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5902 A320i A420i Product Manual English EDP002568 2
5902 A320i A420i Product Manual English EDP002568 2
Product Manual
A320i
A420i
THIS PAGE INTENTIONALLY LEFT BLANK
• Note on Java Support. The SOFTWARE may contain support for programs written in Java.
Java technology is not fault tolerant and is not designed, manufactured, or intended for use or
resale as online control equipment in hazardous environments requiring fail-safe performance,
such as in the operation of nuclear facilities, aircraft navigation or communication systems, air
traffic control, direct life support machines, or weapons systems, in which the failure of Java
technology could lead directly to death, personal injury, or severe physical or environmental
damage. Sun Microsystems, Inc. has contractually obligated MS to make this disclaimer.
Nick Plaister
CIJ Product Director
CONTENTS
Page
INTRODUCTION .......................................................................... 1-3
Basic Requirements ........................................................................ 1-3
Storage ........................................................................................... 1-4
Fire Risk ........................................................................................ 1-4
Spillages and Disposal ..................................................................... 1-5
SYMBOLS ......................................................................................... 1-6
INTRODUCTION
Domino supplies Safety Data Sheets (SDS) giving specific safety information
with each of its ink, make-up and wash fluids. There are also warnings on
each container. The following notes are for general guidance only.
Basic Requirements
When used correctly, printing inks do not cause problems. However,
everybody using them should be familiar with the appropriate safety standards
and be aware of the precautions that should be taken. The following are basic
requirements:
• Proper standards of industrial practice relating to cleanliness and tidiness
must be maintained.
• Inks and their containers must be stored and handled with care.
• Do not smoke or allow naked flames (or other sources of ignition) in the
vicinity of any inks or solvents as this is highly dangerous.
• All who come into contact with inks must be properly instructed in their
use.
Directions for safe working practices vary according to the environment. The
following are broad principles so that necessary precautions may be taken:
• Contact with the mouth must be avoided. Therefore eating, drinking or
smoking, or any personal habits or actions which may transfer ink to the
mouth, must be avoided.
• Contact with the eyes must be avoided. Suitable eye protection must
always be worn whenever there is any risk of splashing or misting. If ink
does get into the eyes, first aid treatment is to flood the affected eye for
15 minutes with saline solution, (or clean water if saline solution is not
available), taking care not to allow the water to run into an unaffected
eye. Medical aid must be obtained immediately.
• Most inks contain solvents which may injure the skin. Good working
practice must always be employed and risk assessments carried out. Safety
Data Sheets are available that give advice on personal protective
equipment. Most gloves only offer limited and short term exposure
protection and must be changed after any splashing and on a frequent
basis.
• Many inks contain materials which vaporise easily and can be inhaled.
Good ventilation and extraction is necessary.
• Any used cleaning materials, e.g. rags, paper wipes, are a potential fire
hazard. They must be collected for safe disposal after use.
• After exposure to ink, all possible traces must be washed off as soon as
possible at the nearest washing facility.
Storage
Printing inks must be stored in well-ventilated buildings, in areas set aside for
the purpose, chosen for safety in case of fire. Materials based on volatile,
flammable solvents must be stored in accordance with local regulations.
Fire Risk
For an electrical fire, do not use water. If water must be used, such as in the
case of a Nitro-cellulose ink fire (see below) the power MUST BE
REMOVED first.
Many inks contain Nitro-cellulose as the binder and remain highly flammable
when dry. Observe all warnings given on the machine and the following
safety instructions:
• If there has been an accumulation of dried ink, do not use metal scrapers
to remove it, as they can produce sparks.
• If dry Nitro-cellulose based ink ignites, it will generate its own oxygen
and can only be extinguished by lowering the temperature with water.
• If a Nitro-cellulose fire occurs, ENSURE THAT THE ELECTRICAL
POWER IS IMMEDIATELY REMOVED FROM THE PRINTER
BEFORE water is used to extinguish the fire.
Fire risk is a most important consideration where printing inks are stored and
used. The degree of fire hazard will vary considerably from one type of ink or
wash to another.
Water-based inks will not burn, although inks based on water-alcohol
mixtures may burn if there is sufficient alcohol present. Prolonged exposure
of water-based systems to high temperatures may evaporate the water to give a
flammable residue.
Solvent-based inks offer a greater degree of hazard depending on the
particular solvent or solvent combination. When there is a particular hazard
the appropriate information is given on the SDS.
The printers place small electrostatic charges on the ink drops used for
printing. In most circumstances, such as when they arrive at the print surface,
these electrostatic charges are either conducted away or cannot accumulate.
However, during maintenance, print drops may be collected in a container,
such as a beaker. It is essential that this container is made of conducting
material and is securely connected to ground/earth. The electrostatic charges
will then be safely conducted to ground/earth.
If there is a fire, there is a likelihood that dangerous fumes will arise from
printing inks. For this reason ink must be stored where it can be reached
quickly by the fire fighting service, and where it will not spread beyond the
store.
SYMBOLS
The following symbols are used in this manual. Where they appear next to a
procedure or instruction, they have the significance and importance of
written warnings and cautions.
PART 2 : DESCRIPTION
CONTENTS
Page
INTRODUCTION .......................................................................... 2-3
General .......................................................................................... 2-3
About the A320i Printer ................................................................ 2-3
About the A420i Printer ................................................................ 2-3
PRINTER SPECIFICATION ........................................................... 2-6
Print Head ..................................................................................... 2-6
Cabinet .......................................................................................... 2-6
External Connections ..................................................................... 2-7
Ink System ..................................................................................... 2-8
Environment .................................................................................. 2-8
PRINT HEAD .................................................................................. 2-10
General Principles .......................................................................... 2-10
CABINET ......................................................................................... 2-11
START-UP PROCEDURE ............................................................... 2-14
Printer Off ..................................................................................... 2-14
Standby .......................................................................................... 2-14
Ready to Print ............................................................................... 2-14
I-TECH INK SYSTEM ..................................................................... 2-15
General .......................................................................................... 2-15
Intelligent Ink Life ......................................................................... 2-15
Ink and Make-Up Filters ................................................................ 2-15
Venting ...................................................................................... 2-16
Wake-up Mode ......................................................................... 2-16
PRINTER CONTROL .................................................................... 2-19
Control Panel ................................................................................. 2-19
SVGA (Touchscreen) ................................................................. 2-19
QVGA ...................................................................................... 2-22
Start/Stop................................................................................... 2-25
Topic Buttons ............................................................................ 2-25
General Purpose Buttons ............................................................ 2-26
Help Button ............................................................................. 2-28
Currency Button ...................................................................... 2-28
Lockout ..................................................................................... 2-29
INTRODUCTION
General
This manual provides:
• A basic introduction to the printer and how to use the front panel, with
procedures that demonstrate how to manage the printer safely
• Reference sections describing the functions and messages presented
through the front panel
• A description of the ink and electronics systems
• Repair procedures.
AM_0004.eps
QVGA Cabinet
PRINTER SPECIFICATION
Print Head
Standard Finish: Chassis: Stainless Steel
Wire box: Moulded nylon
Holster: Plated aluminium
(Refer to diagram on page 2-9)
Dimensions: Width: 50.3mm (1.98")
Depth: 50.3mm (1.98")
Height including conduit retaining nut:
243mm (9.57")
Operating height with conduit at 90 degrees:
320mm (12.6")
Weight including 3m conduit: 1.8kg (4lbs)
Nozzle size: 60 or 75 micron
Cabinet
Standard Finish: Glass filled nylon moulding with Grade 304 stainless
steel rear door.
IP Rating: Designed to IP55
Dimensions: Width: 455mm (17.91")
Depth: 370mm (14.57")
Height: 524mm (20.63")
External Connections
Product detector (sensor)/ 8-Way socket
Shaft encoder connectors:
Shaft Encoder Input: NPN or PNP Open collector or 24V Push-
Pull encoder, Single or Quadrature input.
Beacon Connector: 5-Way socket
Alarms Connector: 7-Way plug
TCP/IP: RJ-45
Data Transfer: USB Type A
Power connector: 3-way plug, cable supplied
Options:
User Port SK1: 25-Way D-Sub socket
User Port SK2: 37-Way D-Sub socket
Serial (RS232) Port: 8-Way socket
Ink System
Ink Capacity (Qube): 600ml (0.159 US gall.) - automatically
metered
Ink Capacity (Cartridge): 825ml (0.218 US gall.)
Make-up Capacity 250ml (0.066 US gall.) nominal -
(Reservoir): automatically metered
Make-up Capacity 1200ml (0.317 US gall.)
(Cartridge):
Ink Viscosity Control: Automatic Viscometer
Ink Bleed Control: Automatic Start-Up/Shut-Down
Environment
Temperature Range +5º to +45ºC (42ºF to 112ºF)
(working)*
Temperature Range (Storage) -20º to +60ºC (-4ºF to +140ºF) (machine dry
- storage, wet dependent upon fluids)
Humidity 10 - 90% RH (non-condensing)
Electrical Supply 100-240V 50-60Hz (nominal), single phase
Auto ranging, 200VA, internal fuse rating 4A
Acoustic Noise Level Not more than 70 dBA
*Model dependent.
Holster
Retaining Clip Internal cover
Holster
Head
Valve
Drop
Generator
Charge
Electrode
Lens Deflector
Plates
Gutter
Chassis
i-Tech-0003.eps
Standard Print Head
Drop
Generator
Charge
Electrode
Deflector
Plates
Gutter
Duo Print Head
AD_0001.eps
PRINT HEAD
General Principles
Ink Each printed character consists of a dot matrix
Drops made up of lines, or strokes, of ink drops. The ink
Unused drops in each stroke are spaced apart by electronic
Positions deflection and the strokes are spaced apart by the
movement of the print surface under the head.
Stroke
AM_0008.tif Inside the print head, ink is supplied under
pressure to the drop generator, and emerges
through a small nozzle as a very fine jet. The drop
generator contains a drive rod which creates
ultrasonic pressure waves in the ink, making the jet
Drop break up into a stream of separate drops shortly
Generator after leaving the nozzle.
(Generic
shown) The break-up is adjusted to occur within the
charge electrode, where each ink drop is given an
Nozzle electrostatic charge by putting a voltage onto the
Plate charge electrode as the drop breaks off. The size
of the charge on the ink drop depends upon the
Charge
Electrode voltage on the charge electrode.
The ink drops then pass through the electrostatic
Deflector
field set up between two high voltage deflector
Plates plates. The direction of flight of each charged ink
drop is deflected by an amount dependent upon
the size of the charge.
Ink drops not required for printing are not given
Gutter electrostatic charges and are collected in the gutter.
AM_0009.tif
The print head components are mounted on a rigid chassis, with a fully
enclosed wire box containing the connections between the print head and
conduit wiring.
The print head slides into a protective holster and is locked into place by two
holster retaining clips. The holster is mounted in the printing position and
contains precision guide rails to ensure that the print head always returns to
exactly the same position when removed and replaced.
CABINET
The cabinet structure is made substantially of moulded glass filled nylon with
doors to two separate compartments.
The front facing door gives access to the ink system. The door opens
downwards and has retainers to allow the door to open fully and be
unsupported. Operations such as replacing cartridges and the Qube are
carried out in this area.
At the rear of the printer is a stainless steel door which gives access to the
electrical components of the printer. These include the power supply, ink
interface PCB, SBC, PEC and the pump and cooling fan. The door opens via
side mounted hinges and is secured by a screw catch.
The top of the cabinet is angled and contains the printer control panel.
For maximum stability the cabinet should be mounted on a a stand. Domino
can provide a choice of two dedicated models - a standard stand and one with
cabinet storage (see PART 8 : Options and Accessories).
The conduit serving the print head is located at the base at the back of the
cabinet and all external connections are located on the rear door.
The cabinet is fan cooled by filtered air drawn into the electronics
compartment through a vent in the left hand (when viewed from the front)
handling recess. This air is then circulated to the ink compartment and exits
through a vent situated in the right hand handling recess. It is important that
these areas are not obstructed.
Make-up
Cartridge Ink Management
Block
Power Supply
Fan
Pump Air Filter
i-Tech_0068.eps
START-UP PROCEDURE
The Start-up procedure uses the same buttons on the QVGA and SVGA
Front panels; as shown below:
Printer Off
(2 secs)
Standby
(2 secs) Power applied - printer initialised (2 secs)
- pump not running
Ready to Print
Start-up Procedure
Venting
The ink reservoir in the Qube and make-up reservoir are connected to a vent
which allows for variations in the ink level and for air drawn in by the ink and
make-up cartridges. It also allows air drawn in through the gutter to be
released. These air movements can result in the emission of solvent fumes and
an evaporation loss. To reduce the evaporation loss a peltier is fitted to cool
and condense any escaping vapour. The resulting liquid is passed back into the
make-up reservoir.
Wake-up Mode
Note: The Wake-up Mode is a selectable option and is available only with a
Service key.
When the jet is switched off, the software controls the printer in a wake-up
mode. This operates the printer (pump) for approximately 2-3 minutes after a
selected interval (between 10 and 720 minutes), to stir the pigment in the ink
and to maintain the correct viscosity.
Make-up #2
CAUTION: Do not block or
Bleed #3
Flush #1
Wash #4
Feed #6
Temperature Ink Cooler Pump
Visc #5
Pressure
obstruct the vent.
Transducer Transducer
1 PSI PRV
DESCRIPTION
Valve Valve
(#1) Gutter Jet Pump
Nozzle (#2)
Valve
Viscometer
Print Head
9 8 7 6 5 4 3 2 1
Make-up Ink
Cartridge Cartridge
Damper
Direction of flow
Make-Up
Filter Low drip valve
Peltier Main Ink
Make-Up Make-Up Gutter Filter Filter Push pipe fitting
Recovery Reservoir
Qube 2 1
Solenoid valve
Vent
2-17
Make-up #2
CAUTION: Do not block or
Bleed #3
Flush #1
Wash #4
Temperature
Feed #6
Ink Cooler Pump
Visc #5
Pressure
obstruct the vent.
Transducer Transducer
1 PSI PRV
DESCRIPTION
Valve Valve
(#1) (#2)
Nozzle
Valve
Restrictor
Viscometer
EDP002568 Issue 2 October 2011
Print Head
9 8 7 6 5 4 3 2 1
Note: Gutter Pump specific to A420i
6m Conduit variants only. Make-up Ink
Cartridge Cartridge
Damper
Direction of flow
Make-Up
Low drip valve
Filter
PRINTER CONTROL
The printer is switched on by pressing the power button on the front of the
cabinet for 2 seconds. This supplies power to the whole printer and after a
short period, control of the printer is transferred to the front panel.
Alternatively the start/stop button can be used, which will initialise the
printer to a ready to print status.
Control Panel
There are two types of interface available, the SVGA (Touchscreen) or
QVGA. The functionality and layout of these are the same, however the
operation differs, please refer below for details.
SVGA (Touchscreen)
There are three permanent buttons on the membrane of an SVGA printer,
these are the Power, Start/Stop and Alert buttons. These are shown below.
All other functions and buttons are available on the Touchscreen.
Display
Power
Button
Start/
Stop
Button
Alerts
i-Tech_0005.eps
Where relevant, the Select button will display to enable options or selection of
a currently highlighted object.
The Touchscreen display is as shown below and on the following page:
Note: Standard Interface described. Refer to page 3-5 for a detailed description
of the QuickStep interface.
Topic Button
Menu
Keyboard
Tab
Enable/
Topic Disable Print*
Button Tab
Print and
Operating
Symbols
*Button function
Qube Life Topic Buttons Hidden differs, refer to
Hours and "general purpose
Time to Next buttons" table on
Inspection page 2-26 for
function
Note: Qube Life Hours does not display until the
printer has been running for 30 days.
Connectivity
Symbols
Send to
Print*
Working Area
Function
Buttons
Status/Alert
Bar
Zoom Outline
Topic Button
Tab Screen Number
Cursor and
Select
buttons
Keyboard
Tab
*Button function
differs, refer to
"general purpose
Keyboard buttons" table on
Keyboard Displayed page 2-26 for
function
SVGA Screen Display
Function buttons will appear automatically when required, such as the select
buttons, back-up button, softkey buttons, menu and keyboard tabs, etc. As
shown in the second screen above, buttons such as Outline and Zoom will
appear in the relevant menu (in this case Message Editor). The cursor buttons
allow the cursor to be positioned within the message, either per component,
per page or to the end/beginning of the message.
OSK Setting The OSK (On Screen Keyboard) can be changed in the
SVGA printer. There are seven keyboard layouts to select from: Latin
(Roman), Greek, Cyrillic, Arabic, Chinese, Japanese and Korean.
To set the OSK, within the Machine Set-up menu select: Configuration
> Regional Settings >Keyboard Options> OSK Set-up. Select the required OSK
from the list and press OK.
The keyboard should now automatically display in the selected OSK type.
QVGA
The printer is controlled through the front panel. There are two types of
buttons:
• Permanent buttons with fixed functions (these form the majority of
buttons)
• Function buttons (softkeys) with functions that can change under
software control.
The main areas of the QVGA front panel are identified in the diagram below.
Help
Send to
Print
Character
Set Buttons
Data Entry Buttons Currency Button Topic Button
i-Tech_0004.eps
Scroll Bar
Softkeys
Print and
Operating
Status/Alert Symbols
Bar Working Area
QVGA SVGA
Description
Icon Icon
Connectivity (top right of screen)
Service or Feature Key is fitted
USB
Jet Off
Printer is printing
Start/Stop
The start/stop button is pressed to enable the printer to enter a ready to print
status. It is necessary to press the switch for at least 2-3 seconds as a
precaution against accidental use. The switch also carries a blue indicator.
Red Alert Indicator shows that the printer has a fault which prevents
printing. The indicator flashes (the beacon, if fitted, is steady state) while the
alert is unacknowledged and is extinguished when the fault is cleared.
Amber Alert Indicator shows that the printer has a fault that requires
attention. The indicator flashes (the beacon, if fitted, is steady state) while the
alert is unacknowledged and is extinguished when the fault is cleared.
Topic Buttons
Each topic button opens sets of screen options. The location of the topic
buttons are shown in diagrams on page 2-22 (QVGA) and page 2-20 (SVGA)
and are described in detail in PART 3 : Screen Descriptions.
Message Editor Provides access to the message
creation utilities.
Help Button
Help Button Provides access to help
information concerned with the
current menu screen.
Currency Button
Currency Provides entry for currency
Button characters. Pressing this button
generates minor currency symbols
(e.g. p, c, etc.) pressing with the
Shift button generates the major
currency symbol (e.g. £, $, etc.)
