drive sono abbinati agli ingressi digitali dell'inverter (7, 8, 9 terminals) previously configured. The possibile configurations are the following.
Input I1: din.xx= 17 Input I2: din.xx= 18 Input I3: din.xx= 19
Setting the parameters diA.01 or diA.02 to 12, it is possibile to show the revolutions measured by the GEDEA board (upstream of the various gain,
offset, etc..) from Mon.13 or Mon.14 respectively.
96 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
This function foresees that after a mains failure the motor control is not lost, but it is performed automatically a ramp stop until the motor itself is
stopped.
To keep the control also with mains failure, it is necessary to keep the voltage on the DC BUS at an acceptable value which must be higher than the
undervoltage threshold (--UU) of the inverter. Since the kinetic energy of the rotating machine is very high (this is the meaning of the kinetic recovery)
the voltage on the bus can be kept high recovering the energy from the load by means of a controlled deceleration of the motor. The lack of mains
voltage can be short or long. In both cases, the deceleration once it has started has to be completed until the stop (safety regulations). This function
does not foresee the recovery of the acceleration ramp if during the stop mains is restored.
At the end of the stop procedure, the inverter switches off, and, if the mains is really failed or, if the failure has been short and the mains has been
restored, it reaches the tripped protection status showing on the display the message “I-PF” (Instantaneous Power Failure).
This protection can be reset usually by acting on the terminal configured as alarm reset.
During the stop phase during mains failure, the threshold of undervoltage protection tripping “—UU” is automatically lowered by the software,
independently from the parameters drv.05 and drv.08, so that the control of the motor can be kept as long as possible.
The function activates by setting the parameter FLo.05=1.
REMARK It can be helpful to increase the buffer to 40 or 50. It is not so profitable to reduce it
REMARK The parameters for the calibration of the software sensor (Fn5.07, 08, 09) are enabled only on the sizes from
S1GT003 up to S1GT028. For higher sizes they have no effect, since it is enabled only a hardware network sensor.
PARAMETER Fn5.10 Function Field Default
Proportional gain Proportional gain of the regulator of the voltage of the DC BUS 0-8000 100
PARAMETER Fn5.11 Function Field Default
Ramp start integral gain Integral gain of the regulator of the voltage of the DC BUS at start of the 0-650 4
stop
PARAMETER Fn5.12 Function Field Default
Ramp end integral gain Integral gain of the regulator of the voltage of the DC BUS at the end of the 0-650 40
stop
IMGT10002EN-September 06 97
Startup-test-display and programming GT1000
98 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
The P.I.D. regulator allows to vary the drive frequency reference (and therefore the motor revolutions) in order to regulate a given plant
quantity (with low dynamics) that can be external (temperature, pressure, flow rate,.) or internal to the inverter (motor current).
Use modes
The enabling of the P.I.D. occurs with the logic FLo.06 set on 1 (it is not necessary to reset the inverter) and the closure of one of the digital
inputs previously configured for this function (din.03÷din.05 equal to 11).
When the set input closes, it is performed the zeroing of the variables of the PID and the start of the regulation.
The output of the PID sums, with sign, to the frequency reference by setting rEF.15=4 e rEF.16=100 (see block diagram F5 Appendix1).
Using rEF.16 it is possible to determine the scale of the PID output frequency. By setting rEF.16≠100 one obtains ±50Hz when the output of
the P.I.D. acquires the ±100%, while one would reach ±128Hz when the output reaches its maximum value (256%).
With the parameters Fn6.14 and Fn6.15 enabled (set on 1), it is possible to limit to zero respectively the positive and the negative output of the
regulator (for example, if one wishes that the P.I.D. performs only an increase on the reference set and not a decrease it is enough to set
Fn6.15=1).
Thanks to the parameter Fn6.01 one selects the set point, while with Fn6.02 one determines the source of the feedback signal.
Both the reference and the feedback can come from one of the two analog inputs (0÷±10V, 0÷+10V respectively). In one case (selection 2-3),
the quantity is converted with sign (10bits of resolution).
The two inputs can be configured in current 4÷20mA by setting Ain.15 or Ain.16 on the value 3.
The parameter Fn6.10 is a digital value reference settable in a range between 0 and 200%. With Fn6.10 = 100.0% and with the feedback
coming from one of the two 2 analog inputs, the error reset occurs with about +5 volt at the input.
One can in any case, by means of Fn6.08, vary the gain of the feedback signal.
It is possible to control the current on the motor by setting Fn6.02=6: if one uses the internal set-point Fn6.10 adjusted on 100%, at inverter’s
output one would try to keep constant the rated current INP of the GT1000.
With Fn6.03 it’s possible to limit in module the maximum applicable error, while with Fn6.12=1 you invert the sign of the same.
The regulator updating time is calculated automatically according to the integral time constant (Fn6.06) and to the derivative time constant
(Fn6.07), although a minimum time of 8ms remains set. The time set in this way can be divided for 2, for 4, for 8, or for 16 increasing the value
of the parameter Fn6.04 (0, 1, 2, 3, and 4).
It is possible to let a digital output (R5) trip (configured with dot.01÷dot.03 equal to 5), when the regulator output exceeds the set threshold by
means of the parameter Fn6.09.
The parameter Fn6.18 allows to limit the integral term in percentage of the total regulator output avoiding saturation phenomena.
The block diagram of the regulator gives the variation fields of the most meaningful internal variables.
PARAMETER Fn6.01 Function Field Default
PID reference selection it selects the reference of the PID regulator 1-5 1
1 Internal reference: 0.1 -200.0% (Fn6.10)
2 First analog (*) (*) See block
3 Second analog (*) diagram
4-5 /
PARAMETER Fn6.02 Function Field Default
selection of PID feedback it selects the feedback (or quantity controlled by the PID) 1-6 6
1 0
2 First analog (*) (*) See block
3 Second analog (*) diagram
4-5 /
6 Average output current
PARAMETER Fn6.03 Function Field Default
Maximum PID error it determines in module the maximum error acting on the PID regulator 0.1 ÷ 100.0 100.0
PARAMETER Fn6.04 Function Field Default
PID updating time With the parameter on 0, the updating time is calculated automatically 0÷4 0
according to the times in Fn6.06 and Fn6.07. With the parameter set on 1, 2,
3, 4 one updates the regulator output within a time of 1/2, 1/4, 1/8 or 1/16
respectively of the calculated one (min.=8ms).
PARAMETER Fn6.05 Function Field Default
proportional gain (KP). it sets PID proportional gain. With an error of 1% and a gain of the 100.00%, the 0.00 ÷ 250.00 2.00 %
PID output value is 100% (12800 ≡ 100%). With rEF.16=100 the relation PID %
output (100%) - frequency is: 100% output PID → 50.0Hz.
IMGT10002EN-September 06 99
Startup-test-display and programming GT1000
100 IMGT10002EN-September 06
Fn6.01
16383
GT1000
1
Fn6.10 2048
2000 F_RIF
KP 1
+2048 8 F_ADD
-10V
+10V XM1
-2048 8 9 10 11 12
Fn6.03 Fn6.12
-16383
-1
1
Z
XM1 +2048
2 Ain.15
16-17 2
din.01÷05=11
1024 16383 Fn6.18 ABILITATION
3 1000
-10V +10V 16383 128 Fn6.14=1 32766
ABILITATION
0
+2048 EXITPID
SET PID ERROR
+ 12800 @ 100%
±2048 ±1024
KP 500 rEF16 F PID
100 TI 12800 100 (HZx10)
-1
IMGT10002EN-September 06
0
-
4mA 20mA 1
-1
+2048
-16383 -16383 Fn6.18 0 Fn6.15=1 -32766 0
-10V 128
+10V REAZ PID/FEED BACK
±2048
-2048
16383
XM1
1 Fn6.08
XM1 +2048 1000
3 Ain.16 R5 RELE'
18-19 2 dot.01=5
26-28
3 dot.02=5
8
-10V +10V KP 10 TD dot.03=5
8 9
Fn6.09
-1 ERROR 1
+2048 Z 15
-16383
0
4mA 20mA
KP=Fn6.05
TI=Fn6.06
TD=Fn6.07
2 2
1 3 1 3
Ain.15 Ain.16
Fn6.02
1 2 3 6
XM1 XM1
0 Iout
16-17 18-19
101
Startup-test-display and programming
Startup-test-display and programming GT1000
The function is enabled with a digital input configured for this purpose by setting on 13 the parameter “din.xx” to which the input itself
corresponds.
