INTERACTIVE SCHEMATIC

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 RENR6019-01
February 2003

980G Series II Wheel Loader

Hydraulic System
AWH1-UP
AXG1-UP
AYT1-UP

© 2003 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Page 1 of 2
Part Machine Schematic
Description
Number Location Location
Valve Gp - Main Control * 114-2788 1 E-6
Valve Gp - Line Relief (Auxiliary Rod End) 4T-4934 2 D-6
Valve Gp - Line Relief (Auxiliary Head End) 4T-4162 3 D-6
Cylinder Gp - Tilt # 124-6228 5 E-5
Cylinder Gp - Lift 111-8181 6 E-4
Valve Gp - Shuttle (Ride Control) @ 141-1481 7 E-4
Valve Gp - Solenoid Ride Control @ 3E-8574 8 E-3
Accumulator As - Ride Control @ 138-1292 9 E-3
Brake Gp - Service Front 208-5972 10 E-3
Brake Gp - Service Rear 208-5974 11 E-3
Valve Gp - Control (Service Brake) 191-1265 12 E-2
Pedal As - Right 193-1448 13 E-2
Valve Gp - Check (Ride Control) @ 104-7108 14 E-4
Valve Gp - Relief (Ride Control) @ 159-8201 15 E-3
Brake Gp - Parking 4E-8525 16 E-1
Valve Gp - Main Relief 114-2789 17 D-7
Relief Valve Gp - Line Relief (Dump) 4T-4933 18 D-5
Valve Gp - Line Relief (Tilt Back) 9T-0818 19 D-5
Valve Gp - Check (Ride Control) 9T-3096 20 E-4
Accumulator Gp - Rear Service Brake 111-9040 21 D-2
Accumulator Gp - Front Service Brake 111-9040 22 D-3
Valve Gp - Accumulator Charging (Service Brakes) 172-6144 23 D-3
Brake Gp - Parking Actuator 154-8042 24 E-1
Switch As - Low Oil Pressure (Service Brake) 175-3244 25 D-2
Switch As - Pressure (Parking Brake) 174-4312 27 D-1
Filter Screen (Pilot Valve) 6E-5065 28 D-7
Valve Gp - Diverter Ride Control @ 115-9328 29 D-3
Valve Gp - Dead Battery Manual Lower 112-1817 31 C-7
Valve Gp - Pilot Oil Manifold 142-3998 32 C-6
Cylinder Gp - Steering 115-1371 33 C-3
Pump Gp - Pilot/Brake 113-7750 34 B-7
Motor Gp - Hydraulic Fan 161-8919 35 B-6
 COMPONENT LOCATION
Page 2 of 2
Part Machine Schematic
Description
Number Location Location
Valve Gp - Control Electrohydraulic 191-8735 36 B-5
Valve Gp - Steering Pilot 173-0439 37 B-4
Screen Gp - Steering Filter 154-1883 38 B-4
Valve Gp - Steering Neutralizer 8J-1553 39 B-4
Valve Gp - Relief Steering Crossover 9T-7419 40 B-3
Valve Gp - Shuttle Steering 8J-6875 41 B-3
Valve Gp - Steering 166-8495 42 B-3
Valve Gp - Relief (Steering Back Up) 9T-7418 43 B-3
Valve Gp - Hydraulic Oil Cooler Bypass 130-5202 44 B-6
Cooler As - Hydraulic Oil 130-7955 45 B-6
Pump Gp - Transmission 136-0529 46 B-7
Pump Gp - Steering 105-3635 47 B-7
Valve Gp - Shuttle Steering 112-1817 48 B-4
Valve Gp - Check Steering 111-7775 49 B-4
Pump Gp - Main Implement 191-0134 50 B-7
Filter Gp - Hydraulic Oil 174-6173 51 B-6
Pump Gp - Hydraulic Fan 174-2931 52 A-5
Hydraulic Oil Tank 171-5446 53 A-6
Valve Gp - Breaker Relief 9T-0818 54 A-6
Pump Gp - Secondary Steering 150-7585 55 A-5
Valve Gp - Steering Pressure Reducing 114-1267 56 B-3
Screen Gp - Filter 187-1667 57 A-6
Valve Gp - Secondary Steering Diverter 144-5330 58 A-4
Switch As - Steering Pressure 3E-6450 59 A-4
* The one stem valve is an attachment field conversion. The two stem valve is standard.
The three stem valve is the logger attachment.
# Available in standard, logger, or high lift configurations.
@ Ride Control Attachment
TAP LOCATION

