Plasmas Varios

Plasmarc
Cutting
Your Partner in
Welding & Cutting
2-1
PLASMARC™
TABLE OF CONTENTS
Description Page
Process Description ....................................................................................................................................................... 2-2, 3

Deciding When to use Manual Plasma Arc Cutting ............................................................................................... 2-4, 5
Plasmarc Selection Guide ............................................................................................................................................ 2-6, 7
Consoles
Plasmarc
Cutting
Handy Plasma 125 ........................................................................................................................................................... 2-8
Handy Plasma 550 ......................................................................................................................................................... 2-10
PowerCut 650 ................................................................................................................................................................. 2-12
PowerCut 875 ................................................................................................................................................................. 2-14
PowerCut 1250 ............................................................................................................................................................... 2-16
PowerCut 1500 ............................................................................................................................................................... 2-18
ESP-150 ......................................................................................................................................................................... 2-20
ESP-200 ......................................................................................................................................................................... 2-22
Deuce Pack 150 ............................................................................................................................................................. 2-25
Precision Plasmarc ........................................................................................................................................................ 2-27
ESP Heavy Mechanized Systems ................................................................................................................................. 2-28
Torches
PT-31XL/PT-31XLPC ...................................................................................................................................................... 2-30
PT-32EH .......................................................................................................................................................................... 2-32
PT-27 ............................................................................................................................................................................... 2-34
PT-17A ............................................................................................................................................................................. 2-36
PT-25 ............................................................................................................................................................................... 2-38
PT-26 ............................................................................................................................................................................... 2-40
PT-121 ............................................................................................................................................................................. 2-42
PT-20AMX/PT-21AMX ..................................................................................................................................................... 2-44
PT-19XLS ........................................................................................................................................................................ 2-46
PT-600 ............................................................................................................................................................................. 2-48
PT-15XL .......................................................................................................................................................................... 2-51
Accessories ....................................................................................................................................................................... 2-53
The information contained herein is based on data and information developed in the laboratories of The ESAB Welding
& Cutting Products (Seller), but is presented without guarantee or warranty and the Seller makes no recommendation
for and disclaims any liability incurred from any use thereof, including without limitation, any use in a commercial
process not controlled by the Seller, and any use in violation of any existing patent, foreign or domestic, or of applicable
laws and regulations.
THE SELLER MAKES NO WARRANTIES, EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED TO, THE IMPLIED
WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE, EXCEPT AS EXPRESSLY
STATED IN SELLER'S SALES CONTRACT OR SALES ACKNOWLEDGMENT FORM.
Material Safety Data Sheets (MSDS) are available from the ESAB WEBSITE, www.esabna.com, and Click On MSDS.
2-1
POWERCUT™
COST COMPARISON
Cut Costs and Cut Better

Tests Show ESAB’s Top-Performing PowerCutTM Plasma
Cutters Drastically Reduce Operating Costs
Plasmarc
Cutting
While there are several factors that influence operating

costs in plasma cutting, most people agree that
replacement costs for torch wear parts play a major
role. ESAB put operation costs to the test using the
PowerCutTM-1250, the newest machine in this
outstanding line of plasma cutters. See why – as
shown in the chart below – ESAB’s PowerCut 1250
PlasmarcTM machine had less than half the
consumable costs per foot cut than even its
closest competition.
Consumable Cost Per Foot of Cut
$0.12
$0.11
$0.10 $0.10
$0.09
Cost in $
$0.08
$0.06
$0.04 $0.04
$0.02
$0.00
ESAB Brand H Brand T Brand T
PowerCut Model 1 Model 2
Machines tested had equivalent cutting capacities. Tests were performed on ½ inch carbon steel. Costs were based on list prices as
of 11/1/2002.
Half the Story

Often, ESAB competitors only give you half the story, pricing, plus nozzles and electrodes designed for longer
focusing on nozzle and electrode life. Sure, replacing life, ESAB offers simplified torch design that significantly
these front-end wear parts contributes significantly to your reduces wear on other parts as well as the quantity of
operating costs. But other wear parts – such as heat other parts that need replacing.
shields, swirl rings and retaining caps – also have to be
replaced on a regular basis. Their cost and lifespan are Altogether Better
also important factors in the overall expense for operating Superior economy of operation is just one reason to
your plasma cutter. choose an ESAB Plasmarc cutter. Superior durability,
reliability and performance also make ESAB’s complete
All Together, Lowers Costs line of PowerCut machines the best choice for all your
With more than 40 years experience producing manual manual plasma cutting needs.
plasma cutting systems, ESAB is unsurpassed when it
comes to reducing operation costs. In addition to attractive
2-2
PLASMARC ™
PROCESS DESCRIPTION
Plasmarc™ Technology From the Originators

Plasma Arc Modes
Since we developed the Plasmarc process in 1957, we have
introduced a number of innovations to ensure peak performance in
plasma cutting and gouging. Today ESAB’s Plasmarc product line
includes a full range of systems designed to meet your specific needs
and applications. From compact, portable packages to heavy duty
Plasmarc
Cutting
industrial systems, our machines offer cutting capacities from 1/8 in.
(3.18 mm) to 4 in (101.6 mm).
With their advanced inverter technology, ESAB’s portable and
transportable machines provide all the cutting power that normally
requires larger, heavyweight consoles. The versatile Deuce Pack 150
system offers 300 amps of heavy duty cutting and gouging power for
a variety of industrial applications—plus it can be separated into two
150 amp consoles for smaller scale operations. Also available are a
variety of advanced ESP (ESAB Smart Plasma) heavy mechanized
systems for high quality cutting in automation situations.
ESAB’s commitment to plasma performance is carried through in
the top quality and innovation of the Plasmarc torches and
consumables. From the innovative PT-31XL, the most compact 50
amp torch available on the market with the capacity to cut up to 1 in.
(25.4 mm), to the PT-26, with a 4 in. (101.6 mm) cutting capacity with Plasma Arc
Air, N2 or H-35, our complete line of torches is designed for superior Cutting
cut quality and maximum operator comfort. ESAB’s patented XT tips
boost performance and extend consumable life.
Plasmarc gouging outperforms more conventional gouging
methods. Because it produces substantially less smoke and fumes, it
significantly decreases operator exposure to air contaminants. In
addition, Plasmarc gouging is faster, cleaner, less expensive and
more accurate.
Process Description
In our patented Plasmarc process, an electrode is built into the
torch nozzle, which has an arc constricting orifice. Plasma gas,
usually air, is fed through the nozzle where it is heated to the plasma
temperature range—as high as 50,000° F. The plasma arc that Plasma Arc
emerges from the orifice is hot enough to melt any metal. Gouging
Because Plasmarc cutting is a relatively simple operation, it is widely
accepted for cutting ferrous and non-ferrous metals. The plasma arc’s
straight, narrow, column-like shape and high current density allow the
operator to achieve cut consistency without maintaining a constant
distance between the nozzle and the workpiece.
Plasmarc gouging is a variation of the Plasmarc cutting process.
The torch nozzle configuration is designed to produce a lower
velocity, broader arc. Rather than cutting completely through the Plasma Arc Cutting
metal, the torch is held at an angle so the arc gouges a U-shaped
groove in the metal.
IMPORTANT
Product Safety—Sound common sense procedures must be
followed for personal protection and operating efficiency when
using plasma arc welding and cutting equipment. Always comply
with the manufacturer’s recommendations for operating and
maintaining the equipment as set forth in the instructions provided
with each unit. Also, be certain to use all applicable safety
precautions as described in Precautions and Safe Practices for Arc
Welding, Cutting and Gouging, F-52-529, which is available from
your local ESAB welding products distributor or sales office.
2-3
DECIDING WHEN TO USE
MANUAL PLASMA ARC CUTTING
Plasma arc cutting, which has been used for almost 40 to accomplish these cutting tasks. Nibblers are
years, involves using a torch, compressed gas, and a relatively inexpensive and can cut shapes and
source of electric power to create a constricted arc that contours. They may run slow on thicker materials,
melts a localized area of metal and removes the molten however, and they may distort the metal or leave
material with a high-velocity jet of hot, ionized gas. scalloped or rough edges.
Shears are quick and leave a smooth edge, but they
Plasmarc
During plasma arc cutting, a compressed gas and an

Cutting
electric arc are simultaneously passed through a small are restricted to cutting straight edges. Similarly,
Orifice, which is typically 0.040 in. (1.0 mm) to 0.125 circular saws leave reasonably good-quality straight
in. (3.18 mm) in diameter. An electric arc heats the edges, but they are limited to cutting straight lines.
gas to a plasma state at a temperature as high as Saber saws are not limited to cutting straight lines,
50,000 degrees Fahrenheit. This superheated plasma but they may run slower and are most suitable for
jet is directed to the area to be cut, and the jet melts a thinner materials.
path through the metal. Because it is a melting Oxyfuel cutting may not be suitable for use on gauge-
process, a plasma arc can cut almost any thickness materials because the preheating that is
commercially used metal. necessary and relatively low travel speeds combine to
Plasma arc cutting can be accomplished manually or place a considerable amount of heat in the steel, which
mechanically. In mechanical setups, a plasma arc torch can cause severe distortion of thinner materials. It is
is driven by an automatic machine that is typically also limited to use on carbon steel, because other
regulated by a computer numerical control (CNC) to metals create high melting point oxides that interfere
cut a predetermined shape. This article focuses on with or stop the burning process of oxyfuel cutting.
manual plasma arc cutting, in which the plasma arc However, oxyfuel cutting is considered a better choice
torch is manipulated by hand to perform a variety of for cutting carbon steel thicknesses of more than 1-1/
metal cutting tasks. 2 in. (38.1 mm) because it is faster.
Manual systems are available in a variety of sizes. The travel speed of oxyfuel is determined by the
Generally rated in amperage output or cutting capacity, propagation rate of the burning reaction, which is
the units range from about 15 to 300 amps output, relatively independent of the steel thickness. Typically,
encompassing a cutting capacity ranging from 1/4 in. it is in the range of 20 in. (508 mm) to 25 in. (635 mm)
(6.35 mm) to about 4 in. (101.6 mm). per minute. Plasma melts its way through a material,
however, so the cutting speed is determined by material
Manual units can also be divided into two general types and thicknesses. Typical plasma cutting speeds
categories. Stationary or console systems generally can range from 5 in. (127 mm) to more than 100 in.
are designed to remain fixed in one place, although (2.54 mm) per minute.
most are equipped with wheels that make it possible An appropriately sized manual plasma arc cutting unit
to roll them around a shop. Portable systems are can handle most cutting chores. The unit can cut
designed to be carried about by one or two workers, contours and straight lines. Most units can follow a
allowing them to move the system where it is needed template or straight edge, so cutting does not
rather than taking materials to be cut to one location. necessarily have to be entirely freehand. In addition,
Most of these systems use ordinary shop compressed air circle cutting or other torch-guide attachments can
as the plasma cutting gas, provided it is not too wet, dirty, aid in cutting particular contours. If a plasma arc unit
or oily. Some systems can also use other compressed is sized properly for a job, cutting speeds should be
gases such as nitrogen or argon/hydrogen mixtures for about 15 in. (381 mm) per minute or higher, which helps
certain cutting tasks involving nonferrous metals. maintain good production rates while minimizing heat
distortion of a workpiece. The resulting edge quality
Typical Cutting Needs can vary, however, depending on the particular plasma
In most sheet metal shops, a variety of metal cutting unit being used, the material being cut, and the
chores must be accomplished, and the need often operator’s skill. Typically, using air as the plasma gas
arises to cut unique or low-production shapes, modify while cutting carbon steel helps produce straight and
a part, do prototype work, or modify a part in the field. relatively smooth edges. Any slag or dross that
Several options besides plasma cutting are available accumulates on the bottom of a cut knocks off easily.
2-4
DECIDING WHEN TO USE
MANUAL PLASMA ARC CUTTING
Air can also be used as the plasma gas for cutting 3. The reserve cutting capacity provides the capability
stainless steel and aluminum, but some oxidation will to cut thicker materials if the need arises.
occur on the resulting edges. Aluminum develops a
rough appearance, and stainless steel becomes Be careful to judge a unit by its actual cutting capability
somewhat discolored. Using an inert gas such as and not by its electrical current rating, because different
nitrogen or argon/hydrogen instead of air as the plasma designs deliver dissimilar cutting performances from
the same amount of current. You should also remember
Plasmarc
gas can eliminate these problems, however.
Cutting
that most cut thickness ratings are based on cutting
For cutting chores beyond the gauge thickness range, carbon steel.
manual plasma is often a suitable choice. Plasma arc
cutting units can cut, trim, or remove carbon steel as Another consideration in selecting a unit is portability.
thick as 4 in. (101.6 mm). Plasma uses no open flame, Most units available with 1 in. (25.4 mm) or lower
and no compressed gas cylinders are needed if air is capacities are designed so that one or two workers
used as the plasma gas. Still, oxyfuel cutting is usually can transport them around a plant or job site. Most
considered to be a better choice for carbon steel plasma arc cutting units rated at more than 1 in. (25.4
thicknesses of more than 1/2 in. (12.7 mm) to 2 in. mm) capacity cannot be transported easily, but they
(50.8 mm) because of its speed. may be wheeled about a shop or transported with a lift
truck or hoist.
To cut aluminum, the only alternative to plasma arc
cutting is mechanical cutting with saws, etc., although The Cutting Torch
routers or nibblers can be used for edge preparation One of the most important considerations in choosing
tasks. Using air as the gas to plasma arc cut aluminum a system is the front-end design of the plasma arc
will result in a rough edge. Substituting nitrogen or an cutting torch, because it controls the cut and most
argon/hydrogen mix for air will generally result in a heavily influences the operating costs of the setup. If
smoother, cleaner cut face, but those gases are more reaching tight places is important, a torch with a small
expensive to use. or narrow front end is a good choice. A smaller front
end may also be a better choice in applications that
For thicker stainless steels, as well as cast iron and require a clear line of vision to follow a cut line, because
high-alloy steels, plasma cutting may be the only a larger front end could obscure vision.
practical cutting option. The tough composition of
stainless steels makes cutting them by mechanical In addition to the up-front costs for nozzles, electrodes,
means difficult. Again, if the cut face must not be and other front-end parts, you should consider the
discolored or oxidized, gases such as nitrogen or argon- durability of the parts and the life in arc hours you can
hydrogen should be used instead of air. expect from the nozzle and electrode combination.
These factors are better indicators of operating costs
Cutting Capability than are the prices of the parts alone.
Choosing the right manual plasma unit for your
particular application can be perplexing if you are Plasma arc cutting torch parts are generally made to
unfamiliar with manual plasma cutting. Once you very high tolerances. Make sure that any replacement
understand the basics, however, the job becomes parts you use are made to proper specifications. The
easy. No industry standard exists for rating the wrong replacement parts can result in poor performance
thickness cutting capability of a manual plasma unit. and damage to the torch head, which could necessitate
However, cutting thickness claims made by most major an expensive repair.
manufacturers are usually accurate.
Conclusion
First, determine the maximum thickness you plan to Finally, the best way to evaluate a manual plasma arc
cut regularly. This thickness should be in the mid-range cutter for your application is to ask for a demonstration.
of the unit’s cutting capability. This is important because: Many of the factors that determine which unit is right
l. When tackling their maximum cutting thicknesses, for you become obvious when you see the unit
most manual plasma units have slow travel speeds, demonstrated in your own shop. Pay particular
typically less than 12 in. (304.8 mm) per minute. attention to cut speed, quality, ease of use, and
2. The higher cutting current of a larger-rated unit portability, if that is an issue. If access is limited to an
inhibits dross or slag formation on the bottom of the area to be cut, make sure that the cutter you evaluate
cut on carbon steel, producing a cleaner cut. can do the job.
2-5
PLASMARC™
PRODUCT SELECTION GUIDE
Plasmarc™ Package Selection Guide

Torch Compatibility
See Output Duty PT-20AMX PT-19XLS

Model Page Current Cycle PT-34 PT-31XL PT-31XLPC PT-27 PT-32EH PT-25 PT-251 PT-26 PT-21AMX PT600
Handy
Plasmarc
Plasma 125 8 11 amps 30% z

Cutting
Handy
Plasma 550 10 15-35 amps 40% z
PowerCut-650 12 22-40 amps 100% z
PowerCut-875 14 10-60 amps 60% z
PowerCut-1250 16 20-70 amps 60% z z
PowerCut-1500 18 20-90 amps 60% z z
ESP-150 20 30-150 amps 90% z
ESP-200 22 50-200 amps 100% z
Deuce Pack 150 25 30-300 amps 90% z z Special Order
Plasmarc ™ Torch Selection Guide