The parameters Fn7.10 and Fn7.11 set respectively the time in which occurs the voltage reduction and the time in which occurs the restoration
of full voltage. They are expressed directly in seconds with tenths and hundredths. The parameter Fn7.12 sets instead the % value of the
reduced voltage and can range from maximum 100 (default) to minimum 50%.
Cl. Command
Vvf.01 Motor voltage
Fn7.12
Fn7.10 Fn7.11
102 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
The effective ∆revolutions has then the suitable sign, i.e. according to the motor revolution sign there will be always during supply a decrease
of revolutions and during recovery there will be always an increase of the absolute value of the revolutions.
Example: With a rotation in the positive direction of the revolutions, assuming the following values for the parameters
rEv.09 = threshold of tripping (only during supply) value: 50.0%
rEv.10 = compliance during supply value: 10.0%
rEv.11 = compliance during recovery value: 20.0%
Mot.04 = RPMN motor rated revolutions value: 1450rpm
If TP = 80% (i.e. during supply) one has: 80 − 50 10 (6% of RPMN.)
∆∆rev. = ∗ ∗1450 = 87rpm
50 100
Instead with TP = -80% (i.e. during braking) one has: 80 20 (16% of RPMN.)
∆rev. = ∗ ∗1450 = 232rpm
100 100
With a TP equal to 100% one will always obtain a ∆revolutions in % equal to the percentage set in the parameter of compliance active.
∆ revol.
rEv.10
100 %
Braking torque Driving torque
rEv.09 100 %
rEv.11
Figure 7.19
IMGT10002EN-September 06 103
Startup-test-display and programming GT1000
With this function, it is possible to assign to the command bits CF1, CF2, CF3 the double function of reference selectors and of ramps selectors
(simultaneously). In this way, it is possible to have actually 8 speed references each of them having its own acceleration ramp and its own
deceleration.
To obtain this, set on 1 the parameter FLo.16. In this way, the commands CF1, CF2 and CF3 perform the usual selection of the reference and in
addition, they carry out also the selection of the ramps acting also as RP1, RP2, and RP3.
The commands RP1, RP2 (should they be enabled by for ex. the bit2 and bit3 of the command-word) are not important, i.e. it is possible not to
configure the bits (RIFIN1 and RIFIN2) as selectors of ramps, since they would not be in any case enabled by the software.
These bits remain therefore free to be assigned to other function commands.
rPS.08 rPS.15
rEF.14
rEF.13 rEF.13
rPS.07 rPS.14 rEF.12
rEF.12
rPS.06 rPS.13
rEF.11 rEF.11
rPS.05 rPS.12 rEF.10
rEF.10
rPS.04 rPS.11
rEF.09 rEF.09
rPS.03 rPS.10
selez. rEF.06 selez. rEF.06
rPS.02 rPS.09
selez. rEF.05 selez. rEF.05
rPS.01 rPS.09
START t
STOP
Figure 7.20
104 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
JP2
CLOSED 16
14 PTC
(NTC) GT1000
PTC GT1000 CONTROL CARD
(NTC) CONTROL CARD
17
15
17
Fig. A Fig. B
It is necessary to set: Ain.13 = 7 if one uses the analog 1
Ain.14 = 7 if one uses the analog 2
Two parameters to set the tripping thresholds are foreseen:
Ain.18 = threshold of ALARM.
The GT1000 is not disabled, the relay “DRIVE OK” remains energized.
It is possible to obtain on a logic output, configured to this purpose (dot.01÷dot.03=6), the information of tripped alarm.
Ain.19 = threshold of PROTECTION.
The GT1000 is disabled, the relay “DRIVE OK” de-energizes and the display shows the protection –Ptc–.
To restart, it is necessary that the motor temperature decreases under the value of Ain.19 and to reset the GT1000 (terminal 7-8-9
programmed on 16).
CALIBRATION OF THE THRESHOLDS
The two thresholds Ain.18 and Ain.19 are set in volt according to the following formula: VS = 10 RPTC
+ PTC or VS = 10 RNTC
+NTC
PTC or NTC is the ohmic value that the sensor acquires at alarm temperature or at protection temperature.
PTC The threshold of alarm is set at a voltage lower than the one of protection.
For example, by setting Ain.18 = 6.00 when the motor temperature increases as to let fall on the PTC more than 6 volt, the
configured digital output trips. If then also the voltage of protection tripping set by means of Ain.19 is exceeded, the inverter locks
(the relay “DRIVE OK” trips: terminals 1-2) and the display shows the message “-Ptc-“.
NTC In this case, one sets the threshold of alarm at a voltage higher than that of protection.
For example, by setting Ain.18 = 8.00 when the motor temperature increases as to let fall on the NTC less then 8 volts, the
configured digital output trips signaling the high temperature on the motor. If then the value falls under the voltage of protection
tripping (Ain.19), the inverter locks (the relay “DRIVE OK” trips: terminals 1-2) and the display shows the message “-Ptc-“.
V V
Vin
Ain.1 Ain.1
Vin
Ain.1 Ain.1
t [s] t [s]
Alarm Alarm
Protection Protection
Enabl. Enabl.
P
PTC NTC
IMGT10002EN-September 06 105
Startup-test-display and programming GT1000
Premise
These functions, active in scale control (V/F), have been developed specifically for pumping systems.
In detail, the function “auxiliary pumps” allows to manage, together with the pump under inverter control, further two auxiliary pumps connected
directly to the network that are switched on alternatively when the plant flow rate requires it, in order to keep constant the pressure within an
adjustable tolerance band.
PMP.03
PMP.01
The function of "motor pause" allows to stop automatically the motor of the pump controlled by the inverter (main pump), when this works
under a given flow rate or when the latter is null. When the plant conditions requires it, there is the automatic restart of the motor. This allows
to spare energy keeping the pump operating only when needed.
Besides these functions, there are further available functions, which are useful in the applications where the inverter controls a pump.
Main diagram
Main pump
GT1000 M3
∼
rete M3
∼
Auxiliary
pumps
M3
∼
Figure 7.21
The scope of the function is that of “helping” the P.I.D. regulator to keep the plant pressure within a tolerance band with reference on the set-
point set, by enabling or disabling the auxiliary pumps according to the required water flow rate.
106 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
The switching-on of the first auxiliary pump occurs once that the plant pressure (displayed in Mon.14) falls with reference to the set-point
(displayed in Mon.13) of the percentage set in parameter PMP.01. In case a) the enabling of the first auxiliary pump, has brought the pressure
above the threshold PMP.01 within the time set by PMP.02 (case a).
Instead, in case of high water demand (high flow rate), if the enabling of the first pump does not succeed in bringing the pressure above the
lower threshold, after the time set in PMP.02 there is the enabling of the second pump (case b). The following figure shows the two cases:
ON ON
Pump 1 Pump 1
ON
Pump 2 OFF Pump 2
Case a Case b
The eventual disabling of a pump occurs when the pressure increases over the set-point of the percentage set in parameter PMP.03
(switching-off threshold).
Should this situation occur with both pumps enabled, the switching-off of the first pump is immediate, while the switching-off of the second
depends on the value reached by the pressure after a settable time (parameter PMP.04). After this time has elapsed, if the pressure falls
under the disabling threshold, i.e. comes back into the tolerance band, the pump remains open (Case c), otherwise also this pump is stopped
(Case d).
This avoids to switch off both pumps, and to have then to restart one immediately.
PMP.03 PMP.03
PMP.04 PMP.04
P.= Mon.14 P.=
Pump 1 Pump 1
OFF OFF
Pump 2 ON Pump 2
OFF
Case c Case d
In general, therefore PMP.01 shall correspond to about the minimum pressure at which the plant can operate, while PMP.03 shall correspond
to the maximum pressure.
Finally, it shall be remembered that the inverter enables alternatively the two service pumps, in order to exploit equally the system.
The parameter PMP.05 sets the number of auxiliary pumps: should it use just one, the switching-off and the start occur without waiting times,
but in any case the times PMP.02 and PMP.04 determine times during which there cannot be switching procedures.
