Final Price Schedule of Rates of KMDA

WATER SUPPLY
SCHEDULE OF RATES
2012
WATER SUPPLY SECTOR

UNNAYAN BHAVAN
BIDHAN NAGAR, KOLKATA-700091
WATER SUPPLY KOLKATA
SCHEDULE OF METROPOLITAN
RATES DEVELOPMENT
2012 AUTHORITY
KOLKATA
METROPOLITAN
DEVELOPMENT
AUTHORITY
WATER SUPPLY
SCHSEDULE OF RATES
2012
WATER SUPPLY SECTOR
UNNAYAN BHAVAN ,
BIDHANNAGAR
KOLKATA – 700 091

RATES DEVELOPMENT
2012 AUTHORITY
CONTENTS
WS SCHEDULE, 2012
Page
CONVERSION TABLE I -V
A. GENERAL CONDITION 1 TO 3
B. GENERAL SPECIFICATION 4
C. EXECUTION & DIMENSIONS’ WITH FIGURE 4 – 60
D. SCHEDULE OF RATE 60.A
E CHAPTER – I
EARTH WORK , SHORING , SHEET PILES & RSJ PILES 61 – 62
F. CHAPTER – II
LAYING & JOINTING PIPES & SPECIALS ETC. 63 – 82
G. CHAPTER - III
TAKING OUT PIPES & SPECIALS 83 – 85
H. CHAPTER –IV
INSERTING PIPES & SPECIALS 86 – 87
I. CHAPTER –V
HYDRAULIC TESTING 88 – 89
J. CHAPTER –VI
DISINFECTION OF PIPE LINE 90 – 91
K. CHAPTER – VII
SUPPLYING OF MATERIALS
A C.I. PIPES & SPECIALS 92 – 93
B D.I. PIPES & SPECIALS 94 – 97
C RUBBER GASKET 98
D VALVES 99 – 107
E M.S. FLANGES 108 – 113
L CHAPTER –VIII
CONSUMPTION OF LEAD & SPUN YARN 114
M CHAPTER – IX
LOADING , UNLOADING & CARRIAGE OF MATERIALS 115 – 118
N CHAPTER – X
MISCELLANEOUS ITEMS 119 – 133
O CHAPTER – XI
MAINTENANCE OF TREATMENT PLANT 134 – 135
P CHAPTER – XII
WATER PROOFING TREATMENT 136 - 137
RATES DEVELOPMENT
2012 AUTHORITY
Special Notes
Water supply schedule 2004 Water supply schedule 2012
Short Description Chapter page Short Description Chapter page
1 ……………………… 1 Earth work , I 61 - 62

Shoring , Sheet Piles
& RSJ piles (New
Inclusion)
2 LAYING & I 53 -72 2 LAYING & II 63 – 82
JOINTING PIPES JOINTING PIPES
& SPECIALS ETC. & SPECIALS ETC.
3 TAKING OUT II 73 - 75 3 TAKING OUT III 83 – 85
PIPES & PIPES &
SPECIALS SPECIALS
4 INSERTING PIPES III 76 - 77 4 INSERTING PIPES IV 86 – 87
& SPECIALS & SPECIALS
5 HYDRAULIC IV 78 - 79 5 HYDRAULIC V 88 – 89
TESTING TESTING
6 DISINFECTION OF V 80 - 81 6 DISINFECTION OF VI 90 – 91
PIPE LINE PIPE LINE
7 SUPPLYING OF IX 101 - 7 SUPPLYING OF VII 92 - 113
MATERIALS 122 MATERIALS
8 CONSUMPTION X 123 8 CONSUMPTION VIII 114
OF LEAD & SPUN OF LEAD & SPUN
YARN YARN
9 LOADING , XI 124 - 9 LOADING , IX 115 – 118
UNLOADING & 126 UNLOADING &
CARRIAGE OF CARRIAGE OF
MATERIALS MATERIALS
10 MISCELLANEOUS VI 82 - 96 10 MISCELLANEOUS X 119 – 133
ITEMS ITEMS
11 MAINTENANCE VII 97 - 98 11 MAINTENANCE XI 134 – 135
OF TREATMENT OF TREATMENT
PLANT PLANT
12 WATER VIII 99 - 12 WATER XII 136 - 137
PROOFING 100 PROOFING
TREATMENT TREATMENT
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CONVERSION TABLE
(A) Lineal - (B) Area -

1 Inch = 25.400 Millimetres 1 Sq. Inch =6.451 Sq. cm.
1 Millimeter + 0.0394 Inches 1 Sq. Cm. =0.155 Sq. Inch.
1 Metre + 3.281Ft + 1.094 Yards. 1 Sq. Metre = 10.764 Sq. Ft.
1 Foot = 0.3048 Meter 1.Sq. Ft. = 0.0929 Sq. Metre.
1 Mile = 1.6090 Kilometres 1 Sq. Mile = 2.590 Sq. Kilometre
1 Centimetre = 0.3940 Inch. 1 Acre = 0.4046 Hectare
1 Metre = 39.3701 Inch. 1 Bigha = 33.058 Decimal = 1337.8 sq.m.
1 Kilometre = 1093.61 Yards 1 Katha = 16 Chattak = 66.9 Sq.m.
=0.621Miles 1 Acre = 3 Bigha 8 Chattak
= 100 Decimal = 4046.86 sq. m.
1 Are = 1 Katha 7 Chattak
=1035 sq. ft. = 96.28 sq. m.
1 Hector = 100 Are = 10,000 sq. m.
= 2.47105 Are
(C) Capacity & Volume - ( D ) Weight -

1 lmp.gallon = 4.546 Litres 1 Ton = 1.016 Tonnes
1 Litre = 0.22 gallons 1 Tonne = 0.9840 ton
1 cu. Inch = 16.387 cu. Cm 1 Ton 2240 lbs. = 1016 Kg.
1 cu. Cm = 0.061 cu.inch
1 cu.ft = 0.028 cu.m 1 Tonne = 1000Kg = 2204.622 lbs.
1 cum = 35.315 cu. Ft. 1 lb = 0.454 Kilograms
1 Hundred weight = 50.8 Kilograms
(E) Linear Density- = 0.508 Quintal
1 lb/ft. = 1.488 kg/m 1 Kilogram = 2.2046 lbs
1 Kg/m = 0.672 lb/ft 1 Quintal = 1.9684 Cwt.
20 Cwt = 1Ton = 2240 lbs
(F) Density-
1 lb/ft3 = 16.019 Kg/m 3
(G) Temperature - 1 Kg/m3 = 0.0624 lb/ft3
°F = °C X 9/5+32 1 lbs/in3 = 27.680 gm/cm3
5
°C = (°F-32) X /9 1 gm/cm3 = 0.0361 lb/inch3
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Area and weight of Common M.S. Round bars.
Dia in mm Sectional area in Sq. mm. Weight per metre run in Kg.
6.00 28.30 0.23
10.00 78.60 0.62
12.00 113.00 0.89
16.00 201.00 1.58
20.00 314.00 2.47
22.00 380.00 2.98
25.00 491.00 3.85
28.00 616.00 4.83
32.00 804.00 6.31
36.00 1013.00 7.99
40.00 1257.00 9.86
Chart For Consumption of Materials
Consumption of different materials for construction in the corresponding contract items

of work shall be computed on the basis of the quantities shown in this table. Subject to a
variation of plus / minus 5 (five) percent. For Steel reinforcement the variation may be
permitted up ± 10 (ten) percent.
N. B. : The Statement is based on the following assumptions.
i) That dry sand with necessary allowance for bulking is used.

ii) That the size of brick used shall be 24.8 cm X 12.0 cm X 7.0 cm
(93 /4” X 43 /4“ X 23 /4“)
iii) That 1 Metric ton of Cement Represents 0.70 Cu.M. of Cement in volume.
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Table for consumption of materials
Sl Description of Name of Materials Quantity of materials
No. Items Unit required required
1. Brick work in cement mortar
a. Proportion - 1 : 6 Cu.M. 1. Brick 389 Nos.
2.Cement 0.055 cum
3.Sand 0.33 cum
b. Proportion - 1 : 4 Cu.M. 1. Brick 389 Nos.
2.Cement 0.083 cum
3.Sand 0.33 cm
c. Proportion - 1 : 3 Cu.M. 1. Brick 389 Nos.
2.Cement 0.107 cum
3.Sand 0.33 cum
2. 125 mm thick brick work %Sq.M. 1. Brick 4951 Nos.
In cement morter (1 :4) 2.Cement 0.914 cum
3.Sand 3.66 cum
3. Brick flat soling
a. Single Sq. m. 1. Brick 32 Nos.
b.Double Sq. m. 1. Brick 64 Nos.
4. Cement Concrete with gra-
ded jhame khoa (30 mm)
a. 1 : 3 : 6 proportion Cu.M. 1. Cement 0.16 cum
2. Sand 0.48 cum
3.Jhama Khoa 0.96 cum
b. 1 : 4 : 8 proportion Cu.M. 1. Cement 0.122 cum
2. Sand 0.49 cum
3. Jhama Khoa 0.98 cum

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Cement Concrete with graded

Stone chips (20 mm down)
a.1 : 11/2 : 3 proportion Cu.M. 1. Cement 0.286 cum
2.Sand 0.43 cum
3.Stone Chips 0.86 cum
b. 1 : 2 : 4 Proportion Cu.M. 1. Cement 0.22 cum
2.Sand 0.44 cum
3.Stone Chips 0.88 cum
6. Cement Plaster
a. 1: 6 proportion
(i) 25 mm thick %Sq.m. 1.Cement 0.472 cum
2.Sand 2.84 cum.
(ii) 20 mm thick %Sq.m. 1.Cement 0.40 cum
2.Sand 2.40 cum.
(iii) 15 mm. thick %Sq.m. 1. Cement 0.30 cum
2.Sand 1.80 cum.
b. 1 : 4 proportion
(i) 20 mm thick %Sq.m. 1. Cement 0.60 cum
2.Sand 2.40 cum.
(ii) 15 mm thick %Sq.m. 1. Cement 0.46 cum
2.Sand 1.84 cum.
(iii) 10 mm. thick %Sq.m. 1. Cement 0.30 cum
2.Sand 1.20 cum.

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c.1 : 3 proportion
(i) 20 mm thick % Sq.m. 1. Cement 0.80 cum
2. Sand 2.40 cum.
(ii) 15 mm thick % Sq.m. 1. Cement 0.60 cum
2. Sand 1.80 cum.
7. Cement flush point (1 : 4) % Sq.m. 1. Cement 0.092 cum
proportion 2. Sand 0.366 cum.
8. Rule pointing with cement % Sq.m. 1. Cement 0.122 cum.
Mortar (1 : 3) 2. Sand 0.365 cum
9. I.P.S. floor with stone chips,
(1 : 2 : 4) proportion
(i) 25 mm thick % Sq.m. 1. Cement 0.855 cum
2. Sand 1.12 cum
3. Stone chips 2.23 cum
(ii) 37 mm thick % Sq.m. 1. Cement 1.14 cum
2. Sand 1.675 cum
3. Stone chips 3.35 cum

RATES DEVELOPMENT
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GENERAL CONDITION
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A. GENERAL CONDTIONS
1. The “Engineer-in-Charge” shall mean the Executive engineer of the Construction

Division concerned. The Assistant Engineer concerned is authorized to carry out. On
behalf of the “Engineer-in-Charge”, general supervision. Issue day to day instructions,
approval of materials and workmanship. In case of any dispute, the decision of the
Engineer-in-Charge shall be final and binding.
2. All unnecessary materials and obstructions on the alignments and /or within the limits
of contract including temporary structures etc. shall be removed for easy accessibility
of men. Material and construction equipments at site. All necessary arrangements to
commence work in waterlogged, swampy, low-lying areas or any other type of land
shall be made. The contractor shall get himself fully acquainted with such site
conditions well before hand and account for all these situations before quoting rates for
the job concerned.
3. Before commencement of work, permission from respective Government Departments.

Local Authorities, Police, as necessary, shall be obtained by the agency entrusted with
the job.
4. All materials, tools and plants, besides those to be supplied by the department, are to be
arranged before hand. All labours (skilled and unskilled) including their
accommodation, water supply & sanitation, medical aid etc. shall be arranged by the
contractor and he shall be responsible to bear the cost of transport of labour and
materials at site.
5. Unless otherwise mentioned, the rates of all items of works in this schedule are
inclusive of labour, material charges and costs including Sales Tax, Turn Over Tax,
Royalty, Octroi, Excise duty, Toll Tax, Ferry Charges etc. and all other incidental
works involved.
6. Unless specifically mentioned otherwise in the description of item itself. No extra
charges shall be paid for scaffolding centering, shuttering curing etc. and the rates are
deemed to be inclusive of the same and of the cost of helping materials necessary for
satisfactory completion of the work.
7. Arrangements for water to carry out hydraulic testing of pipelines including cost thereof
shall be borne by the contractor.
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8. All works shall be carried out with due regard to the convenience of the pedestrian and
traffic, if any, and the arrangements with programme of works must be planned
accordingly.
9. Renewal works include dismantling and taking out old works and mending good
damages after renewal.
10. Materials obtained in course of dismantling/cleaning shall be the property of the

department. The contractor shall sort out and stack the serviceable materials and also
dispose off unserviceable solid wastes as per instruction of the Engineer-in-Charge. The
contractor shall remain the custodian of such dismantled materials till the charge of the
same is taken over by the Engineer-in-Charge.
11. All materials brought at site must be to the approval of the Engineer-in-Charge.
Rejected materials must be removed by the contractor from the site with 24 hours of
issue of orders to that effect. In case of non-compliance with such orders, the Engineer-
in-Charge shall have the authority to cause such removal at the cost and expanses of the
contractor and the contractor shall not be entitled to any loss or damage on that account.
12. All departmental materials shall be issued to the contractor to the extent of
requirements as assessed and in installment as decided by the Engineer-in-Charge.
Issue of all departmental materials to the contractor may be of two categories.
a) Materials for which value is to be recovered from the contractor.
b) Materials, which are issued direct to the work (i.e. in respect of items, the rates for
which do not include the cost of these materials)
All departmental materials shall be issued at the Departmental godown or godowns and
for this purpose a Stack-yard shall also be deemed as a godown as may be specified in
the contract stipulations for any particular work. The contractor shall have to carry the
materials at his own cost at the work site and his quoted rate shall be deemed to be
inclusive all of costs including costs for loading, unloading and stacking.
The following materials under category (a) above shall be issued to the contractor at
issue rates noted against each:
i) M.S. plates of different thickness:-

a) 8 mm thick – Rs. 30357.00 (Rupees thirty thousand three hundred fifty seven
only) Per Metric ton.
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b) 10 mm thick – Rs. 30357.00 (Rupees thirty thousand three hundred fifty seven
c) 12 mm thick – Rs.30248.00 (Rupees thirty thousand two hundred forty eight

only) per Metric ton.
d) 20 mm thick – Rs.30248.00 (Rupees thirty thousand two hundred forty eight