See Maximum Man or Plasma Secondary
Torch Page Current Mech Gas Gas Cooling Head Angle Lengths Can Be Used With
PT-34 NA 11 amps Man Air N/R Gas 75° 15 ft. Handy Plasma 125
PT-31XL 30 50 amps Man Air N/R Gas 75° 25 & 50 ft. PCM-500i,
Handy Plasma 550
PT-31XLPC 30 50 amps Man Air N/R Gas 75° 25 ft. PowerCut-650
PT-27 34 80 amps Man Air N/R Gas 75° 25 & 50 ft. PCM-875, PCM-1125
PT-32EH 32 90 amps Man Air N/R Gas 90° 25 & 50 ft. PowerCut-875,
PowerCut-1125,
PowerCut-1250
PowerCut-1500
PT-25 38 100 amps Man Air, N2, Air, Gas 90° 25 & 50 ft. ESP-100i
Air H-35 N2,CO2 PCM-150 (w/adaptor)
150 amps
N2,H-35
PT-251 NA 300 amps Man & H-35 N/R Water 70° & 90° 25 & 50 ft. Deuce Pack 150
Mech
PT-26 40 300 amps Man & Air, N2, Air, Water 90° 25 & 50 ft. Deuce Pack 150,
Mech H-35 N2, CO2 ESP-150, ESP-200
PT-20AMX 44 100 amps Mech Air N/R Gas Inline 4-1/2, 17, 50 ft. ESP-100i, PCM-150,
PT-21AMX (w/adaptor): PCM-875,
PCM-1125, PC-1250, PC-1500
2-6
PLASMARC™
PRODUCT SELECTION GUIDE
Recommended Cutting Gases

Compressed Air is the most commonly used gas for
lower current plasma cutting and works well for most
metals from gauge thickness to 1 in. (25.4 mm). It leaves
an oxidized cut surface. Compressed air can also be
used for plasma gouging on carbon steel.
Plasmarc
Nitrogen is often used for higher current plasma systems
Cutting
and for cutting materials up to 3 in. (76.2 mm) thick. It
produces excellent quality cuts on most materials.
Oxygen is used when the highest quality mechanized
cuts are desired on carbon steel up to 1 -1/4 in. (31.75
mm) thick. The cut face is smooth, and dross is easy to
remove. Oxygen can also be used on stainless steel and
aluminum, but it produces a rougher cut face.
Argon-Hydrogen Mixtures are generally used for cutting
stainless steel and aluminum. They produce a clean,
high quality cut face. Argon-Hydrogen is required for
mechanized cutting of any material more than 3 in. (76.2
mm) thick. This mixture also provides an excellent gas for
plasma gouging on all materials.
Plasmarc™ Cutting Package Capabilities

4
(101.6 mm)
3.5
(88.9 mm) Cut
Inches/mm Carbon Steel
Sever
3
(76.2 mm)
2.5
(63.5 mm)
2
(50.8 mm)
1.5
(38.1 mm)
1
(25.4 mm)
0.5
(12.7 mm)
0
Handy Handy PC-650 PC-875 PC-1250 PC-1500 ESP-150 ESP-200 Deuce
Plasma Plasma Pack
125 550
2-7
HANDY PLASMA™125
CUTTING PACKAGE
Handy PlasmaTM 125 Cutting Package

■ Plugs into standard 115 V outlet
■ Portable — weighs just 60 lbs. (27.2 kg) — carry
it anywhere
■ Cutting capability on carbon steel up to 1/8 in. (3.18
Plasmarc
Cutting
mm) thick
■ Built-in air supply
■ Equipped with patented, repairable PT-34 torch with
double ended electrode for reduced operating costs
■ Spare parts kit
■ One year warranty on console and torch
■ Fixed output makes it easy to use
■ Over temperature light
Specifications
Cuts ....................................................................... 1/8 in. (3.18 mm)
Output .................................................. 11 amps @ 30% duty cycle
Input Voltage ................................................. 115 V, 60 Hz, 1 Phase
Input Current @ rated load ........................................ 20 A @ 115 V
Output Rating current range ............................ 11 amps - 100 volts
Open Circuit Voltage ................................................. 290 V DC max.
Dimensions: Handy Plasma 125

8.63 in. (219mm) wide x 11.08 in. (282mm) high x 18 in. (457mm) deep
Weight ........................................................................ 60 lbs. (27 kg)
PT-34 Torch
Shipping Wt. ................................................................... 2 lbs. (1 kg)
Length of Service Lines .............................................. 15-ft. (4.5 m)
Equipment Supplied with Packages 37884 and 37885
PT-34, 75° Torch w/ 15-ft. (4.5 m) lines ................................. 37886

Torch Start Up-Kit
Work Cable, 12-1/2-ft. (3.8 m) ............................................. 680950
How To Order
The Handy Plasma package includes everything you need
for Plasmarc cutting: power console; PT-34 torch; built-in
air compressor; torch spare parts kit; work cable; input
power cable.
Ordering Information
Handy Plasma Package 115V, 60Hz .................................... 37884
Handy Plasma Package, 230V, 50Hz ................................... 37885
Instruction Literature, order number ........................ F-15-568

Sales Literature, order number ............................. PAC-21050
2-8
HANDY PLASMA™125
CUTTING PACKAGE
Optional Accessories 75° HEAD - 20072

Optional Torch Spare Parts Kit P/N 37918 (Includes, Ring and Seat)
Contains:
ELECTRODE
2- Heat Shields, P/N 20282XL 37888 (multiples of 2)
Plasmarc
4- Nozzle Tips, P/N 37887
Cutting
1- O-Ring Lube P/N 17672
2- Electrodes, P/N 37888
1- Swirl Baffle, P/N 18785
SWIRL BAFFLE
18785
NOZZLE (Tip)
37887 (multiples of 5)
HEATSHIELD
20282XL
Torch Guide Kit—This complete kit, in a rugged plastic car-

rying case, includes attachments for circle and straight line
cutting on ferrous and nonferrous metals.
Torch Guide Kit
Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius 0558003258
Torch Guide
Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius ... 0558002675
Optional Wheel Cart Kit—Roll the Handy Plasma around

the job site with ease ...................................... 0558001444
2-9
HANDY PLASMA™550
CUTTING PACKAGE
Handy PlasmaTM 550 Cutting Package

■ Manually cuts 1/2 in. (12.7 mm) and severs 5/8 in. (15.9
mm)—powerful cutting performance
■ Economically priced—tremendous cutting value for
the money
Plasmarc
■ Compact portable design—goes to the job, easily

Cutting
moved about
■ Adjustable output—tailor the current to the material
being cut
■ Compact simple torch—easy access, little maintenance
■ Patented XT nozzles—extended shape gives good
visibility
■ Drag or standoff cutting—easy operation with little
or no training
■ Template following feature—easily duplicates curves
or straight lines
■ Arrives fully assembled—ready to go out of the box
■ Lightweight—easily carried by one person
■ Tolerates poor power lines
■ Three-year warranty on console
■ One-year waranty on torch
The Handy Plasma 550 comes out of the box ready to go! The torch
is attached with parts in place, primary cord is attached and the filter/
Specifications regulator is installed. Just hook up the air, plug it in and cut.
Cuts 1/2 in. (12.7 mm); severs 5/8 in. (15.9 mm)
Output: 35 amps @ 40% duty cycle
Input ............................... 208/230 vac 1 ph. 50/60 Hz., 29/27 amps
Power factor .............................................................................. 81%
Dimensions . 6 in. (156mm) w x 12 in. (322mm) h x 14 in. (362mm)
Weight ........................................................................ 35 lbs. (16 kg)
Air requirements .................................................. 275 cfh at 80 psig
Torch
Uses PT-31XL
Cut Speed (in. per min.)
For a complete list of torch parts, refer to PT-31XL data page.
How To Order
The Handy Plasma™ 550 comes complete with everything
you need: console, 25 ft. (7.6 m) PT-31XL torch, torch spare
parts kit, air filter/regulator, input power cord with plug, 25 ft.
(7.6 m) work cable with clamp. System arrives fully assembled
and ready to cut.
Handy PlasmaTM 550 / 25 ft. PT-31XL package
 550 / PT-31XL Cutting Performance
Handy Plasma
Handy PlasmaTM 550,
208/230 vac 1 ph. 25 ft. (7.6 m) PT-31XL ............... 0558002612
Instruction Literature, order number ........................ F-15-706

2-10
HANDY PLASMA™550
CUTTING PACKAGE
Optional Accessories
Torch Guide Kits PT-31XL Spare Parts Kit P/N 21980 includes:
The deluxe kit comes in a rugged plastic carrying case and 1 Heat Shield .......................................................................... 20282
includes attachments for circle and straight line cutting on 3 Nozzles ............................................................................... 21008
ferrous and non ferrous metals 1 Swirl Baffle .......................................................................... 20463
2 Electrodes ........................................................................... 20862
Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius ...... 0558003258
Plasmarc
Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius .... 0558002675 Torch comes assembled with Heat Shield, Nozzle, Electrode, and
Cutting
Plasma Flow Measuring Kit Swirl Baffle.
This valuable troubleshooting tool allows measurement of the actual
plasma gas flow through the torch ........................................ 19765
Plunger - 20324
Torch Body - 20072

Electrode - 20862
Swirl Baffle - 20463
Seat - 19679
Nozzle - 21008
Heat Shield - 20282
2-11
POWERCUT ™650
CUTTING PACKAGE
PowerCutTM 650 Cutting Package

■Manually cuts 5/8 in. (15.9 mm) and severs 3/4 in.
(19.0 mm)—powerful cutting performance
■ Economically priced—tremendous cutting value for
the money
Plasmarc
■ Compact portable design—goes to the job, easily

Cutting
moved about
■ Delivers big machine cutting power in a rugged,
lightweight package
■ Arrives ready to cut, with torch connected and front-
end parts in place, for the ultimate in operator
convenience
■ Trigger lock-in for long-cut operator comfort
■ Adjustable output—tailor the current to the material
being cut
■ Compact simple torch—easy access, little
maintenance
■ New, durable torch cable prevents snagging on
fixtures and materials
The PowerCut 650 comes out of the box ready to go! The torch is
■ Patented XT nozzles—extended shape gives good attached with parts in place, primary cord is attached and the filter/
visibility as well as good consumable life regulator is installed. Just hook up the air, plug it in and cut.
■ Drag or standoff cutting—easy operation with little
or no training
■ Template following feature—easily duplicates curves
or straight lines
■ Tolerates poor power lines
Cut Speed/IPM
■ One-year warranty on torch
Specifications
Cuts 5/8 in. (15.9 mm); severs 3/4 in. (19.0 mm)
Output: 40% duty cycle ...................................... 40A/120V
60% duty cycle ...................................... 30A/120V
100% duty cycle .................................... 22A/120V
Output Current Range ......................................... 10 to 40 Amperes
Open Circuit Voltage .............................................. 290 Vdc Nominal
Input @ 35A/120V ...... 208/230 vac 1 ph. 50/60 Hz., 35/32 amps
Power factor @ 40A Output .................................... 76% (1 Phase)
Efficiency @ 40A Output ........................................... 85% (Typical)
Air requirements ............................................ 250 cfh at 80 psig
Dimensions: Length ........................................... 16.00" (406mm)  650 / PT-31XLPC Cutting Performance
PowerCut
w/ handles ............................... 25.70" (653mm)
Height ............................................ 16.38" (416mm)
Width ............................................. 12.50" (318mm) How To Order
w/ Opt. torch wrap .................. 15.50" (394mm)
Weight (less torch & work cable) ............................. 53 lbs. (24 kg) The PowerCut™ 650 comes complete with everything you need:
console, 25 ft. (7.6 m) PT-31XLPC torch, torch spare parts kit,
air filter/regulator, input power cord with plug, 25 ft. (7.6 m)
work cable with clamp. System arrives fully assembled and
Torch ready to cut.
Uses PT-31XLPC
For a complete list of torch parts, refer to PT-31XLPC data
page. Ordering Information
PowerCutTM 650 / 25 ft. PT-31XLPC package
PowerCutTM 650,
Instruction Literature, order number ........................ F-15-696 208/230 vac 1 ph. 25 ft. (7.6 m) PT-31XLPC ........... 0558003180
2-12
POWERCUT ™650
CUTTING PACKAGE
Optional Accessories PT-31XLPC Replacement Torch ................ 0558003183

Torch Guide Kits Torch comes assembled with Heat Shield, Nozzle, Electrode, and
The Deluxe kit, in a rugged plastic carrying case, includes Swirl Baffle
attachments for circle and straight line cutting on ferrous and
non ferrous metals PT-31XLPC
. Spare Parts Kit (P/N 0558003301) includes:
Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius .... 0558003258 1 Heat Shield ......................................................................... 20282
Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius ....... 0558002675 3 Nozzles (High Performance) .............................................. 20860
Plasmarc
Plasma Flow Measuring Kit 1 Swirl Baffle ........................................................................ 20463
Cutting
This valuable troubleshooting tool allows measurement of 2 Electrodes .......................................................................... 20862
the actual plasma gas flow through the torch .................. 19765
Input Receptacle, 230vac/50amp, 3 prong ......................... 674540
Electrode Plunger Torch Body

20862 20324 35553
Nozzle
20860
Seat
Swirl Baffle 19679
20463
Heat Shield
20282
Torch Wrap and Spare Parts Kit Holder

This enables operator to store S/P Kit, wrap torch and work cable
for easy transport and storage .............................. 0558003398
Wheel Kit
For easy transport of system ..................................... 0558003399
PowerCut shown with Optional Torch Wrap, wheel kit

and Spare Parts Kit Holder installed.
2-13
POWERCUT ™ 875
PLASMARC™ CUTTING PACKAGE
PowerCut™ 875 Plasmarc™ Cutting Package

The PowerCut plasma cutting package combines the proven
reliability of the PCM-875 with the newly designed PT-32EH
patented torch. The addition of a very strong composite case
material to the already rugged design of the PCM-875 makes
the PowerCut 875 an excellent addition to any equipment
Plasmarc
rental fleet. The PT-32EH plasma cutting torch is designed

Cutting
to provide increased performance and longer consumable

life resulting in higher production rates at lower costs.
■ Designed for rugged treatment and outdoor use makes

the PowerCut an excellent choice for rental fleet and
construction site uses
■ More performance features than any machine in its
class
lightweight package
■ Pilot arc start facilitates starting on painted and coated
metals
■ Long-life consumables and repairable torch minimize
operating costs
■ Arrives ready to cut, with torch connected and front-
end parts in place, for the ultimate in operator
convenience
■ Trigger lock-in for long-cut operator comfort
■ Built in line conditioner—handles poor power lines
■ Auto Drag feature allows torch to drag on workpiece
without damage to the nozzle for easy template
following
■ For longer nozzle life while drag cutting, a 40 amp Torch
nozzle is available (P/N 0558002908) Uses PT-32EH
■ Three year warranty on console PowerCut™ 875 uses the PT-32EH torch. For complete list
■ One year warranty on torch and breakdown of parts, refer to PT-32EH data page.
Specifications PowerCut 875, 208/230 V, 25 ft. (7.6 m) ...................... 0558002787
Cuts 7/8 in. (22mm); severs 1-1/4 in. (32mm) PowerCut 875, 208/230 V, 50 ft. (15.2 m) .................... 0558002788
Output ................................................ 50 amps @ 100% duty cycle PowerCut 875, 460 V, 25 ft. (7.6 m) ............................. 0558002789
......................................................... 60 amps @ 60% duty cycle PowerCut 875, 460 V, 50 ft. (15.2 m) ........................... 0558002790
Input ..................................... 208/230 vac, 1 ph, 50/60 Hz, 55/49 A PowerCut 875, 575 V, 25 ft. (7.6 m) ............................. 0558002927
......................................... 208/230 vac, 3 ph, 50/60 Hz, 26/24 A
...................................................... 460 vac, 3 ph, 50/60 Hz, 12 A
........................................................ 575 vac, 3 ph, 50/60 Hz, 9 A
Dimensions ........................................................ W = 12.5” (318mm)
........................................................................ H = 16.5” (419mm)
........................................................................ L = 30.3” (770mm)
Weight ....................................................................... 87 lbs. (40 kg)
Air Requirements ........... 360 cfh @ 75 psig (170 l/min @ 5.2 bars)
Instruction Literature, order numbers

