Professional Documents
Culture Documents
Abstract: This paper presents a laboratory investigation on the durability and structural performance of carbon fibre rein-
forced polymer (CFRP) – reinforced concrete (RC) slab specimens extracted from the Laurier-Taché Parking Garage (in
the National Capital Region, Canada) after being subjected to service field conditions for about 8 years (1997–2005). The
laboratory investigation comprised two phases. The first phase evaluated the durability of the CFRP bars, the concrete,
and the interface between the two materials by conducting microstructural and chemical analyses on core samples ex-
tracted from the slabs. As part of this phase, five CFRP bar samples were extracted and tested in tension to investigate if
the CFRP bars experienced any degradation in strength or stiffness. The second phase investigated the structural behaviour
of the slabs by testing four slab segments (3.0 m long 1.0 m wide 0.2 m deep) in flexure. Test results showed that
neither the CFRP bars nor the CFRP–RC slabs have been adversely affected after being in service for 8 years.
Key words: concrete, parking garages, slabs, fibre reinforced polymer (FRP) bars, durability, testing.
Résumé : Cet article présente une étude de laboratoire sur la durabilité et le comportement structural d’échantillons de
dalles en béton armé-polymères renforcés de fibres de carbone (PRFC) extraits du garage à étages Laurier-Taché (Région
de la Capitale nationale – Canada) une fois qu’elles ont été en service pendant environ huit ans (1997–2005). L’étude en
laboratoire comportait deux phases : la première portait sur l’évaluation de la durabilité des tiges PRFC, du béton et de
For personal use only.
l’interface entre les tiges PRFC et le béton en réalisant des analyses chimiques et microstructurales sur des carottes de fo-
rage tirées des dalles. Lors de cette phase, cinq échantillons de tiges PRFC ont été extraits et testés en tension afin
d’étudier la dégradation de la résistance ou de la rigidité des tiges PRFC, le cas échéant. La seconde phase examinait le
comportement structural des dalles en soumettant quatre segments de dalles (3,0 m de long 1,0 m de large 0,2 m
d’épaisseur) à des essais de flexion. Les résultats des essais ont montré que ni les tiges PRFC ni les dalles de béton armé-
PRFC n’avaient été affectées après huit ans de service.
Mots-clés : béton, garages à étages, dalles, tiges polymères renforcées de fibres (PRF), durabilité, essays.
[Traduit par la Rédaction]
Received 26 June 2007. Revision accepted 18 November 2008. Published on the NRC Research Press Web site at cjce.nrc.ca on 9 April
2009.
S. El-Gamal, B. Benmokrane,1 and P. Cousin. Department of Civil Engineering, Faculty of Engineering, The University of
Sherbrooke, Sherbrooke, QC J1K 2R1, Canada.
E. El-Salakawy. Department of Civil Engineering, Faculty of Engineering, The University of Manitoba, Winnipeg, MB R3T 5V6,
Canada.
A. Wiseman. Public Works Government Services Canada, 11 Laurier Street, Place du Portage, Phase III, 8B1, Gatineau, QC K1A 0S5,
Canada.
Written discussion of this article is welcomed and will be received by the Editor until 31 August 2009.
1Corresponding author (e-mail: brahim.benmokrane@usherbrooke.ca).
Can. J. Civ. Eng. 36: 617–627 (2009) doi:10.1139/L09-016 Published by NRC Research Press
618 Can. J. Civ. Eng. Vol. 36, 2009
Fig. 1. Test area (a) schematic drawing (all measurements are in millimetres), and (b) after the slab panels had been removed.
Can. J. Civ. Eng. Downloaded from www.nrcresearchpress.com by Canadian Science Publishing on 06/07/17
For personal use only.