Lockout
Pressing the Lockout button prevents unauthorised changes through the front
panel or interference with the printer while it is unattended. With Lockout
selected, control of the printer is restricted to switching on, switching off and
inspecting the message being printed. Access to all other functions requires
the use of the appropriate password, provided this has been set, users can log
in and have access according to their access rights. An administrator can set-
up new users, see page 3-58. Only administrators have access to the security
setup area of the printer.
To enable the lockout function, security must be enabled within the Machine
Setup area (see page 3-53).
Lockout Screen
Password System
Entry to the Lockout area of printer control is unrestricted, all other areas can,
if required, be protected by password. It is advisable to create a new
administrator with a unique name and password to allow the default
administrator and password to remain unchanged, therefore in the event of the
password being forgotten it will still be possible to log in as an administrator
using these default settings.
A user can change their password using this screen (see above).
Connectivity
Connectivity allows remote browsing of the printer and can be used to assist
engineers in diagnosing any issue with the printer, using a direct cable
connection or LAN connection to a web browser.
The Ethernet settings in the printer need to be set (normally this will involve
the local network administrator). In the Machine Set-up menu, navigate to
the Ethernet screen: Configuration > Comms > Ethernet to display the
following screens:
Set the Ethernet port to Enable. Then set the configuration to either DHCP
or Static (depending on your network configuration).
If set to Static, enter the details on the second screen as required (obtain these
from your local network administrator).
Note: If using DHCP, in order to operate correctly, BOOTP messages must be
able to reach the network's DHCP server and the DHCP server must be
set to update DNS.
The printer must be restarted in order for these settings to take effect.
To view the printer details using a connected PC, the Web Server must be
enabled on the printer. Within the Machine Set-up menu, select the
following: Configuration > Comms > Web Server. Set the Web Server to be
Enabled.
Once the printer has been configured, it can be viewed via a PC running
Microsoft Internet Explorer™ (minimum Version 6.0), connected either
directly or on the same network (see examples of connecting on following
pages).
In the address bar, enter the IP address (or host name (only with DNS)) of the
printer, e.g. http://192.0.201.204 or Domino and the home screen (as shown
below) should display.
Email Alerts
Certain alerts can be set so that an email is sent to the specified email address
when they are raised and can also be sent when the alert is acknowledged.
Refer to page 3-76.
Connectivity Diagrams
Network card 2
IP Address Fixed or
dynamic
Cat.5 UTP RJ45 Cross Cable
Network
Cat.5 UTP RJ45
Cable Network card 1
RJ45 Cable
IP Address Fixed
Cat.5 UTP
Cat.5 UTP
RJ45 Cable
Cat.5 UTP RJ45 Cable
IP Address Fixed
Cat.5 UTP
RJ45 Cable
Standard PC IP Address
Cat.5 UTP RJ45 Cable
Standard PC IP Address
IP Address Fixed
IP Address Fixed
(192.168.1.b)
Standard PC
IP Address fixed or
dynamic (192.168.1.a)
IP Address Fixed
Network
Cat.5 UTP
Standard PC
Cat.5 UTP RJ45 Cable
IP Address Fixed
CONTENTS
Page
QUICKSTEP INTERFACE - MENU STRUCTURE .................... 3-5
Introduction ................................................................................... 3-5
Customer Benefits ..................................................................... 3-5
Operator Level ............................................................................... 3-5
Status Bar ................................................................................... 3-6
Start\Stop Button ...................................................................... 3-6
Select Message ........................................................................... 3-6
Job Data ..................................................................................... 3-7
Printer Data ............................................................................... 3-7
Ink Data .................................................................................... 3-7
QUICKSTEP MENU MAPS ............................................................ 3-9
STANDARD INTERFACE - MENU STRUCTURE .................... 3-11
General information ....................................................................... 3-11
QVGA ...................................................................................... 3-11
SVGA (Touchscreen) ................................................................. 3-11
STANDARD INTERFACE MENU MAPS ..................................... 3-13
SCREEN DESCRIPTIONS ............................................................. 3-17
HOME SCREEN .............................................................................. 3-17
MESSAGE EDITOR ......................................................................... 3-18
Font Options ................................................................................. 3-18
Font Height ............................................................................... 3-19
Bold .......................................................................................... 3-19
InterChar Gap ............................................................................ 3-20
Select Message Format Set ......................................................... 3-20
Clock ............................................................................................. 3-20
Insert Date Field ........................................................................ 3-21
Insert Time Field ........................................................................ 3-24
Clock Offsets.............................................................................. 3-26
Shift Code ................................................................................. 3-26
Special Field ................................................................................... 3-27
Serial Number ........................................................................... 3-27
Custom Scripts ........................................................................... 3-29
Barcodes..................................................................................... 3-30
2D Codes .................................................................................. 3-32
Logo........................................................................................... 3-34
Prompted/Text Field/Password .................................................. 3-36
Save Current Message .................................................................... 3-39
Clear Message ................................................................................ 3-40
PRINT PARAMETERS ................................................................... 3-41
Print Offset .................................................................................... 3-41
Print Delay ..................................................................................... 3-41
Print Width/Height ....................................................................... 3-42
Print Height .............................................................................. 3-42
Print Width ............................................................................... 3-42
Counter Control ........................................................................ 3-43
Message Orientation ...................................................................... 3-43
Reverse Printing......................................................................... 3-44
Invert Printing ........................................................................... 3-45
Invert (Counted) ........................................................................ 3-45
Repeat Printing ......................................................................... 3-46
Repeat Counted ......................................................................... 3-47
Repeat Continuous ................................................................... 3-47
Dynamic Repeat Pitch .............................................................. 3-48
Machine Print Settings ................................................................... 3-48
MESSAGE STORE ........................................................................... 3-49
Message Details .............................................................................. 3-49
Message Store Manager .................................................................. 3-50
Store Manager ........................................................................... 3-50
Import/Export .......................................................................... 3-51
User Port.................................................................................... 3-52
Save Message .................................................................................. 3-52
Search ............................................................................................ 3-52
MACHINE SETUP ........................................................................... 3-53
Production Data ............................................................................. 3-53
Change Qube ............................................................................ 3-53
Fluids Information ..................................................................... 3-53
Statistics...................................................................................... 3-54
Reset Counter ........................................................................... 3-54
Interval Management .................................................................. 3-55
Service ........................................................................................... 3-56
Install Option ............................................................................ 3-56
System Configuration ................................................................ 3-56
Introduction
For customers looking for increased productivity from their industrial coders
and printers, Domino has developed QuickStep - the most intuitive user
interface on the market. With QuickStep, training, set up times and coding
errors are all reduced.
Customer Benefits
• Less operator training and supervision. All buttons in QuickStep are
clearly labelled, eliminating doubt when operating and helping to
eliminate errors.
• Increased performance. QuickStep is simple and intuitive to use and is
structured so all main functions can be accessed with just 2 button
presses.
QuickStep will limit functionality depending on the level of the user.
Operator Level
QuickStep has a dedicated Operator Level that streamlines the functions
available and eliminates opportunities for human error
At Operator Level, QuickStep will allow:
• The viewing of messages and their transfer to the printer
• The entering of variable data into the messages (if authorised)
• The viewing and acknowledging of alerts
• The viewing of printer and job data
• Changing consumables.
In addition the "Breadcrumb" trail allows easy navigation and the ability to
backtrack through the software options.
Status Bar
The Status Bar displays the printer’s current status. When an alert is raised, it
displays the alert information. Press the Status Bar to view the alert details.
When the alert condition is cleared, the alert message on the Status Bar is also
cleared (and the printer status will be displayed). If two or more alerts exist
simultaneously, the highest priority alert is displayed; if both are the same
priority then the most recent will be displayed. Display messages are detailed
in PART 5 : DISPLAY MESSAGES AND FAULT FINDING.
Start\Stop Button
The start/stop button is pressed to enable the printer to enter a ready to print
status. It is necessary to press the switch for at least 2-3 seconds as a
precaution against accidental use. The switch also carries a blue indicator.
Select Message
Use the left hand side of the screen to navigate through message stores and
lists of available graphics.
Select a message by clicking on it and preview. Use the Zoom buttons to view
details. Return to the Message store to select an alternative message.
Use the Send to Print button to print the message.
Job Data
Statistics
View print details such as the current message being printed, and print and
stroke rates.
Counters
Two counters are provided. These can be enabled or disabled and also set to
user defined values.
Printer Data
Provides useful ink data including ink and make-up type, ink and make-up
levels, machine and jet hours run, remaining Qube life and time to next
inspection.
Allows replacement of ink and make-up cartridges and also the replacement
of the Qube.
View Start\Stop
communication Button
port\USB
connectivity and
security status
Returns to
Standard User
Interface
In certain multi-page screens, a scroll tab will appear to the right of the screen,
press below the tab to move to the next screen or above to move back to the
previous screen.
Due to the limitations of touchscreen technology, button combinations are
not possible with SVGA. These functions, such as the LCD brightness are
accessed via the menu structure:
LCD Brightness
The brightness of the SVGA screen can be adjusted via the Machine Set-up
menu . Select Config > User Config > Editor View > . The
brightness can be adjusted in real time in this screen.
SPECIAL FIELD
Date Time Serial Other
Number
See Machine Set-up > Configuration > Machine Print Settings, on next page
MESSAGE ORIENTATION
Reverse Invert Inverse Repeat
Video
page 3-44 page 3-45 page 3-46 page 3-46
MESSAGE STORE
SCREEN DESCRIPTIONS
The following descriptions are shown using the standard screen, however the
layout and functions are the same unless otherwise stated.
As shown on the menu maps on the previous pages, settings in the Message
Editor and Print Parameters (unless otherwise stated) are saved with the
individual messages. To alter the (default) settings for the printer, use the
Print Setup menu. The Print Setup menu affects all messages.
HOME SCREEN
At Start-up or when the Home button is
pressed, the printer will display the home
screen. The home screen is configurable as
described in the Machine Setup area of the
printer (refer to page 3-53).
The Home screen may display two icons in
the lower left part of the screen.
MESSAGE EDITOR
Note:This area is configurable, therefore some
buttons may not appear. These are set in the
Machine Setup area, see page 3-68.
Access to Message Editor can be controlled
by password (see page 3-58).
The Message Editor is used to build or
modify the message content, all settings are
saved with the message.
Enter text using the keyboard. Beneath the text is a graphic showing the type
of information highlighted (in this instance it is a text field that is
highlighted). Alongside these graphics are representations of the message
format type (in this instance 7 drop mixed, twin line, high quality 75 micron)
and the direction and orientation of the text (left to right in this example).
If an entry, such as a serial number, is highlighted, it is possible to press the
select button to display the properties that can be edited for that
selection.
In QVGA screens, if a long message is entered into the message editor, it is
possible to jump to the end of the message by using the green alternative
character button and the left scroll button combination ( + ), or jump
back to the beginning by using the left arrow instead of the right( + ).
It is also possible to jump a screen at a time using the shift and the left or right
scroll button.
Other entries, such as dates (see page 3-21), logos (see page 3-34), etc. can be
included in the message.
If the message has been saved, the saved name will appear above the message.
The zoom ratio is also displayed (2:1 in this example). Refer to page 3-68 to
set this zoom ratio. This will zoom in or out of the message when viewed in
the message editor screen.
Font Options
It is possible to format the message. This
menu allows access to: Font Height, Bold,
Inter Character Gap and Message Format
Set.
Select the option required from the softkeys
on the left of the screen.
Note:These will affect subsequent entries into the
message editor and not any previous entries.
Font Height
The print (font) height (number of drops
high) can be changed. This is dependant on
which rasters (message formats) are available
on the printer. Use either the
buttons to change, or press the button
to show the list of options available, use the
buttons to move to the required
setting, then press select again. Press OK to
accept changes and return to the message editor where the cursor will now be
the required height, or Cancel to return to the previous screen without
accepting changes.
To move the cursor between lines, use the buttons. Note that the
text anchors from the top line, therefore the cursor must be on the top line to
move from a smaller font to a larger font within the message.
Bold
The message can be printed in bold.
Bold Width (Strokes): The number of extra
strokes can be set. This means that instead of
1 line of (vertical) drops, the printer will
print the extra selected number. Use the
cursor buttons to select the
number of extra strokes in the range 0 (no
extra strokes) to 3 (3 extra strokes).
A suggested amount would be 1.
To remove the bold option set the Bold Width (Strokes) to zero.
Press OK to accept the changes.
InterChar Gap
The distance between each character in the
message can be increased or decreased. If set
to on, enter the distance required (gap
count) between characters. Press OK to
accept the changes.
Clock
Allows for the insertion of clock options.
Opens menu for Date related options
Opens menu for Time related options
Opens menu for Clock Offset options.
Opens menu for Shift Code options.
Edit
Date Codes:
%A Date (01 to 31) %G Month Name
%B Day of Year (001 to 366) %J Day Name
%C Julian Year (0 to 9) %K Week Number (01 to 53)
%D Year (00 to 99) %L Day Number (1 to 7)
%E Year (1970 to 2038) %P Julian Day (001 to 366)
%F Month (01 to 12)
New
Date Names
Allows the day or month names used within
the message to be changed.
Defaults for these are set within the Machine
Set-up menu, which as standard are: Jan,
Feb, Mar, etc. and Mon, Tue, Wed, etc.
Date Day Names: Change the day names for use in
Names
the message
Month Names: Change the month names
Day Names
Day
Names
Month Names
Month
Names
Time Codes:
%H Hours (00 to 23) %N Seconds (0 to 59)
%I Quarter Hours (01 to 96) %O Alpha Hours
%M Minutes (0 to 59)
New
Alpha Hours
Allows the alpha hours to be changed for use
within the current message. Defaults for
these are set within the Service menus,
which as standard are: A, B, C, etc.
To change the defaults for the printer, refer
Alpha
to Default Machine Settings On page 3-73
Hours
Clock Offsets
Allows offsets to be entered into four clocks,
derived from the master clock. These clock
offsets can then be used by the date and time
fields.
Highlight required offset and press change to
change the clock offsets for the current
message, see below.
Change
Special Field
Special Fields, such as text fields, serial
numbers, and logos are inserted via this
menu.
Open menu for Prompted/Text Field/
Password.
Open menu for Serial Numbers.
Opens access to import Custom Scripts
or Barcodes.
Open menu for Logos.
Serial Number
Permits creation of a serial numbering
system and inserts it into the message.
Numbers can be numeric, alpha or
alphanumeric. Either select the required
serial number from the list and press the
Select button to insert into the message.
Function buttons:
Properties: Opens the properties of the highlighted serial
number.
Edit: Edit the highlighted serial number.
New: Create a new serial number.
Counter Control: Up to two serial numbers can be inserted into a
message, the counter control enables either of
these to be reset to its original settings.
Properties
Allows the properties of the serial number to
be changed.
Font: Select the required font height for the
serial number.
Properties
Note:Pressing delete will immediately delete the
selected serial number.
Edit/New
Edit the settings for the selected serial
number. New will create a new serial
number.
Name: Enter the name required for a new
serial number.
Edit or First Limit: Starting value of the serial
New
number sequence
Second Limit: Finish value of the serial
number sequence.
Start Value: Initial starting value. For
example, it may be required to restart a
sequence from a value other than the first
limit.
Leading Zeros: Select to have leading zeros
Step Size: Step size between successive
numbers.
Repeat Count:Number of extra times each
number will be repeated before stepping to
the next value.
Language: Select English, Arabic or Farsi if a different
character language is required.
Advanced
Enables alphanumeric serial numbering to
be created. Alpha stepping will be reversed
if the first limit is beyond the second limit.
Two serial numbers can also be linked for
batch numbering.
Edit or
New Alpha: Select None/prefix/suffix/base (this
elects to have the alpha section as a prefix,
Advanced suffix or if base, the serial number will be
alpha only.
Batch Linked: For sequential numbering to
be carried across into a second serial number
sequence.
Precedence: Select Numeric/Alpha to select
which part of the number will be the least
significant part, i.e which part will
increment/decrement first.
First Limit: Enter alpha characters in a range
a-ZZ as starting value of sequence.
Second Limit: Enter alpha characters in range a-ZZ as finishing value of
sequence.
Lower Character: Enter alpha character in range a-Z as lower limit on least
significant character.
Upper Character: Enter alpha character in range a-Z as upper
limit on least significant character.
Start Value: Enter alpha characters in range a-ZZ.
Custom Scripts
Custom scripts are special custom clocks and
serial numbers which are not available in the
printer. These are created externally and can
be imported via a USB memory device into
a message (please contact local Domino
office for details of creating custom scripts).
To import scripts, refer to page 3-77, note
that custom scripts must be contained within
the following folder structure on the USB
device: usb_updates\user\data\scripts.
Once imported, available scripts are
displayed, as shown. Below the list is a
description of the highlighted script. Select
the required script and press Select to insert
into the message.
Barcodes
With no barcodes created, this screen will
only display the New softkey. Use this to
create a new barcode.
Barcode information:
UPC A = numeric only, 12 digit chars max (1 digit number system, 5 digit
manufacturer code, 5 digit product code and 1 check digit).
UPC E = numeric only, is an 12 digit UPC A code that is compressed into a
6 digit UPC E code (a compressed version of UPC A, note that not all UPC
A codes can be compressed).
Code 39 = alphanumeric, can encode the 26 uppercase letterset (A to Z), the
numeric set (0 to 9) and 7 special characters (space $ - . / + %) may also
contain a check digit, but has no restriction on length.
Code 93 = alphanumeric, can encode the 26 uppercase letter set (A to Z),
the numeric set (0 to 9) and 7 special characters (space $ - . / + %), contains 2
check digits but has no restriction on length. Uses additional unique circle
codes ($), (%), (/) and (+) to encode the full ASCII set.
Code 128 = alphanumeric, can encode the full ASCII set Code sets A and B
and compresses double numeric digits Code set C, has no restriction on
length.
EAN 128 = As Code 128, except that after the start code there will be a
FUNC1 code, also () are not included in the coding.
EAN 13 = 13 numeric digits - 12 user specified and 1 check digit.
EAN 8 = 8 numeric digits - 7 user specified and 1 check digit.
2/5 Industrial = numeric only, has no restriction on length.
2/5 Interleaved = numeric only, has no restriction on length.
2/5 Standard = numeric only, has no restriction on length.
2/5 Interleaved Bars = numeric only, has no restriction on length but has
bearer bars (one above and one below the barcode).
ITF 14 = 14 numeric digits using Interleaved Code 25 symbology
Note: For variable length barcode symbologies, the printer has a limit of 64
characters.
If applicable, use Special Fields to insert a
date, time or serial number field within the
barcode.
2D Code information:
Data Matrix
ECC 200 = ASCII values 0 to 255 (extended ASCII 128 to 255). 1-64
characters (excluding check digits). Reed-Solomon check digit algorithm
(error correction).
