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617

Durability and structural performance of carbon


fibre reinforced polymer – reinforced concrete
parking garage slabs
S. El-Gamal, B. Benmokrane, E. El-Salakawy, P. Cousin, and A. Wiseman
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Abstract: This paper presents a laboratory investigation on the durability and structural performance of carbon fibre rein-
forced polymer (CFRP) – reinforced concrete (RC) slab specimens extracted from the Laurier-Taché Parking Garage (in
the National Capital Region, Canada) after being subjected to service field conditions for about 8 years (1997–2005). The
laboratory investigation comprised two phases. The first phase evaluated the durability of the CFRP bars, the concrete,
and the interface between the two materials by conducting microstructural and chemical analyses on core samples ex-
tracted from the slabs. As part of this phase, five CFRP bar samples were extracted and tested in tension to investigate if
the CFRP bars experienced any degradation in strength or stiffness. The second phase investigated the structural behaviour
of the slabs by testing four slab segments (3.0 m long  1.0 m wide  0.2 m deep) in flexure. Test results showed that
neither the CFRP bars nor the CFRP–RC slabs have been adversely affected after being in service for 8 years.
Key words: concrete, parking garages, slabs, fibre reinforced polymer (FRP) bars, durability, testing.
Résumé : Cet article présente une étude de laboratoire sur la durabilité et le comportement structural d’échantillons de
dalles en béton armé-polymères renforcés de fibres de carbone (PRFC) extraits du garage à étages Laurier-Taché (Région
de la Capitale nationale – Canada) une fois qu’elles ont été en service pendant environ huit ans (1997–2005). L’étude en
laboratoire comportait deux phases : la première portait sur l’évaluation de la durabilité des tiges PRFC, du béton et de
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l’interface entre les tiges PRFC et le béton en réalisant des analyses chimiques et microstructurales sur des carottes de fo-
rage tirées des dalles. Lors de cette phase, cinq échantillons de tiges PRFC ont été extraits et testés en tension afin
d’étudier la dégradation de la résistance ou de la rigidité des tiges PRFC, le cas échéant. La seconde phase examinait le
comportement structural des dalles en soumettant quatre segments de dalles (3,0 m de long  1,0 m de large  0,2 m
d’épaisseur) à des essais de flexion. Les résultats des essais ont montré que ni les tiges PRFC ni les dalles de béton armé-
PRFC n’avaient été affectées après huit ans de service.
Mots-clés : béton, garages à étages, dalles, tiges polymères renforcées de fibres (PRF), durabilité, essays.
[Traduit par la Rédaction]

Background ability of concrete, employing cathodic protection, and coat-


ing the reinforcing bars with epoxy, but none has been
Conventional concrete structures are reinforced with steel, totally successful in eliminating corrosion (ACI 2006).
which is initially protected against corrosion by the alkalin- Therefore, a different approach — that of using materials
ity of the concrete. For many structures subjected to aggres- highly resistant to corrosion — has been raised recently. As
sive environments, such as marine constructions, bridges, fibre reinforced polymer (FRP) materials are non-corrodible,
and parking garages exposed to de-icing salts, combinations the problems related to steel corrosion can be avoided. In
of moisture, temperature, and chlorides result in the corro- addition, FRP bars exhibit several mechanical properties,
sion of the reinforcing steel. To address corrosion problems, such as high tensile strength and modulus, that make them
professionals have turned to alternative protective methods, suitable for use as structural reinforcement (Benmokrane
such as increasing the concrete cover, improving the perme- and El-Salakawy 2002, 2007).

Received 26 June 2007. Revision accepted 18 November 2008. Published on the NRC Research Press Web site at cjce.nrc.ca on 9 April
2009.
S. El-Gamal, B. Benmokrane,1 and P. Cousin. Department of Civil Engineering, Faculty of Engineering, The University of
Sherbrooke, Sherbrooke, QC J1K 2R1, Canada.
E. El-Salakawy. Department of Civil Engineering, Faculty of Engineering, The University of Manitoba, Winnipeg, MB R3T 5V6,
Canada.
A. Wiseman. Public Works Government Services Canada, 11 Laurier Street, Place du Portage, Phase III, 8B1, Gatineau, QC K1A 0S5,
Canada.
Written discussion of this article is welcomed and will be received by the Editor until 31 August 2009.
1Corresponding author (e-mail: brahim.benmokrane@usherbrooke.ca).

