—G 3126— JIS G 313 Carbon steel plates for pressure vessels for low temperature service Introduction This revision has been made so that in order to correspond to JIS 7 2242 complied with ISO 148 : 1983 Stee!—Charpy impact test (V-notch) in Which when the test value exceeds 80 % of capacity of impact tester in the Charpy impay test, the value is made invalid, in the case of such a high-tenacity steel, subsize test pieces can be used. 1 Scope This Japanese Industrial Standard specifies the hot-rolled carbon sf plates (hereafter referred to as "steel plates") to be used for pressure vessels pressure equipment for low temperature service. sions which, through reference in this Standard, constitute provisions of ‘this Standard. The most recent editions of the standards (including amendments) shall be applied. 3 Classification and symbol Steel plates shall be classified into 6 grades. cording to yield point or proof stress and lowest service temperatures available” and their symbols shall be as given in table 1 Table 1 Symbol of grade Symbol of grade “Application SLA 235 A 6mm or more up to and incl. Lowest service tempera-2| + ‘50 mm in thickness ture available: ~30°C | SERGEE Yn or nore upto anda owes service fompera™ 50 mm in thickness ture available: — 45 °C SAGE Poni ox more upto andinc Towest service taper Som in thickness Abtaeated ne | valle 15 SEAGSE Yam or more upto andinc | 2 Lowest serie temper] 38 mm in thickness ture available: ~60°C = TAGS] fam ox more upto anda Lowest service tanger 38 mm in thickness ture available: —60 °C..!) SLA 410 ‘6mm or more up to and inel. Lowest service tempera 38 mm in thickness ture available: —60 °C Remarks? The lowest service temperatures available given in the table: shall be applied to usual service conditions and shalll not be ap plied for cases where such special properties as the preventio: of brittle crack propagation are required. stress. ~720—Table 2 Chemical composition c si Ma P s 0.15 max. | 0.30 max. | 0.70 to 1.50 | 0.025 max! } 0.020 max."| 0.16 max. | 0.55 max. | 0.80 to 1.60 | 0.026 max. | 0.020 max. i 0.18max. | 0.55 max. | 0.80to 1.60 | 0.025 max] 0,020 max. |: 0.18 max | 0.55 max | 0.801 1.60 | 0,025 max. | 0,020 ‘Alloying elements other than those shown in table 2 may be : added if necessary. on equivalent and chemical composition susceptible to weld crack for steel ;bjected to thermo-mechanical controlled processing For steel plates sub- fo thermo-mechanical controlled processing, either the carbon equivalent or sel plates shall be tested in accordance with 10.2, and their yield point or proof, snl strength, slongation and bendability shall be as given in table 8. —7a1=rn sees —G-3126— a Table 8 Yield point or proof stress, tensile strength, elongation and bendability Symbol of | Weld polat o | Tonsil oa [Beach grade | procfstress | strength [Thickaess | Test | "| Bend ] Tnside piece angie | radiua Nom | wnat a Gormore up | No.1A] 18 min, SLA2S5 A 400 to 510] % #24 incl 26 ery ere SLAZSB - Over 16 Nota 22 mis. nese Over 40 Nod | 24 min Sermon wp | Nos [Sonim sLA325 A and incl 16, - | time the |SLA325 B ot 449 £0 580) over 16. No.5 | 30min. | 280° |ebiciness lover 20 Not | 22min. Sor more wpe | No.5 [20min 265 min. | 4900 610 and incl 18 «|. tae the jSLAa65 JOver 16, NoS | 28min. | 15% |rrickness lover 20 Noa | 20min Sor more upt | Nos | 18 min. $10 mia. [520 w 640] and inet. 18. y- [25 irae the JStA420 Over 18 No.6 | 26min. | 78°” |ehickness Over 20 No | 18 aie 62 Charpy absorbed energy Steel plates chall be tested in accordance with 10.3° and the lower limits of their Charpy absorbed energy shall be as given in table 4. = In this case, the Charpy absorbed energy shall be expressed as the average of tested values for three test pieces. og In addition, since when an individual absorbed energy exceeds 80 % of capacity’ of impact tester according to the specification in JIS Z 2249 the test value becomes invalid, when there is such a possibility, the test may be performed with the a Vonotch subsized test piece in clause 4 of JIS Z 2202 by the judgment of the manu; “3| facturer. Table 4. Impact test temperature and lower limit of Charpy absorbed energy > a a a a na L 25 = : SLA235 A. 5 5 -5 ~10 Pt Bey et | ES “yt ‘SLA326 A 40° 30 25 35. maximum | Darallel to a a ee suet |e |e fee a Remarks 1 The maximum absorbed energy shall be expressed as the average of | absorbed energy values determined at a temperature(') at which each - of the percent brittle fractures of three test pieces becomes zero. 2 The direction of a test piece may be specified to be transverse to its rolling direction by agreement between the purchaser and the manu: facturer, instead of that specified in table 4. 