These properties encouraged Public Works and Govern- PWGSC decided to rehabilitate the whole parking garage
ment Services Canada (PWGSC) to investigate the use of by replacing all the structural slabs. The demolition and re-
FRP bars as reinforcement in parking garage slabs. In 1997, placement of the slabs, including those reinforced with
as a demonstration project, PWGSC implemented FRP tech- CFRP bars, started in 2005. In collaboration with the Uni-
nology by using CFRP bars (Leadline) as reinforcement for versity of Sherbrooke, PWGSC took this opportunity to
two structural slab panel replacements in its largest parking evaluate the performance of the CFRP–RC slabs after
garage in Canada (Laurier-Taché Parking garage, Gatineau, being in service for about 8 years. Three slab panels (3 m
Quebec, Canada). The garage is a skeletal building made of long 2 m wide 0.2 m deep) were extracted from the
reinforced concrete columns, post-tensioned girders, and one- demonstration area, as shown in Fig. 1a. The slab panels
way slabs. The 20 m long one-way slabs were continuously were supported on hydraulic jacks and a saw cut was
supported over a clear span of 3.6 m (4.1 m centreline to cen- made in each slab. The slabs were then jacked up, re-
treline). The CFRP–RC demonstration area consisted of two moved from the site by a forklift, and placed on a flatbed
adjacent slab panels measuring 8.7 m 8.2 m, as shown in for transportation to the laboratory. Figure 1b shows a
Fig. 1a. Since, for PWGSC, it was the first demonstration photo of the demonstration area after the slab panels had
project using CFRP materials, the slab design was conserva- been removed. It should be noted that, prior to cutting, the
tive. The slab sections were over-reinforced and the design CFRP reinforced area was visually examined and there
was governed by the serviceability limits (deflection and were no signs of deterioration except for some minor trans-
crack width). The design of the slabs, however, was compa- verse hairline shrinkage cracks, which had appeared within
rable to CSA-S806–02, Design and construction of building few weeks of the slab casting back in 1997. It is also
component with fibre reinforced polymers (Cl.8.2.1) (CSA worth mentioning that all the steel reinforced slabs in the
2002), which specifies that FRP reinforced concrete sections garage were protected by a thin membrane layer, while
should be over-reinforced. In early 2003, owing to serious the demonstration slabs with the CFRP bars did not have
corrosion problems in the garage slabs’ reinforcing steel, any protection.
Fig. 2. Typical optical microscopy micrographs of carbon fibre reinforced polymer bars embedded in concrete.
Can. J. Civ. Eng. Downloaded from www.nrcresearchpress.com by Canadian Science Publishing on 06/07/17
focused on the durability evaluation of the CFRP bars, the seem to have been affected by the alkali environment of the
concrete, and the interface between the two materials. The concrete. Also, the concrete did not seem to have been af-
second phase investigated the structural behaviour of the fected by the presence of the CFRP composite bars.
slabs. Each slab panel was cut into halves, which resulted
in six slab segments 3 m long 1 m wide 0.2 m deep. Scanning electronic microscopy
Two slab segments were tested in phase I, while the remain- Longitudinal and cross sections of extracted bars were ex-
ing four were tested in phase II. amined using the SEM technique and then compared with a
reference sample. The portion of the composite bar sample
Phase I: Durability evaluation closest to the surface was selected for examination since it
is the portion most sensitive to water and aggressive chemi-
Materials and microstructural analyses cal diffusion.
For the durability phase, eight 100 mm diameter core Figures 3 and 4 present typical longitudinal and cross sec-
samples were taken from the slabs at different CFRP rein- tion micrographs, respectively, of extracted samples com-
forced locations. These cores were used to conduct micro- pared with reference samples at different magnifications. The
scopic and physicochemical analyses to investigate the figures show no specific or significant difference between the
degree of degradation in the CFRP bars or in the interface extracted and reference samples. The state of the fibres were
between the CFRP bars and surrounding concrete. Four ad- similar and the resin itself did not show any signs of deteriora-
ditional 50 mm diameter core samples were taken to deter- tion or microcracking. Also, the interface between the carbon
mine the free chloride content in the concrete slabs at fibres and the resin did not appear to have been affected.
various depths. Thermogravimetric analysis revealed that However, a small gap at the fibre–resin interface can be ob-
the CFRP bars contained approximately 20% resin and 80% served around some fibres in both the extracted and reference
carbon fibre by weight. samples. This small gap may have occurred during the prepa-
The following techniques were used: ration (sectioning and polishing) of the samples, and should
not be a reason for any decrease in the mechanical properties
optical microscopy (OM), to evaluate the quality of bond
of the CFRP bars. In general, it can be seen clearly that no
between CFRP bars and concrete;
damage occurred to the CFRP bars during their service life.
scanning electronic microscopy (SEM), to examine the
two components of the bars, resin matrix and fibres, and Differential scanning calorimetry
the adhesion between them; Two heating runs were performed to check whether the
differential scanning calorimetry (DSC), to evaluate the first heating scan affected the material or not. Figure 5
degree of degradation of the resin and, eventually, the shows the two thermograms of an extracted CFRP sample.
presence of non-cured (non-polymerized) material; The first heating run showed a glass transition temperature,
Fourier transform infrared (FTIR), to determine the pre- Tg, of 111 8C with a wide peak after 150 8C, whereas the Tg
sence of a chemical degradation process called hydrolysis obtained during the second run was 149 8C. This behaviour
affecting the vinyl ester resin; and shows that the curing during the manufacturing process was
Fig. 3. Scanning electronic microscopy micrographs of longitudinal sections of (a) reference and (b) extracted carbon fibre reinforced poly-
mer bars.