Can. J. Civ. Eng. 36: 617–627 (2009) doi:10.1139/L09-016 Published by NRC Research Press
618 Can. J. Civ. Eng. Vol. 36, 2009

Fig. 1. Test area (a) schematic drawing (all measurements are in millimetres), and (b) after the slab panels had been removed.
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These properties encouraged Public Works and Govern- PWGSC decided to rehabilitate the whole parking garage
ment Services Canada (PWGSC) to investigate the use of by replacing all the structural slabs. The demolition and re-
FRP bars as reinforcement in parking garage slabs. In 1997, placement of the slabs, including those reinforced with
as a demonstration project, PWGSC implemented FRP tech- CFRP bars, started in 2005. In collaboration with the Uni-
nology by using CFRP bars (Leadline) as reinforcement for versity of Sherbrooke, PWGSC took this opportunity to
two structural slab panel replacements in its largest parking evaluate the performance of the CFRP–RC slabs after
garage in Canada (Laurier-Taché Parking garage, Gatineau, being in service for about 8 years. Three slab panels (3 m
Quebec, Canada). The garage is a skeletal building made of long  2 m wide  0.2 m deep) were extracted from the
reinforced concrete columns, post-tensioned girders, and one- demonstration area, as shown in Fig. 1a. The slab panels
way slabs. The 20 m long one-way slabs were continuously were supported on hydraulic jacks and a saw cut was
supported over a clear span of 3.6 m (4.1 m centreline to cen- made in each slab. The slabs were then jacked up, re-
treline). The CFRP–RC demonstration area consisted of two moved from the site by a forklift, and placed on a flatbed
adjacent slab panels measuring 8.7 m  8.2 m, as shown in for transportation to the laboratory. Figure 1b shows a
Fig. 1a. Since, for PWGSC, it was the first demonstration photo of the demonstration area after the slab panels had
project using CFRP materials, the slab design was conserva- been removed. It should be noted that, prior to cutting, the
tive. The slab sections were over-reinforced and the design CFRP reinforced area was visually examined and there
was governed by the serviceability limits (deflection and were no signs of deterioration except for some minor trans-
crack width). The design of the slabs, however, was compa- verse hairline shrinkage cracks, which had appeared within
rable to CSA-S806–02, Design and construction of building few weeks of the slab casting back in 1997. It is also
component with fibre reinforced polymers (Cl.8.2.1) (CSA worth mentioning that all the steel reinforced slabs in the
2002), which specifies that FRP reinforced concrete sections garage were protected by a thin membrane layer, while
should be over-reinforced. In early 2003, owing to serious the demonstration slabs with the CFRP bars did not have
corrosion problems in the garage slabs’ reinforcing steel, any protection.

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El-Gamal et al. 619

Fig. 2. Typical optical microscopy micrographs of carbon fibre reinforced polymer bars embedded in concrete.
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Objectives  chemical analysis of free chloride in concrete cores, to