The display in Mon.13 and Mon.14 respectively of the set point and of the plant pressure occur in engineering units using the conversion
parameter Fn6.16.
IMGT10002EN-September 06 107
Startup-test-display and programming GT1000
Table parameters:
Parameter function Unit min. max default Ser. Ind.
FLo.08 Enabling of the function / 0 1 0 393
PMP.06 Current of switching-off % 0 95 40 287
PMP.07 Pressure of restart % 5.0 100.0 80.0 154
PMP.08 Pre-pause time s 0 300 10 155
PMP.09 Pre-pause PID reference % 0.0 200.0 115.0 156
If the water need is very little the drive decrease the revolutions of the main pump at the minimum value; in this situation shall be useful to stop
the motor.
There are possible two way of the motor automatic stop of the main pump (motor controlled by the drive).
PMP.06 different from 0 (default): the motor stops when the active output current of the drive is lower than or equal to the one set ted
by PMP.06 (in % of the rated motor current) for a time expressed in seconds setted by PMP.08.
In this case the parameter PMP.06 determines the flow value (flow rate) that leads the system to switching-off. In phase of calibration
it can be useful to read the active current in parameter Mon.11 (rated motor current value≡100%).
PMP.06=0: the motor stops when the output frequency of the drive is lower than the minimum value (rEF.07) for the time setted by
PMP.08.
Before switching-off, the set-point of the P.I.D. regulator of the inverter is temporarily increased of a percentage that depends on the parameter
PMP.09 (100% = no increase): in the pressurization plants, this increase extends the duration of the pause times avoiding repeated enabling
and disabling operations.
In the pause phase, the P.I.D. regulator remains active, as a matter of fact, when the pressure falls again under the level set by PMP.07 (in
percentage to the set-point) the inverter restarts the motor accelerating it up to reach the frequency reference itself.
The diagram shows an operation sequence, with the P.I.D. regulator used to control the pressure.
PMP.09
P [Bar]
SET Pressure
Mon.13
Pressure
PMP.07 Mon.14
Press. restart
PMP.06
Switching-off current
Run/Stop t (s)
Run Run
Stop
PMP.08 (s) t (s)
Pre-pause time
Fig.7.22
Should one use simultaneously the function "auxiliary pumps", the start even of just one of these pumps excludes obviously the possibility to
pause the main pump.
108 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
+ Mot.20
SetPoint
+
Fn6.10
Feedback (4-20mA)
Figure 7.23
N.B.: The described functions are enabled both on the first (terminals 14-15) and on the second analog input (terminal 16), if these are
configured as inputs of 4-20mA type, by setting respectively Ain.13 or Ain.14 on value 3.
Monitor variables
The displays in Mon.13 and Mon.14 (if diA.01=03 and diA.02=4) are respectively the reference (set-point) and the plant pressure directly in
engineering units by the conversion parameter Fn6.16. To obtain the correct reading, it is necessary to set in Fn6.16 the value in Bar (or other
unit) that corresponds to the 20mA of the used transducer.
Parameter Mon.18 usually displays the last tripped alarm, but by holding pressed the key DW, it is possible to scroll the list of the last 10
protections occurred. At tenth alarm the scrolling blocks. On parameter Mon.19 it is active the operation hour counter. By pressing the key DW
or the key UP of the inverter it is possible to display the minutes.
IMGT10002EN-September 06 109
Startup-test-display and programming GT1000
Control GT1000
Mon.1
rEF.0
rEF 05=
Mot.19 ~
rEF 06= Fixed term +
rEF.0
F. rif.
~
rEF.1 + Mot.20
Digital
outputs
Set-point +
Fn6.1
- M1 M2 M3
3~ 3~ 3~
Mon.1 Mon.1
Figura 7.24
The PID regulates the speed of the motor M1 in order to keep the pressure set within the set-point (Fn6.10). A component of frequency comes
from the fixed term set in rEF.07, rEF.08 or rEF.10 (according to the number of auxiliary pumps enabled in that moment) allows to let the
regulator work on a shorter range of frequencies. The system pressure measurement occurs by means of the 4÷20mA transducer: this signal
is brought to one of the analog inputs of the inverter, previously configured as PID feedback input.
Main pump data: the only data to be set concerning the motor of the main pump are the rated motor current (Mot.01) and the cosϕ (Mot.07).
Display in Bar: it is possible to read directly the transduced signal in Bar displaying it on parameter Mon.14: this can be obtained by setting in
Fn6.16 the value in Bar of the pressure corresponding to 20mA (Pmax) for the type of transducer used.
Set-point: the setting of the set-point (Fn6.10) is calculated from the pressure (P) that one whishes to have within the plant, and according to
the type of transducer used (Pmin/Pmax), in compliance with the following formula:
P − P min Pmin=pressure at 4mA, Pmax=pressure at 20mA
Fn 6.10 = 200.0 ⋅
P max − P min
110 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
The tripping of any of the protections disables the inverter, causes the de-energization of the relay «DRIVE OK» (except the OFF one) and is
signaled by a mnemonic code on the keypad display. If the keypad is not installed, the codification of the protections can be in any case
enabled by means of the 3 LEDs (Green/Red/yellow) on the control board: the codification is given in table 7.9.1.
IMGT10002EN-September 06 111
Startup-test-display and programming GT1000
ENCODER TEAR If the difference between the acting See the description of the parameter rLo.15.
(only FO) revolutions reference and the actual
revolutions of the motor exceeds a threshold
for a second the protection trips.
-ErPF BOARD PROFIBUS With the communication protocol PROFIBUS Verify the presence and the right assembly of the board
PROTECTION enabled, the board SUPRB seem not to be PROFIBUS
connected.
-EEPR EPROM / EEPROM The message appears after the replacement, It is necessary to customize again the EEPROM acting as
INCOMPATIBILITY on an operating GT1000, of the flash EPROM follows:
(U26 integrated) with another one having a - before replacing the flash memory, store on sheet the
different software version. value of the modified parameters with reference to the
default ones;
- set rLo.01=1 and then rLo.06=dEF then reset or switch off
and restart the inverter (the default parameters are
entered);
- enter the parameters previously stored on the sheet.
- Customize the parameters of eventually new functions
used.
See final remark.
If the software has been updated with a following version to the one previously used, and if this release foresees only one or few parameters
not existing in the previous version, it is possible to easily eliminate the incompatibility signaled by “EEpr” without loosing all settings or
without need to note them and then re-enter them. Proceed as follows.
When the message “EEpr” is displayed, press the key “DOWN”. The display shows A number (for ex. 280). It corresponds to the serial
address of the parameter that seems to have a value incompatible with the new release. By referring to the tables of parameters of this
chapter identify the above-mentioned parameter, in the example drv.08.
At this point, always in “EEpr” tripping condition, access to parameter drv.08 and display the value as usual. This operation determines the
storage of the default value of this parameter. At this point, reset the inverter (or switch off and restart it). If drv.08 was the only incompatible
parameter, the message “rdy” is displayed, if instead it was not the only one, there is another “EEpr”. Then, by pressing DOWN one reads a
new address, detects the parameter and proceeds as explained before.
Table 7.9.1 Codification of the protections on the 3 LEDs of the control board
Protection -dOC --OC --OU --OH --UU --UUS -HArd -t-SL -ErPF --tH
Green LED z { z { Ñ{Ò { Ñ{Ò z { z
Red LED z z z z z z z Ñ{Ò Ñ{Ò Ñ{Ò
Yellow LED z z { { { Ñ{Ò Ñ{Ò z z {
Protection --cL -ErFn -Enc- --OUS -I-PF --Et -Ptc- -O-SP -EEPr
Green LED Ñ{Ò { z Ñ{Ò Ñ{Ò { { { {
Red LED Ñ{Ò Ñ{Ò Ñ{Ò Ñ{Ò Ñ{Ò Ñ{Ò Ñ{Ò Ñ{Ò Ñ{Ò
Yellow LED { Ñ{Ò Ñ{Ò z Ñ{Ò { { { {
LED Codification: {= switched off LED, Ñ{Ò= blinking LED, z= switched on LED
112 IMGT10002EN-September 06
GT1000 Startup-test-display and programming
Unlock mechanism:
Set rLo.01 on 1, set rLo.06 on dEF, set rLo.01 on 0.
The parameters can now be modified as usual.
