AULSINEHS NOLLINULSNOD HNSIIvoD Fast Cure Resin Anchor The a zy 1 ene K ” . = 8 A 4 | Sta 1 Ne? IS Ft A A Fil) i # * ‘ |The X-Tite ResiLoc E system is one of the most technologically advanced Self Mixing Cartridge Resin = SMR™ anchors on the market today. Tg X-Tite ResiLoc E SMR™ Advantages '* Accommodates long-term loads * High early strength + Easy tose + Consistent mixing + Fest assured cure + Same day loading *+ Withstand high ambient temperatures * Can be applied in damp and wet conditions + Fire rated + Can be used with hollow masonry units + Can be used at low temperatures + Creep-resistant formulation + 50 year designed life + Styrene free + Sefe to use + Can be dispensed with low-cost applicator guns + Low wastage Certified SMR™ Anchor Installers Ensure that your SMR™ anchors are installed correctly first, time, by enrolling your operatives in the X-Calibur Resin Anchor Installer training course. This 5 hour practical training rogram can be conducted at one of our facilities or at the Jobsite and includes: Correct drill and drill bit selection + Embedment depths Hole drilling * Hole cleaning and preparation * Cartridge set up and injection ‘= Installation of anchor bars © Safety Proof load tests The certification is valid for two years, and re-certification Is achieved via a 1 hour update program. All attendees who satisfactorily complete the program receive a certificate, a Certified Installer I.D. Card and Safety Helmet Decal to allow Construction Inspectors to check easily that trained ‘operatives are installing the anchors. The program is also useful in helping contractors meet ISO 9000 Training Requirements. Gel and Loading times PT hs od meas nainte 10 mins loro 20°c 7O mins ewe aware | mine ResiLoc E is commonly ResiLoc E is widely used ‘This steel beam was fixed using used for supporting for fixings in mechanical ResiLoc E to provide additional architectural canopi and electrical works. support to a concrete slab.DESIGN IN FORMATION ‘The information to follow is specific only to anchors or bars installed using the X-Tite ResiLoc E SMR™ system. In citcal applications X-Calibur recommends pull out or proof testing be performed. This datas apocabl oa orades of corbon and stainless steel threaded bar up to 1040 MPa (160,000 psi) ultimate fe sea arco Accommodate the loads show blow h a 4 ry 96 19) 2s o 2, 150. 19, 95 ie 160 204 235 228 255 60 160 195 182, 2s 95 20 75. BE ze 305, 15, 308 35, 156, 160 20 75 220 oo 240 290 200 15 5 340 a0 165 2 300 185 103 12 20 eo 12 4 288 35. 170 944 30 eT 7 408 255 238 1 a6 256 505 266 16 46 12 ‘ole aap erewn in Bold and ved color are the typical ndusiy tancar” bond engin Tor tat anchor damier. Ifthe dose ede dstarce or anchr spac ae bewoen the characteristic and mirinum then alba reducon factor must be caadated and ape. Character A io 2 i 34 7A 2 14 16 452 at 16 zu zz ean 355 20 25 2 200 700.5 358 2 35 250 174 763 EJ 38 5 320 225.2 Ds "Nee (i) The maximum hole damctr Sod ony be used whan he oles greta han 15, or when he bar balng Weed as a veISae Tb.Embedment Depths for Reinforcing steel ‘The tensile load capacity data has been based on embedment depts of 10 times bar Eo diameter. Some Design codes require a higher embedment depth. Load capacity is, ‘dependent on the fully bonded depth. The load factors shown on the opposite table may be used when the bars are to be installed at bond lengths other than 10 times. bar diameter (d). Effect of Concrete Compressive Strength The quote values of tensile loads have been calculated for grade C20/25 concrete, for higher strength concretes apply the factors shown in the table below. Soe? 40/50 50/80 Underwater Use Close Edge and Anchor Spacing iaatecte Wirth ‘The characteristic edge distance (C,,,) is the minimum edge distance at which the anchor wit | UNGerwater. When used - underwater, the tensile loads achieve ts chaacersie strength C= hy (Chigiseraeielteagene “The characteristic cose spacing starve (S.,) I the minimum spacing between two anchors | By 30M, Wherever possible, which wl allow each of them to achleve ts characterise strength, S, cay outa tral appication and The minimum edge (C,q) and spacing (S,) distances must be o sn = 05h, | test the load capacty of the Concrete Capacity Tensile Load Reduction Factors essed ones) & anchor nomna meter (rm or) 5 rl te dame (mm o ne) hole depth = hep Crum or ns) fee eect borength (rm os) C Gese cage dxance (mm ons) SS anchr spacing (mm ons) Cay mum dose edge distance to achieve Ny, (Gare capac redaction fcr tension (od Sin inimum anchor spacing to achive Nyy Se aco cee € Yen =05 (cm) +05<1 Nine, Charades tensie ced (kN) Twoarcors core sata S on = 02505) +051 ipa dsig esstance eX) Troan ppd to dose edpec, ry = 028) + 25 (Ey) +0255 -1 Tiwoarchr fara cen Cp Wen = 025 (Ch) + O25 i) + 025(C Ma + 0354 Concrete capcty reduction for more complex anchor confauratios In tesion, an for shear forces acing tonarcsa cose ede, shuld be determined Using the design metnod A, given in ETAS OO, annex CA copy Of ETAG OD, nex C can be povided ve Of Cage Shear Load Data ‘The superior properties of X-Tte ResiLoc E are such that the shear strength of an anchor bonded with this resin system Is dependent on the shear capacity of the grade of steel, and of the ability of the concrete to accept the shear load. Corton rebar 00 500 360 Carbon. 