Professional Documents
Culture Documents
OM Jan-Feb 2011
OM Jan-Feb 2011
Builder of distinction
Jacked up
demand for
Keppel’s
designs
Top yard
for the jobs
Growing ties
CONTENTS
Maersk awards Keppel two newbuild 3
CJ70 jackups
Top yard for the jobs 4
Double delivery to Rowan 5
Growing ties 8
Another star is born 10
Expert in repairs 12
Can Do! shines through 14
Powering up our online presence 34
Customer focus
Eye on Brazil 9
Centrespread
Jacked up demand for Keppel’s designs 18
Special report
Evolution of Keppel’s jackup designs 22
People profile
Electric charge 30
Centrespread 18
It has been just two months into the new year,
and already, Keppel FELS has garnered a series
of new orders for its proprietary jackup rigs
from Transocean, Ensco, Discovery Offshore and
Clearwater Capital Partners.
EDITORIAL BOARD
EDITORIAL ADVISOR
Tong Chong Heong
EDITOR
Lai Ching Chuan
ASSISTANT EDITOR
Ivana Chua
Sub Editor
Lee Wan Jun
COMMITTEE MEMBERS
Michael Chia, Nelson Yeo, Wong Kok Seng, Hoe Eng Hock, Aziz Merchant,
Dr Foo Kok Seng, Dr Lee Chay Hoon, David Low, Lynette Goh, Vett Ramos,
Ching You Yi, Chin Sze Kiun, Alan I. Claveria, Betty Mok, Lucienne de Jong,
Linda Mercado, Diana Chan, Huang Cui Yan, Roy Tan, Mak Chui Ling.
The company was awarded two We see the market improving The work scope will include the
Floating Production Storage and our yard has the capacity fabrication and installation of six
and Offloading (FPSO) topside and capability to take on more process modules and a riser gantry,
contracts in February 2011 – one jobs.” as well as the installation and
from Single Buoy Moorings Inc. integration of another six process
(SBM), and another from MODEC Keppel FELS Brasil’s contract with modules supplied by SBM.
and Toyo Offshore Production SBM is for the fabrication and
Systems (MTOPS). installation of topside modules FPSO Cidade de Paraty is expected
on FPSO Cidade De Paraty, which to arrive at the BrasFELS shipyard
YY Chow, President (The Americas) was awarded in association with in Angra dos Reis in 1Q 2012,
of Keppel O&M, said, “We are Queiroz Galvão Óleos e Gás S.A. and be delivered in 4Q 2012 for
heartened that SBM and MTOPS (QGOG). The vessel is currently operations in the pre-salt region
have reaffirmed our position as the undergoing conversion at of the Santos Basin. The vessel
choice solutions partner in Brazil’s Keppel Shipyard in Singapore. will have a production capacity of
offshore and marine industry 120,000 barrels of oil per day, and
with these contracts to fabricate YY Chow added, “Like our recent be able to compress 5 million cubic
and integrate modules for their delivery of P-57, this project metres of gas per day.
latest FPSOs. As we grow our demonstrates the synergy of
competencies and track record as the Keppel O&M shipyards in In a separate contract with MTOPS,
the most established shipyard in providing a comprehensive suite BrasFELS will undertake the module
Latin America, we will continue to of services to our customers and fabrication and integration of the
nurture win-win relationships brings to bear our near market, FPSO Cidade de Sao Paulo MV23,
with our valued customers. near customer strategy.” which was awarded in association
with Schahin Engenharia S.A.
Rowan Stavanger
The harsh environment KFELS N
Class jackup Rowan Stavanger has
been delivered safely, on time and
within budget by Keppel FELS to
Rowan Companies, Inc. (Rowan).
The unit left the yard for Norway
on 1 February 2011. It has received
two Letters of Intent from
Talisman Norway; the first for
accommodation in the Norwegian
sector of the Northsed, while
the second is for drilling in the
UK and Norway.