Parameter:
rEL.02 = KI_ID = correction element KID range of values = -10 ÷ +10 adjusts the flow ring
rEL.04 = KI_IQ = correction element KIQ range of values = -20 ÷ +20 adjusts the torque ring
It is suggested a value of -5, -10 respectively, with 6-poles motors to correct eventual oscillations of flow and/or of torque.
Remarks:
The data entered in rEL.02 and rEL.04 are summed to the pre-existing parameters.
Example: rEL.02=3, rEL.04=-4
Results: KID = 10 + 3 = 13 and KIQ = 20 - 4 = 16
Parameters: rLo.03, rLo.04, rLo.05.
Before switching off the inverter, remember to set again rLo.01 = 1 and rLo.06 = Curr, otherwise the default
WARNING values will be restored and the settings of the motor parameters and of the parameters set by the user
would get lost.
Remark on rLo.03-4 :
- rLo.03 = 1 (KDS=128): the flow current is adjusted according to the following diagram:
Flow current
reference ID
100%
(IDN)
Motor
RPMN 2 3 revol.
(Mot.04)
- rLo.03= 0: the flow current is always adjusted as in figure, but the algorithm tries to compensate the effects of the non-linearity of the
magnetic characteristic reducing the flow current even further.
- rLo.04= 1: set on 1, it has a stabilizing effect on the system, especially when one works with rated torque and rated revolutions, and
the rated voltage of the motor is the same of the mains. In the operation in “speed”, this bit can be in any case set on 1.
IMGT10002EN-September 06 113
Startup-test-display and programming GT1000
114 IMGT10002EN-September 06
8 SERIAL INTERFACE ANSI-X3.28-2.5-A4
8.1 Introduction
The serial interface allows the connection of the inverter to an external device for the control and the monitoring of the system. It is forecast the
protocol of communication ANSI-x3.28-2.5-A4 for a connection multidrop.
The industrial standard RS485 imposes the logic described in the following figure (Fig. 8-1):
The GT1000 is suitable also for the data interchange with a personal computer through RS232 and through the phone connector X3 (chap.8.8).
Figure 8.1
The serial interface RS485 foresees a connection by 2 wires and allows to communicate on a single line with various devices (maximum 32). This
type of interface, forecasting a differential input, is more immune to the interferences of systems type RS232, can tolerate greater levels of voltage
in a common way and allows to operate on long distances up to 1200 meters.
This protocol defines the format of the character, the syntax of the commands and the sequence of the characters to be sent to the units.
A character is made of 10 bit: the first bit is called "start bit" and is at logic level 0, then it is transmitted the data (a character ASCII of 7 bit),
the eventual bit of parity and the "stop bit". If the parity is set "PAIR" it is transmitted a logic level 1 of parity (bit 9) when the data is made of a
number odd of logic impulses so that the data + the bit of parity give a pair number pair of logic levels 1. If the parity is set "NONE" it is not
calculated the bit of parity but are in any case sent 10 bit per character. The final bit is the "STOP BIT" and is a logic level 1. The speed by
which are transmitted the characters is called BAUD RATE and defines the number of bits transmitted per second. This parameter (19) can
vary from 600 to 9600. The baud rate of the inverter must be the same as the baud rate of the computer.
There are two types of commands:
• the command READ to read parameters of the inverter (figure 8-2).
• the command WRITE to write the parameters which can be modified (figure 8-3).
Before any communication you must set on the inverters the following parameters.
S-L.01: Choice of protocol. S-L.01=1 ANSI-X3.28-2.5-A4.
S-L.02: Serial communication enabled. S-L.02 = 1 disabled.
S-L.04: =0
S-L.05: = 1 (RS485HD)
S-L.10: BCC Determines if calculate or not the checksum of the block of data. S-L.10 = 1 disabled.
S-L.11: Parity Determines the transmission or not of the bit of parity. S-L.11 = 1 disabled.
Serial Baud Rate.
S-L.12: This parameter sets the baud rate of communication; you can select the following values: 600, 1200, 2400, 4800, 9600. Such
values become active only after the switching OFF and restart of the drive.
Station address.
Must be included between 0 and 32. When it is placed at 0 and the host commands a writing to the device 0, we do not have, from
S-L.13:
the inverters concerned, any response. The command of writing is, however deceived by them and performed; this allows the
simultaneous programming of more stations.
The command "READ" is made of at the maximum of 9 characters. The format of the message is the following:
Initialization of the communication: 1 character EOT (04H)
"EOT" is a special character ASCII known as character of control; like other characters of control it is made of 7 bits. When this character is sent,
al devices connected to the serial line are initialized.
Station address: 4 characters ADD
The address of the device identified which device connected to the serial line must communicate with the host. The address can vary from 0 or 32
and is set by the parameter S-L.13. For the integrity of the data the digits are sent 2 times: (example, if the address of station is 09 it is sent 0099).
Number of the parameter: 3 characters max. DP
Indicates the parameter which must be read; consist of a number maximum of 3 characters. For example for the parameter rEF.07 send 24 or 024.
End of the message: 1 character ENQ (05H)
It highlights the end of the message. The format of the message sent by host is therefore: EOT ADD DP ENQ
WARNING The drive has a timeout i.e. after a certain period to be quantified in less than 100ms. considers the
message ended.
The command "WRITE" is made of at maximum 9 characters. The format of the message is created as follows:
Initialization of the communication: 1 character EOT See previous description.
Address station: 4 characters ADD See previous description.
START of the message: 1 character STX See previous description.
Number of parameter: 3 characters max. DP See previous description.
The value of the parameter: 6 characters max. DATA
This is the value which must be implemented. The first character is the sign of the data; if such information has no importance, as in the
transmission of a logic parameter, the first character can be a space. Such character determines the end of the number of the parameter. The
remaining characters, 5 at maximum, consist of 4 digits and of a decimal point if necessary.
End of the data required: 1 character ETX
Checksum of the block of the data: 1 character BCC
See the previous description; if BCC is disabled to end the message it can be sent any character ASCII.
The message sent to the device has the structure: EOT ADD STX DP DATA ETX BCC
WARNING The inverter has a timeout i.e. after a certain period of less of 100ms. it considers the message finished.
If the parameter number , the data or the BCC contain some errors, it is transmitted by the inverter the character "NAK". If the address station is 0
the data sent is implemented by all the devices interested (S-L.13 = 0); however none of the inverters connected sends the character of recognition
to the host.
The checksum of the data block
The checksum of the block is a single character obtained making the OR exclusive of all the characters received: if the result is a character of
control ASCII you must add the hexadecimal number 20. The variable of start for the calculation of the checksum must have a value 0.
MESSAGE
START
HOST - VECTOR
EOT ADD DP ENQ
(1) (4) (3) (1)
9 CHARACTERS
DRIVE
RESPONSE
HOST - DRIVE
HOST
RESPONSE ACK o NAK o BS
1 CHARACTER
MESSAGE
END
MESSAGE
START
HOST - DRIVE
EOT ADD
(1) (4)
5 CHARACTERS
HOST - DRIVE
12 CHARACTERS
DRIVE
RESPONSE
MESSAGE
END
RIFIN2 DRIV.ENABLE
The word of command transmitted through the serial must be written in Mon.17 (address 196).
The writing is made only at level of memory RAM, there is no storage in EEPROM. At the moment of the startup it is automatically set to zero. The
correspondence between the bits of the word transmitted and the commands which it makes operative is described in the following table:
Mon.17 Command FUNCTION DESCRIPTION
bit 0 RUN/ FW 1 = provides the run/FW in OR with the terminal 5
bit 1 FLOW / RV 1= activates the function FLOW/RV in OR with the terminal 6
bit 2 RIFIN1 1 = activates the function programmed(default = RP1)
bit 3 RIFIN2 1 = activates the function programmed(default = RP2)
bit 4 COM1 1 = activates the function programmed(default = CF1)
bit 5 COM2 1 = activates the function programmed(default = CF2)
bit 6 COM3 1 = activates the function programmed(default = CF3)
bit 7 Drive Enable 1 = enables the commands if the terminal 10 is closed on the 11 (S-L.03=0)
bit 8 ---- ----
bit 9 ---- ----
bit 10 ---- ----
bit 11 ---- ----
bit 12 RESET performs the functional reset if permitted
bit 13 ---- ----
bit 14 X Reserved to networks of communication
bit 15 X Reserved to networks of communication
Example: it is performed the connection between the terminals 10 and 11 (with S-L.03=0): sending a Command = 161 (A1 according to base
16) it means:
-inverter enabled, run command, active the reference rEF.09.