determine the concentration of free chloride due to the
The main objectives of this project are (i) to identify and intrusion of de-icing salts in the concrete cores as a func-
quantify the damage, if any, in the CFRP bars, concrete, and tion of the depth.
the interface between the two materials, that was incurred
after the slabs were under service conditions for 8 years;
(ii) to evaluate the residual mechanical, thermal, and physi- Observations and discussion
cal properties of the CFRP bars after 8 years in service and Optical microscopy
compare them with the original bar properties; and (iii) to
Figure 2 shows typical micrographs of CFRP bars em-
evaluate the structural behaviour of the slabs, in terms of re-
bedded in concrete at three different magnifications (4,
sidual strength, stiffness, deflection, cracking, and mode of
10, and 20). All bars in four core samples were exam-
failure after these same 8 years of service.
ined using OM. Analysis of the micrographs showed that
the adhesion of the CFRP bars to the concrete was adequate,
Laboratory investigation and that no voids or gaps developed during service. More-
These objectives were achieved by conducting a labora- over, the bars and surrounding concrete were in very good
tory investigation that included two phases. The first phase condition. For all examined samples, the CFRP bars did not
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focused on the durability evaluation of the CFRP bars, the seem to have been affected by the alkali environment of the
concrete, and the interface between the two materials. The concrete. Also, the concrete did not seem to have been af-
second phase investigated the structural behaviour of the fected by the presence of the CFRP composite bars.
slabs. Each slab panel was cut into halves, which resulted
in six slab segments 3 m long  1 m wide  0.2 m deep. Scanning electronic microscopy
Two slab segments were tested in phase I, while the remain- Longitudinal and cross sections of extracted bars were ex-
ing four were tested in phase II. amined using the SEM technique and then compared with a
reference sample. The portion of the composite bar sample
Phase I: Durability evaluation closest to the surface was selected for examination since it
is the portion most sensitive to water and aggressive chemi-
Materials and microstructural analyses cal diffusion.
For the durability phase, eight 100 mm diameter core Figures 3 and 4 present typical longitudinal and cross sec-
samples were taken from the slabs at different CFRP rein- tion micrographs, respectively, of extracted samples com-
forced locations. These cores were used to conduct micro- pared with reference samples at different magnifications. The
scopic and physicochemical analyses to investigate the figures show no specific or significant difference between the
degree of degradation in the CFRP bars or in the interface extracted and reference samples. The state of the fibres were
between the CFRP bars and surrounding concrete. Four ad- similar and the resin itself did not show any signs of deteriora-
ditional 50 mm diameter core samples were taken to deter- tion or microcracking. Also, the interface between the carbon
mine the free chloride content in the concrete slabs at fibres and the resin did not appear to have been affected.
various depths. Thermogravimetric analysis revealed that However, a small gap at the fibre–resin interface can be ob-
the CFRP bars contained approximately 20% resin and 80% served around some fibres in both the extracted and reference
carbon fibre by weight. samples. This small gap may have occurred during the prepa-
The following techniques were used: ration (sectioning and polishing) of the samples, and should
not be a reason for any decrease in the mechanical properties
 optical microscopy (OM), to evaluate the quality of bond
of the CFRP bars. In general, it can be seen clearly that no
between CFRP bars and concrete;
damage occurred to the CFRP bars during their service life.
 scanning electronic microscopy (SEM), to examine the
two components of the bars, resin matrix and fibres, and Differential scanning calorimetry
the adhesion between them; Two heating runs were performed to check whether the
 differential scanning calorimetry (DSC), to evaluate the first heating scan affected the material or not. Figure 5
degree of degradation of the resin and, eventually, the shows the two thermograms of an extracted CFRP sample.
presence of non-cured (non-polymerized) material; The first heating run showed a glass transition temperature,
 Fourier transform infrared (FTIR), to determine the pre- Tg, of 111 8C with a wide peak after 150 8C, whereas the Tg
sence of a chemical degradation process called hydrolysis obtained during the second run was 149 8C. This behaviour
affecting the vinyl ester resin; and shows that the curing during the manufacturing process was

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620 Can. J. Civ. Eng. Vol. 36, 2009

Fig. 3. Scanning electronic microscopy micrographs of longitudinal sections of (a) reference and (b) extracted carbon fibre reinforced poly-
mer bars.
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Fig. 4. Scanning electronic microscopy micrographs of transverse Fig. 5. Differential scanning calorimetry thermogram of an ex-
sections of (a) reference and (b) extracted carbon fibre reinforced tracted carbon fibre reinforced polymer sample.
polymer bars.

not fully completed. Consequently, the first heating scan led


to a post-curing/polymerization step, which shifted Tg to-
wards higher temperatures. This phenomenon was observed
for both the reference and extracted samples, as presented
in Table 1. It can be noted also that the Tg values obtained
for the extracted bar samples were equal or superior to those
of the reference samples. This means that there was no de-
gradation in the polymeric resin due to service conditions.
If there had been a degradation of the resin, it would have

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El-Gamal et al. 621

Table 1. Glass transition temperature of reference Fig. 6. Fourier transform infared spectra of carbon fibre reinforced
and extracted carbon fibre reinforced polymer polymer bar samples.
bars.

First heating Second heating


Sample scan (8C) scan (8C)
Reference 112 144
Extracted (1) 111 149
Extracted (2) 110 152
Extracted (3) 111 145
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broken some covalent bonds in the backbone of the polymer


chains and lead to shorter chains. Shorter chains, being more
flexible, would have resulted in a reduction in the Tg of the
material, which was not observed in this investigation.