e) 32 mm thick – Rs.30248.00 (Rupees thirty thousand two hundred forty eight

ii) Lead - Rs. 52401.00 (Rupees fifty two thousand four hundred one
13. The contractor shall act as custodian of all departmental materials issued to him for
respective jobs. The materials shall be properly stored near the site of work. Under no
circumstances, whatsoever, shall any material be removed from the site of work
without prior written permission from the Engineer-in-Charge. The contractor shall
be responsible for any damage or loss of such materials unless he can satisfy the
Engineer-in-Charge that the reasons for such damage or loss are due to circumstances
beyond his control. The contractor shall also have to satisfy the Engineer-in-Charge
regarding proper utilization of such materials.
14. Any material under category 12 (a) which may be surplus on completion of work,
may at the discretion of the Superintending Engineer concerned, be taken back
provided those are in good condition and fit for re-use in other works.
Surplus materials under category 12 (b) shall be returned in good condition to the
Engineer-in-Charge by the contractor.
15. If not mentioned otherwise in the items themselves, all pipes and specials shall
conform to the specifications of the Bureau of Indian Standards and bear necessary
Standardization Marks.
16. The works site must be cleared of rubbish, refuse etc. from time to time by the
contractor and on completion of work the entire site must be left in a clean condition
as per direction of the Engineer-in-Charge.
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B. GENERAL SPECIFICATION
All materials to be used in work shall conform to the specifications laid down by the Bureau of
Indian Standard in respective Standards published from time to time. In absence of such
standard, the materials shall be of best quality and approved by the Engineer-in-Charge.
All works shall be carried out as per specifications laid down by the Bureau of Indian Standard
in respective Standards published from time to time.
C. EXECUTION & DIAMENTIONS’ WITH FIGURE
1 GENERAL
All works shall be carried out in proper workman-like manner. Items of work not covered by
the following shall be executed as per best practice according to the direction of the Engineer-
in-Charge and to his full satisfaction. Unless otherwise specified in this Section or in the
description of item, the cost of all stages of works mentioned hereunder shall be deemed to
have been included in the rates of items provided in this schedule.
2 EXCAVATION
Excavation shall include all sorts of soil or loose materials (excluding laterite or Sand stone).
But cutting through concrete and stone or brick metal in road, if any , shall be paid separately.
The trench shall be so braced and drained that the worker may work there safely and
efficiently. The discharge of the trench dewatering-pumps, if nay, shall be conveyed either to
the drainage channels or to natural drains after prior permission. Before trench excavation is
commenced, sight-rails shall be erected at convenient places and at all changes of
direction/gradient as fixed by the Engineer-in-Charge.
Before commencing excavation, a complete drawing showing every details of trench pits trial
pits, type and nature of sheeting and bracing etc. should be submitted and got approved by the
Engineer-in-Charge.
All usable materials free from soil and foreign matters obtained during excavation work shall
be preserved and stored by the contractor at his own risk and as per direction of the Engineer-
in-Charge.
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2.1 DIMENSION OF THE TRENCH
The trench shall be so dug that pipes may be laid to the proper alignment and required slope,
where necessary. The width of trench at bottom should provide at least 20 cm. clearance on
either side of the pipe. Minimum cover of 100 cm. shall be kept over the top of the pipe line
unless otherwise directed. If the site conditions compel to have a less depth than the specified,
the case shall be referred immediately to the Engineer-in-Charge and the contractor shall
undertake necessary precautionary measures as directed by the Engineer-in-Charge. Any extra
depth excavated by the contractor shall be filled up at the contractor‟s expense with standard
specification by cement concrete with jhama (8:4:1) or as per direction of the Engineer-in-
Charge. Extent of excavation, which is dependent on various site conditions, rests with the
discretion of the Engineer-in-Charge.
2.2 STACKING OF EXCAVATED MATERIAL
All excavated material shall be so stacked that it may not hamper the progress of work and
shall give least resistance to the movement of pedestrian and traffic. Underground and surface
utility services should be kept generally undisturbed. If these utilities are required to be
removed or shifted, the concerned authority shall be informed so that they can arrange its
shifting or removal well in advance. All surface materials which in the opinion of the
Engineer-in-Charge are suitable for reuse, restoration works etc. Shall be stored separately so
that they can be promptly used as directed by the Engineer-in-Charge. A minimum of 100cm.
berm shall be provided on either side of the trench, which should be kept free from spoils and
materials.
2.3 BARRICADING, GUARDING, ETC.
Before commencing work in crowded areas, temporary barricades with bamboo and pole not
less than 1.2 m. high on either side of the trench shall be erected as per direction of the
Engineer-in-Charge.. Danger signs, night lantern, danger signals shall be placed at the work
site. The rules and regulations of the local authorities regarding safety provisions must be
observed. The barricade shall be so provided that the danger of falling into trench by pedestrian
or vehicle is eliminated. Contractor shall arrange to guard his barricades by his own man; any
theft, damage must be immediately replaced/repaired. The barricades shall be made of stout
salbullah of not less than 100 mm dia. at a spacing not more than 2.40 M. c/c. arrangements for
restricted movement of pedestrian and traffic where necessary, shall be made jointly with the
local Police Authority.
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2.4 SHEETING, BRACING AND SHORING
Sheeting and bracing shall have to be provided for the work where it is essential as per the
discretion of the Engineer-in-Charge.. This work shall be done with timber planks, runners,
beams etc. of well seasoned good quality hard wood of requisite strength, free from knots,
cracks. Planks should be at least 37.5 mm. thick and sufficiently long so as to prevent the
sliding of soil in the trench. The contractor must be equipped with sufficient sheeting material
before commencing an excavation work where sheeting has to be provided. The contractor
shall leave all sheeting undisturbed as directed by the Engineer-in-Charge, and for this he will
be paid accordingly. Sheeting is to be removed from the trench in such a skilled manner that
there may be no harm to the bed concrete (if any) or the pipe and the joints. Sheeting shall be
removed only after the back filling is complete, the voids caused by the withdrawn sheeting
should be filled up with dry sand properly tamped with rod. Contractor shall make own
arrangements to withdraw the sheeting. For deeper trench close plank walling with poling
boards with intermediate salbullah piling must be provided. All such arrangements should be
sufficiently anchored, stayed and braced to the satisfaction of the Engineer-in-Charge for
properly supporting the soil while excavation and also during the period of work for safety of
life and property.
2.5 DEWATERING
The contractor shall provide pumps and accessories, where necessary, so that the trenches shall
be free of water while concreting and laying of pipes. The contractor shall take necessary
measures to dispose of the bailed water at such a place so that no damage is caused to any
public or local Authority. The decision of the Engineer-in-Charge in this regard shall be final
and binding on the part of the contractor.
2.6 BACK FILLING
2.6.1 The contractor shall back-fill the excavated trenches properly to the required level with earth
obtained from excavation or other materials (sand, cinder, clean earth etc.) as directed by the
Engineer-in-Charge. The clean earth shall be free from boulders, lumps of ashes, refuse etc.
The back filled material should be compacted in layers not exceeding 150 mm thick by
ramming with water as directed by the Engineer-in-Charge. The extra cost, if any, for
backfilling with other materials, as per direction of the Engineer-in-Charge, shall be paid to the
contractor as per stipulations of tender document/Schedule.
2.6.2 Trenches except at pipe joints shall be usually filled up immediately after the completion of job
to the satisfaction of the Engineer-in-Charge. When pipes are laid under roads and pavements
subjected to heavy traffic loads and if sufficient cover of back filling material could not be
provided due to any reason, the trenches shall be covered with reinforced concrete slabs of
suitable dimensions as directed by the Engineer-in-Charge.
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2.7 RESTORATION OF SURFACE
2.7.1 All pavements, paved footpaths, fences, poles, gutters, kerb channels or other property.
removed or disturbed to run the works shall be restored either by the contractor or by the
concerned department/organization as per stipulations of tender document/Schedule. No
permanent pavement shall be restored until, in the opinion of the Engineer-in-Charge, the
condition of the back-fill is quite suitable to properly support the pavement. The contractor
shall, if necessary, make trial holes on road surfaces to ascertain the specification of different
grades as per requirements of the Engineer-in-Charge and these are to be restored at no extra
cost. . The road metals obtained from the excavation work shall be carefully stacked by the
contractor at his own risk and shall be re-used as per specification and direction of the
Engineer-in-Charge.
2.7.2 After the restoration of road surface to the entire satisfaction of the Engineer-in-Charge; the
contractor shall immediately leave the road clear and reopen it to the traffic. The contractor
shall make good, at his own cost, all subsidence or depression immediately after its occurrence
till the maintenance is over.
2.8 RESTORATION OF STRUCTURES AND UTILITY SERVICES
The contractor shall provide adequate protection in advance to the surface structures, drains,
sewers, and other utility services, which may cause obstruction to the progress of work. Those
are required to be dismantled, with prior permission of the Engineer-in-Charge, shall be
restored to the original conditions after completion of work. All temporary facilities created for
smooth running of works, such as diversion roads, drains, sewers, water main etc. shall be
dismantled and replaced by permanent arrangements to restore original conditions.
2.9 ROAD CLOSURE
2.9.1 The work shall be carried out by the contractor in such a way that it causes least inconvenience
to the traffic. Suitable signs and signals authorized by the police, indicating the closer of the
street should be installed by the contractor at his own cost at proper place to that there may not
be any confusion amongst the road users.
2.9.2 Diversion routes for traffic and pedestrian of adequate width shall be made before closing the
road even partially. Road must not be closed by the contractor without prior permission in
writing from the police or department and local authority.
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3.0 LAYING OF CAST IRON/DUCTILE IRON PIPES AND SPECIALS
3.1 LOWERING AND LAING
3.1.1 Where the pipes and fittings are supplied by the department, the works include carrying the
materials from the departmental store within a distance as specified in the Tender, loading,
unloading and handling the same including detecting cracks, cleaning and fitting the pipes &
specials on the bed. While unloading, pipes & specials shall never be dropped loose on ground
or hard road. Unloading shall be done on timber skids with steadying ropes so as to avoid the
pipes to bump hard against the surface other pipes.
3.1.2 All lumps, blister and excess coating materials shall be removed gently from the Socket and
Spigot end of each pipe and the onside of the Spigot and inside of Sockets shall be wiped clean
and dry before the pipe is laid. Before lowering the pipes and fittings (by means of chain-
pulley block or derrick, ropes or by some other means/tools) in the trench each unit shall be
inspected for defects and be rung with a light hammer preferably while suspended to detect
cracks. In case of any doubt, paraffin test be carried out at the suspected spot.
3.1.3 Under no circumstances shall any pipe unit be allowed to dump or roll into the trench or to
drop against the pipe already in the trench. Every precaution shall be taken to prevent foreign
material from entering into pipe while it is being placed in line. After placing a length of pipe
in the trench, the Spigot end shall be centered in the Socket and the pipe forced home and
aligned for gradient.
3.1.4 Cutting of pipes, where necessary, shall be done in a neat and workman like manner without
damage to the pipes so as to leave a smooth and at right angles to the axis of the pipe.
3.1.5 The contractor shall take all precaution to prevent floating of pipes in the trench. No springing
of joints to effect a change in direction will be allowed.
3.1.6 At times when pipe laying is not in progress, the open ends of pipe shall be closed by a water
tight plug or by other means as directed by the Engineer-in-Charge.
3.2 DEFLECTION AT JOINTS
Whenever it is necessary to deflect pipes from a straight line either in the vertical or horizontal
plane, the amount of deflection allowed shall not exceed 2 1/20.
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3.3 TAKING OUT OF EXISTING PIPES & SPECIALS
3.3.1 Where the existing pipe line is to be taken out, this shall be done with utmost possible care so
as not to damage, in any way, the pipes and fittings. In case it is found that the damage have
been done during the process of taking out due to negligence on the part of the contractor, the
cost for restoration of the same will be recovered from the contractor at the rates as fixed by
the Engineer-in-Charge.
3.3.2 The taken out old pipes and specials which will be found suitable for re-use will have to be
cleaned, thoroughly painted with town coats of approved paint inside and outside to the
satisfaction of the Engineer-in-Charge. The contractor shall complete the new connections with
pipe line by drilling, tapping the new mains including supplying, fitting and fixing the specials
as directed by the Engineer-in-Charge.
3.4 JOINTING OF PIPES
i) Before any joint is made, special care shall be taken to ensure that the ends of the
pipes and fittings are absolutely free from oil, tar or greasy substances. The Spigot of
each pipe & fittings shall be firmly and properly seated in the socket of the adjoining
pipe, fittings or valve.
ii) For making joints with lead, packing of un-oiled spun yarn of beaded hemp or similar
approved material shall be used.
iii) The spun yarn packing shall be of the proper size and shall be cut in lengths, as
necessary, to encircle the spigot of the pipe and have sufficient gap. The packing
material shall tightly be driven into the joint leaving space for required quantity of
lead or jointing compound. The quality and quantity of lead and spun yarn shall be as
per relevant I.S. specification.
3.4.2 FLANGED JOINT
i) The jointing material used between flanges of pipes shall be compressed fiberboard or
rubber of thickness between 1.5 mm to 3 mm as per relevant I.S. specification. The
fiberboard shall be impregnated with chemically neutral oil and shall have a smooth
and hard surface.
ii) The nuts and bolts shall conform to relevant I.S. Specification to make the joint
watertight at specified hydraulic pressure.
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3.4.3 RUBBER GASKET JOINT
i) Before assembling the joint, the spigot of pipe and the interior of the socket of the
adjacent pipe shall be cleaned thoroughly.
ii) A thin film of lubricant shall be applied on the bulb seating inside socket.
iii) The gasket shall be wiped clean, flexed and then placed in the socket with the bulb
towards the back of the socket. The groove in the gasket must be located on the
retaining bead in the socket and the retaining heal of the gasket firmly bedded in its
seating.
iv) It is necessary to ensure that the gasket fits evenly around the whole circumference
removing any bulges, which would prevent the proper entry of the spigot end.
v) A thin film of lubricant shall be applied to the inside surface of the gasket which will be
in contact with entering spigot.
vi) The pipe, which is to be jointed, shall be supported centrally by the tackles used for
laying. The spigot of the pipe must be aligned and entered carefully into the adjacent
socket until it makes contact with the gasket.
vii) The spigot end then shall be forced in compressing the gasket while passing through.
Ensure the spigot end reaching the bottom of the socket. If assembly is not completed
with the application of reasonable force, the spigot shall be removed and the position of
the gasket shall be examined.
viii) The pipes shall be assembled by means for Fork Tool Tackle for 80 mm to 150 mm
diameter pipes. Pipes having diameter 200 mm and above shall be assembled by Rock
& Lever Tackle.
ix) Fittings shall be jointed either by single/double bit rubber gasket or by lead as per
direction of the Engineer-in-Charge depending on the type of fittings available with the
department.
x) All spigots to be entered into sockets shall be chamfered. When it is necessary to

prepare short piece of pipe by cutting standard pipe length, the unfinished spigot end
shall be chamfered to make it ready for the assembly.
xi) Anchorage shall be provided at blank ends, bends, tees and other changes of direction
to prevent yielding of joints under the effects of internal pressure.
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4.0 LAYING OF M.S. PIPES AND SPECIALS
4.1 LOWERING AND LAYING
4.1.1 While unloading, pipes and specials shall never be dropped loose on ground or road surface.
Unloading shall be done on timber skids with steading rope so as to avoid the pipes to bump
hard against the surface or other pipes.
4.1.2 Before lowering pipe inside the trench, all excess coating materials if any, shall be removed
from the surface. The pipes shall be lowered inside the trench by means of rope, chain-pulley
block or derrick or crane, as the case may be, depending upon the size of the pipe and be rung
with a light hammer while the pipe is in suspension to detect crack, if any.
4.1.3 Cutting of pipes, where necessary, shall be done in neat and workman like manner by using
either gas cutter or any approved type of mechanical means so as to leave a smooth face
suitable for electric arc welding for jointing purpose.
4.1.4 Every precaution shall be taken to prevent entry of any foreign material while the pipes are
placed in line within the trench. The contractor shall also take all precautions to prevent
floating of pipes inside the trench.
4.1.5 While the laying of pipes are in progress, the open ends of the pipes shall be closed by any
means as approved by the Engineer-in-Charge.
4.2 JOINTING OF PIPES
After the pipes and specials are laid in the trench, those shall be properly aligned, held in
position by necessary tools and tackles and jointing shall be done by means of electric arc
welding after thorough cleaning of the jointing faces and using electrodes as per specification
of relevant I.S. Code of Practice and as per direction of the Engineer-in-Charge.
5.0 WRAPPING AND COATING OF M.S. PIPES AND SPECIALS TO PROTECT

EXTERNAL CORROSION
5.1 The latest edition of the following standard shall apply. IS 10221 – 1982 (under revision) for
protection of underground Mild Steel Pipelines.
5.2 MATERIALS
5.2.1 GENERAL REQUIREMENTS
All materials brought to site for tape coating shall be suitably marked and identifiable with the
following information.
 Manufacturer‟s name.
 Type of material and Code.
 Batch number.
 Date of manufacturing / expiry.
 Manufacturer‟s Quality Control certificates with actual results of each batch.
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5.2.2 PREMER
The primer shall be type B as specified in Section 4 of AWWAC – 203 (1997).

Following are the main characteristics:
Type : Fast drying, synthetic, chlorinated rubber synthetic

Plasticizer – solvent based.
Drying time : 5 – 15 mts.
Flash point : 23° C.
Volatile matter
(105°-110°C)
Percent : 75 by mass
Viscosity, on
FORD CUP NO.4
4 mm nozzle 23°C : 35 – 60 secs.
Coverage
(Theoretical) : 8 – 12 M2 / Lit / coat.
Application properties : By brush / spray should produce an effective bond

Between metal and subsequent coal tar tape.
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5.2.3 COAL TAR TAPE
a) The tape shall be coal – tar component supported with Glass reinforced fibre
tissue or mat.
The coal tar component shall be produced from coal that has a minimum heating
value of 13,000 Btu / lb (7.223 x 106 cal / Kg) on a moisture and mineral matter
free basis (ASTM D388) and that has been carbonized in a slot – type coke oven
at a temperature of not less than 900° C.
b) Physical properties of coal tar tape
Property Requirement
Min. Max
Service temp. deg C -- 60
Tape thickness mm 2.0
Weight average 1.25 Kg /sq.m / mm
Breaking strength in 0.7

Longitudinal direction
KN / m (min.)
Adhesion To pass test as per

BIS.DOC.SMDC
29 (3624)
Insoluble content % by wt. in

Petroleum ether 95% minimum
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5.3 APPLICATION OF WRAPPING TAPE
5.3.1 SURFACE PREPARATION
Pipe surfaces shall be thoroughly cleaned and dried before the primer is applied and
shall be free of dirt, grease, oil rust, scale or other foreign matter. The pipe shall be cleaned by
any one of the following, mutually agreed, methods :
a) Grit / shot blasting.
b) Sand blasting, and
c) Mechanical cleaning.
Before sand or shot grit blasting; all oil and grease, if present on the metal surface, should be
removed by using a suitable solvent and clean rags. The use of dirty, silly rags should not be
permitted. All other foreign matter which cannot be removed by blast cleaning should be
removed by suitable means. The surfaces then should be thoroughly cleaned by blast cleaning
and the operation should remove all scale, rust or any other superficial impurities from the
surfaces exposing base metal presenting a grayish metta appearance except that slight shadows,
streaks or discolouration caused by rust stains or mill scale exides need not be removed,
blasted surfaces which rust before the priming coat has applied should be cleaned of this
superficial rust by wire brushing or emery papering. If the rust formation is heavy, that if the
pipes have been exposed overnight without priming, the same can be reblasted once again.
5.3.2 APPLICATION OF PRIMER
One coat of primer shall be applied on blast cleaned surface by brush or spray to achieve wet
film thickness as recommended by the manufacturer. In case the surface is wet during
application of primer the surface should be made dry. The primer shall be allowed to become
tacky dry prior to tape application. Primer and tape shall be furnished by the same
manufacturer.
5.3.3 APPLICATION OF TAPE
Tape application should follow primer application as soon as the primed pipe surface is tacky.
The primer and tape application should not be done in case of dusty / windy weather or during
rains. Primed surface should not be exposed to atmosphere for very long duration.
The tape shall be wrapped in the following manner:

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a) One layer of coaltar tape coating with 2 mm thickness on the surface of primed pipe
after touch dry.
b) Second coat of fast drying synthetic primer by brush or spray on 1 st layer of tape
coating to provide complete weatability of the surface for application of second layer
of tape.
c) Second layer of coal tar tape coating with 2 mm thickness on the surface of primed pipe
after touch dry.
The tape is warmed slightly on one side with either a blow lamp or a gas flume to soften the
coating compound. Care should be taken so that the compound does not melt. The tape shall be
wrapped spirally maintaining tension around pipe surface. There shall be a minimum of 12 mm
overlap per single wrap.
5.3.4 TESTS
a) Adhesion Test
The temperature of the tape and pipe to be tested shall be between 10°C and 27°C. If
the temperature is outside this rage, hot or cold water shall be poured over the test area
until this temperature range is attained.
A test area shall be selected where the tape is smooth for 15 cm in longitudinal
direction of the tape.
Two knife cuts that are 15 cm long and 5 cm apart shall be made through the tape.
A flat blade shall be used to pry up 5 cm. This 5 cm flap of fabric shall be grasped
firmly in one hand and shall be pulled with a quick motion in the direction of the
remaining 10 cm of the 15 cm knife out.
The adhesion is satisfactory if the tape tears at the point of stripping or the fabric strips
from the underlaying coal tar component, leaving exposed not more than 10 percent of
the primer or metal.
b) Holiday Test
All coated and wrapped pipes shall be tested with an approved high voltage holiday detector
equipped with a positive signaling device to indicate any faults, holes, breaks or conductive
particles in the protective coating.
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The applied output voltage of the holiday detector shall have a spark discharge at least twice
the thickness of the coating to as sue adequate inspection voltage and compensate for any
variation in coating thickness.
When selection test voltage, consideration should be given to the tolerance of coating thickness
and the voltage should be selected on the basis of maximum coating thickness likely to be
encountered.
Thickness of Coating Suggested Test Voltage

(mm) (V)
2.38 4,500 – 18,000
3.18 6,000 – 24,000
3.4 7,500 – 30,000
3.35 12,000 –48,000
5.3.5 CATHODIC PROTECTION
A cathodic Protection system may be used in conjunction with the appropriate coating and
wrapping system, where the soil – Resistivity is less than 5000 ohm – cm. For soil resistivity
above 5000 ohm-cum Cathodic Protection may be used in consultation with Corrosion
Engineers.
STRAY CURRENT CORROSION
In industrial area, direct current traction systems frequently result in appreciable electrical
currents flowing through the ground. If a pipe line traverses the ground the current will enter
the pipe at one point where it affords protection, then travel along the pipe as the line of lowest
electrical resistance and eventually leave again in order to return to its source. Concentrated
corrosion occurs at the point of exist. In this case a Cathodic Protection System in conjunction
with appropriate coating and wrapping system should be used.
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6.0 TESTING OF THE PIPELINE
6.1 GENERAL
After laying and jointing, the pipeline must be pressure tested to ensure that pipes and joints
are sound enough to withstand the maximum pressure likely to be developed under working
conditions.
6.2 TESTING OF PRESSURE PIPES
The field test pressure to be imposed should be not less than the maximum of the following:-
a) 11/2 times the maximum sustained operating pressure.
b) 11/2 times the maximum pipeline static pressure.
c) Sum of the maximum sustained operating pressure and the maximum surge pressure.
d) Sum of the maximum pipeline static pressure and the maximum surge pressure, subject
to a maximum equal to the work test pressure for any pipe fittings incorporated.
The field test pressure should wherever possible be not less than 2/3 work test pressure
appropriate to the class of pipe except in the case of spun iron pipes and should be applied and
maintained for at least four hours. If the visual inspection satisfies that there is no leakage, the
test can be passed.
Where the field test pressure is less than 2/3 the work test pressure, the period of test should be
increased to at least 24 hours. The test pressure shall be gradually raised at the rate of 1 Kg /
cm2 / min. If the pressure measurements are not made at the lowest paint of the section, an
allowance should be made for the difference in static head between the lowest point and the
point of measurement to ensure that the maximum pressure is not exceeded at lowest point. If a
drop of pressure occurs, the quantity of water added in order to re-establish the test pressure
should be carefully measured. This should not exceed 0.1 litre per mm of pipe diameter per
KM of pipeline per day for each 30 metre head of pressure applied.
In case of gravity pipes, maximum working pressure shall be 2/3 work test pressure.
The hydrostatic test pressure at works and at field after installation and the working pressure
for different classes of pipes are given in the Table below.
The allowable leakage during the maintenance stage of pipes carefully laid and well tested
during construction, however should not exceed:
ND √ P
QL= --------------
115
Where QL =Allowable leakage in cm3 / hour.