We underline that: when the inverter is under the control of the serial, S-L02=0, it can receive the commands through the writing of Mon.17
provided that the parameter S-L.03 is equal to 0. In this case the hardware commands which normally it receives from the terminal board remain
in any case activates and combine with those received from the serial.
If for example the terminal 5 (RUN) is closed, the value of the bit 0 of Mon.17 has no influence because it is in OR logic with the one deriving from
the closing of the terminal 5. The command of run forward is recognize as active. In the same way for the other inputs.
THE ONLY EXCEPTION CONCERNS THE ENABLING TERMINAL 10. THE COMMAND OF DRIVE ENABLE IS MANAGED BY KEEPING
PRIORITARY THE HARDWARE INPUT.
If S-L.03 = 1 on the contrary, the commands active are only those hardware (terminal board).
The “reference from serial interface" indicated in the blocks diagrams Ser. is addressed on the Mon.09 (address 188). Once you select the value 6
or the parameter rEF.05 or the rEF.06 it is made active with the contacts (or equivalent commands) CF1, CF2 and CF3, you can change the
reference through the serial according to the needs of the work cycle or according to the needs of the control without concerning the non volatile
memory of the inverter. It is clear in fact that through the serial you may also activate for ex.. rEF.01 and you may vary the reference modifying the
value of the rEF.01 itself; this way of operating is allowed but it is in any case unrecommended, because it implies repeated and unuseful writings
on the EEPROM of the control card.
These devices allow only a limited number of operations of writing.
To enable the effective use of the serial interface RS485 HalfDuplex with the protocol ANSI-X3.28-2.5-A4 , available on the terminals 19-20-21
of the control card (XM1) it is necessary to place S-L.04 at 0 e S-L.05 a 1 (besides enabling the serial with S-L.02=0).
The meaning of the terminals is the following:
Figure 8.4
In this way the protocol ANSI-X3.28-2.5-A4 can be used for diagnostics or for the use with the interface P.C..On the parameter Fn7.09 the
macro “Pc232” allows to configure automatically the necessary parameters (see chap. 7.8.25).
A1 – DIMENSIONS
S1GT0P3-028 IP20
ON Fault RUN
Enter
Canc.
SHIFT
Taglia W1 H1 W2 H2 D1
Tipo Type
Frame mm in mm in mm in mm in mm in
S1GT0P3-6F I 131 5,16 271 10,67 106 4,17 246,5 9,70 55 2,16
S1GT008F II 138 5,43 341,5 13,44 98 3,86 310,5 12,22 108,5 4,27
S1GT011/15F III 138 5,43 441,5 17,38 98 3,86 410,5 16,16 108,5 4,27
S1GT018/22F IIIX 138 5,43 466,5 18,36 98 3,86 435,5 17,14 130,5 5,13
S1GT028F IIIL 138 5,43 466,5 18,36 98 3,86 435,5 17,14 145 5,13
S1GT030-036
Peso/Weigth 32Kg (70.55Lbs)
246 (9.692 in) 279 (10.99 in)
220 (8.668 in)
153,5 (6.04in)
65 [2.559 in]
358 (14.105 in)
S1GT030-036 IP54
Peso/Weigth 32Kg (70.55Lbs)
279 (10.99 in)
246 (9.692 in)
220 (8.668 in) 153,5 (6.04in)
20 (0.787 in)
430 (16.941in)
358 (14.105 in)
S1GT045-150 IP20
S1GT045-150 IP54
This section includes the power diagrams of all GT1000. The table indicated here below lists the terminology in use for the wiring diagrams.
S1GT0P3-0P4-0P6F
+P SIZE I
W
V
U
+P
PE L1 L2 L3 U V W + R -
GT1A008-011-015 GT1A018-022
-P + L3 L2 L1 PE -P + L3 L2 L1 PE
U V W U V W
SIZE IIIX
SIZE II/III
U V W + RE- PE U V W PE + RE-
S1GT028F
RE-
+P
PE L1 L2 L3
-
SIZE IIIL
U V W PE
IMGT10002EN 127
Appendix A GT1000
S1GT030-036 S1GT045-053-066
Power
Power
supply
supply
DC
DC
Board
Control
Board
Control
S1GT086-108 S1GT125-150
Board
Control
Board
Control
AC
230V 50-60Hz
F1:ANALOG INPUT
BLOCK DIAGRAM
F1:INGRESSI ANALOGICI
+10V
JP2
IMGT10002EN - September 06
1K
Ain.02
14
5V 2048
+
Ean1 Ean1 [2]
5V +
-10V +10V
15
Ain.01
Figure C.1
Ain.03
16 Ain.05
JP3 5V 2048
+
Ean2 Ean2 [2]
5V +
475 -10V +10V
Ain.04
Ain.06
0V
131
132
F2:ANALOG INPUT CONVERSION PWM OUTPUT
F2:CONVERSIONE INGRESSI ANALOGICI USCITE PWM
Appendix B
rEF.01
Ain.13 Aot.01
N 1
* FOUT 2
Ean1
[1] RIF1 [5] I OUT 3
2048 1
Th% 4 +
TAB Aot.01
VC 5
Aot.02
rEF.02 N0 6
N40 7
PWM0 0/ +10V
Tqo 8 Electric 18
config.
Tq 9
2 10
1000 + P
K [9] Aot.03
3
AUX1 11
[9] [4] -
K+,K TAB Aot.04 Aot.08
4 12
[4] AUX2
0 2048 Ki [9]
5 Mp 13
K% [5]
6
Aot.07
16
rEF.03
Figure C.2
Ain.14 Aot.04 19
N 1
* FOUT 2
Ean2
[1] RIF2 [5] I OUT 3
2048 1
Th% 4 + SCHEDA ESPANSIONE
TAB Aot.04
VC 5
Aot.05
rEF.04 N0 6
N40 7
PWM1 -10 /+ 10V
Tqo 8 Electric 11 -EXP
config.