PowerCut™ 875 ......................................................... F-15-653
2-14
POWERCUT™ 875
Optional Accessories Contents of PT-32EH Spare Parts Kit, P/N 0558002822

50-70 amp Spare Parts Kit ...................................... 0558002822 Description P/N Quantity
Plasma Flow Measuring Kit:
This valuable troubleshooting tool allows measurement of Heat Shield 0558001957 2
the actual plasma gas flow through the torch ................... 19765 50-70 amp Nozzle 0558002618 4
Torch Guide Kit: 40 amp Drag Nozzle 0558002908 1
This complete kit, in a rugged plastic carrying case, includes Electrode 0558001969 3
Plasmarc
Valve Pin 0558001959 1
Cutting
non-ferrous metals Stand-off Guide 0558002393 1
Deluxe: 1-3/4 in. (44.6 mm) - 42 in. (106 cm) Radius ... 0558003258 Wrench 19129 1
Basic: 1-3/4 in. (44.6 mm) - 28 in. (71 cm) Radius ....... 0558002675 Lubricant 17672 1
Stand-off Guide
For proper stand-off distance when drag cutting ....... 0558002393
40 amp Drag Nozzle
To be used within the “Auto Drag” range of 20-40 amps as shown
on front panel of machine. For drag cutting thin material under The PowerCut 875 comes out of the box ready to go! The
3/8 in. thick ............................................................. 0558002908 torch is attached with parts in place, primary cord is attached
Wheel Kit (including plug on 230 model), and the filter/regulator is
For easy transport of system ..................................... 0558003014 installed. Just hook up the air, plug it in and cut.
Torch Wrap
This enables operator to store spare parts kit, wrap torch
and work cable for easy transport and storage ...... 0558003013
Gouging Nozzle
For gouging with PT-32EH torch ................................. 0558003089
Heat Shield Gouging O-Ring - 85W51
To be used with gouging nozzle and protect heat shield from (Supplied with head) PT-32EH Torch Head
spatter ..................................................................... 0558003090 0558003412
Drag Heat Shield Valve Pin
Metal feet built into heat shield allows accurate standoff distance for 0558001959
drag cutting ............................................................. 0558003374 Electrode
0558001969
Heat Shield
0558001957 Nozzle
40 AMP - 0558002908 (Drag Cutting)
50/70 AMP - 0558002618
PT-32EH Cut Speed - Carbon Steel
2-15
POWERCUT ™1250

The PowerCut 1250 plasma cutting package combines
the proven reliability of the PowerCut 1500 with the newly
designed PT-32EH patented torch. The very strong
composite case material makes the PowerCut 1250 an
Plasmarc
excellent addition to any equipment rental fleet. The PT-

Cutting
32EH plasma cutting torch is designed to provide

increased performance and longer consumable life
resulting in higher production rates at lower costs.
■ Multi input voltage (208) 230/460V, easily changed on

back of machine. Other voltages also available
■ Cuts 1-1/4 in. manually, 5/8 in. mechanized
■ More performance features than any machine in its class
lightweight package
metals
operating costs
■ Arrives ready to cut, with torch connected and front- Torches
end parts in place, for the ultimate in operator Uses PT-32EH
convenience PowerCut 1250 uses the PT-32EH torch. For complete list and
■ Trigger lock-in for long-cut operator comfort breakdown of parts, refer to PT-32EH data page.
■ Built in line conditioner —handles poor power lines PowerCut 1250 also uses the new PT-21AMX Machine Cutting
■ Auto Drag feature allows torch to drag on workpiece torch, refer to PT-21AMX data page.
without damage to the nozzle for easy template
following Ordering Information
■ For longer nozzle life while drag cutting, a 40 amp PowerCut 1250, 208/230/460 V, 25 ft. (7.6 m) PT-32EH ... 0558001933
nozzle is available (P/N 0558002908) PowerCut 1250, 208/230/460 V, 50 ft. (15.2 m) PT-32EH .. 0558001934
■ Self protectant against improper input voltage PowerCut 1250, 230/460 V, 25 ft. (7.6 m) PT-21AMX ....... 0558003619
PowerCut 1250, 230/460 V, 50 ft. (15.2 m) PT-21AMX ..... 0558003620
■ Multiple troubleshooting lights on front panel PowerCut 1250 400V “CE” 25 ft. (7.6 m) PT-32EH .......... 0558001936
■ Excellent gouging performance PowerCut 1250 400V “CE” 50 ft. (15.2 m) PT-32EH ........ 0558001937
■ One-year warranty on torch
Specifications 70 amp Spare Parts Kit 400V “CE” ....................... 0558003560
70 amp Spare Parts Kit ........................................... 0558003508
Cuts 1-1/4 in. (32mm); severs 1-1/2 in. (38mm) Plasma Flow Measuring Kit:
1 ph. Input ............................ 208/230 vac, 1 ph, 50/60 Hz, 66/61 A This valuable troubleshooting tool allows measurement of
1 ph. Output ......................................... 70 amps @ 60% duty cycle the actual plasma gas flow through the torch ................... 19765
Torch Guide Kit:
3 ph. Input ............................ 208/230 vac, 3 ph, 50/60 Hz, 32/29 A This complete kit, in a rugged plastic carrying case, includes
......................................... 230/460 vac, 3 ph, 50/60 Hz, 29/20 A attachments for circle and straight line cutting on ferrous and
.......................................................... 400V, 3 ph, 50/60 Hz, 18 A non-ferrous metals
...................................................... 575 vac, 3ph, 50/60 Hz, 14 A Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius ... 0558003258
3 ph. Output ....................................... 70 amps @ 100% duty cycle Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius . 0558002675
Dimensions .................................................... W = 12.5 in. (318mm)
.................................................................... H = 16.5 in. (419mm)
....................................................................... D = 32 in. (813mm) Instruction Literature, order numbers
Weight ........................................................................ 86 lbs. (39kg) PowerCut™ 1250 ....................................................... F-15-737
Air Requirements ... 350 cfh @ 80 psig (165 l/min @ 4.8-5.2 bars) Sales Literature, order number ............................. PAC-21089
2-16
POWERCUT ™1250
Optional Accessories (continued) Contents of PT-32EH Spare Parts Kits

PC-1250 PC-1250
Remote Hand Switch .............................................. 0558003612 P/N 0558003508 P/N0558003560
For use with PT-21AMX In-Line Machine Cutting Torch 70 Amp 70 Amp 400V “CE”
Stand-off Guide Description P/N Quantity Quantity
For proper stand-off distance when drag cutting ... 0558002393 Heat Shield Long 0558003110 - 2
40 amp Drag Nozzle ............................................... 0558002908 Heat Shield 0558001957 2 -
Plasmarc
50-70 amp Nozzle 0558002618 4 4
Cutting
Gouging Nozzle ....................................................... 0558003089
Heat Shield Gouging ............................................. 0558003090 40 amp drag Nozzle 0558002908 1 1
Drag Heat Shield ...................................................... 0558003374 Electrode 0558001969 3 3
Wheel Kit Valve Pin 0558001959 1 1
For easy transport of system ................................. 0558003060 Fuse 2amp, 600vdc 0558003075 1 1
Torch Wrap Stand-off Guide 0558002393 1 1
This enables operator to store spare parts kit, wrap torch Wrench 19129 1 1
and work cable for easy transport and storage ...... 0558003059 Lubricant 17672 1 1
Gouging Nozzle
For gouging with PT-32EH torch ............................ 0558003089 The PowerCut 1250 comes out of the box ready to go. The torch is
Heat Shield Gouging attached with parts in place, primary cord is attached (including plug
To be used with gouging nozzle and protect heat shield on 230 model), and the filter/regulator is installed. Just hook up the
from spatter ............................................................ 0558003090 air, plug it in and cut.
Drag Heat Shield
Metal feet built into heat shield allows accurate standoff
distance for drag cutting ......................................... 0558003374
O-Ring - 85W51
(Supplied with head)
PT-32EH Torch Head - 0558003412
Valve Pin
0558001959
Electrode
0558001969
Heat Shield
0558001957 Nozzle
Long Heat Shield 40 AMP - 0558002908 (Drag Cutting)
0558003110 50/70 AMP - 0558002618
PT-32EH Cut Data-70 AMPS

PowerCut 1250, PT-32EH, 70A Nozzle P/N 0558002618
Air Pressure - 80 psi, 5/32 in. Standoff
Max Speeds
Carbon Steel
Plate Drop Cut Sever
(Inches) (IPM) (IPM)
0.250 131 135
0.500 50 53
0.750 21 23
1.000 10 12
1.250 6 7
1.500 ---- 3
2-17
POWERCUT™1500

The PowerCut 1500 plasma cutting package combines the
proven reliability of the PowerCut 875 with the newly designed
PT-32EH patented torch. The very strong composite case
material makes the PowerCut 1500 an excellent addition to
any equipment rental fleet. The PT-32EH plasma cutting torch
Plasmarc
is designed to provide increased performance and longer

Cutting
consumable life resulting in higher production rates at lower costs.
■ Multi input voltage (208) 230/460V, easily changed on

back of machine. Other voltages also available
■ Cuts 1-1/2 in. (38mm) manually, 3/4 in. (19mm)
mechanized
■ More performance features than any machine in its class
lightweight package
metals
operating costs Torches
■ Arrives ready to cut, with torch connected and front-end Uses PT-32EH
parts in place, for the ultimate in operator convenience PowerCut 1500 uses the PT-32EH torch. For complete list
■ Trigger lock-in for long-cut operator comfort and breakdown of parts, refer to PT-32EH data page.
■ Built in line conditioner—handles poor power lines PowerCut 1500 also uses the new PT-21AMX Machine
Cutting torch, refer to PT-21AMX data page.
■ Auto Drag feature allows torch to drag on workpiece
without damage to the nozzle for easy template following
■ For longer nozzle life while drag cutting, a 40 amp nozzle Ordering Information
is available (P/N 0558002908)
PowerCut 1500, 230/460 V, 25 ft. (7.6m) PT-32EH ..... 0558001942
■ Self protectant against improper input voltage PowerCut 1500, 230/460 V, 50 ft. (15.2m) PT-32EH ... 0558001943
■ Multiple troubleshooting lights on front panel PowerCut 1500, 575 V, 25 ft. (7.6m) PT-32EH ............ 0558001948
PowerCut 1500, 575 V, 50 ft. (15.2m) PT- 32EH ......... 0558001949
■ Superior gouging performance PowerCut 1500, 400 V, “CE” 25 ft. (7.6m) PT-32EH .... 0558001945
■ Three-year warranty on console PowerCut 1500, 400 V, “CE” 50 ft. (15.2m) PT-32EH ....... 0558001946
PowerCut 1500, 230/460 V, 25 ft. (7.6m) PT-21AMX ....... 0558003621
■ One-year warranty on torch PowerCut 1500, 230/460 V, 50 ft. (15.2m) PT-21AMX ..... 0558003622
Specifications Optional Accessories
Cuts 1-1/2 in. (38mm); severs 1-3/4 in. (45mm) 90 amp Spare Parts Kit ........................................... 0558003062
1 ph. Input ............................ 208/230 vac, 1 ph, 50/60 Hz, 82/74 A 90 amp Spare Parts Kit 400V “CE” ....................... 0558003557
1 ph. Output ......................................... 90 amps @ 40% duty cycle Plasma Flow Measuring Kit
3 ph. Input ............................ 208/230 vac, 3 ph, 50/60 Hz, 44/40 A This valuable troubleshooting tool allows measurement of
......................................... 230/460 vac, 3 ph, 50/60 Hz, 40/27 A the actual plasma gas flow through the torch .................. 19765
....................................................... 400 vac, 3ph, 50/60 Hz, 26 A Torch Guide Kit
....................................................... 575 vac, 3ph, 50/60 Hz, 11 A This complete kit, in a rugged plastic carrying case, includes
3 ph. Output ......................................... 90 amps @ 60% duty cycle attachments for circle and straight line cutting on ferrous and
non-ferrous metals.
Dimensions ..................................................... W = 12.5 in. (318mm) Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius .... 0558003258
..................................................................... H = 16.5 in. (419mm) Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius ....... 0558002675
..................................................................... D = 32.5 in. (826mm)
Weight ..................................................................... 94 lbs. (42.7kg)
Air Requirements ........... 360 cfh @ 75 psig (170 l/min @ 5.2 bars)
PowerCut™ 1500 208/230/460V .................................... F-15-695
400V ........................................... 0558003745 and 0558004091
2-18
POWERCUT™ 1500
Optional Accessories (continued) Contents of PT-32 Spare Parts Kit

Remote Hand Switch .............................................. 0558003612 208/230/460/575 400V “CE”
For use with PT-21AMX In-Line Machine Cutting Torch 0558003062 0558003557
Stand-off Guide Description P/N Quantity Quantity
For proper stand-off distance when drag cutting ...... 0558002393 Long Heat Shield 0558003110 - 2
40 amp Drag Nozzle ................................................. 0558002908 Heat Shield 0558001957 2 -
Gouging Nozzle ....................................................... 0558003089 90 amp Nozzle 0558002837 4 4
Plasmarc
Heat Shield Gouging ............................................... 0558003090 40 amp drag Nozzle 0558002908 1 1
Cutting
Drag Heat Shield ...................................................... 0558003374 Electrode 0558001969 3 3
Wheel Kit Valve Pin 0558001959 1 1
For easy transport of system ..................................... 0558003060 Fuse 2amp, 600vdc 0558003075 1 1
Torch Wrap Stand-off Guide 0558002393 1 1
This enables operator to store spare parts kit, wrap torch Wrench 19129 1 1
and work cable for easy transport and storage ..... 0558003059 Lubricant 17672 1 1
Gouging Nozzle
For gouging with PT-32EH torch ............................ 0558003089 The PowerCut 1500 comes out of the box ready to go. The torch is
Heat Shield Gouging attached with parts in place, primary cord is attached (including plug
To be used with gouging nozzle and protect heat shield on 230 model), and the filter/regulator is installed. Just hook up the
from spatter ............................................................ 0558003090 air, plug it in and cut.
Drag Heat Shield
Metal feet built into heat shield allows accurate standoff
distance for drag cutting ......................................... 0558003374
O-Ring - 85W51
(Supplied with head) PT-32EH Torch Head - 0558003412
Valve Pin
0558001959
Electrode
0558001969
Heat Shield
0558001957 Nozzle
Long Heat Shield “CE” 40 AMP - 0558002908 (Drag Cutting)
0558003110 90 AMP - 0558002837
PT-32EH Cut Speed - Carbon Steel

(4.06 m)
CUT SPEED, IPM
(3.04 m)
(2.03 m)
(1.02 m)
(6.4 mm) (12.7 mm) (19 mm) (25.4 mm) (31.75 mm) (38 mm)
MATERIAL THICKNESS
2-19
ESP-150 PLASMARC™CUTTING
& GOUGING SYSTEM
ESP-150 PlasmarcTM System

This versatile, all encompassed heavy duty water cooled
plasma cutting and gouging system is ideal for manual and
mechanized applications.
■ Greater productivity—high speed cutting of most metals
from gauge thickness to 2- in. thick plate
Plasmarc
Cutting
■ Versatility—230/460/575 and 220/380/415 volt three-

phase inputs
■ Greater variation - adjustable output—25 to 150 amps
■ Built-In Water Cooler—simplifies maintenance, less
hookup, no wiring issues, no extra hoses. Water flow
is controlled with power supply
■ Water cooled Torch PT-26
■ Leather sheath wrapped torch—protects torch leads
from abrasion and molten metal
■ Cuts with air, nitrogen, argon-hydrogen mixtures or
nitrogen-hydrogen mixtures
■ Built-In CNC interface provides easy connection of
automation applications
■ Torch design provides perfect electrode centering—
provides longer tip life by minimizing the possibility of
double-arcing
■ Torch spare parts kit supplied with each outfit—ample
supply of spare parts at no additional cost to minimize
downtime
■ Thermal overload switches—prevents damage if unit
overheats due to insufficient air flow Assembly of PT-26 Front End Parts
■ Line voltage compensation
■ Automatic intermittent cutting—additional capability, Torch Head -
90° ............................... 34599
70° ...................... 0558002204
permits continuous cutting of grates, expanded metal, O-Ring Location - 2029450
IN-LINE .............. 0558002110
heavy screen material, etc. O-Ring Location - 2110706
Includes O-Rings
2110706 (1)
■ Wheels and cylinder rack—all provided standard at no 2029450 (3)
additional cost for portability and greater utilization Baffle Tube - 34585
■ Ideal for plasma gouging Electrode
■ Three year warranty on console