N = No. of joints in the length of pipe line.
D = Diameter in mm
P = The average test pressure during the leakage test in Kg /cm2 where any test of pipe
laid indicates leakage greater than that specified as per the above formula, the defective
pipe (s) or joints (s) shall be repaired / replaced until the leakage is within the specified
allowance.
The above is applicable to spigot and socket Cast Iron pipes and A.C. pressure pipes, whereas,
twice this figure may be taken for steel and prestressed concrete pipes.
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TABLE – I
HYDROSTATIC TEST PRESSURE FOR PIPES
Test Pressure Maximum working

Types of Pipe at works pressure at Field
Sl Usual dia
& Class
No. in mm Kg /cm
2
Period
Ref. I.S. Code
= 10 m in Kg/cm2 Period
of water second
(1) (2) (3) (4) (5) (6) (7) (8)
1. Spun Iron Pipe 150, 200, 250, LA 35 15 12

IS : 1536 - 2001 300, 350, 400, A 35 20 18
& 3114 -2000 450, 500, 600, B 35 25 24
700, 750, 800,
900, 1000,
1050
2. Cast Iron Pipe 150, 200, 250, A-dia, (mm) 20 Not less than tow-
IS : 1537 -2000 300, 350, 400, Upto 600 thirds of the works test
450, 500, 600, 600-1000 15 pressure maintained
700, 750, 800, 1000-1500 10 for the field test
1000,1200,1500 pressures are less, the
period of
B-dia. (mm) 25 test should be at least

Upto 600 25 24 hours, the test
600-1000 20 pressure being
1000-1500 15 gradually raised at the
rate of 1 Kg/ cm2 / min.
3. A.C. Pressure 50,60,65,80,100 5 5 30 Maximum working pre-

Pipes 125, 10 10 30 ssure will be half the
IS : 1592-2001 150,200,250 15 15 30 test pressure in each
300,350,400, 20 20 30 case.
450,500,600 25 25 30
4. R.C. Pipes IS : 80,100,150, P1 2 For use on gravity

458 - 1988 200,250,300 mains only working
350,400,450, pressure not to
500,600,700, exceed two-third of
800,900,1000, test pressure.
1100,1200
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Test Pressure Maximum working

at works pressure at Field
Types of Pipe Kg
Sl Usual dia 2
& Class /cm
No. in mm Period
Ref. I.S. Code = 10
in Kg/cm2 Period
m
second
of
water
(1) (2) (3) (4) (5) (6) (7) (8)
P2
R.C. Pipes 80, 100, 150, 4.00 For use in pumping

(Cont.) 250, 300, 350, mains working
400, 450, 500, pressure
600, 700, 800, not to exceed half
900, 1000, the
test pressure.
80, 100, 150,
250, 300, 350,
400, 500,600,
700, 800, P3 6
5. Steel Cylinder 200, 250, 300, 1 5

R.C. Pipes 350, 400, 450, 2 10
IS : 1916 - 200 500, 600, 700, 3 15
900, 1100, 1200, 4 20
1400,1600, 1800 5 25
Spl.
6. Prestressed 80, 100, 125,
concrete Pipes. 150, 200, 250,
IS : 784 - 2001 300. 350, 400, 1.5 times design
450, 500, 600, pressure.
700, 800, 900,
1000,
1100,1200,
1400,1600,1800.
7. Electrically 200 to 2000 1 15

Welded steel 2 20
pipes. 3 25
IS : 3589 - 2001 Spl.
8. M.S. Tubes : 6-100 Light 50

1239 (Part I) 6-150 Medium 50
2002 6-150 Heavy 50
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7. DISNFECTION
The pipeline shall be disinfected with chlorinated water containing 50 mg/I of chlorine. The
chlorinated water (with chlorine residual of at least 10 mg/I) shall be allowed to stand upto 24
hours for reaction. The pipeline shall then be drained down with dechlorination of the
discharge before being pressed into service.
8.0 SINKING OF TUBEWELL
8.1 GENERAL
The work envisages sinking of Tube wells within Kolkata Metropolitan Area upto the required
depth till a suitable water-bearing stratum is available to the satisfaction of the Engineer-in-
Charge.
8.2 SELECTION OF SITE
The Engineer-in-Charge shall show pin pointed site to the contractor.
8.3 MATERIALS
The contractor shall arrange for loading, unloading, carriage of all departmental materials from
department godown to the work site as stipulated in the tender. The contractor shall supply all
other materials, labours, tools and tackles, as necessary, for carrying out the works. The
contractor shall ensure availability of sufficient water required for carrying out sinking
operations.
The pipes shall be according to the requirements specified in the relevant Standard published
by the Bureau of Indian Standard.
The Strainer shall be any one of the following types :
a) M.S. Slotted Pipe
b) Fibre Glass
c) Low Carbon Galvanize
d) Brass
The slot area may vary from 12% to 14% of pipe surface (for 200 mm diameter pipe)
depending upon available grain size of the aquifer. The slot with is also dependent upon the
same factor.
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8.4 WATER REQUIREMENT FOR BORING & SINKING TUBEWELL
The contractor shall arrange for all water that is necessary for drilling operations and also for
the workforce deployed for the job. The contractor shall also make satisfactory arrangements
for disposal of water during drilling and development of tubewell.
8.5 BORING
8.5.1 CASING BORING
All casing pipes shall be sunk in stages by water jet system as approved by the Engineer-in-
Charge.
During sinking of casing pipes, if at any stage a layer/layers of hard soil or rock is/are
encountered, the same has to be penetrated through suitable arrangements and such costs shall
be accounted for during sinking and withdrawing the casing pipes. The complete tubewell
assembly shall be vertical with a maximum tolerance upto 30mm in 30 Metre. The Housing
Pipe shall be erected in such a manner that it remains 450mm above the existing ground level
with a tolerance of 150 mm.
8.5.2 REVERSE CIRCULATION BORING
The drilling operation shall be carried out by Rig adopting Reverse Circulation method having
550 mm diameter Drill Bit for 200 mm diameter of Tubewell. If, however, a bigger diameter
Drill Bit is used by the contractor for some reasons or ease of operation, no addition claim shall
be entertained.
Bentonite clay shall not normally be allowed to be used during drilling operations. In case of
exigency, however, this may be used with prior approval of the Engineer-in-Charge.
If in the opinion of the Engineer-in-charge, no suitable water bearing aquifer is encountered

even after drilling upto the specified depth, the contractor shall have to go down further below
in search of suitable water bearing strata with prior approval of the Engineer-in-Charge for
which additional payment beyond the specified depth shall be made to the contractor at the rate
provided in the Schedule of rates; in absence of which, the rate may be decided jointly as
agreed upon.
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8.6 SAMPLING OF UNDERGROUND FORMATION
The contractor shall collect drilled materials for sampling underground formation at every 3M
interval and at every change of layer whichever is earlier, the collected sample shall be put in
sample boxes with depths recorded on it and shall be constantly maintained at site for
inspection of the Engineer-in-Charge or his representative. An accurate drilling time log
indicating time taken to drill every 3m depth shall also be maintained at site.
8.7 ELECTROLOGGING
On completion of Boring, electro logging of the water-bearing stratum shall be carried out at
an interval of 3M under the guidance of a Geo – hydrological expert to assess the ground water
potential.
8.8 DESIGNING THE PIPE ASSEMBLY
After examination and interpretation of data obtained by Electro logging and comparing the
same with the Bore-Log chart of underground formation, bearing the signature of both the
Contractor and the Engineer-in-Charge, the tubewell assembly shall be designed with the
approval of the Engineer-in-Charge.
8.9 LOWERING THE PIPE ASSEMBLY
With the approval of the Engineer-in-Charge, the contractor shall start lowering the tubewell
assembly, as per the approved design, inside the drilled bore in presence of the representative
of the Engineer-in-Charge.
Depending on the formation of water-bearing stratum, the tubewell assembly may be

composed of non-standard length of pipes – both for housing and tubewell pipes including the
strainer itself. This may require extra cutting and jointing the pipes and strainer for which no
extra claim shall be entertained. The pipes shall be coated, both inside and outside, with a
protective bituminous base paint.
8.10 GRAVEL SHROUDING
After the tubewell assembly is placed in position within the bore-hole, washed pea- gravel of
size 2.38 mm to 3.18 mm shall be inserted within the annular space between the drilled bore
and the tubewell pipe/strainer. The pea-gravels shall be hard, well rounded, screened, quartzite
gravels with Uniformity Co-efficient of 2 or less and, in that context, 90% of the gravel shall
be retained on a sieve having same slot size used in the tubewell strainer.
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The contractor shall start gravel packing from the bottom of the borehole and shall continue
upto the depth as decided by the Engineer-in-Charge. Thereafter the annular space shall be
packed with puddle clay upto the ground level or with good quality earth as per direction of the
Engineer-in-Charge.
8.11 VERTICALITY TEST OF TUBEWELL ASSEMBLY
The verticality test shall be carried out most carefully as per provisions of relevant Code of
Practice published by the Bureau of Indian Standard. The contractor shall submit the test
report, in original, to the Engineer-in-Charge for scrutiny and record. Unsatisfactory result may
lead to rejection of the entire work.
8.12 DELEVLOPMENT OF TUBEWELL
When lowering of tubewell assembly is completed in all respect, development of tubewell is an

essential operation on which the operational efficiency of the newly installed tubewell is very
much dependent. One of the prime objectives of development is to stabilize the media around
the strainer so as to totally eliminate finer particles while allowing water to enter into through
the strainer.
Deployment of air compressor of adequate capacity for this purpose is considered as an

effective method for air lifting of mud and other sediments from within and outside the
tubewell assembly. Operation of air compressor shall be continued till all silt, sand and mud
are removed from the gravel media, around the strainer. For effective development operation,
the air compressor shall be operated at a pressure of about 10.5 kg/cm2.
After surging operation is completed, the contractor shall install a turbine pump of suitable
capacity capable of producing anticipated yield of the tubewell. During development operation,
the discharge of water shall correspond to the depression, 50% higher than the normal
depression at which the tubewell has been proposed to pump on continuous duty; but the draw
down, in such case, shall never exceed 6 metres. Development shall be considered complete to
the satisfaction of the Engineer-in-Charge, when the yield of the tubewell, at specified
pumping rate, is clear and free from sand particles. The discharge turbidity shall remain within
the permissible limit after continuous pumping for 20 minutes.
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8.13 YIELD TEST OF TUBEWELL
The contractor shall carry out the yield test after successful completion of development and
surging. For this purpose a Turbine Pump of adequate capacity shall be lowered down the
Housing Pipe and the pump shall be operated continuously for 10 (ten) hours
and the discharge recorded either by an Orifice or over a V-notch Weir at an interval of half-
an-hour for consecutive 3 (three) days.
The expected discharge shall be as nearly as the designed discharge at a specified drawdown
which shall be recorded by means of a Vacuum Gauge at the time of measuring discharge.
Pumping at lower rate than that of the designed yield shall not be permitted. Intermittent
pumping, instead of continuous one, shall not also be acceptable.
8.14 UNSUCCESSFUL TUBEWELL
A tubewell shall be considered unsuccessful by the Engineer-in-Charge when during yield test;
the tubewell fails to produce specified discharge at specified drawdown. Under such
circumstances, the Engineer-in-Charge shall ask the contractor, in writing, to abandon the
tubewell and prepare the full details of the work actually done by the contractor upto the point
of ordering to abandon the tubewell. Such details of work done shall be signed jointly by the
contractor and the Engineer-in-Charge.
8.15 PHYSICO-CHEMICAL AND BACTERIOLOGCAL TESTS
After successful completion of tubewell, it is the responsibility of the contractor to undertake

physico-chemical and bacteriological tests of the water available from the tubewell through an
approved Public Health Engineering Laboratory or Institution so as to take corrective
measures, if any, by the Engineer-in-Charge before it is used for community water supply.
8.16 SANITARY SEALING
For sanitary sealing, the annular space between the bore and the Housing Pipe shall be cement
grouted upto 5 M below the G.L. or upto 1st clay layer whichever is less. If the tubewell is
gravel packed, two gravel feed pipes on either side of the Housing Pipe upto the full depth of
the tubewell shall be provided.
8.17 SELECTION OF PUMP & MOTOR
Depending upon the discharge, static water level, draw-down during operation, system losses
and terminal heads, pump and motor shall be selected as per relevant I.S. Specification.
Usually vertical turbine/submersible pumps are used for community water supply.
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8.18 HANDING OVER THE TUBEWELL
After installation of the tubewell, the contractor shall hand-over the same to the department
along with:
i) Bore-log data/Data generated during Elector-logging.
ii) Samples of underground formation.
iii) Designed pipe assembly charts.
iv) Reports on Verticality Test. Yield Test and Tests for water quality.
The contractor shall leave the site after clearing it to the satisfaction of Engineer-in-Charge.
9.0 R.C.C. OVERHEAD RESERVOIR
9.1 GENERAL
The work envisages construction of R.C.C. Overhead Reservoir for community water supply
including laying, fitting, fixing and erecting inlet, outlet, washout and bye-pass pipes and
related works as per approved drawing supplied by the department and appeared in the tender
schedule.
9.2 SELECTION OF SITE
The Engineer-in-Charge shall show the exact location of the reservoir in the Index/Layout
plan. The contractor shall inspect the site of work before hand. No claim on the ground of
insufficient data drawing or absence of knowledge of local site conditions shall be entertained
later by the department after quoting rates for the work by the contractor.
9.3 SOIL CONDITIONS/INVESTIGATIONS
Unless otherwise specifically mentioned in the tender document, it is the responsibility of the
contractor to investigate and ascertain, at his own cost, the actual bearing capacity of the soil
on which the structure shall be founded. In case of any difference in data or opinion on bearing
capacity of soil and type of foundation to be provided from that of the departmental one, the
design shall be suitably modified according to accepted data/information and work shall be
executed as per revised design/drawing duly approved by the department.
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9.4 EARTHWORK
Excavation shall be carried out only upto the required depth as per drawing and as per direction
of the Engineer-in-Charge. If for any reason, excavation goes beyond the required depth, this
extra depth shall be filled up with sand or good earth, as approved by the Engineer-in-Charge,
duly consolidated and the surface thus prepared shall be brought back to the required level. The
additional cost on this account shall be borne by the contractor.
Earthwork in filling shall be carried out in layers not exceeding 15 cm thick, carefully rammed,
watered and consolidated as per direction of the Engineer-in-Charge.
9.5 CEMENT CONCRETE WORKS (PLAIN AND RE-INFORCED)
All concrete works shall be executed as per Schedule of Rates for Building Works of P.W.D.,
Government of West Bengal.
9.6 WATER TIGHTNESS
The reservoir shall be tested for water tightness after fitting, fixing of all inlet and outlet
arrangements, by filling with water upto the designed full supply level. The structure shall be
considered watertight when the reduction of water level from the full supply level is not more
than 6 mm in 48 hours.
The contractor shall have own arrangements for water supply to conduct water tightness test.
The contractor shall rectify defect, if any, observed during the test and repeat the testing
operations till successful result is obtained to the satisfaction of the Engineer-in-Charge.
9.7 LIGHTNING CONDUCTOR
Lightning Conductor shall be fitted and fixed strictly in accordance of I.E. Act, Rules and
Regulation
9.8 VENTILATION WINDOW
Ventilation Windows shall be fitted with rust proof galvanized or polythene wire net as per
approved drawing capable of arresting entry of mosquitoes into the reservoir.
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9.9 WATER LEVEL GAUGE
The Water Level indicator/Gauge shall be substantial in design and simple in operation and
must be capable of recording depth of water inside the reservoir correctly upto 5 mm. The
entire system including installation shall be as per specification and direction of the Engineer-
in-Charge.
9.10 M.S. LADDER
M.S. Ladder, as per approved design, shall be erected in position and rigidly fixed with suitable
stays as per specification and direction of the Engineer-in-Charge. It shall be painted with
anticorrosive paint over a coat of primer as per specification and direction of the Engineer-in-
Charge.
Water proofing treatment of the reservoir-interior and exterior, shall be made either during
constructions or after construction with approved chemicals as per specification by adopting
treatment methodologies of the producer of the approved chemicals.
9.11 CEMENT PLASTER AND PAINTING
Cement plaster and painting works shall be executed as per specification and as per Schedule
of Rates for Building Works of P.W.D., Government of West Bengal.
9.12 DISINFECTION
After clearing all foreign materials accumulated within the reservoir during the course of
finishing works related to its operation, the reservoir shall be disinfected with chlorinated water
having a chlorine concentration of 50 mg/I. After draining down the chlorinated water, the
reservoir shall be deemed fit for its use in a community water supply scheme.
9.13 SITE CLEARANCE
On completion of job, the contractor shall clear and level the site to the full satisfaction of the
Engineer-in-Charge.
10.0 VALVES
10.1 GENERAL
The valves of different types are installed in water distribution pipe lines for isolation,
regulation of flow, operation and maintenance, cleaning and draining purposes.
The valves shall be as per standards laid down by the Bureau of Indian Standards
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10.2 SELECTION
Selection, installation and maintenance of valves shall conform to relevant standards of the
Bureau of Indian Standards. Apart from Sluice Valve, various other types of valves are used in
pipe distribution network.
10.2.1 SLUICE VALVE
These valves shall usually be installed with spindle in vertical position. The value should be
operated to full travel of gate in every three months of avoid chances of jamming at the hours
of need.
Sluice valves shall be located at least on three sides of every cross-junction and at every
kilometer on long main. The size of Sluice Valve shall be the same as the size of the main upto
300 mm diameter. For larger diameter of main, the size of Sluice Valve may be at least 2/3 rd
the size of main as per decision of the Engineer-in-Charge.
10.2.2 AIR VALVE
These valves are installed to ensure outlet of air accumulated within the pipe line when the line
is in operation. Air valves also ensure entry of air when a partial vacuum is created in the line
at the time of emptying the pipe. Air valve shall be preceded by a Sluice Valve to facilitate its
isolation at the time of repair and/or maintenance.
10.2.3 SCOUR VALVE
Scour valves are installed at low points to facilitate discharge into a sump or natural drainage
channel. The size depends upon local circumstances especially upon the time in which a given
section of line is designed to be emptied and upon the resulting velocity of flow.
10.2.4 BUTTERFLY VALVE
Butterfly valves are installed for isolation and/or flow regulation especially in large size
conduits within a properly defined system permitting flow in either direction. They are
sometimes cheaper than sluice valves and occupy less space. Butterfly valves with no sliding
parts have the advantages of ease of operation, compact size, reduced chamber and improved
closing and retarding characteristics.
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10.2.5 CHECK VALVE
Check valves, also called Non-return Valves or Reflux Valves, automatically prevent reversal
of flow in a pipeline. These are particularly useful in pumping mains when positioned near
Pumping Stations to prevent backflow, which is the root cause of Surge pressure and water
hammer, when pumps are shut down.
10.2.6 ZERO VELOCITY VALVE
The purpose of installation of Zero-Velocity Valve is to arrest the forward moving water at
zero momentum i.e. when its velocity zero and before any return velocity is established. When
the forward becomes less than 25% of the maximum , the flap starts closing at the same rate as
the velocity approaches zero magnitude, water column on the upstream side of the valve is
thus prevented from acquiring a reversed velocity and taking part in creating surge pressure.
This is a suitable substitute for check valve in terms of its operation.
11.0 CONSUMPTION OF MATERIALS
Consumption of the departmental materials like lead, cement, rod etc. as issued shall be
computed against corresponding contract item of work on the basis of quantities shown on the
table at page 97 and also on the basis of schedule of rates of Presidency Circle, P.W.D. & P.W.
(Roads) Department, Govt. of West Bengal subject to a variation of ± 5 (five) percent for
cement. For Steel reinforcements the variation may be permitted upto ± 10%.
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D. JOINTS AND FITTINGS
1.0 INTODUCTION:
To achieve the functioning and desired success of any pipeline network system, different forms
of fittings are required to be fastened at every joint to make it leak proof. Initially, cast metallic
pipes having flanged ends were is use, which were joined by inserting lead sheet in between
the flanges. In the middle of eighteenth century, Socket & Spigot end pipe was invented and
readily accepted all over, Since then the jointing was done by cocking pig lead into the annular
space partially filled with jute yearn. In 1930, the Americans introduced Mechanical Joint
Fittings were started in use for water mains. D.I. Push-on Joint Fittings were in the field of
jointing scenario from 1970, initially up to 600 mm and after 1980 up to 1600 mm diameter.
Both Mechanical and Push-on Joint
Fittings are now in use. Push-on Joint needs only one gasket but the Mechanical Joint requires
follower gland, gasket and tee headed bolts and nuts.
2.0 TYPES OF JOINTING:
2.1 SOCKET & SPIGOT PUSH-ON-JOINTS
The Socket & Spigot flexible joints are assembled with special type of rubber gaskets as shown
in the figure 1 & 2 below. It is done through the following steps:
a) All sorts of lumps, blisters and excess coating materials shall be removed from the socket and
spigot end.
b) The gasket is to be formed in a heart shape and inserted into the groove of the socket ensuring
that it is correctly seated.
c) Lubricant (soft soap or vegetable oil avoiding petroleum based lubricant at all cost) shall be
applied at the spigot end and face of the rubber gasket to be inserted.
d) The spigot and the socket shall be aligned property ensuring that the spigot end is beveled
avoiding sharp or square edges.
e) A suitable jointing tackle or pulling mechanism like TIRFOR is to be used after confirming the
proper position of the gasket by inserting a feeler gauge into the gap between the socket and
the spigot.
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f) Deflection of the joint is to be kept within the following allowable tolerance, which may be
necessary to deflect the pipeline from a straight line either in a vertical or horizontal plane for
avoiding any obstruction or to negotiate long radius curves.
Allowable Deflection
Pipeline Allowable Deflection
For nominal bore 80 to 300 mm 5°
For nominal bore 350 to 400 mm 4°
For nominal bore 450 to 1000mm 3°
Figure 1
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2.2 FLEXIBLE MECHANICAL JOINTS
In this joint applying pressure through mechanical means viz: a separate gland does the sealing.
When bolted with the pipe, the glad exerts pressure on the sealing rubber gasket and makes the
joint leak-proof. It is done through the following steps:
a) All sorts of lumps, blisters and excess coating materials shall be removed from the socket and
spigot end.
b) The follower gland and the gasket are to be placed on the spigot of the pipe.
c) Bring the fittings closure and insert the spigot into the socket ensuring that the fittings are
properly aligned.
d) Insert the nut-bolts one by one by tightening diametrically opposite bolts to the recommended
torque. In case of any leakage the bolts may be tightened further.
e) It is to be ensured that the bottom end of the follower gland presses the rubber gasket properly.
f) It is to be ensured that the joint deflections are within the allowable tolerances.
A typical Mechanical joint fitting is shown in Fig- 3 and 4.