Tq 9
2 10
1000 - P
K [9] Aot.06 12 -EXP
3
[4]
AUX1 11
[9] -
K+,K TAB Aot.04 Aot.09
4 AUX2 12
Ki [9] [4]
0 2048
5 Mp 13
K% [5]
6
Aot.07
16
GT1000
IMGT10002EN - September 06
F3: DIGITAL INPUT/OUTPUT
F3: INGRESSI-USCITE DIGITALI
GT1000
din.01
dot.01
0 CF1 R1 1
5 FW/ST [4]
1 CF2 R2 2
[4]
R3 3
2 CF3 [4] 3
6 RV/FI
3 RP1 R4 4
[4]
4
4 RP2 5 RL2
IMGT10002EN - September 06
5 RP3 6
RIFIN1
6 UP(Mp) [4] Auxb0 7
bit2-Command Word
7 DW(Mp) [4] Auxb1 8
RIFIN2
8 ET-NC
bit3-CommandWord dot.02
9 ET-NO
R1 1
[4]
7 COM1 R2 2
[4] 7
din.02
[4] R3 3
0 CF1 R4 4
[4] 8
Figure C.3
8 COM2
1 CF2 RL3
5
6
din.03
9 COM3 [4] Auxb0 7
0 CF1
[4] Auxb1 8
1 CF2
10 DREN dot.03
R1 1
din.04 [4]
R2 2
[4] 9
0 CF1
[4] R3 3
1 CF2
11
R4 4 10
[4]
RL4
5
+24Vcc din.05
6
12 0 CF1
[4] Auxb0 7
*
1 CF2
[4] Auxb1 8 SCHEDA ESPANSIONE
Appendix B
133
F4: DIAGNOSTIC - SPEED-FREQUENCY RELAYS
134
diA.01 diA.03
F4: DIAGNOSTICA - RELE' DI VELOCITA'-FREQUENZA
Ean1 1 R1 1
[1] [4] [3]
Appendix B
Ean2 2 R2 2
[1] [4]
n.c. 3 R3 3
[1] [4]
R1
n.c. 4 R4 4
[1] [4]
N-No 5 5 1
N/Fout
Idm/Irea 6 6
Tq 9 9
P 10 10 R2
Dia.05 13
1
N/Fout
Gradi 16 16
N
[3]
diA.04 rEF.18
diA.02
Figure C.4
Ean1 1 R1 1
[1] [4] R3
Ean2 2 R2 2
[1] [4] 1
n.c. 3 R3 3
[1] [4]
n.c. 4 R4 4
[1] [4]
N-No 5 5 [3]
rEF.19
Idm/Irea 6 6
P 10 10 -
Gradi 16 16
GT1000
IMGT10002EN - September 06
rEF.05 F5:REFERENCE
GT1000
RIF1 1 F5:RIFERIMENTI
[2]
[2] RIF2 2
rEF.07 3
Mux1
rEF.08 4
(*)da FW/RV 5 CF1 [3]
Ser 6
Freq 7
Mux2
(**)Mp 8
CF2 [3]
IMGT10002EN - September 06
rEF.09
RIF1 1
[2]
RIF2 2 rEF.10
[2]
rEF.07 3
CF3 [3] + Mon.08 RPM (FOC) [7]
rEF.08 4
(*)da FW/RV 5 + Hz (V/F) [6]
rEF.11
Ser 6
Figure C.5
Freq 7 X
CF1 [3]
Mot.20
(**)Mp 8
rEF.12
CF2 [3]
rEF.15
1 2 3 4
K% (DEFAULT 100)
[2]
Appendix B
135
136
F6: RAMPS LIMITATIONS, V/F (v/Hz) CURVE
F6: RAMPE LIMITAZIONI, CARATTERISTICA V/F (v/Hz)
Appendix B
tu
+
V* V
V
tv +
f
tw Fb
Phase
Fase
RAMPS ROUNDING
ARROTONDAMENTO RAMPE VOLTAGE
COMPENSATION
COMPENSAZIONE
TENSIONE
rPS.17
BOOSTER
Figure C.6
iu
iv
Freq. Mon.08 + Mon.07 + Mon.04
[5] iw
+ -
Mon.03
f
GT1000
IMGT10002EN - September 06
F7: RAMPS,VECTOR CONTROL (F.O.C.)
F7: RAMPE,CONTROLLO VETTORIALE (F.O.C.)
GT1000
q tu
RAMPS ROUNDING
ARROTONDAMENTO RAMPE
tv
Ø* rPS.17
tw
Phase Ø
IMGT10002EN - September 06
Fase
Figure C.7
iv
Mon.04
RP1 iw
RP2
RP3
reactive
reattiva 2
iu
iv
rPS.01 rPS.09
rPS.08 rPS.16 active iw
attiva
3
Fase
Wst
+ Mon.03
from encoder f
dall'encoder +
Appendix B
137
138
F8: SPEED REGULATOR AND TORQUE REFERENCE
F8: REGOLATORE DI VELOCITA' E RIF. DI COPPIA
FROM CONFIGURATION
Appendix B
Sid.04=0 PARAMETERS
DA PARAMETRI DI
CONFIGURAZIONE
+
CI C
FROM MAIN P
-1
Z
CNI
+ +
N0 Tpa Torque term I from PID
[7] Mon.07 X
+ Termine di coppia I dal PID C
-
N
P
+
Tp Torque term from PID rEc.08=1 Tqo (torque request)
X
Mon.02 + Termine di coppia dal PID Tqo (richiesta di coppia)
+
+ Mon.10
D +
rEc.08=1 CN CN FROM CONFIGURATION
Sid.05=0 PARAMETERS
-1 (ADD_TP) DA PARAMETRI DI
Z X CONFIGURAZIONE
- -
+ C FROM MAIN P
DA RETE P
Tqo
Figure C.8
2 3 4 5 6
rEc.10
SCHEDA ESPANSIONE
rEv.07 N>rEv.04 D
I FROM MAIN P
I DA RETE P
GT1000
IMGT10002EN - September 06
F9: COUPLE LIMITS
GT1000
K+
[2]
IMGT10002EN - September 06
N C,CI
[8]
rEc.
09=2
,rEc
.09=
4
Figure C.9
Mot.04(Mot.15)
9=4
rEc.0
9=3,
rEc.0
N CN,CNI
[8]
K- Ki
[2] [2]
Tint [8]
X X
rEc.02 rEc.11
Appendix B
139
Appendix B GT1000
- Automatic acknowledgement of the type of inverter, of the software release and of the number of the drive station (S-L.13).
- Backup of the drive parameters and storage in a file in text format (upload).
- Display of all parameters with possibility to modify them online.
- Possibility to display and modify the parameters of a backup file.
- Possibility to store the same file with another name.
- Possibility to download a file of parameters on the drive (download).
- Possibility to print the parameters.
- Online help.
When it is connected to the inverter and the upload of the parameters is enabled, the program creates automatically the backup file with the
following denomination:
- ‘parsvs.xxx’, where ‘xxx’ indicates the number of the connected drive. For example: parsvs.009 is the backup file of the drive with
serial address S-L.13 equal to 9.
2 Installation
To install it, just double click on the file setup.exe. An automatic procedure will guide the user through the installation of the program. This
procedure creates within the directory “programs” a directory called “Elco” that contains various configuration files together with the executable
file.
The configuration files are text files containing information concerning the parameters of the inverter (serial address, minimum value,
maximum value, default value, etc.) for a given software version of the drive.
The configuration files have the following name:
- ‘svs5xx’, for the files concerning the inverter of the series GT1000 where ‘xx’ are two digits identifying the software release of the eprom
mounted on the inverter.
When the connection is performed, the program recognizes automatically the type of inverter and connects using the related configuration file.
3 Connection
The connection between PC and inverter occurs through a cable as the one shown in the figure here below (only the pins 2, 3 and 5 have to
be connected).
Fig. 3.1
The cable must then be inserted from the inverter side into the telephone
connector X3 of the control card using the proper adapter shown in figure (code
1000007127):
On the same card, also the 2 jumpers JP4 and JP5 have to be configured in the
positions 1-2 as shown in the topographic diagram given here below (the square
U26
space identifies pin 1). U16
JP5
JP4
U28
X3
JP6
KE1 JP2
E JP9
JP3
XM1
To obtain the connection between PC and inverter, it is necessary to configure the serial communication RS232 with protocol ANSI-X3.28 and
output on the telephone connector X3 (K3 for the series SVTS or SVTSplus).
It is possible to set automatically the serial connection : with terminal 10 open (DREN) one goes to parameter Fn7.09 until the message
“Pc232“ is displayed.
Once this setting has been confirmed, or by pressing the “right arrow” key, or by automatic return to “rdy ”, a proper routine performs the
necessary programming and the automatic reset.
If performed manually, the configuration of the serial connection requires the setting of the parameters of the family “S-L” as shown in table
3.1. After having set these parameters, switch off and than on again the inverter or perform the software reset procedure.
Parameters S-L
Parameter Value
S-L.01 1
Serial enabling S-L.02 0
S-L.04 0
S-L.05 0
S-L.10 1
S-L.11 1
S-L.12 9600
Drive address S-L.13 ≠0
Table 3.1.
At the end of the connection via PC, to disable the serial connection, just set the parameter S-L.02 on 1 and reset the drive.
4 Modes of use of the program
The start screen with which the program starts is the following:
Fig. 4.1.1
The key with the icon “PC and up arrow” enables the upload of the inverter parameters that are consequently stored into a file called
‘parsvs.xxx’, where ‘xxx’ indicates the serial address of the connected drive.
At the end of the upload process, the key with the ‘P’ is enabled (figure 4.1.2). Using this key, it is possible to have the opportunity to
communicate directly with the drive using tables concerning families of parameters. It is possible to display the drive parameters, as well as to
modify and eventually store them on the same file or on another file (key with the disk icon).
Fig. 4.1.2
The “Stop” key in this situation, makes impossible the modification of the parameters of the connected inverter offering the possibility to create
a new parameter file starting from the one of the drive itself.
Going back to the screen shown in Fig. 4.1.1, if one presses the key for file opening, an already existing parameter file opens. In this case, the
following screen is displayed (Fig. 4.1.3) with also the Download key enabled. By pressing it, the just opened parameter file is downloaded on
the connected drive. This allows for example to program in short time more inverters configured in the same way.