122—G.3126— When the subsized test pieces are used so that the test value does not exceed 80 % of capacity of impact tester, the test shall be performed at the lower temperatures, than those given in table 4 by 10 °C when the test piece is changed from the 10x10 sized one to the*subsized 10x7.5 sized one, by 20 °C when the test piece is changed from the 10x10 sized one to the subsized 105 sized one, and by 10 °C when the test pices is changed from the 107.5 subsized one to the subsized 10x6 sized on respectively. . = It is.usually ordinary temperature, and when the percent brittle fracture of a test piece does not become zero, the test shall be carried out at,ele- vated temperatures. oe ape, dimensions, mass and tolerances Shape, dimensions, mass and their erances for steel plates shall comply with JIS G 8193, provided that they shall cet the following conditions: ‘Tolerances on the length and cut-edge width of steel plates shall be in accor ‘dance with tolerance A in JIS G 3193 unless otherwise specified, and toler ‘ances on thicknéss shall be as given in table 6. b) For the calculation of the mass of steel plates, the value obtained by adding the numerical value given in table 6 to their nominal thickness shall be used in- stead of the nominal thickness. Table 5 Thickness tolerances Unit : mm Thickness ‘Width TOO or over | DOO0cr aver | 2500 cr over | Sis orowr | C000 rover Under 1600 | toandexcl | toandexcl | toandezl 3 | toandexsl. | toand excl 2 2000 2.500 160 4000 2000 [sad or over 2 FF eae a — leomererer | on +09 5 1.25 $1.25 [ea0 or over to e a e feameremr | oss 1.05 1.85 +135 +155 i 0.0 or over to 3 | + $1.05 +108 $1.38 +135 5 ' aad exc 160 wy i es | 16.0 or over to : 5 4 +125 5 ieoerewer | 1 1.25 1 +165 +16 198 | 350 or over to Fi , + +136 +1, 5 Psperowere 1a 1.38 1 ut +175 +o | 10.0 oF over to eC | ager t | a5 +185 5 1.95 +195 “+295 Remarks 1 The minus side tolerance shall be 0.25 mm. . 2 Tolerances on width 5000 mm or over shall be agreed between the purchaser and the manufacturer. a | 3 When the minus side tolerance is designated as 0 mm by agréemént | between the purchaser and the manufacturer, the plus side toleratice | shall be the numerical value given in table 5 plus 0.25,mm. 123—G 3126~ Table 6 Values to be added for mass calculation Thies Width : YE00 cr over | B00 or over | 2600cr over | A160 orover | 40000 Gees} Under 1600 | ioandexd | toandexcl"| toandexcl. | toandexd. 2.000 2500 3150 4.000 [a0 or over to eorovert | 40.25 +085 +035 +050 +050 [5.30 or over to 7 cet |aeeose) 0.40 +040 +085 0.55 0.0 ar over to roperover> | +0.30 +040 +0.40 +055 $0.55 16.0 or over to psoor overt | 40.40 +050 +0.50 +070 +070 [28.0 or over to Fi v [es oerover to | 0.45 +05 +055 +078 +075 140.00r over to Hadar overto | +058 +0.70 +0.70 +085: +085 Remarks 1 The values to be added for width 5 000 mm or over shall be aj between the purchaser and the manufacturer. 2, When the minus side tolerance is designated as 0 mm by agreemié eu between the purchaser and the manufacturer, the value to be ad adel for the mass calculation shall be the numerical value given in tables plus 0.25 mm. ae 4 a 8 Appearance’ The appearance of steel plates shall comply with clause 6 of. ws G 8193, provided that repair by welding shall preliminarily be approved by the e purchaser. £ 9 Heat treatment and symbols Carried out in accordance with table 7. Table 7 Heat treatment ‘Symbol of grade Heat treatment i va SLAZS5 A ‘Normalizing. However, thermormechanical controlled prooessing may be applica SLA236 8. by agreement between te purchase andthe menuactre, 3 SLAS25 A 'SLAS25 B ‘Quenching aad tempering. However, thermomechanical controlled processing | ‘SLA365 may be applied by agreement botween the purchaser and the manifacturer. SLAS10 ‘Thermo-mechanical cgutvolled processing or quenching and tempering 9.2 specify on the order sheet the type of heat treatment for steel plates and, if neces sary, the conditions and number of heat treatments for the test piece to be con’ ducted by the manufacturer. 