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DOI 10.1007/s10562-009-0088-7
Received: 16 June 2009 / Accepted: 5 July 2009 / Published online: 16 July 2009
Ó Springer Science+Business Media, LLC 2009
Abstract The conversion of methyloctanoate has been conditions is via the use of acidic zeolites such as H-ZSM-5,
studied on Zn- and H-ZSM-5 catalysts. While the addition which can convert oxygenates into aromatics and other
of Zn has a promoting effect in the aromatization of light gasoline components. For instance, H-ZSM-5 zeolite has
alkanes, the effect is much lower when the feed is a been successfully used as a catalyst to transform aldehydes,
methylester. Direct ring closure at the C adjacent to the CO ketones, and acids into hydrocarbons [11, 12]. In general, it
group has been identified. has been reported that oxygenates can be converted first to
olefins and then to aromatics at high enough temperatures to
Keywords Biofuels Methylester H-ZSM-5 effect decarbonylation, decarboxylation, and dehydration.
Zn-ZSM-5 Our own previous study has shown H-ZSM-5 is an effective
catalyst for conversion of FAMEs [13]. We found that the
conversion of methyl octanoate on H-ZSM-5 yields a range
1 Introduction of C1–C7 hydrocarbons with significant amounts of aro-
matics. The product distribution analysis showed that
Although fatty acid methyl esters (FAMEs) obtained from octanoic acid and 8-pentadecanone are early products. It is
the transesterification of triglyceride with methanol have possible that hydrolysis of the ester produces the acid,
received significant attention as a renewable diesel fuel which then undergoes decarboxylative ketonization to form
[1–3], the presence of oxygen in the molecule induces the C16 condensation product. At higher space time (W/F),
oxidative and thermal instability and lowers its heating these primary products undergo a series of consecutive
value [4–6]. Therefore, the elimination of oxygen from reactions that produce aromatics. In this contribution, we
FAMEs has been extensively investigated particularly on have explored the use of Zn as a promoter to enhance the
metal catalysts, such as Pd/C, and CoMo- and NiMo-sup- aromatization capacity of the catalyst. It is well known that
ported Al2O3 [7–10]. High hydrogen pressures are typically addition of Zn to H-ZSM-5 greatly enhances the aromati-
required to effect the deoxygenation and keep the catalyst zation of light alkanes [14–19]. Therefore, we have inves-
active. An alternative path that can occur under milder tigated the conversion of methyl octanoate, a FAME model
compound, over a Zn-modified H-ZSM-5 zeolite catalyst
(Zn/H-ZSM-5) in comparison to the unpromoted H-ZSM-5.
D. E. Resasco (&)
The parent ZSM-5 zeolite was prepared by using the
School of Chemical, Biological, and Materials Engineering,
University of Oklahoma, Norman, OK 73019, USA conventional hydrothermal technique [20], using tetra-
e-mail: resasco@ou.edu propylammoniumbromide (TPABr) as the organic template.
123
198 T. Danuthai et al.
The synthesized zeolite (NaZSM-5) was calcined at 873 K for of both BrØnsted and Lewis acid sites was quantified by
5 h to remove the organic templates. Subsequently, the integrating the corresponding absorption bands and using
NaZSM-5 zeolite was cation-exchanged to NH4ZSM-5 using published molar extinction coefficients [22].
1 M of NH4NO3 solution at 353 K for 10 h. The resulting
solid was separated from the solution by filtering and washing. 2.3 Catalytic Activity Measurement
The exchange procedure was repeated three times to complete
the ion exchange. After this step, the sample was dried over- The conversion of methyl octanoate (MEO, Sigma–
night at 383 K and calcined in flowing dry air at 773 K for 5 h Aldrich) was carried out in a 1/4 in. quartz single-pass
to produce the acidic form of the zeolites (H-ZSM-5). The Zn- continuous flow reactor, packed with catalyst powder, and
containing zeolite (Zn/H-ZSM-5) was prepared by ion- operating in the gas phase at 773 K under atmospheric
exchange of the H-ZSM-5 with a Zn(NO3)2 solution pressure. To investigate the product distribution as a
(0.005 M) at 353 K for 5 h. The exchanged samples were function of methyl octanoate conversion, the space time
dried overnight at 383 K and calcined at 773 K for 5 h. (W/F) was varied from 0.8 to 25.4 gcat h/molMEO. The
catalysts were first pretreated in situ for 1 h in flowing H2
2.2 Catalytic Characterization at the reaction temperature. Methyl octanoate was then
injected using a syringe pump through a heated vaporiza-
XRD was used to characterize the structure of the zeolite tion port. The H2 to feed molar ratio employed in all the
using a Rigaku X-Ray Diffractometer. The crystal mor- experiments was 6:1. The products were analyzed by an
phology and crystal size were investigated in a JEOL 5200- online gas chromatograph (Shimadzu GC-17A) using a
2AE SEM. The pore volume was obtained by nitrogen temperature program to optimize product separation and a
adsorption at 77 K using a Thermo Finnigan Modeled GC/MS (Shimadzu Q5000) for product identification.