36565 - Air, Nitrogen, Nitrogen/Hydrogen
36566 - Argon/Hydrogen (H-35)
■ One Year warranty on torch Std. Heat Shield - 34592
*Close Proximity Insulator - 34593
Torch Heat Shield - 37146 Includes O-Ring
- 84W87
Electrode Holder
PT-26 - 70°, 90° or In-Line - 34583
Includes O-Rings
85W49 (Upper)
Specifications Stand-Off Guide - 36648

948317 (Lower)
Input Current and Input Voltage at Rated Load AMPS P/N ORIFICE SIZE
........................... 112/56/45 amps, 230/460/575 vac, 60 Hz, 3 Ph Cutting Nozzle
150 36568 .078
........................... 121/70/64 amps, 220/380/415 vac, 50 Hz, 3 Ph 200 36569 .089
Output Rating 300 36570 .104
90% duty cycle ...................................... 150 amps @ 120 V Gouging Nozzle
100% duty cycle .................................... 140 amps @ 120 V 200 36571 .125
Open circuit Voltage ................................... 370 vdc 300 36572 .144
Dimensions ................................................. W = 21.75 in. (552 mm) All include O-Rings 2110578 (Upper)
................................................................ H = 31.5 in. (800 mm) 994092 (Lower)
................................................................ D = 40 in. (1016 mm)
Weight ......................................................... 756 lbs. (308 kg)
Instruction Literature 230/460/575 V ........................... F-15-687 * For use when cutting or gouging in close
proximity of workpiece.
400V “CE” .................................. 0558003744 and 0558004122 Standard on In-line version.
Sales Literature ......................................................... PAC-21062
2-20
ESP-150 PLASMARC™CUTTING
& GOUGING SYSTEM
How to Order
The ESP-150 package includes console, PT-26 torch with
leather sheath, torch spare parts kit, 25 ft. (7.6 m) or 50 ft.
(15.2 m) work cable, TR-21 truck with dual cylinder rack,
regulators and gas hoses and torch coolant.
Plasmarc
Cutting
ESP-150 Packages
230/460/575 V, 60Hz, 3 Phase
ESP-150, 25' PT-26 70° Air .......................................... 0558002909
ESP-150, 50' PT-26 70° Air .......................................... 0558002910
ESP-150, 25' PT-26 90° Air ........................................... 0558002911
ESP-150, 50' PT-26 90° Air .......................................... 0558002912
ESP-150, 25' PT-26 Inline/Air ....................................... 0558002913
ESP-150, 50' PT-26 Inline/Air ....................................... 0558002914
ESP-150, 25' PT-26 70° Ar+H2 Mix ............................... 0558002915
ESP-150, 50' PT-26 70° Ar+H2 Mix ............................... 0558002916
ESP-150, 25' PT-26 90° Ar+H2 Mix ............................... 0558002917
ESP-150, 50' PT-26 90° Ar+H2 Mix ............................... 0558002918
ESP-150, 25' PT-26 Inline/Ar+H2 Mix ............................ 0558002919
ESP-150, 50' PT-26 Inline/Ar+H2 Mix ............................ 0558002920
ESP-150 Export Packages

220/400 V “CE” 50 Hz, 3 Phase
ESP-150, 25' PT-26 70° Air .......................................... 0558003472
ESP-150, 50' PT-26 70° Air .......................................... 0558003473
ESP-150, 25' PT-26 90° Air .......................................... 0558003474
ESP-150, 50' PT-26 90° Air .......................................... 0558003475
ESP-150, 25' PT-26 Inline/Air ....................................... 0558003476
ESP-150, 50' PT-26 Inline/Air ....................................... 0558003477
150 amp Spare Parts Kit ......................................... 0558002864
Remote Hand Switch
Permits remote starting and stopping of cutting process; used
primarily for mechanized cutting .................................. 2075600
25 ft. (7.6 m) Leather Sheath*
Protects torch leads from abrasion and molten metal; particularly
recommended for plasma gouging ......................... 0558002921
50 ft. (15.2 m) Leather Sheath* ............................. 0558002922
Plasma Flow Measuring Kit
This valuable troubleshooting tool allows measurement of the actual
plasma gas flow through the torch ................................... 19765
Plasma Torch Head Protector
For gouging ........................................................................... 20806
Trigger Latch Kit
(Factory Installed Only) .............................................. 0588000939
* Standard on manual torches.
2-21
ESP-200 PLASMARC™
CUTTING PACKAGE
ESP-200 Smart Plasmarc™ Plasma Cutting Package

The ESP-200 uses ESAB's Smart Plasmarc concept to
provide a plasma cutting console that is ideal for a variety of
manual or mechanized cutting applications. Its ability to
operate both with and without a plumbing box enables the
unit to be configured for any situation. The extended interface
Plasmarc
capability of the ESP-200 allows easy hook-up to most

Cutting
automation situations, shape cutting machines, robotics

arms, punch presses, etc.
■ 50 to 200 amp operating range gives a wide range of

cutting performance for any job
■ Self contained console designed with integral water
cooler takes up minimal space and simplifies
installation and transport
■ Universal input design handles all voltages and
frequencies in one console
■ High efficiency and power factor design lowers cost of
operation and power requirements
■ Works with PT-19XLS in both dual gas and single gas
mode for maximum flexibility and performance
■ Cutting is possible with oxygen, nitrogen, air, or argon/
hydrogen as the plasma gas
■ Unique pulsating pilot arc provides extended nozzle
life by reducing nozzle erosion
■ Optional plumbing box is available for long distances
between console and torch to minimize electrical
interference
■ Patented Ultralife consumable system gives superior
consumable life with air or oxygen cutting, with or
without the optional plumbing box
■ Digital ammeter for accurate setup and process
monitoring Ordering Information
■ Built-in ESP interface makes interfacing easy with any The ESP-200 system is available as pre-engineered basic
automation application packages or can be ordered as individual parts and pieces
■ LED status lights for easy troubleshooting for a custom system. The basic pre-engineered systems
contain the ESP-200 console, a 50 ft. (15.2 m) shielded PT-
■ Three-year warranty
19XLS with dual gas front end, appropriate cylinder (station
in the case of air) regulators for the gases indicated, 12.5 ft.
Specifications (3.8 m) gas hoses, 50 ft. (15.2 m) work cable, and torch
coolant. For PT-19XLS front end consumable parts, refer to
Input Voltage .......... 200/230/380/415/460/575 vac, 50/60 Hz, 3 Ph
the PT-19XLS literature. If you require different torch lengths,
Input Current/Phase ...................................... 115/100/60/55/50/40 A
Power Factor ............................................................................. 95% hose lengths or desire to use the optional plumbing box,
Output Current .................................................................. 200 amps refer to the system ordering information on the next page.
Rated Output Voltage .......................................................... 160 vdc
Duty Cycle ............................................................................... 100%
Max Open Circuit Voltage .................................................... 325 vdc ESP-200 package / 50 ft. (15.2 m) PT-19XLS for air plasma/air
Dimensions ....................................................................................... secondary ....................................................................... 604631
....... 22 in. (550mm) w x 44 in. (1100mm) h x 42 in. (1050mm) d ESP-200 package / 50 ft. (15.2 m) PT-19XLS for nitrogen plasma/air
Weight .................................................................... 725 lbs. (330 kg) secondary ....................................................................... 604632
ESP-200 package / 50 ft. (15.2 m) PT-19XLS for argon/hydrogen
plasma/air secondary ..................................................... 604634
ESP-200 ........................................................................ F-15-311
PT-19XLS ..................................................................... F-15-430
Sales Literature ..................................................... PAC-21041
2-22
ESP-200 PLASMARC™
CUTTING PACKAGE
Ordering a Custom ESP-200 Mechanized Package

1. Order ESP-200 Console (ESP-200 Console 200/230/400/460/575 volts - 36324).
2. Order the Torch Coolant —4 gallons are required (Plasma Torch Coolant - 1 gal. -156F05).
3. If you desire to use a plumbing box, order the Plumbing Box (ESP-200 Optional Plumbing Box - 22000) and
Remote Set-up Pendant - 37145.
Plasmarc
Cutting
4. Order the desired length PT-19XLS:
PT-19XLS 4.5 ft. (1.4 m) ................................... 37086 PT-19XLS 17 ft. (5.2 m) ........................................... 37090
PT-19XLS 6 ft. (1.8 m) ......................................37087 PT-19XLS 20 ft. (6.1 m) ............................................ 37091
PT-19XLS 12 ft. (3.7 m) ..................................... 37088 PT-19XLS 25 ft. (7.6 m) ............................................. 37092
PT-19XLS 15 ft. (4.6 m) ....................................... 37089 PT-19XLS 50 ft. (15.2 m) (not for use with Plumbing Box) .. 37093
5. Order Torch start-up kit - 37508.
6. For the Plasma and Secondary Gases you wish to use, order regulators and hoses.
Note 1: Separate start gas regulator always required: for air plasma gas, use air start gas; for oxygen or nitrogen
plasma gas, use nitrogen start gas; for argon/hydrogen plasma gas, use argon/hydrogen start gas. You will order a
total of 3 regulators (plasma, start, secondary).
Note 2: When using Plumbing Box, gas hoses go directly to the plumbing box. Order the appropriate length.
Inlet Gas Hoses
Station Cylinder
Gas Regulator Regulator 25ft.(7.6m) 50ft.(15.2m) 75ft.(22.9m) 100ft.(30.5m) 125ft.(38.1m)
Nitrogen 19155 998343 33122 32123 33124 33125 33126
Oxygen 19151 998336 33117 33118 33119 33120 33121
Argon/Hydrogen 19153 998341 33122* 33123* 33124* 33125* 33126*
Air 30338 (Inc. bracket) N/A 33122** 33123** 33124** 33125** 33126**
* also order adaptor P/N 19X54
** also order adaptor P/N 74S76
7. If using the Optional Plumbing Box and Remote Set-up Pendant, order hoses and cable to connect it:
Coolant Hoses and Inter Connect Cables
25 ft. (7.6 m) 50 ft. (15.2 m) 75 ft. (22.9 m) 100 ft. (30.5 m) 125 ft. (38.1 m)
Coolant Hose and Cable Packages 37651 37652 37653 37654 37655
Remote Pendant to Plumbing Box Interconnect Cable 37293 37294 37295 37296 37297
8. Order 50 ft. (15.2 m) Work Cable - 23120590
9. Input Power Cable customer supplied.
Schematic Interface Diagrams for ESP-200

Mechanized Cutting Applications ESP-200
Console/
To Automated Controller
Power Source Work Lead
Input Arc Power

ESP-200
Console/
To Automated Controller Power
Power Source Pilot Arc
Controller
Work Lead Cooling In
Cooling Return
Plasma
Gas
50 Ft. Plasma 25 Ft.
Max. Gas Max.
Secondary Optional
Gas To Gas Secondary
Supply Plumbing
Gas
Box
Start Start PT-19XLS
Gas Gas
Remote Set-up
PT-19XLS Pendant
or PT-26 In-Line
Standard Configuration w/Optional Plumbing Box Configuration

Remote Pendant to Plumbing Box Interconnect Cable
2-23
ESP-200 PLASMARC™
CUTTING PACKAGE
Ordering a Custom ESP-200 Optional Accessories

Manual Package Plasma Flow Measuring Kit
This valuable troubleshooting tool allows measurement of the
ESP-200, 25 ft. (7.6 m) PT-26 90° Air/Air/Air ....................... 604645 actual plasma gas flow through the torch ........................ 19765
ESP-200, 50 ft. (15.2 m) PT-26 90° Air/Air/Air ..................... 604646 Plasmit Torch Head Protector
ESP-200, 25 ft. (7.6 m) PT-26 90° N2/N2/N2 ......................... 604647 For gouging ........................................................................... 20806
ESP-200, 50 ft. (15.2 m) PT-26 90° N2/N2/N2 ...................... 604648 Leather Sheath
Plasmarc
Cutting
ESP-200, 25 ft. (7.6 m) PT-26 90° Ar-H2/Ar-H2/N2 ............... 604649 For service line protection, 10-ft. length ................................ 20812
ESP-200, 50 ft. (15.2 m) PT-26 90° Ar-H2/Ar-H2/N2 ............. 604650 Remote Hand Switch
Permits remote starting and stopping of the cutting process
Each package contains Power Source Torch, Regulator, Hoses, Work during dual gas operation ............................................. 2075600
Cable and Spare Parts Kit.
Manual Set-up
NOTE:
1. DO NOT use Oxygen at all.
2. If shop air is used, install filter regulators (30338).
3. Refer to PT-26 Torch Instruction Manual, F-15-345 for proper pressure settings.
ESP-200/PT-26 Power and Gas Connections
Interconnecting Diagram ESP-200 and PT-26
2-24
DEUCE PACK 150 PLASMARC™
CUTTING & GOUGING SYSTEM
DEUCE PACK 150 PlasmarcTM System

With 300 amps of plasma cutting and gouging power, this
heavy duty system is the ideal choice for foundries, mining,
logging equipment repair and other industrial applications.
■ Handles even the heaviest materials with the capacity
to cut up to 4 in. (101.6 mm) manually; consult torch
Plasmarc
Cutting
literature for mechanized cutting performance
■ Eliminates carbon arc fumes with excellent plasma
gouging capacity—removes up to 77 lbs. (35 kg) of
metal an hour
■ For exceptional versatility, separates into two 150 amp
consoles for smaller scale applications
■ Adjustable output down to 30 amps facilitates cutting
of thinner metals
■ Equipped with the compact, water-cooled PT-251or
PT-26 torch (smaller than torches used with comparable
systems) to ensure operator comfort
Specifications Weight ........................................... 25 ft. (7.6 m) - 16 lbs. (7.3 kg)

.............................................. 50 ft. (15.2 m) - 28 lbs. (12.7 kg)
Cuts 4 in. (101.6 mm) Max. Allowable Inlet Gas Pressure ................. 100 psig (7 BAR)
Gouging: Removes 56 lbs. (25.4 kg)/hr. carbon steel; 77 lbs. Min. Allowable Inlet Gas Pressure .................. 40 psig (2.8 BAR)
(35 kg)/hr. stainless steel Min. Water Supply Flow Requirements
Capacity: 300 amps @ 90% duty cycle ............................... 0.9 gpm @ 95 psig (3.4 l/min @ 6.6 BAR)
Input Current and Input Voltage at Rated Load Max. Water Inlet Pressure ............................. 120 psig (8.3 BAR)
....................... 224/112/90 amps, 230/460/575 vac, 60 Hz, 3 Ph Max. Water Supply Temperature .......................... 105° F (40° C)
Output Rating
90% duty cycle ............................................. 300 amps @ 120 v
100% duty cycle ........................................... 280 amps @ 120 v
Open Circuit Voltage ............................................................ 370 vdc
Weight .................................................................. 1320 lbs.(600 kg) Heat Shield -
Collet - 16978
20070
PT-251 Torch
Current Capacity ............................... 300 amps @ 90% duty cycle Torch Cap -
Gas Requirements:
For Plasma Cutting ............................... H-35 90 psig (180 scfh) 948171
For Plasma Gouging ............................. H-35 45 psig (218 scfh) Electrode
Cooling Requirements ............................................ .5 gal. H2O/min. For cutting - 21441
Length of Service Lines .................. 25 ft. (7.6 m) or 50 ft. (15.2 m) For gouging - 16979
Nozzle
PT-26 Torch For cutting - 21442

For gouging - 16980
Voltage Class “M” (EN 50078)
Current Capacity (All Service Gases and Pressures)
100% duty cycle ................................................... 200 A DCSP PT-251 with Long Front Body
60% duty cycle ..................................................... 300 A DCSP
Maximum Rated Current ...................................... 300 A DCSP
Approved Service Gases:
Plasma ........................................ Air, N2, H-35, N2/H2 Mixtures
Shield ................................................................ Air, N2, CO2, Ar
Min. Gas Supply Flow Requirements:
Shield ...................... 200 cfh @ 85 psig (94 l/min. @ 6.0 BAR)
Plasma .................. 240 cfh @ 80 psig (112 l/min. @ 5.6 BAR)
Length of Service Lines: ............. 25 ft. (7.6 m) or 50 ft. (15.2 m)
DEUCE PACK 150 ......................................................... F-15-201
PT-251 order number ................................................ F-12-777
PT-26 order number .................................................. F-15-345
Sales Literature, order number ......................... PAC-21038
2-25
DEUCE PACK 150 PLASMARC™
CUTTING & GOUGING SYSTEM
*Contents of DEUCE PACK 150 Spare Parts Kit Contents of PT-26 Spare Parts Kit
for PT-251 Torch (P/N 21446) (P/N 36821)
Description P/N Qty Description P/N Qty
Plasmarc
.093 Cutting Nozzles 21442 15 Electrode Air/N2 36565 3