9.3. Heat treatment of test piece The heat treatment of test piece shall be con: ducted on the specimen taken from a steel plate; and the test piece shalll be cut off from the heat-treated specimen, 124 a~G:3126= ‘When steel plates are subjected to thermo-mechanital * controlled processing . oo MIMG. sy iN 7Q ~ When test piece is subjected to heat treatment corresponding to post-weld heat treatment :SR Examples SLA235BTMC : When steel plates . are _ gubjected.. to thermo-mechanical controlled processing SLA325AN __: When steel.plates are subjected to normal- izing SLA 365 Q : When steel plates are subjected, to quench ing and tempering SLA 235 BN 8 SR: When steel platés are ‘subjected to -Hdrmal- izing, and further the test piecé is Subjected three timés to heat treatment correspontiing to post-weld heat treatment {10.1.1 General requirements for chemical analysis and sampling method of \. @pecimen for cast analysis ‘The chemical composition of steel plates shall be de- ©) Yermined by cast analysis,’and general requirements for chemical analysis ‘ind the sampling method of specimen for analysis shall be as spécified in'clause 8 of JIS G 0404. 10.1.2 Method for chemical analysis The method for chemical analysis ‘shall ¢onform to any of the following methods: : JIS G 1211, JIS G 1212, JIS G 1213, JIS G 1214, JIS G 1215, JIS G i216, JIS G 1217, JIS G 1218, JIS G 1219, JIS G 1221, JIS G 1237, JIS.G 1238, JIS G 1253, JIS G 1256, JIS G 1257, JIS G 1258 0.2 Mechanical test f 10.2.1 Test in général Géneral requiremesits for mechanical test shall be as specified in clause 7 and clause 9 in. JIS G 0404. The sampling method of, test {specimen shall be class A, and the number of test pieces and their sampling.posi- » tion shall be as follows The bend test, however, shall be omitted unless otherwise specified by the pur- chaser, a) Number of test pieces for tensile test and bend test One test piece’ shall be —s— brane a—G 3126~ taken transversely to the rolling direction from each steel plate as rolled fring? the same slab or directly from the same ingot and subjected to heat frontmedtg under the same condition. b) Number of impact test pieces 4 1) Impact test pieces for testing at temperatures in table 4 One specimen a be sampled from each steel plate as rolled from the same slab or directly fri the same ingot and subjected to heat treatment under the same conditioy Three test pieces shall bé taken from each specimen, parallel to the rolling = direction unless otherwise specified. “a 2) Impact tost pieces for determining maximum absorbed énergy ' One specinéit shall be sampled from each steel plate of an identical heat rolled to the samé thickness and subjected to heat treatment under the same condition. Three’ test pieces shall be taken from each specimen, parallel to the rolling direction. unless otherwise specified. Q 4 c) Sampling position of test pieces for tensile test and bend test The sampling, | test pieces shall be made so that the center of a test piece can be at a qual = ter-width from the side edge of a specimen and, in the case of No. 4 tensile tes ce piece, at a quarterthickness from the surface of a specimen. However, when + 4 the center of a test piece cannot be secured at a quarter-width from the side ™ edge or at a quarter-thickness from the surface, the sampling shall be made abd a position as close to the specified position as possible. age @ Sampling position of impact test pieces The sampling of test pieces shall be. made so that the center of a test piece can be at a quarter-thickness from the surface of a specimen and also at a quarter-width from the side edge. However, when a test piece cannot be taken from the specified position, the samplin: shall be made at a position as close to the that position as possible. 10.2.2 Test pieces Test pieces for tensile test, bend test and impact test shall be 29 follows: . a) The test piece for tensile tests shall be No. 1A, No. 4 or No. 5 test piece speci fied in JIS Z 2201. 7 b) The test pieces for bend test shall be No. 1 test piece specified in JIS Z 2204. c) The test pieces for impact test shall be V-noteh test piece or its subsized test piece specified in JIS Z 2202. However, the longitudinal direction of the notch: «base of a test piece shall be perpendicular to the rolled surface. ds follows: . a) Test method for tensile test shall be as specified in JIS Z 2241 }) Test method for bend test shall be as specified in JIS Z 2248 9 Test method for impact test shall be as specified in JIS Z 2242. =726—* 41 Inspection 11.1 Inspection The inspection shall be as follows: 2) General requirements for inspection shall conform to JIS.