Habasitlink Plastic Modular Belts: Habasit - Solutions in Motion

Products
Media No. 4000
®
HabasitLINK
Plastic Modular Belts
Habasit– Solutions in motion

2
Contents
Contents 2
Introduction 3
Industries Served 4
Application Examples – Bakery Industry 5
Application Examples – Fruit and Vegetable Industries 6
Application Examples – Seafood and Dairy Industries 7
Application Examples – Meat Processing Industries 8
Application Examples – Packaging, Container and 9
Bottling Industries
Application Examples – Material Handling and 10
Automotive Industry
Application Examples – Corrugated Cardboard Industry 11
Application Examples – Spiral Conveyors 12
Belt Styles and Series – Product Overview with Key Data 13 – 27
Sprockets 28 – 31
Flights and Sideguards 31
Additional Information – Downloads and Brochures 32
Complementary Products 33
Services and Guarantees 34
The Habasit Solution 35
Contacts 36
Product liability, application considerations

If the proper selection and application of Habasit products are NOT recommended by an authorized Habasit sales specialist, the selection
and application of Habasit products, including the related area of product safety, are the responsibility of the customer.
All indications / information are recommendations and believed to be reliable, but no representations, guarantees, or warranties of any
kind are made as to their accuracy or suitability for particular applications. The data provided herein are based on laboratory work with
small-scale test equipment, running at standard conditions, and do not necessarily match product performance in industrial use. New
knowledge and experiences can lead to modifications and changes within a short time without prior notice.
BECAUSE CONDITIONS OF USE ARE OUTSIDE OF HABASIT’S AND ITS AFFILIATED COMPANIES CONTROL, WE CANNOT
ASSUME ANY LIABILITY CONCERNING THE SUITABILITY AND PROCESS ABILITY OF THE PRODUCTS MENTIONED HEREIN. THIS
ALSO APPLIES TO PROCESS RESULTS / OUTPUT / MANUFACTURING GOODS AS WELL AS TO POSSIBLE DEFECTS, DAMAGES,
CONSEQUENTIAL DAMAGES, AND FURTHER-REACHING CONSEQUENCES.
3
Introduction
Innovation is a key word at Habasit

Habasit developed the HabasitLINK® plastic modular belt
range based on our comprehensive experience and
leadership position in traditional belting. This state-of-the-art
product line completes our offering, establishing Habasit
as your single-source supplier and partner for success.
More than 50 plastic modular belt styles offer solutions in

a wide variety of industries. We consider innovation to be
an endless process, so new belt styles are constantly
under development to ensure advanced solutions for your
most demanding requirements.
The modular principle

HabasitLINK® plastic modular belts are constructed using
modules molded from non-porous thermoplastic materials
connected by solid plastic rods. The all-plastic design
promotes long life and superior performance in many
applications. Multiple widths are achieved by using an
interlocking bricklayed pattern, which provides high lateral
belt strength, rigidity and ease of repair.
Your solutions partner

Habasit is totally committed to understanding your design
parameters and application needs. After reviewing your
requirements, our specialists will suggest the best solution
for each application.
Global expertise
With over 60 years of experience, the widest and most
innovative product range, and an extensive global network,
Habasit is the clear No. 1 in belting worldwide. We use all
our strengths to meet your needs for high-quality belting
tailored to your specific requirements.
4
Industries Served
Meat (beef & pork) Bakery Packaging (contd.) Printing / Paper

