Data transfer between PLC and TMC via Profibus DP

A 62338E
Interface description
TMC ⇔ Profibus DP
Revisionindex:
Revision-Nr. Date Description

8.10.97 1. Edition
_________________________________________________________________________________________
PROFEXTE page 1 / 14
print date: 22.12.98 15:10 D. Kleiner
Data transfer from PLC via Profibus DP to TMC
PLC Output data TMC

32 Byte fast data
32 Byte fast data
32 Byte
Profibus DP Telegramm
16 Words + page number 16 Words + page number
Data with low time requirements 16 Words (32 Byte) per page
16 Words (32 Byte) per page
Profibus DP Output-Telegramm:
69 Byte Telegramm built out of:
Byte 0 Byte 68
32 Byte 1 Byte 1 Byte 16 Byte alternating: 1 Byte 1 Byte 16 Byte alternating: 1 Byte
Fast data Request Reserve - Data with low time requirements Request Reserve - Data with low time Send Receipt
Receipt 1 (Page (Page 1) Receipt 2 (Page requirements (Page 1) (Page number)
number ) - page requested from TMC number ) - page requested from TMC
2 ... 23, 255 (1.half page) 2 ... 23, 255 (2.half page)
< ---------------------------------------------------------------------------> < ----------------------------------------------------------------------->

18 Byte consistant Data 18 Byte consistant Data
The fast data are transfered with each Profibus telegramm.

The slow data are requested by TMC (Byte 68 of Input-Telegramm: Request)
Important: Page numbers for the „Request Quit“ and „Send Quit“ are 1 ... 23 or 255. Zero can not be used because in case of an error the Profibus
Master sets all outputs to zero. Thus page zero can not be used.
_____________________________________________________________________________________________________________________________________________
PROFEXTE Page 2 of 14
Data transfer from TMC via Profibus DP to PLC
PLC Input data TMC

32 Byte fast datas
32 Byte fast data
32 Byte
Profibus DP Telegramm
16 Words + page number 16 Words + page number
Data with low time requirements 16 Words (32 Byte per page)
16 Words (32 Byte) per page
Profibus DP Input Telegramm:

69 Byte Telegramm built out of:
Byte 0 Byte 68
32 Byte 1 Byte 1 Byte 16 Byte alternating: 1 Byte 1 Byte 16 Byte alternating: 1 Byte
fast data Send 1 Reserved - Data with low time requirements Send 2 Reserved - Data with low time Request
(page number ) (Page 1) (page number ) requirements (Page 1) (page number)
- page sent from TMC - page requested from TMC
2 ... 23, 255 (1.half page) 2 ... 23, 255 (2.half page)
< ---------------------------------------------------------------------------> < ----------------------------------------------------------------------->

18 Byte consistant Data 18 Byte consistant Data
The fast data are transfered with each Profibus telegramm.
The slow data are sent by TMC (Byte 32 and 50 of Input-Telegramm: „Send“). The PLC receives the data and gives a receipt with Byte 68 („Send
Quit“ ) of Output Telegramm.
Important: Page numbers for the „Request Quit“ and „Send Quit“ are 1 ... 23 or 255. Zero can not be used because in case of an error the Profibus
Master sets all outputs to zero. Thus page zero can not be used.
_____________________________________________________________________________________________________________________________________________
Important Information for PLC Input Telegramms and PLC Output Telegramms:
Fast Data:
-The fast data are transfered with every Profibus Telegramm.
Data with low time requirements:

- The TMC always takes the initiative for a send or request.
- „Request“ (Byte 68 of Input Telegramms) stays untils the receipt (Output telegramm: „Request receipt“ byte 32 and 50) contains the requested page
number and is received by TMC.
After receiving „Request“ the PLC has to send the requested data. The „Request“ stays until the bytes „Request Receipt“ contain the number of
„Request“ and the data are read by the TMC
-The page number of „Send“ (Byte 32 and 50 of the Input telegramm) stays until „Send Receipt“ (Byte 68 of Output telegramm) contains the page
number and is received by TMC.
- If the bytes „Send“ at the Input telegramm contain the same number the PLC has to read the data and has to send the receipt „Send receipt“ .
- The TMC sends alternating page 1 and one of page 2 ... 23(if required)
If none of the pages 2 .. 23 needs to be sent then the void page is sent. (Page 255)
If the PCL receives „Send“ 255 the PLC only has to send a receipt. The data don’t need to be evaluated.
-The TMC requests alternating page 1 and one of the pages 2 ... 23 (if required).
If none of the pages 2 .. 23 needs to be requested then the void page is requested. (Page 255)
If the PCL receives „Request“ 255 the PLC has only has to send a receipt. No valid data need to be sent .
- Why are the data separated in two half pages ?
Profibus DP only allows to transfer blocks with up to 32 Byte with consistancy. This is not enough to transfer the 32 Byte data plus 1 Byte page
number.
- The two half pages of the Input tesegramm are consistant. The two half pages of the output telegramm also need to be consistant.( Consistancy for 18
Bytes of a half page)
_____________________________________________________________________________________________________________________________________________
Send data with low time requirements:
PLC TMC
1. TMC sends two half pages with consistancy (18 Bytes). Byte 32 and
Byte 50 („Send“) contain the page number
2. PLC compares the pages numbers „Send“ within the Input telegramm
- If the page numbers are not the same, nothing needs to be done.
-If the page numbers („Send“) of the half pages are the same and „Send“
= 255, (void Seite) then Byte 68 of the output telegramm („Send
Receipt“) must be set to the value of „Send“ . No further action needed.
-If the page numbers of the half pages („Send“) are the same and
„Send“ = 1 ... 23, the the data must be read. Byte 68 of the Output
telegramm („Send Receipt“) has to be set to the value of „Send“ as a
receipt.
3. TMC waits until „Send Receipt“ of the output telegramm contains the
value of „Send“ of the two sent half pages.
TMC sends the next page (Point 1.)
__________________________________________________________________________________________________
PROFEXTE Seite 5 von 14
Druckdatum: 22.12.98 15:10 D. Kleiner
Request data with low time requirements:
SPS TMC
1. TMC sets Byte 68 („Request“) of the Input Telegramm to the
requested page number (1 ... 23 or 255) .
2. PLC reads the page number „Request“ of the Input telegramm:
- If page number = 255 (void page) only Byte 32 and Byte 50 („Request
Receipt“) of the Output telegramm need to be set to the value of
„Request“.
-If page number = 1 ... 23 The PLC has to write the data of the two half
pages to the output telegramm with consistancy.(including Byte 32 and
Byte 50 „Request Receipt“)
3. TMC waits until „Request Receipt“ Byte 32 and Byte 50 of the
Output telegramm contain the value of „Request“ .
If „Request“ is not 255 (void page) the data are read with consistancy.
After that TMC requests the next page. (Point 1)
__________________________________________________________________________________________________
Setup of the Profibus DP Interface:
Setup of the configuration data (according to DIN 19245 T3 Kap.8.3.5)
Modul 1: 0x5F 16 Word/ 32 Byte Output without consistancy

Modul 2: 0xD8 9 Word/ 18 Byte Output with consistancy
Modul 3: 0xD8 9 Word/ 18 Byte Output with consistancy
Modul 4: 0x10 1 Byte Output without consistancy
Modul 5: 0x6F 16 Word/32 Byte Input without consistancy
Modul 6: 0xE8 9 Word/ 18 Byte Input with consistancy
Modul 7: 0xE8 9 Word/ 18 Byte Input with consistancy
Modul 8: 0x20 1 Byte Input without consistancy
Adjustment of the Station address of TMC Profibus DP Slave Card:

Entry at file TMC.DAT:
PROFI_STATION = If no enty is existing the default number 6 is used.
Profibus Interface:
Connection according to norm, potential free.
Connector I/O Signal