Eye on Brazil
Queiroz Galvão Óleo e Gás’ (QGOG) senior executives speak on the
company’s operations and their thoughts on recent developments
in Brazil’s robust oil and gas market.
was also Keppel FELS’ first drilling Offloading (FPSO) topsides project
rig for deployment in Brazilian with Keppel (see page 4).
waters. Two years later, QGOG
reiterated its confidence in Keppel With a track record of success
with a repeat order, Alpha Star in a range of projects, QGOG
(see page 10). and Keppel are eager to extend
their relationship with further
Both Gold Star and Alpha Star collaborations.
have a six year contract with
Petrobras for the exploration and Guilherme R.V. Lima, CFO of
production of wells in Brazil. QGOG, said, “We are negotiating
Gold Star is currently operating with Keppel FELS Brasil for two
in Santos Basin, while Alpha Star deepwater semisubmersible
is expected to leave Singapore by rigs. The outcome of this
early April and start operations negotiation is tied to whether
in July this year. The two rigs we are successful in the Petrobras
One of the largest private groups in Brazil, were contracted at day rates of tender. We are also negotiating
QGOG owns and operates five semisubmersible
drilling rigs with up to 2,700 meters water around $400,000 each, excluding with other shipyards for the two
depth capability
mobilisation fees. semisubmersibles. However, we
prefer to partner Keppel because
Shedding light on the near term of our extensive relationship with
day rate trends in Brazil, Jose the Group.”
QGOG is one of the largest private Augusto Moreira, Commercial
groups in Brazil, employing Director of QGOG, said, “Based on Moreira believes that Petrobras
over 30,000 people. Today the the trends in the last two or three may have to rely on rigs delivered
Company owns and operates years, I think day rates will stay flat. from international yards to meet a
five semisubmersible drilling rigs Petrobras is offering a substantial potential shortfall in its rig count
with up to 2,700 meters water proportion of the contracts in through 2012. However, until the
depth capability, in addition to six Brazil and the contracts they are outcome of the tender for the 28
onshore drilling rigs comprising offering are long term contracts, locally-build deepwater drilling
four conventional and two as such they have much bargaining units are settled, he thinks the
helicopter type rigs. QGOG’s power over day rates. Additionally, oil major is unlikely to enter into
headquarters is in Rio de Janeiro, there is aggressive bidding by contracts for rigs built outside
while its operational bases are drilling companies to win contracts Brazil.
strategically placed throughout the with Petrobras.”
country in Macaé, Manaus and Rio Moreira added, “At this moment,
das Ostras. Besides the two DSS™ 38 units, QGOG is focused on Brazil as we
QGOG and Keppel have worked have a lot of work to do there.
In August 2006, QGOG and together on repair and upgrading However, should QGOG find any
Keppel FELS joined hands projects. Additionally, together good international opportunities,
for the world’s first DSS™ 38 with SBM, QGOG is involved in a we are open and ready to work
semisubmersible, Gold Star. This Floating Production Storage and outside Brazil.”
Celebrating the naming of Alpha Star at Keppel FELS were Lady Sponsor, Ana Maria Elia de Queiroz Galvão (seated), CB Choo, CEO of
Keppel Corporation and Chairman of Keppel O&M (extreme left), Guest-of-Honour Mr S Dhanabalan, Chairman of Temasek Holdings
(2nd from left), CH Tong, CEO of Keppel O&M (centre) and Dr Lee Boon Yang, Chairman of Keppel Corporation
Alpha Star was named on CH Tong, CEO of Keppel O&M, said, Antonio Augusto de Queiroz Galvão,
12 February 2011 at Keppel FELS “The Alpha Star is a shining example Chairman of Queiroz Galvão
by Lady Sponsor Ana Maria Elia de of great teamwork and reflects a Group, said, “Keppel FELS has
Queiroz Galvão, spouse of Ricardo complete alignment of goals and proved to be a winning partner
de Queiroz Galvão, Co-Chairman of priorities between Keppel FELS for QGOG. We have worked
Queiroz Galvão Group. The event and QGOG. Together, we have together on several newbuilding,
was witnessed by Guest-of-Honour, successfully achieved an efficiency upgrading and repair projects.
S Dhanabalan, Chairman of boost of 20% on this second rig, Keppel’s commitment to deliver
Temasek Holdings. without compromising the safety of high quality has been unequivocal
our people and workplace. across its yards in Singapore and
With a stellar construction record, Brazil.