Fourier transform infrared


An FTIR analysis was conducted on a reference and two
extracted samples to determine if chemical degradation had corresponded to a depth of between 0 and 37 mm, contained
affected the resin during the service life of the material. Fig- large amounts (>6000 ppm) of free chloride, whereas disks
ure 6 presents the spectra of the two extracted samples com- R and D (obtained from depths below 62 mm) were not con-
pared with the reference spectra. The figure shows very taminated (i.e., contained <200 ppm). The figure also indi-
small spectral changes at 3200 cm–1, which is a region cates that the intrusion of de-icing salts reached disk C,
where hydroxyl units absorb infrared light. The two ex- which contained 1100 ppm. This shows that the top layer of
tracted samples showed small absorbance peaks, whereas CFRP reinforcement was subjected to a high concentration
the baseline of the reference sample remained flat. The sam- of chloride ions; however this high chloride concentration
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ples were then heated to remove any trace of water, which did not have any adverse effect on the CFRP bars. Had steel
could have been absorbed in this region, and the new spectra reinforcement been used, this high concentration of chloride
obtained still presented absorbance peaks. Since the pres- would have resulted in a high rate of corrosion in the top
ence of hydroxyl-containing compounds is not related to the steel layer of the slabs. As time passed, the high concentra-
presence of absorbed water, two other causes may be out- tions of chloride could have also reached the lower layer of
lined. First, concrete residue and ionic species containing steel reinforcement, especially at the locations of cracks,
hydroxyl groups may have diffused through the resin during and caused corrosion. In fact, it was the heavy corrosion
the service life or have contaminated the samples during the of the steel reinforcement found in both the top and bot-
extraction/preparation steps. Secondly, degradation caused tom of the slabs of the Laurier-Taché Parking Garage that
by alkalis that diffused into the bars could have occurred led to the replacement of the parking garage slabs in 2005
through a hydrolysis process. At this stage, it is not possible (Benmokrane et al. 2004, 2006).
to determine which of these two phenomena led to the pres-
ence of hydroxyl units in the examined samples. However, Tensile test of extracted carbon fibre reinforced polymer
the intensity of hydroxyl peaks, and therefore the amount of As part of the durability phase, CFRP bar samples were
related units, was very small. The associated degradation, if extracted and tested in tension to investigate whether there
any, would have been very limited and should not have af- had been any degradation in the strength or stiffness of the
fected the integrity of the material. However, further investi- CFRP bars over their service life. Three concrete strips, each
gations would be helpful to clarify this phenomenon. measuring 3000 mm  200 mm  100 mm, were cut from
one of the slab segments used for the core samples. Each
Chemical analysis of free chloride in concrete cores strip contained two 3000 mm long CFRP bars. Using a
The objective of this chemical analysis was to determine small hammer, the two CFRP bars were carefully extracted
the concentration of free chloride due to the intrusion of de- from each strip, which produced the six 3000 mm long
icing salts into the concrete cores as a function of the depth. CFRP bars used in the tensile tests.
The test was performed according to ASTM C1218, Stand- The tensile tests were carried out according to the test
ard test method for water-soluble chloride in mortar and method of CSA-S806–02 (CSA 2002). Each end of the five
concrete (ASTM 2008). Two core samples were used to de- tensioned CFRP specimens were anchored using steel tubes
termine the free chloride content. Each core was cut into filled with epoxy. Each specimen was instrumented with a
five disks, as shown in Fig. 7. The first disk, A, was 12 mm linear variable displacement transducer (LVDT) over a
thick and was cut from the top surface. Disks B, C, and D gauge length of 200 mm, which was used to capture speci-
were each 25 mm thick and corresponded to deeper zones, men elongation during testing. The test was carried out using
the disks B to D being cut from top to bottom, respectively. a universal testing machine and the load was increased mo-
A 12 mm thick reference disk, R, was taken from the very notonically until tensile failure occurred. The results of the
bottom of the cores. Identical results were obtained from tensile tests are given in Table 2. Results show that the
the two core samples; therefore no more cores were exam- mean values of the tensile strengths of the CFRP bars ex-
ined. Figure 7 shows that the two first disks, A and B, which tracted from the slabs was similar to that of the virgin bars,

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622 Can. J. Civ. Eng. Vol. 36, 2009

Fig. 7. Typical chloride content across the depth of the concrete slabs.
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Table 2. Tensile test results of carbon fibre reinforced polymer transducers (LVDTs) were installed at the midspan to meas-
bars extracted from garage slabs. ure the maximum deflection of the slabs, as shown in
Fig. 8b, and one high-accuracy LVDT (0.001 mm) was in-
Tensile Modulus of
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stalled at the position of the first crack to measure crack