Download key
Fig. 4.1.3
4.2 Off-line operation
From the start screen (Fig.4.1), by pressing immediately the key for file opening, it is possible to access the off-line operation mode, i.e.
without need to get in connection with the inverter, it is possible to display the parameters concerning a backup file of a given drive, which had
been created previously.
Before being able to open the parameter file, the program requires to select the configuration file (Fig. 4.2.1).
Fig. 4.2.1
4.3 Parameters
Fig. 4.3.1
For some parameters, the selection of the value occurs among a given number of fixed possibilities (selectors). In this case, the selection is
enabled using the push-button highlighted in the following figure.
Fig. 4.4
The ozonizer is a device for the industrial production of the ozone (O3). The device includes a bulb in wich the oxygen is injected (O2), then the
bulb is subjected, by an electric apparatus, to electrical fields with high frequency and high voltage. The applied electrical field brings to the ozone
formation.
The frequency converter is used to generate an output voltage with frequency (500-1000Hz) and wide separately controlled.
At the output terminal is connected a special step-up transformer. The secondary of the transformer is connected to the bulb electrode..
Mains
O2
~
Inverter
Bulb
~
Transformer
O3
Ansaldo Sistemi Industriali has designed a particular firmware for this application
1. The output voltage is completely independent of the frequency, (in the previous version the output voltage was dependent of
the frequency through the parameter. Vvf.02=500. Now the parameter Vvf.02 is completely not influent. The set output
voltage (through the analogy input or the parameter Vvf.01) will be constant over the complete range of the output frequency
(500-1000Hz).
2. The resolution of output voltage modulation has been increased, so it is possible a thinner setting either through the analog
input 2 (terminals 16-17), or through the parameter Vvf.01 (the parameter has now the decimal point and has the following
range 0.0÷100.0).
S1GT/SVGT 125 F B F N N N 90
SERIES
KVA SIZE (KVA=In*400V*1.73)
INPUT POWER SUPPLY F = 380V/480Vac
G = 500Vac
CONTROL BOARD B = Base (V/Hz)
B = SCONB
1.2 Nameplate
Input
Voltage,Frequency, Number of phases
Rated current, Maximum symmetrical short
circuit current
Auxiliary Power supply: Voltage,
Frequency, Number of phases, Auxiliary
Rated Current
Output
Rated power
Voltage, Frequency, Number of phases
Current
2 ELECTRICAL DATA
Taglia-Frame
Output Input Output power
current current RFI filter Input reactor
Field Bus
RFI Filter
GT1000
Voltage
Keypad
Control
[@400Vac]
Brake
Suffix
Single phase Three phase
KVA
TECHNICAL DATA
STANDARDS
IEC 146.2
EN61800-3 (EMC)
EN 50178 (Low voltage)
ENVIRONMENTAL CONDITIONS
Operating temperature: 0-40°C (decrease rated current by 1% °C max 55°C)
Storage temperature: from -20 to +70°C
Relative humidity: 95% (no condensation allowed)
Altitude (above s. l.): 1000m. (decrease rated current by 1% for every 100m, up to a maximum of 3000m)
Enclosure class: IP20 (protection against accidental contacts)
Forced cooling: by built in fan
MAINS CONNECTION
Three-phase voltage: Three-phase voltage:
Frequency: Frequency:
Power factor: Power factor:
Efficiency: Efficiency:
LOAD CONNECTION
Single-phase voltage: from 0 to input voltage
Frequency: 500-1000Hz
Switching frequency : 3-6 KHz
Frequency resolution: 0,1Hz
Frequency accuracy: 0,1% ( analog command), 0,01% ( digital command)
Overload: 150%x1min
CONTROL CONNECTIONS
One differential analog inputs as frequency reference:0 - +-10V, 0/4-20mA 10bit +s
One analog inputs as voltage reference: 0 - +-10V, 0/4-20mA 10bit+s
Output: +10V - 5mA (short cicuit protection)
Programmable analog output: 0-10V
2 Relay outputs (NO): 1°DRIVE OK, 2° configurable
6 optoisolated digital (24Vdc) inputs (3 programmable)
STANDARD FUNCTIONS
Scalar control (V/Hz)
Minimum and maximum frequency limits
Output frequency adjustable
Output voltage adjustable
Auto-reset e autorestart
Restart after power supply failure
Run time log
Fault indication (protectio code with three LED)
Last ten trips stored
Programmable security code (password)
PROTECTIONS
CPU fault
Overcurrent
Over/under voltage
Overtemperature
Input phase loss
Speed reference loss (4-20mA)
Output short-circuit and output ground fault
Current transducer fault
Serial link loss
External protection
OPTIONS AND ACCESSORIES
Input reactor (SVGT036-125F standard)
RFI Filter (SVGT036-125F standard)
0-10V / (0)4-20mA optoisolated converter (two channels).
Field-bus: Profibus-DP
Keypad (3 status led, 10 keys, 5 seven segments leds)
Remote kit for keypad (2m)
3 Connections
The following picture shows an example of connections. The load must be connected to V and W terminals(the terminal U is not connected).
The analog input 1 (terminals 14-15) is used as output frequency reference. The analog input 2 (terminals 16-17) can be used to set the output
voltage (setting rEF.06=2).
S1GT......90
SZ
TR
R L1 U
L
*
S L2 RFI V
FILTER I LOAD
T L3 W
PE PE
1
2 RL1 DRIVE OK
3
4 RL2
5 FW
6 RV
7 COM1
8 COM2
9 COM3 (reset)
10 DREN
11 24V
0V I/O
12
JP2
Input
+/-10V 4-20mA 14
Pot. JP9
5 Kohm Ean1
15 475R
Analog Inputs
Input 0/10V 4-20mA 16
JP3
Ean2
17 475R
19
20 B-RS485 TX/RX
21 A-RS485 TX/RX
(*) The RFI filter is installed inside for the sizes S1GT033 – 121, outside for every other sizes.
** The user must install a proper output reactor or a special transformer according the bulb characteristics.
PROGRAMMING
11 24Vdc (100mA) Digital inputs power supply 18 Analog 1 Analog output 1 (0/10V)
12 0V 0V digital I/O
N.B.: Every frequency parameters are without point. The unity of measurement is: Hz.
The switching frequency is a multple of the ouptput frequency by a factor 6.
(ex: rEF.07=650Hz ⇒ FPWM=6x650=3900Hz)
Voltage control
The output voltage (as default) is set by the parameter Vvf.01, (in % of the power supply voltage).
It is possible to set the output voltage also by external signal (analog input 2) programming rEF.06=2 (see block diagram).
For this input the offset, gain, filter parameters (Ain.04/05/06) and configuration parameters (Ain.16). are available.
rEF.05
14-15 Mot.19
(+/-10V/4-20mA)
1 rPS.01 ramp Output frequency
(Mon.03)
3
rEF.07 rPS.09
Mot.20
rEF.06
1
Vvf.01
Output voltage
16-17
(0/+10V/4-20mA)
2
Nylon screw M4
Control board
The profibus does not exclude the contemporaneous utilization of the keypad or of the of the RS232 serial (protocol ANSI-x3.28-2.5-A4) on the K3
connector.
“SUPRB” board
HL3 SJ3
X2
HL4 SJ4
Meaning of the 3 led:
SJ1 HL2 • HL2 (RED Led)
The operation just entered the data
SJ2 exchange phase ( the protocol
X1 PROFIBUS-DP initializations have
X4
been successful and the data are
µC being exchanged correctly).
K2 • HL3 (GREEN Led)
The SUPRB is properly
K1
Flash eprom
X3
PPO1
PPO2
PPO3
PPO4
PPO5
There is one PP0 at the entrance of the master and one PP0 at the exit.
The type of message you wish to send (the inserted number corresponds to the type of PPO) is selected through the S-L.14 parameter. This
parameter is accepted by the drive only if the drive is switched off and on or with a software reset. It is not possible to have a PPO whose input and
output length is different from the master.
The slave station number is selected through the S-L.13 parameter. Also in this case, the parameter is accepted only if the drive is switched off and
on or with a software reset.
Here below you will find a table of the S-L.13 and S-L.14 parameters
MINIMUM MAX DEFAULT MEANING
S-L.13 0 32 1 Station address
S-L.14 1 5 2 PPO type
PZD1 out = Mon. 17 word command belongs to PZD parameters (it is not possible to exclude it).