Sorptomatic 1100 series. Elemental analyses were carried
out in a Perkin-Elmer Optima 4300 DV Inductively Cou-
pled Plasma optical emission spectrometer (ICP-OES). 3 Results and Discussion
The acidity of the catalysts was quantified by the amine
TPD (Temperature Programmed Desorption) technique 3.1 Catalyst Characterization
developed by Gorte et al. [21]. Prior to the amine adsorp-
tion, the sample (30 mg) was pretreated in flow of He for The H-ZSM-5 and Zn/H-ZSM-5 were characterized by
1 h at 773 K. Then, the sample was cooled to room tem- XRD, SEM, and nitrogen adsorption. The XRD patterns for
perature, and 10-lL pulses of liquid propylamine were both catalysts were almost the same and consistent with
vaporized and injected over the sample until the sample those reported in the literature for a typical H-ZSM-5,
was saturated. The saturation of the propylamine adsorp- confirming that the Zn/H-ZSM-5 contains the same crys-
tion was monitored by a mass spectrometer. Excess pro- talline phase after zinc loading by ion exchange. The ICP
pylamine was removed by flowing He for 3 h. The sample chemical analysis, the approximate crystallite size deter-
was then heated with a linear ramp of 10 K/min to 973 K. mined by SEM, and the pore volume of the H-ZSM-5 and
Masses (m/e) 30, 41, and 17 were monitored to determine Zn/H-ZSM-5 are summarized in Table 1. The chemical
the evolution of propylamine, propylene, and ammonia, analysis indicates that the amount of Zn in the Zn/H-ZSM-
respectively. The amount of propylene desorbed was cali- 5 catalyst is 0.3 wt%. This metal content resulted in a slight
brated with a 5-mL pulse of 2% propylene in He. drop in pore volume relative to the H-ZSM-5 catalyst.
The number and strength of acidic sites of the catalyst A more significant drop (*42%) upon Zn incorporation
were characterized by FTIR using pyridine as a probe was observed in the BrØnsted acid density determined by
molecule. Infrared spectroscopic measurements of the
adsorbed pyridine (Py-IR) were recorded on a Bruker
Equinox 55 spectrometer. The self-supported wafer sample Table 1 Physical properties of the H-ZSM-5 and Zn/H-ZSM-5
catalysts
(*90 g) was placed in a gas-tight cell with CaF2 windows.
Initially, the sample was pretreated in He flow at 773 K for H-ZSM-5 Zn/H-ZSM-5
2 h. Then, it was cooled to 423 K, and a blank spectrum
Si/Al from chemical analysis 36 36
was taken. Saturated pyridine vapor was introduced into
Zn content (%wt) 0 0.3
the cell for 2 h in order to saturate the acid sites. The
Pore volume (cm2/g) 0.26 0.24
excess pyridine was then purged from the cell by flowing
Particle size (lm) from SEM *3 *3
He for 12 h. Four spectra were obtained for each sample at
Brønsted acidity density (lmol/gcat) 382 218
423 K, both on the saturated sample, and after outgassing from TPD of propylamine
at increasing temperatures from 573 to 773 K. The density
123
Conversion of Methylesters to Hydrocarbons 199
Table 2 Acidity characterization of the H-ZSM-5 and Zn/H-ZSM-5 catalysts using the FTIR of adsorbed pyridine
Acidity (lmol Py/gcat)
BrØnsted (1,545 cm-1) Lewis (1,445 cm-1)
423 K 573 K 673 K 773 K 423 K 573 K 673 K 773 K
H-ZSM-5 176 90 48 35 37 11 8 5
Zn/H-ZSM-5 92 73 42 9 88 39 18 11
TPD of propylamine. A comparable decrease in BrØnsted investigate the product distribution when the products of
site density was observed by FTIR of adsorbed pyridine interest are not primary. Table 3 summarizes the product
(*38%), as shown in Table 2. It is interesting to compare distributions obtained from the reaction of methyl octano-
these estimates in the drop in number of acid sites with the ate over the H-ZSM-5 and the Zn/H-ZSM-5 catalysts after
number of Zn cations incorporated (45.8 lmol/g) in the 20 min and 410 min on stream, which result in high and
catalyst. With two H? sites per Zn2? cation, the loss in intermediate levels of conversion, respectively. When the
Brønsted acid density should have been only about 24%. conversion is high, at the beginning of the reaction (e.g.
