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Omega, Int. J. Mgmt Sci. Vol. 24, No. 1, pp.

83-106, 1996
Pergamon Copyright © 1996 Elsevier Science Ltd
0305-0483(95)00055-0 Printed in Great Britain. All rights reserved
0305-0483/96 $15.00 + 0.00

Total Quality Management in SMEs


A GHOBADIAN

DN GALLEAR

Middlesex University Business School, L o n d o n , U K

(Received February 1995; accepted in revised form November 1995)

Small and medium size enterprises (SMEs) are the life blood of modem economies. That they should
remain competitive and produce high quality outputs is of importance not only at the macro level hut
also to larger organizations, because SMEs are often suppliers of goods and services to larger
organizations and lack of product quality would adversely affect the competitive ability of the larger
organizations. Total Quality Management (TQM) is considered an important quality improvement
tool. Compared with large organizations, SMEs have been slow to adopt TQM. This paper initially
examines the differences between the characteristics of SMEs and large organizations; the relationship
between the size of organization and inherent characteristics of TQM; and the effect of organization
size on the implementation of TQM using deductive research. These issues are further examined
through inductive research. For this purpose the development of TQM was studied in four
small-medium size organizations.

Key words--total quality management, implementation, SME, culture, organizational change

INTRODUCTION and broader variations in the business environ-


ment. In an increasingly competitive market-
THE GLOBALIZATIONOF markets, growing inter- place businesses with a strong continuous
penetration of economies, and increased inter- improvement culture and external focus are
dependence of economic agents are reshaping more likely to survive and prosper. Total
the international and national competitive Quality Management (TQM) is considered an
environment. These fundamental changes are important catalyst in this context. This is why
prompting the far sighted organizations to the TQM concept has captured the attention of
re-examine and modify their competitive strat- all sides of commerce and industry, as well as
egies. Small and medium sized enterprises that of politicians and academics. The large
(SMEs) are not exempt from these pressures. number of articles being published in this area
Drihlon et al. [10] argued that improving is a testimony to the high level of interest in
competitiveness is now an imperative for small quality issues. A recent search of the relevant
and large businesses alike. To survive and databases showed that more than 900 articles
prosper in the 90s and beyond all businesses dealing with a facet of TQM have been
need to establish mechanisms enabling them to published in the last 3 years.
exert conscious and sustained effort to continu- The published empirical data supports the
ously improve all facets of their operations. The supposition that by focusing on quality, a
continuous improvement effort needs to be business can substantially increase its market
coupled with an acute awareness of changes in share and profitability. Phillips et al. [29]
customers' requirements; competitive factors; showed that perceived quality and profitability
83
84 Ghobadian, Gallear--Total Quality Management

were positively correlated. This led them to performance of commerce and industry, the US
conclude that in the long-run the relative Government through an act of Congress
perceived quality of an organizations' products introduced the Baldrige Award. Similarly, the
or services relative to its competitors is the most European Quality Award (EQA) and the British
important single factor affecting its perform- Quality Award (BQA) were established with the
ance. A quality edge boosts performance in two help and assistance of the European Commis-
ways. In the short-term, superior quality yields sion (EC) and the UK Government respectively.
increased profitability via premium pricing. In The evidence presented above shows the
the long-term, superior or improving quality competitive importance of relative superior
should result in increased market share. Higher quality. Moreover, it was briefly argued that the
volumes of output lead to improved scale TQM concept has been successfully used to
economies that in turn should result in lower achieve this end. Now we turn our attention to
operating costs. Thus, the investment required examining the importance of SMEs (businesses
to improve quality is normally off-set over a employing fewer than 500 people) to the UK's
relatively short period of time. Gale et al. [12] and European Union's economy. SMEs domi-
empirically showed that higher relative quality nate the industrial and commercial infrastruc-
and market share lead to substantially higher ture, e.g. 93% of UK companies employ fewer
return on sales. Peters [27], using empirical than 500 people and 60% fewer than 100
evidence collected by Garvin, showed that people. They are the major source of employ-
improved quality reduced operational costs. ment. For example, SMEs employ 65%
companies with less than 100 people employ
There is also empirical evidence clearly indicat-
47% of the total workforce. Micro (fewer than
ing that customers are willing to pay a premium
10 employees) and small (10-99 employees)
price for better quality products [30]. Peters and
enterprises have an equal share with medium
Austin [28] concluded that winning medium
sized (100-499 employees) enterprises of the
sized companies competed on the value of their
distribution of sales in all non-primary sectors.
products or services and usually enjoyed
Together they account for 60% of all sales in
premium prices. They achieved this position by
these sectors. Figure 1 shows the percentage of
consistently satisfying customers' needs and gross output of UK manufacturing firms by size
meeting or exceeding their perceived quality for 1991. Significantly, 32% of the gross output
expectations. Oakland [23] reported the results is generated by firms with fewer than 500
of a study that compared the performance of 29 employees.
companies practising TQM, along seven key In the European Union (EU) 1 the number of
financial indicators for a 5 year period, with the enterprises (excluding the primary sector enter-
corresponding industry medians. This study prises) is estimated to be around 13.4 million,
showed that the performance of all the employing some 92.4 million people. Small and
companies that had adopted TQM exceeded medium sized enterprises constituted 8.6 per
their respective industry's median performance. cent of all enterprises. In the manufacturing
Governments also recognize the link between sector they constituted 16.9% of all manufac-
relative superior quality and competitiveness. turing enterprises, while in the service sector
For example, the UK Government in its they constituted 6.9% of all service enterprises.
consultative document entitled 'A National
Strategy for Quality' [1] identified quality as the
most important non-price determinants of NO.Employees I G r o s s Output %
competitiveness. A DTI publication of the UK
1-99
Government's Department of Trade and Indus-
100-499
try [2] stated that the battle for survival is being
waged and won by the companies wielding the 500-4999

quality weapon to the best effect. To improve 5000-19999


the quality and therefore the competitive 20000 & over

5 10 15 20 25 30 35
q986 for twelve member states: Belgium, Denmark, West
Source : The Gus.~lian, MLy 3 1994.
Germany, Greece, Spain, France, Ireland, Italy,
Luxcmbourg, Netherlands, Portugal, United Kingdom. Fig. I. UK manufacturing gross output by size.
Omega, Vol. 24, No. 1 85

Micro enterprises constituted 91.4% of all Organizations competing in an increasingly


enterprises, 82.7% of manufacturing enter- global market, independent of size or industrial
prises, and 93.8% of service enterprises [25]. sector, are reliant on SMEs to provide
Perhaps more significantly, of the total number sub-contracting facilities [25]. In particular,
of employees in the EU 45% were employed by large organizations tend to rely heavily on
SMEs, 26.9% were employed by micro enter- subcontractors, and the current trend of
prises, with the remaining 28.1% employed by focusing on core activities is likely to further
large organizations [25]. These statistics are polarize the situation. Therefore, large organiz-
summarized in Table 1. ations are normally dependent on a network of
The economic importance of SMEs is not suppliers, most of which will be small firms. For
restricted to the UK or the EU. The example, in the UK 50% of sales in the
predominance of small businesses in the manufacturing sector are generated through
Japanese economy is well documented. About subcontracting. In order to improve product
75% of manufacturing employment in Japan is quality and implement TQM programmes, the
in small and medium-sized companies, in large organizations must be assured of obtain-
contrast to about 35% in the United States. [19]. ing high quality goods and services from small
It was recently reported that roughly 355,000 and medium sized suppliers. Hence, there is a
US manufacturers with fewer than 500 em- need for SMEs to meet the required quality
ployees are responsible for approx. 46% of standards. Moreover, competition means that if
the value added by the US's manufacturing a small firm wants to become a supplier to a
sector. large organization, the increasing demand for
SMEs are considered to be the main source of quality by the latter puts strong pressure on the
new jobs. Studies conducted in the US and other former to consider the application of TQM.
empirical data supports this proposition. For Thus, it is logical for the large organizations
example, between 1980 and 1986, manufactur- to encourage the diffusion of TQM among
ing employment at companies with 500 or more their suppliers [22]. Correspondingly, a small
employees declined by 10.8%, a loss of nearly organization cannot produce or create high
1.8 million jobs. However, during the same quality goods or services if the quality of its
period, manufacturers employing fewer than inputs is inadequate. Establishing links with
100 workers recruited 326,000 additional suppliers permits interchange of information
people--an increase of 7.5% [19]. The vitality of and enables the vendors to meet the purchasers'
SMEs has been a major factor in the creation of required quality standards more readily and
new jobs and the economic renewal of certain consistently.
regions in Europe, such as the 'third' Italy The TQM concept can potentially play a
(Emilia-Romagna, Tuscany, Venezia) or the significant role in this process. It provides the
Western region of Jutland in Denmark [10]. In basis for a systematic approach to establishing
the UK private sector, even when employment customers' needs and requirements. Moreover,
was falling during the recent recession, small it will help to create an environment favourable
firms were still net creators of jobs----employ- to forging a strong cooperative link between
ment in small firms grew by 350,000 between vendors and purchasers; and to improve the
1989 and 1991 [4]. effectiveness of communication between the two
parties [4].
Table l. Euro-12--Comparative distribution of enterprises and
Large organizations, so far, have been more
employment 1986 active in embracing the TQM principles.
No. of employees Micro (0-9) SMEs (10-499) Large (+500) However, smaller organizations with limited
ENTERPRISES (%) (%) (%) resources can equally apply the TQM principles
Total 91.34 8.56 0.1
Manufacturing 82.7 16.91 0.39
with measurable success, and without undue
Construction 91,28 8,68 0.04 expense [36]. Malcolm Baldrige Award winners
Services 93.83 6.92 0.06
EMPLOYMENT
Globe Metallurgical Inc., Marlow Industries,
Total 26.89 45.02 28.1 and Granite Rock Company, and European
Manufacturing 11.14 45.95 42,91
Construction 39.53 50.75 9.9
Quality Award recipient MiUiken, have been
Services 34.75 43.44 21.82 prominent in setting the standards for quality
Source EC-Directorate General XXIII [25]. achievement in recent years. If this is not a