Cutting
Gouging Nozzles 16980 10 Electrode H-35 36566 3

5/32 Cutting Electrodes 21441 3 Nozzle 50A 36567 3
5/32 Gouging Electrodes 16979 2 Nozzle 150A 36568 3
5/32 Collet 16978 1 Nozzle 200A 36569 3
Long Heat Shields 20070 10 Nozzle 300A 36570 3
Long Front Body 20068 1 Nozzle Gouging 200A 36571 1
Screws 61346255 2 Nozzle Gouging 300A 36572 1
Torch Cap Assembly 948171 1 Wrench 19129 1
Gaskets 948179 4 Heat Shield 34592 1
O-Rings 86W99 4 Stand-Off Guide 36648 1
O-Rings 14K12 4
Rubber Plugs 950423 2
Cutting Center Adjust Tool 21443 1
Gouging Center Adjust Tool 16985 1
Tip Wrench 2064111 1 Ordering Information
1-oz. Silicone Lubricant 17672 1
DEUCE PACK 150/PT-251 50 ft. (15.2 m) Package ............. 16714
Hex Screwdriver 2064112 1
DEUCE PACK 150/PT-26 100 ft. (30.5 m) ESP-150/ESP-150
230/460/575 V ......................................................... 0588000981
DEUCE PACK 150/PT-26 100 ft. (30.5 m) ESP-150/ESP-150
400 V “CE” .............................................................. 0588001011
Contents of DEUCE PACK 150 Optional Accessories
Package Plasma Flow Measuring Kit
The DEUCE PACK 150 package includes two 150 Amp This valuable troubleshooting tool allows measurement of the
consoles, interface kit, torch, coolant circulator built into ESP- actual plasma gas flow through the torch ........................ 19765
Plasmit Torch Head Protector
150 console, spare parts kit, regulator, gas hoses, work cable,
For gouging ....................................................................... 20806
water hose.* Leather Sheath
*TR-21 Wheel Kit is optional .................................. 680794 For service line protection, 10 ft. (3.1 m) length ............... 20812
Assembly of PT-26 Front End Parts

2-26
PRECISION PLASMARC™
CUTTING SYSTEM
Precision Plasmarc™ System

Get thicker, faster, laser-like cuts in a high performance
plasma cutting system that costs many times less than other
systems. Unmatched technology from ESAB Cutting
Systems raises plasma cutting to new heights of quality and
Plasmarc
accuracy for applications that previously required much more
Cutting
costly cutting methods. Using proprietary arc constriction
technology, Precision Plasmarc offers an economical
solution to make plasma cuts that rival those produced by
lasers and other high precision cutting technologies.
■ Simplicity of the system means lower maintenance costs,
easier operating procedures and increased up time
■ Achieves cutting current up to 100 amps, with superior
speeds and dross performance on carbon steel up to
5/8 in. thick
■ ESAB’s patented Ultralife system increases nozzle and
electrode life—for maximum economy and minimum
down time
■ Very low cut edge bevel angle and excellent dross
performance for cut parts—requires little or no clean-up
■ Produces a smooth, high quality cut face
■ Freedom from contaminants, such as surface nitrogen
or nitrides—avoids weld porosity
■ Narrow, pointed front end—excellent for multi-axis
contour cutting in tight spaces
■ Exceptionally versatile—performs equally well on X,Y
cutting machines, robotic arms, punch presses or any
variety of automation devices
■ ESAB’s exclusive inverter power supply technology
delivers accurately controlled, ripple-free current for
smooth, repeatable cuts
■ Special torch front end designed to shed spatter buildup
during piercing operations—extends front end life and
reduces down time
■ Replaceable shield gas diffusers and water baffle give
torch a greater rebuilding capability compared to
competitive systems—saves on expensive torch or
parts replacement due to damage or wear
For Precision Plasmarc ordering information, contact your

ESAB Representative.
2-27
ESP (ESAB SMART PLASMA)
HEAVY MECHANIZED SYSTEMS
ESAB offers the latest technology in mechanized plasma

cutting providing speed, quality and economy unmatched
by any other plasma supplier. Our wide range of plasma
systems are designed for high quality cutting in medium
and heavy duty automation situations. ESAB’s ESP systems
can be interfaced with most cutting machines, robots,
punch presses and other automation devices.
Plasmarc
Cutting
Control Systems
The ESP system begins with its Smart Plasma Flow
Controller. Designed for use with both of ESAB’s heavy
mechanized torches, the flow controller handles a full range
of cutting gases (O2, N2, Air and Ar-H2). In addition, it completely
controls all process parameters. For O2 plasma cutting, it
uses ESAB’s patented Ultralife O2 plasma technology. The
flow controller is supported by a compact plumbing box for
starting and torch connection and by the water coolers, pumps,
etc. required for a complete mechanized system.
Power Sources
Every mechanized system requires a power source.
ESAB's line of all solid state mechanized power sources
offer the latest technology for economical and reliable Torch Models
operation. And, with ESAB’s plasma cutting power sources,
there's a size to fit every need. PT-15XL
■ Produces optimal cut quality on most commercial
metals with its water injection plasma design
Ultralife-300 ■ Rated up to 1000 amps
■ The optimal power source for maximum consumable ■ Use with O2, N2 or Ar-H2
life using O2 or air as the plasma gas
■ Rated at 300 amps PT-19XLS
■ The ideal choice when a “dry” (non-water injected) torch
Ultralife-400C is desired because the applications makes it
undesirable to have water emitting from the torch.
■ Developed from the ESP-600C design to provide the
same proven reliability and dependability. ■ Excellent cuts on most commercial metals
■ Rated at 400 amps ■ Use with O2, N2 or Ar-H2
PT-600
ESP-600C ■ A “dry-cutting” heavy duty cutting torch manufactured
■ The best power source for heavy duty O2 & N2 plasma to high precision standards to provide the performance
cutting needed for accurate straight or bevel cutting.
■ Rated at 600 amps ■ Rated to 400A @ 100% Oxygen and 600A @ 100%
N2/Ar-H2
Mechanized Torches
The torch is the heart of any mechanized system. It is the Consult your ESAB representative to configure an ESP
major factor in determining cut quality and cost of operation. system best suited to your specific needs.
ESAB’s state-of-the-art heavy-duty plasma torches are
unmatched in the industry when it comes to cut quality,
speed and economy of operation. Two important features
distance ESAB torches from the competition:
For superior economy, their unique repairable construction
allows users to replace individual torch components rather
than discard the whole assembly.
For O 2 or air cutting, these torches use ESAB’s
patentedUltralife O2 plasma technology.
2-28
PLASMARC ™
FROM THE MARKET LEADERS
ESAB’s Plasmarc™ Technology is State-of-the-Art
When it comes to superior performance for virtually any

plasma cutting and gouging application, ESAB offers the
ideal solution. Combine the advanced technology of an
ESAB portable or transportable cutting machine, or a heavy
Plasmarc
Cutting
duty console, with the superior performance features of
a Plasmarc torch. And discover the true meaning of
professional results made easy.
Staying on top of market trends, manufacturing techniques
and user needs has kept our Plasmarc products at the
forefront of the industry and established ESAB as the
plasma market leader.
We continue to provide our customers with the best plasma
cutting technologies available in the world for a full range
of applications - from on-the-spot maintenance and repairs
to heavy duty mechanized cutting.
2-29
2-21
PT-31XL & PT-31XLPC
PLASMARC™ TORCHES
PT-31XL and PT-31XLPC Torches

Designed for superior operator comfort, ESAB’s PT-31XL
and PT-31XLPC are the most compact 50 amp torches on
the market.
■ Excellent cutting capability—manually cuts up to 3/4 PT-31XL
in. (19 mm); severs up to 1 in. (25.4 mm)
Plasmarc
Cutting

■ Equipped with patented safety interlock feature
■ Uses shop air, cylinder air or nitrogen for superior
versatility
■ High frequency starting—even starts through paint
■ Choice of 25 ft. (7.6 m) or 50 ft. (15.2 m) line length PT-31XLPC
■ Uses patented “XT” consumables
■ One-year warranty
Specifications
Cuts 3/4 in.; severs up to 1 in.
Current Capacity ............................. 50 amps @ 100% duty cycle
Air Supply ..................................... 275 cfh @ 75 psig (130 l/min.)
Length of Service Lines .............. 25 ft. (7.6 m) or 50 ft. (15.2 m)
Dimensions
Overall Length ............................................. 5.25 in. (133 mm)
Length of Head ............................................. 2.25 in. (57 mm)
Consoles
Handy PlasmaTM 550 and PowerCut™ 650
Handy PlasmaTM 550
PT-31XL, 75° head, 25 ft. (7.6 m) line .................................. 20080 PT-31XL/XLPC Cutting Performance
PT-31XL, 75° head, 50 ft. (15.2m) line ................................ 20082
PowerCut™ 650
PT-31XLPC, 75° head, 25 ft. (7.6 m) line .................. 0558003183
CUT SPEED/IPM
Instruction Manual, order number (PT-31XL) .............. F-14-246

Sales Literature, order number (PT-31XL) ............... PAC-21039
Instruction Manual, order number (PT-31XLPC) ......... F-15-724
Sales Literature, order number (PT-31XLPC) .......... PAC-21090
2-30
PT-31XL & PT-31XLPC
PLASMARC™ TORCHES
35/40 amp XL Spare Parts Kit .......................................... 21980 *
40 amp Standard Spare Parts Kit ......................... 0558003301 **
*PCM-500i and HANDY PLASMA 550 ONLY.
**PowerCut-650 ONLY.
Plasmarc
This valuable troubleshooting tool allows measurement of
Cutting
the actual plasma gas flow through the torch .................... 19765
Torch Guide Kits
The Deluxe kit comes in a rugged plastic carrying case,
includes attachments for circle and straight line cutting on
ferrous and non-ferrous metals
Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius .... 0558003258
Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius ... 0558002675
NOTE: XT nozzles have extended shape.
Contents of Spare Parts Kits

PT-31XL PT-31XLPC
P/N 21980 P/N 0558003301
Description P/N 35/40A XL 30/40A
Heat Shield 20282 1 1
30 amp High Performance Nozzle 20860 - 3
40 amp Extended Life Nozzle 21008 3 -
50 amp Nozzle 20861 - -
Swirl Baffle 20463 1 1
Electrode 20862 2 2
Plunger 20324 - -
Plunger - 20324
Torch Body - 20072
Switch - 18224
Electrode - 20862
Switch Band - 18207
Flex Support - 18225

Seat - 19679
Heat Shield - 20282

AMPS P/N ORIFICE SIZE
Cutting Nozzle
30 20860 .037 - High Performance
40 21008 .042 - Extended Life
50 20861 .046
2-31
PT-32EH PLASMARC ™ TORCH
PT-32 EH Torch
Designed for superior cutting performance and ease of
handling, the PT-32EH patented torch produces clean,
exceptionally high quality cuts. The new ergonomic handle
offers dual-switch capability, extra comfort and a non-slip grip.
Plasmarc
■ Most compact 90 amp torch on the market

Cutting

■ Excellent cutting capacity—cuts up to 1-1/2 in. (38 mm)
versatility
■ Pilot arc starting—even starts through paint
■ Choice of 25 ft. (7.6 m) or 50 ft. (15.2 m) line length
■ Excellent consumable life
■ Parts in place design
■ Patented torch and safety circuit
■ Exclusive 40 amp Drag Nozzle
Specifications
Cuts up to 1-1/2 in. (38 mm)
Current Capacity ........................... 90 amps @ 100% duty cycle
Air Supply ...... 350 cfh @ 75-80 psig (165 l/min @ 5.2 - 5.5 bar)
Dimensions PT-32EH CUTTING SPEEDS
Overall Length .............................................. 8.2 in. (208 mm)
OUTPUT CURRENT 40AMPS w/AIR @ 75psi (5.2bar)
Length of Head ............................................... 3.0 in. (76 mm)
Compatible ESAB Consoles Cutting

Material Thickness (In.) Speed (IPM)
PowerCut-875, PowerCut-1125, PowerCut-1250
PowerCut-1500 Carbon Steel 1/16 (1.6 mm) 200 (5 m)
1/8 (3.2 mm) 98 (2.5 m)
Ordering Information 1/4 (6.4 mm) 36 (.91 m)
3/8 (9.5 mm) 18 (.46 m)
PT-32EH, 90°, 25 ft. (7.6 m) line ................................. 0558003548 1/2 (12.7 mm) 11 (.3 m)
PT-32EH, 90°, 50 ft. (15.2 m) line ............................... 0558003549
Stainless Steel 1/16 (1.6 mm) 138 (3.5 m)
Torches and torch body assemblies are supplied without electrode,
1/8 (3.2 mm) 58 (1.5 m)
nozzle, heat shield and valve pin. Order individual components
shown with PT-32EH parts breakdown on next page. 1/4 (6.4 mm) 18 (.46 m)
3/8 (9.5 mm) 10 (.25 m)
PT-32EH CUTTING SPEEDS 1/2 (12.7 mm) 6 (.15 m)
OUTPUT CURRENT 60, 70 & 90AMPS w/AIR @ 75psi (5.2bar)
Aluminum 1/16 (1.6 mm) 200 (5 m)
(4.06 m) 1/8 (3.2 mm) 110 (2.8 m)
1/4 (6.4 mm) 48 (1.2 m)
3/8 (9.5 mm) 17 (.43 m)
1/2 (12.7 mm) 14 (.36 m)
(3.04 m)
(2.03 m)
(1.02 m)
Instruction Literature, PT-32 ........................................... F-15-440

Instruction Literature, PT-32EH ...................................... F-15-747
(6.4 mm) (12.7 mm) (19 mm) (25.4 mm) (31.75 mm) (38 mm) Sales Literature, order number (PT-32EH) ............... PAC-21091
2-32
PT-32EH PLASMARC ™ TORCH
50/70 amp Spare Parts Kit (PC-875/1125) ............. 0558002822
70 amp Spare Parts Kit (PC-1250) ......................... 0558003508
70 amp Spare Parts Kit (PC-1250) “CE” ............... 0558003560
90 amp Spare Parts Kit (PC-1500) ......................... 0558003062
90 amp Spare Parts Kit (PC-1500) “CE” ............... 0558003557
Plasmarc
Cutting
the actual plasma gas flow through the torch .................. 19765
Torch Guide Kit
This complete kit, in a rugged plastic carrying case, includes
non-ferrous metals.
Deluxe: 1-3/4 in. (44.5 mm) - 42 in. (106 cm) Radius .... 0558003258
Basic: 1-3/4 in. (44.5 mm) - 28 in. (71 cm) Radius ....... 0558002675
Stand-off Guide
For proper stand-off distance when drag cutting ...... 0558002393
40 amp Drag Nozzle ................................................ 0558002908
Gouging Nozzle ....................................................... 0558003089
Heat Shield Gouging .............................................. 0558003090
Heat Shield Long “CE” ............................................ 0558003110
Drag Heat Shield ...................................................... 0558003374
O-Ring - 85W51
(Supplied with head)
PT-32EH Torch Head - 0558003412
Valve Pin
Drag Heat Shield
0558001959
0558003374
Electrode
(Optional)
0558001969
Heat Shield
0558001957
Long Heat Shield “CE” Nozzle
0558003110 40 AMP - 0558002908 (Drag Cutting)*
50/70 AMP - 0558002618 (PC-875, PC-1125, & PC-1250)
90 AMP - 0558002837 (PC-1500 Only)
*PC-875, PC-1125, 1250, & PC-1500
Contents of PT-32EH Spare Parts Kits