• Process parameters going in the MASTER (drive output) may be in the present release: Mon.02, Mon.03, Mon.04, Mon.05 Mon.06,
Mon.07 Mon.08, Mon.09 (serial test), Mon.10, Mon.11, Mon.12, Mon.13 Mon.14, Mon.15, Mon.16.
• Process parameters going out of the MASTER (drive input) may be in the present release: Mon.17, Mon.09, ref. sum term speed / freq.,
Upper torque limit, Lower torque limit, Ref. of torque, torque ref. sum term, Proportional PID, Integral PID, Derivative PID, Auxp1, Auxp2,
Word command1, Ramp (the last four are dedicated to future developments)
The above mentioned parameters may become process data setting to 1 the respective logic parameters Sod.01÷Sod.16 and Sid.01÷Sid.16. The
change of the value of these parameters is accepted only if the inverter is switched off and on or any type of reset even remote is carried out.
Parameters going in the MASTER are selected through Sod.01÷Sod.16 whereas parameters going out of the MASTER are selected through
Sod.01÷Sod.16, as shown by the following tables:
1. 2. 3. 4. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10.
word word word word word word word word word word word word word word
The values of the process parameters are sent and received without comma. Process parameters must, if necessary, also be enabled on a
functional level.
Sod Sod Sod Sod Sod Sod Sod Sod Sod Sod Sod Sod Sod Sod Sod Sod
01 02 03 04 05 06 07 08 08 10 11 12 13 14 15 16
1 0 1 0 1 1 0 0 0 0 0 0 0 1 1 0
Process data coming from the master shall only be taken into account if the 16th bit of the parameter Mon.17
WARNING! (word commands) is set to 1. Before writing the first word, write all process parameters, send them to the drive, set
the 16th bit of the word commands to 1 and send everything again. This will prevent you from committing
inconsistent data errors in the line at the beginning of the data exchange.
With V/F control (drv.07=1) if you enable, between the process parameter, (at the master output) the frequency
WARNING! reference (Sid.02) or the adding term (Sid.03) remember that the minimum allowed value of these parameter is 1
(corresponding to 0,1Hz). If the value 0 is sent, the Profibus diagnostics probably stops the PLC programm in
progress.
The reading of the status word is pointed out on the drive display through Mon.16 parameter. The coding is the following:
RUN/FW DRIVE STATUS
COM2 FL/RV
COM3
RIFIN2 DRIV.ENABLE
For example: if S-L.15=0 and terminals 10 (DRIVE EN.), 5 (RUN/FW) and 6 (FL/RV) are closed, will be read in Mon.16.:
RUN/FW DRIVE STATUS
COM2 FL/RV
COM3
RIFIN2 DRIV.ENABLE
Through the Profibus, enabling the reading of the status word (Sod.15=1), you will read the value on base 10 (131 =128+2+1).
The word command transmitted through the serial is written in Mon.17 (address 196). The coding on the Mon.17 parameter is directly in
hexadecimal format.
Writing only occurs on the RAM level, nothing is saved in EEPROM. At the start it is automatically set to 0. The correspondence between the bits of
the transmitted word and the commands it operates has already been described for Mon.16 (See the following table).
Mon.17 Command Function Description
bit 0 DRIVE/ FW 1 = drive/FW in OR with terminal 13
bit 1 FLOW / RV 1= enable the function FLOW/RV in OR with terminal 14
bit 2 RIFIN1 1 = enable the programmed function (default = RP1) in Or with 15
bit 3 RIFIN2 1 = enable the programmed function (default = ET) in Or with 16
bit 4 COM1 1 = enable the programmed function (default = CF1) in Or with 17
bit 5 COM2 1 = enable the programmed function (default = CF2) in Or with 18
bit 6 COM3 1 = enable the programmed function (default = CF3) in Or with 19
bit 7 Drive Enable 1 = enable the commands if terminal 20 is closed on 24
bit 8-14 X X
bit 15 X 1= data valid on profibus line
Note: when the drive is controlled by the serial port, S-L.02=0, it can receive the commands through Mon.17. If the parameter S-L.03=0 the hardware
commands that it normally receives from the terminal board remain active and are in logic OR with the ones received from the serial port.
The only exception regards terminal 10. The Drive Enable command in fact is managed by keeping the hardware input a priority.
*) If the terminal is open the drive is certainly disabled ( rdy). The command from the serial port, bit 7 of Mon.17, is not enough for enabling the
drive.
**) If terminal 10 is closed and S-L.03 = 0, the serial port should confirm or not the enabling of the inverter:
set to 1 on bit 7 on Mon.17 the drive is enabled and the start/stop commands are operative.
set to 0 the drive is disabled and the motor is left running freely.
If the parameter S-L.03=1 the active commands are hardware command (terminals) only.
Example: Terminal 10 is connected with terminal 11 and S-L.03=0. A Command word= 80A1 on Mon.17 (coding base 16) means:
- enabled drive
- start command
- rEF.09 active.
- consistant data on Profibus line
The “reference from a serial interface” indicated in the block diagram as Ser. is addressed on Mon.09. After selecting value 6 or parameter
rEF.05 or rEF.06 and after enabling it with the contacts (or equivalent commands) CF1, CF2 and CF3, the reference can be changed through
the serial port according to the needs of the working cycle or according to the control needs without affecting the non-volatile storage of the
drive. Certainly, rEF.01 could be enabled through the serial port and the reference could be changed by modifying the value of rEF.01 itself;
this method is allowed, but it is not recommended because it involves repeated and useless writing on the EEPROM of the control board.
PKW PZD
PKE IND PWE PZD1 PZD2 PZD3 PZD4 PZD5 PZD6
COMM.
1. 2. 3. 4. 1. 2. 3. 4. 5. 6.
word word word word word word word word word word
The second word (IND) of the PKW Master output message contains the address of the parameter of the drive that you want to change or read.
Note: See chapter 7 for the complete list of the parameters serial address. Some parameters have double address one for V/Hz control and the
second for FOC control.
The third word of the PKW Master output message is not considered for the time being: it must be set to zero.
The fourth word of the PKW Master output message contains the value of the module figure set to 2 in case a writing is requested.
If the code of the relevant operation and the address of the relevant parameter (ECO correct) reached the master input another PKW message can
be sent. In case no parameter is being configured or if you want to do it after a certain period of time it is a good idea to send the following PKW
message.
PKW PZD
PKE IND PWE PZD1 PZD2 PZD3 PZD4 PZD5 PZD6 PZD7 PZD8 PZD9 PZD10
COMM.
1. 2. 3. 4. 1. 2. 3. 4. 5. 6. 7. 8. 9 10
word word word word word word word word word word word word word word
PPO2 0 0 0 0 Com. Ref. g. Cop+ Cop- S Cop P PID
Thus the inverter is no longer forced to process the PKW message.
1 OR commands + DE form terminal board If one wishes to go to local control (hardware) S-L.03=0
NB: The enabling of the terminal has the same effect both in block situation with alarm “t-SL” and without block.
The products have been manufactured according to the harmonized Technical Standard:
CENELEC EN 50178
corresponding to Standard CEI 22-15
Moreover, they comply, according to the tests performed, with the requirements of the:
CENELEC EN 61800-3
corresponding to the Publication IEC 61800-3 (edition 2005) and to the Standard CEI 22-10
provided that they are installed according to the instructions contained in the use and installation manual, in the
machine diagrams and in the documents eventually drawn concerning electromagnetic compatibility. In
determining the acceptation limits the installation environment, as well as the distribution and circulation modes
of the products have to be taken into consideration. Moreover, it is herewith declared that the products have
been manufactured workmanlike according to the instructions/warnings communicated by the suppliers of the
components.
ADDITIONAL INFORMATION
To allow their installation on a machine, the products are coordinated with the applicable requirements of the
harmonized Technical Standard:
CENELEC EN 60204-1
corresponding to the Publication IEC 60204-1 (edition 1997) and to the Standard CEI 44-5
DECLARATION OF INCORPORATION
According to Machinery Directive 98/37/EC
have to be installed according to our installation manuals and cannot be operated until the
machine, in which they are incorporated and within which they are considered to be
components, has been declared complying with the "Machinery Directive 98/37/EC".
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