Pin 1 n.c.
Pin 2 n.c.
Pin 3 Data B (RxD/TxD-P)
Pin 4 CNTR (Repeater Control signal
TTL)
Pin 5 GND
Pin 6 Terminator-Power
Pin 7 n.c.
Pin 8 Data A (RxD/TxD-N)
Pin 9 n.c.
Housing shield
__________________________________________________________________________________________________
Interface description OUTPUTS PLC: è PROFIBUS-DP è TMC
Bit-address within a byte:
7 6 5 4 3 2 1 0
Fast data:
Byte 0: -------- -------- -------- -------- -------- -------- -------- --------
Byte 1: -------- -------- -------- -------- -------- -------- -------- --------
Byte 2: -------- -------- -------- -------- -------- -------- -------- --------
Byte 3: -------- -------- -------- -------- -------- -------- -------- --------
Byte 4: -------- -------- -------- -------- -------- -------- -------- --------
Byte 5: -------- -------- -------- -------- -------- -------- -------- --------
Byte 6: -------- -------- -------- -------- -------- -------- -------- --------
Byte 7: -------- -------- -------- -------- -------- -------- -------- --------
Byte 8: -------- VORW_ENA WDS_TIME WDS_STRT HARDCOPY SSOL_IST SOLL_IST DISK_ENA

Byte 9: VORW_EN4 VORW_EN3 VORW_EN2 VORW_EN1 OP_TIME2 OP_TIME1 DUS_WART IST_AKT
Byte 10 EX_STRT3 EX_STRT4 LIGHTBA3 LIGHTBA4 DUS_WAR2 IST_AKT2 WDS_TIM2 WDS_STR2
Byte 11: EX_STRT2 (EX_STRT1)* -------- SYNMINU1 -------- SYNPLUS1 LIGHTBA2 LIGHTBA1
Byte 12: SOLL_07 SOLL_06 SOLL_05 SOLL_04 SOLL_03 SOLL_02 SOLL_01 SOLL_00
Byte 13: SOLL_15 SOLL_14 SOLL_13 SOLL_12 SOLL_11 SOLL_10 SOLL_09 SOLL_08
Byte 14: -------- -------- -------- -------- -------- -------- -------- --------
Byte 15: -------- -------- -------- -------- -------- -------- -------- --------
Byte 16: -------- -------- SOLI_1 OFPO_1 LIHA_1 REHA_1 AUTO_1 WEFA_1
Byte 17: -------- WEW6_1 WEW5_1 WEW4_1 WEW3_1 WEW2_1 WEW1_1 WEW0_1
Byte 25 -------- WEW6_5 WEW5_5 WEW4_5 WEW3_5 WEW2_5 WEW1_5 WEW0_5
Byte 28: -------- -------- -------- -------- -------- -------- -------- --------
Byte 29: -------- -------- -------- -------- -------- -------- -------- --------
Byte 30: -------- -------- -------- -------- -------- -------- -------- --------
Byte 31: -------- -------- -------- -------- -------- -------- -------- --------
* : Reserved for future application