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Split MJ Collar Coupling
Note:- Split MJ Collar Coupling Set Includes 2 Follower Gland, 2 MJ Gasket & Required Size of Nut & Bolts.
Uses ● Helps to arrest leaks in the pipeline due to small cracks or puncture in the pipe body
2.3 FLANGED JOINTS
These joints are self-restrained joints, which are made for working pressure ratings of 1.0 MPa
(PN 10), 1.6 MPa (PN 16), 2.5 MPa (PN 25) and 4.0 MPa (PN 40). The procedure to be
followed to make these joints is as follows:
a) The faces of the flanges are to be made free from dirt or particles of foreign matter.
b) The gasket used between flanges should be undamaged compressed fibre-board or
natural/synthetic rubber as per IS : 638.
c) Adjoining flanges are to be bolted in the correct sequence and to the appropriate torque. Four
location-bolts are to be tightened to roughly secure the adjoining flanges.
d) Remaining bolts are to be inserted and diametrically opposite bolts tightened to the
recommended torque ensuring that all bolt holes are filled.
Considering the working pressure and the flange drilling, the valves are to be carefully specified. In
India, most of the valves are with PN 10 drilling. In case the valves are specified with PN 16 or PN 25,
drilling of the flange can be matched accordingly. Normally, if nothing is mentioned about the flange
drilling, all flanges will be faced and drilled to PN 10 configuration.
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Different methods of jointing fittings are shown in Figure 5 to 8.
Figure-5 Joining by Crowbar
3.0 SPECIAL FITTINGS
a) Flexible Coupling: It is used for joining two plain-ended pipes. It consists of a

middler- barrel, two follower rings and two suitably designed rubber gaskets (natural
rubber or SBR). A set of steel bolts and nuts are used for the assembly.
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b) Flange Adaptor: It is a unique device by which the barrel-end of a pipe can

be converted to a flanged pipe with no time. All flanged valves should be fitted with a
Flange Adaptor as t facilitates easy removal/refitting of the valve repairing.
4.0 RUBBER GASKET FOR JOINTING
The rubber gaskets used for all sorts of joints should be compatible with the fluid to be
conveyed for materials, pressure and temperature. It should not deteriorate the quality of
water or should not impart any bad taste or foul odours. For Push-on and Mechanical Joints
it should conform to IS: 5382 and for Flanged Joints IS: 638 or specially moulded good
quality flat rubber gasket conforming to IS: 5382.
5.0 DIMENSIONS OF PUSH-ON AND MECHANICAL JOINT FITTINGS
External Diameter DE Wall Thickness, e (mm)

Nominal (mm) For / in case of K 12
Diameter
DN DE Tolerance e Tolerance
(mm)
80 98 +1 to 2.7 7.0 -2.38
100 118 +1 to 2.8 7.2 -2.40
125 144 +1 to 2.8 7.5 -2.42
150 170 +1 to 2.9 7.8 -2.45
200 222 +1 to 3.0 8.4 -2.50
250 274 +1 to 3.1 9.0 -2.55
300 326 +1 to 3.3 9.6 -2.60
350 378 +1 to 3.4 10.2 -2.65
400 429 +1 to 3.5 10.8 -2.70
450 480 +1 to 3.6 11.4 -2.75
500 532 +1 to 3.8 12.0 -2.80
600 635 +1 to 4.0 13.2 -2.90
700 738 +1 to 4.3 14.4 -3.00
750 790 +1 to 4.4 15.0 -3.05
800 842 +1 to 4.5 15.6 -3.10
900 945 +1 to 4.8 16.8 -3.20
1000 1048 +1 to 5.0 18.0 -3.30
Note: The wall thickness „e‟ of fittings is calculated as a function of the nominal diameter „DN‟ by
using the formula given below with the values for „K‟ in the above Table.
e = K (0.5 + 0.001 DN)

DI Fittings are made with K12 thickness, where K= 12.
Thus the value of „e‟ = 6 + 0.012 DN.
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6.0 FLANGE DETALS.

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7.0 DIMENSIONS OF FLANGE DRILLING FOR FLANGE FITTING-PN 16
All dimensions are in mm

Dia Dimensions Holes Bolt
DN size
D E C b f a s Nos. Dia metric
(d)
80 200 132 160 16 3 19 15 8 19 M 16
100 220 156 180 16 3 19 15 8 19 M 16
125 250 184 210 16 3 19 15 8 19 M 16
150 285 211 240 16 3 19 15 8 23 M 20
200 340 266 295 17 3 20 16 12 23 M 20
250 400 319 355 19 3 22 17.5 12 28 M 24
300 455 370 410 20.5 4 24.5 19.5 12 28 M 24
350 520 429 470 22.5 4 26.5 21 16 28 M 24
400 580 480 525 24 4 28 22.5 16 31 M 27
450 640 548 585 26 4 30 24 20 31 M 27
500 715 609 650 27.5 4 31.5 25 20 34 M 30
600 840 720 770 31 5 36 27 20 37 M 33
700 910 794 840 34.5 5 39.5 27.5 24 37 M 33
750 970 857 900 36 5 41 28 24 37 M 33
800 1025 901 950 38 5 43 30 24 40 M 36
900 1125 1001 1050 41 5 46 32.5 28 40 M 36
1000 1255 1112 1170 45 5 50 35 28 43 M 39
8.0 MECHANICAL PROPERTIES OF FITTINGS
The mechanical properties of samples (representative of finished products) are tested for
tensile strength (Min 420 MPa), hardness (Max 230 BHN) and elongation (min 5% to verify
mechanical properties.
9.0 HYDROSTATIC TESTING
At the works, the DI fittings are tested to pressure as specified in ISO: 2531/BSEN:545/1995
and IS: 9523, as the following indicates:
Dia meter Works Test

Pressure
(mm) (Kg/cm2)
80-300 25
350-600 16
700-800 10
900-1200 10
For hydrostatic test, the fittings shall be kept under pressure for 10 seconds and they shall
withstand the pressure test without showing any sign of leakage, sweating or other defect of
any kind. The test shall be carried out before application of any surface coating.
10.0 THRUST ANCHORING
Thrust force is created in water mains due to change of direction at bends and tees, stops at
dead ends or change in size at reducers. In order to keep the pipeline intact, several methods of
restraints are available of which most popular is the thrust block.
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Thrust force caused by water at different fittings is as follows:
a. At bend: P = 2 x p x A x sin J where

A = Sectional area of pipe
P = Internal pressure.
J = Degree of bend.
2. At tee: P = p x a where
A = Sectional area of branch pipe
3. At reducer: P = p (A-a) where
A-a = Changed sectional area.
4. At pipeline End: P = p x A
11.0 THRUST FORCE IN KGF AT FITTING AT 1 KGF/CM 2 WATER PRESSURE
Nominal Dia Dead End 90° Bend 45° Bend 22° Bend 11° Bend
mm kgf kgf kgf kgf kgf
80 75.4 106.7 57.7 29.4 14.8
100 109.4 154.7 83.7 42.7 21.4
150 227.0 321.0 173.7 88.6 44.5
200 387.1 547.4 296.3 151.0 75.9
250 589.6 388.9 451.3 230.1 115.6
300 834.7 1180.4 638.9 325.7 16.6
400 1445.5 2044.2 1106.3 564.0 283.4
500 2222.9 3143.6 1701.3 867.3 435.8
600 3166.9 4478.7 2423.9 1235.7 620.8
700 4277.6 6049.5 3274.0 1669.0 838.6
800 5568.2 7875.6 4261.7 2177.6 1091.6
900 7013.8 9919.0 5368.1 2736.6 1374.9
1000 8626.1 12,199.1 6602.1 3365.7 1691.0
Figure- 11 Figure- 12 Figure- 13

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Dimensions of Fittings
Weights of casting depend on the dimensions and type of joint adopted. Weights of
fittings indicated in these tables are approximate.
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Double Socket Reducers

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Mechanical Joint 90° & 45° Bend
90° BEND 45°BEND
Nominal
Dia r Weight r Weight
L L
(approx) each (approx) each
mm mm kg mm mm kg
100 120 95 14.4 65 100 13.1

150 170 145 24 85 145 21
200 220 195 37 110 200 30.5
250 270 245 53 130 245 43
300 320 290 75.5 155 305 61
350 370 340 106 175 350 84
400 420 290 134 200 405 104
450 470 435 168 220 450 128
500 520 485 187 240 495 134
600 620 580 280 285 595 198
Mechanical Joint 22° 30’ & 11° 15’ Bend
22° 30’ BEND 11° 15’ BEND
Nominal
Dia r Weight Weight
L L r (approx)
(approx) each each
mm mm kg mm mm kg
100 45 110 12.5 35 120 12.1

150 55 155 19.3 40 155 18.5
200 65 195 27.5 45 195 26
250 75 240 37.5 50 230 35
300 90 305 53 60 315 49
350 100 350 73 65 350 67
400 110 390 87.5 70 385 79.5
450 120 435 107 75 420 96.5
500 135 505 107 85 510 94
600 155 590 154 95 580 133
* Please note that all mechanical joint fittings are supplied

with nuts, bolts, and gasket and follower gland.
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Large End DN Small End DN L Weight
mm mm mm kg
150 100 150 16.8

200 100 250 23.5
200 150 150 24.5
250 150 250 33
250 200 150 33
300 150 350 45.5
300 200 250 45
300 250 150 44
350 200 360 61.5
350 250 260 61
350 300 160 60.5
400 200 460 76.5
400 250 360 75.5
400 300 260 75
400 350 160 75.5
450 250 460 94
450 300 360 93.5
450 350 260 93.5
450 400 160 89.5
500 250 560 104
500 300 460 104
500 350 360 104
500 400 260 99
500 450 160 95
600 300 660 153
600 350 560 152
600 400 460 147
600 450 360 142
600 500 260 126
Nominal Size DN L Weight each
mm mm kg
100 130 11.3

150 135 11.3
200 140 24.0
250 145 32.5
300 150 44.0
350 155 60.0
400 160 73.0
450 165 88
500 170 99
600 180 143
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Double Socket Weight each

All Socket Branch Flange All Socket DSBF
ITEM Tee Tee Tee Tee
Weight Weight
H H
L (kg) (kg)
100 x 80 185 125 195 19.9 19.5
100 x 100 210 125 200 21.5 21
150 x 80 190 150 220 27.5 27
150 x 100 210 150 230 29.5 29
150 x 150 270 150 245 34 34
200 x 80 190 180 250 36 35.5
200 x 100 315 180 255 38.5 37.5
200 x 150 270 180 270 44 43.5
200 x200 330 180 275 50.5 50.5
250 x 80 220 205 275 48 47.5
250x100 220 210 285 49 48.5
250x150 335 210 300 59.5 59
250x200 335 210 305 62.5 62.5
250x250 390 210 320 70.5 71.5
300x80 220 235 305 62.5 62
300x100 220 235 310 63.5 63
300x150 335 235 325 75.5 75.5
300x200 335 235 330 79 79
300x250 450 240 345 92 95
300x300 450 240 360 99.5 102
350x80 225 260 330 82 81.5
350x100 225 260 340 83 82.5
350x150 340 265 355 97.5 97
350x200 340 265 360 101 101
350x250 515 265 375 124 125
350x300 515 270 390 130 131
350x350 515 270 405 137 140
400x80 225 290 360 96 96
400x100 225 290 365 97 96.5
400x150 340 290 380 113 113
400x200 340 290 385 117 117
400x250 575 575 400 148 149
400x300 575 295 415 158 159
400x350 575 300 430 164 167
400x400 575 300 445 170 177
450x80 230 315 385 113 113
450x100 230 315 395 115 114
450x150 345 320 410 134 133
450x200 345 320 415 137 137
450x250 635 320 430 181 182
450x300 635 325 445 191 192
450x350 635 310 460 198 201
450x400 635 315 475 205 211
450x450 635 330 490 209 221
500x100 230 345 420 112 112
500x150 350 345 435 135 134
500x200 350 345 440 137 137
500x250 580 350 455 179 180
500x300 580 350 470 181 186
500x350 580 340 485 199 202
500x400 580 340 500 202 211
500x450 695 345 515 228 240
500x500 695 360 530 225 257
600x100 355 400 475 176 176
600x150 355 400 490 179 179
600x200 355 400 495 182 182
600x250 585 405 510 236 237
600x300 585 405 525 240 242
600x350 585 395 540 247 250
600x400 585 395 555 265 272
600x450 820 400 570 321 332
600x500 820 405 585 313 348
600x600 820 420 615 332 385
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SCHEDULE OF RATE
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WATER SUPPLY SHEDULE OF RATES 2012

CHAPTER-1
EARTH WORK, SHORING, KOLKATA
SHEET & R.S..J PILES METROPOLITAN
DEVELOPMENT
AUTHORITY
ITEM DESCRIPTION OF ITEM UNIT

RATE
NO. Rs. P.
1.1 Earth work in excavation in trenches & pits for water supply line
and appurtenant structures in all sorts of soil or loose materials
(excluding laterite or sand stone) including removing, spreading or
stacking the spoils with a lead of 75 metres including bailing out
water due to seepage complete as per instruction of the Engineer-in-
Charge. (Use of buckets for removal if necessary shall be within the
rates).
a) from 0 M to 1.5 M below G.L. %Cu.M 8095.00
b) Beyond 1.5 M to 3.0 M below G.L. %Cu.M 9155.00
c) Beyond 3.0 M to 4.5 M below G.L. %Cu.M 10355.00
d) Beyond 4.5 M to 6.0 M below G.L. %Cu.M 11325.00
e) Beyond 6.0 M to 7.5 M below G.L. %Cu.M 12296.00
f ) Beyond 7.5 M to 9.0 M below G.L. %Cu.M 13266.00
1.2 Earth work in filling in trenches and pits with good earth obtained
from excavation of trenches and pits including consolidation by watering
and ramming in layers not exceeding 150 mm etc. Complete as per
instruction (payment to be made on the basis of finished quantity)
%Cu.M 6216.00
1.3 Picking up & removing old bituminous layer or sand sealing coat
from old black topped surface & cleaning the exposed surface by
scraping & stacking the material as directed. Where thickness of
layer is
a) 25 mm to 50 mm Sq.M. 18.00
b) 50 mm to 100 mm Sq.M. 27.00
c) above 100 mm Sq.M. 36.00
1.4 Cutting & picking up existing metalled black top portion of road
surface to an average depth of 300 mm by using jack hammer with
all necessary tools and plants including screening the serviceable
materials & stacking within a lead of 75 metres all complete as per
direction of the engineer-in-Charge.
Cu.M 329.00
1.5.a. Hire and labour charges for shorting works in foundation / pipe line
trenches or drains including necessary close plank walling framing
slbullah pilling, strutting etc. of adequate sizes all complete as per
the direction of the Engineer - in Charge (Vertical surface of
contact area with supporting earth to measured)
1) Depth upto 1.5 Metre Sq.M 352.30

2) Depth beyond 1.5 metre and upto 3 metre Sq.M 388.37
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ITEM DESCRIPTION OF ITEM UNIT RATE

NO. Rs. P.
1.5.B Hire and labour charges for shoring work in foundation / pipe line
trenches or drains where depth of excavations exceeds 3 meter
including necessary close plank walling with poling boards of
thickness 50 to 70 mm and width 175 to 225 mm to be driven about
300mm in ground below the bottom of the trench with intermediate
salbullah pilling of diameter not less than 100mm @ 900 to 1000
mm centre to centre to be placed in between the vertical surface of
trench and the poling board along with salbullah double struts of
not less than 100 mm in diameter between two wailings (horizontally
between them all complete as per direction of the Engineer -in -
Charge (Veridical surface of the contact with supporting earth to be
measured) Sq.M 589.00
1.6 Retaining wooden shoring in place with necessary planks, runners,

Etc. including cost for driving the same and cutting the sheeting as
directed all complete for all depth and width to trenches
1) 3.75 Cm thick Sq.M 742.00
2) 5 Cm thick Sq.M 823.00
1.7.1 Hire and labour charges for driving M.S. sheet piles of any type and
size including junction and corner taper piles etc with clutch bars,
where necessary, by any means (ether manual or mechanical
hammers) in all kinds of piles, as necessary, staging, scaffolding,
supply of all equipments (except M.S. sheet piles) and carriage of
M.S. sheet piles from departmental go down to work site all
complete
Sq.M 1044.00
1.7.2 With drawing sheet piles, carriage and stacking the same in the
departmental stack yard / godown as per direction of the Engineer-in
charge
Sq.M 418.00
1.7.3 Hire and Labour charges for driving R.S.J. piles of any section but
not less than 125mm.x 70 mm. upto 5m depth from G.L. at an interval
of 500mm. Centre to centre with faxing of R.S.J. runner (125mm.x
70mm.) on both sides of the trench in tow rows and withdrawal of
piles as per specific direction of Engineer-in- Charge. (rate includes
hire charges of all equipments, appliances and tackles, machineries,
Labour complete in all respect) 9 Beyond this item shoring must be
provided by deduction 10% normal shoring rate.) M.Sq 533.00
1.8 Hire charges of 5. H.P. diesel pump set with necessary suction and
delivery pipe and other accessories including cost of diesel and other
lubricants and charges of operator and helper and carriage to and
from site for pumping out both foreseen and unforeseen accumulated
water from the trench and keeping reasonably free the trench from
water for construction / repair of water supply pipe line and other
appurtenant works and any other cost involved including tools and
plants and dismantling and removing the same after completion of
work all complete.
For 8 hours operation of each pump set.
Per day 936.00
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2012 AUTHORITY
CHAPTER-II
LAYING & JOINTING PIPES, SPECIALS ETC.
Sl. Description of Item Unit RATE

No. Rs. P.
2.1 C.I./D.I. Pipe & Specials

Lowering any type C.I. pipes & specials and
laying along trench at any depth as per
specification and direction Of the Engineer-in
-Charge.
[For laying over ground, the rates shall be

reduced by 10% and the rates so reduced shall
be inclusive of cost of holding arrangements]
Diameter in mm
a) 80 % Metre 777.00
b) 100 % Metre 944.00
c) 150 % Metre 1221.00
d) 200 & 250 % Metre 1554.00
e) 300 & 350 % Metre 2220.00
f) 400 & 450 % Metre 2387.00
g) 500 % Metre 2720.00
h) 600 % Metre 3330.00
i) 700 -750 % Metre 4940.00
j) 800 % Metre 7992.00
k) 900 % Metre 9990.00
l) 1000 % Metre 12488.00
2.2 Lowering any type D..I. pipes & specials and

laying along trench at any depth as per
specification and direction f the Engineer-in
-Charge.
[For laying over ground, the rates shall be
reduced by 10% and the rates so reduced shall
be inclusive of cost of holding arrangements]
Diameter in mm
a) 80 % Metre 574.00
b) 100 % Metre 740.00
[64]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
c) 150 % Metre 999.00

d) 200 & 250 % Metre 1221.00
e) 300 & 350 % Metre 1554.00
f) 400 & 450 % Metre 2220.00
g) 500 % Metre 2387.00
h) 600 % Metre 2720.00
i) 700 -750 % Metre 3330.00
j) 800 % Metre 4218.00
k) 900 % Metre 5273.00
l) 1000 % Metre 6161.00
2.3 Lead jointing to C.I. /D.I. pipes and specials with
supply of lead and spun yarn all complete to
make the joint water tight at required hydraulic
pressure as per specification & direction of the
Engineer-in-Charge.
[Lead shell be supplied departmentally to the
Agency at specified issue rates and cost thereof
shall be recovered from the works Bill of the
Agency]
Diameter in mm
a) 80 Each 359.00
b) 100 Each 430.00
c) 125 Each 496.00
d) 150 Each 644.00
e) 200 Each 1012.00
f) 250 Each 1093.00
g) 300 Each 1303.00
h) 350 Each 1509.00
i) 400 Each 1724.00
j) 450 Each 2455.00
k) 500 Each 2667.00
l) 600 Each 3364.00
m) 700 Each 3903.00
n) 750 Each 4440.00
o) 800 Each 4671.00
p) 900 Each 5070.00
q) 1000 Each 5623.00
[65]

RATES DEVELOPMENT
2012 AUTHORITY
LAYING & JOINTING PIPES, SPECIALS ETC. (CONTD.)