This difference is probably due to the much larger size of 20 min TOS), the selectivity to aromatics (benzene, tolu-
the Zn cation than the proton, blocking some of the zeolite ene and C8 aromatics) is about the same for both Zn/H-
channels and making some of the remaining acid sites ZSM-5 and H-ZSM-5 catalysts. In fact, the whole product
inaccessible to the adsorption of propylamine. By contrast, distribution is rather similar for both catalysts, with some
the density of Lewis acid sites increased as a result of
the addition of Zn, as expected and previously reported Table 3 Product distributions from the reaction of methyl octanoate
[23, 24]. on the H-ZSM-5 and Zn/H-ZSM-5 catalysts
Time on stream (min) H-ZSM-5 Zn/H-ZSM-5
3.2 Conversion of Methyl Octanoate
20 410 20 410
The conversion of methyl octanoate at 773 K as a function Conversion (%) 95.0 43.3 96.5 22.8
of time on stream is shown in Fig. 1 for the H-ZSM-5 and Product selectivity (wt%)
Zn/H-ZSM-5 catalysts. In both cases, the initial activity Methane 3.4 1.2 3.5 1.9
was very high and under these conditions there was excess C2 30.9 27.3 30.2 0.7
catalyst, converting 100% of the feed. Lower conversions C3 14.2 11.4 13.5 3.4
can be observed at longer times on stream or at higher W/F. C4 1.5 1.9 4.1 0.1
Operating at high conversions is not the best for comparing C5 7.4 7.8 13.2 0.8
relative activities, but it is necessary when one needs to C6 3.6 4.5 8.3 2.0
C7 3.8 11.4 8.8 12.1
Benzene 0.9 1.1 1.1 0.0
100
Methyloctanoate Conversion (%)
123
200 T. Danuthai et al.
100 5
C1-C3 Hydrocarbons Octanal
C4-C7 Hydrocarbons (a) Pentadecenes (b)
40 2
20 1
0 0
0 1 2 3 4 5 6 7 0 1 2 3 4 5 6 7
W/F (g*h/mol) W/F (g*h/mol)
Fig. 2 Product yield of a major products and b minor products obtained from the reaction of methyl octanoate on the Zn/H-ZSM-5 as a function
of W/F at 773 K
differences in the C4–C8 hydrocarbon range that is higher n-octane on both catalysts than for the FAME. A slightly
for the Zn/H-ZSM-5 catalyst and particularly the presence lower activity was observed for the Zn/H-ZSM-5 compared
of octanoic acid and 8-pentadecanone, which is higher on to the H-ZSM-5 catalyst. This lower activity parallels the
H-ZSM-5. After several hours on stream, the catalysts lower Brønsted acidity of the Zn-containing catalyst, but
deactivate with a consequent decrease in selectivity to more important, a significant difference is observed in the
aromatics. The Zn/H-ZSM-5 is seen to produce mainly the selectivity to aromatics. As shown in Table 4, at about the
condensation product, pentadecanone, which may be same level of total conversion, the selectivity to aromatics
responsible for the more rapid deactivation of this catalyst over the Zn/H-ZSM-5 is almost an order of magnitude
compared to the unmodified H-ZSM-5. higher than over the H-ZSM-5, in agreement with previous
To identify the primary and secondary products obtained studies on aromatization of light alkanes [14–19]. Several
from methyl octanoate over the Zn/H-ZSM-5 catalyst the explanations have been given in the literature to interpret
evolution of yield for various product are shown as a func- this effect. These explanations include the acceleration of
tion of W/F in Fig. 2. It can be clearly observed that aro- specific steps in the mechanism such as the alkane activa-
matics are secondary products since the derivative of tion via dissociative adsorption over Zn sites, the dehy-
aromatics yield with respect to W/F is zero at low W/F. On drogenation of the alkane, the direct dehydrocyclization
the other hand, condensation products such as 8-penta- step, or modification of the surface fugacity of hydrogen
decanone and coupling esters appear to be the primary under reaction conditions, or even by promoting.
products, which increase initially with increasing W/F and The strong promoting effect of Zn in the aromatization
then decrease as they are consumed by further reactions. The of light alkanes contrasts with the small differences
8-pentadecanone is most likely produced by acid-catalyzed observed between Zn/H-ZSM-5 and H-ZSM-5 when using
decarboxylative ketonization [25] and the pentadecenes
from the deoxygenation of 8-pentadecanone, which may 100
involve hydrogenation/dehydration as proposed by Dumesic Zn/H-ZSM-5
HZSM-5
et al. [26, 27]. The decrease in the concentration of penta-
n-Octane Conversion (%)
80
decanone and pentadecenes with the W/F indicates that they
undergo further reaction to either cracking products or
60
aromatics.