OM E 24,1 ~ 3
86 Ghobadian, Gallear--Total Quality Management

powerful enough message to SMEs then it is In the second part, with the help of four case
important to note that according to the US studies, the validity of the issues highlighted in
Commerce Department, in 1991 out of a total the first part of the paper is examined. In view
of 106 Baldrige applicants, 47 were small of the complexity of the issues involved, a case
businesses [26]. based qualitative approach appeared to provide
Yet, despite the importance of TQM, SMEs the most logical research methodology. There-
in the UK have been slow to implement the fore, caution must be exercised in reaching
concept. For example, information from 115 generalized conclusions. However, this does not
manufacturing organizations showed that by diminish the value of the research, insofar as it
comparison large organizations were three times establishes a conceptual framework and vali-
more likely to implement TQM [16]. To dates the framework through studies of two
compete more effectively SMEs need to heed the small and two medium size manufacturing
quality message. However, prevalence of TQM organizations. Furthermore, this study lays the
in SMEs has wider importance. It will foundation for further empirical research in this
significantly help the quality improvement important area.
efforts of the larger organizations.
Five key propositions emerge from the
arguments put forward so far. One, a relatively DIFFERENCES BETWEEN SMEs A N D LARGE
high level of quality is a key factor in the ORGANIZATIONS
attainment of a superior competitive position.
Two, TQM concepts facilitate the attainment of Most of the published literature describes and
sustainable high goods or services quality. discusses the application of TQM concepts in
Three, a buoyant SME sector is vital for large organizations [22]. Ideas expounded by the
economic prosperity. Four, SMEs can improve quality gurus are primarily designed to meet the
their competitive position by embracing TQM needs of large organizations and multinationals
concepts. Five, the success of quality improve- [15]. Furthermore, the concepts of TQM
ment efforts of larger organizations will presented in numerous videos, seminars, and
crucially depend on the realization of the quality books are more in tune with the needs of large
improvement of their suppliers which are often organizations than those of SMEs [17]. The
SMEs. The stance of this paper is, broadly, to attention paid to the development of TQM in
accept the truth of these propositions. large organizations is understandable as these
The objectives of this paper are 2-fold: first, organizations traditionally have been respon-
to establish a conceptual framework f o r sible for propagating the virtues of TQM and
examining the link between the inherent championing the concept. The environment in
characteristics of TQM and SMEs, and the which TQM is developed would not be an issue
effect of size on the implementation process; and if SMEs and large organizations possessed
second, through field research to examine the similar characteristics. In practice, however,
relevance of the issues identified in the first part there are significant structural differences
of the paper. Therefore, the paper is divided into between SMEs and large organizations. These
two distinct but interrelated parts. In the first differences are likely to influence the relevance,
part, through deductive research, the differences planning and implementation of the TQM
between the characteristics of SMEs and large concept. Welsh and White [35] succinctly
organizations are examined. This provides the summed up these points. They suggest that a
foundation to examine the impact of size on the small business is not a 'little' large business.
implementation process and to identify the size Differences exist in structure, policy making
dependent inherent characteristics of TQM. The procedures, and utilizations of resources to the
likelihood of the success of a TQM programme extent that the application of large business
is significantly affected by the implementation concepts directly to small businesses may border
process. Therefore, the identification of differ- on the ridiculous. Table 2 depicts the main
ences is of practical importance. Moreover, by differences to be expected between SMEs and
identifying the key priorities, the identification large organizations in areas relevant to the
of size dependent characteristics will benefit the design and actuation of TQM. We briefly
planning process. discuss some of the differences.
Omega, Vol. 24, No. 1 87

Large organizations are usually bureaucratic, lack deep understanding of operational issues,
that is to say, they rely on the formalization of processes, customers' needs, and quality
behaviour to achieve co-ordination. Thus, in difficulties, unless they make a point to observe
bureaucratic organizations, the levels of special- and experience the situation at the point of
ization, standardization, and formalization are delivery. Moreover, they will lack visibility and
likely to be high. SMEs, on the other hand, are face difficulties in organizing effective communi-
more likely to be organic. A salient feature of an cations and providing leadership by example.
organic organization is the absence of standard- The flat structure of SMEs and fewer
ization and the prevalence of loose and informal departmental interfaces normally result in a
working relationships. Burns and Stalker [8] more flexible work environment [38]. Lack of an
found that bureaucratic structures worked well extended hierarchy offers the top management
for organizations operating in a stable condition the opportunity to build a strong personal
but not so well in a turbulent environment relationship with employees, but it also in-
where the key to survival is innovation or creases the potential for interpersonal conflict.
flexibility to adapt to the new situation. At SMEs, managers and operatives are more
SMEs can normally operate with a single likely to be directly involved with the customers.
manager at the strategic apex. In large Two way, face to face communication is the
organizations, the division of functions and norm in SMEs.
labour, and 'span of control' considerations The prevailing cultures in SMEs and in large
result in the creation of a hierarchy of authority. organizations also differ because of the span of
Thus, there are several layers of management activities, geographical dispersion, the back-
between the manager at the strategic apex and ground and range of employees, the age of the
operatives. This means that top managers, in organization, and the existing precedences.
large organizations, are far removed from the Culture may be defined as norms, values, and
point of delivery. Thus, they are likely to informal beliefs held by people in an organiz-

Table 2. A comparison between the characteristics of large, medium and small organizations
Large organizations Small and medium organizations
Hierarchical with several layers of management Flat with very few layers of management
Clear and extensive functional division of activities. High degree Division of activities limited and unclear. Low degree of specialization
of specialization.
Strong departmental/functional mind set Absence of departmental/functional mind set. Corporate mind-set
Activities and operations governed by formal rules and procedures. Activities and operations not governed by formal rules and procedures.
High degree of standardization and formalization Low degree of standardization and formalization
Mostly bureaucratic Mostly organic
Extended decision-making chain Short decision-making chain
Top management a long distance away from the point of delivery Top management close to the point of delivery
Top management's visibility limited Top management highly visible
Wide span of activities Span of activities narrow
Multi-sited and possibly multinational Single-sited
Cultural diversity Unified culture
System dominated People dominated
Cultural inertia Fluid culture
Rigid organization and flows Flexible organization and flows
Many interest groups Very few interest groups
Incidence of fact-based decision-making more prevalent Incidence of 'gut feefing" decisions more prevalent
Dominated by professionals and technocrats Dominated by pioneers and entrepreneurs
Range of management styles: directive; participative; paternal; etc. Range of management styles: directive; paternal
Meritocratic Patronage
Individuals normally cannot see the results of their endeavours Individuals normally can see the results of their endeavours
Ample human capital, financial resources and know-how Modest human capital, financial resources and know-how
Training and staff development is more likely to be planned and Training and staff development is more likely to be ad hoc and
large scale small scale
Specified training budget No specified training budget
Extensive external contacts Limited external contacts
High incidence of unionization Low incidence of unionization
Normally slow response to environmental changes Normally rapid response to environmental changes
High degree of resistance to change Negligible resistance to change
Potentially many internal change catalysts Very few internal change catalysts
Low incidence of innovativeness High incidence of innovativeness
Formal evaluation, control and reporting procedures Informal evaluation, control and reporting procedures
Control oriented Result oriented
Rigid corporate culture dominating operations and behaviours Operations and behaviour of employees influenced by
owners'/managers" ethos and outlook
88 Ghobadian, Gallear--Total Quality Management

ation. The prevailing culture gives rise to plan consisting of 14 steps, Juran put forward a
specific decisions, policies and activities. Culture ten step plan, and Crosby suggested a 14 step
is highly informal and perceptual, but usually programme for the implementation of TQM
dictates what activities or behaviours are [15]. Oakland [24] proposed an eleven step
necessary to become successful in a particular process, but he also identified two preliminary
organization. Education and training, employee stages: understanding the need for quality, and
participation programmes, enhanced communi- commitment to quality. These TQM implemen-
cation programmes, revision of procedures and tation models are sequential and prescriptive.
policies, modification of evaluation and reward Ghobadian [13] proposed an integrative model
system, and behaviour of top managers can all where only the key elements of TQM are
influence the culture of an organization. predefined. Figure 2 depicts this model.
The evaluation, reward and reporting pro- Management process (i.e. management prac-
cedures are simpler in SMEs. Moreover, it is tices and attitudes) is the key element in the
simpler to establish a clear link between reward implementation of TQM, hence its position at
and behaviour. On the other hand, managers in the spine of the fishbone diagram. The other
SMEs are responsible for many facets of the elements are:
business and many decisions. The planning
process is not formal and multi-functional (a) the direction of the organization focus:
planning takes place within individual minds. this should be external aiming to meet
The extent of training and staff development the needs of the customer;
in SMEs is limited and informal. This is due to
fewer and more broadened human resources, (b) process focus around the outcome
lack of qualified specialist personnel, and requirements rather than the tasks;
financial constraints.
On the other hand, SMEs are more likely to (c) people focus; and
be 'people oriented' rather than 'system
oriented', and flexible. In fact, research in both (d) communications and measurements.
Europe and America [32, 20, 6], shows that
SMEs are more responsive to market needs, The main elements can be subdivided into a
more adaptable to change, and more innovative number of sub-elements. In this model, the
in their ability to meet customers' demand. responsibility for the identification of the
sub-elements (improvement projects) underpin-
ning the implementation of TQM rests with the
ORGANIZATION SIZE AND
organization. This is because particulars within
IMPLEMENTATION OF TQM
any approach are more likely to be contingency
The adoption of TQM is a radical and dependent than the broad approach.
fundamental change in every aspect of business. One such contingency is the size of the
Such a radical change requires careful planning organization, and it is reasonable to assume that
if it is to succeed. TQM practitioners have implementation is size dependent. In other
proposed a number of different implementation words size is likely to influence the broad steps
models. Deming proposed an implementation necessary to implement TQM. Furthermore,