PC-875/1125 PC-1250 PC-1250 PC-1500 PC-1500
P/N 0558002822 P/N 0558003508 P/N 0558003560 P/N 0558003062 P/N 0558003557
50/70 Amp 70 Amp 70 Amp 400V “CE” 90 Amp 90 Amp 400V “CE”
Description P/N Quantity Quantity Quantity Quantity Quantity
Heat Shield Long 0558003110 - - 2 - 2
Heat Shield 0558001957 2 2 - 2 -
50/70 amp Nozzle 0558002618 4 4 4 - -
90 amp Nozzle 0558002837 - - - 4 4
40 amp drag Nozzle 0558002908 1 1 1 1 1
Electrode 0558001969 3 3 3 3 3
Valve Pin 0558001959 1 1 1 1 1
Fuse 2 amp, 600vdc 0558003075 - 1 1 1 1
Stand-off Guide 0558002393 1 1 1 1 1
Wrench 19129 1 1 1 1 1
Lubricant 17672 1 1 1 1 1
2-33
PT-27 PLASMARC ™ TORCH
PT-27 Torch
Designed for superior cutting performance and ease of
handling, the PT-27 produces clean, exceptionally
high quality cuts.
■ Most compact 80 amp torch on the market
■ Excellent cutting capacity—cuts up to 1 in. (25.4
Plasmarc
Cutting
mm); severs up to 1-1/4 in. (31.75 mm)

versatility
■ Pilot arc starting—even starts through paint
■ Choice of 25 ft. (7.6 m) or 50 ft. (15.2 m) line length
■ Perfect electrode centering
■ Intermittent cutting capability for grate or expanded
metal applications
■ Use with three cutting nozzle sizes for exceptional
versatility
■ Improved spring-loaded seat eliminates head burn-out
Specifications
Cuts up to 1 in. (25.4 mm); severs up to 1-1/4 in. (31.75 mm)
Current Capacity ............................. 80 amps @ 100% duty cycle
Air Supply .............................. 320 cfh @ 65 - 75 psig (150 1/min)
Dimensions
Overall Length ............................................... 7.3 in. (185 mm)
Length of Head ............................................. 3.06 in. (78 mm)
Consoles
PCM-875, PCM-1125
PT-27 Cutting Performance
All torch assemblies and replacement heads are supplied with the
seat installed.
PT-27, 75°, 25 ft. (7.6 m) line with plug ................................ 21620*
PT-27, 75°, 50 ft. (15.2 m) line with plug .............................. 21621*
PT-27, 75°, 25 ft. (7.6 m) line with ring terminal .................... 21661
PT-27, 75°, 50 ft. (15.2 m) line with ring terminal .................. 21662 70
PT-27, 75°, 25 ft. (7.6 m) European ..................................... 35548
*For units manufactured prior to 4/31/95 that have 2 twist lock
plugs for torch hook-up
60
35
Instruction Literature, order number ........................... F-15-203

Sales Literature, order number ................................ PAC-21040
2-34
Optional Accessories Contents of PT-27 Spare Parts Kits

50-70 amp Spare Parts Kit ................................................. 21623 P/N 21623 P/N 21624 P/N 35776
80 amp Spare Parts Kit ...................................................... 21624 50/70 A XT 80 A XT 50/70 A
Plasma Flow Measuring Kit Description P/N PCM-875 PCM-1125 PCM-875CE
the actual plasma gas flow through the torch ..................... 19765 Heat Shield 21616 2 2 -
Plasmarc
50-70 amp Nozzle 33369 4 - 4
Torch Guide Kit
Cutting
80 amp Nozzle 33418 - 4 -
This complete kit, in a rugged plastic carrying case, includes Swirl Baffle 33367 1 1 1
attachments for circle and straight line cutting on ferrous and Electrode 33366XL 3 3 3
non-ferrous metals Fuse, 15 amp, 600 vdc 952137 1 1 4
Deluxe: 1-3/4" - 42" (44.5 mm - 106 cm) Radius ...... 0558003258 Stand-off Guide 21420 1 1 1
Torch Guide Heat Shield, Long 35547 - - 2
Basic: 1-3/4" - 28" (44.5 mm - 71 cm) Radius .......... 0558002675
Stand-off Guide
For proper stand-off distance when drag cutting .................. 21420
90° Adaptor for PT-27 Torch
To convert your 75° torch to a 90° torch .............................. 000222
Gouging Nozzle
For gouging with PT-27 torch ................................................. 35442
Gouging Shield
To protect heat shield from spatter ........................................ 35443 *Seat - 0558003032
Torch Wrap
This enables operator to store spare parts kit, wrap torch
and work cable for easy transport and storage ............ 33952GY 75° Torch Body - 21610
Electrode - 33366XL
Switch - 18224
Switch Band- 33400
O-Ring
- 85W51
Flex Support - 21218
Heat Shield - 21616 AMPS P/N ORIFICE SIZE

Cutting Nozzle
30 33368 .037*
50-70 33369 .047
80 33418 .052
Gouging Nozzle 35442 .093
*with feet
Installation Tool -
0558003027
IMPROVED
SEAT - NOTE: New and improved PT-27 spring-loaded seat dramatically

0558003032 improves the torch head life by making the PT-27 resistant to
damage due to improperly tightened consumables. This seat will
not correct a torch head that is already burned out, but it will
*NOTE: If your PT-27 torch still has the old style Valve Pin, you prevent torch head burnout on functioning torches.
will need to retrofit the torch to the improved seat design.
ORDER:
Seat, Tool, & Installation Instructions ..................... P/N 0558003032
2-35
PT-17A & PT-17AM
PLASMARC ™ TORCHES
PT-17A & PT-17AM Torches

These versatile, easy-to-use 100 amp torches provide
superior performance for a full range of manual and
mechanized cutting applications.
■ Excellent cutting capability—cuts up to 1-1/4 in.
Plasmarc
(31.75 mm); severs up to 1-1/2 in. (38.1 mm);

Cutting
pierces up to 1/2 in. (12.7 mm)

■ Produce clean, high quality cuts
■ Patented safety circuit for enhanced operator
safety
■ Operate with shop or cylinder air
■ Compact, lightweight design for ease of handling
■ Long life electrodes lower operating costs
■ Pilot arc starting—even starts on paint
■ Gouging nozzles available
■ Intermittent cutting capability for grate or
expanded metal applications
■ Standard and drag shield guards available for
operator convenience
Specifications
Cuts up to 1-1/4 in. (31.75 mm); severs up to 1-1/2 in. (38.1 mm);
Current Capacity ........................... 100 amps @ 100% duty cycle
Air Supply .................................. 290 cfh @ 75% psig (140 1/min.)
Length of Service Lines .................. 25 ft. (7.6 m) or 50 ft. (15.2 m)
Dimensions
PT-17A
Overall Length ................................................ 10 in. (254 mm)
Length of Head ........................................... 2.87 in. (730 mm)
Weight
25 ft. ...................................................................... 9 lbs. (4 kg)
50 ft. ................................................................. 15 lbs. (6.8 kg)
PT-17AM
Overall Length ........................................... 17.25 in. (438 mm)
Weight
25 ft. ................................................................. 10 lbs. (4.5 kg)
50 ft. ................................................................. 16 lbs. (7.3 kg)
Consoles
PCM-875 & PCM-1125 (w/ adaptor), PCM-150
PT-17A, 75°, 25 ft. (7.6 m) line ............................................. 19999
PT-17A, 75°, 50 ft. (15.2 m) line ........................................... 20000
PT-17AM, Mechanical, 25 ft. (7.6 m) line ............................. 20001
PT-17AM, Mechanical, 50 ft. (15.2 m) line ........................... 20002
2-36
PT-17A & PT-17AM
Optional Accessories Contents of PT-17A/17AM Spare Parts Kits

50 amp Spare Parts Kit .................................................... 20062 P/N 20062 P/N 20063 P/N 20064
70 amp Spare Parts Kit ................................................... 20063 Description P/N 50 amp 70 amp 100 amp
100 amp Spare Parts Kit .................................................. 20064 Heat Shield 20747 2 2 2
Plasma Flow Measuring Kit Shield Guard, Drag 19989 2 2 2
This valuable troubleshooting tool allows measurement Type
Plasmarc
Cutting
of the actual plasma gas flow through the torch ............... 19765 Shield Guard, Std. 19990 1 1 1
Torch Guide Kit Type
This complete kit, in a rugged plastic carrying case, Cutting Nozzle, .046 19915 5 5 -
includes attachments for circle and straight line cutting Cutting Nozzle, .052 19916 - 5 5
on ferrous and non-ferrous metals, 1-3/4 in. (44.5 mm) - Cutting Nozzle, .057 19917 - 5 5
42 in. (106 cm) Radius .................................................. 604608 Cutting Nozzle, .067 20056 - - 5
Spatter Shield Electrode 19918 5 5 5
Use for piercing ................................................................ 20748 Electrode Adaptor 20053 1 1 1
Baffle Tube 19114 1 1 1
75° Plasmit Torch Head Protector Shroud Cap 19498 1 1 1
For gouging ...................................................................... 20803 Shroud 19499 1 1 1
Mechanical Plasmit Torch Head Protector Wrench 19129 1 1 1
For gouging ...................................................................... 20804 Pilot Arc Adaptor 19497 1 1 1
Leather Sheath 70 amp Gouging Nozzle 20426 - 1 1
10 ft. (25.4 cm) length ...................................................... 20812 100 amp Gouging Nozzle 20427 - - 1
Heavy Duty Heat Shield .................................................... 20747
Heat Shield Guard ............................................................. 19990
Drag Heat Shield Guard ................................................... 19989

Cutting Nozzle
30 19915 .046
60 19916 .052
80 19917 .057 Electrode Adaptor -
100 20056 .067 20053 Shroud Cap - 19498
Gouging Nozzle Baffle Tube -
70 20426 .089 19114
100 20427 .106
Mechanized Torch Body - 20010
75° Torch Body - 20008
Switch - 18224
Electrode -
19918 Switch Band- 19127
Heat Shield -
20747
Shield Guard, Drag. - 19989 Shroud -
Shield Guard, Std. - 19990 19502 Flex Support - 19156
2-37
PT-25 PLASMARC™ TORCHES
PT-25 Torch
This versatile, easy-to-use 150 amp torch provides
superior performance for a full range of manual cutting
applications.
(38.1 m) using air or nitrogen at 100 amps; cuts up
Plasmarc
Cutting
to 2 in. (50.8 m) using nitrogen or argon-hydrogen

at 150 amps
■ Produce clean, high quality cuts
■ Patent pending safety circuit for enhanced
operator safety
■ Operate with shop or cylinder air at 100 amps;
nitrogen or argon-hydrogen at 150 amps
■ Long-life electrodes lower operating costs
■ Gouging nozzle available
■ Intermittent cutting capability for grate or
expanded metal applications
■ Gouging guard and stand-off guide available for
Consoles
Specifications ESP-100i Standard and PCM-150 with
Current Capacity 100% duty cycle ....... 100A DCSP (Air Plasma)
Retrofit Kit P/N 21932
150A DCSP (N2, H-35, N2/H2 Plasma)
Approved Service Gases: Ordering Information
Plasma ........................................... Air, N2, H-35, N2/H2 Mixtures
Cooling .................................................................... Air, N2 , CO2 PT-25, 90°, 25 ft. (7.6 m) line ................................................ 21648
Length of Service Lines .................. 25 ft. (7.6 m) or 50 ft. (15.2 m) PT-25, 90°, 50 ft. (15.2 m) line .............................................. 21649
Weight ............................................. 25 ft. (7.6 m) - 14 lbs. (6.3 kg) PT-25, 75°, 25 ft. (7.6 m) line .............................................. 000824
............................................. 50 ft. (15.2 m) - 25 lbs. (11.3 kg) PT-25, 75°, 50 ft. (15.2 m) line ............................................ 000825
Min. Gas Flow Requirements: PT-25, 90°, 25 ft. (7.6 m) European ..................................... 21650
Cooling .......................................................... 360 cfh @ 70 psig PT-25, 90°, 50 ft. (15.2 m) European ................................... 21651
Plasma .......................................................... 200 cfh @ 70 psig
PT-25 Cutting Data, Air/Air PT-25 Cutting Data, H-35/N2

2-38
PT-25 PLASMARC ™ TORCHES
Accessories
PT-25/100 amp Spare Parts Kit, P/N 21946 PT-25/150 amp Spare Parts Kit, P/N 21947
Part No. Description Quantity Part No. Description Quantity
21595 Electrode Air/N2 5 21780 Electrode Ar/H2 5
Plasmarc
21667 Swirl Baffle 2 21667 Swirl Baffle 2
Cutting
21597 Nozzle-100A 5 21598 Nozzle-150A 5
21599 Nozzle-Gouging 2 21599 Nozzle-Gouging 2
21654 Heat Shield 2 21654 Heat Shield 2
21656 Gouging Guard 1 21656 Gouging Guard 1
21943 Stand-Off Guide 1 21943 Stand-Off Guide 1
Torch Guide Kit
For circle and straight line cutting .......................................... 604624
Plasmit Torch Head Protector
For gouging ............................................................................. 20801
Leather Sheath
For service line protection, 10 ft. (254 cm) length .................. 20812
For checking gas flow through the torch ................................ 19765
Retrofit Kit for PCM-100/150
Enables use of PT-25 with PCM-100/150 ............................... 21932
European Swirl Baffle ............................................... 0558001457
Torch Head - 21625
Electrode Holder
Assembly - 21657
0-Ring - 344019
(Supplied With Torch Head)
Electrode: Air, N2, N2 / H2 - 21595

H-35 (Ar / H2) - 21780
Nozzle
Heat Shield - 21654 (European Torch) - 0558001457
Long Heat Shield - 21660
2-39
PT-26 Torch
This versatile, easy-to-use 300 amp torch provides
superior performance for a full range of manual and
mechanized cutting applications.
(88.9 m) and severs 4 in. (101.6 m) using air,
Plasmarc
Cutting
nitrogen or argon-hydrogen at 300 amps

■ Produces clean, high quality cuts
■ Patent pending safety circuit for enhanced operator
safety
■ Operates with shop or cylinder air, nitrogen or argon-
hydrogen at 300 amps
■ Long life electrodes lower operating costs
■ Gouging nozzle available
■ Intermittent cutting capacity for grate or expanded
metal applications
■ Gouging guard and stand-off guide available for
Specifications
Voltage Class “M” (EN 50078)
Current Capacity (All Service Gases and Pressures)
100% duty cycle ......................................................... 200 A DCSP
60% duty cycle ........................................................... 300 A DCSP
Maximum Rated Current ............................................ 300 A DCSP PT-26 Aluminum Cutting Data
Approved Service Gases
Plasma .............................................. Air, N2, H-35, N2/H2 Mixtures
Shield ..................................................................... Air, N2, CO2,Ar
Min. Gas Supply Flow Requirements
Shield ............................ 200 cfh @ 85 psig (94 l/min. @ 6.0 BAR)
Plasma ........................ 240 cfh @ 80 psig (112 l/min. @ 5.6 BAR)
Length of Service Lines ................... 25 ft.or 50 ft. (7.6 m or 15.2 m)
Weight ............................................................ 25 ft. - 16 lbs. (7.3 kg)
50 ft. - 28 lbs. (12.7 kg)
Max. Allowable Inlet Gas Pressure .................... 100 psig (6.9 BAR)
Start Gas Pressure ............................................. 30 psig (2.8 BAR)
Min. Water Supply Flow Requirements .............. 0.9 gpm @ 95 psig
(3.4 l/min @ 6.6 BAR)
Max. Water Inlet Pressure ................................. 120 psig (8.3 BAR)
Max. Water Temperature .......................................... 105° F (40° C)
Consoles
ESP-150, ESP-200 and DEUCE PACK 150
Ordering Information Optional Accessories

PT-26, 90°, 25 ft. line .............................................................. 36558 Plasmit Torch Head Protector
PT-26, 90°, 50 ft. line .............................................................. 36559 For gouging ....................................................................... 20806
PT-26, 70°, 25 ft. line .................................................... 0558002208 25 ft. Leather Sheath*
PT-26, 70°, 50 ft. line .................................................... 0558002209 Protects torch leads from abrasion and molten metal; particularly
PT-26, IN-LINE, 25 ft. ................................................... 0558002320
recommended for plasma gouging ................... 0558002921
PT-26, IN-LINE, 50 ft. ................................................... 0558002321
50 ft. Leather Sheath* ....................................... 0558002922
NOTE: IN-LINE torches have 2" barrel diameter and come without Spare Parts Kit* 300 amp Deuce Pack & ESP-200 ..... 36821
rack or torch holder. Spare Parts Kit 150 amp ESP-150 ...................... 0558002864
Torch Holder, 2" ................................................... 0558002985
Torch Rigging Kit ................................................. 0558003186
Instruction Literature, order number ........................... F-15-345 *Standard on manual torch.
2-40
PT-26 Steel Cutting Data PT-26 Stainless Steel Cutting Data
30
30
Plasmarc
Cutting
Assembly of PT-26 Front End Parts
Torch Head -
90° ........................... 34599
70° ................... 0558002204
IN-LINE ........... 0558002110
O-Ring Location - 2029450 Includes O-Rings
2110706 (1)
2029450 (3)
O-Ring Location - 2110706
Baffle Tube - 34585
Electrode
36565 - Air, Nitrogen, Nitrogen/Hydrogen
36566 - Argon/Hydrogen (H-35)
Switch - 18224
Switch Band - 36647