Ten square symbols with even number of rows and columns in sizes (not
including quiet zones): 10x10 to 26x26 modules (steps of 2 modules per side),
32x32 (steps of 4 modules per side). Six rectangular symbol size versions (not
including quiet zones): 8x18 and 12x26 modules (1 data region), 8x32 and
12x36 modules (2 data regions) and 16x36 and 16x48 modules (2 data
regions).
QR Code
Square two-dimensional machine readable codes. Model 1 or 2. Error
correction level L, M, H or Q. Dimensions are 21x21, 25x25 or 29x29.
Payload (1-64): Any character in the range 0x000 - 0xFFFF: Characters in the
range 0xNN40 - 0xNNFC, where NN=0x81 - 0x9F or 0xE0 - 0xEA and
characters of the form 0xEBNN where NN= 0x00 - 0xBF, will be encoded
as Kanji (Shift JIS System).
Notes: (1) The printer can currently print 10x10, 12x12, 14x14, 16x16,
18x18, 20x20, 22x22, 24x24, 26x26, 32x32, 8x18, 8x32,
12x26, 12x36, 16x36, and 16x48 data matrix symbols. The amount
of data that can be contained within a data matrix symbol is dependant on
the data matrix size.
(2) The printer applies a limit of 64 characters to unrestricted codes.
If applicable, use Special Fields to insert a
date, time or serial number field or to insert
ASCII characters within the 2D Code.
Logo
Initially, when no logos are saved, this screen
will be empty and only display the New
button. If there are logos saved in the store,
a list of these saved logos is displayed, and
further options are available. An example of
the logo is displayed at the bottom of the
screen.
Edit: Select the required logo and press
to open it in the logo editor.
New: Create a new logo.
Delete: Delete the highlighted logo.
Edit
This will open the selected logo in the logo
editor. Once edited, the logo can either be
saved over the existing logo or saved as a new
logo.
Dot Cont.: Turn on the pen continuously
Edit
(while using the cursor buttons to move)
Save As: Saves the logo as a new name.
Save: Save the changes made to the logo.
New
Logo Editor
A grid of the size specified is displayed. The
cursor can be moved around the grid, the
select button can then be used to insert a dot
in the required locations.
Beneath the grid is a key showing the zoom
New
ratio, dot continuous and the grid references.
Logo
Editor
Cancel: Returns to previous screen without
saving.
Dot Cont: Instead of using the select button to insert a dot, this switches on
the dot (pen) continuously, therefore moving the cursor around the grid will
create a line of dots.
Save/Save As: Save and name the logo.
Note: See below for SVGA logo editor.
New
Logo
Editor
Prompted/Text Field/Password
Permits the insertion of a variable user
defined area into the message. This can be
either a prompted or text field. It also allows
access to the password control for the
message.
Prompted Field
Allows the insertion of a user prompted
field. Initially, the only option on this screen
will be New.
When a message containing a prompted field
is sent to print, the user will be prompted to
enter the data.
Pressing the New button will open the screen
to create a new prompted field.
The Type of prompted field can be either
Time, Date or Text.
Enter the name required - this is as it will
appear in the list to Insert.
The Input is the format of the data and offers
the following set formats:
Prompted Field
Input Description
Type
Password Field
This allows a password to be applied to a
message and can be set to specify password
protection to the individual lines within the
message.
Password: Enter the password required.
Message Line: Select whether to apply the
password to individual lines or all lines
within the message.
Apply: Set to Yes or No to apply the password
to each Message Line selected above.
Note: To enter text in a password controlled line it may be easier to press the
Select button and enter it as a text entry rather than individual characters,
or you will be prompted for the password with each entry.
Clear Message
It is possible to clear the current message by
pressing the Save/Clear Message button. This
will then return to the previous (Message
Editor) screen with a blank message.
If the message currently in the Message
Editor is already saved then pressing the
button will clear the message.
PRINT PARAMETERS
Where the Message Editor is used to create
the content of the message, the Print
Parameters are used to control how the
message is printed. As with the Message
Editor, the Print Parameter settings are saved
with the message (except the Print Height /
Width and Machine Print Settings). These
settings are over and above the defaults set
within the Service area of the printer that
affect all messages.
Open menu for Print Offset.
Open menu for Print Height and Width.
Opens menu for Orientation
Opens the Machine Print Settings (see page 3-72).
These are described in more detail as follows:
Print Offset
The forward and reverse offsets can be set (Reverse offset is shown here), this
inserts an offset between the normal start of print position and the required
print position. The reverse offset is mostly used when traversing the print
head.
or
Increment or decrement the required offset
and press OK to accept.
Print Delay
It is also possible to change the print delay within this menu. This is the
distance between the product sensor and the print head. Refer to page 3-72
for details on setting the print delay.
Note: This is a global setting and will affect all printed messages.
Print Width/Height
The print width and height can be set, select the required button at the side to
open a screen similar to the one shown below. The print width will only be
affected if using an internal stroke rate.
Note: Print height and width are machine settings and are not saved with
individual messages.
Print Height
Use the increment or decrement buttons to
alter the height as a percentage of the full
height. Press OK to accept.
Note:The print height settings are not saved with
the message.
Print Width
Use the increment or decrement buttons to
alter the print width, measured in stroke
rates.
Notes: (1) This will only be effective when using an internally generated stroke rate.
(2) The print width settings are not saved with the message.
Counter Control
Each message can contain up to 2 serial
numbers, either of these can be reset back to
the original settings using the counter
control. The first serial number in the
message will relate to counter 1 and the
second will relate to counter 2.
If a User Port is fitted, it is also possible to
control the serial number externally using
this. Therefore this screen allows the Internal
Updates to be Enabled (so the serial number is controlled by the printer) or
Disabled (so the serial number is controlled via the User Port).
Internal Updates:
Counter 1: Switch control of counter 1 (first serial number in the message) to
the user port (when set to Disabled).
Counter 2: Switch control of counter 2 (second serial number in the message)
to the user port (when set to Disabled).
Reset:
Counter 1: Reset the first serial number in the message.
Counter 2: Reset the second serial number in the message.
Message Orientation
It is possible to set the orientation of the
message so that it prints either in reverse
and/or inverted, it is also possible to print in
inverse video. Select the required option.
Note:Reverse and Invert apply to the whole
message. If using Inverse Video, this will only
apply to the subsequent input of text, etc.
Reverse Printing
Select the reverse printing orientation for
the current message. This can be useful
when using a traverser.
Reverse
Select from Counted, Continuous, Printer
Setting or Flip. If selecting Counted or
Continuous, another screen will display
prompting the required settings to be
entered (see below).
Refer also to page 4-12 for setting this function.
Printer Setting - This will use the default printer setting (effectively this is off),
Flip - This will use the opposite of the default printer setting (effectively on),
Continuous/Counted - See below:
Reverse (Counted)
When the repeat print function is set to
continuous, setting Reverse Counted will
apply and suspend the reverse option while
Reverse
the product detect signal is active. Or, with
repeat print set to counted, it will apply and
suspend until the number of repeats is
complete (or until the product detect signal
is inactive if Use print go to end? is set to Yes.)
Count: Enter number of times to print in each orientation.
Initial: Select required initial orientation.
Reverse (Continuous)
Invert Printing
Select the invert printing orientation for the
current message. This can be useful when
using a traverser.
Invert
Select from Counted, Continuous, Printer
Setting or Flip. If selecting Counted or
Continuous, another screen will display
prompting the required settings to be
entered (see below). Refer also to page 4-12
for setting this function.
Printer Setting - This will use the default printer setting (effectively this is off),
Flip - This will use the opposite of the default printer setting (Effectively on),
Continuous/Counted - See below:
Invert (Counted)
Inverse Video
Example:
The text "Inverse Video" in this example is
shown in inverse video.
Note:This does not apply to the whole message,
just for the subsequent entries.
Repeat Printing
Select the Repeat for the current message.
Select from Counted, Continuous or Off. If
Repeat
selecting Counted or Continuous, another
screen will display prompting the required
settings to be entered (see below).
Dynamic Pitch - This allows the user to alter
the pitch of the message (distance from the
start of one message to the start of the next)
dynamically.
Repeat Counted
This enables the current message to be
printed for a specified number of extra times
whilst the print go signal is active (if Use print
Repeat go to end is set to Yes), this is in addition to
the initial print, i.e if a count of 5 is entered,
6 prints will occur.
Repeat Count: Enter the number of times to
repeat the current message.
Repeat Pitch - This is the distance between
the start of one message and the start of the
next, measured in strokes.
Update Each Print? - This will update variable information (such as serial
numbers and clocks) with each print.
End Of Product? - Use the print go signal to set the behaviour of the repeat
printing. Three options are available:
(1) Ignore. End of detected product will have no effect on repeat prints.
(2) Complete. If end of product is detected between prints, one more repeat
message will be printed. If end of product is detected while printing a
repeat, the print will complete and no further repeats will be printed.
(3) Cancel. If end of product is detected between prints, no further repeats
will be printed (and the pending print will be cancelled). If end of
product is detected while printing a repeat, the print will complete.
Repeat Continuous
(1) Complete. If end of product is detected between prints, one more repeat
message will be printed. If end of product is detected while printing a
repeat, the print will complete and no further repeats will be printed.
(2) Cancel. If end of product is detected between prints, no further repeats
will be printed (and the pending print will be cancelled). If end of
product is detected while printing a repeat, the print will complete.
Dynamic Repeat Pitch
This allows the user to alter the repeat pitch
of the currently selected message. This
enables the user to adjust whilst the message
Repeat
is printing - to enable the user to view the
Dynamic
gap real time (note the ! indicator adjacent to
Pitch
Control the adjustment area). It is possible to type in
the pitch using the keyboard, but this will
then only be activated when the OK button
is pressed.
Dynamic Pitch - Use the <> buttons to increment or decrement the pitch
Original Pitch - This is a datum that can be used if the user should wish to set
the repeat pitch back to the original setting.
MESSAGE STORE
Messages created in the Message Editor can
be saved, they will be saved to the message
store.
A list of all the messages currently saved in
the message store is displayed. Use the
cursor buttons to scroll through the list, press
the Send to Print button to select the
highlighted message as active and set it
online. If Message Store Previews is activated, an example of the highlighted
message is displayed at the bottom of the screen.
Note: Within Machine Setup (see page 3-69) it is possible to enable or disable
the message preview. If disabled, this allows more of the messages to show
on the list.
Message Details
Displays the details of the highlighted
message. An example of the message is
displayed at the top.
Message - Name of the selected message
Slot ID - Allocated Slot number to each
message. Refer to page 4-20.
Message Format - This is the message format
used for the printer.
Current Store - Name of the currently loaded
message store.
The screens also details if the following have
been set for the message:
Delete Message: Deletes the currently highlighted message from the store.
Store Manager: Opens details of the message store and enables it to be deleted.
Import/Export: Allows individual or groups of messages to be imported or
exported via a USB memory device.
User Port: This is only visible with a User Port fitted. This allows valid
messages to be made available for message selection via the user port.
Store Manager
Displays a list of all the message stores. A
new store can be created via this screen.
New: Allows a new message store to be
created.
Edit Store: Allows the highlighted store to be
renamed, deleted or cleared (emptied).
Convert Msg Store: Converts the messages in
the active store to the current nozzle type.
Storage Details: Shows the space remaining on the compact flash card.
Import/Export
Allows individual or groups of messages to
be imported or exported via a USB memory
device.
Import/
Export If no folders are available on the USB device,
the only option available will be Folder
Options that provides access to create a
folder. Otherwise a list of available folders
will be shown that messages can be exported
to or imported from.
Refer to page 4-15 for details.
User Port
This option is only available when the
printer is fitted with a User Port.
Change Slot: This allows a specific message to
User
Port be allocated to a specific slot, when using the
user port to select messages.
Put Messages On Line: Selects all valid
(compatible with current print formats)
messages online, meaning that they are then
available for printing via the user port.
Take Messages Off Line: Takes all the messages
off line.
Save Message
This enables the message currently in the
Message Editor to be named and saved.
Search
Search the message store. Enter all or part of
the message name and press Search.
Found shows each message in the store that
matches the search criteria, keep pressing
Search until the required message is found,
then press Select to open the message in the
Message Editor.
MACHINE SETUP
Some areas of the machine setup can be password controlled. All servicing,
setup and configuration activities are performed via the machine setup area.
Access to changing the Qube,
machine data and statistics.
Access to all aspects of machine
servicing.
Controls the look of the menu screens,
etc.
Access to back-up and restore options
and upgrades.
Production Data
Provides access to changing the Qube, fluids
information, production statistics and
inspection interval information.
Change Qube
Permits entry of the quality code when a
new Qube needs to be fitted. Only the code
Fluid
from the new Qube will be accepted. If the
Management wrong code is entered a prompt will appear
to re-enter the correct code.
Change
Qube Function button options:
Submit Code: Enter the correct quality code,
then press Submit Code to accept.
Fluids Information
Displays fluids information, such as the ink/
make-up cartridge and Qube numbers, ink
Fluids
life and remaining ink life.
Info
Statistics
Displays the current production statistics,
such as number of products detected, the
current message name, jet run hours and the
printer run hours. It is also possible to reset
Statistics
the Resettable Counter - this shows the
number of product detected in the current
session.
Function Buttons:
Reset Count: Reset the resettable counter.
View Logs: View all the current log files.
Ink Log: This option is only available when the Service Key is fitted (notice
the Service Key icon in the top right of the screen). It will show the details of
the ink and ink logs.
Reset Counter
Two counters are available. Counter 1 is
resettable and counter 2 can be configured to
be either resettable or to record the count
since power up.
Statistics Function Buttons:
Reset: Resets to zero the resettable counter
Counter
Options
selected.
Note: In this example both counters are configured as resettable and therefore can
be selected to be reset to zero.
Interval Management
This is an information screen and displays
the hours to next inspection. It also shows
whether the inspection alerts, custom Ink
Interval
Management Change and Energy Save are enabled or
disabled.
The following options are only visible if a
Service Key is fitted to the printer (notice
the Service Key icon in the top right of the
screen) unless set otherwise via the Service Key Options menu.
Service Key Options: Select if a Service Key is required for areas specified
below.
Service Inspection: Enable or disable the inspection alerts. If enabled, the
printer will alert the user when the next service inspection is due. The Hours
to Next Inspection can also then be reset.
Custom Ink Change Alert: Allows the first and the final ink change warnings to
be set. This informs the user of the hours to the next ink change: 1st
warning 24 - 300hrs, 2nd warning 1 - 24hrs.
Energy Save: Allows a timeout to be set between 15 and 1440 minutes (24hrs).
With the printer in a ready to print state, if no print trigger signal is received
for the set time, the printer will power to a stand-by state.
Service
General system information is displayed in
this screen and access to Service menus.
Install Options: Allows options to be
installed, such as airdryer, Peltier.
System Config: Displays the current printer
configuration, such as modulation
frequency, nozzle size, etc. and provides
access to further configuration screens and
the security menu.
Diagnostics: Provides access to test routines, wizards and service jet options.
Adjustment: Displays current operational setting for the printer, such as
Modulation set point, pressure set point, head temperature, etc. and allows
access to further screens to alter such settings.
Install Option
Details of the hardware options fitted to the
printer are displayed.
Peltier: This is to show if a Peltier is fitted or
Install
Options not. It will then be displayed in relevant
configuration reports.
Airdryer: This option is only available when
the Service Key is fitted. It is used to install
or remove an airdryer.
System Configuration
This menu area provides details of the
printer configuration and access to specific
configuration such as software and security
System
Config access.
Software Config: Provides access to message
formats, software details and start-up update
options.
Security Access: Change passwords and
password details.
External I/F: Details of product detectors and shaft encoder information
Hardware: This option is only available when the Service Key is fitted. Details
of the printer hardware, such as pump types, print head variant, nozzle size,
etc. Also provides access to the print head, conduit and ink system settings.
Software Configuration
Swap
Formats
Swap
format.
Swap
Formats
Swap
Security Access
Admin
Security username.
Access
Password: Enter required password for new
New User
user.
Repeat Password: Re-enter the required
password for the new user.
User Type: Select either User or
Administrator.
Note:Administrator user types have access to all
areas, therefore the following options do not
display.
Select Messages: Allows user to access and
change the printed message.
Edit Messages: Allows the user to edit and
create messages.
Alert Handling: Allows the user to
acknowledge alerts.
Back-up Allows the user to perform back-ups
or restores.
Change Config: Allows access to change the
printer configuration.
Access Service: Allows the user to access the
service areas of the printer.
Print Set-up: Allows the user access to change
Print Parameters.
Rst Prod Count: Allows the user to reset the
product counter.
Diags Handling: For future release of
software.
Change Password
Security
Access
Change
Password
External Interface
User Port
Setup
Input: Select the action for the input signal,
message select, Invert message or reverse
message.
Pin/Pins: For Invert/Reverse, select the pin
required for the signal to be received. For
Message Select, this refers to a range of pins
that relates to 1 of 255 slots for messages
available to print, see page 3-52.
Interrupts: A selection of interrupts can be set
to control the printer in the event of a high/
low signal received. This includes external
serial number increment and reset.
Persist (us): The signal on SK1 pins 2, 3, 4
and 5 may have persistence set, this is the
length of time that the signal needs to be
active before the signal is recognised as valid.
Outputs: A selection of output signals can be
sent from the printer to an external device,
including serial number rollover.
Active State: Sets the active state of the signal.
Product Detect
Diagnostics
Provides a list of available self-test options,
either select from the list and press Run Test,
or select Wizards or Jet Options for access to
Diagnostics the following menus:
Wizards
Jet Options
It is possible to switch the jet only on in this
screen. It is also possible to skip the flush
routine the next time the jet is turned off/
Diagnostics
On. This can be useful when adjusting the
jet.
Jet Options
Also provides access to a manual mode when
the Service Key is fitted.
Sequence To: Turn on the jet to the level set in Sequence To.
Sequence Off: Turn off the jet. When using Sequence Off make sure the Skip
next flush is set to No.
Note: Blockages in the system can occur if a flush cycle is missed during a
Sequence Off.
Fast Shutdown (Emergency Only): Immediately performs a shutdown to a power
on state.
Manual Mode: Only available with the Service Key fitted, provides access to
advanced printer settings, allowing valves and pump speeds, etc. to be set
manually for fault finding and testing.
Adjustment
Displays ink system and print head settings
and provides access to Modulation and
Pressure screens to alter these settings.
Adjustment External I/F provides access to Shaft encoder
and product sensor settings. An Advanced
screen is also available with the Service Key
fitted, this allows more options to be
adjusted (such as Charge level).
Modulation
Pressure
Allows pressure settings to be changed.