• Cutting lines • Raw dough handling • Accumulation • Printing machine
• Deboning lines • Divider • 90° transfer outfeed
• Dressing lines • Proofer • 45° centering / • Stacker outfeed
• Trim lines • Oven infeed / outfeed alignment • Wrapping outfeed
• Fat line • Cooling • Palletizing / depalletizing • 90° transfer
• Offal / lung lines • Coating / glazing lines • Bulk inclines • Loading docks
• Hide lines • Freezing • Book binding
• Marinating lines • Incline / decline Automotive
• Breading machines • Metal detectors • Metal working Postal
• Freezing • Packing • Stamping outfeed • General conveyance
• Hoof / shank lines • Spiral / proofing / • Car part manufacturing • Mail segregator
• High impact / chute cooling / freezing • Car body assembly – inclines
discharge • Conditioning people mover – skid • Bulk mail handling
• Shrink wrapping • Laminating conveyor • Parcel handling
• Bone incline / decline • Pan handling • Assembly line – buffer • Tray and bag transport
• Transfer / crossover stock
conveying Snack food • Battery filling Textile
• Elevator (pretzels, potato chips, • Car transport • Dryer
• Metal detectors tortilla chips) • Car wash / detail wash • Cutter
• Packing / crate • Corn draining • Dyeing – dye filtering
handling • Proofer Tire manufacturing • Shrink wrapping
• Potato processing • Mixer infeed / outfeed • Palletizing / depalletizing
Poultry • Boiler infeed • Batch-off incline • Box transport
• Live birds • Fryer • Dip tank
• Cut-up / deboning / • Oven infeed / outfeed • 90° incline holding Corrugated cardboard
trim lines • Cooling conveyor • Paper roll transport
• Chiller-discharge • Seasoning • Calendering infeed / • Down stacker
• Offal / feather lines • Packing outfeed • Transfer cart
• Rehang / bird • Extrusion infeed / • Stack handling / buffer
accumulation Fruit & Vegetables outfeed • 90° transfer
• Breading machines • Bulk feeding • Scaling • Strap feed
• Shrink wrapping • Prewashing / rinsing • Marking • Palletizer
• Freezing • Washer • Cooling lines • Casemaker feeder
• Metal detectors • Draining • Sciver cementing
• Packing • Peeling • Water blow-off Can manufacturing
• Elevator • Elevator • Accumulation lines • Mass conveyance
• Control / sorting table • 90° transfer • Washer infeeds
Sea food • Filling • 45° centering / • Washer hold-down
• Draining • Freezing lines alignment • Accumulation tables
• Trim lines • Palletizing / depalletizing • Tire transport • Palletizing / depalletizing
• Breading machines • Container conveyance
• Control tables • Sterilization / cooling Beverages / Bottling Glass manufacturing
• Glazing • Metal detectors • Mass conveyance of • Single file lines
• Metal detectors • Packing aluminum and steel • Accumulation tables
• Packing cans, glass, PET and • Shrink wrapping
• Freezing Packaging depalletizing / palletizing • Palletizing
• Elevator • Check-weighers • Single file lines,
• Shrink wrapping • Filling combiners and PET manufacturing
• Shrimp processing • Capping decombiners • Cooling
• Labeling • Accumulation tables • Conditioning
• Case packers • Warmers and coolers • Elevator
• Shrink wrapping • Packing shrink • Shrink wrapping
• Tray packers wrapping • Palletizing
• Metal detectors • Case handling
• Box transport
® 5
HabasitLINK Application Examples –
Bakery Industry
Many plants face increasing amounts of unscheduled downtime due to frequent repairs and maintenance,
resulting in increased product waste, lower productivity and ultimately, reduced profitability.
Cooling lines take up a significant proportion of the space available in buildings, and packaging lines often
exceed the current permitted noise thresholds in the workplace.
HabasitLINK® plastic modular belts increase the efficiency of production lines for oven-baked products.
The positive drive system eliminates the traditional problems of belt slipping and tracking that often lead
to belt damage and production stoppages.
The open surface assists cooling of various products while reducing the conveyor footprint and saving
valuable facility space. The remarkably quiet operation of HabasitLINK® plastic modular belts significantly
reduces the noise level that accompanies traditional plastic and steel chains.
The all-plastic design of HabasitLINK® products completely eliminates product contamination commonly
found with steel belts (blackening effect).
Habasit produces an extensive range of plastic modular belts for use in a wide variety of applications in
the bakery industry including: dough handling, proofing, cooling, freezing, pan and tray handling, as well
as packaging.
6
Fruit and Vegetable Industries
Hygiene, easy release of the product, and abrasion resistance are the basic requirements for processing
and packaging in the fruit and vegetable industries.
FDA-approved materials for direct food contact, and improved cleaning of belts and processing lines result
in longer shelf life for fresh products and superior quality of frozen products. Metal-detectable materials
reduce the risk of metal contamination, also improving food safety concerns.
Nub Top surfaces and Flush Grid open surfaces reduce the surface tension of products and guarantee
optimal release and drainage even in the most demanding applications
7
Seafood and Dairy Industries
Hygiene is a basic requirement in seafood and dairy industry production processes. Perfect cleanliness for
belts and lines means that the process can be easily reproduced and quality maintained. Proper hygiene
reduces the risk of product contamination, increases shelf life, and ensures the highest quality products.
The patented design of HabasitLINK® belts provides efficient sanitation of the most critical areas by reducing
debris accumulation and allowing cleaning and sanitizing agents to penetrate the rod and hinge areas.
HabasitLINK® modular belts are made of materials that are highly resistant to chemicals, non-porous, and
FDA-approved for direct food contact.
HabasitLINK® modular belts are available in a variety of styles from Flat Top to Flush Grid surfaces to
optimize drainage for different products. They are designed to meet a range of application needs including:
inclines and declines, straight lines, and radius conveying and packaging.
8
Meat Processing Industries
In the meat and poultry industries, hygiene is a critical factor in the production process. Better cleaning of
belts and processing lines promotes food safety, prolongs the shelf life of fresh products, and contributes
to the superior quality of frozen products.
HabasitLINK® plastic modular belts are designed to assist in cleaning operations. The patented design of
HabasitLINK® belts provides for efficient sanitation of the most critical areas by reducing debris accumulation
and allowing cleaning and sanitizing agents to penetrate the rod and hinge areas. The FDA-approved
materials provide high chemical resistance even against the most aggressive cleaning agents, and resist
cuts, abrasions and impact.
HabasitLINK® modular belts are available in a variety of styles and materials from Flat Top to Flush Grid
surfaces designed to meet the demanding applications found in all meat processing environments from
initial processing to ready-to-eat products.
9
Packaging, Container and Bottling Industries
HabasitLINK® offers a wide range of belt styles for use in the container, bottling and packaging industries.
Products are specially designed to effectively transport filled and unfilled containers and cases (glass,
aluminum, steel and PET) while reducing product/carton damage and unscheduled downtime.
From single line to mass handling applications, Habasit can provide styles and materials to convey a wide
range of products with consistently low friction, low noise, and the tightest transfer distances. The
ActivXchange (ATX) greatly reduces product damage at transfer points and eliminates the need to clear lines
during product changeovers.
Habasit also offers a complete line of split sprockets in various diameters that reduce the time involved to
replace sprockets during regular scheduled maintenance.
10
Material Handling and Automotive Industry
HabasitLINK® plastic modular belts are capable of dealing with a wide range of material handling applications
from packages to people. The high strength, extremely durable designs and materials resist abrasion,
impact and temperatures. The smooth-running low-friction design allows for stable platforms that are suitable
for plant personnel to cross with the highest levels of safety.
HabasitLINK® plastic modular belts are available in multiple styles including: high friction (TPE) inserts,
scoop flights, non-skid surfaces and perforated top surfaces. Belt styles are offered in materials to meet all
environmental conditions, offering: corrosion and chemical resistance, performance in extreme temperature
ranges, anti-static and electrical conductivity, flame retardant, and UV resistance.
All HabasitLINK® products are designed to increase productivity, safety and system life while reducing
maintenance and repair time during unscheduled downtime.
11
Corrugated Cardboard Industry
Habasit has put special focus on meeting the critical concerns of plant safety and product quality faced by
manufacturers in the corrugated sheet industry. As the market demands more specialized corrugated board
for use in fast-changing creative product marketing, reduction of sheet damage caused by conventional
transport systems and increased productivity have emerged as the key areas for improvement.
Habasit provides a new technical solution that improves the safety and performance of the entire production
process for corrugated cardboard. One of the strengths of the Habasit solution is that it allows frequent
changes in the stack layout and stack size without calling on additional operators to support unstable stacks.
HabasitLINK® plastic modular belts provide a smooth, even platform for efficient movement of stacks that
are up to five times higher than the width of the sheets. This compares favorably with rollers that allow
maximum stacking heights of three times the width.
Benefits:
• Increased safety for operators in the working area.
• Increased production efficiency of the corrugator with fewer stoppages due to stack instability,
especially with constant format changes.
• Staff normally employed to support the most unstable stacks can be deployed elsewhere.
• Elimination of product waste caused by the "elephant's foot" or "sheet walk" effect, and curving or
marking of sheets caused by interference from the roller.
• Reduced transport due to the stable shape of the stack.
• Reduction in maintenance operations.
12
Spiral Conveyors
Low tension spiral systems using HabasitLINK® plastic modular belts can solve multiple problems in a
variety of industries. Spiral systems are ideal for cooling, freezing and general storage of products in facilities
where space is a limiting factor. The small footprint of the spiral system when compared to straight line
conveying can actually increase product cycle time without reducing productivity or utilizing important plant
area.
HabasitLINK® plastic modular radius belts M2540, M2543, M3840 and M3843 are designed specifically for
low tension spiral applications.
HabasitLINK® plastic modular belts have many advantages over traditional steel belts: their lower weight
requires a lighter support structure and less power. The all-plastic construction eliminates the need for
lubricants due to the low coefficient of friction, and eliminates product contamination commonly found with
steel belts (black specks). The consistent surface structure reduces product marking on delicate products.
The FDA-approved materials are non-porous, chemical and corrosion resistant, and capable of operating in
a wide range of environmental conditions.
Spiral conveyor systems are highly specialized and require specialist knowledge of the applications
concerned. Habasit’s expert spiral team has extensive knowledge of how to successfully design,
install and maintain low tension spiral systems.
® 13
The HabasitLINK Belt Styles and Series
Product Overview with Key Data
Habasit modular belts are available in 5 module pitches:

Series Pitch Description
M1100 12.7 mm/0.5" "Minipitch" belts for extra tight transfers
M1200 12.7 mm/0.5" "Minipitch" belts for tight transfers
M2400 25.4 mm/1.0" Bottling/container and corrugated
M2500 25.4 mm/1.0" General conveying
M2600 25.4 mm/1.0" Bottling, container and general heavy conveying
M3800 38.1 mm/1.5" Heavy duty radius belt
M5000 50.8 mm/2.0" Heavy duty
M5100 50.8 mm/2.0" Raised rib belt for pasteurizer
M6300 63.5 mm/2.5" Heavy duty
M6400 63.5 mm/2.5" Heavy duty conveying for extreme loads
Series M1100
M1185 Flush Grid 0.5"
Open area 50 %
Open hinge yes
Belt material PP POM POM PA PA
+DE +US
Rod material PP POM PA PBT PA
Nominal tensile strength N/m 2600 3100 4400 4250 4400 4400 4400
F'N straight run lb/ft 178 212 301 291 301 301 301
Series M1200
M1220 Flat Top 0.5"
Open area 0%
Open hinge yes
Belt material PP PE POM
Rod material PP PE PP PA
Nominal tensile strength N/m 11000 6000 16000 18000
F'N straight run lb/ft 754 411 1096 1233
M1220 GripTop 0.5"
Open area 0%
Open hinge yes
Belt material PP
GripTop material TPE
Rod material PP POM
Nominal tensile strength N/m 9000 9000
F'N straight run lb/ft 617 617
® 14
M1220 HighGrip-L 0.5"
Open area 0%
Open hinge yes
Belt material PP
Rod material PP POM
Open area 18 %
Open hinge yes
Open area 25 %
Open hinge yes
Belt material PP PE POM PA PA
+US
Nominal tensile strength N/m 11000 7000 8000 16000 18000 17000 17000
F'N straight run lb/ft 750 480 548 1096 1233 1165 1165
M1234 Nub Top Flush Grid 0.5"
Open area 18 %
Open hinge yes
® 15
Series M2400
M2420 Flat Top 1"
Open area 0%
Open hinge no
Belt material PP POM
Rod material PP POM PBT PA
M2470 Flat Top 1"
Open area 0%
Open hinge no
Belt material POM
Rod material PA
Nominal tensile strength N/m 30000
F'N straight run lb/ft 2055
Series M2500
M2510 Flat Top 1"
Open area 0%
Open hinge yes
M2511 Mesh Top 1"
Open area 16 %
Open hinge yes
® 16
M2514 Nub Top 1"
Open area 0%
Open hinge yes
Rod material PP PE PA
M2516 Diamond Top 1"
Open area 0%
Open hinge yes
Rod material PP PE PA
M2520 Flat Top 1"
Open area 0%
Open hinge no
Rod material PP POM PE PP PA
Nominal tensile strength N/m 18000 18000 9000 21500 32000
F'N straight run lb/ft 1233 1233 616 1473 2192
M2520 GripTop 1"
Open area 0%
Open hinge no
Belt material PP POM PBT
+FR
Rod material PP POM PP PA
® 17
M2520 Roller Top 1"
Open area 0%
Open hinge no
Belt material POM
Rod material PA
Roller material POM
Roller lateral spacing mm 66 50 50
per row inch 2.6 2 2
Roller offset next row mm 33 0 0
inch 1.3 0 0
Roller dimension mm Ø 15 / 5 Ø 18 / 16
diameter / width inch Ø 0.59 / 0.2 Ø 0.71 / 0.63
Nominal tensile strength N/m 24000 26000 21500
F'N straight run lb/ft 1644 1781 1473
M2527 Minirib 1"
Open area nearly 0 %