Can. J. Civ. Eng. Downloaded from www.nrcresearchpress.com by Canadian Science Publishing on 06/07/17
For personal use only.
Fig. 4. Scanning electronic microscopy micrographs of transverse Fig. 5. Differential scanning calorimetry thermogram of an ex-
sections of (a) reference and (b) extracted carbon fibre reinforced tracted carbon fibre reinforced polymer sample.
polymer bars.
Table 1. Glass transition temperature of reference Fig. 6. Fourier transform infared spectra of carbon fibre reinforced
and extracted carbon fibre reinforced polymer polymer bar samples.
bars.
ples were then heated to remove any trace of water, which did not have any adverse effect on the CFRP bars. Had steel
could have been absorbed in this region, and the new spectra reinforcement been used, this high concentration of chloride
obtained still presented absorbance peaks. Since the pres- would have resulted in a high rate of corrosion in the top
ence of hydroxyl-containing compounds is not related to the steel layer of the slabs. As time passed, the high concentra-
presence of absorbed water, two other causes may be out- tions of chloride could have also reached the lower layer of
lined. First, concrete residue and ionic species containing steel reinforcement, especially at the locations of cracks,
hydroxyl groups may have diffused through the resin during and caused corrosion. In fact, it was the heavy corrosion
the service life or have contaminated the samples during the of the steel reinforcement found in both the top and bot-
extraction/preparation steps. Secondly, degradation caused tom of the slabs of the Laurier-Taché Parking Garage that
by alkalis that diffused into the bars could have occurred led to the replacement of the parking garage slabs in 2005
through a hydrolysis process. At this stage, it is not possible (Benmokrane et al. 2004, 2006).
to determine which of these two phenomena led to the pres-
ence of hydroxyl units in the examined samples. However, Tensile test of extracted carbon fibre reinforced polymer
the intensity of hydroxyl peaks, and therefore the amount of As part of the durability phase, CFRP bar samples were
related units, was very small. The associated degradation, if extracted and tested in tension to investigate whether there
any, would have been very limited and should not have af- had been any degradation in the strength or stiffness of the
fected the integrity of the material. However, further investi- CFRP bars over their service life. Three concrete strips, each
gations would be helpful to clarify this phenomenon. measuring 3000 mm 200 mm 100 mm, were cut from
one of the slab segments used for the core samples. Each
Chemical analysis of free chloride in concrete cores strip contained two 3000 mm long CFRP bars. Using a
The objective of this chemical analysis was to determine small hammer, the two CFRP bars were carefully extracted
the concentration of free chloride due to the intrusion of de- from each strip, which produced the six 3000 mm long
icing salts into the concrete cores as a function of the depth. CFRP bars used in the tensile tests.
The test was performed according to ASTM C1218, Stand- The tensile tests were carried out according to the test
ard test method for water-soluble chloride in mortar and method of CSA-S806–02 (CSA 2002). Each end of the five
concrete (ASTM 2008). Two core samples were used to de- tensioned CFRP specimens were anchored using steel tubes
termine the free chloride content. Each core was cut into filled with epoxy. Each specimen was instrumented with a
five disks, as shown in Fig. 7. The first disk, A, was 12 mm linear variable displacement transducer (LVDT) over a
thick and was cut from the top surface. Disks B, C, and D gauge length of 200 mm, which was used to capture speci-
were each 25 mm thick and corresponded to deeper zones, men elongation during testing. The test was carried out using
the disks B to D being cut from top to bottom, respectively. a universal testing machine and the load was increased mo-
A 12 mm thick reference disk, R, was taken from the very notonically until tensile failure occurred. The results of the
bottom of the cores. Identical results were obtained from tensile tests are given in Table 2. Results show that the
the two core samples; therefore no more cores were exam- mean values of the tensile strengths of the CFRP bars ex-
ined. Figure 7 shows that the two first disks, A and B, which tracted from the slabs was similar to that of the virgin bars,
Fig. 7. Typical chloride content across the depth of the concrete slabs.
Can. J. Civ. Eng. Downloaded from www.nrcresearchpress.com by Canadian Science Publishing on 06/07/17
Table 2. Tensile test results of carbon fibre reinforced polymer transducers (LVDTs) were installed at the midspan to meas-
bars extracted from garage slabs. ure the maximum deflection of the slabs, as shown in
Fig. 8b, and one high-accuracy LVDT (0.001 mm) was in-
Tensile Modulus of
For personal use only.
Fig. 8. Test slab (a) reinforcement and instrumentation drawing, (b) test setup schematic drawing; and (c) testing. (All measurements are in
millimetres unless otherwise indicated.)