MARKET,
STAKEHOLDER I[ PROCESS
FOCUS

)
FOCUS

PROCESS

I PEOPLE
FOCUS
Fig. 2. The salient elements of TQM implementation.
Omega, Vol. 24, No. I 89

there is a high probability that size will influence - - I t is easier for small companies to create
the implementation detail in terms of specifics the kind of atmosphere that fosters
within each broad step. A proper examination personal growth, shows workers how
of these hypotheses required a careful consider- their jobs fit into the overall organiz-
ation of salient key steps and particulars of ational goals and encourages them to
TQM implementation. Therefore, the common come up with ideas for improving or
steps and elements proposed by the above expanding the business [26].
models were identified. Using a deductive - - I n a small firm, employees usually have
approach, the nature of the impact of organiz- a very good sense of the overall
ation size on the salient common elements were profitability of the company, and they
considered. SMEs are likely to encounter are committed to trying to improve the
advantages and disadvantages relative to large business because they know it will
organizations with respect to these elements. directly affect them [26]. Individuals can
The advantages and disadvantages are high- more readily see their efforts translated
lighted below. into tangible results in SMEs.
--Decision making processes are simpler in
SMEs because there are fewer layers of
ADVANTAGES
management. Communications and co-
--There is unanimous agreement that ordination between staff is easier and less
visible leadership from the top is bureaucratic than in large organizations
important to the successful implemen- [5]. Line and staff managers have better
tation of TQM. SMEs have a distinctive access to each other and to the CEO.
advantage in this respect because nor- Thus, cross-functional activities are eas-
mally without much effort the CEO of an ier to organize.
SME enjoys a high degree of visibility --The resistance to change is likely to be
and can readily emphasize the import- greater and more significant in larger
ance of quality. In a large organization organizations than SMEs. There are a
this may not be readily possible. number of factors that contribute to this
--Improvement teams, a cornerstone of phenomenon: the existence of a large
TQM introduction, have a better vertical number of different interest groups in big
and horizontal visibility at SMEs. There- organizations; the prevalence of a strong
fore, the level of commitment and departmental and functional mind set;
support generated by a quality improve- the presence of a significant degree of
ment team can directly and indirectly cultural diversity and inertia; the exist-
influence the change in corporate culture, ence of a high degree of standardization
a key factor in the successful implemen- and formalization; the sheer number of
tation of TQM. employees involved; communication
--External focus means that, in a TQM difficulties; and, potentially, a high
environment, every employee needs to be degree of unionization. Moreover, multi-
aware of customers' needs and be a plicity of sites can increase the implemen-
marketer. In SMEs employees tend to be tation complexities. SMEs normally
closer to the firms' products and cus- operate on a single site and, therefore, it
tomers, creating an increased sense of is simpler to launch a TQM programme
responsibility. in an SME.
--Smaller companies have a natural ten- --Successful implementation of TQM re-
dency for cross-functional training be- lies on company wide quality awareness.
cause they have fewer layers of In large organizations, internal catalysts
management and staff. With fewer are more numerous. The likelihood that
people to mobilize, change can come the internal catalysts may lose interest or
quickly because the effort required concentrate on priorities perceived as
to gather diverse groups of people more important, is greater in larger
together to initiate change is normally organizations. Only one internal catalyst,
modest [5]. is necessary in an SME. Thus, once
90 Ghobadian, Gallear--Total Quality Management

recognition has taken place, there is little human resources [9]. It has been deter-
conflict in communicating the vision to mined that the total average cost to an
the whole organization. This should SME of designing and installing a QA
make it easier to raise quality awareness system and gaining certification is
in SMEs. around £25,000 [31]. Furthermore, the
--Functional integration is easier to attain. total average costs of maintaining certifi-
cation is put at around £14,700 per
annum [31].
DISADVANTAGES
--Resource paucity is arguably the most
- - I n very small companies, the owner's or serious disadvantage faced by SMEs. The
chief executive's personality may domi- term resource is used in its broadest
nate the culture [38]. Many owners have sense. SMEs suffer from lack of specialist
little formal management training. This knowledge and technical expertise [33],
may result in inflexibility and rigidity of insufficient external information on
outlook. which to base decisions, and lack of
--The limited size of the management team capital. However, the most scarce re-
means that individuals are often respon- source is arguably management time. To
sible for a number of different functions successfully implement a quality im-
with little backup [38]. Frequently, they provement programme, it is necessary for
are busy with managing the day-to-day the management and staff to devote
activities of the business and have little time quality time to this task. This require-
left for activities perceived as adjunct. In ment can cause considerable difficulties
general, a short rather than long range in an SME, because it lacks the
management perspective dominates. economies of scale enjoyed by large
- - A small number of de-motivated or organizations [22].
uncommitted staff can disproportion- --Time and staffing constraints often
ately affect the quality outcome. This is preclude the administration of compli-
because most SME employees have at cated incentive and reward programmes
least some contact with external cus- [26]. Similarly, it may be difficult to
tomers. Therefore, the health of the design and operate an effective perform-
business depends on all employees being ance measurement system and move
motivated to provide the best service towards fact based management.
available [26]. --Finally, SMEs are usually sceptical
--Retraining employees when jobs become of outside help. Moreover, there is
superfluous rather than laying them off is generally less interaction and sharing of
difficult to justify. The flat structure of information among SMEs. Coupled
SMEs can leave employees frustrated with an unsystematic management style,
because they are often unable to realize and the fact that market research is
their short and mid-term career goals. usually incidental, potentially valuable
This is why SMEs may find it difficult to knowledge from external sources is often
employ high calibre staff and even harder neglected.
to retain them. The identification of the strengths and
--SMEs are often under pressure to gain weaknesses of SMEs in terms of implementation
registration to a standard quality man- of TQM facilitates the design of a more effective
agement system [3]. Meeting the require- approach. This is of considerable importance as
ments of these standards can be a the implementation process is a key determinant
formidable obstacle to a small company. of successful introduction of TQM.
It requires motivation by the manage-
ment to appreciate, achieve and im-
INHERENT CHARACTERISTICS OF TQM
plement the necessary measures to meet
AND SIZE OF THE ORGANIZATION
the standards ' criteria. Moreover, the
organization needs to possess or be able An important point to consider is the
to purchase the necessary technical and relationship between the inherent characteristics
Omega, Vol. 24, No. 1 91

of TQM and organization size. The issue is SMEs than in large organizations. However, it
whether the size of an organization significantly is probably more difficult for SMEs' manage-
affects the appropriateness of TQM, or whether ment to recognize the need for change. This is
other contingencies play a more important role. because of limited resources and external
To examine this point it is necessary to first contacts, pressures on top management's time,
examine the inherent characteristics of TQM. and the style of management.
TQM is a management philosophy that We have so far examined three broad and
expounds values and principles largely at odds interrelated areas using a deductive approach.
with values and principles propagated by Taylor First, the differences between large organiz-
[34] and Fayol [11]. Broadly, both Taylor and ations and SMEs were highlighted. Second, the
Fayol directed their attention to tasks, working impact of size on the implementation process
systems, and numbers. The principles propa- was explored. Third, the inherent salient
gated by them dominated Western management features of TQM were identified. The infor-
thinking for most of this century. The economic mation was brought together to examine the
success of Japan attracted the attention of relationship between the salient characteristics
Western managers to an alternative manage- of TQM and the size of organization, using the
ment philosophy and concept, namely TQM. profile analysis technique. This analysis facili-
Here management focuses its attention on the tated the formation of a series of conceptual
market, the people who carry out the tasks, propositions. The result of this analysis is
processes, and outcomes. depicted in Fig. 3.
Like most significant new and abstract For the most part, organization size and the
philosophies, TQM is interpreted and defined in inherent characteristics of TQM appear to be
different ways. These span a broad continuum. independent of each other. Therefore, one may
At one extreme of this continuum stands the conclude that other contingency factors are
'system dominated rational analytical ap- more significant in determining the appropriate-
proach', and at the other extreme the 'imprecise ness of TQM than organization size. Among the
behavioral approach'. However, the examin- most important factors are management style,
ation of secondary source data suggests a broad achievement style, self-actualization, and affilia-
agreement on the shape of a TQM managed tive style. That is to say, soft contingency issues
company. A TQM environment is reliant on connected with management approach and
team work, participation, open culture, effective culture of the organization.
all round communications, empowerment and Some TQM characteristics, on the other
devolution of decision making, effective hand, appear to be size dependent. Broadly,
measurement and fact based decision making, there is greater correspondence between the
motivated and trained staff, eradication of fear, inherent characteristics of TQM and those of
removal of sources of problem and error, and SMEs than between those of TQM and large
continuous search for improvement regardless organizations. Thus, on the surface SMEs
of its magnitude. Deductive research led appear to be better placed to introduce TQM.
Ghobadian [13] to propose the following Probably the biggest obstacle to the introduc-
definition: tion of TQM in SMEs is the 'management
realization' and the ability of owner managers
~TQMis a structuredattempt to re-focusthe organization's
behaviour, planning and working practices towards a to modify their behaviour and management
culturewhichis employeedriven,problemsolving,customer style. These are major obstacles and not easy to
oriented, and open and fear-free. Furthermore, the overcome. There is also the issue of resources.
organization's business practices are based on seeking Arguably, there is a greater degree of divergence
continuous improvement, devolution of decision making,
removal of functional barriers, eradication of sources of between the inherent characteristics of large
error, team working, and fact-based decisionmaking". organizations and requirements of TQM, but,
because of abundance of resources and wide
From the above definition it is clear that range of external contacts, realization is likely to
TQM is likely to involve cultural change at all occur quicker and more frequently. Moreover,
levels of an organization. Once the top in larger organizations there is professional
management recognizes the need for change, management with a tradition of hierarchy of
then it is easier to attain cultural change in authority, so that it might be easier for
i ,
TQM Requirements / Characteristics SMEs I S~e ~ Large
I independent I organisetions
i
Top management believes that quality is even/ones
responsibility and that quality leadership starts at the top. !
I