Open hinge no
Rod material PP PA
M2531 Raised Rib 1"
Open area 35 %
Open hinge yes
Rod material PP PA
M2533 Flush Grid 1"
Open area 35 %
Open hinge yes
Belt material PP PE POM PA PA
+US
Nominal tensile strength N/m 14000 8000 18000 24700 20000 20000
F'N straight run lb/ft 959 548 1233 1692 1370 1370
® 18
M2533 GripTop 1"
Open area depends on pattern

Open hinge yes
Rod material PP POM PP POM PP PA
M2533 Roller Top 1"
Open area 35 %
Open hinge yes
Belt material POM
Rod material PA
Roller material POM
Roller lateral spacing mm 66 50 50
per row inch 2.6 2 2
Roller offset next row mm 33 0 0
inch 1.3 0 0
Roller dimension mm Ø 15 / 5 Ø 18 / 16
diameter / width inch Ø 0.59 / 0.2 Ø 0.71 / 0.63
M2585-P0 Flush Grid 1"
Open area 48 %
Open hinge yes
Rod material PP POM PA PBT
M2585-S0 Flush Grid 1"
Open area 54 %
Open hinge yes
Belt material PA PA ST
+GF+HT
Rod material ST / Steel
® 19
M2586 Raised Rib 1"
Open area 47 %
Open hinge yes
Belt material PP
Rod material PP
M2540 Radius Flush Grid 1"
Open area 35 %
Open hinge yes
Belt material PP POM PA PA
+US
Rod material POM PA
Nominal tensile strength N 1000 1000 1500 1300 1300
FN in curve lb 225 225 338 293 293
M2540 Radius Flush Grid 1"

MTW
Open area 35 %
Open hinge yes
Rod material POM PA
Nominal tensile strength N 5810 5810 8260
FN straight run lb 1307 1307 1858
FN in curve lb 225 225 338
The indicated nominal tensile strength refers to 12" (306 mm) belt width.
M2540 Radius GripTop 1"
Open area 20 %
Open hinge yes
Belt material PP
Rod material POM PA
Nominal tensile strength N 1000 1000
FN in curve lb 225 225
® 20
M2540 Roller Top 1"
Open area 35 %
Open hinge yes
Belt material POM
Rod material PA
Roller material POM
Roller lateral spacing mm 50
per row inch 2
Roller dimension mm Ø 15 / 5
diameter / width inch Ø 0.59 / 0.2
Nominal tensile strength N 1200
FN in curve lb 270
M2543 Tight Radius 1"
Open area 35 %
Open hinge yes
Rod material POM PA
Series M2600
M2620 Flat Top Heavy Duty 1"
Open area 0%
Open hinge no
Belt material PP POM PA PBT
+FR
Rod material PP PA PBT PA
M2620 GripTop 1"
Open area 0%
Open hinge no
Rod material PP POM PA
® 21
M2620 Roller Top - LBP 1"
Open area 0%
Open hinge no
Belt material POM
Rod material PBT PA
M2623 Non Slip 1"
Open area 0%
Open hinge no
Belt material PP PP POM POM
+AS +AS
Rod material PA