Tap Schematic
Description
Number Location
AA Tilt Head End E-5
BB Tilt Rod End E-5
CC Lift Head End E-4
DD Lift Rod End D-4
EE Brake Pressure D-2
FF Implement Relief D-7
GG Implement Return D-4
HH Pilot Pressure D-6
JJ Steering Pressure C-7
KK Oil Cooler Return B-6
LL Implement Pressure A-7
MM Steering Relief A-4
NN Hydraulic Fan Relief A-6
OO Rear Service Brake Pressure E-2
PP Front Service Brake Pressure E-2
FLUID POWER SYMBOLS
BASIC COMPONENT SYMBOLS

MAIN AUX.
PUMP: VARIABLE and
PUMP or MOTOR FLUID CONDITIONER SPRING CONTROL VALVES RESTRICTION LINE RESTRICTION 2-SECTION PUMP PRESSURE COMPENSATED
(FIXED)

VARIABILITY SPRING LINE RESTRICTION PRESSURE HYDRAULIC PNEUMATIC LINE RESTRICTION ATTACHMENT
(ADJUSTABLE) (VARIABLE) COMPENSATION ENERGY TRIANGLES VARIABLE and PRESSURE
COMPENSATED

VALVE ENVELOPES
VALVES
VALVE PORTS

ONE POSITION TWO POSITION THREE POSITION TWO-WAY THREE-WAY FOUR-WAY

CONTROL VALVES CHECK VALVES

AB AB

P T P T
BASIC SPRING SHUTTLE PILOT
NORMAL POSITION SHIFTED POSITION INFINITE POSITION
SYMBOL LOADED CONTROLLED

FLUID STORAGE RESERVOIRS

VENTED PRESSURIZED RETURN ABOVE FLUID LEVEL RETURN BELOW FLUID LEVEL

MEASUREMENT ROTATING SHAFTS

PRESSURE TEMPERATURE FLOW UNIDIRECTIONAL BIDIRECTIONAL

COMBINATION CONTROLS

SOLENOID SOLENOID SOLENOID SOLENOID and SERVO THERMAL DETENT

or MANUAL and PILOT PILOT or MANUAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER MANUAL SHUTOFF GENERAL MANUAL PUSH BUTTON PEDAL SPRING

RELEASED PRESSURE PILOT CONTROL SYMBOLS

REMOTE SUPPLY PRESSURE

EXTERNAL RETURN INTERNAL RETURN SIMPLIFIED COMPLETE INTERNAL

SUPPLY PRESSURE

ACCUMULATORS CROSSING AND JOINING LINES HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED GAS CHARGED LINES CROSSING LINES JOINING SINGLE ACTING DOUBLE ACTING

HYDRAULIC PUMPS HYDRAULIC MOTORS INTERNAL PASSAGEWAYS

FIXED VARIABLE DISPLACEMENT FIXED VARIABLE DISPLACEMENT INFINITE THREE TWO

DISPLACEMENT NON-COMPENSATED DISPLACEMENT NON-COMPENSATED POSITIONING POSITION POSITION

UNIDIRECTIONAL UNIDIRECTIONAL

FLOW IN ONE PARALLEL CROSS FLOW ALLOWED IN

BIDIRECTIONAL BIDIRECTIONAL DIRECTION FLOW FLOW EITHER DIRECTION
ELECTRICAL SYMBOLS
Hydraulic Symbols (Electrical)

G M
Transducer Transducer Generator Electric Motor
(Fluid) (Gas / Air)

Pressure Switch Pressure Switch Temperature Switch Electrical Wire

(Adjustable)

Electrical Symbols (Electrical)

Pressure Temperature Level Flow

Symbol Symbol Symbol Symbol

Wire Number Identification Codes

Electrical Schematic Example Hydraulic Schematic Example

Current Standard Current Standard

Harness identification code
This example indicates
wire 135 in harness "AG". Wire
Circuit Number Wire Color
Identification

325-AG135 PK-14
325-PK
Circuit Identification Wire Color Wire Gauge
Number

Previous Standard
Wire Color
Wire

325-PK-14
B A
Circuit Number Wire Gauge
Identification (EXAMPLE VALVE)
 7 6 5 4 3 2 1