Plans and manager's quality chain. '


!
I
,
Li
,.~ !
d'
!
Explicit and disciplined about goals, roles, and standards at t
ell levels. ,, ,: /:
Decision-making devolved to the lowest possible level.
!
Empowerment. I
I
f
Effective and open communication channels. i
I

Continuous improvement culture. !


,,|
!
Cultural change. I
I I ....
Resistance to change.
1 'I
Values people.
i
Focuses on preventing problems.

Runs by people working with other people. ;<*


.... I l,

Open culture - Invites and encourages participation.

Availability of company related information.

Mistakes are not punished, rather they are considered as a


part of the learning process.

Employees know that positive efforts to improve quality will I


)
be recognised. I
I
I
Drive out fears in dealings with the organisation. I
I
Team working encouraged and fostered. I
I
/],
Employees know that they are responsible for the quality of
I
their work.

High spending on training. I i

! I

Attainment of corporate objectives flows from customer


satisfaction. I i

i ~.l !
! • i
Treats complaints as an opportunity to learn. i I
|
!
, ',
Cost containment through disciplined approach to own !
operations and to supply chain. I / I I
I I I
,,,,, I I i
'i 'i I
! f
Company-wide awareness. i !
n 1 v!
i !
i i
Functional integration. \ : 'I

Continuous search for the improvement of the business


with quality, productivity and cost redu~on as indivisible
elements.
!"4
| :
i
!

i i

Fig. 3. The relationship between the inherent characteristics of T Q M and size of the organization.

92
Omega, Vol. 24, No. 1 93

management in larger organizations to accept employs 27 people--21 direct employees and 6


the type of behaviour imposed by TQM indirect employees.
philosophy.
Why TQM and the main steps involved in its
implementation
PRIMARY RESEARCH
In 1984 Dutton faced a number of problems.
The primary data were collected through in Chief among these were poor delivery perform-
depth case analysis. The variables being ance, quality problems caused by a functional
investigated were subtle and intangible. They approach to quality, and poor financial returns.
could sensibly be examined only through an in To counter these problems, Dutton introduced
depth study. Therefore, a survey approach was BS57502 and obtained accreditation in 1984.
deemed inappropriate. On the other hand However, soon the realization dawned that
caution must be exercised in extrapolating and BS5750 was not going to make a significant
generalizing the findings of this research. impression on these problems. Internal prob-
Homans [18], in discussing research methods, lems were the catalyst for recognizing that
suggested that there are neither good nor bad change was required. Internal resources, how-
methods, but only methods that are effective ever, were incapable of specifying the nature
under particular circumstances in reaching and the direction of change. Therefore, manage-
objectives on the way to a distant goal. Case ment looked outside, but was unable to find the
methodology provided the most effective route appropriate help and advice in the UK.
to the attainment of our research objectives. Consequently, the Managing Director under-
Four manufacturing organizations were stud- took an exploratory visit to Japan in 1984. The
ied. Two were small organizations and two key lesson of the visit was the importance of
medium size organizations. The concepts put building trust within the supply chain and
forward in the previous sections did not readily among employees.
lend themselves to direct examination. There- Dutton became acquainted with the TQM
fore, they were studied as a part of broad concept in 1988, when a customer presented the
examination of: (a) the TQM implementation principles of its Company Wide Quality
process; (b) the impact of TQM and the Improvement Programme (CWQI) to its suppli-
resulting organizational change; and (c) ers. In addition, the company offered to help the
difficulties encountered in implementing and interested suppliers to implement TQM in their
operating TQM. The four cases are presented in organizations. Following further discussions
this section. Dutton's Managing Director became a convert
to the TQM cause. The customer helped Dutton
to design and deliver CWQI awareness training
CASE STUDY I--DUTTON ENGINEERING
to all its employees. Dutton's experience
(WOODSIDE)
highlights some of the conceptual points raised
Brief background previously: the importance of recognizing the
need for change; limitations of internal know-
Dutton Engineering (Woodside) is a subcon-
how; the key role of external sources as the
tract precision engineering fabricator. The
catalyst for new ideas; and the relative ease of
company manufactures prototype or small
training all employees once resources are
batches of stainless steel enclosures and
available. Dutton was fortunate in that it had a
fabrications for the electronics industry. Its
progressive customer that offered help and
turnover, last year, was of £1.3M. Dutton
support. Other SMEs may not be as fortunate.
The visit to Japan and introduction to the
2BS5750is a series of national standards whichpromulgate, principles of TQM raised the management's
for use by UK suppliers and purchasers, the ISO 9000 awareness. However, they had the foresight to
series international standards and the EN 29000 series
European standards for quality systems respectively. recognize that their understanding was superfi-
BS5750 sets out how an organization can establish, cial and they required a deep understanding of
document and maintain an effective quality system issues prior to embarking on the TQM journey.
which will demonstrate to the organization'scustomers
that the organization is committed to quality and are Therefore, the Managing Director spent a year
able to supply their quality needs [3]. examining and identifying the potential sources
94 Ghobadian, Gallear--Total Quality Management

of poor and high product quality and Elimination of mangers' resistant to change.
delivery performance as well as the principles of The initiative was not welcomed by all middle
TQM. managers. Those who reacted negatively were
A comprehensive implementation plan was identified and dismissed. Dutton's experience
not developed. The implementation priorities shows that SMEs are also susceptible to
were generated organically. These were guided resistance, but the scope of resistance is limited
by the following five principles: and it is relatively easy to overcome resistance.
High visibility made it easy to convey that
simplify the manufacturing process; obstacles on the path of quality improvement
reduce the working inventory; effort would not be tolerated.
increase employees' skill flexibility; Elimination of quality inspectors from the
maintain and improve product quality, and company. This transferred the responsibility and
remain highly customer focused; and authority for conformance to and improvement
strive towards zero defects. in quality to the shopfloor employees. It made
no sense to spend £50,000 to train an apprentice
To launch the CWQI the following six and then turn around and tell him that he was
initiatives were introduced initially and in quick not responsible for the quality of his output.
succession. This conveyed a lack of trust. The transfer
Educating all employees. The vehicle used for would have been more difficult and certainly
this purpose was the Awareness Day. Its aims much slower if the direct employees were more
were 2-fold: first, to ensure that everybody numerous.
understood the need for change; and second, to The above six initiatives gave the CWQI
ensure that everybody was familiar with the programme some quick wins and, therefore,
principles underpinning the CWQI programme momentum. Furthermore, these initiatives
and understood how it would help the firm to spurred the culture change.
change. All new employees received this The initiatives discussed below formed the
education to ensure constancy of purpose. To second stage of the CWQI programme.
reinforce the message all employees were Team work. For the achievement of everyday
furnished with a pocket size CWQI guide that tasks, employees were organized into multi-
highlighted the salient features of the pro- skilled teams with responsibility for specific
gramme. products and customers. In addition, each team
Annual hour scheme. This was construed was responsible for recruitment, planning,
by the workforce as a sign of trust, and it purchasing, and skill development. Further-
enhanced operational work flexibility, thus more, teams were responsible for the continuous
facilitating a more effective management of the improvement activities. Team leaders were
workflow. Now if there is no order to fulfill the trained for their role, and they were encouraged
workers can go home rather than make for to keep up to date by attending training courses
stock. outside the company. Teams were encouraged to
Change in the status of blue colour workers and learn from customers and suppliers by visiting
the reward system. By harmonizing the payment them or working at their premises on an ex-
method the distinctions between the white and change basis. They were also encouraged to
blue colour workers were removed. Overtime benchmark against other companies. Teams met
payments were eliminated. However, the man- formally once a week to discuss production issues
agement introduced a profit sharing scheme. and conduct skill training. At Dutton teams
This heightened employees interest in issues were given significant authority. The small
such as the operating costs, profitability, and numbers of employees and teams made this
customer satisfaction. readily possible. Their high degree of visibility
The introduction and reinforcement of the across the company enabled them to influence key
'internal customer' concept. This helped to build business issues. The development of effective
and cement strong trust between employees. team work required careful planning. However,
Moreover, it helped to heighten individual's the fact that everybody knew everybody else
awareness of needs and requirements of and people worked closely with each other
colleagues. meant that teams jelled together very quickly.
Omega, Vol. 24, No. 1 95