MTW
Open area 0%
Open hinge no
Belt material POM PP
Rod material PA PBT PA POM PP
Nominal tensile strength FN
M2670K03 N 3200 2200 1800 1800 1700
width: 82.6 mm (3.25") lb 720 495 405 405 383
M2670K04 N 4500 3400 2600 2600 2300
width: 114.3 mm (4.5") lb 1013 765 585 585 518
M2670K06 N 6100 4600 3800 3800 3200
width: 152.4 mm (6.0") lb 1372 1035 855 855 720
M2670K07 N 8000 5700 5000 5000 4800
width: 190.5 mm (7.5") lb 1800 1283 1125 1125 1080
Series M3800
M3840 Radius Flush Grid 1.5"
Open area 31 %
Open hinge yes
Rod material POM PA
® 22
M3840 Roller Top 1.5"
Open area 31 %
Open hinge yes
Belt material POM
Rod material PA
Roller material POM
Roller lateral spacing mm 100
per row inch 4
Roller offset next row mm 50
inch 2
Nominal tensile strength N 2000
FN in curve lb 450
M3843 Tight Radius 1.5"
Open area 37 %
Open hinge yes
Rod material POM PA
M3843 Tight Radius

GripTop 1.5"
Open hinge yes
Rod material POM / Steel PA / Steel
® 23
Series M5000
M5010 Flat Top 2"
Open area 0%
Open hinge yes
Rod material PP PA PE PA PE PA
Belt material Belt material POM +IM
Rod material PE
M5010 Roller Top 2"
Open area nearly 0%

Open hinge yes
Belt material POM
Rod material PA
Roller material POM
Roller lateral spacing mm 56 75 112 150
per row inch 2.2 3 4.4 6
Roller offset next row mm 0 0 56 75
inch 0 0 2.2 3
M5011 Perforated Flat Top 2"
Open area 18 %
Open hinge yes
Belt material Belt material POM +IM
Rod material PA
M5013 Cone Top 2"
Open area 0%
Open hinge yes
Rod material PP PA PE PA
® 24
M5014 Nub Top 2"
Open area 0%
Open hinge yes
M5015 Flat Top 2"
Open area 0%
Open hinge yes
Belt material PE POM
Rod material PE PBT PA
M5015 GripTop 2"
Open area 0%
Open hinge yes
Rod material PP POM PA PBT PA
Open area 0%
Open hinge no
® 25
M5021 Perforated Flat Top 2"
Open area 25 %
Open hinge no
Belt material PP PE
Rod material PP PE
M5023 Non Slip 2"
Open area 0%
Open hinge no
Belt material PP POM +AS
+AS
Rod material PA PP PA
M5032 Flush Grid

Heavy Duty 2"
Open area 34 %
Open hinge no
Rod material PP POM PE PP PA
M5032 Roller Top 2"
Open area 34 %
Open hinge no
Rod material PP PA
Roller material POM
Roller lateral spacing mm 112 150 112 150 112 150
per row inch 4.4 6 4.4 6 4.4 6
Roller offset next row mm 56 75 56 75 56 75
inch 2.2 3 2.2 3 2.2 3
® 26
M5032 Roller Top

0°/45°/90° 2"
Open hinge no
Belt material PP
Rod material PP POM
Rod material POM
M5033 Flush Grid 2"
Open area 37 %
Open hinge yes
M5033 Roller Top 2"
Open area 37 %
Open hinge yes
Rod material PP PA
Roller material POM
Roller lateral spacing mm 112 150 112 150 112 150
per row inch 4.4 6 4.4 6 4.4 6
Roller offset next row mm 56 75 56 75 56 75
inch 2.2 3 2.2 3 2.2 3
M5060 Flat Top 2"
Open area 0%
Open hinge yes
Belt material PP PE
Rod material PP PA PE PA
Belt material Belt material POM POM +IM
Rod material PE PA PE PA
® 27
M5064 Nub Top 2"
Open area 0%
Open hinge yes
Rod material PP PA PE
Belt material Belt material POM POM +IM PE
Rod material PA PE PA
Series M5100
M5131 Raised Rib 2"
Open area 36 %
Open hinge no
Belt material PP PP
+GR
Rod material PP
Series M6300
M6360 Flat Top 2.5"
Open area 0%
Open hinge yes
Belt material PP PE POM POM
+IM
Rod material PP PE
Series M6400
M6420 Flat Top Heavy Duty

2.5"
Open area 0%
Open hinge no
Belt material POM POM +AS
Rod material PA Stainless Steel PA Stainless Steel
28
Sprockets
Sprockets – The HabasitLINK® drive system

All HabasitLINK® belts are positively driven by plastic sprockets either one piece (S) or split (Z).
Two approaches are used:

a) Double row of offset teeth allowing bi-directional drive.
b) Lug-type single row of teeth, also allowing bi-directional drive.
M1100 – 0.5"
Type Number Diameter of

of teeth pitch Ø dp
mm inch
S 12 49.8 2.0
S 14 58.0 2.3
S 17 70.2 2.8
S 19 78.4 3.1
S 24 98.8 3.9
S 36 148.0 5.8
Sprocket one-piece (solid) (S)
M1200 – 0.5"

mm inch
S 10 41.2 1.6
S 15 62.4 2.5
S 19 78.8 3.1
S 24 99.2 3.9
S 28 116.5 4.6
S 36 149.8 5.9
Z 24 99.2 3.9
Sprocket one-piece Split sprocket (Z)