(11) BRAKE GP (12) VALVE GP (13) PEDAL AS

SERVICE (REAR) CONTROL RIGHT
208-5972 SERVICE BRAKE 193-1448
(9) ACCUMULATOR AS 191-1265
RIDE CONTROL
AUXILLARY (5) CYLINDER GP (7) VALVE GP 138-1292
(6) CYLINDER GP
CYLINDER TILT SHUTTLE
LIFT
124-6228 111-8181 RIDE CONTROL
E (20) VALVE GP 141-1481 (8) VALVE GP E
(1) VALVE GP CHECK (14) VALVE GP SOLENOID
MAIN CONTROL RIDE CONTROL CHECK RIDE CONTROL
114-2788 9T-3096 RIDE CONTROL 3E-8574 (10) BRAKE GP (16) BRAKE GP
AA BB SERVICE (FRONT) OO PARKING
104-7108
(15) VALVE GP 208-5972 4E-8525
RELIEF (24) BRAKE GP
(2) VALVE GP RIDE CONTROL PARKING
CC 159-8201
LINE RELIEF PP ACTUATOR
AUX ROD END (21) ACCUMULATOR GP 154-8042
4T-4934 (22) ACCUMULATOR GP
FRONT REAR SERVICE BRAKES
SERVICE BRAKES 111-9040
DD
111-9040
(17) VALVE GP
MAIN RELIEF
EE
114-2789
(23) VALVE GP
ACCUMULATOR
(3) VALVE GP (18) VALVE GP (19) VALVE GP CHARGING
D LINE RELIEF LINE RELIEF LINE RELIEF SERVICE BRAKES D
FF AUX HEAD END DUMP TILT BACK GG 172-6144
4T-4933 9T-0818 (27) SWITCH AS
4T-4162 PARKING BRAKE
PRESSURE
(29) VALVE GP PARKING BRAKE 174-4312
DIVERTER PRESSURE SPOOL
(28) FILTER SCREEN RIDE CONTROL
PILOT VALVE HH (25) SWITCH AS
115-9328 SERVICE BRAKE
6E-5065
LOW OIL PRESSURE
(32) VALVE GP 175-3244
VALVE GP
PILOT
PRESSURE RELIEF
OIL MANIFOLD
SERVICE BRAKE
142-3998
(31) VALVE GP
MANUAL LOWER
DEAD BATTERY
112-1817

C (33) CYLINDER GP C
STEERING
115-1371

JJ
(40) VALVE GP
RELIEF STEERING CROSSOVER
9T-7419
(39) VALVE GP
(34) PUMP GP (35) MOTOR GP
(38) SCREEN GP STEERING
HYDRAULIC FAN (41) VALVE GP
PILOT / BRAKE STEERING NEUTRALIZER
161-8919 SHUTTLE
113-7750 (45) COOLER AS (37) VALVE GP FILTER 8J-1553
STEERING
HYDRAULIC OIL STEERING 154-1883 8J-6875
130-7955 (36) VALVE GP PILOT
(46) PUMP GP
CONTROL 173-0439
TRANSMISSION
ELECTROHYDRAULIC
136-0529 (42) VALVE GP
191-8735
STEERING
B 166-8495 B
(47) PUMP GP
STEERING
105-3635 KK (43) VALVE GP
RELIEF
(50) PUMP GP (44) VALVE GP (51) FILTER GP STEERING
IMPLEMENT MAIN HYDRAULIC OIL HYDRAULIC OIL (48) VALVE GP (49) VALVE GP CROSSOVER
191-0134 COOLER BYPASS 174-6173 SHUTTLE CHECK 9T-7418
130-5202 STEERING STEERING (56) VALVE GP
112-1817 111-7775 STEERING
PRESSURE
(54) VALVE GP REDUCING
BREAKER MM 114-1267
LL RELIEF (52) PUMP GP
NN LINE PATTERNS
9T-0818 HYDRAULIC FAN
Pressure Line
174-2931
(53) HYDRAULIC Pilot / Load Sensing Pressure
OIL TANK Drain / Return Lines
171-5446 Component Group
(59) SWITCH AS
A CALLOUTS A
STEERING
(57) SCREEN GP PRESSURE YY Taps (Pressure, Sampling, Sensor - by letter)
FILTER 3E-6450 Callout Number Component
(Machine Location from (52) VALVE GP - CONTROL Name
187-1667 (55) PUMP GP Component LocationsTable)
138-1234 Part Number

SECONDARY (58) VALVE GP

STEERING THIS SCHEMATIC IS FOR THE 980G SERIES II WHEEL LOADER HYDRAULIC SYSTEM
DIVERTER
150-7585 SECONDARY MEDIA NUMBER: RENR6019-01
STEERING SCHEMATIC PART NUMBER: 171-3038, CHANGE: 00, VERSION: -
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
144- 5330 in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

7 6 5 4 3 2 1
MACHINE COMPONENT LOCATIONS
VIEW ALL CALLOUTS

34 46 47 11 JJ GG OO PP 37 38 39 33 24 16 6 AA BB 10 5 CC DD EE HH
LL
KK
32
35
28
45
20
51
19
44
18
52 17
36 3
NN 2
50 1
34 5
46 7
47 8
11 JJ 23 25 27 EE 53 54 57 12 21 22 24 35 FF 17 18 51 33 9 6 10 29 15 14

47 JJ 40 41 42 43 48 56 13 37 39 9 36 AA BB 6 28 5 CC DD
46
EE
34
HH
KK
LL
51
32
45
31
44
28
35 20
NN 19

36 18
17
52
3
11
2
12 22 24 35 OO PP FF 55 58 59 33 49 53 GG 31 16 24 7 8 13 10 1