Std. Heat Shield - 34592 (Used with manual
*Close Proximity torch only)
Heat Shield - 37146
Shield Cup Mechanized - 0558003582 Insulator - 34593
Includes O-Ring - 84W87
Swirl Baffle In-line - 0558003583
Electrode Holder - 34583
Includes O-Rings
85W49 (Upper)
948317 (Lower)

Cutting Nozzle
Stand-Off Guide - 36648
50 36567 .052
150 36568 .078
200 36569 .089
300 36570 .104
Gouging Nozzle
200 36571 .125
300 36572 .144
* For use when cutting or gouging in
close proximity of workpiece. All include O-Rings 2110578 (Upper)
Standard on In-line version. 994092 (Lower)
2-41
PT-121 & PT-121M
PT-121 & PT-121M

This highly versatile torch operates with a variety of gases
and offers superior cutting and gouging capability.
■ Excellent performance—cuts up to 2 in. (50.8 mm);
Plasmarc
■ Automatic pilot arc starting

Cutting
■ Uses nitrogen or H-35 for plasma gas; uses air,

nitrogen, oxygen, carbon dioxide or argon for
cooling gas
■ Choice of 75°, 90° or mechanical torches
■ Extended front end available
■ Gouging nozzles and heat shield available
Specifications
Cuts 2 in.
Current Capacity ................................ 150 amps @ 100% duty cycle
Gas Requirements:
For Plasma Cutting
Plasma Gas ................................................ N2 @ 25 psig (25 cfh)
........................................................... H-35 @ 65 psig (75 cfh)
Cooling Gas .......................................... N2, Air @ 50 psi (345 cfh)
.............................................................. CO2 @ 50 psi (270 cfh)
For Plasma Gouging
Plasma Gas .......................................... H-35 @ 20 psig (130 cfh)
Cooling Gas .................................. *Ar, N2, Air @ 50 psig (260 cfh)
Length of Service Lines ...................... 25 ft. (7.6 m) or 50 ft. (15.2 m)
*Argon Preferred
Console
PCM-150
PT-121, 75°, 25 ft. (7.6 m) line ................................................ 999242
PT-121, 75°, 50 ft. (15.2) line .................................................. 999243
PT-121, 90°, 25 ft. (7.6 m) line ................................................ 999246
PT-121, 90°, 50 ft. (15.2 m) line .............................................. 999247
PT-121, Mechanical, 25 ft. (7.6 m) line ................................... 999244
PT-121, Mechanical, 50 ft. (15.2 m) line ................................. 999245
Contents of PT-121/PCM-150 Torch Spare Parts Kit (P/N 19539)

Description Part No. Quantity Description Part No. Quantity
Cutting Nozzles (0.063 in.) 999264 5 High Current Insert 19690 2
Cutting Nozzles (0.055 in.) 999263 5 High Current Baffle 19691 2
Cutting Nozzles (0.047 in.) 17119 5 Baffle 19540 2
Gouging Nozzles 150 amp 19160 2 Spacer 999586 1
Electrode (Std) 2075328 5 Torch Cap 999257 1
Electrode (Long) 18362 2 O-Ring 994092 5
Collet (Copper), Hvy-duty 19654 2 O-Ring 96W97 2
Heat Shield 999261 2 O-Ring 85W50 2
Heat Shield (Long) 18363 2 Center-Adjust Tool 999266 2
Gouging Heat Shield 31411 2 Tip Wrench 996568 1
Heat Shield (Drag Type) 18419 2 Silicone Lubricant (1 oz.) 17672 1
Front Body Insert 999260 1 Tool Box 950272 1
Front Body Insert (Long) 18364 1
2-42
PT-121 & PT-121M
150 amp Spare Parts Kit ............................................... 19539
This valuable troubleshooting tool allows measurement
of the actual plasma gas flow through the torch .......... 19765
75° Plasmit Torch Head Protector - For gouging ........ 20742
Plasmarc
90° Plasmit Torch Head Protector - For gouging ........ 20801
Cutting
Mechanical Plasmit Torch Head Protector ................ 20802
Leather Sheath - 10 ft. (254 cm) length .......................... 20812
Heavy Duty Gouging Heat Shield ................................. 20087
Two-Piece Non-Ceramic Gouging Heat Shield ......... 20378
1.6 mm Cutting Nozzle .................................................. 20859
Use with centering adjustment tool (P/N 948178)
Gouging Nozzle 150 amps - 19160

100 amps - 20387
Cutting Nozzle 150 amps (.063) - 999264 70 amps - 20386
High Current Baffle - 19691
110 amps (.055) - 999263
55 amps (.047) - 17119
30 amps (.032) - 17184
High Current Insert - 19690 Electrode - 2075328
Torch Body
Heat Shield
90° - 999283
Standard - 999261
75° - 999248
Drag 50 amp - 999620
Mechanized - 999270
Drag 120 amp - 18419
Cap - 999257
Insulator - 21121 Front Body Insert -

999260
Baffle - 19540 Collet - 19654
Electrode -
18362
Heat Shield Long - 18363 Long Insert - 18364 Spacer - 999586

Long Gouging - 31411
2-43
PT-20AMX - PT-21AMX
PT-20AMX Torch
In conjunction with an ESAB console, the PT-20AMX torch
offers the ideal solution for low cost, high performance
cutting.
■ 180° in-line mechanical torch
Plasmarc
■ Excellent cutting capability

Cutting
■ Extremely versatile —excellent for thinner materials

■ Equipped with patented safety interlock feature
■ Available with 50 ft. (15.2 m), 25 ft. (7.6 m), *4 ft.
(1.2 m) and *17 ft. (5.2 m) torch leads
■ Compatible with a variety of ESAB consoles
■ Drops easily into standard 1-3/8 in. (34.9 mm) torch holders
*4 ft. (1.2 m) and 17 ft. (5.2 m) torch leads used on Remote Arc
Starter only
Specifications
Current Capacity .......................... 100 amps @ 100 % duty cycle
Plasma/Cooling Gas Requirements .................... 350 cfh @ 85 psig
Length of Service Lines .... 4ft. (1.2 m), 17 ft. (5.2 m), 25ft. (7.6 m), 50 ft. (15.2 m)
Dimensions
Length ................................................................. 17.5 in. (444 mm)
Barrel Diameter ................................................ 1-3/8 in. (34.9 mm)
Consoles
PT-20AMX, PCM-875, PCM-1125 (with adaptor 19500)
PT-21AMX, PowerCut -1250 & 1500 (no adaptor)
PT-20AMX for Console Connections PT-21AMX for use with PowerCut 1250 & 1500
Torch with rack, 50 ft. (15.2 m) .......................... 0558003421 Torch with rack, 50 ft. (15.2 m) .......................... 0558003614
Torch without rack, 50 ft. (15.2 m) ........................ 0558003422 Torch without rack 50 ft. (15.2 m) ......................... 0558003615
Torch with rack, 25 ft. (7.6 m) .............................. 0558003427 Torch with rack, 25 ft. (7.6 m) .............................. 0558003616
Torch without rack, 25 ft. (7.6 m) .......................... 0558003426 Torch without rack, 25ft. (7.6 m) ........................... 0558003617
PT-20AMX Remote Arc Starter
Torch without rack, 4 ft. (1.2 m) ......................... 0558003424
Torch without rack, 17 ft. (5.2 m) ....................... 0558003425
Quantity
Contents of PT-20AMX Spare Parts Kits
P/N 21370 P/N 21369 P/N 21376
Description Part No. 50 amp 70/80amp 100 amp
Heat Shield (70/100 amp) 21326 - 2 2
Heat Shield (50 amp) 21447 2 1 1
Cutting Nozzle (50 amp) 21330 5 5 5
Cutting Nozzle (70 amp) 21329 - 5 5
Cutting Nozzle (100 amp) 21328 - - 5
Electrode 21150 5 5 5
Electrode Insulator 21373 1 1 1
Electrode Holder Assy. 21332 1 1 1
Baffle Tube 21374 1 1 1
Pilot Arc Adaptor 19497 1 1 1
O-Ring 488157 5 5 5
Lubricant (1 oz.) 17672 1 1 1
Seat/Baffle Wrench 21375 1 1 1
1/16 in. Hex-Key Wrench 93750006 1 1 1
Tool Box 950272 1 1 1

2-44
PT-20AMX - PT-21AMX
Torch Holder Assembly ...................................................... 16V83 Remote Hand Control Switch 25 ft. (7.6 m) lead
50 amp Spare Parts Kit ....................................................... 21370 For PT-20AMX ............................................................. 680982
70 amp Spare Parts Kit ....................................................... 21369 For PT-21AMX ..................................................... 0558003612
100 amp Spare Parts Kit ..................................................... 21376
Adaptor for PCM-875 and PCM-1125 ............................ 19500
Plasmarc
Cutting
This valuable troubleshooting tool allows measurement of the
actual plasma gas flow through the torch ...................... 19765
Cutting Parameters for PT-20AMX Torch on Carbon Steel

100 Amp Data, Nozzle P/N 21328, Heat Shield P/N 21326 70 Amp Data, Nozzle P/N 21329, Heat Shield P/N 21326
Metal Air Travel Kerf Pierce Metal Air Travel Kerf Pierce
Thickness Pressure Stand-off Arc Speed Width Time Thickness Pressure Stand-off Arc Speed Width Time
(in.) (psig) (in.) Volts (ipm) (in.) (sec.) (in.) (psig) (in.) Volts (ipm) (in.) (sec.)
1/4 85 1/4 110 100 1/8 0.1 1/8 75 3/16 95 190 3/32 0.1
1/2 85 1/4 120 45 1/8 0.3 1/4 75 3/16 100 80 3/32 0.2
3/4 85 1/4 125 27 1/8 1.0 1/2 85 1/4 115 30 3/32 0.6
1 85 1/4 130 15 1/8 2.75 3/4 85 1/4 130 15 1/8 2.25
1-1/4 85 5/16 140 10 5/32 N.R. 1 85 5/16 140 7 5/32 N.R.
1-1/2 85 5/16 145 7 3/16 N.R. 1-1/4 85 5/16 155 5 5/32 N.R.
40 & 50 Amp Data, Nozzle P/N 21330, Heat Shield P/N 21447
Metal Arc Air Travel Kerf Pierce
Thickness Current Pressure Stand-off Arc Speed Width Time
(in.) (amps) (psig) (in.) Volts (ipm) (in.) (sec.)
1/16 40 75 1/8 110 150 3/64 0.25
1/8 40 75 1/8 110 100 3/64 0.25
3/16 50 85 1/8 110 100 1/16 0.25
1/4 50 85 3/16 120 65 5/64 0.25
3/8 50 85 1/4 130 40 5/64 0.25
1/2 50 85 5/16 150 18 3/32 1.0
Electrode - 21150
Baffle Tube - 21374

Heat Shield 70/100 amp - 21326
30/50 amp - 21447
AMPS P/N ORIFICE SIZE O-Ring - 488157

Insulator - 21373
Cutting Nozzle
30 37329 .032 Electrode Adaptor
50 21330 .042 Assembly - 21332
70 21329 .052
100 21328 .059
Torch Body Ass’y - 21359
2-45
PT-19XLS PLASMARC ™ TORCH
PT-19XLS Ordering Information

This ruggedly designed torch provides excellent perfor- PT-19XLS, 4.5 ft. (1.4 m) line ......................................... 37086
mance for everyday use with ESAB consoles or as part of a PT-19XLS, 6 ft. (1.8 m) line ............................................ 37087
specially configured ESP heavy mechanized cutting system. PT-19XLS, 12 ft. (3.7 m) line ......................................... 37088
PT-19XLS, 15 ft. (4.6 m) line ......................................... 37089
■ Heavy-duty performance PT-19XLS, 17 ft. (5.2 m) line ......................................... 37090
Plasmarc
■ Designed for exceptional durability PT-19XLS, 20 ft. (6.1 m) line .......................................... 37091
Cutting
PT-19XLS, 25 ft. (7.6 m) line .......................................... 37092

■ Precision engineering PT-19XLS, 50 ft. (15.2 m) line ...................................... 37093*
■ Excellent nozzle and electrode concentricity PT-19XLS less leads ........................................................ 37543
■ 180° in-line mechanized torch *Use with consoles only.
■ Water cooled—not water injected (dry)
■ Pilot arc starting—even starts on paint Optional Accessories
■ Uses oxygen, nitrogen, argon-hydrogen or air Plasma Flow Measuring Kit
This valuable troubleshooting tool allows measurement
for plasma gas of the actual plasma gas flow through the torch ...... 19765
■ One-year warranty Remote Hand Control Switch
Available to use in place of 2 conductor cables when
Specifications connecting the PCC-11 console to cutting
machine .................................................................... 680982
Current Capacity .............................. 360 amps @ 100% duty cycle Spare Parts Kits
......................................... (150 amps w/PCM-150 or PCM-1500) Recommended for maintaining the PT-19XLS with minimum
Cut Gas Consumption ................................................. 35 to 260 cfh downtime ..................................................................... 37307
Stand-off .............................. 5/32 in. (3.96 mm) to 1/2 in. (12.7 mm) Start-up Kit
Start Gas ......................................................................... 25 - 35 psi 200A ................................................................................. 37508
Cut Gas ........................................................................... 40 - 60 psi
Dimensions Air Curtain Kit .............................................................. 37460
Overall Length ................................................ 15-1/2 in. (388 mm) Water Muffler ............................................................... 37439
Barrel Diameter ..................................................... 2 in. (50.8 mm)
Length of Service Lines .... 4.5 ft. (1.4 m), 6 ft. (1.8 m), 12 ft. (3.7 m),
15 ft. (4.6 m), 17 ft. (5.2 m), 20 ft. (6.1 m), 25 ft. (7.6 m) or 50 ft.
(15.2 m)
Consoles
ESP-200 Nozzle Assembly
250A - 21822
(By special order) DEUCE PACK 150 300A - 0558002608
360A - 35885 Gas Baffle
400A - 22195 50-200A - 948142, 948143 - Rev.
600A - 22401 250-600A - 35660, 35661 - Rev.
Electrode 400A, O2 - 22194
Shield Retainer - Nozzle Retainer Cup -
37082 360A, O2 - - 35886XL
37081 O2/N2/Air - 34086XL
H-35 - 34557 Insulator Assy.
400A, O2, N2, Air, H-35 - 22196 - 37083
600A, N2, H-35 - 22403
Diffuser Body - 37066

Nozzle Base
50A - 21796
Shield 50A - 22027
100-600A - 21944 Electrode Holder -
50A - 21795 100-250A - 22028
100-600A Rev - 22496 37068
100-250A - 21802 Nozzle Tip
250-600A - 21945 50A - 22026
100A - 22029
150A - 22030
200A - 22031
250A - 22032

2-46
PT-19XLS PLASMARC ™ TORCH
Plasmarc
Cutting
*Piercing not recommended for this thickness.
2-47
PT-600 PLASMARC ™
MECHANIZED CUTTING TORCH
PT-600 PlasmarcTM
Mechanized Cutting Torch
Precision
The PT-600 Mechanized Plasma Cutting Torch is the latest
Plasmarc
Cutting
development in high-current plasma cutting from ESAB, the

first name in plasma. The PT-600 torch is precision
engineered for close tolerance concentricity, making it
ideal for straight or bevel cutting, and providing the highest
possible cut quality and consumable life.
Versatility
The PT-600 is an extremely versatile dual-gas torch, allowing you
to pick the combination of gases, speed, and cut quality that you
want. It can use O2, N2, Air or H-35 for plasma gas; N2, Air or H-35
for start gas; and N2 or Air for secondary shield gas.
Power
The PT-600 has a current capacity of 600 Amps at 100%
duty cycle. It can cut carbon steel up to 1.5 in. (38 mm) thick
using 400 Amp Oxygen Plasma, and stainless steel or
aluminum up to 3 in. (75 mm) thick using 600 Amp Nitrogen
Plasma. When combined with ESAB’s Smart Flow II
electronic proportional valve flow control system, the
PT-600 forms the business end of the most advanced
plasma cutting system available.
Current Capacity
with Air .............................................. 200 amps @ 100% duty cycle
with Oxygen ..................................... 400 amps @ 100% duty cycle
with Nitrogen ..................................... 600 amps @ 100% duty cycle
with H-35 .......................................... 600 amps @ 100% duty cycle

2-48
PT-600 PLASMARC ™
PT-600 Cutting Conditions Cutting Speed
Plasmarc
Cutting
*Piercing not recommended for this thickness.