("open window") (S)
M2400 – 1"

mm inch
S 12 99.5 3.9
S 18 148.3 5.8
S 12 99.5 3.9
S 15 123.9 4.9
S 18 148.3 5.8
S 20 164.6 6.4

29
Sprockets (continuation)
M2500 – 1"

mm inch
S 7 59.4 2.3
S 8 66.7 2.6
S 10 82.5 3.3
S 12 98.6 3.9
S 15 122.7 4.8
S 16 130.8 5.2
S 18 146.9 5.8
S 20 163.0 6.4
Z 12 98.6 3.9
Sprocket one-piece Split sprocket (Z) Z 18 146.9 5.8
("open window") (S) Z 20 163.0 6.4
M2500-C2 – 1"

mm inch
S 7 59.6 2.4
S 8 67.7 2.7
S 10 83.8 3.3
S 12 100.0 3.9
S 15 124.5 4.9
S 16 132.8 5.2
S 18 149.1 5.9
S 20 165.5 6.5
M2600 – 1"

mm inch
S 18 147.7 5.8
S 12 99.1 3.9
S 16 131.5 5.2
S 18 147.7 5.8
S 21 172.1 6.8
Z 12 99.1 3.9
Z 16 131.5 5.2
Z 18 147.7 5.8
Z 21 172.1 6.8
Sprocket one-piece (solid) (S) Split sprocket (Z)
30
M3800 – 1.5"

mm inch
S 8 101.9 4.0
S 12 150.0 5.9
S 16 198.2 7.8
Sprocket one-piece ("open window") (S)
M5000 – 2"

mm inch
S 6 102.1 4.0
S 8 133.4 5.3
S 10 165.2 6.5
S 12 197.2 7.8
S 16 261.5 10.3
Z 12 197.2 7.8
Z 16 261.5 10.3
Sprocket one-piece (S) Split sprocket (Z)
M5100 – 2"

mm inch
S 16 261.5 10.3
S 10 165.2 6.5
S 12 197.2 7.8
S 13 213.2 8.4
S 16 261.5 10.3
Sprocket one-piece Sprocket one-piece (solid) (S)

("open window") (S)
31
M6300 – 2.5"

mm inch
S 6 127.0 5.0
S 8 165.9 6.5
S 10 205.5 8.1
S 13 265.3 10.5
Sprocket one-piece ("open window") (S)
M6400 – 2.5"

mm inch
S 10 206.4 8.1
S 12 246.4 9.7
S 13 266.4 10.5
S 15 306.7 12.1
S 20 407.6 16.1
Flights and Sideguards

HabasitLINK® modular belts are available with
flights to convey products on inclined planes.
The flight modules are injection-molded one-
piece designs that, when assembled, become
an integral part of the belt.
Flight modules are available with ribs on one
side ("non-cling") for improved release of wet
or sticky food products and can also be cut to
non-standard heights.
For details please refer to Habasit Engineering

Guidelines 6002 HabasitLINK® Plastic Modular
Belts.
Additional Information 32
Please visit our website

for in-depth information on
products and applications as
well as for detailed technical
data and engineering tips:
www.habasitlink.com
Product
overview /
series Product description
Downloads and
brochures
Downloads and brochures are
available in several languages e.g.
HabasitLINK® Plastic Modular Belts
(industries, application, general
overview, services), Installation
Guidelines, Engineering Guidelines,
Product news, Product series
overview, Technical Bulletin about
test equipment, etc.
Complementary Products 33
HabaCHAIN® slat and The introduction of HabaCHAIN® has allowed

Habasit to provide its customers with an
conveyor system chains
expanded range of application solutions.
HabaCHAIN® is a top-quality range of new slat-
and conveyor system chain products available
in straight-running and side-flexing versions.
Compatible with the industry standard, slat-chain
product retrofits are possible and HabaCHAIN®
runs on most systems and sprockets on the
market today.
For more information, please consult our website: www.habachain.com or ask for brochure 4122 HabaCHAIN®
Slat and Conveyor Chains.
HabiPLAST® technopolymer profiles HabiPLAST® complements and supports modular

belt and chain applications when profiles, sliding
guides, wear strips, plastic parts, straight and corner
tracks are needed. HabiPLAST® components are
available in hundreds of shapes and measurements.
The high molecular weight polyethylene is
obtained by a low-pressure polymerization process.
It features high chemical and wear resistance,
high impact and fracture strength, good vibration
and noise absorption and is self-lubricating.
For more information, please ask for brochure 4097 HabiPLAST® Guides for Roller Chains and Belts,
extruded Profiles and Accessories.
34
Services and Guarantees
Comprehensive services are central to Habasit’s belting solution approach. As committed partners to
our customers, we are dedicated to sharing our knowledge and to providing full support.
Consulting and technical support
Habasit offers the best consulting and technical support on the belting market.
Everything revolves around our customers. Each affiliate has its own belting experts.
The Habasit team proudly provides the highest levels of support and top-quality
products enjoyed by the global market for over 60 years.
CONVEY-SeleCalc Assistance with belt selection and calculation