5a 20 28 Caren. 7 200 a0 320 Carbon 10s io eel Ea Sraiess 316 B45 soo. zi 0 Stariess 316 14-70 700 2507 94 Sores 316 ne 00 0 “0 2 High Ambient Temperature X-Tite ResiLoc E has been designed to withstand long-term service conditions of up to 50°C (122°F), and short-term ‘exposure to 80°C (176°F), without any reduction in performance. Designing for Fire “The performance of X-Tite ResiLoc E was evaluated in fre conditions from this testing the following fire rating table was calculated N10 x90 so Mize 110 30 Wa 170 240 Haan 210 350 Creep (Long Term Load Performance) Creep tests were carried out on M12 x 120mm (0.47 x 4.7in) anchors in accordance with the European Technical Approval, ETAG 001 Part 5, at 20°C (68°F) and 50°C (122°F). At both temperatures the extrapolated displacements were significantly Jess than the displacement at loss of adhesion (Su,adh ) for the corresponding reference test at 20°C (68°F), and therefore ‘complying with the European Technical Approval requirements. Ze Pr el CS a Se sa 500 78 306 251 a oaINSTALLATION AND ESTIMATING Method of Use ‘Importance of hole driling ‘and cleaning ‘tesco that holes are drilled vith a rotary percussive dil to Drodiuce a hole with roughened ledges of the correct dlameter. If, for any reason, the holes hhave to be damond cored then they must be roughened and cleaned in order fo maximise the high performance of the anchors. One way to achieve this ito re-ril te holes with 3 sultably-sized rotary-percussive Gril, Drilling debris and dust ‘must be thoroughly cleaned fom the hole using the corect Saad Xie SOR Brsh and san compressed air and/or clean Water If waters used the hole ‘may be left amp or even full (of water, but the water and the ‘Sides ofthe hole must be dean, Maximum Hole Size Genera, the maximum pole s lene fa Sze for Vireaded rod is 4mm aco |e, (5/32") more than the ber SS | eh diameter, and for rebar itis 1.4 times the nomial bar ameter. For specic sizes please refer to the relevant Load Capecty table. For 300 mil cartridge, follow instructions on cartridge. Estimating Guide: Number of Holes per Cartridge Hole Dopth in mm eee eee eid ‘Threaded Rod in Concrete [Number of Holes per Cartridge ls [2] 0] ele ml s[ala| |e w/e [2] || ulw[wolofele wi e[s[s|7|7 sl7i7ls 5 Number of Holes per Cartridge ml ole lelula 25 | | 2] | 9 | 7 ua [a7 [ae [as |e vias[ul al ela ra | a | Ble wf 99 7/6 s[s|4 sie 5 a E Number of Holes per Cartridge 20 2 [a|%/e]»]=|~]alel|v]slululelululwlw 2 25 nfs [ a5] 29 }o[ af fslis|s|2]n|ulw]s]s)s 25 ~% [ola |s|slalw)w||2| ull mis feX-Tite ResiLoc E Specification ‘The resin anchoring material shall be X-Tite ResiLoc E or equivalent. It shall be a fest curing epoxy acryate resin system supplied in self mixing resin (G4R) dispensers, and shall have been tested and manufactured. in accordance with the ETAG (European Technical Approval) 001 Part 5 Option 7 and be suitable for load term loads. “The manufacturer of the resin anchor shall provide test data to show the effects of fire on the performance of the anchor and to allow forthe desion (of anchors for a 60 to 120 minute fire rating as determined by the Engineer. The resin anchor shall be of a ‘composition that is safe to use during installation and in use. It will have a long-term service temperature (as determined by the ETAG 001 Part 5) (of 50°C (122°F) or higher. The resin anchor willhave a geltime of § minutes (or less at 20°C (68°F) will be able to accept full design load at 40 minutes after installation at 20°C (68°F). The Use of polyester or styrene containing resin will not be permitted. ‘The manufacturer of the resin to provide independently certified pull ‘out test data. In critical areas the Contractor is to arrange independent proof testing on site, The resin anchors will be installed by installers that have been certified by the manufacturer ‘and should carry proof of such training with them any time they are installing anchors on the project. Dispensing Equipment 400ml (13.5 1e2) cannages! Jette SHR HAO oasis Appcator Note: 300m (10.1 fescrelaes cn Sandor sileone Sion gan Additional SMR Mixing Nozzles are available along with 0.5m extensions, Blow Tools Holes can be blown dean using the XTite SHR. Marwal Air Pump of tha Xie SMR Ale Lance that can be connected to alow pressure ar Supply. Extension tubes are availabe for bath products for cleaning deepes holes. X-Tite SMR Hollow Wall Inserts Faxing nto nolw masoney unt sage cary ye woe of Site Ai iotow Wal inser. exe rove spread insert {favalone the ast tbearuas ang st fering arr Srpandedlaros than dareter anchor thats as stone athe masonry uni ise Tite SMR Hollow Wall Inserts are avaliable in the folowing sizes: Hole Cleaning Brushes The SHR Bushes ae avalable nthe folowing ses: sis 100 12 mm 0 14 18mm 5 20 26mm xia 2stea6mm XcTite Resin Stoppers The Resin Stoppers are specifically designed te reduce the pesity ot gy sic ar belated ian overhead suai, priany Slametor ba. When fitted to the end of the injection tube they ensure thatthe Injeted resin fs te hole from the back, thusheping elimina ny educton nbn os oF petomancs 1250 2 so 1sss 5 fs 1siu20 5 2 as 2 © 1GOrs901 CONSTRUCTION F)/ XINGS Ha cc 'ETAG 001 Part 5 Option 7