Keppel FELS has been awarded a “We are confident of delivering
total of S$40,000 in safety bonuses Alpha Star well in advance to “The smooth construction of
from QGOG. The rig has been our valued customer, and look Alpha Star validates our trust in
chartered by Petrobras for forward to the moment when it Keppel. We are confident that
six years to support exploration starts to contribute actively to Alpha Star will follow in the
and production activities in Brazil’s exploration and production footsteps of its sister rig, the
offshore Brazil. efforts.” DSS™ 38 Gold Star, which is
Keppel FELS’ sterling track record Following the completion of comprises blasting and painting of
for the design, construction and upgrading works in Singapore, the ballast tanks, internal vertical
repair of mobile offshore drilling Ensco’s semisubmersible will bracings and external columns, and
units and floating production be bound for South America. replacement of anodes, machinery,
systems, makes the yard an ideal Awarded a multi-year charter steel components and pipes.
solutions provider to customers from Petrobras, ENSCO 7500 will
worldwide. take on development work at the Hakuryu-5 will be headed to
Papa Terra field in the Campos Myanmar, off the Rakhine coast, to
Some of the recent repair jobs Basin. The rig is scheduled to fulfill a drilling contract with
that came under the expert hands begin operations in offshore Brazil Daewoo International Corporation.
and care of the Keppel FELS team during the third quarter of 2011. With room for more refurbishment,
include semisubmersible drilling it will be set to work for six to
rigs ENSCO 7500, Hakuryu-5, Hakuryu-5 seven months before possibly
Nan Hai 6 and Ocean America. Semisubmersible drilling rig returning to Keppel FELS for
Hakuryu-5 made a repeat visit another round of makeover.
ENSCO 7500 to Keppel FELS in the same year,
Arriving at Keppel FELS in arriving at the yard in December Keppel FELS’ Repair Manager,
September 2010 after carrying 2010 after its first visit earlier on, Lesley Yong, shared, “It was some
out its drilling contract in Perth, from July to September. time ago when JDC first worked
Western Australia, ENSCO 7500 with Keppel on Hakuryu-3 and
is currently undergoing upgrade, Upon completing its drilling we are very glad that they have
repair and refurbishment work. contract with Salamander Energy returned to us for the repair and
plc in Bontang PSC, East Kalimantan refurbishment of Hakuryu-5, not
The major job scope comprises in Indonesia, Hakuryu-5 is back once but twice in the same year.”
significant life extension work, in Singapore again for repair and
renewing steel and pipes, operational refurbishment work. NAN HAI 6
enhancements, overhauling Going the extra mile for its
machinery, as well as expanding and The major scope of work for customers has paid off once again
updating the living quarters. Japan Drilling Co.’s (JDC) unit for Keppel.
Keppel FELS’ heavy lift subsidiary installation, architectural work “When we say Can Do! our
Asian Lift, was deployed swiftly on the accommodation and customers know that they can
to complete the lifting of a 2,200 work spaces, piping, electrical, consider the job done.”
metric ton cantilever aboard a mechanical and other painting CH Tong
CEO of Keppel O&M
massive CJ70 jackup rig currently works.
under construction at another yard
in Singapore. Demonstrating its capabilities and
experience as Latin America’s most
Utilising one of the region’s largest comprehensive yard, BrasFELS
floating cranes, Asian Hercules II, successfully delivered the rig in
Asian Lift completed the job eight months, on time and with an Keppel Verolme’s scope of work
smoothly and safely within the same excellent safety record. entailed the outfitting of marine
day. Although the actual process and process equipment and final
took less than 24 hours, Asian Lift SEVAN FPSOs completion of all works for the
had ensured sufficient preparation Keppel Verolme’s versatile three FPSOs. Their hulls were
to ensure its safe execution. services have won the confidence built in China, while the other
of customers such as Sevan equipment were completed in
NOBLE DAVE BEARD Production, which had awarded Europe.