Bit address within a byte: 7 6 5 4 3 2 1 0
Alarm messages:
__________________________________________________________________________________________________
Profibus Screen
Telegramm
Page 1:
Byte 00: Page 1: STOE07_1 STOE06_1 STOE05_1 STOE04_1 STOE03_1 STOE02_1 STOE01_1 STOE00_1
Byte 01: STOE15_1 STOE14_1 STOE13_1 STOE12_1 STOE11_1 STOE10_1 STOE09_1 STOE08_1
__________________________________________________________________________________________________
Bit address within a byte: 7 6 5 4 3 2 1 0
System state:
Profibus Screen
Telegramm
Page 18:
Byte 00: Page 1: ANLA07_1 ANLA06_1 ANLA05_1 ANLA04_1 ANLA03_1 ANLA02_1 ANLA01_1 ANLA00_1
Byte 01: ANLA15_1 ANLA14_1 ANLA13_1 ANLA12_1 ANLA11_1 ANLA10_1 ANLA09_1 ANLA08_1
Byte 16 ...31 Reserved for future applications
Production data:
Profibus Screen
Telegramm
Page 19:
DW 0: Actual Value Counter 0
__________________________________________________________________________________________________
Timer: Timer actual values:
Profibus Bildschirm/
Telegramm Screen
Page 2: Page 1: Word 00: TIST00_1 Word 01: TIST01_1 Word 02: TIST02_1 Word 03: TIST03_1 Word 04: TIST04_1 Word 05: TIST05_1 Word 06: TIST06_1 Word 07: TIST07_1
Word 08: TIST08_1 Word 09: TIST09_1 Word 10: TIST10_1 Word 11: TIST11_1 Word 12: TIST12_1 Word 13: TIST13_1 Word 14: TIST14_1 Word 15: TIST15_1
Page 3 Page 2: Word 00: TIST00_2 Word 01: TIST01_2 Word 02: TIST02_2 Word 03: TIST03_2 Word 04: TIST04_2 Word 05: TIST05_2 Word 06: TIST06_2 Word 07: TIST07_2
Page 4: Page 3: Word 00: TIST00_3 Word 01: TIST01_3 Word 02: TIST02_3 Word 03: TIST03_3 Word 04: TIST04_3 Word 05: TIST05_3 Word 06 TIST06_3 Word 07: TIST07_3
Counter: Counter actual value:
Profibus Bildschirm/
Telegramm Screen
Page 10: Page 1: Word 00: ZIST00_1 Word 01: ZIST01_1 Word 02: ZIST02_1 Word 03: ZIST03_1 Word 04: ZIST04_1 Word 05: ZIST05_1 Word 06: ZIST06_1 Word 07: ZIST07_1
Word 08: ZIST08_1 Word 09: ZIST09_1 Word 10: ZIST10_1 Word 11: ZIST11_1 Word 12: ZIST12_1 Word 13: ZIST13_1 Word 14: ZIST14_1 Word 15: ZIST15_1
Page11: Page 2: Word 00: ZIST00_2 Word 01: ZIST01_2 Word 02: ZIST02_2 Word 03: ZIST03_2 Word 04: ZIST04_2 Word 05: ZIST05_2 Word 06: ZIST06_2 Word 07: ZIST07_2
__________________________________________________________________________________________________
Interface description INPUTS: TMC è PROFIBUS-DP è PLC
Bit address within a byte:
7 6 5 4 3 2 1 0
Fast data:
Byte 0: WDS_AKK1 AUS_END1 FUL_END1 IMP_ABL1 VAL_DI41 VAL_DI31 VAL_DI21 VAL_DI11
Byte 1: WDS_AKK2 AUS_END2 FUL_END2 IMP_ABL2 VAL_DI42 VAL_DI32 VAL_DI22 VAL_DI12
Byte 2: TMP_LL1 TMP_UL1 TMP_LL2 TMP_UL2 TMP_STOE VME_LEBT DISK_AKT VME_RUN
Byte 3: EXMINUS4 EXPLUS4 EXMINUS3 EXPLUS3 EXMINUS2 EXPLUS2 EXMINUS1 EXPLUS1
Byte 4: MESS_4G MESS_4U MESS_3G MESS_3U MESS_2G MESS_2U MESS_1G MESS_1U
Byte 8: BE7_1 BE6_1 BE5_1 BE4_1 BE3_1 BE2_1 BE1_1 --------