Press. Setpnt: Set the pressure to the required
level. The printer will try and achieve this
(target) pressure.
Adjustment
Pump Speed: Displays the pump speed.
Pressure Actual Pressure: Displays the actual pressure.
Original Setpoint: This is for information and
is a datum if needing to reset back.
Function Buttons (as Modulation above,
except Reset Pressure will reset to the Original
Setpoint).
External I/F Refer to page 3-61 for details.
Advanced (Service Key Only)
Configuration
Provides access to configuration settings:
User Config: Access to configure the look of
the printer - access to turn on or off various
functions so they do not appear in the
message editor, enable the message monitor,
configure the home screen and configure
alerts.
Editor View
Message Views
Regional Settings
Allows access to set the Master Clock,
Currency, Prompt Language and setting of the
OSK (On Screen Keyboard) (OSK only
Regional
Settings available in SVGA).
Function Buttons:
Master Clock: Set the master clock for the
printer.
Currency: Set the major and minor currency
units. These will be entered into the
message when pressing the buttons.
Prompt Language: Select the language
required for the printer.
Keyboard Options: Access to the Input
Method Editor (IME) set-up - this allows
the IME to be set (for Simplified Chinese,
Japanese, Korean and Traditional Chinese).
Also provides access to the OSK set-up in
SVGA printers, allowing the keyboard
language to be changed.
Master Clock
Set the master clock for the printer. Be
aware that this will affect any clock offsets.
Function Buttons:
Regional
Settings
Date Format: The date format can be
Master changed, e.g. dd/mm/yy.
Clock
Prompt Language
Prompt
Language
Keyboard Options
Print Height/Width
Clock Dep Options: Set the shift codes and default clock offsets for the printer.
Print Offsets: Set the required default forward or reverse offset.
Clock Inserts: Set the default month names, day names and alpha hours for the
printer.
Communications
Displays the current default settings for the
Ethernet Port, Email Alerts and Web server.
Comms
Function Buttons:
Ethernet: Enable and set the Ethernet port.
Serial Port: Enable and set the Serial Port.
Email Alerts: Set-up the email settings and
select alerts to be emailed.
Web Server: Enable or disable the web server function.
Refer also to page 2-31.
Ethernet
Set the ethernet port for the printer.
When Ethernet port is set to Enable the
screen changes to show further options (as
Comms
shown).
Ethernet
Protocol: Select from either Intercom,
Codenet, External or ZPL.
Note:It may be necessary to restart the printer once
the IP address has been entered (e.g. for ZPL).
If Protocol is set to External, the Configure
softkey option is displayed - see following
screen.
If Configuration is set to Static further
options in the second screen can then be set.
Refer to your local network administrator to
obtain these settings.
Advanced: Allows access to the codenet configuration setting.
WARNING: Due to possibility of unexpected start-up,
maintenance and cleaning must not be carried
out on the printer whilst connected to a
remote UI.
Note: For DNS and DHCP to operate correctly, BOOTP messages must be
able to reach the network’s DHCP server. The DHCP server must be
set to update DNS.
Configure
Serial Port
Email Alerts
Set-up the email settings to allow available
alerts to be emailed.
Function Buttons:
Comms
Email Settings: Set the email addresses
Email Select Alerts: Select the alerts, that if raised,
Alerts
will be emailed in accordance with the email
settings.
Web Server
Back-up
Allows access to back-up, restore and
upgrade functions of the printer.
Back-up to USB
Select either a Full, Message or Service back-
up. These will be copied to the USB
connection at the side of the printer.
Back-up
to USB
Note:Some back-up/Restore options can take a
few minutes to complete.
Full - This is a full software back-up of the
printer.
Msgs - This copies the message store, logos, MRC’s and scripts.
Serv - This copies default settings and event logs.
Restore Options
To restore a back-up copied to a USB
device.
Restore
Select the location of the back-up file(s) and
Options the type of back-up (Full or Msgs) and press
Recover Back-up to begin.
If more than one back-up is detected a
prompt will display asking for confirmation
of which back-up to restore.
Configure Upgrade
In the event of upgrades to the software,
logos or custom scripts this screen allows for
certain upgrades to be copied from a USB
Configure
Upgrade memory device connected to the printer.
Select from the list of available upgrades (e.g.
Language) and press Start Configuration
Upgrade to begin. The printer will then
search for this type of upgrade on the USB.
Note: Some upgrades require specific path names to be present on the USB
device.
Software Upgrade
In the event of software upgrades, this screen
allows the upgrades to be copied into the
printer.
Software
Upgrade The printer will display a list of all upgrades,
select the upgrade required.
Press Select to begin, the printer will verify if
this upgrade is available on the USB device.
If it is not, a warning will display.
CONTENTS
Page
START-UP ....................................................................................... 4-3
SHUT DOWN .................................................................................. 4-3
Recommendations for a Long Shut Down ..................................... 4-4
CARTRIDGE AND QUBE REPLACEMENT ............................... 4-5
Ink and Make-Up Cartridge Replacement ..................................... 4-5
Qube Replacement ........................................................................ 4-7
Entering the Quality Code ........................................................ 4-7
Replacing the Qube ................................................................... 4-8
Obtain Ink Information ................................................................. 4-9
CREATING A MESSAGE ................................................................ 4-10
Display Contrast ............................................................................. 4-10
QVGA screen ............................................................................ 4-10
SVGA screen ............................................................................. 4-10
Navigation and Operation .............................................................. 4-10
To Create the Message ................................................................... 4-11
To Save the Message .................................................................. 4-11
To Set Reverse, Inverted and/or Repeated for the Message........ 4-12
Reverse and/or Invert ................................................................ 4-12
To Print the Message ...................................................................... 4-13
To Save the Message ....................................................................... 4-14
To Delete the Message from Store .................................................. 4-14
To Select an Existing Message ........................................................ 4-14
To Import/Export a Message(s) ...................................................... 4-15
To Enter a Clock Entry .................................................................. 4-16
Clock Offsets ............................................................................. 4-17
To Set and Enter a Shift Code ........................................................ 4-18
To Enter a Serial Number .............................................................. 4-19
User Port ....................................................................................... 4-20
External Message Select ............................................................. 4-20
External Message Invert/Reverse ............................................... 4-21
Additional Functions ...................................................................... 4-21
Inputs ........................................................................................ 4-21
Outputs ..................................................................................... 4-21
START-UP
Press and hold the Start/Stop button on the membrane.
• The printer will now Sequence On. This may take several minutes.
• The blue indicator on the power and start/stop buttons flash.
• A progress bar and the Domino logo displays on the screen.
• The status bar displays defaults/printer status.
If the Install Wizard is enabled:
• The language screen displays. Select the required language.
• The printer model screen displays. Highlight and select the required
model.
• The wizard screen displays. Select the required Initial Printer Set-up/
Installation/Print setup option and then select Finish.
The printer is now ready to print messages.
It is also possible to power the printer to a standby state. This is done by
pressing the power button on the membrane. Non-printing functions (such
as creating messages) can be performed whilst the printer is in this state.
SHUT DOWN
To shut down the printer in a controlled manner, press and hold the Power
button for approximately 3 seconds.
To shut down the printer in an uncontrolled manner (emergency), press and
hold the Power button for approximately 10 seconds.
To switch the printer between Ready to Print and Standby, use the Start/Stop
button. From the Ready to Print state, this will take the printer to the
Standby state and from the Standby state it will take the printer to the Ready
to Print state.
i-Tech_0016.eps
Remove the
i-Tech_0017.eps sealing tab
using a
6mm hex
key
Press cartridges
firmly down to fit
with label facing
forwards
i-Tech_0020.eps
i-Tech_0015.eps
Note: Ink compartment cover removed for clarity.
Cartridge Replacement
If the make-up cartridge is not replaced, the make-up reservoir will empty
and the ink viscosity will eventually go outside its operating limits. Also, head
flushing will not be carried out when the printer is shut down and ink may be
deposited on the print head components. Thus, although the printer can still
be used, head faults may occur.
Qube Replacement
The main ink and gutter filters are situated in the Qube and are an integral
part of Domino’s i-Tech ink system. Replacement of these filters therefore
occurs automatically during scheduled Qube replacement.
Entering the Quality Code
The messages Qube change needed in less than 24 hours and, later, Qube change
needed in less than 2 hours will appear near the end of the Qube life. Printing
will not continue beyond the expiry of the Qube life.
The i-Tech ink system will automatically run down the level of ink to a
minimum level, so it is usual to replace these cartridges at the same time.
It is necessary to enter the Qube quality code of the new Qube and reset the
Qube replacement alarms, using the following procedure:
WARNING: Do not smoke or allow naked flames (or other
sources of ignition) in the vicinity of any inks
or solvents as this is highly dangerous.
(1) Switch the printer to a standby state using the proper procedure, i.e
ensure the jet is off.
(2) Press the Machine Setup button and enter the password if required.
(3) Press the Production Data button and then the function buttons Fluid
Management>Change Qube and the screen will change to show a prompt
requesting input of the Quality Code printed on the label of the new
Fluid
Qube.
Management
(4) Type in the Qube quality code.
Change
Qube (5) Type in the existing or new ink cartridge code.
Submit (6) Press the function button marked Submit Code.
Code
If the correct code is typed in, the information bar will display "Install Qube"
and the Qube run time will then be reset and the alarms cancelled. The
printer will then automatically shut down. Proceed to "Replacing the Qube"
on page 4-8.
If the number is typed inaccurately, it can be corrected by typing in again. If
an invalid code number is typed, the number will not be accepted and
messages in the information bar will indicate the problem, e.g. Incorrect ink
type - do not fit, Ink out of date - do not fit, or The Qube Data Code inserted has
already been used. Please insert a new valid code (an old Qube number has been
used).
i-Tech_0019.eps
Qube Retaining
Clips
(5) Pull the Qube backwards, withdrawing the connecting manifold pipes
from the ink block and remove the old Qube.
Notes: (1) If the Qube does not withdraw with moderate pressure, push the Qube
fully forward (which will break any seal caused by dry ink) and try again.
(2) The manifold pipes will contain residual ink. Take care when removing
the Qube to avoid spillage.
(6) Unpack the new Qube and remove the sealing strip that protects the
Qube manifold
(7) Re-use the sealing strip to seal the manifold on the old Qube.
i-Tech_0018.eps
(8) Place paper towel or similar on top of the level sensor modules to catch
excess fluid and using wash, remove any dried residual ink from the ink
block valve face.
(9) Place paper towel or similar under the Qube manifold pipes and
lubricate the pipes with wash.
(10)Insert the Qube between the retaining clips and firmly push the
manifold pipes into the ink block.
(11)Continue pushing until the retaining clips engage with a click.
(12)Attach a new ink cartridge to the Qube (existing one may be re-used).
When the printer is next switched on, it will display "Bleeding Ink System -
Please Wait..."
Note: Residual ink can be removed from the old Qube by inserting a 6mm hex
key into the draining tab on the base of the Qube and snapping it off.
Ensure the Qube is angled such that residual ink is not over the draining
tab during this process.
CREATING A MESSAGE
All of the screens presented on the display are fully described in "Screen
Descriptions".
Display Contrast
QVGA screen
The display contrast can be adjusted by pressing the shift and printer setup
buttons together to enter the adjustment mode, then use the
buttons to increase/decrease the contrast and the buttons to increase/
decrease the brightness. Pressing the Select button will save these settings.
Note: Exiting using shift and printer setup again will temporarily use these
settings but will revert back to the original settings on restart of the printer.
SVGA screen
The display contrast can be adjusted by selecting Machine Setup.
Then pressing the Configuration button.
User
Config
Then press the User Config>Editor View>LCD, then select Brightness.
Editor Using the button adjust the brightness.
View
Note: Print Properties can be applied using the Print Parameters menu. These
properties affect the current message only and will be saved with the
message (except print height, width, delay and items changed via the
Machine Print Settings). Default parameters affecting all messages are set
within the Print Setup menu.
To navigate through screens, use the function buttons at the side to open
the required menu and use the up level button to move back a level in the
menu.
With SVGA the function buttons are selected by pressing the option on the
screen itself.
To select items, either use the left/right cursor buttons to scroll
through the options, or press the select button to display the full list, and
then use the up/down cursor buttons to move through the list to the
required option and press the select button to select the required option.
If the information spreads across two screens, use the up/down cursors
to move between the options, when the last option is reached, pressing the
down arrow again will jump to the next screen. For SVGA screens simply
press the scroll bar below the slide to move down a screen or above the slide to
move up a screen (previous screen).
In the Message Editor it is possible to open the properties or relevant setting
dialogue for inserted formats by using the left/right cursor buttons to
highlight the entry and pressing the select button .
To Import/Export a Message(s)
(1) Select the Message Store, then navigate to Store Manager > Import/
Export.
Import/
Export (2) If the USB device does not contain any appropriate folders, the only
option available will be Create Folder, select this to create a folder.
Select the
required folder
and press either
Import From or
Export To.
Note: Please note that the following codes are case sensitive.
Date Codes: Time Codes:
%A Date (01 to 31) %H Hours (00 to 23)
%B Day of Year (001 to 366) %I Quarter Hours (01 to 96)
%C Julian Year (0 to 9) %M Minutes (0 to 59)
%D Year (00 to 99) %N Seconds (0 to 59)
%E Year (1970 to 2038) %O Alpha Hours.
%F Month (01 to 12)
%G Month Name
%J Day Name
%K Week Number (01 to 53)
%L Day Number (1 to 7)
%P Julian Day (001 to 366)
Note: Only enter date codes into date formats and time codes into time formats.
Properties
(6) Select Properties to set the properties of the clock format. It is possible
to assign a clock offset (see next), set the language or drop height.
Save
(7) Press Save to save this new format.
Edit
(8) To edit an existing format, select the required format from the list and
press Edit. Make the required changes and either select Save to
Save As
overwrite using the same name, or use Save As to save as a new name.
Clock Offsets
It is possible to apply offsets to the master (real time) clock. This means that
frequently used offsets can be saved and used with date/time fields.
There are four offsets that can be used with the clock. It is advisable to leave
one of these as zero to enable the master (real time) clock to also be entered.
The offsets available are: years, months, weeks, days, hours or minutes.
To set the offsets:
(1) In the Message Editor, select Clock then Clock Offsets.
(2) A list of the available clock offsets is displayed. Highlight the offset to
be changed and press Change. This will open the properties for the
offset.
Change Change
(3) Set the required offset e.g. one month. Press OK to accept the
OK OK
changes. Repeat for the other offsets as required.
(4) The offsets are now set and can be applied to clock formats.
Note: Changing the clock offsets via the Message Editor will only affect the
offsets for the current message. To change the default clock offsets, refer to
the Machine Setup menu, see page 3-73.
Four shifts
(3) Enter a shift code label - this will display in the message if the shift is
inserted.
Note: The Message Editor will space the message to allow for the longest of the
shift code labels.
Reset Shift (4) Press Reset Shift to reset the current shift back to zero.
(5) Use the up/down arrow to return to the top line "Shift Code" then use
the right cursor button to page to the next shift.
(6) Repeat the process for all required shifts. There is a total of 24 shifts
available.
OK (7) Press OK when the shifts are set.
(8) Once the shift codes are set, they can be entered into a message via the
Message Editor. Within the Message Editor, select Clock then Shift
Code.
(9) The screen will display the shift codes as set previously. Press Select to
enter a shift code into the message. The name of the current shift will
be displayed in the message.
OK
(6) Select OK from the button options.
(7) Use the Select button to enter the serial number into the message.
When more serial numbers are saved, these will be displayed in a list and
can also be entered into the message by highlighting the required serial
number and pressing Select within the Insert Serial Number screen. These
serial numbers can also be edited by highlighting the serial number to
be edited and pressing the Edit button.
(8) The serial number can be controlled by a user port (if fitted). To allow
the printer to pass to external control, set the Internal Updates on Counter
1 and/or Counter 2 to Disabled.
See also page 3-27 for serial number details, page 3-29 for details of counter
control and page 3-52 for User Port Set-up.
User Port
Note: This requires the optional User Port Option Kit (includes RS232)
EAS002846SP to be fitted. Refer to page 8-8.
It is possible to allow peripheral equipment to control several functions
(message select, invert or reverse, serial number control and custom shift
register reset) within the printer. This is performed using a user port.
External Message Select
Note: Ensure the messages required for external selection are created and saved
within the printer.
The printer will allocate slot numbers to each message, slot 1 being the first.
Therefore, the first message created and saved will be saved to slot 1, the
second will be in slot 2, etc. The user port will select from these slot numbers
to select the messages via SK2. SK2 is a 37-way connector. Message select
can use 8 of these pins to allow between 1 and 255 messages (relating to slots
1 to 255) to be selected.
Note: Because other functions, such as external message invert/reverse can also
use SK2, this will reduce the number of pins available and hence the
number of messages that can be selected.
With the required messages created and saved in the correct slot numbers (see
below to change a slots number), it is then necessary to put the messages
"online".
To select all messages to be online, meaning that they are all ready to print and
therefore available for external selection, enter the Message Store, then select
Message Store Manager>User Port>Put Messages Online. When viewed in the
User
Port message store, notice that all messages will now have a tick next to them.
The peripheral device can now be used to select the message, using SK2 pins
1 to 8 as a binary reference, connecting to Pin 13 (GND) to select slots 1 to
255.
Notes: (1) If using external invert, reverse and/or CSR data in conjunction with
external message select, this will reduce the number of messages that can be
selected, as it will reduce the number of pins available. Select the range of
pins for external message select accordingly, for example use pin 8 for
external invert and select pins 1-7 for message select.
(2) External Reverse/Invert works in conjunction with the internal Reverse/
Invert.
Additional Functions
Inputs
CSR Data: This input is for the custom shift register feature mainly used in
special applications.
Outputs
Rollover (Counter 1): This output will be switched when the rollover of
Counter 2 occurs.
Rollover (Counter 2): This output will be switched when the rollover of
Counter 2 occurs.
Print Reject: This output will be switched when a print related alert occurs
that could affect the printer printing the right message on the right product.
The type of alerts that will output the print reject signal are Print Max Speed
Limit in Force, Long print, check print quality, Detected too Many Products, Some
Ignored, Print Trigger Occurred Too Early, and Print GO occurred While Printing.
Interrupts
Print Counter (1) Reset: This interrupt will reset the statistics menu
Resettable Counter 1.
Print Counter (2) Reset: This interrupt will reset the statistics menu
Resettable Counter 2.
Reset (Counter 1): This interrupt will reset Counter 1 after the current
committed message prints. The message is committed to print at the time of
an active print trigger. Counter 1 will be reset to the start value that is
specified in the counter setup.
Instant Reset (Counter 1): This interrupt will instantly reset Counter 1
even if the message has already been sent to print. Counter 1 will be reset to
the start value that is specified in the counter setup.