Keppel FELS Brasil’s BrasFELS yard Keppel with three cylindrical
was tasked with the fast track Floating Production Storage and Harold Linssen, MD of Keppel
completion of the final stages of Offloading (FPSO) facility outfitting Verolme, shared, “One of our
the semisubmersible drilling rig, contracts. business models is to offer project
Noble Dave Beard. management services. We provide
The world’s first cylindrical customers with value added services
The vessel arrived from a yard in FPSO facility, Sevan Piranema in managing costs and project
China at BrasFELS in March 2009 and the other two FPSOs, Sevan execution issues such as scheduling
for completion and commissioning Hummingbird and Sevan Voyageur and assessing risks. This model was
work prior to site deployment. were safely completed and welcomed by Sevan Production
The work scope also included delivered to Sevan Production which has created the market’s first
completion works on the thrusters’ between 2007 and 2008. three cylinder-shaped FPSOs.”
Celebrating the keel laying of drillship Noble Roger Eason’s stern block were CH Tong (second from right), CEO of
Keppel O&M, and Blake Denton (extreme right), Project Manager at Noble Drilling together with project teams
Inventive solutions by Keppel FELS’ employees have helped increase production efficiency as well as improve safety
Widely deployed by international customers, the KFELS MOD V-A Class jackup (in photograph) The Super B Class Bigfoot to be built for Transoc
is the forerunner of the KFELS Super A Class design Super B jackup (in photograph)
“The KFELS Super A Class debuts at an opportune time when the industry is looking
for newer and higher performance assets, which offer improved safety and better
efficiency. This North Sea-compliant rig would be able to operate efficiently in
virtually all parts of the world outside Norway and the Arctic.”
KS Wong
MD of Keppel FELS
It has been just two months into will have additional options to
the new year, and already, order up to two more similar
Keppel FELS has garnered a series jackup units each.
of new orders for its proprietary
jackup rigs from Transocean, The construction, marketing and
Ensco, Discovery Offshore and operation of Discovery Offshore’s
Clearwater Capital Partners. units will be managed by
NASDAQ-listed Hercules Offshore,
CH Tong, CEO of Keppel O&M Inc. (Hercules Offshore), a leading
said, “We are seeing encouraging global operator of jackup and
demand in the jackup segment, liftboat assets.
particularly for high specification
rigs that can address tough climatic Bringing together winning features
and field conditions, while meeting of the company’s proven jackup
stringent safety standards. rig designs, the new KFELS Super
A Class provides operators with a
“This is an area where Keppel FELS viable and cost-effective solution
enjoys a strong competitive for harsh environments and cold
advantage, given our experience climate areas.
with harsh environment rigs, and
proprietary jackup designs that KS Wong, MD of Keppel FELS,
have proven operational and safety said, “The KFELS Super A Class
track records globally.” debuts at an opportune time when
the industry is looking for newer
The new orders, totalling eight and higher performance assets,
units, were placed for Keppel FELS’ which offer improved safety and
proprietary Super A Class and better efficiency. This North Sea-
B Class Series of rigs. compliant rig would be able to
operate efficiently in virtually all
The new Super A Class parts of the world outside Norway
Keppel FELS sealed a series of and the Arctic.”
contracts with trendsetting
customers Ensco plc and Discovery The KFELS Super A Class rig
Offshore S.A. (Discovery Offshore) can operate in water depths of
cean is an enhancement of the KFELS to build two harsh environment 400 feet and drill to depths of
jackup rigs each, based on the 40,000 feet. It features advanced
KFELS Super A Class design. automated drilling systems with
2.5 million pounds of static
The four rigs have been further hook load, a spacious deck and
customised to meet the respective comprehensive amenities for the
needs of the two customers and comfort of a 150-person crew. It
are slated for delivery across 2013.
Both Ensco and Discovery Offshore Continues on page 20...
A Class N Class
Premiered in 1998 Premiered in 2006
Dimensions: Dimensions:
246 ft x 222 ft x 30 ft 264 ft x 289 ft x 35 ft
Leg Length: 544 ft Leg Length: 568 ft
Variable Deck Load: Variable Deck Load:
19,357 kips
10,000 kips
Max Water Depth: 400 ft
Max Water Depth: 400 ft
Max Drilling Depth:
Max Drilling Depth:
30,000 ft
35,000 ft
Recommended for: Various parts of the world
including the UK, Danish and Dutch sectors of the Key feature(s): Capable of
North Sea. simultaneous drilling and
production operations.
A cantilever drilling package designed to skid
Super A Class transversely, allowing drilling to take place at two
positions 26 ft apart. The two cantilever drilling
Premiered in 2011
positions also provide an exceptionally wide drilling
Dimensions: 246 ft x 250 ft x 31 ft envelope.