Work organization]process. Team work was orientation. Teams were encouraged to contact
augmented by other organizational changes. and visit both suppliers and customers. Man-
The production was divided into three focused agement did not interfere in the relationship
cells, and a team was assigned to each cell. This between employees and customers/suppliers. All
improved efficiency, flexibility and motivation. team members have access to telephones on the
Replacement of planning sheets by Kanban shop floor. Employees are empowered to
improved the flow of components and at the directly contact the customer and discuss
same time eliminated the need for heavily orders, clarify ambiguities, arrange to meet
documented work cards. The purchasing and customers at their premises, or invite customers
invoicing system was also changed. Technol- to visit Dutton. It is easier for SME manage-
ogies such as CNC and computerized cost ments to allow their employees to get close
control and accounting were introduced. to customers and become more market
Employee participation. Participation was oriented.
encouraged through the use of Kaizen. Em- Performance measurement andfeedback. This
ployees were encouraged to put forward was one of the key operational cornerstones of
suggestions for improvement. They were not the CWQI programme. Financial and non-
expected nor encouraged to provide financial financial indicators were developed for every
justification for their proposals. At the discre- function. These were displayed on the notice
tion of the team leader a nominal reward was boards, keeping employees informed of com-
paid for each Kaizen. Seeking improvement is pany's performance and progress. Employees
now part of the culture and employees put were trained to comprehend financial infor-
forward suggestions without expecting a finan- mation. Measurement system facilitated con-
cial reward. tinuous benchmarking. Size was not an
Training. The primary aims of the training impediment to design and implementation of a
were to improve employees' skills and compe- comprehensive measurement system.
tencies, and to give them the belief and Customer and supplier involvement. Suppliers
confidence that they can make decisions and and customers were regularly invited to visit the
that it is safe to act. Employees took an active company, inspect the shopfloor, and discuss
part in identifying their training needs. Re- issues of mutual interest. This helped Dutton to
sources did not inhibit Dutton's training efforts. forge a close relationship along the supply
The extent of training is more dependent on the chain. Dutton provided help and support to its
CEO's outlook than availability of financial suppliers when possible. In return they expected
resources. Training is only useful when the real continuous improvement from their suppliers.
training needs are identified and the level of
potential paybacks are clear. It is a folly to Impact]organizational changes resulting from
invest heavily in training at the initial stage of TQM
the TQM journey. The perception that intro- The CWQI programme substantially altered
duction of TQM requires heavy investment in the culture of the company. The autocratic
training at the inception is what puts off a lot of management style was replaced by a consulta-
small companies. Once the CEO is committed, tive and participative style. Teams at the
then it is easier to foster personal growth in shopfloor were given responsibility for major
SMEs. decisions. Management realized that employees
Development of a market oriented culture. In occupied positions of responsibility outside
a truly market oriented environment all their workplace, for example, running football
members of the organization are aware of the teams. This led to the question--why not give
needs and requirements of both internal and employees responsibility at work and stop
external customers. Furthermore, they share the wasting the, talents of the organization's key
conviction that customer satisfaction is the key resource? Management at Dutton now believes
requirement of their task. The link between that harnessing the creativity and enthusiasm
performance and output is much clearer in latent in all employees is crucial to long-term
SMEs. Customer awareness is also reasonably quality and performance improvement.
high. Nevertheless, Dutton management felt it The management structure of the company
was necessary to improve employees' market was made flatter. At the initial stage the short
96 Ghobadian, Gallear--Total Quality Management

span of decision making enabled the manage- most significant benefit of the CWQI pro-
ment to implement the six key initiatives gramme. People now have fun at work instead
quickly. The span of decision making was of continual stress.
further shortened by empowering employees
lower down the organization. The vertical and Difficulties and problems of TQM
horizontal visibility inherent in SMEs makes it The first problem Dutton encountered was
easier to provide effective leadership. Visibility the difficulty of understanding the requirements
also allows teams and individuals to signifi- for change. Lack of internal specialist knowl-
cantly influence events. edge and technical expertise was found to be a
Simple structure enables SMEs to avoid hindrance. The difficulty of locating and
conflicts and complications that can arise from accessing the relevant external sources of
diversity of roles and goals prevalent in larger knowledge compounded Dutton's dilemma.
organizations. Functional integration was not There was a gap of almost 1 year between the
an issue at Dutton. The small size ensured that Awareness Day and a serious attempt to
most activities were integrated. The CWQI implement the CWQI programme. The reasons
brought the management and employees for the slow start were 2-fold: first, the need, by
closer together. Moreover, it helped to create the top management, to build a deep under-
greater synergy between individual and corpor- standing of the requirements of TQM prior to
ate goals. its implementation; and second, lack of
Work organization and procedures were cooperation by middle managers.
subject to significant changes. These have been Apart from the initial phase, Dutton's
discussed except for the change in the recruit- experience suggests that small size of financial
ment procedure. The key recruitment criteria and human resources was not a barrier to the
are now attitude, willingness to learn, and the successful implementation of the CWQI pro-
ability to fit in a team instead of engineering gramme. It, however, meant that Dutton was
skill and relevant experience. This helps to forced to consider alternative strategies that did
sustain the new culture. not rely on the availability of substantial
Introduction of the CWQI resulted in resources, and quickly brought about the
increased customer and market share. More- necessary structural and cultural changes. It
over, a significant amount of waste was driven took longer to implement the CWQI pro-
out of the organization. Over the past three gramme than originally envisaged. Resource
years turnover per direct employee has in- availability, however, was not the main
creased by 54%, the reject rate is down from 9 culprit.
to 0%, average lateness is down from 7 to 1 day, An SME's welfare is dependent on customers'
and the value of WlP is reduced to less than half welfare. Therefore, Dutton aims to ensure that
of its June 1991 value. its customer's and customers' customers are
Staff surveys showed that the CWQI pro- satisfied. TQM has helped Dutton to achieve its
gramme has helped the employees to feel aim. Dutton's case demonstrated that small size
empowered, enhance their aspirations, and was not a barrier to the successful introduction
eradicate fear of change and mistake. The key of TQM.
to a successful change programme is the mutual
trust between all employees and management.
Management, with relative ease, has fostered an CAST STUDY 2--RENISHAW METROLOGY
environment that supports personal growth.
Brief background
Size of the organization was instrumental in this
respect. The resistance to change was low keyed. Renishaw Metrology is a world leader in the
This was because of the small number of interest design and manufacture of precision metrology
groups, and the ability to easily put a stop to equipment. Its products are used primarily for
negative influences. engineering inspection and process control.
Prior to the introduction of the CWQI Many of the products are covered by one or
programme the top management spent most of more patents.
its time fire fighting. The CWQI programme has In the recent years Renishaw has invested in
put an end to this position. This is arguably the an advanced product development system,
Omega, Vol. 24, No. 1 97

including a state of the art CAD/CAM system To improve links within the supply chain a
downloading, via DNC links, to a cell of CNC customers' visits initiative was introduced. This
lathes and machining centres each capable of provided the existing and potential customers
running with minimum operator assistance. The with the opportunity to observe at close
manufacturing philosophy is based on two quarters the developments at Renishaw and
concepts: right first time, and one hit machining. facilitated better communications. Renishaw
The Renishaw Group is a medium size also formed strategic alliances with its key
company, has a turnover of approximately £48 customers. This strategy had two major
million and employs about 380 people. advantages: it enabled Renishaw to more
readily develop new products required at the
Why TQM and the main steps involved in its marketplace, and it made it easier to meet
implementation customers' expected quality levels. Another
The development of the formal quality system important component of the quality improve-
commenced in 1988. The BS5750 Part 1 ment programme was the suppliers' days. The
accreditation was attained in August 1990. The rationale for this programme was similar to that
reasons for the introduction of BS5750 were to described for the customers' visits. Yet another
build a firm foundation for the continuous initiative involved pruning back the number of
improvement process, to reduce variation and suppliers. The aim was to eliminate the need for
improve consistency, and to establish common the inspection of the incoming goods and have
procedures and standards. them directly delivered to the production line.
TQM's development was gradual and evol-
utionary. The primary aim of the quality Impact[organizational changes resulting from
improvement programme was to attain or TQM
exceed world class quality levels. This was a The TQM scheme at Renishaw was well
pro-active step to improve competitiveness, established and a key part of the company's
facilitate continued growth, and minimize any philosophy. In spite of peaks and troughs
detrimental effects from patent expiry. Perhaps caused by the recession, the quality improve-
the most significant step in the drive to improve ment programme had a positive impact on the
quality occurred in 1985, when the company employees morale.
developed a Total Quality Commitment Pro- In the early days, a number of the key
gramme (TQCP). This programme was designed managers clearly understood the TQM concept
to create a company wide realization that and its likely potential benefits. However, it
quality was an important part of employees took some time before other key managers
task, and to generate commitment to this reached this position. The concept of continual
principle. improvement is now universally accepted. The
The TQCP was based on the teachings of case suggests that acceptance is not necessarily
several quality gurus. For example, Deming's automatic within SMEs. However, the problem
'constancy of purpose' was adopted in order to was manageable. Size was an important factor
drive out fear in the organization, and in line in this respect.
with another Deming philosophy the company The bulk of the TQM literature emphasizes
had attempted to create an 'open culture'. On the importance of the top managements'
the other hand, efforts to improve relationships commitment and it was argued that in smaller
with suppliers were rooted in Juran's teachings. organizations commitment may be more
Training at Renishaw was highly flexible-- difficult to come by. In this case the top
managers were responsible for their own management was fully committed to the
department's training, including induction concept. Thus, top managements' commitment
courses for new employees. Much use was made and enthusiasm was not a problem. However,
of the Belbin profiling method, which enabled variation in the level of TQM knowledge,
the employees to examine how they interacted coupled with a degree of complacency, was a
with other people, and to identify their own problem.
strengths and weaknesses. Training pro- The introduction of the TQM concept gave
grammes were not impeded by paucity of employees more job variety and greater control
resources. over their day-to-day activities, thus, increasing
98 Ghobadian, Gallear--Total Quality Management