123
Conversion of Methylesters to Hydrocarbons 201
Table 4 Product distributions from the reaction of n-octane on the work on the reaction of n-octane over the H-ZSM-5 we
H-ZSM-5 and Zn/H-ZSM-5 catalysts showed the evolution of product distribution as a function of
Time on stream (min) H-ZSM-5 Zn/H-ZSM-5 W/F, and the trend reported in that study is very similar to
that shown here for Zn/H-ZSM-5 [13]. This similarity
10 460 10 460
indicates that the presence of zinc in the Zn/H-ZSM-5 cat-
Conversion (%) 41.9 40.2 37.1 34.3 alyst does not provide alternative reaction paths for the
Product selectivity (wt%) aromatization of n-octane, but it simply makes the second-
Methane 0.5 0.5 1.1 1.0 ary aromatization more effective.
C2 12.1 11.5 9.8 9.5 A comparison is made in Table 5 for distribution of
C3 40.9 40.3 30.4 31.0 products obtained at low conversions over the two catalysts
C4 31.9 33.0 38.3 38.9 and with the two different feeds. It is clear that with the
C5 11.0 11.5 9.4 9.6 n-octane feed, practically no aromatics are formed at low
C6 2.4 2.3 2.1 1.8 conversion on either of the two catalysts, but only cracking
Benzene 0.1 0.1 1.5 1.6 products are obtained. By contrast, when the feed is the
Toluene 0.6 0.5 4.5 4.1 FAME, the condensation products dominate in the distri-
C8 aromatics bution and even at low conversions some aromatics are
Ethylbenzene 0.0 0.0 0.3 0.3 obtained.
m-Xylene 0.3 0.2 1.9 1.7 Another indication of the differences between the two
p-Xylene 0.2 0.1 0.7 0.5 catalysts and the two reactants arises from the analysis of
o-Xylene 0.0 0.0 0.0 0.0 the cracking product distribution as a function of con-
version. Figure 5 compares the distribution of cracking
Reaction conditions: 773 K, 1 atm, W/F = 3.2 g h/mol, and H2: products (C1–C7) at three levels of conversions over
Feed = 6:1 molar ratio
Zn/H-ZSM-5 and H-ZSM-5 for the two feeds (n-C8 and
FAME). It is interesting to note that in the n-octane reac-
FAME as a feed. Another interesting difference between tion (Fig. 5a) the distributions are very similar, regardless
the products obtained with the n-octane feed from those of conversion level or catalyst used. The dominant cracking
obtained with the FAME is the type of aromatics. That is, products are C3 and C4, indicating that the n-C8 alkane is
while the aromatics obtained from FAME contained sig- preferentially cracked near the middle of the chain in both
nificant amounts of C8 and C9? aromatics, those obtained catalysts. There is a slight shift to longer chain fragments in
from n-C8 are dominated by benzene and toluene. the Zn-modified catalyst, which might be ascribed to the
Figure 4a and b show the product distribution of the lower density of acid sites. By contrast, in the conversion
n-octane reaction over the Zn/H-ZSM-5 catalyst as a func- of the FAME (Fig. 5b), the dominant cracking products are
tion of contact time (W/F). It is seen that the yields of C1–C4 C7 and C2, the latter dominates at high conversions while
cracking products increase rapidly at low W/F, then reach a the former dominates at low conversions. This trend indi-
plateau or start being consumed. The formation of aromatics cates that the initial formation of hydrocarbons occurs near
increases more slowly with W/F. As previously discussed the oxygenated end via decarbonylation/decarboxylation as
[13] both the product distributions and their evolution with previously discussed [13]. This type of reactions produce
space time show that aromatics are secondary products, olefins and alkanes with one carbon atom less than
resulting from the oligomerization and cyclization of the the original fatty acid chain in the ester [7, 28]. In the case
smaller molecules produced by cracking. In our previous of methyloctanoate, the decarbonylation/decarboxylation
Ethane
Product Yield (%wt)
C4
b secondary products obtained 25 25 Propane
C5 Total aromatics
from the reaction of n-octane on C6
20 20
the Zn/H-ZSM-5 as a function
of W/F at 773 K 15 15
10 10
5 5
0 0
0 5 10 15 20 25 0 5 10 15 20 25
W/F (g*h/mol) W/F (g*h/mol)
123
202 T. Danuthai et al.
C8 aromatics H-ZSM-5
50.00
Ethylbenzene 0.0 0.0 0.1 0.3
m-Xylene 0.0 0.0 0.2 0.5 40.00
p-Xylene 0.0 0.0 0.1 0.3 Zn/H-ZSM-5
123
Conversion of Methylesters to Hydrocarbons 203
123
204 T. Danuthai et al.
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