Maximum strength elasticity
Specimen load (kN) (MPa) (GPa)
width. Furthermore, to measure the midspan strains in the
CFRP bars, the bottom concrete cover under one of the
Reference bar main bottom CFRP bars was removed in slabs S1, S3, and
Reference —– 2800* 155* S4, and ESGs were attached to the bars. Figure 8c shows a
Extracted bars photo of one of the slab segments during testing.
1 138.6 2828 189 The load was monotonically applied at a stroke-controlled
2 139.9 2854 187 rate of 1.2 mmmin-1. The loading was stopped when the
3 139.1 2838 196 first cracks appeared and the initial crack widths were meas-
4 137.3 2801 176 ured using a 50 microscope. Afterwards, the high-accuracy
5 129.6 2644{ 171 LVDT was installed to measure the crack width electroni-
Mean 2830 182.8 cally. A data acquisition system monitored by a computer
Standard Deviation 22.25 8.79 was used to record the readings of the load, the LVDTs,
Coeffient of 0.79 4.81 and the ESGs. A similar setup was used in a previous work
variance (%) (Benmokrane et al. 2004). During loading, the development
*As provided by the manufacturer (MCC 1994). of cracks on one side of the slabs were marked and re-
{
This value was not taken into account when calculating the average or corded.
standard deviation as it is a low outlier at the 1% significance level. To measure the concrete compressive strength, six
100 mm diameter cores were taken from the slabs and tested
in compression. The average concrete strength was 44 MPa
as reported by their manufacturer (MCC 1994). Hence, it can
with a standard deviation of 3.6 MPa.
be concluded that there was no degradation in CFRP bar
strength or stiffness, even after the bars had been in severe
service conditions for about 8 years. Test results and discussion
Test results are presented in terms of deflection at mid-
Phase II: Structural behaviour of the slabs span, cracking, strains in concrete and reinforcement, ulti-
mate capacity, and mode of failure. The test results were
Test specimens and setup analyzed and compared with the service midspan moment,
Four concrete slab segments (3 m long  1 m wide  Ms (15.64 kNm) and the factored midspan moment, Mf
0.2 m deep) were tested in four-point bending over a simply (21.87 kNm) as calculated according to CSA-S413–94,
supported clear span of 2.5 m and a shear span of 1.0 m as Parking structures (CSA 1994); these calculations are
shown in Fig. 8a. All the tested slabs were reinforced with 8 shown in Appendix A.
mm diameter (area of 49 mm2) CFRP bars as shown in
Fig. 8b. For each slab, six electrical resistance strain gauges Deflection
(ESGs) were attached to the top surface of the slabs at the Figure 9 shows the midspan deflection versus the applied
middle and quarter span. Two linear variable displacement moment for the tested slabs. It can be noted that the

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El-Gamal et al. 623

Fig. 8. Test slab (a) reinforcement and instrumentation drawing, (b) test setup schematic drawing; and (c) testing. (All measurements are in
millimetres unless otherwise indicated.)
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Fig. 9. Moment–deflection relationship for slabs S1, S2, S3, and S4. ment due to the self weight of the slab), represents the be-
haviour of the uncracked slabs. The second part represents
the behaviour of the cracked slabs with reduced inertia. All
tested slabs had very similar deflection behaviour, as was
expected. The relationship between the measured deflection
of the test slab segments (which had spans of 2.5 m) and
that of the real slab in the field (which had a span of 3.6 m)
is explained in Appendix B. Thus, the allowable deflection
limit, according to CSA-S806–02 (CSA 2002), is 5.76 mm
(Benmokrane et al. 2004).
At service moment (15.64 kNm), the measured deflec-
tions ranged between 1.42 and 3.82 mm. For slabs S2 and
S3, which had cracking moments higher than the service
moment, the measured deflections at service were small, or
2.35 and 1.45 mm, respectively. However, for slabs S1 and
S4, which had cracking moments lower than the service mo-
ment, the measured deflections were higher, or 3.82 and
moment–deflection curves were bilinear for the four slabs. 3.62 mm, respectively. However, it can be noted that all de-
The first part of the curves up to the cracking moment, or flection values were well below the allowable code limits
from 15.35 to 18.65 kNm (excluding the 3.67 kNm mo- (5.76 mm). At failure, the maximum recorded deflections

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624 Can. J. Civ. Eng. Vol. 36, 2009

Fig. 10. Photo of the tested slabs S1, S2, S3, and S4 at failure.
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Table 3. Summary of test results.

Maximum strain in Maximum strain in


Cracking Failure reinforcement concrete
Deflection (mm) (microstrain) (microstrain)
moment moment Crack width at
Slab (kNm)* (kNm) Service Failure failure (mm) Service Failure Service Failure Mode of failure
S1 19.02 109.0 3.82 59.91 3.22 506 9240 –69 –2150 Compression shear
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S2 22.32 120.5 2.35 75.34 3.87 — — –64 –2220 Compression shear


S3 21.87 109.0 1.42 55.00 3.21 474 10200 –78 –2190 Diagonal tension
S4 19.16 112.7 3.62 55.34 — 517 — –78 — Compression shear
*Including the moment due to the self weight of the slab (3.67 kNm).

ranged between 55.00 and 75.34 mm. It can be noted from Fig. 11. Moment – crack width relationship for slabs S1, S2, and
Table 3 that the ratio of the measured deflections at failure S3.
to those at service ranged between 15 and 38, which indi-
cates that the CFRP reinforced slabs would give ample
warning before failure.