Byte 9: WS6_1 WS5_1 WS4_1 WS3_1 WS2_1 WS1_1 WS0_1 PDIF_1
Byte 16: POSIT8_1 POSIT7_1 POSIT6_1 POSIT5_1 POSIT4_1 POSIT3_1 POSIT2_1 POSIT1_1
Byte 22: -------- -------- -------- -------- -------- -------- -------- --------
Byte 23: -------- -------- -------- -------- -------- -------- -------- --------
Byte 28: -------- -------- -------- -------- -------- -------- -------- --------
Byte 29: -------- -------- -------- -------- -------- -------- -------- --------
Byte 30: -------- -------- -------- -------- -------- -------- -------- --------
Byte 31: -------- -------- -------- -------- -------- -------- -------- --------
__________________________________________________________________________________________________
Bit Adrress within a byte 7 6 5 4 3 2 1 0
Pre-selection
Profibus Screen
Telegramm
Page 1:
Byte 00: Page 1: VORW07_1 VORW06_1 VORW05_1 VORW04_1 VORW03_1 VORW02_1 VORW01_1 VORW00_1
Byte 01: VORW15_1 VORW14_1 VORW13_1 VORW12_1 VORW11_1 VORW10_1 VORW09_1 VORW08_1
Byte 08: KEY_AKT STUCK_Z0 HARDAKT TAST_AKT SCHALT_4 SCHALT_3 ABSE_EIN HEIZ_EIN
Byte 09: STOE8_QU STOE7_QU STOE6_QU STOE5_QU STOE4_QU STOE3_QU STOE2_QU STOE1_QU
Production data:
Profibus Screen
Telegramm
Page 19:
DW 0: Reference value Counter 0
__________________________________________________________________________________________________
Timer: Timer reference values:
Profibus Screen
Telegramm
Page 2: Page 1: Word 00: TSOL00_1 Word 01: TSOL01_1 Word 02: TSOL02_1 Word 03: TSOL03_1 Word 04: TSOL04_1 Word 05: TSOL05 Word 06: TSOL06_1 Word 07: TSOL07_1
Word 08: TSOL08_1 Word 09: TSOL09_1 Word 10: TSOL10_1 Word 11: TSOL11_1 Word 12: TSOL12_1 Word 13: TSOL13_1 Word 14: TSOL14_1 Word 15: TSOL15_1
Page 3: Page 2: Word 00: TSOL00_2 Word 01: TSOL01_2 Word 02: TSOL02_2 Word 03: TSOL03_2 Word 04: TSOL04_2 Word 05: TSOL05_2 Word 06: TSOL06_2 Word 07: TSOL07_2
Counter: Counter reference values:
Profibus Screen
Telegramm
Page 10: Page 1: Word 00: ZSOL00_1 Word 01: ZSOL01_1 Word 02: ZSOL02_1 Word 03: ZSOL03_1 Word 04: ZSOL04_1 Word 05: ZSOL05_1 Word 06: ZSOL06_1 Word 07: ZSOL07_1
Word 08: ZSOL08_1 Word 09: ZSOL09_1 Word 10: ZSOL10_1 Word 11: ZSOL11_1 Word 12: ZSOL12_1 Word 13: ZSOL13_1 Word 14: ZSOL14_1 Word 15: ZSOL15_1
Page 12: Page3: Word 00: ZSOL00_3 Word 01: ZSOL01_3 Word 02: ZSOL02_3 Word 03: ZSOL03_3 Word 04: ZSOL04_3 Word 05: ZSOL05_3 Word 06: ZSOL06_3 Word 07: ZSOL07_3
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Data transfer between PLC and TMC via Profibus DP

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Data transfer between PLC and TMC via Profibus DP

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A 62338E

Revision-Nr. Date Description

PLC Output data TMC

16 Words + page number 16 Words + page number

< ---------------------------------------------------------------------------> < ----------------------------------------------------------------------->

The fast data are transfered with each Profibus telegramm.

PLC Input data TMC

16 Words + page number 16 Words + page number

Profibus DP Input Telegramm:

< ---------------------------------------------------------------------------> < ----------------------------------------------------------------------->

Data with low time requirements:

Setup of the configuration data (according to DIN 19245 T3 Kap.8.3.5)

Modul 1: 0x5F 16 Word/ 32 Byte Output without consistancy

Adjustment of the Station address of TMC Profibus DP Slave Card:

Connector I/O Signal

Byte 8: -------- VORW_ENA WDS_TIME WDS_STRT HARDCOPY SSOL_IST SOLL_IST DISK_ENA

* : Reserved for future application

Byte 16 ...31 Reserved for future applications

Counter: Counter actual value:

Byte 8: BE7_1 BE6_1 BE5_1 BE4_1 BE3_1 BE2_1 BE1_1 --------

Counter: Counter reference values:

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