No. Rs. P.
2.4 Lead jointing to C.I. pipes and specials excluding

cost of lead and spun yarn all complete to make the
joint watertight at required hydraulic pressure as per
specification and direction of the Engineer-in-
charge.
[Lead shall be supplied departmentally to the

Agency at free of cost as per availability]
Diameter in mm
a) 80 Each 207.00
b) 100 Each 222.00
c) 125 Each 233.00
d) 150 Each 268.00
e) 200 Each 312.00
f) 250 Each 324.00
g) 300 Each 390.00
h) 350 Each 415.00
i) 400 Each 442.00
j) 450 Each 465.00
k) 500 Each 545.00
l) 600 Each 569.00
m) 700 Each 670.00
n) 750 Each 730.00
o) 800 Each 1110.00
p) 900 Each 1330.00
q) 1000 Each 1602.00
[66]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
2.5 Rubber gasket joints to C.D./D.I. pipes and specials
all complete to makes the joint water tight at required
hydraulic pressure as per specification and direction of the
Engineer-in-Charge.
[Cost of Rubber gasket of approved make including supply
to any point within the kolkata Metropolitan Area shall be
paid separately.]
Diameter in mm
a) 80 Each 28.00
b) 100 Each 31.00
c) 150 Each 36.00
d) 200 Each 44.00
e) 250 Each 58.00
f) 300 Each 67.00
g) 350 Each 75.00
h) 400 Each 89.00
i) 450 Each 97.00
j) 500 Each 114.00
k) 600 Each 139.00
l) 700 Each 150.00
m) 750 Each 158.00
o) 800 Each 167.00
p) 900 Each 194.00
q) 1000 Each 211.00
[67]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
2.6 Flange joint to C.I./D.I./M.S. pipes and specials

including supply of rubber gasket, nuts, bolts,
washers etc. of best quality to make the joint
watertight at required hydraulic pressure all
complete as per specification &direction of the
Engineer-in-Charge.
Diameter in mm
a) 80 Each 391.00
b) 100 Each 706.00
c) 125 Each 715.00
d) 150 Each 1199.00
e) 200 Each 1236.00
f) 250 Each 1849.00
g) 300 Each 1961.00
h) 350 Each 2593.00
i) 400 Each 3918.00
j) 450 Each 4402.00
k) 500 Each 4927.00
l) 600 Each 7299.00
m) 700 Each 8783.00
n) 750 Each 8851.00
o) 800 Each 12265.00
p) 900 Each 14280.00
q) 1000 Each 17617.00
r) 1100 Each 21004.00
s) 1200 Each 26071.00

t) 1300 Each 29162.00
u) 1400 Each 35668.00
v) 1500 Each 37672.00
[68]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
2.7 Cutting of C.I./D.I pipes for fitting with pipes and/or

specials of similar or dissimilar materials at the time
of Laing without damaging any part of the required
length including taking out of the broken pieces from
the trench and restacking the same at the specified
location as per direction of the Engineer-in-Charge
Diameter in mm
a) 80 Each 52.00
b) 100 Each 61.00
c) 150 Each 85.00
d) 200 Each 120.00
e) 250 Each 141.00
f) 300 Each 162.00
g) 350 Each 186.00
h) 400 Each 250.00
i) 450 Each 309.00
j) 500 Each 398.00
k) 600 Each 469.00
l) 700 Each 568.00
m) 750 Each 636.00
n) 800 Each 851.00

o) 900 Each 1056.00
p) 1000 Each 1166.00
[69]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
2.8 Chamfering the spigot end of C.I./D.I. pipes for
fitting with the socket of C.I./D.I. pipes and/or
specials in Tyton jointed water main or otherwise
using electric grinder as per specification and
direction of the Engineer-in-Charge.
Diameter in mm
a) 80 Each 55.00
b) 100 Each 67.00
c) 150 Each 100.00
d) 200 Each 134.00
e) 250 Each 167.00
f) 300 Each 197.00
g) 350 Each 232.00
h) 400 Each 270.00
i) 450 Each 318.00
j) 500 Each 345.00
k) 600 Each 437.00
l) 700 Each 453.00
m) 750 Each 571.00
n) 800 Each 708.00
o) 900 Each 906.00
p) 1000 Each 1142.00

[70]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
2.9 Cutting of Single bit/Double bits of socket of

rubber gasket jointed C.I./D.I socket & spigot
pipes without damaging any portion of the pipe
and making the pipe free from all broken pieces
as per direction of the Engineer-in-Charge.
Diameter in mm
a) 80 Each 61.00
b) 100 Each 74.00
c) 150 Each 85.00
d) 200 Each 126.00
e) 250 Each 162.00
f) 300 Each 189.00
g) 350 Each 216.00
h) 400 Each 317.00
i) 450 Each 358.00
j) 500 Each 463.00
k) 600 Each 555.00
l) 700 Each 613.00
m) 750 Each 715.00
n) 800 Each 862.00
o) 900 Each 1040.00
p) 1000 Each 1105.00
[71]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
3. A.C. Pipe
3.1 Lowering A.C. pipes and laying/relaying along

trenches at any depth including taking out and
removing all unserviceable materials as per
specification and direction of the Engineer-in-Charge.
Diameter in mm
a) 80 % Metre 408.00
b) 100 % Metre 602.00
c) 150 % Metre 816.00
3.2 Cutting A.C. pipes for fitting with pipes and/or

specials of similar or dissimilar materials at the
time of laying/relaying without damaging any part
of the required length including taking out of the
broken pieces from the trench and restaking the
same at specified location as per direction of the
Engineer-in-Charge.
Diameter in mm
a) 80 Each 17.00
b) 100 Each 29.00
c) 150 Each 50.00
3.3 Detachable joints to A.C. pipes including supply of

rubber gasket, nuts, bolts etc. of best quality to
make the joint water tight at required hydraulic
pressure all complete as per specification and
Diameter in mm
a) 80 Each 217.00
b) 100 Each 272.00
c) 150 Each 403.00
3.4 Labour for detachable joints to A.C. pipes to make

the joint water tight at required hydraulic pressure
all complete as per specification and direction of
Diameter in mm
a) 80 Each 6.00
b) 100 Each 10.00
c) 150 Each 17.00

[72]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
4 M.S. Pipes.
4.1 Gas cutting of M.S. pipes and/or M.S. plates of

different thickness all complete as per
specification and direction of the Engineer-in-
Charge.
a) 8 mm thick plate. Metre 157.00
b) 10 mm thick plate. Metre 220.00
c) 12 mm thick plate. Metre 275.00
d) 15 mm thick plate. Metre 300.00
e) Above 15 upto 25 mm thick plate Metre 366.00
f) Above 25 upto 36 mm thick plate. Metre 412.00
g) Above 36 upto 45 mm thick plate. Metre 440.00
4.2 Shop welding of M.S plates for fabrication of different diameter

of M.S. pipes and specials by means of electric arc welding as
per relevant I.S. specification using standard electrodes
including edge preparation and charges for deployment of all
types of tools and plants with electricity all complete as per
[The Engineer-in-Charge shall approve the electrode for arc
welding before use]
Throat thickness in mm
a) 6 Metre 388.00
b) 8 Metre 485.00
c) 10 Metre 582.00
d) 12 Metre 776.00
e) 16 Metre 970.00
f) 20 Metre 1164.00
[73]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
4.3 Field welding of M.S. plates by means of electric arc welding as

per relevant I.S. specification using standard electrodes
including edge preparation and charges of deployment of
electric generator set with fuel, lubricant and all other tools and
plants all complete as per specification and direction of the
Engineer-in-Charge.
[The Engineer-in-Charge shall approve the electrodes for arc

welding before use]
a) 6 Metre 676.00
b) 8 Metre 845.00
c) 10 Metre 1014.00
d) 12 Metre 1352.00
e) 16 Metre 1690.00
f) 20 Metre 2028.00
4.4 Field welding of machined ends of pieces of M.S pipes and

specials for laying the same inside trench/over ground by means
of electric arc welding as per relevant I.S. specification using
standard electrodes including /edge preparation and charges for
deployment of electric generator set with fuel, lubricant and all
other tools and plants all complete as per specification and
welding before use]
a) 6 Metre 978.00
b) 8 Metre 1223.00
c) 10 Metre 1467.00
d) 12 Metre 1956.00
e) 16 Metre 2445.00
f) 20 Metre 2934.00
[74]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
4.5 Fabricating M.S. pipes of different diameter in shop out of 8

mm to 12 mm thick M.S plates supplied departmentally,
cutting that plates to exact size & shape by gas cutting device
and/or by adopting any other approved type of mechanical
means, bending the same in true curvature by template and
rolling machine of approved design including proper marking,
leveling joints followed by electric arc welding as per relevant
I.S. specification - longitudinal and circumferential, as
necessary, using standard electrodes including edge
preparation, electricity charges and hydraulic testing of the
fabricated piece all complete as per testing of the fabricated
piece all complete as per specification and direction of the
Engineer-in-Charge.

welding before use.]
a) Diameter from 450 mm & upto 600 mm.
i) 8 mm thick plate. M.Ton 18880.00
ii) 10 mm thick plate. M.Ton 17722.00
b) 700mm diameter
i) 10 mm thick. M.Ton 16773.00
ii) 12 mm thick M.Ton 16076.00
c) 750 mm diameter
d) 800 mm diameter

[75]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
e) 900 mm diameter

f) 1000 mm diameter

g) 1100 mm diameter

h) 1200 mm diameter

i) 1300 mm diameter

j) 1400 mm diameter

k) 1500 mm diameter

[76]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
4.6 Fabricating M.S. Specials of different diameter in shop out of 8

mm to 12 mm thick M.S plates supplied departmentally, cutting
the plates to exact size & shape by gas cutting device and/or by
adopting any other approved type of mechanical means,
bending the same in true curvature by template and rolling
machine of approved design including proper marking, leveling
joints followed by electric arc welding - longitudinal and
circumferential, as necessary, using standard electrodes as per
I.S. specification including edge preparation, electricity charge
and hydraulic testing of the fabricated piece all complete as per
welding before use.
Fabrication of M.S. flange to form M.S Flanged Tail Piece shall

not be considered as M.S. special
a) Diameter from 450 mm & upto 600 mm.
i) 8 mm thick plate. M.Ton 32984.00

ii) 10 mm thick plate. M.Ton 31744.00
b) 700mm diameter

c) 750 mm diameter

d) 800 mm diameter

[77]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
e) 900 mm diameter
f) 1000 mm diameter
g) 1100 mm diameter
h) 1200 mm diameter
i) 1300 mm diameter
j) 1400 mm diameter
k) 1500 mm diameter

[78]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
4.7 Supplying and fabricating 20 mm to 32 mm thick (finished
thickness) M.S. flange, properly ribbed. One face
machined, including drilling holes as per standard table,
fitting and fixing the same with M.S. pipe by electric arc
welding as per relevant I.S. specification using standard
electrodes and direction of Engineer-in-Charge.
[The Engineer-in-Charge shall approve the electrodes for
arc welding before use]
Diameter in mm
a) 450 Each 9491.00
b) 500 Each 10665.00
c) 600 Each 13094.00
d) 700 Each 15811.00
e) 750 Each 17279.00
f) 800 Each 18884.00
g) 900 Each 23891.00
h) 1000 Each 27493.00
i) 1100 Each 31705.00
j) 1200 Each 36062.00
k) 1300 Each 40524.00
l) 1400 Each 54277.00
m) 1500 Each 59811.00

[79]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
4.8 Supplying and fabricating 16 mm to 20 mm
(finished thickness) M.S. Blank Flange properly
ribbed, one face machined including drilling holes
as per standard table, fitting and fixing the same with
M.S. flanged pipe with supply of nuts, bolts, washers,
gasket etc. of best quality all complete as per
Diameter in mm
a) 450 Each 6249.00
b) 500 Each 7038.00
c) 600 Each 8999.00
d) 700 Each 11160.00
e) 750 Each 12444.00
f) 800 Each 13973.00
g) 900 Each 18935.00
h) 1000 Each 22242.00
i) 1100 Each 26138.00
j) 1200 Each 30450.00
k) 1300 Each 34873.00
l) 1400 Each 50371.00
m) 1500 Each 56117.00

[80]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
4.9 Lowering M.S pipes & specials in trench up to a depth of 3.00

metre below G.L, laying and all fitting & fixing with the already
laid pipe as per alignment by means electric tack ( . ) welding,
all complete as per direction of the Engineer-in-Charge.
[The Engineer-in-Charge shall approved the

electrodes for arc welding before use.
(For laying over ground, the rates shall be reduced by 10% and
that is inclusive of holding arrangements]
Diameter in mm
a). 200 mm to 400 mm % Metre 9318.00
b) 450 % Metre 13604.00
c) 500 % Metre 14850.00
d) 600 % Metre 17444.00

e) 700 % Metre 38738.00
f) 750 % Metre 41218.00
g) 800 % Metre 44034.00
h) 900 % Metre 49219.00
i) 1000 % Metre 54625.00
j) 1100 % Metre 59588.00
k) 1200 % Metre 64551.00
l) 1300 % Metre 70347.00
m) 1400 % Metre 75670.00
n) 1500 % Metre 80016.00
4.10 Derusting, brushing, cleaning the surface of M.S. Pipes and

specials, applying one coat of primer, two wraps of 2 mm thick
Coal Tar based Tape (with primer between the wraps as per
coating manufacturer's requirement) like Corprotape/ Universal
Surface Protection or any other equivalent brand of Coal tar
based Tape as per specification given in Clause - 5 under
Execution including necessary tests with Holiday detector at no
extra cost and as per direction of the Engineer-in-Charge.
Sq.m 688.00
4.10.1 Extra for providing each additional layer with 2 mm thick tape,
including coating with primer, wrapping all complete over item
no. 4.10. Sq.m 304.00
[81]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
5.1 De- rusting, brushing & cleaning the inside surface of the
manufactured M.S pipes and special. Applying one coat of
approved primer over it and providing 3 coats of
anticorrosive and non-toxic paint (two coats in the factory
over primer and the third coat at site before laying) to all
pipes & specials as per I.S. specification & direction of the
Engineer-in-Charge.
Thickness of one coat of paint to be such as to maintain the
surface coverage of 12 m2 to 13 m2 per liters of paints. A
length of 150 mm at each end of pipes ad specials will be
provided with a coat mm of primer and three coats of
painting after jointing at site
. Sq.m. 73.00
5.2 VALVES
Lowering, fitting and fixing of all types of valves in proper

position and alignment using chain pulley block or crane (for
diameter above 250 mm)by providing temporary support, as
required, gaskets nuts & bolts etc. all complete as per
specification and direction of all Engineer-in-Charge.
(The rate includes cost of flange joints)
Diameter in mm
a) 80 Each 817.00
b) 100 Each 1393.00
c) 125 Each 1465.00
d) 150 Each 2433.00
e) 200 Each 2507.00
f) 250 Each 3769.00
g) 300 Each 3993.00

[82]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
h) 350 Each 5269.00
i) 400 Each 7919.00
j) 450 Each 8904.00
k) 500 Each 9978.00
l) 600 Each 14712.00
m) 700 Each 17988.00
n) 750 Each 18124.00
o) 800 Each 24952.00
p) 900 Each 29193.00
q) 1000 Each 35867.00
r) 1100 Each 42580.00
s) 1200 Each 53092.00
t) 1300 Each 59591.00
u) 1400 Each 72603.00
v) 1500 Each 76927.00

[83]

RATES DEVELOPMENT
2012 AUTHORITY
CHAPTER-III
TAKING OUT PIPES AND SPECIALS

No. Rs. P.
6.1 Taking out C.I. /D.I. Pipes with specials and valves including
stacking the same within a lead of 30 M as per instruction of the
Engineer-in-Charge.
(Excavation, dewatering, earth filling etc. Will be paid
separately).
a) Pipe up to 150 mm diameter and depth of trench

up to 2 Metre. Metre 46.00
b) Pipe up to 150 mm diameter & depth of trench
beyond 2 Metre up to 3 Metre. Metre 68.00
c) Pipe above 150 mm diameter and upto 250 mm

diameter Depth of trench up to 2 Metre. Metre 59.00
d) Pipe above 150 mm diameter and up to 250 mm

diameter Depth of trench up beyond 2 Metre and
e) Pipe above 250 mm diameter and up to 400 mm
f) Pipe above 250 mm diameter and up to 400 mm
diameter Depth of trench beyond 2 Metre and up
to 3 Metre. Metre 119.00
g) Pipe above 400 mm diameter and up to 750 mm

h) Pipe above 400 mm diameter and up to 750 mm
diameter Depth of trench beyond 2 Metre and up
to 3 Metre. Metre 138.00
i) Pipe above 750 mm diameter and up to 1000 mm
diameter Depth of trench beyond 2 Metre and
up to 3 Metre.
Metre 166.00
6.2 Taking out A.C. Pipes with specials and valves

including stacking the same within a lead of 30M
as per instruction of the Engineer-in-Charge
(Excavation, dewatering, earth filling etc. will be
paid separately).
Pipe upto 150 mm diameter and depth
of trench upto 2 metre.
Metre 42.00
[84]

RATES DEVELOPMENT
2012 AUTHORITY
TAKING OUT PIPES AND SPECIALS (CONTD.)

No. Rs. P.
6.3 P.V.C. Pipes and Specials
Taking out P.V.C. Pipes with specials and valves including

stacking the same within a lead of 30M as per instruction of
the Engineer-in-Charge
(Excavation, dewatering, earth filling etc. will be paid
separately)

upto 2Metre. Metre 39.00
b)
Pipe above 110 mm diameter and up to 200 mm
diameter and depth of trench up to 2Metre Metre 47.00
6.4 Pre-stresses concrete Pipes and Specials
Taking out Pre-stresses Concrete Pipes with specials and

valves including stacking the same within a lead of 30M as per
instruction of the Engineer-in-Charge
separately).
a) Pipe up to 750 mm diameter and depth of trench up to
2Metre. Metre 106.00
b) Pipe above 750 mm diameter and up to 1500
mm diameter depth of trench beyond 2Metre and up to 3
Metre. Metre 147.00
6.5 M.S. Pipes and Specials

Taking out M.S. Pipes with specials and valves including
stacking the same within a lead of 30 M as per instruction of

separately).

b) Pipe above 750 mm diameter and up to 1500
mm diameter depth of trench beyond 2 Metre and up to 3
Metre. Metre 613.00
[85]

RATES DEVELOPMENT
2012 AUTHORITY
TAKING OUT PIPES AND SPECIALS (CONTD.)