Reset (Counter 2): This interrupt will reset counter 2 after the current
committed message prints. The message is committed to print at the time of
an active print trigger. Counter 2 will be reset to the start value that is
specified in the counter setup.
Instant Reset (Counter 2): This interrupt will instantly reset counter 2
even if the message has already sent to print. Counter 2 will be reset to the
start value that is specified in the counter setup.
Update (Counter 1): This interrupt will update Counter 1 by the step size
that has been specified in the counter setup. The printer can be configured in
the Print Parameters > Machine Counters and Print Size > Serial Number Control
menu to disable Internal Updates. This will prevent the printer updating
Counter 1 on each active print trigger and so only allowing the user port to
update.
Instant Update (Counter 1): This interrupt will instantly update Counter
1 by the step size that has been specified in the counter setup even if the
message has already been sent to print. The printer can be configured in the
Print Parameters > Machine Counters and Print Size > Serial Number Control
menu to disable Internal Updates. This will prevent the printer updating the
Counter 1 on each active print trigger and so only allowing the user port to
update.
Update (Counter 2): This interrupt will update Counter 2 by the step size
that has been specified in the counter setup. The printer can be configured in
the Print Parameters > Machine Counters and Print Size > Serial Number Control
menu to disable Internal Updates. This will prevent the printer updating
Counter 2 on each active print trigger and so only allowing the user port to
update.
Instant Update (Counter 2): This interrupt will instantly update Counter
2 by the step size that has been specified in the counter setup even if the
message has already been sent to print. The printer can be configured in the
Print Parameters > Machine Counters and Print Size > Serial Number Control
menu to disable Internal Updates. This will prevent the printer updating
Counter 2 on each active print trigger and so only allowing the user port to
update.
CSR Clock: This interrupt is for the custom shift register feature used in
conjunction with the CSR Data Input. This is mainly used in special
applications.
Print Enable: This interrupt will enable or disable the printing.
Print Abort: This interrupt will abort the current committed and printing
message at the end of the current stroke.
Backlash: This interrupt resets the backlash counter/memory which can be
viewed in the Spanner > Spanner > System Config > External I_F menu.
Inst. Script Reset: This interrupt will instantly reset a script even if the
message has already been sent to print. The script will be reset if a persistent
variable has been encoded in the script.
Script Reset: This interrupt will reset a script after the current committed
message prints. The message is committed to print at the time of an active
print trigger. The script will be reset if a persistent variable has been encoded
in the script.
To Enter a Barcode
The printer currently supports the following barcodes:
1D or Linear Barcodes
UPC A Numeric only, 12 digit chars max (1 digit number system, 5
digit manufacturer code, 5 digit product code and 1 check
digit).
UPC E Numeric only, is an 12 digit UPC A code that s compressed
into a 6 digit UPC E code (a compressed version of UPC A,
note that not all UPC A codes can be compressed).
Code 39 Alphanumeric, can encode the 26 uppercase letterset (A to Z),
the numeric set (0 to 9) and 7 special characters (space $ - . / +
%) may also contain a check digit, but has no restriction on
length.
Code 93 Alphanumeric, can encode the 26 uppercase letter set (A to Z),
the numeric set (0 to 9) and 7 special characters (space $ - . / +
%), contains 2 check digits but has no restriction on length.
Uses additional unique circle codes ($), (%), (/) and (+) to
encode the full ASCII set.
Code 128 Alphanumeric, can encode the full ASCII set Code sets A and B
and compresses double numeric digits Code set C, has no
restriction on length.
EAN 128 As Code 128, except that after the start code there will be a
FUNC1 code, also () are not included in the coding.
EAN 13 13 numeric digits - 12 user specified and 1 check digit.
EAN 8 8 numeric digits - 7 user specified and 1 check digit.
2/5 Numeric only, has no restriction on length.
Industrial
2/5 Numeric only, has no restriction on length.
Interleaved
2/5 Numeric only, has no restriction on length.
Standard
2/5 Numeric only, has no restriction on length but has bearer bars
Interleaved (one above and one below the barcode).
Bars
ITF 14 14 numeric digits using Interleaved Code 25 symbology
2D Barcodes
Data ASCII values 0 to 255 (extended ASCII 128 to 255). 1-64
Matrix characters (excluding check digits). Reed-Solomon check digit
(ECC 200) algorithm (error correction).
Twenty-four square symbols with even number of rows and
columns in sizes (not including quiet zones): 10x10 to 26x26
modules (steps of 2 modules per side), 32x32 to 52x52 modules
(steps of 4 modules per side), 64x64 to 104x104 modules (steps
of 8 modules per side), 120x120 to 144x144 modules (steps of
16 modules per side).
Six rectangular symbol size versions (not including quiet zones):
8x18 and 12x26 modules (1 data region), 8x32 and 12x36
modules (2 data regions) and 16x36 and 16x48 modules (2 data
regions).
QR Code Square two dimensional machine readable codes. Model 1 or 2.
Error correction level L, M, H or Q. Dimensions are 21x21,
25x25 or 29x29. Payload (1-64): Any character in the range
0x000 - 0xFFFF: Characters in the range 0xNN40 - 0xNNFC,
where NN=0x81 - 0x9F or 0xE0 - 0xEA and characters of the
form 0xEBNN where NN= 0x00 - 0xBF, will be encoded as
Kanji (Shift JIS System).
Notes: (1) The printer can currently print 10x10, 12x12, 14x14, 16x16,
18x18, 20x20, 22x22, 24x24, 26x26, 32x32, 8x18, 8x32,
12x26, 12x36, 16x36, and 16x48 data matrix symbols. The amount
of data that can be contained within a data matrix symbol is dependant on
the data matrix size.
(2) The printers applies a limit of 64 characters to unrestricted codes
Enter the Barcode menu of the Message Editor, here barcodes can be created
and saved. Once saved, a list of the barcodes will be displayed, to insert the
barcode into the message, simply highlight the required barcode and press the
select button. A graphic representation will then be shown as part of the
message.
For further information on creating barcodes, refer to page 3-30.
To Import Logos
Logos are imported using a USB device:
Notes: (1) The following path is required on a USB device when importing logos:
Configure usb_updates/user/data/logos (see graphic below). Enter the logo to
Upgrade
import in the "logos" folder.
(2) Logos must be monochrome Windows® bitmap files. They are also
restricted by the size of the logo grid.
(1) With the required logo saved to the USB device, plug it into the USB
slot on the left side of the printer.
(2) Enter the Configure Upgrade menu. Select from the Upgrade list Logos,
and press Start Config Upgrade.
Select Logos
from List
To Create a Logo
Logos are created and stored in the Logo Store before use in a message. The
procedure consists of creating a matrix representing the possible drop positions
and marking the positions of drops making up the logo. During the
procedure, the following will be required:
(a) The logo name
(b) The approximate width of the logo - in strokes
(c) The approximate height of the logo - in drops.
Space around the logo (padding) is part of the logo and provision must be
included in the matrix size.
QVGA
(1) Within the Message Editor, select Insert Special Field, then Logo.
Initially, this area will be blank, but as logos are imported or saved, a list
of available logos will be shown here. To insert a logo from the list into
the message, press the Select button.
New
(2) To create a new logo, open the logo editor by selecting New. Enter the
width and height of the logo (in drops), to create a grid and press OK.
Note: Depending on the font height, the height(s) available may be restricted,
although it is still possible to create a larger size but it will not be possible
to enter this into a message where it exceeds the message height.
(3) A grid of this height and width will now display. Use the cursor
buttons to navigate the drop position, and use the Select button to toggle
the drop position on or off.
(4) Use Dot Continuous to turn on the drop position, without the need to
press the Select button for every square.
Note: A square will display in the toolbar at the bottom of the screen to show if
the Dot Continuous function is enabled. The grid reference is also
displayed.
Current Drop
Position
Horizontal Grid
Position
Vertical Grid
Position
Dot Continuous
Function (enabled) Logo Editor
(5) When the logo is complete, press Save As to save the message. Enter the
required name and press OK. This logo should now appear in the list of
saved logos.
(6) To edit a logo, highlight the logo to be edited from the list and select
Edit. This will open the logo in the Logo Editor. Once the changes
have been made, it is possible to overwrite using Save or save this edited
logo under a new name using Save As.
Note: It is possible to edit a logo that is inserted into a message, by highlighting
the logo within the message editor and pressing the Select button. This
will open the logo in the message editor.
SVGA
(1) Within the Message Editor, select Insert Special Field, then Logo.
Initially, this area will be blank, but as logos are imported or saved, a list
of available logos will be shown here. To insert a logo from the list into
the message, press the Select button.
New (2) To create a new logo, open the logo editor by selecting New. Enter the
width and height of the logo (in drops), to create a grid and press OK.
Note: Depending on the font height, the height(s) available may be restricted,
although it is still possible to create a larger size but it will not be possible
to enter this into a message where it exceeds the message height.
A grid of the specified height and width will now be displayed.
(3) Within this screen, simple line logo creation can be performed. Use the
arrow buttons to move the cursor around the grid. It is possible to
enter a single dot using the button in the centre of the arrows, or use
the dot continuous button to turn on the dots continuously.
Grid
Logo Editor
Use arrows to
move cursor
around grid
With Dot
Continuous Off,
use the dot
button to enter a
Dot Continuous Dot Clear Continuous dot on the grid
Function (enabled) Function
Dot Continuous
(4) There are several functions across the top of the screen:
Basic line entry with dot continuous option.
(5) To enter a basic shape into the logo, select the Shapes button. The
screen will change as follows:
Circles
Shapes
Overlap
Boldness
Dot
Line
Arrows
Squares Move
Size
Shapes Screen
(7) With the square at the required setting, press the dot button to confirm
and the shape will change to black (as displayed)
(8) This is the same process for the circle or line shapes.
(9) To copy the shape, either move the red bounding box to the required
position and repeat the creation process in step (6) to step (7).
(10)It is possible to overlap the shapes and display them as clear or filled, as
follows:
Overlap
Note: Use the Overlap button before confirming the selection with the dot
button.
(11)To enter text into the logo:
Press the Insert Text button to display the screen as follows:
Insert Text
Button
Italic
Underline
Dot
Insert
Text
Repeat Move
Bold Text
Size
Text Screen
(12)Press the Insert Text button, a text entry screen will display as follows.
Enter the required text here using the keyboard. Press OK to insert
text.
(13)This text will now be shown in the logo grid. Using the Text Size
buttons, size the text as required.
text now
in Grid
Repeat Move
Text Size
Inverse
Video
Fill
Dot
Open
Scroll
Copy
Flip Move
Size
(18)Press the open button and select the logo to import from the list. Press
OK insert the logo.
Note: Be aware that when importing other logos the grid will be included. This
can be seen in the example shown below.
(19)This logo will appear in blue on the grid (notice that the red bounding
box surrounds the grid size of the imported logo). Use the move and
size buttons to position and size the area to occupy.
(20)It is possible to flip the image horizontally and/or vertically using the
flip buttons or create a negative of the image using the inverse video
button. Press the dot button to confirm the settings.
Inverse Video
(25)Pressing the Preview button will show a preview of the logo.
Preview Logo
(26)The grid can be resized at anytime using the Resize button, but be
aware that if reducing the grid size to less than the current logo size, the
logo will be cropped.
(27)Press Save As to save the logo, then use the select button to insert into
the message.
BACK-UP PRINTER
There are 4 types of file information that can be saved to a USB device, these
are: Full, Messages, Service and Production. These will save different
information to a USB memory device: a Full back-up will copy the entire
printer configuration; a Message back-up will copy all the messages in the
current message store. Both the Full and Message back-ups can also be
copied (restored) to other printers or retained to restore the original printer
settings.
The Service and Production files can be copied from the printer’s software
files, and this provides information for a service engineer, such as log files, jet
characterisation information and email information. These file types cannot
be copied back to the printer as they are for information only.
To Create a Back-up
(1) Insert the USB memory stick into the USB slot inside the ink
compartment (refer to the diagram on the inside of the ink
compartment door for the USB port location).
(2) In the Machine Set-up menu, select Back-up then Back-up to USB.
Backup
to USB (3) From the list, select the type of back-up required.
CONTENTS
Page
INTRODUCTION .......................................................................... 5-3
Red Alerts ..................................................................................... 5-3
Non-recoverable ........................................................................ 5-3
Recoverable ............................................................................... 5-3
Amber Alerts ................................................................................. 5-3
Configurable Alerts ........................................................................ 5-3
Fault Acknowledgement ................................................................. 5-3
ALERT / STATUS BAR MESSAGES .............................................. 5-4
PRINTER STATES .......................................................................... 5-4
PRINTER FAULTS ......................................................................... 5-5
No Indicators Showing .................................................................. 5-5
Machine Does Not Print ................................................................ 5-5
Print Position Incorrect .................................................................. 5-6
Print Size Too Small ....................................................................... 5-6
Gutter Over-flowing Ink ................................................................ 5-6
PRINT QUALITY FAULTS ............................................................ 5-7
INTRODUCTION
Red Alerts
Red alerts are shown by a flashing red LED indicator on the alert switch and a
corresponding message displaying in the status/alert bar. They show the
presence of faults and stop the printer printing or prevent an unsafe condition
occurring. There are two types:
Non-recoverable
The jet will shut off (without following the normal sequencing). If the fault
condition is still present when acknowledged, the red LED will remain on and
the alert bar message will continue to show. If the fault condition has cleared
when acknowledged, the red LED will extinguish and the message will be
removed.
Recoverable
The printer attempts to recover - the red LED and the green LED on Start/
Stop button will flash. If the printer does manage to recover, the amber LED
will illuminate to inform the user of the status and the printer will be ready to
print. If the recovery was unsuccessful, the printer will switch to jet on only
with the red alert still raised. The red LED will only extinguish when the
alert is cleared.
Amber Alerts
Amber alerts are used to inform the operator that the printer is in need of
attention or that there are message handling errors.
If the fault condition is still present when acknowledged, the amber LED will
remain on and the alert bar message will show. If the fault condition has
cleared, the amber LED will extinguish and the alert bar message will be
removed.
Configurable Alerts
Some amber alerts can have their severity changed, or be switched off. To
configure alerts, please contact Domino Service.
Fault Acknowledgement
Depending on the alert, some messages are automatically cleared when the
condition is cleared although they will remain in the fault log list until the
user has acknowledged them (if the alert does not disappear from the list
when acknowledged, it means the problem still exists). If two or more alerts
exist simultaneously, the highest priority alert is displayed.
All reports are recorded in the error log, together with times of
acknowledgement and repair.
Alert/Status Bar
PRINTER STATES
Shown below are some of the more common printer states, these will be
shown in the status/alert bar at the bottom of the screen:
Status: Standby
The printer is in a standby state - the ink system is inactive but the user
interface can still be used to enter information.
Status: Getting ready to print
The printer is getting ready to print. Once this process has complete, the
printer should be in the Ready to Print status.
Status: Ready to Print
The printer is ready to print - as long as a message is on-line, the message will
print on receiving a product detect signal.
Status: Not Ready to Print
The printer is going from the Ready to Print status to either Jet on only or
Standby status.
Status: Heating
The printer is heating the print head to the optimum temperature for the ink
Status: Ink System Standby
The ink system is pressurised and active, but the jet is off.
Wake-up Mode Cycle Running
The Wake-up software is active. This will run the pump for 3 minutes in
every 20 minutes to stir the ink.
PRINTER FAULTS
The following problems can have the suggested causes and remedies.
No Indicators Showing
Possible Cause Possible Remedy
The EHT has tripped Check the print head and clean if
necessary, if fault persists it may be
necessary to align the print head
(see page 6-30).
TP3060_1
TP3061_1
TP3062_1
TP3063_1
Incorrect break-up - satellites can be seen in the viewer and break- up is not
in correct position relative to charge electrode.
TP3064_1
TP3065_1
TP3066_1
Filter
Make-Up
Reservoir
i-Tech_0035.eps
Make-Up Filter Replacement
Feed Filter
i-Tech_0027.eps
Damper Replacement
Notes: (1) Tools required: Lint-free tissue to catch any escaping ink, 11mm spanner,
4mm spanner. Protective clothing (especially safety glasses).
(2) Damper must not be re-used.
(3) Cleanliness is of extreme importance. Ensure debris does not enter the
Qube or ink block during this process. Observe good cleanliness procedures
at all times.
The printer must be shut down and ink and make-up cartridges (if fitted)
removed.
(1) Shut down the printer.
(2) Remove the ink compartment cover as described on page 6-4 to gain
sufficient access. This removes the ink and make-up cartridges, Qube
and the make-up reservoir.
(3) Release the level sensor module spring plate by lifting the two securing
clips on each side until they disengage from the spring plate. Gently pull
the assembly away.
(4) Place the level sensor module spring plate to the left side. The damper is
now visible to the right under the ink block.
(5) Make a note of the pipe connections (see diagram below).
(6) Remove the bungs from the new damper and retain for use on the old
damper.
(7) Using the 11mm spanner, undo the screw connections to the old
damper and remove it by pulling gently downwards.
(8) Remove the old pipes from the ink block by using the 4mm spanner (or
equivalent) to press the John Guest fitting inwards to allow the pipes to
be withdrawn.
(9) Loosely fit the screw connectors to the new damper and attach to the
new replacement pipes.rep
(10)Tighten the screw connectors finger tight, then tightened 1.5 turns
with a spanner.
(11)Replace the damper into the ink block, noting the orientation of the
pipes noted in step (5)).
(12)Fit the bungs removed in step (6) to the old damper.
(13)Refit the level sensor module spring plate.
(14)Refit the ink compartment cover, make-up reservoir, Qube and the ink
and make-up cartridges.
(15) The damper will now require bleeding at low pressure as follows:
(a) Enter the Machine Set-up area and select the Service button.
(b) Select Diagnostics.
(c) A list of test routine options will be displayed, use the up/down
Diagnostics cursors to scroll to the Bleed Filter option and select Run Test.
(d) The printer will now automatically run the printer at a low pressure
Test
Routines
to bleed any air from the ink system. Allow this routine to
complete, following any on-screen instructions.
Outlet
Screw
Connectors
Lip seal
Retainer plate
gasket
Screws (X11)
Retainer plate
i-Tech_0027.eps
The printer must be shut down and ink and make-up cartridges (if fitted)
removed.
(1) Shut down the printer.
(2) Remove the ink compartment cover as described on page 6-4 to gain
sufficient access. This removes the ink and make-up cartridges and the
make-up reservoir.
(3) Gently pull the two Qube retaining clips away from the Qube.
(4) Pull the Qube backwards, withdrawing the connecting pipework from
the ink block and remove the Qube.
