d=+fQ UDC 669.14-426 ; 669.14-124 JAPANESE INDUSTRIAL STANDARD Hard Drawn Steel Wires @OJIS G 3521-» Translated and Published by Japanese Standards Association Printed in Japan 6SUDC 669.14-426:669.14-124 JAPANESE INDUSTRIAL STANDARD gis Hard Drawn Steel Wires G 3521-1988 1. Scope This Japanese Industrial Standard specifies the hard drawn steel wires, here- inafter referred to as the "wires". Remark: In this standard, units and numerical values given in{ } are in accordance with the International System of Units (SI), and are appended for reference. Conventional units and values used currently in this standard are to be converted into SI units on January 1, 1991. 2, Classes, Symbols _and Applied Wire Diameters Wires shall be classified into three classes and their symbols and applied diam- eters shall be as given in Table 1. Table 1. Classes and Symbols Class ] Symbot | Applied wire diameter | Remark Hard drawn steel wire | cy, | 0.08 mm and over, i Class A up to and incl. 10.0 mm Hard drawn steel wire | wp ee 0.08 mm and over, Mainly for Sra eroreeer eee Inn swe | 2 and incl. 13.0 mm springs Class C 3, Mechanical Properties 3.1 Tensile Strength The tensile strength of the wires shall be as given in Table’2-1 or Table 2-2 when tested in accordance with 8.2. Applicable Standards: JIS G 3506-High Carbon Steel Wire Rods JIS Z 2241-Method of Tensile Test for Metallic Materials2 G 3521-1988 Table 2-1, Tensile Strength (Applied with December 31, 1990) 7 Tensile strength ® af/m2(N/me } 2600815 (2746403029) 205t200 faniomaass) | auoeeas (2asieezeon} | 2t5ee910 (2tareesouo} 20090235 1961222305} | 235270 (23n5ee 2648) 9305 (264860291), 200=220 {1961192256} | 73000255 (205612599} | 26Se00 295p%02012) | esta teansecssoy | 2eowas (sora) | 22510255 {2206t02501} 25500290 (2501t0 2844) 195e=225 {191262206} | 2251285 (2morezs01) | 2550985 (2sole2tss} 0.23 190%0220) (1863e02157} 220t0250 {2157 t02452} 2500280 {245202746} 9.26 | 1a5e2t5 (torsezi08) | 215e0245 (2100% 2403} | assenzts 2ansceoonr) 0.29 | reso r7esieanes) | atarozs (20soe2sss} | nanezzo (23te2640) 0.32 | 115e205 (irr6«2010) | 0se28s (2010 2508} | 23sec 268 (25n5%0250) 0.85 | 175te205 {171602010} | 2050235 {2010602305} | 235%0265 (2205102500) e € 0.40 | 170:e200(1667sei961) | 200230 (961002256) | aansezea(20seueaeony 0.88 | 1650195 1618:e1912} | r95e0225 (1912e2ane) | a2e2ss 2x0eomeny 0.50 | sens rsistioi2} | 195295 (imzsezan6) | 225te95s (2206250) 9.55 | over 15691048) | 190220 (1usse2ist} | 20280 2isreoose, 9.60 | reorotas iseoeeia18) | aseais (isissezios) | 2isee24s (2loeows} 0.65 | tora (isonet) | roses (Lal4ee2100} | aiseass (omen 0.70 | 155ee190 (1520%0 Taote2t0 (1745262039) | 210.240 (20spez3e4) 0. | asssoie0 | wosaas {r6ste2010} | 2n5e235 (2010602905) 0.90 | 255eet00 (1590201765) | aoeoans (ar48ee2010) | an5ee230(201De225¢y 1.00, 1500175 {1471¢01716} | 17540200 {1716 t01961} 200t© 225 {1961 te 2206} 1.20 | rasee1t0 (142201667) | r70%0195 (2667201912) 1.40 | de0165 (13731618) | 16500190 (16181863) | r90e215 {1969-02100 1.60 | iss:ot6n (1s24enise0) | reoeeas (sepsis) | ra5te2i0 (181442059) 1.90 | 130est55 (1275101520) | 15seniao (1520001765) | Lancaos t7¢s.c20108 2.00 | is0eetsoizrssets71} | soerzs {isriwitig} | rrsscaW (1TI6ceI9o} 2.30 | 125eoids (1226:01622} | 14500170 (1422 e167} | 170:0185 (esr et91e) 2.60 155 (12261422) | 14seo170 (1az2ee667) | 70e0196 (1eeT WoL 2.90 | r20eido (i7Tee1373) | pet6s (1373%%1618) | 16540190 (16181863) e@ic 3.20 | 20st (1i7zeiszs) | Luoeei6o (13781569) | tooeetes(asepeetorn 3.50 | 20140 (117701373) | r4oeetea (1373 o1509} | reacet99 (1590.0 4.00] 120140 177201378) | aoeieo (1ar3esise8) | 1¢owim (igor 4.90 | useo1as (n128s01328) | 135ce1s5 132411520) | asseetrs {igo 5.00 | 11540195 (112801324), | 1350155 (132401520) | 15500175 (152000 5.50 | 110%9130 (1079201275) | 130 ee1s0(1275ee1871} | 15pe0170 (1471 166") | 6.00} 05e125 {10am 1236) | 1254s {zaseot4e2} | taseetes (1422610) \ 6.50 | 105e0125 {030061225} | aserss 1226.e1422) | L4pseles (LuD2ecinay 7.00] ro0e120/(serse1177) | rapets9 (uirrests7s} | 