Leg Length: 525 ft
Recommended for: The North Sea, Norwegian
Variable Deck Load: 9,105 kips sector
Max Water Depth: 400 ft
Max Drilling Depth: 35,000 ft
Key feature(s): It features advanced automated
drilling systems with 2.5 million pounds of static
hook load, a spacious deck and comprehensive
MPSEP
amenities for the comfort of a 150-person crew. Premiered in 2010
It has a combined drilling load of up to 3,415 kips.
Dimensions:
Recommended for: Various parts of the world 378 ft x 164 ft x 32 ft
including the UK, Danish and Dutch sectors of the
North Sea. Leg Length: 348 ft
Max Water Depth:
213 ft
4-legged jackup
G Class
Key feature(s):
Premiered in 1997
KFELS MPSEP features a 1,200-ton crane and is
Dimensions: fitted with a DP2 system. It has a spacious deck with
244 ft x 250 ft x 35 ft variable load of up to 6,500 mt, enabling the vessel
Leg Length: 560 ft to transport up to 12 turbines at a time. Compared
Variable Deck Load: with existing wind turbine installation vessels,
10,400 kips (normal and the majority of those being constructed, this
operating condition) vessel can operate in some 45%-deeper waters,
while reducing downtime even in extreme storm
Max Water Depth: 400 ft
conditions, thus providing a potentially longer
Max Drilling Depth: operational window.
30,000 ft
Recommended for: Various parts of the world
Key feature(s): Detachable cantilever and skid-off including the North Sea.
type drill floor enable the rig to achieve a wider
range of drilling positions with the support of a
jacket, and to work in tender assist mode.
Recommended for: The North Sea
Sven Ullring (third from left), Chairman of the Keppel Board Safety Committee, and Chandru Rajwani (second from left), Chairman of
Keppel’s Inter-Business Unit Safety Committee, visited Keppel Batangas and Subic Shipyard to observe and provide guidance on their
safety practices
Continuing the drive to align housekeeping, warehouse bar underground pipelines to the
Keppel’s safety efforts across coding system, gray water treatment berth areas, which will minimise
its subsidiaries worldwide, plant as well as emergency the time-consuming practice of
Sven Ullring, Chairman of the generator and power supply system bringing oxygen acetylene bottles
Keppel Board Safety Committee, are commendable. We are similarly to the work areas.
and Chandru Rajwani, Chairman impressed by the commitment
of Keppel’s Inter-Business Unit of Keppel Batangas’ Safety Chandru added, “I urge both yards
Safety Committee, visited Department towards inculcating a to continue upholding Keppel
Keppel Batangas and Subic safety-first mindset, and its efforts Group’s high safety standards with
Shipyard to observe and provide to raise safety awareness.” regular check on the maintenance
guidance on their safety practices. of their infrastructure, machinery
Keppel Batangas is currently and equipment, as well as
Reflecting on the two day undertaking yard developments highlighting safety best practices
visit, which took place on which are designed to improve to their employees.”
28-29 January 2011, Chandru said, safety and productivity.
“Subic Shipyard’s high standard of These include the provision of
Image 1: A key feature of Keppel’s OWI design is its ability to work in Image 2: The nacelle is skidded over an x-y track system by
challenging weather conditions, especially in the presence of strong winds skid tractors
Global demand for primary 2020, it is expected global offshore on the Group’s proven jackup
energy will surge by 36% between wind power capacity is expected technologies and knowledge of
2008 and 2035, according to the to reach 75 gigawatts (GW), with offshore oil and gas operations.
International Energy Agency’s significant expansion in Europe,
latest estimates. While fossil fuels China and the United States. A key feature of Keppel’s OWI
will remain the dominant source of design is its ability to work in
energy, renewable energy sources To support the expansion of challenging weather conditions,
will see their share in the energy offshore wind power capacity, especially in the presence of
mix increase. there is a growing need for strong winds. By minimising
equipment and technologies weather-related operational
Rising in this sea of change is the for offshore wind turbine downtime, Keppel’s OWI not only
demand for offshore wind energy; installation. improves the efficiency of turbine
a low carbon emissions option for installation but also reduces the
sustainable development. Keppel Offshore & Marine associated costs.