Can. J. Civ. Eng. Downloaded from www.nrcresearchpress.com by Canadian Science Publishing on 06/07/17
For personal use only.
Fig. 9. Moment–deflection relationship for slabs S1, S2, S3, and S4. ment due to the self weight of the slab), represents the be-
haviour of the uncracked slabs. The second part represents
the behaviour of the cracked slabs with reduced inertia. All
tested slabs had very similar deflection behaviour, as was
expected. The relationship between the measured deflection
of the test slab segments (which had spans of 2.5 m) and
that of the real slab in the field (which had a span of 3.6 m)
is explained in Appendix B. Thus, the allowable deflection
limit, according to CSA-S806–02 (CSA 2002), is 5.76 mm
(Benmokrane et al. 2004).
At service moment (15.64 kNm), the measured deflec-
tions ranged between 1.42 and 3.82 mm. For slabs S2 and
S3, which had cracking moments higher than the service
moment, the measured deflections at service were small, or
2.35 and 1.45 mm, respectively. However, for slabs S1 and
S4, which had cracking moments lower than the service mo-
ment, the measured deflections were higher, or 3.82 and
moment–deflection curves were bilinear for the four slabs. 3.62 mm, respectively. However, it can be noted that all de-
The first part of the curves up to the cracking moment, or flection values were well below the allowable code limits
from 15.35 to 18.65 kNm (excluding the 3.67 kNm mo- (5.76 mm). At failure, the maximum recorded deflections
Fig. 10. Photo of the tested slabs S1, S2, S3, and S4 at failure.
Can. J. Civ. Eng. Downloaded from www.nrcresearchpress.com by Canadian Science Publishing on 06/07/17
ranged between 55.00 and 75.34 mm. It can be noted from Fig. 11. Moment – crack width relationship for slabs S1, S2, and
Table 3 that the ratio of the measured deflections at failure S3.
to those at service ranged between 15 and 38, which indi-
cates that the CFRP reinforced slabs would give ample
warning before failure.
Cracking
The cracking moments of the four tested slabs are listed
in Table 3. These cracking moments included the moment
due to the self weight of the slab (3.67 kNm). Crack forma-
tion was initiated in the flexural span at a moment between
19.02 and 22.32 kNm, which is consistent with the theoret-
ical value of 22.83 kNm calculated using the CSA-S806–02
code (CSA 2002).
Cracks were vertical in the pure bending zone. With in-
creasing load, vertical cracks started to appear in the shear
span and then propagated in the inclined direction. Figure
10 shows a photo of tested slabs at failure. It can be seen
that all the slabs have similar crack patterns, and that the
number of cracks at failure ranged between 9 and 11. Fig- Strains in reinforcement and concrete
ure 11 shows the variation of the maximum measured Figure 12 shows the moment–reinforcement strain rela-
crack width against the applied moment for the tested tionship for slabs S1 and S3. At service moment, the maxi-
slabs. Owing to a problem in the data acquisition system, mum measured reinforcement strains were 506 and 474
the crack width and strains for slab S4 were not recorded microstrain for slabs S1 and S3, respectively. Those strains
after a moment of 20 kNm. For all slabs, the moment – were less than 4% of the CFRP bars’ ultimate strains.
crack width relationships were linear up to failure. Table 3 (Table 3). At failure, the measured strains were 9 240 and
shows that the maximum measured crack width at failure 10 200 microstrain, respectively, which were less than 70%
was 3.22, 3.87, and 3.21 mm for slabs S1, S2, and S3, of the ultimate CFRP bars’ strains (15 500 microstrain). For
respectively. slabs S1 and S3, the ratios of the measured reinforcement
concrete slabs.
Based on the durability evaluation phase, the following
conclusions can be drawn:
1. Optical microscopy analysis showed that the CFRP bars
were intimately bonded to the concrete and that the ser-
vice conditions did not debond the bars.
2. Scanning electronic microscopy micrographs showed that
strains at service to those at failure were about 5.5% and the carbon fibres, the matrix resin, and the interface be-
4.7%, respectively. This shows again that the slabs would tween both components did not change over time.
have a very wide safety range before failure. Furthermore, 3. No glass transition temperature changes in the resin were
the measured strains in the concrete ranged between –67 detected by differential scanning calorimetry measure-
and –78 microstrain and from –2150 to –2680 microstrain ments. Also, the concrete surrounding the composite mate-
at service moments and at failure, respectively. Table 3 also rial seems not to have been affected by service conditions.
shows that the ratio of the maximum measured midspan 4. Fourier transform infared spectra showed a small spectral
concrete strains at failure to those at service moments change, but it was not clear if this change was due to a
small degradation of the polymeric matrix or to a con-
For personal use only.