140eetgo (1373-1509) 8.00 100 c0l20 { 981 t0 1177) 120¢9 140 (1177 ©1373} | 1400160 {137301569} 9.00 | e115 ( aszeetiza) | useeiss (ri28eiszs} | tascctes(1s2sseiton | 10.0 | 9520115; 932rei128} | riseeiss (HaBeeis2s) | rasceiss(1s9sctson, i no = Uosei30 (1079461275) | 130.50 1275eet871) i 120 = | toees0 (r7me1275) | sg0eeis0(lorseot} | = [10506125 (1030201226) | 125 eon4s (1296 01422} | | Note (') Reference wire diameters shall be in accordance with 4.1. Remark: Regarding an intermediate diameter, the value of the larger diameter @e than this shall be used.Reference wire () Ciereter 8.00 9.00 0.0 10 20 Bo Table 2-2. (Applied from January 1, 1991 on) 10S 206062400 2010%2350 196062300 1960102260, 1910%02210 1910822210 19102210 160862160 18102110, 167001960 1620201910 1620201910 1570001860 1810e01810 1570:91810 152001770 1820¢0 152061770, 141001720 142016 1370 re1620 1320ee1870 1270: 1520 127001470 123001420 1230201420 1180e01370 1180201370 118061370 1180201370 1130+01320 1i30ee1320 100001270 10301230 1030201230 ‘960 01180 ‘980ee 1180 93061130 9301130 Tensile Strength Tensile strength N/mm? 2is0= 70) 2400062750 2350802700 2300802650 2200002600 210802550 2210862500 221082500 2160222150 2110%92400 200002350 2010802300 2010862300 1960202260 aptoee2210 191086 2210 1860%02160 181062110 1810e62110 17702060 1770e~2010 17702010 1720221960 67001910 1620e° 1860 1570001810 1520221770 1970861720 1420801670 14201670 1370221620 137001570 13701570 1370801570 132081520 1320801520 127021470 123001420 1230891420 1180801370 1190291370 113001320 1130 61320) 10801270 1080 e912 10301230 279080 3140 115003090 2700c03040 265002900 200% 2940 55092800 2500%02840 250002750 2450802750 240e9 2700 2350002650 2260 2550 2210%02500 2210%62500 2160%0 2450 2110%62400 211002300 2060802350 2010e0 2300 2010¢02260 196002210 1910802160 1860202110, 181002060 700 2010 172001960 167001910, 16t0re1910 1620 co1860 15701610 151001770, 1570¢0170, 152001720, 1520¢01720 181001670 142001620 1420801620 137061570 137001570 1320 «61520 1320 ee1520 127001470 121081470 123061420 3 G 3521-1988 Note (1) Reference wire diameters shall be in accordance with 4.1. Remark: Regarding an intermediate diameter, the value of the larger diameter than this shall be used.4 G 3521-1988 3.2 ‘Twisting Characteristic The twisting characteristic, when wires of 6.00 mm or under’ in wire diameter are subjected to the test of 8.3, the number of twisting and conditions of ruptured section and twisting shall be as given in Table 3. Table 3, Number of Twisting and Conditions of Ruptured Section and Twisting Wire diameter 0.08 mm and over, up to and incl. 2.00 mm za Number of Wire diameter Over 2,00 mm, ‘coe twist up to and incl. 3.50 mm ; Wire diameter Over 3,50 mm, ; up to and incl. 6.00 mm | SD Condition of | Ruptured section shall be at right angles with wire axis, and be ruptured section free from remarkable flaws and cracks. Condition of | Remarkable longitudinal crack, flaw and local twisting shall not twisting be generated. 3.3 Coiling The coiling shall be tested in accordance with 8.4 on the wires of 6.00 mm or under in wire diameter, and neither harmful flaw nor breakage shall be generated on the surfaces of the wires. 3.4 Bending The bending shall be tested in accordance with 8.5 on the wires of over 6.00 mm in wire diameter, and neither harmful flaw nor breakage shall be generated on the surfaces of the wires. 4. Wire Diameter and Tolerances 4.1 Reference Wire Diameters The reference wire diameters shall be as shown in Table 4. Table 4. Reference Wire Diameters Unit: mm 0.08 0.09 0.10 0.12 0.14 0,16 0.18 0.20 0.23 0.26 0.29 0.32 0.35 0.40 0.45 0.50 0. 