job satisfaction. For example, on the shopfloor conditions and facilities, and the second the
operatives were made responsible for inspecting age of the company. Renishaw was a relatively
their own work using co-ordinate measuring young company. It was founded less than
machines. Over a period of time the quality 20 years ago and as such 'die hard' attitudes
inspectors and engineers were transferred from were not too prevalent. The third factor
the QA department to operational functions. was a genuine desire by the top management
This enabled them to train operatives so they to guarantee employment and to develop
could assume total responsibility for what they the company and its people. These types
produced or supplied irrespective of whether the of attitude are arguably more prevalent in
object in question was a manufactured com- smaller companies, but not exclusively their
ponent or design. province.
Team work and functional integration are
among the main pillars of TQM. The move DiJ~cuities and problems of TQM
towards greater functional integration was not In the first couple of years lack of formal
all plain sailing. Management had to overcome procedures hindered the progress of the quality
years of conditioning, allegiance, and comfort improvement programme. This problem was
level. To encourage functional integration, overcome by the introduction of BS5750.
cross-functional training programmes were However, implementation of BS5750 created a
introduced. Another step involved locating different problem, namely the perception by
closer together groups of employees that needed employees that they must adhere to procedures
to be in regular contact with one another and rather than search for improved methods. This
other groups of employees. On a priori grounds, was a serious problem as it stifled the
functional integration should be easier to attain continuous improvement philosophy, a central
within SMEs. However, in a medium size component of the TQM concept.
company attempts to improve functional inte- Renishaw's experience suggests that the
gration faced a number of problems not too implementation of TQM may create internal
dissimilar to those encountered by large tensions. Broadly, small and medium size
organizations. companies have few formal procedures. How-
For several years, management at Renishaw ever, it appears that it is not practical to
had strived to develop an effective team culture. implement TQM or attain high levels of quality
Cross-functional, multi-disciplinary Quality Im- without some formal procedures. On the other
provement Teams (QITs) were formed to tackle hand, the organic nature of these organizations
various product deficiencies. In some cases, encourages employees to search for different
Corrective Action Teams (CATs) were formed methods, a culture that underpins the continu-
in specific departments to investigate defective ous improvement philosophy. Without pro-
parts or process problems. Continual Improve- cedures and direction, the new methods may or
ment Teams (CITs) were established more may not be effective. The challenge is to
recently to tackle improvement projects nomi- introduce formal procedures while retaining and
nated by sponsors. Teams presented their encouraging the entrepreneurial culture of the
findings to the steering group and directors. The enterprise.
presentations served two purposes. First, they It was thought that a broader approach to
facilitated more effective decision making. training would have facilitated a more rapid
Second, they give group members prominence progress. The resource availability made it
and recognition. The introduction of team work difficult to adopt a broad approach. Another
has changed the way people at Renishaw problem centred around the fact that initially
approach problems, identify solutions, and sufficient emphasis was not placed on the
implement corrective actions. Greater team concept of prevention. The change in focus was
work was instrumental in identifying many considered important in the development of
improvement opportunities. The change to a TQM. Size per se did not appear to be a factor
team working environment was achieved with in this respect.
relative ease. Lack of time in SMEs was signalled as an
Three factors had helped the introduction of important obstacle to the introduction of TQM.
TQM. The first was the excellent working At Renishaw lack of time hampered efforts to
Omega, Vol. 24, No. 1 99

formalize and improve procedures, attendance July 1991. The standard was also considered an
at team meetings and training courses, and important element in the path to attainment of
analysis of results and problem solving. To the TQM goal.
counter this, a number of employees worked in Varian's quality improvement activity began
their own time on continual improvement by examining the TQM implementation process
projects. of the companies recognized for their quality
Renishaw's 1985 target of zero defects within achievements. The outcome of this benchmark-
3 years was not attained. Two factors were ing exercise was an implementation plan. The
primarily responsible for Renishaw's inability to main elements of the plan were drawn from the
meet this target: first, setting objectives without European Quality Award model, Baldrige, and
understanding what was involved or required to the quality gurus' recommendations.
attain them; and second, the amount of effort Training was one of the mainstays of the
required to maintain the momentum and quality improvement effort at Varian. A
impetus of a process aimed at changing the cascading strategy was deployed for the TQM
culture of the company. Based on this evidence, training. Initially a group of employees were
attainment of cultural change within SMEs is trained by the Crosby Institute, they then
not without difficulty. trained other trainers. Three different training
programmes were designed and delivered. These
CASE STUDY 3---VARIAN ONCOLOGY included: (a) an awareness training for all
existing and new employees; (b) a detailed
B r i e f background training for managers and supervisors; and (c)
Varian TEM designs, engineers and manufac- an in depth training off-site for the senior
tures radiotherapy simulators for the treatment managers, as a deep understanding by them was
of cancer. In addition, it manufactures couches considered to be one of the key determinants of
for radiotherapy treatment machines. It has a success. Job related training was also considered
turnover of approx. £25M, and employs around to be an important element of the TQM
130 people. journey. Therefore, each employee received nine
The quality improvement programme at hours of job related training per month. The
Varian was referred to as Operational Excel- effort required to train employees at Varian was
lence. Creating a TQM environment was the modest.
organization's ultimate goal. Varian had Flatter organization and employee empower-
adopted an aggressive strategy coupled with ment were among the other key elements of the
stretch goal setting in pursuit of TQM TQM at Varian. The structure of the organiz-
environment. Their goal was internal and ation was altered to reduce the layers of
supplier 'zero defects' within 3 years. command and control. Fewer management
levels resulted in the downward devolution of
Why TQM and the main steps involved in its responsibility, thus empowering operatives and
implementation other employees. Varian's experience suggested
The Operational Excellence programme at that the problem of elongated management
Varian was launched in the second quarter of hierarchy is not exclusive to large organizations,
1991. The quality improvement effort was but the issue typically is less complex in SMEs.
evolutionary building on the past success. Empowerment is also an important issue in
Several factors drove Varian to implement a small organizations. Small size does not
quality improvement programme: the appoint- automatically lead to empowerment. SMEs, like
ment of a new chief executive committed to large organizations, need to work on this
quality; the realization that their manufacturing problem.
technology and techniques were out of step with Team working was another key element of the
modern thinking, and required significant TQM environment. To encourage and foster
improvement; restructuring of the company; team working several different types of problem
and the need to comply with the European solving teams were established. These included
Commission's Medical Devices Directive. To CATs--cross functional Corrective Action
meet this particular requirement Varian im- Teams; KITTENs--similar to CATs but de-
plemented BS 5750 and received accreditation in signed to form spontaneously to solve a
100 Ghobadian, Gallear--TotalQuality Management