We will select and calculate the most suitable belt for your specific application. You
may also do this yourself with our state-of-the-art Habasit selection and calculation
POWER-SeleCalc
program “SeleCalc”. To order this program free of charge, simply call your nearest
Habasit partner or contact: info@habasit.com.
LINK-SeleCalc
Fabrication, assembly and local installation services for quick reaction times
We make belts endless or assemble modular belts or chains, either at our own
locations or on-site directly on your machine or system. Habasit operates 33 affiliated
companies worldwide, each with its own inventory, fabrication, assembly and service
facilities. Together with our representative offices and numerous qualified distributors,
we can react quickly, competently and reliably to satisfy all your demands.
Customer training programs

Habasit offers training programs and support tools to ensure optimal use of our
products and prolong their lifecycles. Training on fabrication, installation, assembly,
maintenance and belt repair takes place at Habasit sites or at your location.
Belt monitoring, inspections, analyses and process optimization proposals

We organize and handle belt maintenance, inspections, analyses and surveys for your
locations. On request we will also work with you to develop optimization proposals,
e.g. to achieve added value from the machinery or process output.
Design assistance for customized solutions

Habasit believes in partnership. Our engineering team will work closely with your
engineers on joint design developments, preferably from a very early stage. We
particularly recommend this for projects involving new technologies or large-scale
modifications and adaptations.
HabasitLINK® Guarantees
We are committed to adding real value to your business by helping you achieve
maximum performance and minimum downtime. HabasitLINK® plastic modular belts
and components are produced to the highest standards, and the size and sophistication
of our global network is unique. Here is our promise to you:
• Guaranteed belt performance in all applications for OEMs and end users directly
served by the Habasit Group, and approved by an authorized Habasit sales specialist.
If we cannot get it right, you get your money back.*
• Guaranteed emergency and same-day shipment of in-stock components and
accessories – or we pay the freight.*
• Guaranteed shipment of routine orders on the date promised – or we pay the
freight.
• No-fee expediting services tailored to your specific needs.*
* Some local limitations may apply to these guarantees. Please inquire about our full terms and conditions for your country.
35
The Habasit Solution
At Habasit, we listen to our customers, Worldwide leading product range

innovate continuously and deliver reliable Habasit offers the largest selection of belting,
solutions to meet your every need. conveying, processing and complementary
products in the industry. Our response to any
request is nothing less than a specific, tailor-
made solution.
Customers come first A selection of our product ranges:

At Habasit we understand that our success
depends on your success. Which is why we
offer solutions, not just products; partnership,
not just sales.
Since our foundation in 1946, Habasit has
brought this understanding of customer needs HabaFLOW® HabasitLINK® HabaDRIVE®
to life every day and for every application. Fabric based Plastic modular Power
That’s why we’re the No. 1 in belting today. conveyor and belts transmission
Worldwide. processing belts belts
HabaSYNC® HabaCHAIN® HabiPLAST®

Timing belts Chains (slat and Profiles
conveyor chains) Guides
Wear strips
Committed to innovation
Habasit is strongly committed to the continuous
development of innovative, value-added solutions.
Over 3% of our staff are dedicated exclusively
to R&D, and our annual investment in this area Machine tapes Seamless belts Round belts
exceeds 8% of turnover.
Fabrication tools Gear reducers Electric motors

(joining tools) Gearmotors
Motion control
Certified for quality Worldwide support