0.60 0.65 0.70 0,80 0.90 1.00 1.20 1.40 1.60 1,80 2.00 2.30 260 2.90 3.20 3.50 4.00 4.50 5.00 5.50 6.00 6.50 7.00 8.00 9,00 10.0 11.0 12,0 13.0 4.2 Tolerances on Wire Diameters The tolerances on wire diameters shall be as given in Table 5 when tested in accordance with 8.6.Table 5. Tolerances on Wire Diameters Unit: mm Wire diameter Tolerances 0,08 and over, up to and incl. 0.10 + 0.005 Over 0.10, up to and incl. 0.20 + 0.010 Over 0.20, up to and incl. 0.50 + 0.015 Over 0.50, up to and incl. 1.00 + 0.020 Over 1.00, up to and incl. 2.00 + 0.030 Over 2.00, up to and incl. 3.20 + 0.040 Over 3.20, up to and incl. 5.50 + 0.050 Over 5.50, up to and incl. 13.0 + 0.060 Appearance The appearance of the wires shall be practically true circular form in section, and their surface be smooth, and free from harmful flaws and other defects, 6. Material The material to be used for manufacture of the wires shall be the wire rods conforming to JIS G 3506. 7. Manufacturing Method In the manufacture of the wires, cold working shall be carried out, after having been processed with heat treatment. 8. Tests 8.1 Sampling Method of Test Pieces The sampling method shall be as given in the following: (1) For the test pieces, each one test piece for (2) to (5) shall be taken from one end of the wire. (2) The tension test piece shall have an appropriate length which is capable of being subjected to the test of 8.2. (3) The twisting test piece shall have an appropriate length which is capable of being subjected to the testing of 8.3. (4) The coiling test piece shall have an appropriate length which is capable of being subjected to the testing of 8.4.6 G 3521-1988 (5) The bending test piece shall have an appropriate length which is capable of being subjected to the testing of 8.5. 8.2 Tension Test The tension test shall be carried out in accordance with the specifications of JIS Z 2241, and the grip distance shall be approximately 100 mm for wires of under 1.00 mm in wire diameter, and be approximately 200 mm for wires of 1.00 mm or over in wire diameter. Furthermore, in the case where the test piece has been broken at the gripped position, the test shall be invalidated, and retest shall be carried out further taking the test piece from the same wire. 8.3 Twisting Test In the twisting test, grip firmly both ends of the test piece at = erIpAIng Gliconce of 100 times the wite diameter, rotate one of these until it breaks while so tensioning as not to be bent, and investigate the number of twistings, condition of ruptured section, and condition of twisting. In addition, number of twistings, in the case of testing under a gripping dis- tance other than 100 times the wire diameter, shall be increased or decreased in direct proportion to gripping distance, and be converted to number of times in the case of 100 times the wire diameter. 8.4 Coiling Test In the coiling test, wind the test piece more than two times around a mandrel of the same diameter as the wire diameter, and investigate the surface condition of the wire. 8.5 Bending Test In the bending test, bend the test piece at two places in different direction, along a circular arc whose radius is of its diameter, and investigate the surface condition of the wire, bending it to a bending angle of 90 deg. 8.6 Measurement of Wire Diameter In the measurement of wire diameter, the maximum diameter and the minimum diameter at an arbitrary place shall be measured. 9. Inspection Inspection shall be as follows: (1) The inspection on the mechanical properties and wire diameters shall be ~ carried out in accordance with 8., and the results shall conform to the requirements of 3. and 4. In addition, the inspection on the appearance shall be carried out by ‘an appropriate method, and the results shall conform to the requirements of 5. (2) In the case where the results of tension test and twisting test have not conformed to the specified values, retest can be performed when the per- chaser's approval is given. In this case, two test pieces shall be taken and every test results shall conform to the specification.(3) 10, ie G 3521-1988 ‘The sampling plan in the sampling inspection shall be as agreed between the parties concerned. Marking The wires which have passed the inspection shall be marked with the following information on each one line. a) (2) (3) 4) Symbol of wire rod used in manufacture of wire Symbol of class Wire diameter Manufacturer's name or its abbreviation