(5) Remove the left side Qube securing clip by undoing the two retaining
bolts using the 3mm hex key.
(6) Referring to the diagram, remove the 11 securing screws and remove
the securing plate and gasket.
(7) The low drip valve assemblies can now be removed by hooking out the
securing O-rings and allowing the spring pressure to release the valves
from the ink block.
(8) The low drip valve assembly consists of the ring retaining valve (with lip
seal and O-ring), plunger seal cage (with valve plunger seal) and spring.
Note: Make a note of the order in which the component parts fit in the old valves
and use this to assemble the new valve assemblies.
(9) Replace the valve assemblies. The securing O-ring holds the valves in
position within the block.
(10)Replace the securing plate and gasket.
Note: Use the two guide posts to hold the gasket and securing plate in position
when replacing the screws.
(11)Refit the Qube.
(12)Refit the ink compartment cover, make-up reservoir and the ink and
make-up cartridges.
(1) Enter the Jet Option screen (Machine Set-up > Service > Diagnostics > Jet
Options) Set Jet Running by selecting Sequence to - Jet Running and press
the Sequence to button.
Diagnostics
Jet
Options
Sequence
to
(2) Once the jet has established itself in the gutter, make a note of the pump
speed, this can be found in the Adjustment screen:
Adjustment
i-Tech_0068.eps
Pump
Fixing Screws
Pump Replacement
i-Tech_0029.eps
Solenoid Valves
(6) Fit the new solenoid valve, ensuring that the O-rings are fitted
correctly. Do not over-tighten the fixing screws.
(7) Fit the electrical connections.
(8) Refit the ink compartment cover, make-up reservoir, Qube and the ink
and make-up cartridges.
(9) Check the block for leaks when the printer is started up.
i-Tech_0027.eps
Clamp bolt
Pressure Sensor
Unit
To Vent
To Make-up
Reservoir
Fixing Bracket
screws
Bottom Pipe From
Qube
i-Tech_0030.eps
Peltier Replacement
Spares List: Peltier Kit - 37751
Temperature Sensor
Ink Management
Block
i-Tech_0027.eps
Ball Spring
Seal
PRV Assembly
End Cap
i-Tech_0028.eps
1psi PRV Refurbishment
Viscometer Replacement
Note: Tools required:Lint-free tissue to catch any escaping ink, adjustable
spanner (see step (5)), protective clothing (especially safety glasses).
(1) Remove power from the printer.
(2) Remove the ink compartment cover as described on page 6-4 to gain
sufficient access. This removes the ink and make-up cartridges, Qube
and the make-up reservoir.
(3) Disconnect the viscometer wiring from the ink interface PCB.
(4) Pull the viscometer out of its clips by squeezing each tab and releasing
the clip.
(5) Disconnect the ink tubes from the viscometer and trim the used end
part (approx. 5-6mm) of the tubes, then transfer to the new viscometer.
The tubes must be connected so that when the new viscometer is fitted
into the clips, the tube connectors face the block (see diagram), the
wires must come out of the bottom of the viscometer.
(6) Fit the new viscometer into the clips and connect the wiring to the ink
interface PCB.
i-Tech_0031.eps
Viscometer Replacement
(7) Refit the ink compartment cover, make-up reservoir, Qube and the ink
and make-up cartridges.
(8) Check the system for leaks when the printer is started up.
The replacement is now complete. Check for leaks when the printer is next
started up. If a viscometer fault is shown, ensure that the viscometer has been
fitted correctly.
Bleed Jet
Pump Nozzle
Inner O-ring
Outer O-rings
Cover
Block O-ring
Inner O-ring
Securing Screws
i-Tech_0033
Jet Pump Refurbishment
Charge
Electrode
Deflector
Plates
i-Tech-0003.eps Gutter
(4) Wash down the gutter. Dry the wet areas with lint-free tissue.
(5) If required, also wash down the deflector plates, avoiding wetting the
Charge Electrode.
If the Charge Electrode needs cleaning:
(6) Undo the securing screw and pull the electrode gently away from its
mounting.
(7) Wet a piece of paper with wash and draw it through the slot in the
Charge Electrode. Any ink residue in the slot will stain the paper.
Wash the rest of the electrode.
(8) Draw some dry paper through the slot and dry the rest of the electrode.
Ensure that no traces of paper remain in the slot.
(9) Refit the Charge Electrode and tighten the securing screw.
Refit the print head into its holster.
Jet Alignment
Note: The following procedures must only be carried out by Domino trained
personnel.
Jet Alignment Check
To check the jet alignment:
(1) Press in the two holster retaining clips and remove the holster by gently
pulling downwards.
(2) Attach the print head back into the fixing bracket if it has been removed
in the process.
(3) With the jet running, check the position that it enters the gutter as
shown in the following diagram. If incorrect, carry out the jet
alignment procedure on page 6-32.
Jet Alignment
in Charge
Electrode
Jet Alignment
with Deflector
Plates
1 mm
Jet Alignment
in Gutter
75%
Jet Alignment
Locking Alignment
Print head Rear Screw Cam
AM_0043.tif
AM_0042.tif
Alignment
Screw (rear of
locking screw)
Gutter
Jet
AM_0044.tif
(1) From the Machine Set-up menu, select Service > Diagnostics > Jet
Options. Set to Jet Running and press the Sequence On button.
(2) Loosen the locking screw.
(3) Adjust the screw at the print head rear so that the jet is in the centre of
Diagnostics
the gutter, when viewed from the side.
Jet
Options (4) Adjust the cam so that the jet is just inside the left side of the gutter
when viewed from the front, tighten the locking screw when finished.
Charge Electrode
Replacement
To replace the charge electrode:
(1) Shut down the printer.
(2) Isolate the printer from mains power.
(3) Remove the holster from the print head by pressing in the two holster
retaining clips and withdrawing the holster.
(4) Remove the moulded cover over the internal pipework and wiring by
gently squeezing the sides of the cover inwards and withdrawing away
from the print head.
(5) Remove the wire box cover by removing the 4 securing screws accessed
from the back of the print head.
(6) Trace the wires from the charge electrode to their connections at the
conduit wiring in the upper part of the head (see page 6-42).
(7) Cut the heatshrink sleeving around the connections and disconnect the
electrode wires.
CAUTION: During the following steps, do not touch the charge electrode
mounting plate screws at the rear of the chassis, behind the
charge electrode. These screws hold the plate in a preset
position.
(8) Trace the wires to their cable gland in the bulkhead seal. Carefully push
the cable gland out of the bulkhead seal in the direction of the charge
electrode.
(9) Remove the single screw in the charge electrode and pull off the charge
electrode.
(10)Fit the new charge electrode onto the mounting pillars and secure with
the fixing screw. Ensure the charge electrode is correct for the printer
(see page 7-7).
(11)Pass the charge electrode wiring along the print head chassis and
through the hole in the bulkhead seal (see step (8)) into the upper part
of the head. Carefully push the cable gland on the wiring into the
bulkhead seal.
(12)Fit heatshrink sleeving onto the charge electrode wires and connect the
wires into the conduit wiring (see step (6)). Use a heat gun to tighten
the heatshrink sleeving around the connectors.
(13)Re-pack the wiring into the wire box.
(14)Ensure the wire box seal is located correctly and refit the wire box cover
using the four screws.
Note: When replacing the screws use a tight fitting magnetic screwdriver with the
screws attached pointing upwards. Insert the screws with the holes facing
downwards. "Lost" screws can be retrieved by removing the back wire box
moulding by undoing the four screws that attach it to the chassis.
(15)Replace the moulded cover over the internal pipework and wiring and
replace the holster.
CAUTION: Take care when starting up the printer. If a new charge
electrode has been fitted, it may be necessary to adjust the
position of the charge electrode (see below).
Alignment
The printer must be shut down, but ready to run. A 1.5mm ball driver or hex
key will be required.
The charge electrode must be adjusted so that the ink jet is in the centre of
the charge electrode slot and runs parallel with the slot. Adjustment should
only be necessary when a charge electrode or the charge electrode mounting
is replaced. To correct a slight misalignment of the jet in the charge electrode
slot, it should only be necessary to start from step (8).
(1) Remove the holster from the print head by pressing in the two holster
retaining clips and withdrawing the holster.
(2) Fit the print head into the maintenance bracket.
(3) Remove the moulded cover over the internal pipework and wiring by
gently squeezing the sides of the cover inwards and withdrawing away
from the print head.
(4) Loosen the charge electrode fixing screw and lift the electrode off its
mounting pillars, clear of the jet position.
(5) Start the ink jets only (see page 3-65).
(6) Carefully slide the charge electrode onto its mounting pillars, watching
the ink jet and its position in the charge electrode slot. If the ink jet
collides with the charge electrode, pull off the electrode and adjust the
position of the mount as in the next step.
Note: If at any time ink loss is sufficient to cause a gutter fault, the jet will stop
automatically. Clean the print head and restart the jet. This procedure can
be carried out as instructed in the Jet Alignment Option which stops the
gutter fault occurring. Refer to page 6-30 .
(7)
(8) At the rear of the print head, slacken the screws securing the charge
electrode mount. Move the charge electrode to a position where it is
possible to slide the charge electrode onto its mounting pillars without
contact with the ink jet. Tighten the mount securing screws
sufficiently to secure the charge electrode.
(9) Inspect the position of the ink jet in the charge electrode slot. With the
mounting plate fixing screws sufficiently loose to allow movement of
the charge electrode, adjust the electrode until the ink jet is in the
correct position in the slot.
(10)At the rear of the print head, tighten the mounting plate fixing screws.
Re-check the position of the jet in the charge electrode slot.
The adjustment is now complete. If necessary clean the print head.
Deflector Plates
Replacement
The printer must be shut down.
To replace the deflector plate:
(1) Shut down the printer.
(2) Remove the holster from the print head by pressing in the two holster
retaining clips and withdrawing the holster.
(3) Remove the moulded cover over the upper internal pipework and
wiring by gently squeezing the sides of the cover inwards and
withdrawing away from the print head.
(4) Remove the wire box cover by removing the 4 securing screws accessed
from the back of the print head.
Pinpoint
NEW ILLUSTRATION.eps
Deflector Plate
Standard
i-Tech_0038.eps Deflector Plate Replacement
Note: Charge electrode removal will assist in removal of the deflector plate.
(5) Trace the wires from the deflector plates to their connections at the
conduit wiring in the upper part of the head (see page 6-42).
(6) Cut the heatshrink sleeving around the connections and disconnect the
deflector plate wires.
(7) Trace the wires to their cable gland in the bulkhead seal. Carefully push
the cable gland out of the bulkhead seal in the direction of the deflector
plates.
(8) Remove the screws securing the deflector plates to the chassis and
remove the plates from the head.
(9) Insert the new deflector plates and wiring into the head.
(10)Fit each deflector plate to the chassis and fit and tighten its securing
screws.
(11)Pass the deflector plate wiring along the print head chassis and up
through the hole in the bulkhead seal (see step (7))) into the upper part
of the head. Carefully push the cable gland on the wiring into the
bulkhead seal.
(12)Fit heatshrink sleeving onto the deflector plate wires and connect the
wires into the conduit wiring (see step (5)). Use a heat gun to tighten
the heatshrink sleeving around the connectors.
(13)Ensure seal is located correctly and refit the cover over the upper part of
the head.
(14)Check the alignment of the plates to the ink jet and adjust if necessary
as follows as described “Alignment” on page 6-39.
Alignment
Note: A special tool, Domino part number JT0215 should be used to align the
deflector plates, however, if this is not available carry out the alignment as
follows.
(1) Place the print head in the mounting bracket.
(2) Switch the printer on and switch on the jet only (see page 3-65).
(3) With the jet correctly aligned in the gutter, set the negative (right hand)
plate 1mm away from and parallel to the jet.
(4) Turn the jet off, and align the positive (left hand) plate to the negative
plate as follows:
(a) The top of the plate should be 4mm from the negative plate.
(b) The bottom of the plate should be 6mm from the negative plate.
If using the tool, place it in the print head between the gutter block and the
deflector plates so that the angled plate (positive) is on the left hand side.
Tighten the deflector plate screws on the rear of the head.
Captive Screws
Drop Generator
Chassis
O-ring
Nozzle Plate
i-Tech_0042.eps
Removing the Nozzle Plate
(5) Pull the drop generator gently away from the chassis sufficiently to allow
access to the nozzle plate screws. Avoid pulling on the wiring.
(6) Remove the four screws securing the nozzle plate. Pull the nozzle plate
off its locating pins and remove.
To clean the nozzle, put the nozzle plate into a clean beaker filled with the
appropriate wash. Stand the beaker in an ultrasonic bath filled with water.
Switch on the ultrasonic bath and clean the nozzle plate for not more than 10
minutes. If the nozzle is to be changed, ensure that the new nozzle is the
correct type. Replace the nozzle plate as follows:
(7) Wash the face of the drop generator and the tip of the head valve
plunger where it projects from the drop generator. Gently press the tip
of the plunger into the drop generator to ensure that it moves freely.
(8) Ensure that the O-ring is in place on the face of the drop generator,
then fit the nozzle plate to the drop generator. The plate must be the
correct way round so that the screw holes correspond and the plate fits
onto the locating pins. Tighten the screws as far as possible.
(9) Refit the drop generator onto its mounting, ensuring that it is correctly
fitted onto the locating pins. At the rear of the head, tighten the two
securing screws.
(10)Replace the moulded cover over the internal pipework and wiring and
replace the holster.
Connector
Sleeving
Connector
Securing Screw
(6) Cut the heatshrink sleeving around the connection and disconnect the
drive rod wire.
(7) Cut off the connector on the drive rod wire. Pull the wire back
through the cable gland (which it shares with other wires) to the drive
rod.
CAUTION: The following steps should be carried out using a drive rod
spanner and a drop generator spanner (see page 7-2). Do
not rely on the attachment of the drop generator to the print
head chassis for support.
(8) Carefully pull off the drive rod cap and, using drive rod and drop
generator spanners, remove the drive rod nut from the drop generator
and pull out the drive rod. Retrieve the cap and clamp nut for future
use.
Drive Rod
O-ring
i-Tech_0041.eps
Removing the Drive Rod
(9) Clean the recess in the drop generator and replace the drive rod O-ring.
(10)Fit the drive rod clamp nut and cap over the drive rod wire. Fit the
drive rod into the drop generator and tighten the clamp nut firmly but
not excessively. Refit the drive rod cap.
(11)Pass the drive rod wire through the cable gland (see step (7)) into the
upper part of the head.
(12)Fit a new connector to the drive rod wire and fit a new piece of
heatshrink sleeving onto the drive rod wire.
(13)Connect the drive rod wire into the conduit wiring and use a heat gun
to tighten the sleeving over the connectors.
(14)Re-pack the wiring into the wire box.
(15)Ensure the wire box seal is located correctly and refit the wire box cover
using the four screws.
Note: When replacing the screws use a tight fitting magnetic screwdriver with the
screws attached pointing upwards. Insert the screws with the holes facing
downwards. "Lost" screws can be retrieved by removing the back moulding
by undoing the four screws that attach it to the chassis.
(16)Replace the moulded cover over the internal pipework and wiring and
replace the holster.
Captive Screws
(Rear of Chassis)
Drop Generator
(6) Cut the heatshrink sleeving around the connections and disconnect the
wires.
(7) Trace the wires to their cable glands in the bulkhead seal. Carefully
push the cable glands out of the bulkhead seal in the direction of the
drop generator.
(8) At the rear of the print head, unscrew the two screws securing the drop
generator. These screws are captive and will remain in place. When the
drop generator is free, remove it from the print head.
Note: Before removing the pipes in the following step, ensure that enough pipe
will remain after trimming.
(9) Carefully cut along the length of the barbs on the drop generator to
remove the pipes.
(10)On the drop generator, remove the four screws securing the nozzle
plate. Pull the nozzle plate off its locating pins and remove to a clean,
safe place.
(11)Cut off the connector on the drive rod wire. Pull the wire back
through the cable gland (which it shares with other wires) to the drive
rod.
CAUTION: The following steps should be carried out using a drive rod
spanner and a drop generator spanner (see page 7-2).
(12)Carefully pull off the drive rod cap and, using drive rod and drop
generator spanners, remove the drive rod nut from the drop generator
and pull out the drive rod. Retrieve the cap and clamp nut for future
use.
(13)Fit the drive rod clamp nut and cap over the drive rod wire. Fit the
drive rod into the replacement drop generator and tighten the clamp
nut firmly but not excessively. Refit the drive rod cap.
(14)Pass the drive rod wire through the cable gland and fit a new connector.
(15)Fit the drop generator into the print head (but do not secure with the
fixing screws) and pass the wires up through the bulkhead seal into the
upper part of the head. Carefully push the cable glands on the wiring
into the bulkhead seal.
Note: In the following step, ensure that the pipes cover both of the barbs.
(16)Using pipe cutters to ensure a clean square cut, trim the pipes removed
in step (9) and push over the barbs, for pipe positions see diagram on
page 6-45.
(17)Clean the nozzle and replace.
(18)Fit the drop generator into position and secure with the fixing screws.
(19)Fit heatshrink sleeving over the wires in the wire box and connect the
wires to the conduit wiring. Use a heat gun to tighten the heatshrink
over the connectors.
(20)Re-pack the wiring into the wire box.
(21)Ensure the wire box seal is located correctly and refit the wire box cover
using the four screws.
Note: When replacing the screws use a tight fitting magnetic screwdriver with the
screws attached pointing upwards. Insert the screws with the holes facing
downwards. "Lost" screws can be retrieved by removing the back moulding
by undoing the four screws that attach it to the chassis.
(22)Replace the moulded cover over the internal pipework and wiring and
replace the holster.
The drop generator replacement is now complete. Check the jet alignment
(see page 6-30) when the printer is next started up.
Connector
Sleeving
Connector
Thermal Sensor
Securing Screw
(7) Cut off the connector on the thermal sensor wire. Pull the wire back
through the cable gland (which it shares with other wires) to the
thermal sensor.
(8) Unscrew the sensor and remove from the drop generator.
(9) Screw the replacement thermal sensor into the drop generator.
(10)Pass the thermal sensor wire through the cable gland (see step (7)) into
the wire box.
(11)Fit a new connector to the thermal sensor wire and fit a new piece of
heatshrink sleeving onto the wire.
(12)Connect the thermal sensor wire into the conduit wiring and use a heat
gun to tighten the sleeving over the connectors.
(13)Re-pack the wiring into the wire box.
(14)Ensure the wire box seal is located correctly and refit the wire box cover
using the four screws.
Note: When replacing the screws use a tight fitting magnetic screwdriver with the
screws attached pointing upwards. Insert the screws with the holes facing
downwards. "Lost" screws can be retrieved by removing the back moulding
by undoing the four screws that attach it to the chassis.