problem and dissolve; and CPITs--Continuous ownership of company goals, and better
Process Improvement Teams. Again, small understanding of needs and problems of peers
organizations like large organizations need to was attributed to the careful planning and co-
create the right environment and infra-structure ordination of the quality improvement process.
to foster team working. Team working does not All employees were considered to be contrib-
occur by accident in small organizations. utors to the overall success of the organization.
Supplier management was considered an Therefore, all employees were viewed as an asset
important part of the TQM concept. To this end and were treated with respect. Open flow of
Varian regarded their suppliers as part of the information underpinned this belief. Monthly
business, and attempted to form a partnership team briefings were used to communicate both
with them. It was usual for suppliers to take part specific and company wide information. Com-
in the improvement team meetings. Varian munication between employees was also deemed
shared key information with its suppliers. important. To nurture effective communication
Events such as a supplier dinner were used to between employees Varian had created a family
familiarize the suppliers with Varian's current atmosphere where all employees knew each
marketing plans, and the key forthcoming issues other. It is much simpler for small and to a lesser
that may affect them. Moreover, Varian on a extent medium size organizations to adopt this
regular basis discussed with the suppliers the strategy.
strengths, weaknesses, opportunities and threats Timely and appropriate feedback does influ-
to their relationship. The relationship with the ence employees behaviour. To this end an
suppliers had matured to the extent that elaborate measurement system was designed
incoming goods were not inspected, and they and implemented. This was referred to as
were delivered directly to the shop floor. Varian Varian Indicators. The measures covered a wide
also required that their core suppliers were span of activity from the shopfloor to the
BS5750 registered, and more than 80% of corporate level. Corporate as well as local
suppliers were BS5750 approved. indicators were displayed on both the shopfloor
and administrative offices. Small, and to a lesser
Impact lorganizational changes resulting from extent medium sized companies, often lack an
TQM effective measurement system, making it more
At the outset it was recognized that the difficult for them to plan rationally. Size did not
success of the Operational Excellence pro- inhibit Varian from designing an effective and
gramme was critically dependent on the effective elaborate measurement system.
management commitment and support. The Multi-skilling was achieved through pro-
initial elaborate education and training pro- vision of training programmes and systematic
gramme for the supervisors, middle and senior job rotation. Empowerment allowed the operat-
mangers was instrumental in cementing this ives to deal with problems as they arose rather
understanding and ensuring that these em- than having to refer them upwards. For
ployees knew how they could effectively support example, if there was a problem with purchased
the implementation of the quality improvement parts or components, operatives were empow-
process. The commitment and leadership of the ered to call in the supplier and if they saw fit to
Chief Executive was another important factor. return the part. Job boundaries were constantly
Recognition of the need for change and the shifting as empowerment took root. These
vision of how to implement the change were changes were initially viewed with a degree of
among the key requirements of the successful scepticism. The initial scepticism was quickly
introduction of the TQM concept. overcome. The education and communication
Management recognized that TQM related programmes enabled employees to rapidly
initiatives and projects had to be rolled out in comprehend the reasons for and the benefits of
a planned and orderly fashion. A steering the proposed changes. Lack of significant
committee was set up to plan the implemen- resistance to change was also attributable to the
tation process, to ensure that duplication of size of Varian.
effort did not occur, and to coordinate the Empowerment of employees had consider-
totality of the quality improvement efforts. The ably altered the content of management tasks.
enhanced operational flexibility, widespread They spent more of their time planning rather
Omega, Vol. 24, No. I 101

than fire-fighting. Empowerment had also manufacturing process. Its products include
boosted the self confidence of employees. It was closures, thin walled containers and pharmaceu-
generally felt that employees showed greater tical products. Betts serves the food and
pride in their work and more interest in beverages, pharmaceutical, and cosmetics and
company affairs. Regular employee surveys toiletry industries. In the last financial year,
backed these assertions. Management at Varian turnover was approx. £8 million. The company
believed that empowerment, team working, and employs 97 people.
the creation of fear and risk free environment
had significantly contributed to improved Why TQM and the main steps involved in its
performance. The company had substantially implementation
increased its market share, inventory turns had The installation of a new managing director
increased by a factor of three, cycle times had in 1992 resulted in the formulation of a new
reduced by 75%, and defects had reduced by corporate strategy. Its main aims were to
80%. increase profitability, enhance competitiveness,
and increase market share. Thus, the new top
Di~culties and problems of T Q M management provided the impetus for change.
The Operational Excellence programme was The next problem was how to change and what
Varian's second attempt to formally introduce to change. A Teaching Company Programme 3
TQM. The first attempt had failed miserably. was established to deal with these issues. The
The primary reason for the failure of the initial available options were carefully examined with
attempt appears to have been the dictatorial the help of the academics involved. It was
implementation strategy deployed. Despite the consequently decided that the TQM concept
fact that considerable time and effort was provided the best vehicle for the attainment of
devoted to training the most senior managers, corporate objectives. The company had gained
the quality message was not effectively commu- BS5750 accreditation in 1991.
nicated to the lower reaches of the organization. Betts Plastics adopted the implementation
The majority of employees lacked a clear strategy described earlier in the paper. A cross
understanding. Moreover, their commitment to functional steering committee was established to
the principles of TQM was at best tenuous. The plan, implement, and control the introduction
experience gained from the first attempt to of the Continuous Improvement (CI) pro-
introduce TQM proved extremely useful second gramme. Below the steering committee five
time around. Small organizations should at- cross functional coordinating teams were set-up
tempt to avoid this pitfall by preparing to examine, for each area, the key issues, the
employees at all levels. Varian's management existing positions, the strengths and weaknesses
was determined to implement TQM. Other of the existing practices, the desired position if
SMEs perhaps would not be so robust in the different, the strengths and weaknesses of the
face of the initial failure. desired position, actions required to move
towards the desired position, financial and
CASE STUDY 4---BETTS PLASTICS human resources required to bring about the
(WREXHAM) required change, order of priorities, milestones,
and the timescale for the implementation.
Brief background Coordinating teams were chaired by members
Betts Plastics (Wrexham) manufactures high of the steering committee. The recommen-
volume plastic components for the packaging dations of each coordinating team were
industry. Injection moulding formed the main discussed by the steering committee to ensure
consistency of purpose and to facilitate the
3ATeachingCompanyProgrammeis part of a schemein the coordination of various initiatives. The outcome
UK in which a Higher Education Institution team of this process was an implementation frame-
participates in a company plan intended to achieve
substantial and comprehensivechangein techniquesand work. As an initial step, the following ten
procedures. The scheme was devised in 1974/75 by a projects were identified as having a high
working party appointed jointly by the then Science priority:
Research Counciland the Departmentof Industry.The
scheme supports well over 400 current programmes Introduce all Betts personnel to the concept
spread over all regions of the UK. of continuous improvement via presentations.

OME 24/I--H
102 Ghobadian, Gallear--Total Quality Management

Employ brainstorming sessions to gather Training was carried out by the Teaching
suggestions for improvement projects. Company Associates. The effort and the span of
Perform a communication audit to establish time required to train employees is size
the current state of the documentation system. dependent. Despite the existence of a continen-
Perform a supplier review. tal shiftworking system it took Betts 6 weeks to
Use news sheets to communicate the continu- train all its employees, while it took the Royal
ous improvement message. Mail 2 years to achieve this goal [37]. Resource
Arrange visits to customers for Betts em- availability was not deemed to be a significant
ployees, to help establish stronger links. obstacle to employee training. On the other
Introduce machine monitoring. hand tight staffing levels at the shopfloor made
Introduce scrap graphs. it difficult for some employees to take on
Perform a customer survey to ascertain responsibility for quality. This limitation is
customer perceptions. likely to be more prevalent in smaller compa-
Form continuous improvement teams. nies.
A 12 month time scale was established for Size of organization is likely to influence the
the implementation of the above improvement method and complexity of the communication.
projects. The task of the coordinating teams was Despite its size both horizontal and vertical
to establish quality improvement teams to carry communications at Betts were considered to be
out the required project. Moreover, they were less than ideal. Information was guarded
required to instigate and launch new projects jealously by some line managers, and communi-
following the green light from the steering cation between shifts was ineffective. To address
committee. The cascading approach ensured the perceived inadequacies, two new forms of
that all employees participated in the continu- communication were introduced. The first was
ous improvement programme. Team work and a white board system to enable direct communi-
participation released the creativity of em- cation between production managers and
ployees hitherto not fully utilized. production personnel. This facilitated a free
To monitor the success of the various
flow of information between the two parties. In
initiatives a number of quantitative measures
addition, to further promote the CI programme
were developed. These included level of scrap
a series of monthly local news sheets were
reduction, frequency of on-time deliveries,
published. As well as informing employees, the
conformance levels, and cost of quality.
news sheets offered a vehicle for recognizing
Emphasis was placed on establishment of
individual's efforts. This addressed another
positive measures to which all employees could
problem area, namely lack of recognition. News
readily relate.
sheets helped to foster greater understanding.
Impact~organizational changes resulting from The fiat structure and short decision making
TQM process was an asset. Absence of multiple layers
The initial education programme helped to of management meant that senior manage-
overcome scepticism and lay the foundation for ments' enthusiasm was readily evident to
the introduction of the CI programme. This was employees. Relatively simple and short com-
augmented with problem solving and team munication and decision making channels
working training. Training helped to clarify the allowed timely and effective distribution of
role and responsibility of employees in the CI information. Moreover, absence of serious
programme and the quality improvement effort. political manoeuvring and functional fiefdoms
Moreover, it helped to overcome the fear that the facilitated a reasonable degree of convergence
CI process was a forerunner for the introduction between individuals' objectives and corporate
of a redundancy programme. The experience at objectives.
Betts indicated that small size in itself is not a Attainment of customer satisfaction is one of
sufficient condition for openness, absence of the primary objectives of TQM. This, in turn, is
fear, or clarity of individuals' roles and contri- dependent on all employees focusing their
butions. However, given the desire by the top attention on meeting customers' needs. To
management it is relatively easy to overcome improve the employees' understanding of the
these difficulties in a small organization. value of their work to the customer and to
Omega, Vol. 24, No. I 103

increase their understanding of customers' The simple organizational structure, newly