@ 404. p) The chemical composition shall comply with the requirements of clause 4, ©) The carbon equivalent or chemical composition susceptible to weld crack shall comply with the requirements of clause 6. © g) The mechanical properties shall comply with the requirements of clause 6. e) The shape, dimensions and masa hall comply with the requiremenis of clause 7. 9) The appearance shall comply with the requirements of clause 8. ) The purchaser may designate the ultrasonic examination specified in JIS G 0801 and the like in addition to inspection as to a) to f). In this éase, the test method, criteria for acceptance and other requirements shall preliminarily be agreed between the purchaser and the manufacturer. 11.2 Reinspection 'The reinspection shall be as follows’ a) For a steel plate having failed to meet the requirements of tensile test and bend test, retest may be carried out for acceptance in accordance with’9.8 in JIS G 0404. _ ) For a steel plate having failed to meet the requirements of impact test, when the average of test results for three test pieces is 85 % or moro of the specified value, retest may be carried out for acceptance using three additional test pieces taken from the same specimen. In this case, when the average value of 6 test pieces conforms to table 4, the steel plate shall be accepted. ©) Fora steel plate having failed to meet test requirements, reappraisal test may be carried out for final acceptance, after it is subjected to heat treatment or re-heat treatment. i2 Marking For each steel plate that has passed inspection, the following items | shall be marked by suitable means. However, a part of them may be omitted by agreement between the purchaser and the manufacturer. a) Symbol of grade (including symbol for heat treatment in 9.4) b)- Heat number or inspection number ©) Dimensions @) “Manufacturer's name or its abbreviation 18 Report The report shall conform to the requirements of 13 in JIS G 0404. However, the type of the inspection document shall conform to either Symbol 2.3 or 3.1.Bin table 1 of JIS G 0415, unless otherwise specified at the time of order. When Remarks of table 2 is applied, the content of added element(s) shall be appended to the test results. ~127— ese sie —G)8126-Rn —G 3126— JIS G 0404 JIS G 0415 JIS G 0801 JIS G 1211 SIS G 1212 JIS G 1213 JIS G 1214 SIS G 1215 JIS G 1216 JIS G 1217 JIS G 1218 JIS G 1219 SIS G 1221, dIS G 1237 JIS G 1288 JIS G 1253 JIS G 1256 JIS G 1257 JIS G 1258 JIS G 3193 JIS Z 2201 ~~ JIS Z 2202 ‘SIS Z 2204 eee Attached Table 1 Normative references Steel and steel products—Gonaral technical delivery req ments tent ; ae Iron and steel—Methods for determination of sulfur conteiit 3 Iron and steel—Methods for determination of vanadiam tent plates, sheets and strip_ : ‘Test pieces for tensile test for metallic materials Test pieces for impact test for metallic materials Bend test pieces for metallic materials—G_3126— Method of tensile test for metallic materials ‘Method of impact test for metallic materials’ ~~ Method of bend test for metallic materials *—G'3126— Annex (normative) Supplementary quality require ments . e Se 2 ‘This Annex shall be applied when requested by the purchaser, and the specifi item(s) shall be carried out by the manufacturer. Annex Table 1 Carbon equivalent Unit: % Symbol of grade Carbon equivalent ‘SLA 825.4 0.88 max. SLA 825 B SLA 865 0.88 max. SLA 410 0.89 max, weld crack for steel plates subjected to thermo-mechanical controlled processing shall be as follows, using the cast analysis values obtained as a result of the cet accordance with 10.1 in the text of this Standard: 2) Calculation formula for chemical composition susceptible to weld crack 5Th calculation formula for chemical composition susceptible to weld crack shal as follows: Chemical composition susceptible to weld crack (%4) b) susceptible to weld crack shall be as given in annex table 2. =730——G 3126— Annex Table 2 Chemical composition susceptible to weld crack = Unit: % Eyubolafgrade |_ Chemical composition | 7 siisceptible to weld crack SLA 25 A 0.28 max SLA 925 B SLA 365 O25 max, SLA 410 0.24 max. ee ~131