Technology Centre (KOMtech),
Earlier this year, the European Offshore Technology Development The Keppel OWI design can
Wind Energy Association reported (OTD) and Keppel FELS, have accommodate more than
that in 2010, 308 offshore developed a new and improved 2.5 metres swell and install
turbines were installed in Europe, Offshore Wind-turbine blades in a moderate gale, up to
increasing installations by 51%. By Installer (OWI) concept based 15 metres per second (m/sec).
Having completed his secondment Yong Chee Min Loh Kee Huat
Electric charge
TK (third from left) shared anecdotes of his vibrant 40-year career with the younger
generation at the 8th Keppel Offshore & Marine Lecture
At the grand age of 70, when Q: When did you first begin Q: You’ve worked on many
most would have retired, working for Keppel? projects across the Group.
Seow Tiang Keng – or TK as he is I used to work at the old Is there any particular
fondly known – Senior Manager Keppel Shipyard at Telok Blangah challenge that you wish to
(Electrical and Instrumentation) at way back in 1969. I joined as an highlight?
Keppel FELS, continues to work electrical engineer at 29 and was Two years before the Suzhou
tirelessly. Soon after a successful the first non-mechanical person Industrial Park in China was
recovery from cancer last year, to be trained as a ship repair scheduled to open, Keppel was
he was back in action, engaging manager. That was quite a big told that we may not be able to
with zest engineering work and thing for me. receive the necessary electricity
mentoring the younger Keppelites. to operate. The then-Chairman of
On top of my shipbuilding and Keppel Corporation Sim Kee Boon
Having amassed a wealth of ship repair experiences, I have called me to ask if I could think of
knowledge from his four decades been involved in a variety of a solution.
of working with Keppel, TK was Group projects. These include
invited to speak at the 8th the development of all three It wasn’t long after when I found
Keppel Offshore & Marine Lecture, phases of Keppel’s Tuas Shipyard, myself bound for Suzhou with the
which was held on 13 January 2011 the final construction phase of task of managing the construction
at Singapore Polytechnic. He shares Sedona Residential Suites in of a power plant within 18 months.
with OffshoreMarine his experiences Hanoi, Vietnam, and the The average time for such a
at Keppel and how he continues to commissioning of power barges project is usually three to four
energise those around him. for operation in the Philippines. years.
Technical challenges aside, I had Q: Could you share why you More importantly, I’ve built strong
to keep up the morale of the have stayed with Keppel for bonds with many Keppelites over
workforce. I even had to encourage so long? the years that cannot be replicated
them to continue working during I have forged close relationships elsewhere.
Chinese New Year. After giving with my bosses over the years.
them the first day of Chinese New When I was diagnosed with colon Q: Is there any advice you
Year off, I made it clear that I cancer in 2008, CB Choo and would like to share with
expected to see everyone back on- CH Tong stood by me as I went young engineers today?
site on the second day as I would through chemotherapy. And they While it can be tempting to
be there distributing red packets did not hesitate to welcome me impose one’s ways and methods,
to all the workers. With everyone’s back to work once I recovered. especially when sent overseas to
cooperation, we finished the job in supervise a project, I find that
18 months. Over the years, I have had offers it is often wiser to observe how
from other firms. However, I locals innovate on the spot. Their
Q: Your work has taken always turned them down as I methods may appear simple or
you to different countries. knew they could not offer me unsophisticated, but they can be
What are some of the opportunities to participate in as effective nonetheless.
more memorable cultural wide a range of projects as Keppel.
incidents?
It was during the construction of
a power plant in Hebei, China.
One wintery morning during
my walkabout of the premises,
I noticed a group of workers
painstakingly sewing a large
quantity of under blankets
together.
The Keppel Volunteers’ company and All aboard – Keppel Volunteers’ divers and their counterparts from
assistance with domestic chores brought light National Parks embark on a joint effort to rehabilitate the corals
and warmth to the elderly living in Toa Payoh
Fighting fire
The call for help to put out raging
fires at a row of commercial
buildings on 18 January 2011
drew an immediate response from
Keppel Batangas.
The volunteer HSE firefighters of Keppel Batangas went into the four-storey
building to help put out residual fire
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