requirements a series of group visits to key found open culture, and improved communi-
customers were organized. The visits helped to cation proved decisive in mobilizing operatives,
heighten the fledgling awareness that was in and bringing together cross functional teams.
existence. Lack of internal specialist knowledge was not an
Improvement projects have led to a number issue, nor was the difficulty of finding external
of changes. Following a review the number of support.
suppliers were reduced. Order placement pro-
cedures, the moulding process, and order
CONCLUSIONS
dispatch processes were benchmarked against
customers and suppliers processes. The results Deductive research led the authors to put
were used to improve various facets of these forward a series of propositions regarding: (a)
activities. Process control was introduced in the the match between the inherent characteristics
personal care moulding area. of SMEs' and TQM; and (b) the impact of the
Betts has achieved notable success. Customer size on the strategy adopted for the implemen-
complaints are down by 40%. Machine up-time tation of TQM. These propositions were
shows 15% improvement. Material scrap has examined with the help of four detailed case
been reduced by 90%, from £28,000 to £2,800 studies. Two of the case studies were conducted
per month. After 24 months the culture change in small organizations, while the other two were
is also very perceptible. Top managers and conducted in medium sized organizations. The
employees alike are grasping the initiatives for propositions put forward were inherently
change. The show of commitment and under- complex and impalpable, and case methodology
standing by top management was an essential therefore provided the most appropriate vehicle
ingredient of the CI programme. However, the for examining these suggestions.
programme has matured and now is employee It is argued with some justification that
rather than management driven. Small size management concepts appropriate to the needs
helped to expedite the attainment of the of large organizations may prove ineffective in
maturity stage. SMEs. Furthermore, application of unmodified
concepts developed in large organizations by
Difficulties and problems of TQM SMEs is likely to produce adverse results [21].
The implementation of the CI programme Therefore, the first aim of the primary research
was relatively smooth with few snags. It took a was to examine the applicability of the TQM
little while to educate and convince the middle concept in SMEs. The fieldwork clearly
managers and supervisors of its benefits. The indicated that the TQM concept could be used
small size of the organization speeded up this by SMEs with considerable success. Introduc-
process and contributed towards its effective- tion of TQM had helped the companies studied
ness. It also took some effort to overcome to sharpen their market focus, to become more
operatives' suspicions and convince them that efficient, to better harness their human re-
the CI programme was beneficial. Furthermore, sources, and to improve their competitiveness.
team working was not instantly embraced by all Broadly, it appeared that the introduction of
employees. Early wins, readily visible in a small TQM improves the likelihood of an SME's
organization, were important in overcoming mis- long-term survivability and growth.
givings and encouraging team work. Visibility Gurus of quality and many practitioners
of teams made them highly effective agents of suggest that introduction of TQM heralds a
change. The communication programme readily significant cultural change [15]. A comparison
overcame the problem of dissemination through between the experience of the SMEs studied
rumour and hearsay, thus, raising employees with that of larger organizations [14] revealed
understanding and interest. Coordination of that it was easier for SMEs to affect cultural
activities among cross-functional groups was change. There are two likely explanations for
easily accomplished. Because of small number this observation. First, larger organizations
of interest groups serious resistance to proposed have more deep rooted and at the same time
changes was not encountered. Functional diverse cultures. Furthermore, these organiz-
integration was readily achieved. ations are more regimented. These combine to
104 Ghobadian, Gallear--Total Quality Management

make it more difficult for the larger organiz- individuals by the organizations studied. Em-
ations to affect cultural change. Second, the powerment of staff increases the credibility of
inherent characteristics of SMEs in some key TQM processes. It conveys the seriousness of
areas such as market focus, proximity of the intention to change the organization's focus
individuals and corporate goals, the extent of and adopt TQM principles and trust. Size of
the functional integration, employees aware- organization is not a guarantor of empower-
ness, and team spirit, are likely to be closer to ment. The organizations studied had to plan
the requirements of the TQM environment. The and implement changes to empower their
case studies showed that, in these respects, employees. However, this appeared to present
SMEs possessed the basic core, but needed to no particular difficulty.
build on the existing foundation. In broad terms, the inductive research
In line with the laws of motion, where there appeared to support the analysis depicted in
is change, there is also resistance to change. In Fig. 3. Certain inherent characteristics of TQM
the SMEs studied, the small number of appeared to more readily fit the characteristics
management layers, lack of strong functional most prevalent in SMEs, while others appeared
interests, and absence of rigid structures and to be independent of size. Generally, large
formalization dampened the ferocity of the organizations as well as SMEs need to adapt
resistance to change. It appeared that employees to the requirements imposed by TQM, but
accepted the need for change and the remedy in some key areas the necessary nucleus for
offered by the change. Possible reasons for this the implementation of TQM is present in
phenomenon were put forward previously. The SMEs.
case studies largely substantiated those argu- When it comes to the implementation of
ments. In addition, it appeared that the inherent TQM, most gurus point out the importance of
flexibility of SMEs, and the proximity between top managements' visible support and involve-
the requirements of TQM and the inherent ment. The case studies showed that the distance
characteristics of SMEs, were also important in between the SMEs' strategic apex and the coal
this respect. face was small. This gave the management
Change can realistically occur if management significant visibility and the opportunity of
recognizes its necessity. Arguably recognition managing by example, a significant advantage
can occur more easily in large organizations when implementing TQM. In general, it
because of their plethora of resources, extended appeared that it was relatively easy for the
management structure, and wide range of management to communicate its vision, set the
contacts. The recognition that change is direction, and provide leadership.
required is a necessary but not a sufficient In SMEs, the strategic apex is also close to
condition for the implementation of change. It customers and suppliers. This makes it easy to
is also necessary: (a) to identify the nature and develop market focus in SMEs. Nevertheless,
the type of change required; (b) to plan and the companies studied had instigated a variety
implement the necessary change; and (c) to have of programmes to improve their relationship
the desire and persistence to see change through. and communication with their customers and
Based on this evidence, SMEs experienced suppliers. In a market focused company all
difficulties in relation to points (a) and (b). The employees should ideally be aware of market
top management of SMEs appeared to play a requirements. In SMEs operators are normally
decisive role in relation to point (c). In SMEs an close to customers, and the case studies showed
enlightened top management could readily that it was relatively simple to improve
implement far reaching change. On the other operators' market awareness.
hand a backward looking top management Development of deep understanding of the
could effectively block progress indefinitely. concepts underpinning the quality issues and
Recognizing the importance of individuals, TQM philosophy and how to introduce the
trust, and empowerment of staff were among concept is by common consent an important
other issues, where SMEs were thought to be element of the implementation processes. The
close to the requirements of TQM. The Varian case showed that the development of
overwhelming impression we formed in con- clear understanding among managers and
ducting the studies was the high value placed on supervisors will increase the likelihood of
Omega, Iiol. 24, No. 1 105

acceptance and smooth the implementation implement. Size was an important factor both in
path. It is a necessary but not a sufficient the design of the system and its effectiveness.
condition that the top manager or the owner Aligning the organization's structure and
develops a thorough understanding of the management procedures and practices with the
concepts and issues. This understanding should needs of the TQM environment is considered of
be extended to other managers and supervisors. paramount importance in models propagated
The case studies showed that the necessary by the various quality awards and the model
understanding can initially be developed proposed by Ghobadian [13]. Three of the
through execution of careful education and companies examined made some organizational
training programmes. The organizations studied change. Despite the popular belief, at least
recognized that education and training of all medium size organizations also may suffer from
employees was a fundamental element of a the problem of extended layers of management.
successful TQM journey and despite their size Team-work is another important dimension of
made a significant investment in this area. It TQM environment. The closeness of employees
appeared that SMEs did not face major created the platform to introduce team work.
difficulties in delivering the necessary training. However, the SMEs that were studied had to
In some cases training was augmented by work hard to create effective teams. Team spirit
discussion with organizations that have success- and team work do not automatically happen
fully implemented TQM and examination of just because an organization is small, but the
their approach. case studies suggest that it is easy to achieve
Successful implementation of TQM requires these in SMEs. Another aspect of TQM
company wide awareness and early converts. environment is cross-functional and integrated
The case studies showed that it was relatively operations. The organizations studied were able
easy to create company wide awareness in to introduce cross-functional teams without
SMEs. Furthermore, early wins were highly much difficulty. The operations were to a large
visible in the SMEs. This helped to create trust degree integrated. However, the case study
and build momentum. Furthermore, teams companies, by making a number of simple
enjoyed a high level of visibility. This made their changes, were able to improve the extent of
work more effective. vertical and horizontal integration.
Effective communication is an integral part of The perception that BS5750 is a step towards
the implementation process. The complexity of TQM was a common factor in the four
the communication problem increases with size. organizations studied. Implementation of
Moreover, for a variety of reasons large BS5750 appeared to give these organizations a
organizations are less open than SMEs. In the degree of standardization and procedural
SMEs studied both vertical and horizontal control. The introduction of BS5750 was not
communications appeared to be informal but without problems and close control should be
reasonably effective. Employees are the engine exercised in its implementation. It is important
of a small business--they determine how far and that SME's do not regard the standard as a
how fast the business will grow [26]. They need 'quick fix' to retaining customers. This type of
to clearly know what is expected of them and attitude could prove harmful, as often it will
how they can contribute to the attainment of lead to senseless implementation of unnecessary
organizations goals. Establishment of effective systems and procedures that are detrimental to
communications is an important factor in this effectiveness of the organization and incapable
respect. Management of Wallace Inc, a Baldrige of supporting the creation of a TQM environ-
Award winner, think that the close proximity ment.
and constant communication between manage- Contrary to most quality gurus' philosophies,
ment and staff in small companies is critical to two of the organizations studied did not employ
the TQM implementation process [5]. Each of a formal recognition scheme. In large organiz-
the organizations studied appeared to have ations individual efforts can easily be lost in the
recognized the importance of good communi- bureaucracy and hence there is a greater need
cations and established systems for this purpose. for recognition schemes. In SMEs individuals
The necessary improvements to the communi- can see their efforts translated into tangible
cations system were relatively simple to results. This can also be seen by their peers and
106 Ghobadian, Gallear--Total Quality Management

fellow workers. Therefore, recognition schemes 13. Ghobadian A (1993) Integrating Operations Strategy
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