(15)Replace the moulded cover over the internal pipework and wiring and
replace the holster.
Strobe Assembly
Strobe Assembly
Fixing Screws Pivot
i-Tech_0044.eps
Strobe Removal
(10)Unscrew the screws securing the drop generator and lift the drop
generator away from the head.
(11)Remove the screw at the rear of the print head.
Gutter Clamp
Gutter Pipe and
Sensor
Screws
i-Tech_0045.eps
(7) Remove the outer heatshrink from the gutter sensor pipe, near the
bulkhead seal.
(8) Remove the two screws securing the gutter clamp, and remove the
gutter clamp.
Note: The gutter pipe may come out with the gutter clamp.
(9) Disconnect the gutter sensor pipe at its connection to the conduit
gutter tube and remove the gutter pipe and gutter sensor from the print
head as a single assembly. Once removed, the gutter pipe and the sensor
can be split and either can be replaced as follows.
(10)Remove the outer heatshrink and separate the sensor from the gutter
pipe at its junction with the gutter pipe.
(11)Remake the assembly with a replacement gutter block or gutter sensor
as required.
(12)Push the gutter pipe into the sensor tube up to the start of the bend.
Ensure that the gap X between the ends of the gutter and sensor tubes is
5±1mm (0.20"0.04") . Check that there is no damage to the insulation
covering the gutter sensor.
AM_0057.eps
Gutter Sensor Gap
(13)Refit the assembly into the print head by reversing step (6) to step (9)).
(14)Fit a new connector and heatshrink sleeving onto the gutter sensor
wires and connect the wires into the conduit wiring (see step (6)). Use
a heat gun to tighten the heatshrink sleeving around the connectors.
(15)Ensure seal is located correctly and refit the cover over the upper part of
the head.
The replacement is now complete. Note that to work correctly, the gutter
sensor must be completely electrically isolated except for its wiring
connections. Check the sensor to ensure that at no point does the metal inner
tube of the sensor make electrical contact with the chassis, etc.
Carry out the jet alignment with the gutter procedure (see page 6-30), and if
necessary the deflector plate alignment (see page 6-39).
Securing
screws
Wire box
dovetail
Holster
retaining clip
i-Tech_0047.eps
Access
The electronics compartment is accessed from a hinged door at the back of
the printer. To open the door use a large Posidrive screwdriver to release the
securing latch.
The electronics compartment contains the following:
• Power supply*
• Sub rack containing the Main PEC and SBC*
• Standard Interface Board*
• Fan
• Ink interface PCB
• Ink Pump with motor controller
* Mounted on rear door.
Power Supply
Retaining Nuts
Note: Ensure the +ve and –ve 4.2kV wires are routed away from all ribbon
cables as the high voltages can interfere with information carrying cables.
Fuse Replacement
The power must be removed and the
electronics compartment open.
This fuse serves the Alarm Port and can
be found on the Standard Interface PCB.
Fuse F1 is a T1A H 240V, 20mm fuse.
Each fuse is protected by a small cover.
(1) Pull off the fuse cover.
(2) Pull the fuse out of the fuse holder.
(3) Push a replacement fuse into the
fuseholder and replace the cover.
i-Tech_0057.eps
Fuse F1
Fuse Replacement
Standard
Interface
PCB
The power must be removed and the electronics compartment door open.
(1) From the standard interface, remove the ribbon cable to the backplane
and the USB cable to the USB connector.
(2) At the outside of the door, remove the four retaining rings that secure
the beacon, alarm and the 2 product detector connectors. Take care not
to lose the rubber seals around the connectors.
(3) Pull the PCB away from the locating studs and away from the door.
Replacement is the reverse procedure.
i-Tech_0059.eps
EMC Cover fixing
EMC Cover screws x 5
(4) Remove the 5 securing screws that attach the EMC cover to the front
panel and move the cover away.
(5) Disconnect the retaining cables from the Front Panel PCB.
(6) Lift the front panel off the printer.
i-Tech_0060.eps
i-Tech_0060.eps
(7) Remove the four screws securing the Front Panel PCB.
(8) Carefully lift away the PCB.
Replacement is the reverse procedure.
LCD Assembly
Fixing Screws x 4
i-Tech_0061.eps
Fixing Screws x 4
(3) Remove the 4 screws securing the LCD and pull out the LCD.
Replacement is the reverse procedure.
EMC Cover
i-Tech_0062.eps
SVGA Touchscreen Overlay Replacement
(5) Remove the cable from the User Interface PCB assembly that connects
it to the main PCB rack.
(6) Lift the front panel off the printer.
(7) Remove the Overlay Touchscreen ribbon cable connector from the
User Interface PCB.
(8) Peel the old Overlay Touchscreen from the front panel. Note the
routing of the ribbon cable. Clean any residue of old adhesive from the
front panel.
Note: Ensure the area where the Touchscreen adheres to the front panel is clean
and free from residue of old adhesive and is free of oil and grease.
Inverter Interface
Cable
i-Tech_0063.eps
Inverter PCB
Fixing Screws
i-Tech_0064.eps
(4) Remove the securing screws, then remove the Inverter PCB.
Replacement is the reverse procedure.
i-Tech_0066.eps
Fixing Screws
i-Tech_0065.eps
(4) Remove the securing screws and remove the User Interface PCB.
(5) If the SVGA Display Lead is to be replaced, unplug it from the SVGA
screen assembly.
Replacement is the reverse procedure.
Ink System
Interface
PCB
Fixing Screws
i-Tech_0067.eps
Ink System Interface PCB Replacement
The power must be removed and the ink and electronics compartments open.
In the ink cabinet:
(1) Remove the ink compartment cover as described on page 6-4 to gain
sufficient access. This removes the ink and make-up cartridges, Qube
and the make-up reservoir.
(2) Note the relative positions of the cables on the Ink Interface PCB.
(3) Disconnect the cables from the ink system interface PCB.
In the electronics cabinet:
(1) Note the relative positions of the cables on the Ink Interface PCB.
(1) Disconnect the cables from the ink system interface PCB.
(2) Remove the four securing screws (including the earth strap) and lift
away the ink system interface PCB.
Replacement is the reverse procedure.
i-Tech_0068.eps
Ribbon cable
SW_0051
Subrack Assembly Replacement
Note: Ensure the +ve and –ve 4.2kV wires are routed away from all ribbon
cables as the high voltages can interfere with information carrying cables.
Refer to page 6-56.
Fan Replacement
Fan
i-Tech_0068.eps
The power must be removed and the electronics compartment door open.
(1) Remove the side EMC shield by undoing the two Earth strap securing
screws.
Note: The Earth straps must be replaced when replacing the EMC shield.
(2) Remove the subrack by turning the securing the clip a 1/4 turn and
lifting the subrack clear of the retaining clips.
(3) Disconnect the fan connector from the back plane connector at the
base. Make a note of the connector position.
(4) Loosen the two securing screws and remove the fan unit.
Replacement is the reverse procedure.
Note: When replacing the back plane, take care to hook the relevant slots over
the clips and ensure all are engaged before placing moderate pressure
downwards on the backplane and turning the securing clip.
CONTENTS
Page
TOOLS .............................................................................................. 7-2
Kits ................................................................................................ 7-2
Individual Items ............................................................................. 7-3
Consumables .................................................................................. 7-3
FIRST LEVEL SPARES .................................................................... 7-3
Individual Items ............................................................................. 7-3
SECOND LEVEL SPARES ............................................................... 7-4
Kits ................................................................................................ 7-4
Individual Items ............................................................................. 7-5
PRINT HEAD ASSEMBLY .............................................................. 7-7
PRINT HEAD GENERAL DETAIL ................................................ 7-9
INK SYSTEM - GENERAL ............................................................. 7-11
INK MANAGEMENT BLOCK ........................................................ 7-13
CONTROL ASSEMBLY - QVGA ................................................... 7-15
CONTROL ASSEMBLY - TOUCHSCREEN ................................. 7-17
ELECTRONICS CABINET ............................................................. 7-19
TOOLS
Kits
Individual Items
10700 Anti-Static Wrist Strap (1.5M)
14484 Ball Driver (1.5mm)
14377 Drive Rod spanner
26886 Drop Generator Spanner
14547 Eyeglass
26083 Metal Beaker (earthed)
14562 Plastic Beaker (100ml)
14584 Safety Glasses
14549 Tube Cutters
14563 Wash Bottle (250ml)
Consumables
99199 Small Gloves (Latex, Powder free)
99192 Medium Gloves (Latex, Powder free)
99119 Large Gloves (Latex, Powder free)
99289 Small Gloves (Nitrile)
99291 Large Gloves (Nitrile)
99292 Extra Large Gloves (Nitrile)
99116 Tissue Roll (Lint-free)
26046 Hand Cleaner (500g tub/jar)
Individual Items
3-0130037SP Blue Backplane 1
45411 Charge Electrode Assembly - Type 1 1
3-0166086SP Compact Flash (Pre-programmed) 1
36703 Deflector Plate Assembly 1
EPP000978SP Fan Assembly 1
14780* Ink Block Solenoid 1
EAS003214SP Ink Interface Board PCB Type 2 1
EAS002582SP Ink Level Sensor i-Tech 1
EAS002986SP Jet Pumps Assembly Kit 1
EAS002747SP** Main Pressure Pump 1
EAS002583SP Make-up Level Sensor i-Tech 1
EAS000789SP Make-up reservoir filter 1
3-0130025SP PCB Assembly Front Panel 1
3-0130050SP PEC PCB Assembly 1
3-0160036SP Power Supply Kit 1
4-0160310SP Pressure Sensor Assembly 1
14735* Print Head Valve Solenoid 1
3-0130024SP SBC PCB Assembly 1
EAS000081SP Standard Interface PCB Assembly 1
* May vary depending on model and ink type. Please contact Domino.
** Contains pump, adapter, pump seal, spigot seals and fixing screws.
May vary depending on model and ink type. Please contact Domino.
1
29 2
3
4
28
27
26
5
25
24 6
8
7
19 9
8
10
23
11 13
12
8
14
8
22
21
20 17
16
18 15
19
i-Tech_0046.eps
10/17 1 2 3 4
12
11
9/16
14
13
6
15
i-Tech_0047.eps
Not shown:
EAS000863 Head Cleaning Station 1
36991 Wash Station Mounting Bracket Assembly 1
6
1
i-Tech-0054.eps
3
5 4
Not shown:
EAS002582SP Ink Level Sensor i-Tech 1
EAS002583SP Make-up Level Sensor i-Tech 1
EAS000789SP Make-up reservoir filter 1
* May vary depending on model and ink type. Please contact Domino.
** A420i 6m conduit variants only.
2
i-Tech-0027.eps
Not shown:
EAS002994SP Damper Can i-Tech Ink System.
Kit contains:
Damper Can 1
Jaco Nuts 2
Pipe 1
Note: Kit items not available separately.
1/2
i-Tech_0059.eps
1 2 3
i-Tech_0062.eps
7 8 9 10 11 1
5 4 3 2
i-Tech_0068.eps
Electronics Cabinet
ELECTRONICS CABINET
Item Part No. Description Qty
(1) EAS003214SP Ink Interface Board PCB Type 2 1
(2) EPP000978SP Airflow Fan 1
(3) 3-0130024SP SBC PCB Assembly (No Compact Flash) 1
(4) 3-0130037SP Blue Backplane 1
(5) 3-0160036SP PSU Assembly Type 2 Kit 1
(6) EAS003251SP Mains Connector to PSU 1
(7) EAS000081SP Standard Interface PCB 1
(8) 01210 Fuse 20x5 (T) 1A H (240V) 1
(9) 3-0130050SP PEC PCB Assembly 1
(10) 3-0160022SP Electronics Sub-Rack Assembly 1
(11) 3-0140019SP Ethernet Connector Kit plus Cable 1
Not shown:
3-0160020SP Backplane to Standard Interface PCB Cable 1
Assembly
3-0166086SP Pre-Programmed Compact Flash Card 1
37722 Mains Cable Assembly 1
67668 Mains Lead Assembly (UK) 1
67653 Mains Lead Assembly (France) 1
67685 Mains Lead Assembly (USA) 1
CONTENTS
OPTIONS AND ACCESSORIES SUMMARY ............................... 8-3
GENERAL ........................................................................................ 8-4
ALARM BEACON ........................................................................... 8-5
Electrical Installation ...................................................................... 8-6
Option Details ........................................................................... 8-6
ALARM PORT CONNECTOR ..................................................... 8-7
Option Details ........................................................................... 8-7
SERIAL / USER PORT UPGRADE KIT ....................................... 8-8
General .......................................................................................... 8-8
Installation ..................................................................................... 8-8
Applications Interface PCB and RS232 Connector .................... 8-8
Settings....................................................................................... 8-9
Serial Port Connections ................................................................. 8-9
User Port Connections ................................................................... 8-10
SK1 ........................................................................................... 8-10
SK2 ............................................................................................ 8-11
Option Details............................................................................ 8-12
SHAFT ENCODER / PRODUCT DETECTORS .......................... 8-13
Shaft Encoder ................................................................................. 8-13
How to Specify PPRs ................................................................ 8-14
Option Details ........................................................................... 8-15
Sensor and Reflector Assembly ....................................................... 8-16
Option Details ........................................................................... 8-16
Proximity Sensor Assembly ............................................................. 8-17
Option Details ........................................................................... 8-17
Inductive Sensor ............................................................................. 8-18
Option Details ........................................................................... 8-18
FIBRE OPTIC SENSORS ................................................................ 8-19
Proximity Fibre Optic Sensor ......................................................... 8-20
Through Beam Fibre Optic Sensor ................................................. 8-20
Option Details ........................................................................... 8-20
SPECIAL APPLICATIONS ............................................................... 8-21
GENERAL
WARNING: When working in the electronics compartment,
power must be switched off and the mains
cable removed.
CAUTION: When working in the electronics compartment, anti-static
precautions must be taken. A wrist strap must be worn and
plugged into the socket provided.
The Domino printer has the power connector, USB, Ethernet, Alarm and
Product Detect/Shaft Encoder connectors fitted as standard on the rear door.
Other connections are only fitted as optional extras.
Where connectors are not fitted, a blanking plug is fitted.
The following diagrams illustrate where each option is fitted.
Alarm Port
Connector
Beacon
Connector
Product Detector/
Shaft Encoder
Connectors
i-Tech_0050.eps
External Connections
ALARM BEACON
1
2
3
4
i-Tech_0056.eps
Electrical Installation
Fit the beacon cable connector into the beacon connector on the rear
electronics compartment door. The connector pin assignments are shown
below.
3
PINS STATUS
1 Blue 2
4
2 Amber
3 Green
4 Red
5 Ext Power Return 1 5
i-Tech_0025.eps
PINS STATUS 3 4
1 Green NC
2 Green NO
7
3 Red NC 2 5
4 Red NO
5 Amber NC
1 6
6 Amber NO
7 Common i-Tech_0024.eps
Option Details
Description Part Number
Installation
Applications Interface PCB and RS232 Connector
WARNING: Power to the printer must be removed.
CAUTION: Anti-static precautions must be taken.
(1) Remove the 3 blanking plugs in the rear electronics compartment door
at the back of the cabinet.
(2) Unscrew the retaining ring from the RS232 connector.
(3) Position the Applications Interface PCB over the 5 stand-offs on the
rear of the cabinet door.
(4) Secure the Applications Interface PCB with the 5 nuts. Do not
overtighten.
(5) Fit the RS232 connector with its PCB into position and secure with
the retaining ring.
(6) Fit the User Port Application Interface cable connector to the front
connector of the Applications Interface PCB.
(7) Slide the User Port PCB into the middle position in the subrack and fit
the User Port Application Interface cable into the front connector. Push
the PCB into position.Connect the RS232 PCB to the Applications
Interface PCB using the Serial Interface Cable.
Settings
Settings for the User Port can now be found by selecting:
> > System Config > External I/F > User Port
1 13
14 25
SK2
Pin Status Pin Status
1 19
20 37
37-Way Socket Connections
(external view) i-Tech_0022.eps
Option Details
Description Part Number
Kit contains:
User Port PCB
User Port Application Interface cable
Application interface PCB Type 2
Serial Connector PCB Assembly including
Interface Cable
Protective cap for RS232 connector
60 Way ribbon cable
25 Way Connector with housing
RS232 Plug
Available separately:
37 Way Connector with housing 3m cable EPP003231SP
25 Way Connector with housing EPP003233SP
RS232 Plug EPP002929SP
PINS Description
1 24V Supply
2 GND
3 Product Detect (+)
4 Product Detect (-)
5 Encoder Channel A (+)
6 Encoder Channel A (-)
7 Encoder Channel B (+)
8 Encoder Channel B (-)
The printer provides a 24V DC supply for use by the shaft encoder and a
selectable 24V NPN (Default) or PNP input for signals from the encoder.
The NPN or PNP can be selected by moving jumper positions on the
Standard Interface PCB Assembly, see diagram. The printer also has an
internal digital gearbox which may be used to multiply or divide the encoder
output.
The selectable shaft encoder is a suitable installation. The quadrature encoder
allows the direction of the rotation to be detected, as well as the actual
rotation. This type of encoder is useful in ensuring that printing stops as soon
as the production line stops moving forward and is resumed when the
production line returns to its previous position. The quadrature encoder may
help eliminate false encoder pulses being generated and maintain good print
quality in high vibration environments.
To enable this feature, the quadrature encoder must be fitted and both
encoder signals need to be correctly wired to the printer. The software must
be enabled for the feature to function. In the software, navigate to Ext. I/F:
Shaft Encoder. Set Backlash to ON and Direction to FORWARD, see page 3-63.
Note: The direction will depend upon the mounting of the encoder and the
wiring to the printer.
When the production line is travelling backwards in the Backlash mode, a
count is maintained and can be viewed and reset on the printer (or via the
User Port if fitted).
The encoder (L014933) has a shaft diameter of 10mm and the Pulses Per
Revolution (PPR) are selectable:
2500PPR
5000PPR
12500PPR
25000PPR.
To select the required PPR, remove the blanking plug on the rear of the
encoder and turn the rotary switch to the required position. Further details
are included with the encoder.
How to Specify PPRs
To calculate the PPR, three pieces of information are required:
• The number of strokes per character including spaces between characters
(N). A 7x5 character is 6 strokes wide. Refer to following table.
• The character pitch (P). This is the distance from the start of one
character to the start of the next.
The distance moved by the product in one rotation of the encoder (D).
PPR = D x N
P
This calculation is true in all cases. N and P are determined by the
requirements of the individual production line, i.e. large characters, nozzle
size etc. The calculation for D will vary depending on the application.