Cracking
The cracking moments of the four tested slabs are listed
in Table 3. These cracking moments included the moment
due to the self weight of the slab (3.67 kNm). Crack forma-
tion was initiated in the flexural span at a moment between
19.02 and 22.32 kNm, which is consistent with the theoret-
ical value of 22.83 kNm calculated using the CSA-S806–02
code (CSA 2002).
Cracks were vertical in the pure bending zone. With in-
creasing load, vertical cracks started to appear in the shear
span and then propagated in the inclined direction. Figure
10 shows a photo of tested slabs at failure. It can be seen
that all the slabs have similar crack patterns, and that the
number of cracks at failure ranged between 9 and 11. Fig- Strains in reinforcement and concrete
ure 11 shows the variation of the maximum measured Figure 12 shows the moment–reinforcement strain rela-
crack width against the applied moment for the tested tionship for slabs S1 and S3. At service moment, the maxi-
slabs. Owing to a problem in the data acquisition system, mum measured reinforcement strains were 506 and 474
the crack width and strains for slab S4 were not recorded microstrain for slabs S1 and S3, respectively. Those strains
after a moment of 20 kNm. For all slabs, the moment – were less than 4% of the CFRP bars’ ultimate strains.
crack width relationships were linear up to failure. Table 3 (Table 3). At failure, the measured strains were 9 240 and
shows that the maximum measured crack width at failure 10 200 microstrain, respectively, which were less than 70%
was 3.22, 3.87, and 3.21 mm for slabs S1, S2, and S3, of the ultimate CFRP bars’ strains (15 500 microstrain). For
respectively. slabs S1 and S3, the ratios of the measured reinforcement

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El-Gamal et al. 625

Fig. 12. Moment–reinforcement strain relationships for slabs S1


structural concrete slab panel replacements in the Laurier-
and S3.
Taché Parking Garage in Gatineau, Qué. To evaluate how
the slabs performed after they had been in service field con-
ditions for about 8 years (1997–2005), PWGSC extracted
three slab segments and sent them to the laboratories of the
University of Sherbrooke for evaluation. The laboratory in-
vestigation included two phases. The first focused on the du-
rability evaluation of the CFRP bars, the concrete, and the
interfaces between the bars and concrete. The second phase
focused on the structural behaviour of the CFRP reinforced
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concrete slabs.
Based on the durability evaluation phase, the following
conclusions can be drawn:
1. Optical microscopy analysis showed that the CFRP bars
were intimately bonded to the concrete and that the ser-
vice conditions did not debond the bars.
2. Scanning electronic microscopy micrographs showed that
strains at service to those at failure were about 5.5% and the carbon fibres, the matrix resin, and the interface be-
4.7%, respectively. This shows again that the slabs would tween both components did not change over time.
have a very wide safety range before failure. Furthermore, 3. No glass transition temperature changes in the resin were
the measured strains in the concrete ranged between –67 detected by differential scanning calorimetry measure-
and –78 microstrain and from –2150 to –2680 microstrain ments. Also, the concrete surrounding the composite mate-
at service moments and at failure, respectively. Table 3 also rial seems not to have been affected by service conditions.
shows that the ratio of the maximum measured midspan 4. Fourier transform infared spectra showed a small spectral
concrete strains at failure to those at service moments change, but it was not clear if this change was due to a
small degradation of the polymeric matrix or to a con-
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ranged between 28 and 34.