No. Rs. P.
6.6 Taking out sluice valve by unscrewing nuts and bolts carefully
and stacking the same within a lead of 30M including bailing out
water from the Sluice valve chamber due to normal seepage, if
any, all complete as per direction of the Engineer-in-Charge.
[Dismantling of Sluice Valve Chamber, where necessary, shall be
paid extra as per relevant items of Schedule of Rates]
Diameter in mm
a) 80 to 150 Each 44.00
b) 200 Each 56.00
c) 250 Each 71.00
d) 300/350 Each 77.00
e) 400/450 Each 134.00
f) 500 Each 326.00
g) 600 Each 551.00
h) 700/750 Each 1369.00
i) 800 Each 1536.00
j) 900 Each 1736.00
k) 1000 Each 1903.00
6.7 Shifting house connection or stand post connection from existing

main to new main after excavation through any kind of soil and
road materials up to required depth, dismantling existing ferrule
with all fittings, plugging hole of old main with G.I. plug, drilling
and tapping the new main, refixing the ferrule on the new main
with serviceable old G.I. pipes and other specials
(New G.I. pipes and other specials, if required to be supplied,
shall be paid extra) and back filling the trench with excavated
materials all complete as per specification and direction of the
Engineer-in-Charge
Each 640.00
[86]

RATES DEVELOPMENT
2012 AUTHORITY
CHAPTER- IV
INSERTING PIPES AND SPECIALS

No. Rs. P.
7.1 Inserting C.I. /D.I. pipes and/or specials in the gap formed
by cutting existing C.I./D.I. main, bailing out water from the
trench due to normal seepage. If any including fitting, fixing
of ancillary C.I./D.I. specials with supply of Spun Yarn all
complete to make the joints water tight at required hydraulic
pressure as per specification and direction of the Engineer-
in-Charge.
[Cost of C.I./D.I. Specials, cutting of pipes, lead joints, earth
work in excavation road metal, earth work in filling, shoring,
where necessary, shall be paid extra as per relevant items
of schedule of rates.]
Diameter in mm
a) 80 Each 39.00
b) 100 Each 48.00
c) 125/150 Each 69.00
d) 200/250 Each 107.00
e) 300/350 Each 126.00
f) 400/450 Each 162.00
g) 500 Each 230.00
h) 600 Each 276.00
i) 700/750 Each 409.00
j) 800 Each 614.00
k) 900 Each 818.00
l) 1000 Each 1023.00

[87]

RATES DEVELOPMENT
2012 AUTHORITY
INSERTING PIPES AND SPECIALS

…………………………………………………………………………………………………………………………………..

No. Rs. P.
7.2 Inserting M.S. pipe and/or special up to a length of 5.50 metre

in the gap formed by cutting existing M.S main, bailing out of
water from the trench due to normal seepage, if any, providing
temporary support including gas cutting all complete as per
welding before use and the cost of arc welding of joints shall
be paid extra as per the relevant item of the Schedule of
Rates]
Diameter in mm
a) 200 mm to 400 mm dia Each. 795.00
b) 450/500 Each 1086.00
c) 600 Each 1142.00
d) 700 Each 1233.00
e) 750 Each 1267.00
f) 800 Each 1302.00
g) 900 Each 1399.00
h) 100 Each 1467.00
i) 1100 Each 2137.00
j) 1200 Each 2205.00
k) 1300 Each 2298.00
l) 1400 Each 2367.00
m) 1500 Each 2450.00

[88]

RATES DEVELOPMENT
2012 AUTHORITY
CHAPTER- V
HYDRAULIC TESTING

No. Rs. P.
8.1 Hydraulically testing of C.I./D.I. pipe lines in sections, under a

head of water not less than 60m (6 kg/cm2 pressure) or above
as per specific requirements by filling the same with supply of
water including supply of all specials and equipments like
pump sets, gauges, end caps blank flange etc. all complete as
per specification and direction of the Engineer-in-Charge.
[After successful completion of test, removal of ancillary
specials, equipments, plugging arrangements and disposal of
water shall be made at no extra cost]
Diameter in mm
a) 80 Metre 17.00
b) 100 Metre 17.30
c) 150 Metre 18.00
d) 200 Metre 18.30
e) 250 Metre 18.70
f) 300 Metre 22.90
g) 350 Metre 24.50
h) 400 Metre 26.60
i) 450 Metre 29.80
j) 500 Metre 33.10
k) 600 Metre 39.00
l) 700 Metre 42.50
m) 750 Metre 46.70
n) 800 Metre 55.90
o) 900 Metre 67.00
p) 1000 Metre 80.00

[89]

RATES DEVELOPMENT
2012 AUTHORITY
HYDRAULIC TESTING

No. Rs. P.
8.2 Hydraulically testing of M.S. pipes in sections under a

2
head of water not less than 60 m (6Kg/Cm pressure)
or above as per specific requirements by filling the
main with supply of water including supply of all
specials and equipments like pump sets, gauges, end
caps/blank flange etc. and providing suitable thrust
block all complete as per specification and direction of
[After successful completion of test, removal of

ancillary specials, equipments, plugging arrangements,
thrust block and disposal of water shall be made at no
extra cost]
Diameter in mm
a) 200 mm to 400 mm Metre 40.00
b) 450 Metre 49.00
c) 500 Metre 53.00
d) 600 Metre 64.00
e) 700 Metre 76.00
f) 750 Metre 81.00
g) 800 Metre 88.00
h) 900 Metre 101.00
i) 1000 Metre 115.00
j) 1100 Metre 127.00
k) 1200 Metre 140.00
l) 1300 Metre 154.00
m) 1400 Metre 168.00
n) 1500 Metre 182.00

[90]

RATES DEVELOPMENT
2012 AUTHORITY
CHAPTER-VI
DISINFECTION OF PIPELINE

No. Rs. P.
9.1 Disinfection of water main by filling with water, containing

bleaching powder of sufficient quantity capable of maintaining a
residual chlorine concentration of 10mg/1 within the main after a
detention period of two hours and flushing the same with fresh
water all complete as per specification and direction of the
Engineer-in-Charge
[After successful completion of the process. disposal of water and

bacteriological testing of sample of flushed out water from the
mains shall be made at no extra cost]
Diameter in mm
a) 80 Metre 7.00
b) 100 Metre 7.00
c) 150 Metre 8.00
d) 200 Metre 9.00
e) 250 Metre 10.00
f) 300 Metre 12.00
g) 350 Metre 14.00
h) 400 Metre 16.00
i) 450 Metre 18.00
j) 500 Metre 20.00
k) 600 Metre 27.00
l) 700 Metre 32.00

[91]

RATES DEVELOPMENT
2012 AUTHORITY
DISINFECTION OF PIPELINE

No. Rs. P.
m) 750 Metre 36.00
n) 800 Metre 42.00
o) 900 Metre 52.00
p) 1000 Metre 63.00
q) 1100 Metre 76.00
r) 1200 Metre 88.00
s) 1300 Metre 103.00
t) 1400 Metre 108.00
133.00
u) 1500 Metre
[92]

RATES DEVELOPMENT
2012 AUTHORITY
CHAPTER- VII
SUPPLYING OF MATERIALS
A. C.I. PIPES & SPECIALS

No. Rs. P.
10.1 Class LA cast iron pressure pipe (suitable for jointing with rubber
gasket) ex-KMDA godown
conforming to IS 1536/2001
Diameter in mm
a) 80 Metre
b) 100 Metre
c) 150 Metre
d) 200 Metre
e) 250 Metre
f) 300 Metre
g) 350 Metre
h) 400 Metre
i) 450 Metre
j) 500 Metre
k) 600 Metre
l) 700 Metre
m) 750 Metre
n) 800 Metre
o) 900 Metre
p) 1000 Metre
10.2 Flanged C.I. pressure pipe of any size conforming to

I.S. 1536: 2001 Kg 79.00
[93]

RATES DEVELOPMENT
2012 AUTHORITY
C.I. PIPEL & SPECIALS

No. Rs. P.
10.3 All types of CI specials (viz. Bend, Tee, Taper, Tail piece. Collar,
Bell mouth with Puddle collar etc. size conforming
to IS specification 1538:1993
a) Socket and Spigot ended
i) 80 mm to 300 mm Kg 75.00
ii) 350 mm to 600 mm Kg 92.00
iii) 700 mm and above. Kg 107.00
b) Flanged socket/Spigot
i) 80 mm to 300 mm Kg 83.00
ii) 350 mm to 600 mm Kg 100.00
iii) 700 mm and above. Kg 120.00

[94]

RATES DEVELOPMENT
2012 AUTHORITY
B. D.I. PIPES & SPECIALS

No. Rs. P.
10.4 Centrifugally cast (spun) Ductile Iron Pressure

pipes for water, gas and sewage conforming to I.S. 8329-2000
with cement mortar lining (inside) and bituminous coating
(outside).
A) Class K-9
Diameter in mm
a) 100 Metre
b) 150 Metre
c) 200 Metre 1644.00
d) 250 Metre 2170.00
e) 300 Metre 2778.00
f) 350 Metre 3479.00
g) 400 Metre 4169.00
h) 450 Metre 5003.00
i) 500 Metre 5795.00
j) 600 Metre 7681.00
k) 700 Metre 9893.00
l) 750 Metre 10917.00
m) 800 Metre 12446.00
n) 900 Metre 15144.00
o) 1000 Metre 18012.00

[95]

RATES DEVELOPMENT
2012 AUTHORITY
D.I. PIPES & SPECIALS (CONTD.)

No. Rs. P.
B) Class K-7
Diameter in mm
a) 100 Metre 760.00

b) 150 Metre 1119.00
c) 200 Metre 1433.00
d) 250 Metre 1867.00
e) 300 Metre 2374.00
f) 350 Metre 2990.00
g) 400 Metre 3589.00
h) 450 Metre 4260.00
i) 500 Metre 4906.00
j) 600 Metre 6495.00
NOTE ; 1. Rate collected from the Materials Sector, KMDA Vide their
Memo no 652/KMDA/MAT/2P-37/(PT-VI) dated 14.02.2012
2. The above revised issue rates are effective from 14.02.2012 & valid until further order materials
issued for Non KMDA Projects or Deposit works & for other organizations will be charged
extra 10% ( ten percent) over the above rates.
[96]

RATES DEVELOPMENT
2012 AUTHORITY
D.I. PIPES & SPECIALS V (CONTD.)

No. Rs. P.
10.5 Ductile Iron specials
All types of Ductile Iron (D.I.) Specials (viz. Bend. Tee, Taper, Tail
piece etc) , size conforming to I.S. Specification No. 9523/2000
with cement mortar lining (inside) and bituminous coating
(outside).
(25% of payment will be held up till successful hydraulic testing)
a) All socketed Tee
i) 80 mm to 300 mm Kg 143.00
ii) 350 mm to 450 mm Kg 159.00
iii) 500 mm to 600 mm Kg 175.00
iv) 700 mm to 900 mm Kg 209.00
v) 1000 mm Kg 260.00
b) Double socketed Bend
i) 80 mm to 300 mm Kg 178.00
ii) 350 mm to 450 mm Kg 190.00
iii) 500 mm to 600 mm Kg 206.00
iv) 700 mm to 900 mm Kg 238.00
v) 1000 mm Kg 286.00
c) Tail Piece
i) 80 mm to 300 mm Kg 161.00
ii) 350 mm to 450 mm Kg 175.00
iii) 500 mm to 600 mm Kg 191.00
iv) 700 mm to 900 mm Kg 238.00
v) 1000 mm Kg 301.00
[97]

RATES DEVELOPMENT
2012 AUTHORITY
D.I. PIPES & SPECIALS

No. Rs. P.
d) Flanged Tee
i) 80 mm to 300 mm Kg 189.00
ii) 350 mm to 450 mm Kg 199.00
iii) 500 mm to 600 mm Kg 206.00
iv) 700 mm to 900 mm Kg 254.00
v) 1000 mm Kg 270.00
e) Double Flanged Bend
i) 80 mm to 300 mm Kg 214.00
ii) 350 mm to 450 mm Kg 221.00
iii) 500 mm to 600 mm Kg 228.00
iv) 700 mm to 900 mm Kg 270.00
v) 1000 mm Kg 349.00
[98]

RATES DEVELOPMENT
2012 AUTHORITY
C. RUBBER GASKET

No. Rs. P.
10.6 Single /Double bit SBR gasket suitable for jointing C.I./D.I.
pressure pipes, conforming to I.S. 5382 :
1985
Diameter in mm
a) 100 Each 91.00
b) 150 Each 127.00
c) 200 Each 213.00
d) 250 Each 242.00
e) 300 Each 337.00
f) 350 Each 419.00
g) 400 Each 884.00
h) 450 Each 952.00
i) 500 Each 988.00

j) 600 Each 1184.00
k) 700 Each 1922.00
I) 750 Each 2240.00

m) 800 Each 2514.00
n) 900 Each 3365.00

o) 1,000 Each 4185.00
p) 1,100 Each 4343.00

[99]

RATES DEVELOPMENT
2012 AUTHORITY
D. VALVE

No. Rs. P.
10.7 C.I. Sluice Valve
Cast iron double flanged sluice valves generally

conforming to IS 14846 :2000, having four face and spindle nut of
gunmetal, inside screw non-rising type brass/AISI 410 spindle;
seat tested to 10kg/CM2 and body tested to 15kg/CM2, flanges flat
faced and drilled to I.S. : 1538 : 1993
Diameter in mm
i) 80 Each 5552.00
ii) 100 Each 7287.00
iii) 125 Each 8675.00
iv) 150 Each 10063.00

v) 200 Each 17905.00
vi) 250 Each 28280.00
vii) 300 Each 33103.00
10.8 Cast iron double flanged sluice valves generally

conforming to IS 14846 :2000, having four face and spindle nut of
gunmetal, inside screw non-rising type brass/AISI 410 spindle;
seat tested to 6kg/CM2 and body tested to 9kg/CM2, flanges flat
faced and drilled to I.S. : 1538 : 1993
Diameter in mm
i) 350 Each 55520.00

ii) 400 Each 72870.00
iii) 450 Each 88485.00
iv) 500 Each 122664.00
v) 600 Each 166560.00
[100]

RATES DEVELOPMENT
2012 AUTHORITY
VALVE (CONTD.)

No. Rs. P.
10.9 Cast iron double flanged sluice valves generally
conforming to IS 14846 : 2000 having seat tested to 10 kg/CM2
and body tested to 15kg/CM2 flanges flat faced and drilled to IS
1538 : 1993.
Diameter in mm
i) 350 Each 63848.00
ii) 400 Each 76617.00
iii) 450 Each 91941.00
iv) 500 Each 110329.00
v) 600 Each 132395.00

[101]

RATES DEVELOPMENT
2012 AUTHORITY
VALVE (CONTD.)

No. Rs. P.
10.10 Cast iron double flanged electrically operated sluice

valves generally conforming to IS 14846 : 2000, having four
faces and spindle nut of gunmetal, inside screw nor-rising type
AISI 410 spindle; seat tested to 6kg/CM2 and body tested to
2
9kg/CM , flanges flat faced and drilled to I.S. : 1538 : 1993;
valves complete with gunmetal shoes and channels, stool
cover, ball thrust bearings, enclosed gear box and Beacon
Rotork make syncroset type electric actuator to wiring as per
standard diagram.
Diameter in mm
i) 350 Each 127696.00
ii) 400 Each 153234.00
iii) 450 Each 183882.00
iv) 500 Each 220658.00
v) 600 Each 264790.00
10.11 Cast iron double flanged electrically operated sluice

valves generally conforming to IS 14846 : 2000, having four
faces and spindle nut of gunmetal, inside screw nor-rising type
AISI 410 spindle; seat tested to 10kg/CM2 and body tested to
15kg/CM2, flanges flat faced and drilled to I.S. : 1538 : 1993;
valves complete with gunmetal shoes and channels, stool
cover, ball thrust bearings, enclosed gear box and Beacon
Rotork make syncroset type electric actuator to wiring as per
standard diagram.
Diameter in mm
i) 350 Each 255392.00
ii) 400 Each 283482.00
iii) 450 Each 303405.00
iv) 500 Each 342020.00
v) 600 Each 370706.00
[102]

RATES DEVELOPMENT
2012 AUTHORITY
VALVE (CONTD.)

No. Rs. P.
10.12 Cast iron double flanged manually operated sluice valves

generally conforming to IS 14846 : 2000, having four faces
and spindle nut of gunmetal, inside screw non-rising type
brass/AISI 410spindle; seat tested to 6kg/CM2 and body
2
tested to 9kg/CM , flanges flat faced and drilled to I.S. :
1538 :1993; valves complete with gearing arrangement and
hand wheel.
Diameter in mm
i) 700 Each 285600.00
ii) 750 Each 336520.00

iii) 800 Each 390000.00
iv) 900 Each 490500.00

v) 1.000 Each 696000.00
vi) 1,100 Each 946000.00

vii) 1.200 Each 1096000.00
viii) 1,400 Each 1505000.00

[103]

RATES DEVELOPMENT
2012 AUTHORITY
VALVE (CONTD.)

No. Rs. P.
10.13 Cast iron double flanged electrically operated sluice valves

generally conforming to IS 14846 : 2000, having four faces and
spindle nut of gunmetal, inside screw non-rising type AISI 410
spindle; seat tested to 6kg/CM2 and body tested to
9kg/CM2, flanges flat faced and drilled to I.S. :
1538 :1993; valves complete with gunmetal shoes and
channels, stool cover, ball thrust bearings, enclosed gear box &
Beacon Rotork make syncroset type electric actuator to wiring
as per standard diagram.
Diameter in mm
i) 700 Each 542600.00
ii) 750 Each 572100.00

iii) 800 Each 592800.00
iv) 900 Each 701400.00
v) 1.000 Each 925700.00
vi) 1,100 Each 1201400.00
vii) 1.200 Each 1370000.00
viii) 1,400 Each 1855000.00
10.14 Butterfly valve

Cast iron double flanged Butterfly valves having
body, disc and cover of graded cast iron : nit rile synthetic
rubber ring secured on disc by SG iron / nickel plated cast steel
retaining ring with stainless steel screws; stainless steel AISI
304 stub shaft striding in glass/carbon filled Teflon bearings;
seat tested to a pressure of 6 kg/cm 2 to 10kg/cm2 and body
tested to a pressure of 9 kg/cm 2 and 15 kg/cm2, flanges flat
faced and drilled to I.S. : 1538 : 1993; valves complete with
worm and worm wheel type quadrant gear box.
Diameter in mm
i) 350 Each 60700.00

ii) 400 Each 71400.00
iii) 450 Each 89250.00
[104]

RATES DEVELOPMENT
2012 AUTHORITY
VALVE (CONTD.)

No. Rs. P.
iv) 500 Each 107100.00

v) 600 Each 135660.00
vi) 700 Each 182070.00

vii) 750 Each 207060.00
viii) 800 Each 253500.00
ix) 900 Each 285600.00
x) 1000 Each 374900.00
xi) 1100 Each 417700.00
xii) 1200 Each 464100.00
xiii) 1400 Each 620000.00
10.15 Extra for actuator 9.16
Diameter in mm
i) 350 Each 185700.00

ii) 400 Each 192800.00
iii) 450 Each 196800.00
iv) 500 Each 210000.00
v) 600 Each 235000.00
vi) 700 Each 260000.00

vii) 750 Each 295000.00
viii) 800 Each 310000.00

ix) 900 Each 325000.00
x) 1000 Each 335000.00
xi) 1100 Each 355000.00
xii) 1200 Each 365000.00

xiii) 1400 Each 390000.00
[105]

RATES DEVELOPMENT
2012 AUTHORITY
VALVE (CONTD.)
No. Rs. P.
10.16 Resilient seated (Nitrile rubber or equivalent.