Print Type No. Of Strokes
Single print, single space 6
Single print, double space 7
Bold print, single space 12
Bold print, double space 14
Double bold, single space 24
Double bold, double space 28
16x10 single space 12
16x10 double space 14
i-Tech_0051.eps
Pin 2 =GND
Pin 5 =
Encoder
Channel A (+)
AM_0157
Pin
1=24V
12500 PPR
25
00
0P
50
00
PR
PP
R
Pin 7 =
Pin 6 =
+ -
&
(0)1954 782551
TERMINATIONS
1
2
BROWN
WHITE
VCC
ACHANNEL
MOD:-SPECW492-1
+V:-5-24V
Encoder Channel B (+)
3
4
5
BLUE
BLACK
GREEN
0V
ZCHANNEL
BCHANNEL
14828 Channel A (-)
Ser No.:-
05431062
Pin 8 = i-Tech_0021.eps
Encoder
Remove blanking Channel B (-) Cabinet Connectors
plug and turn switch (external view)
to required PPR
Shaft Encoder
Option Details
Description Part Number
i-Tech_0051.eps
Pin 2 =GND
Pin 4 Product
Dect (-)
Pin 3
Pin Product
1=24V Dect (+)
i-Tech_0021.eps
Cabinet Connectors
AM_0161A
(External View)
Option Details
Description Part Number
i-Tech_0051.eps
Pin 2 =GND
Pin 4 Product
Dect (-)
Pin 3
Pin Product
1=24V Dect (+)
i-Tech_0021.eps
Option Details
Description Part Number
Inductive Sensor
Two types of sensor/detector are available:
• Inductive Sensor (18mm body), or
• Inductive Sensor (30mm body).
The inductive sensor detects metal products. It is mounted close to the
products on the line and provides a signal to the printer when the product
comes within its detection range.
Connection details are given in the diagram below. Refer to the table on page
8-13 for full connector pin assignment details.
i-Tech_0051.eps
Pin 2 =GND
Pin 4 Product
Dect (-)
Pin 3
Pin Product
1=24V Dect (+)
i-Tech_0021.eps
Cabinet Connectors
AM_0169A
(External View)
Inductive Sensor
Option Details
Description Part Number
Amplifier
Box
i-Tech_0051.eps
Pin 2 =GND
AM_0173A
Pin 4 Product
Dect (-)
Pin 3
Through Beam Product
Sensor Dect (+)
Pin
1=24V
i-Tech_0021.eps
Cabinet Connectors
(External View)
Typical Proximity Sensor Set-up using
Through Beam Sensor
SPECIAL APPLICATIONS
Note: Special application sensors include 5m of cable but require 8 pin plug
EPP002908SP.
REMOTE UI
It is possible to control the A320i printer via a remote control device. This
can be beneficial where access is limited, or several printers require control
from one location.
Connecting
WARNING: Due to the risk of unexpected start-up or
operation, maintenance or cleaning must not
be carried out on the printer whilst connected
to the Remote UI
The printer(s) and remote device must all be connected via the Ethernet port
to the same Local Area Network (LAN) and must all have the same subnet
mask.
Set the Ethernet settings of the printer in accordance with the LAN
connected to, see page 3-74 for Ethernet screens.
Once both the printer(s) and the remote device are connected switch on the
printer and then switch on the remote device.
The remote device will display the Network Browser Utility screen:
All printers connected to the network in the same subnet mask should now be
visible to the remote UI, this can be selected from the Possible printers on
Network list. If the printer has been given a host name, this will be shown
here, otherwise it’s IP Address will display.
Select the required printer and press OK.
It is also possible to manually enter the IP Address of a printer, this is done via
the second page of the screen, as shown above.
To refresh the list of available printers, press the Refresh List button.
The settings for the Remote UI are set via the Settings button. This provides
access to functions such as Ethernet Port, Regional Setting (Prompt language,
currency and keyboard options), it also provides access to configuration
upgrades (such as software upgrades).
Once connected, the printer can be controlled via the Remote UI device.
The remote UI runs on a touchscreen (SVGA) and the functions are the same
as on the printer.
Note the Remote connection icon at the bottom of the Remote UI, this will
also display on the connected printer (the remote UI will display the SVGA
version regardless of printer variant).
SVGA QVGA
In addition to the function buttons for the printer, the membrane buttons are
also displayed on the screen: the Power On/Off button, Alert button and the
Start/Stop button.
Topic
Buttons
Alert Button
Start/Stop
Button
Power Off
Button
For safety reasons it is not possible to run the printer in manual mode or
power on the printer from the remote UI. It is also not possible to back-up/
restore, import/export files or upgrade the printer software via the Remote
UI.
Disconnecting
Pressing the Power On/Off button of the remote UI will switch the
connected printer off and disconnect that printer from the remote UI. It is
then possible to connect to another printer. Pressing the power button again
will reconnect to the previous printer (if all network connections remain
intact).
WARNINGS: (1) Due to the risk of unexpected start-up or
operation, maintenance or cleaning must not
be carried out on the printer whilst connected
to the Remote UI
(2) For safety reasons, it is recommended to
unplug the Ethernet connection from the
printer before carrying out any cleaning or
maintenance procedures.
To switch to another printer or access the Network Browser Utility screen,
navigate to the Ethernet screen and press the Network Browser Utility button.
It is then possible to select another printer from the Possible printers on Network
list.
(11)Once located, secure the tube by tightening the two locking screws
(one on each mounting).
(12)Fit the two covers over the two mountings.
(13)Feed the beacon cable through the tube.
(14)Screw the beacon into the mounting tube and lock in position by
tightening the locking nut.
(15)Plug the cable into the beacon connector on the rear of the printer.
Fitting a Side Mount Kit
To fit the Side Mount Kit:
(1) Follow the procedures for fitting a Beacon step (1) to step (11).
Note: The tube provided with the Ancillary Mounting Kit must be fitted as it
is integral in providing sufficient strength before fitting the Side Mount
Kit.
(2) Fit the Side Mount Kit by sliding the vertical pole into the vacant upper
and lower pole by tightening the two locking screws (one on each
mounting).
(3) Fit the two covers over the mountings.
Option Details
Description Part Number
Mounting Kits
SW_0092 SW_0121_2
SW_0121_2
SW_0097
Floor Mount Kit - Part Number 5-0161142
SW_0121_2
i-Tech_0049.eps
SW_0099
Printer Stand
A stand must be fitted to the printer if there is no suitable surface to which
printer can be bolted.
This stand provides a secure support for the printer, placing it at a convenient
height for the operator. An option is available with cabinet storage below.
The stand has four height adjustable feet that provide levelling on uneven
floors. The stand is available in standard form or with a cabinet.
Wheels are provided to enable the printer to be transported. To move the
printer on a stand, ensure the printer is not printing, retract the feet and
ensure all doors and external equipment (cables, print head conduit) are
secure and cannot cause a trip hazard.
i-Tech_0052a.eps
Option Details
Description Part Number
CONTENTS
Page
INTRODUCTION ........................................................................... 9-3
INITIAL INSPECTION ................................................................... 9-4
PREPARING THE PRINTER FOR USE ....................................... 9-5
Start-Up ........................................................................................ 9-6
Installation Wizard ..................................................................... 9-6
Initial Printer Set-up .................................................................. 9-7
Print Setup ................................................................................ 9-9
Preparing the Ink System ............................................................... 9-10
Setting the Master Clock ................................................................ 9-12
Setting the Default Clock Offsets ................................................... 9-12
Product Detection .......................................................................... 9-13
Encoder ......................................................................................... 9-13
Print Delay .................................................................................... 9-14
Print Offsets ................................................................................... 9-14
Character Height and Width .......................................................... 9-14
To Create a Print Sample ............................................................... 9-15
Invert/Reverse Printing ................................................................. 9-16
Installation Dimensions .................................................................. 9-17
PRINTER INSTALLATION ............................................................ 9-18
Cabinet Positioning ........................................................................ 9-18
Conduit and Print Head Positioning .............................................. 9-18
Electrical Supply ............................................................................ 9-21
EXTERNAL CONNECTIONS ....................................................... 9-22
SENSOR INSTALLATION .............................................................. 9-23
Sensor Positioning .......................................................................... 9-23
INTRODUCTION
WARNINGS: (1) There are high voltages and delicate
components inside the printer cabinets. The
electronics compartment must not be opened
by unskilled personnel.
(2) The printer is Class 1 equipment and requires a
protective earth.
(3) For the safety of personnel, all items in the
printer requiring connection to earth/ground
have cables for this purpose. Any earth/
ground cables disconnected at any time must
be refitted before the printer is returned to
operation.
(4) The printer requires an H05 RR-F approved
mains lead.
Installation of the printer consists of:
• Checking that all items have been delivered
• Preparing the printer for use
• Installing the printer and its associated equipment.
In the case of installing the printer, there is a wide range of possible work areas
and it is not possible to give specific instructions. The information provided,
therefore, consists of the basic requirements and general information. It
would be prudent to ensure that the basic requirements can be met before
installing the printer.
The printer should be mounted on a stand or fitted with a stabiliser kit (see
PART 8 Options and Accessories). Domino can also provide mountings for
print heads from a range of brackets and support systems.
INITIAL INSPECTION
(1) Check that the equipment supplied conforms to the sales order and the
ink supplied conforms to the ink type identified on the machine test
result form. Copies of both sales order and test results should
accompany the printer on delivery.
Note: For details of access into the cabinet, refer to page 2-11.
(2) Open the electronics compartment door. Connect an anti-static wrist
strap onto a suitable metal earthing point.
(3) Inspect the electronics compartment to ensure that all connections are
intact and there is no damage.
(4) Disconnect the anti-static wrist strap and close the electronics
compartment door or replace the cover.
(5) Open the ink compartment door. Remove the blanking plate from the
ink block manifold.
(6) Inspect the components and tubes inside the ink compartment to ensure
that all connections are intact and there is no damage.
(7) Close the ink compartment door.
Start-Up
Note: The wizards will appear automatically on initial start-up. To enable or
disable this feature, refer to page 3-65.
(1) At the printer cabinet, connect the power cable into the side of the
printer cabinet and plug the power cable into the supply.
(2) Press the power on/off button on the membrane.
(3) Wait approximately 2 minutes for the printer to power on. On initial
start up it is necessary to run through the installation wizard. Follow the
on screen prompts:
(4) The printer will now display a list of the wizards available to run. It is
advised to run through each wizard, especially on initial start-up and
installation:
Installation Wizard
Print Setup
(a) Initial screen of the Print setup wizard.
Follow the on screen instructions.
Check that, if used, the sensor and/or
shaft encoder are connected correctly.
(5) The printer will now set the printer in accordance with the elements set
in the wizards. Once complete the ink system will need preparing (see
next).
Jet Alignment in
Charge Electrode
Drop
Generator
(Generic
shown)
Jet
75%
ID
Jet Alignment in Gutter
Jet to be set 25% of
gutter diameter
from gutter wall
print head1
Head Alignment
Product Detection
To set the printer to use a product sensor:
(1) Press the Machine Setup button. Enter the password if required.
(2) Select the Service button.
System
Config (3) Select the following buttons: System Config > External I/F. This screen
External
displays the current settings for both the product detect and encoder. If
I/F the settings are incorrect, press Product Detect to alter these settings.
Product
Detect (4) Ensure the Source is set to Ext.
Set the active level required (High is leading edge, Low is trailing edge).
Encoder
To set the printer to use a shaft encoder:
(1) Press the Machine Setup button. Enter the password if required.
(2) Select the Service button.
System
Config (3) Select the following buttons: System Config > External I/F. This screen
External
displays the current settings for both the product detect and encoder. If
I/F the settings are incorrect, press Encoder to alter these settings.
Product
Encoder
(4) Ensure the Stroke Source to Ext.
(5) If required, set the stroke multiply and/or divide ratio, this allows the
printer to match the output from the shaft encoder.
The Encoder Pulse Count verifies that the encoder signal is being received
by the printer.
(6) Use the increment buttons to select Internal or External (if a shaft
encoder is to be used).
Note: If the Stroke Source is Internal, the stroke rate is controlled by Change
Width in Print Setup (see below).
(7) If the Stroke Source is External, use the highlight bar to select External
Stroke Divider Ratio and type in the value required.
(8) Use the scroll buttons to search through the button options along the
bottom of the screen and select OK.
For further information on the shaft encoder option, refer to page 8-11.
Print Delay
Note: Each print format has a minimum print delay to which the printer is set
on delivery. This value should be recorded for future use. Entering any
value below this minimum will result in an error message when printing.
In the absence of a recorded minimum, increase the print delay until an
acceptable value is found. The product detector (sensor) or print head may
require re-positioning.
(1) Press the Machine Setup button.
(2) Select Configuration > Machine Print Settings > Print Delay
(3) Type in the number of strokes giving the change in position required to
Machine
Print print the message accurately on the product.
Settings
Print
(4) To adjust the position of the print on the product, adjust the Print
Delay Offset, See below.
(5) Select OK from the button options along the bottom of the screen.
Print Offsets
The print offset is used to adjust the position of the message on the product.
If using a traverser on the print head, the reverse offset can also be set.
(1) Press the Machine Setup button.
(2) Select the Configuration button.
Then select the following buttons: Machine Print Settings > Default Machine
Machine
Print
Settings
Default
Settings > Print Offsets.
Machine
Settings Then select the offset required (normally forward ).
Print
Offsets
(3) Enter the offset required and press OK.
Invert/Reverse Printing
The default settings for the printer can be either On or Off (Off as standard).
Further to this, it is possible to set each message to print in inverted and or
reverse form, or with change-overs between normal and inverted/reverse
orientation after specific numbers of products or prints.
Message settings are saved with the message. Set the printer defaults as
follows:
(1) Press the Machine Setup button.
(2) Select Machine Print Settings > Machine Orientation. Then select either
Set Reverse or Set Invert.
Machine
Print (3) Set to be either On or Off.
Settings
Orientation
524 (20.63")
455 (17.91") 370 (14.57")
Installation Dimensions
PRINTER INSTALLATION
The following is general information for installing the printer in a wide range
of working areas.
Printer cabinet and print head installation dimensions are given in the diagrams
opposite and on the next page.
Cabinet Positioning
The cabinet should be in a position where there is access to the front and left
side with clearances to open the doors as given in the diagram. The cabinet
must be level and electrically isolated from other equipment, except for a
normal data interface.
For total stability, the printer should be mounted on a Cabinet Stand (see
PART 8 Options and Accessories).
The printer should be sited in an area where the temperatures will remain
within +5°C and +45°C and the relative humidity will remain within 10% to
90% (non-condensing). The printer draws in and expels cooling air through
the handling recesses. These areas must not be obstructed.
Conduit and Print Head Positioning
The conduit must be kept away from power supply cables and other wiring
capable of producing electrical noise. The print head must also be electrically
isolated. This is normally achieved by the insulation coating on the print head
and its mounting components. However, if there is any danger of this being
insufficient, use the glass-filled nylon mounting bracket supplied loose with
the printer. The print head and conduit must also be as free as possible from
vibration.
PRINT HEAD DISTANCE FROM PRINT
NOZZLE SIZE
SURFACE
75 micron 12mm (0.47") nominal, 6-30mm (0.2-1.18")range
60 micron 12mm (0.47") nominal, 6-30mm (0.2-1.18") range
The print head must be mounted perpendicular to the printing surface. The
distance between print head and print surface is optimised to the values given
above. Print quality will be maintained if the distance is between the limits
given, but will reduce outside these limits.
65mm (2.56")
Minimum bend
radius
21.5 (0.85")
221.5 (8.72")
135 (5.31")
i-Tech_0048.esp
184.8 (7.3")
134.6 (5.3")
21.5 (0.85")
139.2 (5.5")
50 (2.0")
A320i_0069.eps
A320i_0070.eps
50
(0.79")
(1.97")
20
50 (1.97")
(0.79")
20
10
(0.4") 5 (0.2")
20
(0.79")
20
47 (1.85") (0.79")
73 (2.87")
AM_0186
Print Head Bracket Installation Dimensions
Electrical Supply
WARNING: The cabinet must be properly earthed for the
safety of personnel working on the printer.
The printer should be connected using a suitable plug and socket outlet
which is accessible and close to the equipment, so that power can be quickly
disconnected. If a fused power connector is used, it should be fitted with a
5A fuse. If a fused power connector is not used, then the supply circuit
should have a circuit breaker or fuse rated at 5A.
The supply must be free from electrical noise. Domino can give advice on
suitable devices to ensure trouble-free operation.
EXTERNAL CONNECTIONS
Alarms Port
Connector
Product
Detector/Shaft
Encoder
Connectors
Beacon
Connector
Power
Connector
Print Head
Bracket
The printer requires the following a.c. single phase, three wire supply:
100V - 120V, 200VA, 50-60Hz (nominal), or
200V - 240V, 200VA, 50-60Hz (nominal).
SENSOR INSTALLATION
Details are given in PART 8 Options and Accessories of the following types of
sensor:
• Sensor and Reflector Assembly
• Sensor Assembly Proximity
• Inductive Sensor
• Sensor Assembly Fibre Optic.
The printer provides a 12V 100mA d.c. output for use by the sensor and a
12V NPN open-collector input for product detection signals back from the
sensor. The sensors are attached to a connector on the side of the printer
cabinet.
Sometimes the mode of operation and position of the sensor may be unique
to a particular application. Domino would be pleased to assist with any
problems.
Sensor Positioning
The sensor should be fitted at a position where it can detect the product
before the product reaches the print head. Either the leading or the trailing
edge of the product detect signal can be used. Once the product has been
detected, the print delay (in strokes) will then determine the message is
printed (a print trigger signal is given). Note also that each message can be
positioned further using a message offset.
Positioning the printed message on the product is, therefore, controlled by
two adjustments:
(a) Position of the sensor. The sensor should be as close as possible to
the print head and such that it avoids the next product being
detected prior to the current product being completed. The closest
distances may also be affected by the minimum print delay available
with the print format in use (see page 9-14).
(b) Adjustment of the Print delay through the printer control panel.
The aim should be to position the sensor and select a pulse edge which will
result in the minimum Print delay. A highly unsatisfactory condition,
normally to be avoided, is where one product triggers printing on the next.
This becomes increasingly possible at high print repetition rates, such as with
small products passing at high speed.
ABC
Direction
of Travel
Print Delay
(distance between Product
sensor and the print head)
CONTENTS
Page
GLOSSARY OF TERMS .................................................................. 10-2
Print Definitions ............................................................................ 10-5
INDEX .............................................................................................. 10-6
PART 10 :
Print Trigger
Product
Detect
Print Delay
Print Delay
Direction of print
Print Offset
Print Offset
Product Product
Detect Detect
Invert Print
Reverse Print
Bold Print
(set to 1 in this example)