tamination that may have occurred during the preparation
Ultimate capacity and mode of failure of samples.
The failure moments of the four tested slabs ranged be- 5. The chemical analysis of the free chloride shows that the
tween 109.0 and 120.5 kNm. All slabs failed in shear. This intrusion of de-icing salts reached the middle depth of
is clear from the measured concrete and reinforcement the slabs.
strains, which were much lower than the ultimate strains of 6. From the microstructural and chemical analyses, it can
the concrete and CFRP bars. Three slabs (S1, S2, and S4) be concluded that the integrity of the CFRP material
failed in compression shear failure at moment levels of after 8 years in service is outstanding. This supports the
112.4, 120.5, and 109.0 kNm, respectively. The fourth slab high expectations of a very long life of such CFRP rein-
(S3) failed in diagonal tension shear failure at a moment of forced structures under severe service conditions.
109.0 kNm, as shown in Fig. 10. It can be noted that these 7. There was no degradation in strength or stiffness of the
failure moments are more than five times the factored slab extracted CFRP bars when measured values of these ma-
design moment of 21.87 kNm. terial qualities were compared with those specified by
the manufactures.
Deformability factor Based on the results of phase II, the following conclusions
Ductility in steel reinforced concrete elements is quanti- can be drawn:
fied by a ratio of steel displacement or curvature at ultimate 1. At service moment, the measured deflections were much
to that at yielding. Even though FRP does not yield, con- smaller than those allowed by the code limits. Ratios of
crete flexural members with FRP reinforcement do exhibit measured deflections at failure to those at service ranged
substantial deflection prior to failure (ISIS-Canada 2001). between 15 and 38.
Jaeger et al. (1995) introduced the concept of deformability
2. The maximum measured strains in the reinforcement at
to quantify these deformation characteristics and to provide
service moment were less than 4% of the ultimate strains
a means of comparison between the level of safety at ulti-
of the CFRP bars. At failure, the measured reinforcement
mate and service states. The deformability factor calculated
strains were less than 70% of the ultimate strains of the
for the slabs in this study ranged between 20 and 24, values
CFRP bars. The ratios of the measured reinforcement
much greater than (i.e., five times) the minimum deform-
strains at service to those at failure moment were about
ability factorof four for rectangular sections, as specified by
5.5%.
CSA-S6–00, Canadian highway bridge design code (CSA
2006). This shows again that the CFRP reinforced slabs will 3. The failure moments of the four tested slabs were more
give ample warning before failure. than five times the factored design moment of the slabs.
4. The high ratios of the measured deflections and strains at
failure to those at service moment, along with the high
Summary and conclusions values of failure moments clearly show that there is an
In 1997, PWGSC implemented FRP technology in a pilot ample safety factor inherent in the CFRP reinforced con-
project by using carbon FRP bars as reinforcement for two crete slabs.

Published by NRC Research Press


626 Can. J. Civ. Eng. Vol. 36, 2009

Acknowledgements Self weight of wearing surface = 0.5 kN/m2


This research was supported by the National Science and Span of the slabs in the parking garage = 4 m (continu-
Engineering Research Council (NSERC) of Canada, the ously supported one-way slabs)
Canadian Network of Centres of Excellence on Intelligent Service dead load = 4.7 + 0.5 = 5.2 kN/m2
Sensing for Innovative Structures (ISIS-Canada), and Public Factored dead load = 5.2  1.25 = 6.5 kN/m2(from the
Works and Government Services Canada (PWGSC). National building code of Canada, NBC-05, (Cl.
4.1.3.2) (NRCC 2005)
References Service wheel load = 11.0 kN (also from NBC-05)
ACI. 2006. Guide for the design and construction of concrete rein-
Factored wheel load = 11.0  1.5 = 16.5 kN (from
NBC-05 (Cl. 4.1.3.2))
Can. J. Civ. Eng. Downloaded from www.nrcresearchpress.com by Canadian Science Publishing on 06/07/17

forced with FRP bars. ACI 440.1R–06, American Concrete In-


stitute, Farmington Hills, Mich. Then the service moment, Ms, and factored moment, Mf,
ASTM. 2008. Standard test method for water-soluble chloride in can be calculated as follows:
mortar and concrete. ASTM C1218/C1218M - 99 (2008). Ms = service dead load  [0.077(span)2] + service wheel
ASTM International, West Conshohoken, Penn. load  (0.21  span) = 5.2  (0.077  42) + 11.0 
Benmokrane, B., and El-Salakawy, E. (Editors). 2002. Proceedings (0.21  4) = 15.64 kNm
of the Second International Conference on Durability of Fibre Mf = factored dead load  [0.077(span)2] + factored
Reinforced Polymer (FRP) Composites for Construction (CDCC wheel load  (0.21  span) = 6.5  (0.077  42) + 16.5 
2002), Montreal, Que, 29–31 May, 2002. UniversitÕ de Sher- (0.21  4) = 21.87 kNm
brooke, Sherbrooke, Que. 715 p
Benmokrane, B., and El-Salakawy, E. (Editors). 2007. Durability Reference
and field applications of Fibre Reinforced Polymer (FRP) com-
NRCC. 2005. National building code of Canada. NBC-05. National
posites for construction. In Proceedings of the Third Interna-
Research Council of Canada, Ottawa, Ont.
tional Conference on Durability and Field Applications of Fibre
Reinforced Polymer (FRP) Composites for Construction (CDCC
2007), QuÕbec City, Que, 22–24 May 2007. UniversitÕ de
Sherbrooke, Sherbrooke, Que. 569 p. Appendix B. Relationship between laboratory
measured and allowable midspan deflection
For personal use only.