Moulded on to Bakelite) Butterfly valve having working
2
pressure 10 kg/CM . Valve body as per IS : 210; Grade :
20. (for Tee key operation)
Diameter in mm
i) 80 Each 4650.00
ii) 100 Each 5900.00

iii) 150 Each 9300.00
iv) 200 Each 12500.00
10.17 Resilient seated (Nitrile rubber or equivalent. Moulded

to Bakelite) Butterfly valve having working pressure
10kg/CM2. Valve body as per IS : 210; Grade : 20. (for lever
operation)
Diameter in mm
i) 80 Each 4800.00
ii) 100 Each 6100.00
iii) 150 Each 9650.00

iv) 200 Each 13600.00
v) 250 Each 19300.00
vi) 300 Each 24300.00
10.18 Resilient seated (Nitrile rubber or equivalent. Moulded

on to Bakelite) Butterfly valve having working pressure 10
2
kg/CM . Valve body as per IS : 210; Grade : 20. (for Gear
Box operation)
Diameter in mm
i) 250 Each 22500.00
ii) 300 Each 28600.00
[106]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
10.19 ZERO VELOCITY VALVE

Cast iron double flanged zero velocity valve of approved design
having body, disc and cover of graded cast iron generally
conforming IS 210 : 1993 (FG 200),
AISI-304 stainless steel spindle and seat, AISI 316 stainless steel
spindle and seat, AISI 316 stainless steel spindle and seat, AISI
316 stainless steel spring, IS 318 : 1981 (LTB-2) bushes, flanges
flat face and drilled conforming to IS 5312 (Pt-
1) and drilled in accordance with IS : 1538 : 2000 respectively.
i) 80 mm diameter (Body tested to 25kg/cm 2, seat-20kg/cm2) Each 24200.00

ii) 100 mm diameter (Body tested to 25kg/cm 2, seat-20kg/cm2) Each 30700.00
iii) 150 mm diameter (Body tested to 20kg/cm 2, seat-15kg/cm2) Each 45300.00

iv) 200 mm diameter (Body tested to 20kg/cm 2, seat-15kg/cm2) Each 57200.00
v) 250 mm diameter (Body tested to 20kg/cm2, seat-15kg/cm2) Each 68500.00
vi) 300 mm diameter (Body tested to 20kg/cm 2, seat-15kg/cm2) Each 82900.00
10.20 C.I. AIR VALVE

Cast iron double orifice type air release valves combined with
screw down isolating valve; having small orifice elastic ball resting
on gunmetal orifice nipple, large orifice vulcanite ball seating on
moulded seat ring, inlet flat faced and drilled, Valve suitable for
maximum working pressure of 10 kg/CM2 (Including fitting & fixing
the air valve in position)
Diameter in mm
i) 40 Each 4650.00
ii) 50 Each 6450.00
iii) 80 Each 10550.00
iv) 100 Each 13200.00
v) 150 Each 28600.00
vi) 200 Each 49900.00
[107]

RATES DEVELOPMENT
2012 AUTHORITY
VALVE (CONTD.)

No. Rs. P.
10.21 Cast iron kinetic double orifice type air release valves
having small orifice elastic ball resting on gunmetal orifice
nipple, large orifice vulcanite ball seating on moulded seal ring,
valve with built-in-Kinetic features. Isolating sluice valve
mounted in horizontal position and operated by a metre wheel
gearing; valve suitable for maximum working pressure of 10
kg/CM2 (Including Fitting & Fixing the Air valve in position)
A. Diameter in mm
i) 50 Each 12500.00
ii) 80 Each 16800.00
iii) 100 Each 25000.00
iv) 150 Each 37100.00
v) 200 Each 60700.00
C.I. ball valve with stainless steel ball & C.I. body
B. and M.S. Bolts-Nuts and drilling as per specification.
Diameter in mm
i) 50 Each 3900.00
ii) 80 Each 7280.00
iii) 100 Each 12400.00
iv) 150 Each 39000.00

[108]

RATES DEVELOPMENT
2012 AUTHORITY
E. M. S. BLACK PIPES, SPECIALS

No. Rs. P.
E.R.W. PIPE
10.22 (i) a) ERW./ M.S. black pipe of approved make ( Heavy M 1537.00
quality) as per relevant I.S. specification having wall
thickness not less than 8 mm and diameter (internal)
150 mm
b) ERW. M.S. black pipe of approved make ( Heavy M 3181.00
quality) as per relevant I.S. specification having wall
thickness not less than 8 mm and diameter (internal )
200 mm.
c) ERW M.S. black pipe of approved make (Heavy M 5693.00
quality) as per standard specification having wall
thickness not less than 8 mm and diameter (internal)
300 mm.
10.22(ii) Medium grade
Diameter in mm
i 50 M 580.00
II 65 M 740.00
iii 80 M 937.00
iv 100 M 1372.00
v 150 M 2129.00
Heavy grade
Diameter in mm
i 50 M 702.00
II 65 M 896.00
iii 80 M 1148.00
iv 100 M 1647.00
v 150 M 2419.00
[109]

RATES DEVELOPMENT
2012 AUTHORITY
M. S. BLACK PIPES, SPECIALS (CONTD.)

No. Rs. P.
10.22.iii M.S. black pipe as per IS : 3589 in 4.7 M length
a) 200 mm dia. (N.B.)

5 mm thick M 3619.00
6.35 mm thick M 4010.00
b) 250 mm dia. (N.B.)

6.35 mm thick M 5028.00
c) 300 mm dia. (N.B.)

5.8 mm thick M 6182.00
6.35 mm thick M 6617.00
d) 350 mm dia. (N.B.)

6.35 mm thick M 7279.00
e) 400 mm dia (N.B)

6.35 mm thick M 8340.00
8 mm thick M 10475.00
[110]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
10.22.iv M.S. Flange (slipper type)
A. As per IS - 6392 Table 17. Thickness - 12 mm

a) 50 mm size Each 307.00
b) 65 mm size Each 453.00
c) 80 mm size Each 580.00
d) 100 mm size Each 614.00
e) 150 mm size Each 710.00
f) 200 mm size Each 1290.00
g) 250 mm size Each 1935.00
h) 300 mm size Each 2579.00
i) 350 mm size Each 3546.00
M.S. Flange (slipper type)
B. As per IS - 6392 Table 17. Thickness - 20 mm- 22mm

j) 400 mm size Each 8320.00

[111]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
10.22.v) M.S. blank Flange
A. As per IS -6392 Table 20 (for NB 200 mm &

above as per IS - 6329 Table -14) thickness 12mm
M.S. blank Flange

B. As per IS 6392 Table 20 for 50 mm to 150mm
size & for 200 mm size & above as per IS - 6329 Table -14)
thickness 20 mm -22mm
j) 400 mm size Each 10140.00

[112]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
LEAD
10.22.vi) Lead 99.999% purity M.T. 140000.00
A.C.PIPES
10.22.vii)a A.C. pipes conforming to relevant I.S. specification.
Diameter in mm
i) 80 M 221.00
ii) 100 M 286.00
iii) 150 M 489.00
10.22.vii)b C.I. Detachable joint with rubber ring for A.C.
pipe conforming to the I.S. Specification (clamp joint)
a) 80 mm diameter (class-10) Each 179.00
b) 100 mm diameter (class-10) Each 229.00
c) 150 mm diameter (class-10) Each 343.00

[113]

RATES DEVELOPMENT
2012 AUTHORITY
M.S. PLATES (FOR M.S. PIPES ETC.)

No. Rs. P.
10.22.viii Mild Steel plates (tested) conforming to IS 2062 : 1992
a) 8 mm thick M.T. 65500.00
b) 10 mm thick M.T. 65500.00
c) 12 mm thick M.T. 63900.00
d) 20 mm thick M.T. 63900.00
e) 32 mm thick M.T. 63900.00
SPIRALLY WELDED M. S. PIPE
10.22.IX Spirally welded M.S. Pipe as per relevant I.S. Specification
18" (450mm) dia 0.25" thick M
28" (700mm) dia 0.375" thick M
36" (900mm) dia 12" thick M
61" (1550mm) dia 12" thick M

[114]

RATES DEVELOPMENT
2012 AUTHORITY
CHAPTER-VIII
CONSUMPTION OF LEAD & SPUN YARN

QUANTITY OF LEAD (NO ALLOWANCE WILL BE PERMITTED) & SPUN YARN FOR
DIFFERENT SIZES OF PIPES
Sl. Nominal Dia. of Pipe Lead Spun Yarn/Joint

No. (mm) /Joint (Kg.)
(Kg.)
11.1
1. 80 1.80 0.10
2. 100 2.20 0.18
3. 125 2.60 0.20
4. 150 3.40 0.20
5. 200 5.00 0.30
6. 250 6.10 0.35
7. 300 7.20 0.48
8. 350 8.40 0.60
9. 400 9.50 0.75
10. 450 14.00 0.95
11. 500 15.00 1.00
12. 600 19.00 1.20
13. 700 22.00 1.35
14. 750 25.00 1.45
15. 800 31.50 1.53
16. 900 35.00 1.88
17. 1000 41.00 2.05

[115]

RATES DEVELOPMENT
2012 AUTHORITY
CHAPTER – IX
LOADING UNLOADING, STACKING & CARRIAGE OF MATERIAL
No. Rs. P.
12.1 Loading materials into Railway Wagons (the

contractor is required to bring the materials to the Railway
yard or Station and stack the materials there when wagons
are available for loading within permissible time limit. Hence
any wharf age that may have to be paid or any transit
arrangement that the contractor may make to avoid such
wharf age for delay shall be entirely at his cost and
expense).
a)
C.I./D.I./ ERW Pipes & Specials :
i) From 500 mm to 750 mm diameter M.Ton 190.00
ii) From 250 mm to 450 mm diameter M.Ton 167.00
iii) Below 250 mm diameter M.Ton 102.00
iv) From 800 to 1100 mm diameter M.Ton 315.30
b) C.I. Sluice Valve :
i) Diameter from 80 mm to 400 mm M.Ton 194.00
ii) Diameter 450mm and above M.Ton 500.00
12.2 Unloading materials from Railway Wagons

(the contractor is required to take delivery of the materials
immediately on arrival of the wagons and to unload the
wagons and stack the same at the Railway Yard or Station
for immediate removal to destination and clearing the
Railway Yard or Station within the permissible time limit.
Any demurrage, wharf age etc. that may have to be paid or
any transit arrangement that the contractor may make to
avoid such charges shall be entirely at his cost and
expense).
a. C.I./D.I./ ERW Pipes & Specials :

iii) From 250 mm to 450 mm diameter M.Ton 165.00
iv) Below 250 mm diameter M.Ton 102.00

[116]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.

i) From 80 mm and upto 400 mm diameter M.Ton 194.00
ii) From 450 mm diameter and above M.Ton 500.00
12.3 Loading into truck at the lifting point, unloading at destination

and stacking properly in godown or yard etc. as directed
(including carriage by head load upto 30 metres at each of the
two points. The rate covers all the above operations, actual
transport to be paid for separately under appropriate items)
a) C.I./D.I./ ERW Pipes & Specials :
iii) From 250 mm to 450 mm diameter M.Ton 167.00
iv) Below 250 mm diameter M.Ton 103.00

i) Diameter from 80 mm to 400 mm M.Ton 195.00
ii) Diameter 450mm and above M.Ton 500.00
c) M.S. Plates/Pipes
i) Plates (thickness 4 mm and 6 mm) and pipe upto 400 mm Ø 200.00
ii) Plate (thickness 8 mm to 12 mm ) and pipe 450 mm Ø and

above 268.00
12.4 Carriage C.I. /D.I./ERW pipes and specials

M.Ton 185.00
a) Distance carried upto 6 Km.
b) Extra over the rate of 6 Km. Carriage for every M.Ton/km 26.46
additional 1 Km. (or part thereof) carriage beyond the initial 6
Km. upto 20 Km.
c) Extra over the rate for 20 Km. Carriage for every M.Ton/km 8.90
additional 1 Km. (or part thereof) carriage beyond 20 Km.
[117]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
12.5 Carriage of C.I./ Sluice valves
i) From 450 mm diameter and above

a) Distance carried upto 6 Km M.Ton 238.00
b) Extra over the rate of 6 Km. Carriage for every

additional 1 Km. (or part thereof) carriage beyond the initial
6 Km. upto 20 Km. M.Ton/Km 34.00
c) Extra over the rate for 20 Km. Carriage for every

additional 1 Km. (or part thereof) carriage beyond 20 Km. M.Ton/Km 11.43
ii) 80 mm dia upto 400 mm dia.
a) Distance carried upto 6 Km. M.Ton 278.00
b) Extra over the rate of 6 Km. Carriage for every

6 Km. upto 20 Km. M.Ton/Km 40.00
c) Extra over the rate for 20 Km. Carriage for every

additional 1 Km. (or part thereof) carriage beyond 20 Km. M.Ton/Km 13.00
12.6 Carriage of M.S. Plate / Pipes 450 mm dia. and above

b) Extra over the rate of 6 Km. Carriage for every M.Ton/Km 56.00
6 Km. upto 20 Km.
c) Extra over the rate for 20 Km. Carriage for every M.Ton/Km 47.00
12.7….Carriage of M.S. Plate /pipe upto 400 mm dia meter
b) Extra over the rate of 6 Km. Carriage for every M.Ton/Km 32.00
16 Km. upto 20 Km.
c) Extra over the rate for 20 Km. Carriage for every M.Ton/Km 27.00
[118]

RATES DEVELOPMENT
2012 AUTHORITY
12.8 Removal of excavated surplus earth, Dismantled rubbish

etc. from the working site and disposal of the same beyond
the working site in conformity with the Municipal /
Corporation rules for such disposal by loading into truck
and unloading the same in the located place and cleaning
the site in all respect as per direction of E.I.C.
Cu.m Rs. 225.00
12.9 Hire charges of Crane (10 to 15 MT capacity) – 8hrs. in a

day Each/day Rs. 9800.00
12.10 Hire charges of J.C.B. – 8 hrs. in a day. Each/day Rs. 9000.00
12.11 Hire charges of Poke land (70 to 200 p.u.) – 8hrs. in a day Each/day Rs. 17000.00
12.12 Hire charges of Dozer/Pay loader (P-50 & P-80) – 8hrs in a

day Each/day Rs. 13000.00
[119]

RATES DEVELOPMENT
2012 AUTHORITY
CHAPTER- X
MISCELLANEOUS ITEMS

No. Rs. P.
13.1 Dewatering by pumps including all leads, lifts and making all
arrangements of disposal, where continuous flow of water
from a source other than natural or ground water from a
source other than natural or ground water is encountered in
case of emergency maintenance works related to leakage,
breakage and making wet connections.
[Note: - In case of any other situation demanding such
emergency dewatering, use of this item is to be approved by
the Superintending Engineer/Tender Accepting Authority. This
item shall be executed on the specific direction duly supported
by proper clarification of the E.I.C. who will be satisfied in
absolute discretion that such work has not been necessitated
due to any natural source of water or any fault of the
Contractor]
HP-Hr 27.00
13.2 Labour for cleaning & Washing CI /DI/MS. Pipe line up

to. Including scraping internal deposits if necessary as per
direction of Engineer-in-Charge. Mtr. 21.00
Supplying brass spindle with gunmetal nut for different sizes

13.3
of sluice valve as per direction of Engineer-in-Charge.
a) 80 mm dia. Each 1122.00
b) 100 mm dia Each 1817.00
c) 150 mm dia. Each 2325.00
d) 200 mm, 250 mm & 300 mm dia. Each 4515.00
e) 400 mm dia. and above Each 9200.00
13.4 Cleaning distribution pipelines by opening of valves Each 2923.00

of any size including string, stirrups and draining out of the
accumulated water thereof using portable pump if necessary.
13.5 Opening of sluice valves of distribution mains up to Each 3419.00

200 mm size including arrangement for tools and tackles.
[120]

RATES DEVELOPMENT
2012 AUTHORITY
MISCELLANEOUS ITEMS (CONTD.)

No. Rs. P.
13.6.A Refitting of sluice valves up to 200 mm dia after repairing

including supplying and fixing of insulation gland, nut bolts etc.
and putting the same in operational condition all complete as
per direction.
Each 1477.00
13.6.B Refitting of sluice valves 250 mm dia and above after repairing
including supplying and fixing of insulation gland, nut bolts etc.
and putting the same in operational condition all complete as
per direction.
Each 4420.00
13.7 Coating of 'Epoxy' Resin with Araldite GY 257 and hardener HY

840 as per recommended proportion for use on concrete,
metal and wood surface to protect from corrosion as well as
damage from chemical reaction.
Sq.M 630.00
13.8 Coating of 'Epoxy' Resin with Araldite GY 257 and hardener HY

840/850 as per recommended proportion for use on concrete,
metal and wood surface to protect from corrosion as well as
damage from chemical reaction.
Sq.M 668.00
13.9 Application of one coat of 'Epoxy' Resin with Araldite GY 257

and hardener HY 840/850 to submerged MS structures after
making that surface free from dust, oil and moisture etc. as per
instruction and to the satisfaction of EIC. Sq.M 835.00
13.10 Application of fiberglass cloth on 'Epoxy' Resin coat

on concrete metal and wood surface to protect from corrosion
as well as damage from chemical reaction. Sq.M 480.00
13.11 Repair of Air valve by supplying ebonite and rubber

ball, gasket, nuts and bolts with washers and labour all
complete.
a) 80 mm dia. Each 3596.00
b) 100 mm dia. Each 4923.00
c) 150 mm dia. Each 9126.00
d) 200 mm dia. Each 11538.00
13.12 Supplying, fitting and fixing air valve cover Box

(using 24 mm thick MS plate) according to necessary site
measurement as per direction of EIC ( 80mm dia to 200 mm
dia) Each 5984.00
[121]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
13.13 Repairing of sluice valve by changing spindle

(stainless steel) and gunmetal nuts.
a) 600 mm dia Each 38396.00

b) 700 mm dia. Each 49129.00
c) 750 mm dia. Each 51510.00
d) 800 mm dia and above Each 104783.00
13.14 Application of two coats of Epoxy primer by brush

on the cleaned dry concrete surface with Araldite GY 257. 100
pbw and hardener HY 840, 50 pbw mixture as per specification
and direction of EIC all complete.
Sq.M 1084.00
13.15 Sealing of uneven gap in PSC Socket/spigot
joint by insertion of 19 mm thick asbestos graphite packing
(AMP-32) including supplying, fitting and fixing all complete.
Mtr. 1123.00
13.16 Grouting with 1:1 Cement- sand mixed with requisite
quantity of water proofing compound of approved quality to fill
empty spaces in gaps, cracks etc. wherever present manually
by the use of hand pumps etc. inclusive of all costs and
charges, to render the gaps, cracks etc. leak proof/waterproof Each 50
all complete to the satisfaction of E.I.C. Kg
Cement 1196.00
13.17 Supplying, fitting and fixing of C.I / M.S Leak Repairing
Clamp in proper position for mending of socket, spigot type
joint leakage in C.I. /D.I pipes to achieve water tightness
including cost of gaskets nuts and bolts washers etc. all
complete. Confirming to I.S. 8329 / 2000 & as per direction of
E.I.C.
a) 100 mm dia Each 1975.00

b) 150 mm dia Each 3422.00
c) 200 mm dia Each 4102.00
d) 250 mm dia Each 5312.00

e) 300 mm dia Each 6731.00
f) 350 mm dia Each 7335.00
g) 400 mm dia Each 9303.00

h) 450 mm dia Each 10121.00
i) 500 mm dia Each 13708.00
j) 600 mm dia Each 16043.00

k) 700 mm dia Each 20750.00
l) 750 mm dia Each 26770.00
m) 800 mm dia Each 30326.00
n) 900 mm dia Each 32123.00
o) 1000 mm dia Each 39580.00
[122]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
13.18 Supplying fitting and fixing of M.S. Machine end

fabricated with 30 mm to 40 mm thick M.S. plate properly
Machining and joint with the socket end of C.I /D.I pipe with
supply of S.B.R. Gasket and welding with M.S. pipe in the other
end as per direction of Engineer-In-Charge
a) upto 450 mm dia Each 19700.00

b) 500 mm dia Each 22300.00
c) 600 mm dia Each 27150.00
d) 700 mm dia Each 32400.00
e) 750 mm dia Each 35300.00
f) 800 mm dia Each 37100.00
g) 900 mm dia Each 40900.00
h) 1000 mm dia Each 44250.00
i) 1100 mm dia Each 48180.00
13.19 Supplying fitting and fixing of M.S. Machine end

