PERIDO, JOHN PAULO M.

AENG 260 -EXPERIMENTAL STRESS ANALYSIS

MSAE – FPM PROBLEM SET IV
2018-68796 DR. DELFIN C. SUMINISTRADO

3.31. A steel (E = 207 GPa and v = 0.30) ring is shrunk onto another steel ring, as shown in the

figure below. Determine the maximum interference possible without yielding one of the rings if

the yield strength of both rings is 900 MPa and the dimensions of the rings are as follows:

θ Case 1 Case 2 Case 3 Case 4

a i , mm 100 100 100 0
b i , mm 125 115 150 100
b o , mm 150 200 175 150

Interference between two different materials

2 2 2 2
δ =σ
[(
r r o +r
+ v
) (
+
d r + ri
E o r o2−r 2 o Ei r 2−r i2 i
−v
)]
Where:

δ - interference, mm

σ - pressure generated with the designed connection or yield strength, MPa

Eo - Modulus of elasticity of the outer materials, GPa

Ei - Modulus of elasticity of the inner materials, GPa

 ro - outer radius of the larger ring, mm

ri - inner radius of the smaller ring, mm

r - inner radius of the larger ring or outer radius of the smaller ring, mm

vi - Poisson’s ratio of the inner ring

vo - Poisson’s ratio of the outer ring

Interference of same the material

2 σ r3
δ= ¿
E

Where:

δ - interference, mm

σ - pressure generated with the designed connection or yield strength, MPa

Ei - Modulus of elasticity of the inner materials, GPa

ro - outer radius of the larger ring, mm

ri - inner radius of the smaller ring, mm

r - inner radius of the larger ring or outer radius of the smaller ring, mm

CASE 1.

2(900 MPa)(125 mm)3 (150 mm)2−(100 mm)2

δ=
207 GPa [
((150 mm)2−(125 mm)2)((125 mm)2−(100 mm)2) ]
δ =5.4897 mm

CASE 2.

2(900 MPa)(115 mm)3 (200 mm)2−(100 mm)2

δ=
207GPa [
((200 mm)2−(115 mm)2 )((115 mm)2−(100 mm)2) ]
δ =4.5947 mm

CASE 3.

2(900 MPa)(150 mm)3 (175 mm)2−(100 mm)2

δ=
207 GPa [
((175 mm)2−(150 mm)2)((150 mm)2−(100 mm)2) ]
δ =5.9599 mm

CASE 4.

2(900 MPa)(100 mm)3 (150 mm)2−(0 mm)2

δ=
207 GPa [
((150 mm)2−(100 mm)2)((100 mm)2−(0 mm)2) ]
δ =1.5652 mm

Reference

Press Fit Pressure Calculator – Optimize Your Interference/Transition Fit Design (2012, October
0000021). Retrieved from https://www.meadinfo.org/2009/07/press-fit-pressure- calculator-
00000optimize.html.
3.16. Determine the stresses in the uniformly loaded cantilever beam shown in the figure below

by using Airy’s stress function approach. Assume a unit thickness.

Boundary conditions

At x = 0;

σ x =0

τ xy =0

At x = L;

∫ τ xy bdy=qL
−h

∫ σ x bdy=0
−h

∫ σ x ybdy= 12 q L2
−h

At y = h;

−q
σ y=
b

τ xy =0
At y = -h;

σ y =0

τ xy =0

According to Budynas (1999), Condition σ x =0 will be ignored however, at x=0, the

h h

conditions that ∫ σ x bdy=0 and ∫ σ x ybdy=0 must hold for equilibrium. Some observations
−h −h

should be made before attempting to establish the stress function. Since the cross section is

−q
symmetric about the y axis and σ y = at y = h and σ y =0 at y = -h, σ y should be an odd
b

function of y. Thus, the stress function should contain odd functions of y. This is substantiated

by the fact that σ y should also contain odd functions of y since the net axial force is zero (which

satisfy condition ∫ σ x bdy=0). Second, since σ y is constant as a function of x on the top and
−h

bottom faces, the stress function should not contain powers ofx greater than x 2. Thus the

following stress function will be tried:

Φ= Axy+ Bx 2+C x 2 y + D y 3 + E xy 3 + Fx2 y 3 +Gy5

Since ∇ 4 Φ=0,

∇ 4 Φ=24 Fy+ 120Gy=0

Thus

F=−5 G
Equations of Stresses

∂2 Φ 2 3
σ x= 2
=6 Dy+6 Exy−30G x y +20 G y
∂y

∂2 Φ 3
σ y = 2 =2 B+2 Cy−10 G y
∂x

∂2 Φ 2 2
τ xy = =−( A+2 Cx+3 E y −30 Gx y )
∂x∂y

For τ xy at x=0,

A+3 E y 2=0

this can be true for all values of y when,

A=E=0

For τ xy at y=± h and equating to zero,

0=−(2 Cx−30 Gh 2 x)

C=15 G h2

Substituting to equation of σ y,

σ y =2 B+30 G h2 y−10 G y 3

−q
For σ y = and σ y =0 at y=h and y=−h,
b

−q
=2 B+30 Gh 3−10 G h3=2 B+ 20G h3
b

And
0=2 B−30G h3 +10 G h3=2 B−20 G h3

Solving simultaneously,

−q
B=
4b

−q
G=
40 b h3

Substituting to the equation G,

C=15
( 40−qb h ) h = −38 bhq
3
2

Substituting E and G to

σ x =6 Dy+ 6(0) xy−30 ¿

3q 2 q 3
σ x =6 Dy+ 3
x y− 3
y
4bh 2b h

h
1 2
For ∫ σ x ybdy= q L at x=L,
−h 2

h
3q 2 q 1 2
∫
−h
( 6 Dy+
4 bh 3
L y−
2bh 3
3
)
y ybdy= q L
2

h
3q 2 2 q 1
∫
−h
( 6Dy +
2

4 bh 3
L y−
2bh 3
4
)
y bdy = q L
2
2

2
q q 1
( 2 D y 3+
4bh 3
L y 3−
10b h 3 )
y 5 b= q L2
2

2
3 q 3 q 5 1 2
{2 D[h ¿ ¿ 3−(−h )]+ 3
L [h ¿ ¿ 3−(−h )]− 3
[h ¿ ¿ 5−(−h )]}b= q L ¿ ¿¿
4 bh 10 b h 2
 2
3 q 3 q 5 1 2
{2 D[h ¿ ¿ 3−(−h )]+ 3
L [h ¿ ¿ 3−(−h )]− 3
[h ¿ ¿ 5−(−h )]}b= q L ¿ ¿¿
4 bh 10 b h 2

2
3 q q h2 1 2
4 Dbh + L − = qL
2 5 2

q h2
3
4 Dbh =
5

q
D=
20 bh

Substituting the constants back to the equations for stresses,

σ x =6 ( 20qbh ) y +6 (0) xy −30( 40−qb h ) x y +20 ( 40−qb h ) y

3
2
3
3

3q 3q 2 q
σ x= y+ x y− y3
10 bh 4b h 3
2bh3

3 qy q
σ x =( 2 h2 +5 x 2 ) 3
− 3
y3
20 b h 2b h

−3 q
σ y =2 ( −q
4b )+ 2(
8 bh ) y−10
−q
( 40 b h ) y
3
3

−q 3 qy q y 3
σ y= − +
2 b 4 bh 4 b h3

−q
σ y= 3
( 2 h3 +3 h2 y − y 3 )
4bh

τ xy =−(0+ 2 ( −38 bhq ) x+3 (0) y −30 ( 40−qb h ) x y )

2
3
2

3 qx 3 qx y 2
τ xy = −
4 bh 4 b h3
 3 qx 2 2
τ xy = (h − y )
4 b h3

Equations of stresses

3 qy q
σ x =( 2 h2 +5 x 2 ) 3
− 3
y3
20 b h 2b h

−q
σ y= 3
( 2 h3 +3 h2 y − y 3 )
4bh

3 qx 2 2
τ xy = (h − y )
4 b h3

2 3
Substituting the area moment of inertia is I z = b h , the equation becomes
3

qy q 3
σ x =( 2 h2 +5 x 2 ) − y
10I z 3 Iz

−q
σ y= ( 2 h3 +3 h2 y− y 3 )
6I z

qx 2 2
τ xy = (h − y )
2 Iz