Benmokrane, B., El-Salakawy, E., Cherrak, Z., and Wiseman, A.


2004. Fibre reinforced polymer composite concrete slabs of a The maximum midspan deflection in an elastic member,
Public Works and Government Services Canada parking garage. d, can be expressed as
Canadian Journal of Civil Engineering, 31(5): 732–748. doi:10.
1139/l04-049. Ms l2
½1 d ¼ ba
Benmokrane, B., El-Salakawy, E., El-Ragaby, A., and Wiseman, A. Ec ðle Þ
2006. Rehabilitation of the structural slabs of Laurier-Taché
parking garage (Gatineau-Quebec) using GFRP bars. In Proceed- where ba is a coefficient that depends on the degree of fixity
ings of the 34th Canadian Society of Civil Engineering Annual at supports, the variation of the moment of inertia along the
Conference, Calgary, Alta. span, and the distribution of loading; Ms is the service mo-
CPCA. 1995. Concrete design handbook. Canadian Portland Ce- ment (Nmm); l is the span (mm), Ec is the modulus of elas-
ment Association, Ottawa, Ont. ticity of concrete (MPa);and le is the effective moment of
CSA. 1994. Parking structures. CAN/CSA-S413–94. Canadian inertia (mm4).
Standards Association, Mississauga, Ont. For the case of a continuous one-way slab with more than
CSA. 2002. Design and construction of building component with three equal spans under uniformly distributed loads, the max-
fibre reinforced polymers. Standard CAN/CSA-S806–02, Cana- imum deflection is expected to be in the first panel (span)
dian Standards Association, Mississauga, Ont. with a zero moment at the end support. In this case, the value
CSA. 2006. Canadian highway bridge design code. CAN/CSA-S6– of ba is 1/12.16 (using the values of positive moment, M+ve,
06, Canadian Standard Association, Mississauga, Ont. equal to 0.077wl2, and negative moment, M–ve, equal to
ISIS-Canada. 2001. Reinforcing concrete structures with fibre rein- 0.107w l 2, where w is a uniform load (CPCA 1995). Thus,
forced polymers. ISIS-M03–01 Manual. The Canadian Network the maximum deflection of the actual slabs (span of 3.6 m)
of Centres of Excellence on Intelligent Sensing for Innovative in the parking structure, dfield, can be given by
Structures, ISIS-Canada, University of Manitoba, Winnipeg, Man.
Jaeger, L.G., Tadros, G., and Mufti, A.A. 1995. Balanced section, 1 Ms ð3:6Þ2
ductility and deformability in concrete with FRP reinforcement. ½2 dfield ¼
12:16 Ec ðle Þ
Research Report No. 2–1995, The Nova Scotia CAD-CAM Cen-
tre, Dalhousie University, Halifax, N.S. For the case of a simply supported one-way slab under
MCC. 1994. Leadline – carbon fiber tendon/bars, product manual, two equal concentrated loads applying at a shear span of
Mitsubishi Chemical Corporation, Tokyo, Japan. 0.4l (test setup), the value of ba is 1/10.17. Thus, for the
same value of applied moment, Ms, the maximum deflection
of the tested slabs (span of 2.5 m) in the laboratory, dexp, can
Appendix A. Calculations of service and fac- be given by
tored design moments
Given that: 1 Ms ð2:5Þ2
½3 dexp ¼
Slab thickness = 200 mm 10:17 Ec ðle Þ
Slab self weight = 0.2  23.5 = 4.7 kN/m2 and

Published by NRC Research Press


El-Gamal et al. 627

12:16 ð2:5Þ2 ½6 dexp  0:576  10 ¼ 5:76 mm


½4 dexp ¼ dfield ¼ 0:576 dfield
10:17 ð3:6Þ2
At service load level, the allowable deflection limit by References
Canadian code CSA-S806–02 (CSA 2002) should not ex- CPCA. 1995. Concrete design handbook. Canadian Portland Ce-
ceed ment Association. Ottawa, On.
CSA. 2002. Design and construction of building component with
span 3600 fibre reinforced polymers. Standard CAN/CSA-S806–02, Cana-
½5 dfield  ¼ ¼ 10 mm
360 360 dian Standards Association, Mississauga, Ont.
Substituting eq. [4] into eq. [5] (CPCA 1995)
Can. J. Civ. Eng. Downloaded from www.nrcresearchpress.com by Canadian Science Publishing on 06/07/17
For personal use only.

Published by NRC Research Press

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