Fabricated with 30 mm to 40 mm thick M.S. plate properly
Machining and jointing with the Spigot end of C.I. /D.I pipe with
supply of S.B.R. Gasket pipe with supply of S.B.R. Gasket and
welding joint with M.S. pipe in the other end. All complete as per
direction of Engineer-in-Charge
a) upto 450 mm dia Each 23900.00

b) 500 mm dia Each 27800.00
c) 600 mm dia Each 33900.00
d) 700 mm dia Each 40500.00
e) 750 mm dia Each 44125.00
f) 800 mm dia Each 46350.00
g) 900 mm dia Each 51125.00
h) 1000 mm dia Each 55300.00
i) 1100 mm dia Each 60225.00
[123]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
13.20 Cleaning, greasing the floor booster pump (20 HP)

after dismantling the same from the assembly including all
labour charges etc. complete in all respect as per direction of
E.I.C. Each 1530.00
13.21 Supplying fitting & fixing gunmetal impeller for 20 HP

Booster pump after dismantling old impeller from the pump and
fitting, fixing the same in proper position after dynamic
balancing as per direction of E.I.C. Each 21388.00
13.22 Replacement of shaft of booster pump (20HP)

of carbon steel made by a new one including grinding,
machining all complete in all respect and fitting, fixing the same
in the pump as per direction of E.I.C. Each 7987.00
13.23 Taking out bearing cover cleaning de-greasing and

replacing the bearing with new one and re- greasing the same
and fitting, fixing in original position as per direction of E.I.C. Each 4200.00
13.24 Pumping out chokage of 250 mm dia. C.I. desludging

the pipelines of clarifiers by means of hired diesel pump, labour
etc. all complete as per direction of E.I.C. Each 1676.00
13.25 Supplying including cost of installation of cast iron / D.I

. mechanical compression coupling / C.I. or D.I. Split collar
coupling for connecting two plain ends of C.I. /D.I pipes.
Diameter in mm
a) 80 Each 2303.00
b) 100 Each 2492.00
c) 125 Each 3081.00
d) 150 Each 4414.00
e) 200 Each 5025.00
f) 250 Each 8007.00
g) 300 Each 10348.00

h) 350 Each 13268.00
i) 400 Each 19886.00
j) 450 Each 22840.00

k) 500 Each 31076.00
l) 600 Each 37494.00

m) 700 Each 46631.00
n) 750 Each 53911.00

o) 800 Each 60610.00
p) 900 Each 67320.00
q) 1000 Each 76900.00
[124]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
13.26 Supplying including cost of installation of Compression
Flanged socket Tailpiece for connecting Flanged Fitting to the
plain (spigot) end of C.I. /D.I. pipes.
Diameter in mm
a) 80 Each 2886.00
b) 100 Each 3187.00
c) 125 Each 4132.00
d) 150 Each 5617.00
e) 200 Each 7573.00
f) 250 Each 10970.00
g) 300 Each 12468.00
h) 350 Each 13386.00
i) 400 Each 20880.00
j) 450 Each 24378.00
k) 500 Each 31248.00
l) 600 Each 39890.00
m) 700 Each 55250.00
n) 750 Each 67356.00
o) 800 Each 79720.00
p) 900 Each 93600.00
q) 1000 Each 108760.00

[125]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
13.27 Supplying including cost of installation of Transition
Collar coupling for connection two plain ends of different
diameters of C.I /D.I pipes.
Diameter in mm
a) 80 Each 2373.00
b) 100 Each 2567.00
c) 125 Each 3172.00
d) 150 Each 4515.00
e) 200 Each 5170.00
f) 250 Each 8242.00
g) 300 Each 10800.00
h) 350 Each 13703.00
i) 400 Each 20515.00
j) 450 Each 23096.00
k) 500 Each 32167.00
l) 600 Each 40820.00
m) 700 Each 51112.00
n) 750 Each 60360.00
o) 800 Each 69920.00
p) 900 Each 80070.00
q) 1000 Each 93695.00
13.28 Supplying including cost of installation of CI
mechanical compression Cut-N-Repair (Long Sleeve) Collar
Coupling for connection two plain (spigot) ends of C.I. and D.I.
pipes.
Diameter in mm
a) 80 Each 4150.00
b) 100 Each 4430.00
c) 125 Each 5500.00

[126]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
d) 150 Each 6910.00
e) 200 Each 8809.00

f) 250 Each 13842.00
g) 300 Each 16360.00
h) 350 Each 22590.00

i) 400 Each 33650.00
j) 450 Each 38430.00

k) 500 Each 45030.00
l) 600 Each 57150.00

m) 700 Each 70715.00
n) 750 Each 89010.00
o) 800 Each 109500.00

p) 900 Each 135000.00
q) 1000 Each 155570.00
13.29 Supply, including cost of installation of CI split collar with

complete set along with sealing rubber gasket & fastener for on-
spot repair of circumferential / longitudinal cracks on pipe line
keeping the supply undisturbed. The whole assembly is to be
mechanically for 80 mm to 300mm by 10Kg/cm 2 350mm to
2 2
600mm by 8Kg/cm and 700mm to 750mm by 5Kg/cm . 800mm
2
to 1000mm by 6Kg/cm
Diameter in mm
a) 80 Each 8272.00
b) 100 Each 9962.00
c) 125 Each 10182.00

d) 150 Each 13120.00
e) 200 Each 16472.00

[127]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
f) 250 Each 21095.00

g) 300 Each 24695.00
h) 350 Each 39285.00

i) 400 Each 50150.00
j) 450 Each 60945.00

k) 500 Each 68180.00
l) 600 Each 81070.00
m) 700 Each 106390.00
n) 750 Each 133205.00
o) 800 Each 148200.00

p) 900 Each 164700.00
q) 1000 Each 183850.00
13.30 Supplying including cost of installation of cast iron

Dismantling joint Double Flanged Flexible Short piece with
collapsible arrangement, flanged face conforming to IS: 1538-93
table 4 & 6, flat face conforming to IS: 210-85, GR 150 FG
complete with sealing rubber gasket made of SBR with ISI mark
to 5382-86, type 3, cast iron follower gland and mild steel
fastener with zinc coating, The whole assembly is to be
mechanically and hydraulically tested to provision in IS:1538-93
Diameter in mm
a) 80 Each 5626.00
b) 100 Each 6572.00
c) 125 Each 8245.00
d) 150 Each 11142.00
e) 200 Each 15656.00

f) 250 Each 22314.00
[128]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
g) 300 Each 26482.00
h) 350 Each 33444.00

i) 400 Each 43164.00
j) 450 Each 48575.00

k) 500 Each 62100.00
l) 600 Each 80266.00
m) 700 Each 108825.00

n) 750 Each 135868.00
o) 800 Each 151325.00

p) 900 Each 168790.00
q) 1000 Each 187150.00
13.31 Supplying including cost of installation of M.S. Patch

Clamps for instantaneous repair of longitudinal crack in CI /DI/MS
pipes.
Dia Length in MM
a) 80 300 Each 2841.00
b) 100 300 Each 3027.00
c) 125 300 Each 3268.00
d) 150 300 Each 3980.00
e) 200 300 Each 4818.00

f) 250 300 Each 5203.00
g) 300 300 Each 5409.00
h) 350 500 Each 10818.00
i) 400 500 Each 11042.00
j) 450 500 Each 11867.00
k) 500 500 Each 12853.00
l) 600 500 Each 14926.00
m) 700 500 Each 15835.00
n) 750 500 Each 16907.00
o) 800 500 Each 18205.00

p) 900 500 Each 20107.00
q) 1000 500 Each 22345.00

[129]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
13.32 Supplying including cost of installation of

cast iron mechanical joint Double socket 900 Bend for
connecting two plain ends of CI/DI pipes, with C.I body
and follower gland, zinc coated MS, fasteners and
sealing rubber gasket as per IS: 13382-92 complete.
Diameter in mm
a) 80 Each 5536.00
b) 100 Each 6499.00
c) 125 Each 7685.00
d) 150 Each 11858.00
e) 200 Each 16089.00

f) 250 Each 23963.00
g) 300 Each 29461.00
h) 350 Each 48140.00
i) 400 Each 65215.00
j) 450 Each 83436.00

k) 500 Each 104858.00
l) 600 Each 149182.00

m) 700 Each 238229.00
n) 750 Each 271692.00
o) 800 Each 302720.00

p) 900 Each 329680.00
q) 1000 Each 347830.00
.
[130]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
cast iron mechanical joint Double socket 45" Bend for
connecting two plain ends of CI/DI pipes, with C.I body
and follower gland, zinc coated MS. fasteners and
sealing rubber gasket as per IS: 13382-92 complete
Diameter in mm
a) 80 Each 5010.00
b) 100 Each 5634.00
c) 125 Each 7247.00
d) 150 Each 9624.00
e) 200 Each 13019.00
f) 250 Each 19084.00
g) 300 Each 23296.00
h) 350 Each 38486.00
i) 400 Each 46734.00
j) 450 Each 65844.00
k) 500 Each 73744.00
l) 600 Each 102705.00
m) 700 Each 147983.00
n) 750 Each 198374.00
o) 800 Each 223610.00
p) 900 Each 243850.00
q) 1000 Each 265430.00

[131]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
cast iron mechanical joint Double socket 22 1/20 Bend
for connecting two plain ends of CI/DI pipes, with C.I.
body and follower gland, zinc coated MS. Fasteners
and sealing rubber gasket as per IS: 13382-92
complete.
Diameter in mm
a) 80 Each 4977.00
b) 100 Each 5567.00
c) 125 Each 6794.00
i) 400 Each 43445.00
j) 450 Each 55109.00
k) 500 Each 64882.00
l) 600 Each 86175.00
m) 700 Each 131886.00
n) 750 Each 146078.00
o) 800 Each 159110.00
p) 900 Each 171790.00
q) 1000 Each 185210.00

[132]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
13.35 Supplying including cost of installation

1 0
of cast iron mechanical joint Double socket 11/ /2 Bend
for connecting two plain ends of CI/DI pipes, with C.I.
body and follower gland, zinc coated MS. fasteners and
sealing rubber, gasket as per IS: 133382-92 complete.
Diameter in mm
a) 80 Each 4833.00
b) 100 Each 5366.00
c) 125 Each 5843.00
d) 150 Each 8922.00
e) 200 Each 11221.00
f) 250 Each 16587.00
o) 800 Each 125220.00
p) 900 Each 137940.00
q) 1000 Each 159530.00
13.36 Manufacturing and supplying M.S. Saddle

with 10mm thick M.S. pipe, 25mm thick M.S. Flange
including fabrication true to size with M.S., clamp, drilling
hole on angle/ flat, gas cutting and welding etc. complete.
a) 12in / 4in dia. Each 15059.00

b) 18in / 4in dia. Each 17005.00
c) 18in/ 6 in dia. Each 19098.00
d) 24in / 4 in dia. Each 22874.00
e) 24in / 6 in dia. Each 24979.00
f) 24in / 8 in dia. Each 26890.00
g) 30in / 4 in dia. Each 25398.00
h) 30in / 6 in dia. Each 27491.00
i) 30in / 8 in dia. Each 29402.00
j) 30in / 10 in dia. Each 32198.00
[133]

RATES DEVELOPMENT
2012 AUTHORITY

No. Rs. P.
13.37 Wet connection with M.S. saddle on running
mains by drilling with electric drill, plugging with wooden plug,
using nuts and bolts, rubber insertion, dewatering trenches all
complete excluding cost of M.S. saddle & Earthwork.
a) 12 in / 4 in dia. Each 18711.00
b) 18 in / 4 in dia. & 18 in / 6 in dia. Each 19460.00
c) 24 in / 4 in dia. , 24 in / 6 in dia. & 24 in /
8 in dia. Each 20830.00
d) 30 in / 4 in dia., 30 in / 6 in dia., 30 in /
8 in dia. & 30 in / 10 in dia. Each 21651.00

[134]

RATES DEVELOPMENT
2012 AUTHORITY
CHAPTER – XI
MAINTENANCE OF TREATMENT PLANT
No. Rs. P.
14.1 Opening of bolts, nuts, rubber bush of pump

& motor coupling with proper tools and tackles.
Each 497.00
14.2 Taking out the top cover of Horizontal split

case pump (Rating above 500K.W) after necessary
closing of suction and delivery valves and placing it on the
working bay as per direction of EIC Each 2540.00
14.3 Dismantling and taking out impeller unit of

Horizontal split case pump (Rating above 500K.W) with all
accessories from pump bottom casing carefully and placing
it on the working bay as per direction of EIC. Each 2235.00
14.4 Dismantling of spares with related accessories

from the shaft of Horizontal split case pump (Rating above
500K.W) carefully with the arrangement of proper tools and
tackles.
a) DE side coupling Each 1885.00
b) Impeller ring. Each 1730.00
c) Lock nut Each 155.00
d) Bearing housing (Cartridge) & bearing at DE Each 872.00
e) Bearing housing (Cartridge) & bearing at NDE. Each 872.00
f) shaft sleeve. Each 1565.00

[135]

RATES DEVELOPMENT
2012 AUTHORITY
MAINTENANCE OF TREATMENT PLANT

No. Rs. P.
14.5 Fitting & fixing of the spares with all

accessories on the impeller of shaft of Horizontal split case
pump (Rating above 500 KW.) carefully with the arrangement of
proper tools and tackles/machineries. Shaft are spares should
be thoroughly cleaned, polished & bearing to be properly
lubricated with suitable grade of lubricant.
b) Impeller ring. Each 1324.00

c) Lock nut Each 260.00
d) Bearing housing (Cartridge) & bearing at DE. Each 1395.00

e) Bearing housing (Cartridge) & bearing at NDE. Each 1395.00
f) Shaft sleeve. Each 1185.00
14.6 Fitting, fixing of impeller on shaft of horizontal split

case pump (Rating above 500KW). Each 2820.00
14.7 Lowering & refitting of the top cover by proper tightening

the bolts and nuts including fitting fixing of auxiliary tubes oil
gauge, pressure gauge etc. Horizontal split case pump (Rating
above 500 KW). Each 3200.00
14.8 Supply & delivery 1" size metallic gland packing

(Champion brand). Kg 430.00
14.9 Supply & delivery 5mm thick metallic gasket

(Champion brand). Kg 330.00
14.10 Dismantling of gland packing/gasket at pump shaft/ pump

casing of horizontal split case pump
(Rating above 500KW) with arrangement of proper tools and
tackles. Each 310.00
14.11 Fitting & fixing of gland packing /gasket at pump shaft/pump

casing of horizontal split case pump
(Rating above 500 KW) with arrangement of proper tools and
tackles. each 651.00
[136]

RATES DEVELOPMENT
2012 AUTHORITY
CHAPTER-XII
WATER PROOFING TREATMENT

No. Rs. P.
15.1 Removing damaged Cementitious materials by chiseling,

thorough cleaning of surface to remove all loose materials,
dirt, laitance, paint, oil, grease, fungus, moss etc. drying the
surface naturally or mechanically, blowing away dust
particles by blower or sweeping of by wire brush followed
by application of two coats of high performance Polymeric
water proofing compound of modified phenolic resin like
PERMAPROOF or Equivalent chemical of approved make
@ 0.4 to 0.6 Lit. per sq. M. of surface as recommended by
the manufacturer of the approved chemical and finally
spraying and bonding dry coarse sand to the coated
surface immediately after application of second coat and
permitting the coatings to harden naturally for 3 to 7 days.
370.00

dirt, laitance, paint, oil, grease, fungus, moss etc. by wire
brushing blowing away dust particles by compressed air or
wiping with water soaked cloth, making the surface wet
followed by application of two coats of Epoxy resin based
compound like TECHOXY or equivalent chemical of
approved make over the R.C.C. surface by means of brush
@ 0.15 kg. per sq.m of surface or as recommended by the
manufacturer of the approved chemical at an interval of 12
hours each followed by self curing of the coating for three
days all complete.
Sq.M 305.00

dirt, laitance, paint, oil, grease, fungus, moss etc. by wire
brushing making the surface thoroughly saturated with
water to Surface saturated Dry (SSD) condition followed by
st
application of 1 cost of cement slurry enriched with SIKA
RAINTITE-I or equivalent chemical of approved make with
brush 2 200 g.m. per sq.m. of surface or as recommended
by the manufacturer of the approved chemical with brush
and allowing it to dry before application of second coat of
similar enriched cement slurry as recommended by
manufacturer all complete. (While the second coat is still
tacky, protective sand - cement cover shall be provided as
recommended by the manufacturer at extra cost).
Sq.M 305.00
[137]

RATES DEVELOPMENT
2012 AUTHORITY
WATER PROOFING TREATMENT

No. Rs. P.

thorough cleaning of surface to remove all loose materials, dirt,
laitance, paint, oil, grease, fungus, moss etc. drying the surface
naturally or mechanically, blowing away dust particles by blower
or sweeping off by wire brush followed by application of one
coat of Acrylic Polymer modified Cementitious Slurry of
TAPCRETE -151 or equivalent chemical of approved make,
st
laying fibre glass cloth over the 1 coating when it is still tacky
and finally application of second coat of similar chemical over
the fibre glass cloth laid surface all complete as per
recommendation of the manufacturer. Sq.M 440.00
NOTE:-
i) The rates provided for Item 11.1, 11.2 , 11.3 & 11.4 include the cost
of all materials labour, tools and tackles. Maintenance guarantee for a period of
10 years from the date of completion of the job by the manufacturer is to be
provided.
ii) A protective cover need be provided over the coated surface to

protect from Ultra-violet- ray of the sunlight when necessary by 12mm thick
sand-cement plaster (4:1) with Recon -3S fibre or screed concrete (4:2:1) of
adequate thickness at extra cost based on PWD Schedule of rates.

Final Price Schedule of Rates of KMDA

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Final Price Schedule of Rates of KMDA

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WATER SUPPLY

WATER SUPPLY SECTOR

WATER SUPPLY SECTOR

KOLKATA – 700 091

Water supply schedule 2004 Water supply schedule 2012

Short Description Chapter page Short Description Chapter page

1 ……………………… 1 Earth work , I 61 - 62

WATER SUPPLY KOLKATA

(A) Lineal - (B) Area -

(C) Capacity & Volume - ( D ) Weight -

WATER SUPPLY KOLKATA

Area and weight of Common M.S. Round bars.

6.00 28.30 0.23

10.00 78.60 0.62

12.00 113.00 0.89

16.00 201.00 1.58

20.00 314.00 2.47

22.00 380.00 2.98

25.00 491.00 3.85

28.00 616.00 4.83

32.00 804.00 6.31

36.00 1013.00 7.99

40.00 1257.00 9.86

Chart For Consumption of Materials

Consumption of different materials for construction in the corresponding contract items

N. B. : The Statement is based on the following assumptions.

i) That dry sand with necessary allowance for bulking is used.

WATER SUPPLY KOLKATA

Table for consumption of materials

Sl Description of Name of Materials Quantity of materials

No. Items Unit required required

1. Brick work in cement mortar

a. Proportion - 1 : 6 Cu.M. 1. Brick 389 Nos.

2.Cement 0.055 cum

3.Sand 0.33 cum

b. Proportion - 1 : 4 Cu.M. 1. Brick 389 Nos.

2.Cement 0.083 cum

c. Proportion - 1 : 3 Cu.M. 1. Brick 389 Nos.

2.Cement 0.107 cum

3.Sand 0.33 cum

2. 125 mm thick brick work %Sq.M. 1. Brick 4951 Nos.

In cement morter (1 :4) 2.Cement 0.914 cum

3.Sand 3.66 cum

3. Brick flat soling

a. Single Sq. m. 1. Brick 32 Nos.

b.Double Sq. m. 1. Brick 64 Nos.

4. Cement Concrete with gra-

ded jhame khoa (30 mm)

a. 1 : 3 : 6 proportion Cu.M. 1. Cement 0.16 cum

2. Sand 0.48 cum

3.Jhama Khoa 0.96 cum

b. 1 : 4 : 8 proportion Cu.M. 1. Cement 0.122 cum

2. Sand 0.49 cum

3. Jhama Khoa 0.98 cum

WATER SUPPLY KOLKATA

Sl Description of Name of Materials Quantity of materials

No. Items Unit required required

Cement Concrete with graded

2.Sand 0.43 cum

3.Stone Chips 0.86 cum

b. 1 : 2 : 4 Proportion Cu.M. 1. Cement 0.22 cum

2.Sand 0.44 cum

3.Stone Chips 0.88 cum