We deliver the highest quality Our extensive organization is ready to support
standards not only in our you anywhere in the world. Engineering and
products and solutions, but also emergency assistance, quotes and order status
in our employees’ daily work are just a phone call away. Wherever you are.
processes. Habasit is certified Whenever you need us.
according to ISO 9001:2000.
For additional information please visit:
www.habasit.com
Austria Hungary Poland Ukraine
Habasit GmbH, Wien Habasit Hungária Kft., Esztergom Habasit Polska Sp. zo.o., Habasit Ukraina, Vinnica
Phone: +43 1 690 66 Phone: +36 33 510 610 Dàbrowa Górnicza, Phone: +38 0432 58 47 35
www.habasit.at www.habasit.hu Phone: +48 32 639 02 40 www.habasit.ua
www.habasit.pl
Belgium India United Kingdom and Ireland
Habasit Belgium N.V., Zaventem Habasit-Iakoka Pvt. Ltd., Coimbatore Romania Habasit Rossi (UK) Ltd., Silsden
Phone: +32 2 725 04 30 Phone: +91 422 262 78 79 Habasit Import/Export Romania SRL, Phone: + 44 870 835 9555
www.habasit.be www.habasitiakoka.com Bucuresti, Phone: +40 21 323 95 65 www.habasitrossi.co.uk
www.habasit.ro
Canada Italy USA
Habasit Canada Ltd., Oakville Habasit Italiana SpA Russia Habasit Belting LLC, Suwanee,
Phone: +1 905 827 4131 Customer Care: OOO Habasit Ltd., St. Petersburg Georgia, Phone: +1 800 458 6431
www.habasit.ca Phone: 199 199 333 Phone: +7 812 365 64 62 www.habasitusa.com
For int. calls: +39 0438 911444 www.habasit.ru
China www.habasit.it Habasit Belting LLC (HABT),
Habasit East Asia Ltd., Hong Kong Singapore Middletown, Connecticut,
Phone: +852 2145 01 50 Japan Habasit Far East Pte. Ltd.,Singapore Phone: +1 860 632 2211
www.habasit.com.hk Habasit Nippon Co. Ltd., Yokohama Phone: +65 6862 55 66 www.habasitabt.com
Phone: +81 45 476 03 71 www.habasit.com.sg
Habasit (Shanghai) Co., Ltd. www.habasit.co.jp KVP, Inc., Reading,
Shanghai Spain Pennsylvania, Phone: +1 610 373 1400
Phone: +8621 3417 1228 Latvia Habasit Hispanica S.A., www.kvp-inc.com
Phone: +8621 3417 1218 Habasit Baltic SIA, Daugavpils Barberà del Vallès
www.habasit.com.hk Phone: +371 54 074 88 Phone: +34 93 719 19 12
www.habasit.lv www.habasit.com Rossi Motoriduttori is one of
Czech Republic Europe’s largest industry groups
Habasit Bohemia spol. s.r.o., Brno Netherlands Sweden for the production and sales
Phone: +4205 41 421 651 Habasit Netherlands BV, Nijkerk Habasit AB, Hindas of gear reducers, gearmotors,
www.habasit.cz Phone: +31 33 24 72 030 Phone: +46 301 226 00 inverters, standard and brake
www.habasit.nl www.habasit.se motors.
France
Habasit France S.A.S., Mulhouse New Zealand Switzerland
Phone: +33 389 33 89 03 Habasit Australasia Ltd., Hornby Habasit Schweiz, Reinach Via Emilia Ovest 915/A
www.habasit.fr Phone: +64 3348 5600 Phone: +41 61 715 15 75 41100 Modena – Italy
www.habasit.co.nz www.habasit.ch Phone: +39 059 33 02 88
Germany Fax: +39 059 82 77 74
Habasit Rossi GmbH, Norway Taiwan www.rossi-group.com
Eppertshausen Habasit Norge A/S, Oslo Habasit Rossi (Taiwan) Ltd. info@rossi-group.com
Phone: +49 6071 969 0 Phone: +47 81 55 84 58 Taipei Hsien
www.habasitrossi.de www.habasit.no Phone: +886 2 2267 0538
www.habasit.com.tw
Headquarters
Habasit AG
Römerstrasse 1
CH-4153 Reinach, Switzerland
Phone +41 61 715 15 15
Fax +41 61 715 15 55
E-mail info@habasit.com
www.habasit.com
Registered trademarks
Copyright Habasit AG
Subject to alterations
Printed in Switzerland
Publication data:
4000BRO.MOD-en0707HQR

Habasitlink Plastic Modular Belts: Habasit - Solutions in Motion

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Habasitlink Plastic Modular Belts: Habasit - Solutions in Motion

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Products

Media No. 4000

Habasit– Solutions in motion

Product liability, application considerations

Innovation is a key word at Habasit

More than 50 plastic modular belt styles offer solutions in

The modular principle

Your solutions partner

Meat (beef & pork) Bakery Packaging (contd.) Printing / Paper

Habasit modular belts are available in 5 module pitches:

M1185 Flush Grid 0.5"

M1220 Flat Top 0.5"

M1220 GripTop 0.5"

M1220 HighGrip-L 0.5"

M1230 Flush Grid 0.5"

M1233 Flush Grid 0.5"

M1234 Nub Top Flush Grid 0.5"

M2420 Flat Top 1"

M2470 Flat Top 1"

M2510 Flat Top 1"

M2511 Mesh Top 1"

M2514 Nub Top 1"

M2516 Diamond Top 1"

M2520 Flat Top 1"

M2520 GripTop 1"

M2520 Roller Top 1"

M2527 Minirib 1"

Open area nearly 0 %

M2531 Raised Rib 1"

M2533 Flush Grid 1"

M2533 GripTop 1"

Open area depends on pattern

M2533 Roller Top 1"

M2585-P0 Flush Grid 1"

M2585-S0 Flush Grid 1"

M2586 Raised Rib 1"

M2540 Radius Flush Grid 1"

M2540 Radius Flush Grid 1"

M2540 Radius GripTop 1"

M2540 Roller Top 1"

M2543 Tight Radius 1"

M2620 Flat Top Heavy Duty 1"

M2620 GripTop 1"

M2620 Roller Top - LBP 1"

M2623 Non Slip 1"

M2670 Flat Top Heavy Duty 1"

M3840 Radius Flush Grid 1.5"

M3840 Roller Top 1.5"

M3843 Tight Radius 1.5"

M3843 Tight Radius

M5010 Flat Top 2"

M5010 Roller Top 2"

Open area nearly 0%

M5011 Perforated Flat Top 2"

M5013 Cone Top 2"

M5014 Nub Top 2"

M5015 Flat Top 2"

M5015 GripTop 2"

M5020 Flat Top Heavy Duty 2"

M5021 Perforated Flat Top 2"

M5023 Non Slip 2"

M5032 Flush Grid

M5032 Roller Top 2"