2-49
PT-600 PLASMARC ™
Plasmarc
Cutting
Plasma Beveling
The PT-600’s precision machined mating surfaces and close

tolerance concentricity design is perfectly suited for Plasma
Bevel Cutting and for cutting square edges on straight cuts.
ESAB’s new Mini-Bevel Plasma Bevel System is built around
the PT-600, providing up to 400 Amp bevel cutting. The PT-
600 is also available with ESAB’s Expert Motion Plasma
Bevel System, for plasma bevel cutting up to 600 Amps. Ordering Information
PT-600, 4.5 ft. (1.4 m) torch leads ..................................... 0558001827
PT-600, 6 ft. (1.8 m) torch leads ........................................ 0558001828
PT-600, 12 ft. (3.7 m) torch leads ...................................... 0558001829
The PT-600 is a direct replacement for the PT-19XLS. PT 600, 25 ft. (7.6 m) torch leads ...................................... 0558001833
For improved performance and longer consumable
life, replace your PT-19XLS today with the new PT-600.
2-50
PT-15XL PLASMARC ™ TORCH
PT-15XL
This ruggedly designed torch provides excellent
performance for everyday use as part of a specially
configured ESAB Smart Plasma (ESP) heavy
mechanized cutting system.
■ Heavy-duty performance—cuts up to 6 in. (152.44 mm)
Plasmarc
Cutting
■ Designed for exceptional durability
■ Precision engineering
■ Excellent nozzle and electrode concentricity
■ 180° in-line mechanized torch
■ Water cooled/water injected
■ Uses nitrogen, oxygen, or H-35 for plasma gas
Specifications Ordering Information
Current Capacity with N2 ........ 750 amps @ 100% duty cycle For ESP Systems
with O2 ................................ 360 amps @ 100% duty cycle PT-15XL, 4.5 ft. (1.4 m) line .............................................. 21307
with H-35 ........................... 1000 amps @ 100% duty cycle PT-15XL, 6 ft. (1.8 m) line ................................................. 21304
Dimensions PT-15XL, 12 ft. (3.7 m) line ............................................... 21305
Overall Length ...................................... 11-1/2 in. (292 mm) PT-15XL, 15 ft. (4.6 m) line ............................................... 21301
Barrel Diameter ............................................... 2 in. (50 mm) PT-15XL, 17 ft. (5.2 m) line ............................................... 21306
PT-15XL, 20 ft. (6.1 m) line ............................................... 21302
PT-15XL, 25 ft. (7.6 m) line ............................................... 21303
PT-15XL less leads ........................................................... 16365
For PCM-8
PT-15XL, 6 ft. line ............................................................. 20762
Front End Parts

Electrode Electrode Nozzle Assy. Swirl Baffles
Process Tip Holder Dia. (in.) P/N Rating Standard Optional
.125 2075691 250A 4 Hole 4 Hole
.156 2075611 400A (Plastic) (Ceramic)
.200 2075612 600A 2075341 948142
Nitrogen w/ 600236 2075343 .230 2075613 750A
Water .125 Rev. 2075692 250A 4 Hole 4 Hole
Injection .156 Rev. 2075614 400A Reverse (Ceramic)
.200 Rev. 2075615 600A (Plastic) 948143
.230 Rev. 2075690 750A 2075360
8 Hole None
Argon/ 600236 2075343 .250 2075587 875A (Ceramic)
Hydrogen 1000A 2075586
8 Hole 4 Hole
.099 20751 (Ceramic) (Ceramic)
.099 21206B 260A 2075586 948142
20763XL/ 20398 8 Hole 4 Hole
20763UL .099 Rev. 20920 260A Reverse Swirl Reverse Swirl
(Ceramic) (Ceramic)
.099 Rev. 21207 20918 948143
Oxygen w/ .116 35662 300A 8 x .047 None
Water 35660
Injection .116 Rev. 35663 300A 8 x .047 None
35661
Reverse Swirl
35666XL/ 20398 .120 35664 340-360A 8 x .047 None
35666UL 35660
.120 Rev. 35665 340-360A 8 x .047 None
35661
Reverse Swirl
Note: Plastic Baffles are usually preferred for N2 cutting.
Only Ceramic Baffles may be used with over 800A.
Only Ceramic Baffles may be used for H-35 and O2 cutting.
2-51
PT-15XL PLASMARC ™ TORCH
PT-15XL Cutting Specifications

Nozzle Cut Gas Cut Water Arc Cutting Speeds (ipm)
Gas (orifice Current Flow Flow Voltage Stand-off Plate
diameter) Amps (chf) (gpm) (volts) tip-to-plate Thickness Mild Steel Stainless Aluminum
140-145 1/32 in. 500 550 600
145-150 1/16 in. 350 385 400
Plasmarc
Cutting
0.125 in. 250 110 0.25 150-155 1/4 in. 1/8 in. 265 290 340
Low 6 Low 6 155-160 3/16 in. 200 220 270
160-165 1/4 in. 140 155 200
165-170 3/8 in. - - 180
145-150 1/4 in. 160 180 240
150-155 3/8 in. 135 145 210
0.156 in. 400 140 0.33 155-165 3/8 in. 1/2 in. 110 120 170
Low 7 High 0 165-175 3/4 in. 60 70 110
NITROGEN 175-185 1 in. 45 50 60
140-150 1/2 in. 130 140 190
155-160 3/4 in. 75 80 130
160-170 1/2 in. 1 in. 65 75 100
0.200 in. 600 180 0.4 175-185 1-1/2 in. 33 36 50
High 1 High 3 180-190 2 in. 22 24 38
190 5/8 in. 2-1/2 in. - - -
210 3 in. - - -
160 3/4 in. 90 98 -
220 0.5 170 1 in. 75 80 -
0.230 in. 750 High 4 High 7 185 5/8 in. 1-1/2 in. 40 44 -
190 2 in. 28 30 45
210 3 in. 13 14 30
3 in. 13 13 27
ARGON/ 875 4 in. 10 10 15
HYDROGEN 0.250 in. 300 0.5 190-210 3/4 in. 5 in. 5 5 10
1000 High 7 High 7 5-1/2 in. 4 4 9
6 in. - - 8
200 100 120-125 1/8 in. 175-200

120-125 1/4 in. 150-170
0.999 in. 260 120 125-130 1/2 in. 90-100
Low 6 130-135 3/4 in. 60-70
135-140 1 in. 40-50
125-130 3/8 in.-1/2 in. 1/4 in. 225-250
125-130 for piercing 3/8 in. 165-180
OXYGEN 0.116 in. 300 180 0.5 130-135 1/2 in. 135-145
Low 6 High 7 135-140 1/8 in.-1/4 in. 3/4 in. 75-85
140-145 for cutting 1 in. 50-60
130-135 3/4 in. 85-100
340 120 130-135 1 in. 60-65
0.120 in. High 1 140 1-1/4 in. 40-45
360 140 1-1/4 in. 45-50
Front Insulator - 20755
Nozzle Retaining Cup - 20759 Body (20754)
Nozzle Assembly*
Electrode Tip*
Tip Holder*
Gas Swirl Baffle*
*See table for part numbers to use

with N2, O2 or H-35 cutting gas.
2-52
PLASMARC ™ ACCESSORIES
Torch Guide Kit

■ Includes attachments for circle and straight line
cutting on ferrous and non-ferrous metals
■ Comes in a rugged plastic carrying case Deluxe
Torch Guide
Adaptor for PT-17AM and Kit
Plasmarc
Cutting
PT-20AMX Torches
■ Adapts PT-17AM torch to PCM-875 and
PCM-1125 console for manual cutting
Plasmit w/Torch
■ Adapts PT-17AM/PT-20AM torches to PCM-875
and PCM-1125 consoles for mechanized cutting
90° Head Angle Converter Kit for
PT-27/23 Torch
■ Fits between handle and head of torch
■ Gives the effect of a 90° angle torch head
Plasmit
■ Valuable troubleshooting tool
■ Allows measurement of actual plasma gas flow Plasma Flow
through torch Measuring Kit
Remote Hand Switch
■ Allows the operator to start and stop the cutting
process with a remote switch.
■ Used primarily for mechanized cutting and is Ordering Information
included in the mechanized Plasmarc packages Torch Wrap and Kit Holder, PCM Series ............................... 33952GY
Torch Wrap and Kit Holder, PowerCut 875/1125 .............. 0558003013
Torch Retrofit Kits Torch Wrap and Kit Holder, PowerCut 1250/1500 ............ 0558003059
■ Allow select ESAB Plasmarc torches to be Torch Wrap & Kit Holder PowerCut 650 ........................... 0558003398
Wheel Kit PowerCut 650 ................................................... 0558003399
retrofitted to other brand plasma consoles Wheel Kit, PCM Series ................................................................ 34324
■ Do not include the torch, which must be purchased Wheel Kit, PowerCut 875/1125 ......................................... 0558003014
separately Wheel Kit, PowerCut 1250/1500 ....................................... 0558003060
Torch Guide Kit for PT-17, 23/27, 25, 31/34 & PT-32EH Torches
(Deluxe: 1-3/4 in. (44.45 mm) - 42 in. (106.7 cm) Radius) ... 0558003258
Leather Sheath PT-17 Bushing ........................................................................... TJ2226
■ A 10 ft. (3 m) leather sheath to protect torch leads PT-23/27 Bushing ...................................................................... TJ2225
from abrasion and molten metal PT-25 Bushing ........................................................................... TJ2230
PT-31XL Bushing ...................................................................... TJ2228
■ Particularly recommended for plasma gouging PT-32 Bushing ................................................................... 0558003257
Torch Guide Kit for PT-27/31XL/34/32 Torch
Plasmits (Basic: 1-3/4 in. (44.45 mm) - 28 in. (71 cm) Radius) .... 0558002675
90° Angle Converter Kit for PT-27 ............................................ 000222
■ Special flexible shields attach around the head of a Plasma Flow Measuring Kit ........................................................ 19765
plasma cutting torch to provide added protection Remote Hand Switch ............................................................... 680982
against heat and molten metal Retrofit Kit to adapt PT-17A to PAK5XR/PAK10XR ..................... 31548
■ Recommended for heavy duty plasma gouging Retrofit Kit to adapt PT-31XL/PT-27 to PAK5XR .......................... 31410
Retrofit Kit to adapt PT-17A to MAX-40, MAX-80 or MAX-100 ... 16695
applications Retrofit Kit to adapt PT-31XL/ PT-27 to MAX-40 ............. 16995+18228
10 Ft. Leather Sheath with Snaps
Torch Wrap & Kit Holder (For use with any ESAB Plasmarc torch) ............................... 20812
■ This enables operator to store spare parts kit, wrap Plasmit for PT-17A Manual Torch ................................................ 20803
Plasmit for PT-17AM Mechanical Torch ...................................... 20804
torch and work cable for easy transport and storage Plasmit for PT-121, 75° Torch ..................................................... 20742
Plasmit for PT-121/PT-25, 90° Torch ........................................... 20801
Wheel Kit Plasmit for PT-121, Mechanical Torch ........................................ 20802
■ This enables easy transport of the PCM-500i, Plasmit for PT-251, 75° Torch ..................................................... 20805
Plasmit for PT-251/PT-26, 90° Torch ........................................... 20806
PCM-875 and PCM-1125 Series; and Powercut 875/ Plasmit for PT-251 Mechanical Torch ......................................... 20807
1125 and PowerCut 1250/1500 Series Machines Adaptor for PT-17A and PT-20AMX on PCM-875 and PCM-1125 ... 19500
2-53
Your Partner in
Welding & Cutting
Plasmarc
Cutting
ESAB Welding & Cutting Products
In USA In Canada
411 S. Ebenezer Road 6010 Tomken Road
Florence, South Carolina 29501 Mississauga, Ontario
Phone: 843-669-4411 L5T 1X9 Canada
FAX: 843-664-4258 Phone: 905-670-0220
FAX: 905-670-4879
801 Wilson Avenue
Hanover, Pennsylvania 17331-1058
Phone: 717-637-8911
Fax: 717-637-9859
In Mexico
ESAB MÉXICO, S.A. DE C.V.:
Ave. Diego Diaz de Berlanga 130
Col. Nogcalar C.P. 66480
Monterrey, N.L., 64000
Mexico
Phone: 52-8-305-3700
FAX: 52-8-350-5920
FAX: (Sales) 52-8-350-7554
Call
1-800-ESAB-123
or visit
www.esabna.com
For the latest product information, special announcements,
Material Safety Data Sheets (MSDS) and company news.
PAC-21000 1/03 15M Printed in the U.S.A. 11762
2-54

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Plasmarc

Process Description ....................................................................................................................................................... 2-2, 3

Cut Costs and Cut Better

While there are several factors that influence operating

Consumable Cost Per Foot of Cut

Half the Story

Plasmarc™ Technology From the Originators

During plasma arc cutting, a compressed gas and an

Plasmarc™ Package Selection Guide

See Output Duty PT-20AMX PT-19XLS

Plasma 125 8 11 amps 30% z

Plasmarc ™ Torch Selection Guide

Recommended Cutting Gases

Plasmarc™ Cutting Package Capabilities

Handy PlasmaTM 125 Cutting Package

Dimensions: Handy Plasma 125

Equipment Supplied with Packages 37884 and 37885

PT-34, 75° Torch w/ 15-ft. (4.5 m) lines ................................. 37886

Instruction Literature, order number ........................ F-15-568

Optional Accessories 75° HEAD - 20072

Torch Guide Kit—This complete kit, in a rugged plastic car-

Optional Wheel Cart Kit—Roll the Handy Plasma around

Handy PlasmaTM 550 Cutting Package

■ Compact portable design—goes to the job, easily

For a complete list of torch parts, refer to PT-31XL data page.

Instruction Literature, order number ........................ F-15-706

Torch Body - 20072

Swirl Baffle - 20463

Heat Shield - 20282

PowerCutTM 650 Cutting Package

■ Compact portable design—goes to the job, easily

■ One-year warranty on torch

Optional Accessories PT-31XLPC Replacement Torch ................ 0558003183

Electrode Plunger Torch Body

Torch Wrap and Spare Parts Kit Holder

PowerCut shown with Optional Torch Wrap, wheel kit

PowerCut™ 875 Plasmarc™ Cutting Package

rental fleet. The PT-32EH plasma cutting torch is designed

to provide increased performance and longer consumable

■ Designed for rugged treatment and outdoor use makes

Instruction Literature, order numbers

Optional Accessories Contents of PT-32EH Spare Parts Kit, P/N 0558002822

PT-32EH Cut Speed - Carbon Steel

PowerCut™ 1250 Plasmarc™ Cutting Package

excellent addition to any equipment rental fleet. The PT-

32EH plasma cutting torch is designed to provide

■ Multi input voltage (208) 230/460V, easily changed on

Optional Accessories (continued) Contents of PT-32EH Spare Parts Kits

PT-32EH Cut Data-70 AMPS

PowerCut™ 1500 Plasmarc™ Cutting Package

is designed to provide increased performance and longer

consumable life resulting in higher production rates at lower costs.

■ Multi input voltage (208) 230/460V, easily changed on

Optional Accessories (continued) Contents of PT-32 Spare Parts Kit

PT-32EH Cut Speed - Carbon Steel

ESP-150 PlasmarcTM System

■ Versatility—230/460/575 and 220/380/415 volt three-

■ Ideal for plasma gouging Electrode

■ Three year warranty on console

Specifications Stand-Off Guide - 36648

Sales Literature ......................................................... PAC-21062

ESP-150 Export Packages

* Standard on manual torches.

ESP-200 Smart Plasmarc™ Plasma Cutting Package