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Article history: A drastic decrease in the ultimate tensile strength of irradiated austenitic steels with high swelling values
Received 4 July 2013 is considered.
Accepted 20 May 2014 The physical–mechanical model proposed in Part 1 of the present paper is applied for the prediction of
Available online 2 June 2014
a drastic decrease in ultimate tensile strength. The mechanism called by the authors the ‘‘running col-
lapse mechanism’’ is used for modeling the material ductile fracture when stresses are less than the yield
strength. This ductile mechanism is similar to brittle fracture when crack propagates unstable manner.
Running collapse mechanism occurs due to evolution of vacancy voids resulting in irradiation swelling.
Nanoscale of vacancy voids (void sizes, distance between voids) results in the possibility of ductile frac-
ture in very small zones whose size is considerably smaller than the grain size.
Ó 2014 Elsevier B.V. All rights reserved.
http://dx.doi.org/10.1016/j.jnucmat.2014.05.050
0022-3115/Ó 2014 Elsevier B.V. All rights reserved.
608 B. Margolin, A. Sorokin / Journal of Nuclear Materials 452 (2014) 607–613
700
600
500
σul, MPa
400
300
200
100
0
0 5 10 15 20 25 30
S, %
where dvac is the average size of a vacancy voids, lvac is the average 3
dvac
distance between centers of voids. f ¼ : ð5Þ
lvac
From Eq. (3) we have
2 2=3 According to Eqs. (3) and (5) S = f/(1 f). Then the value of
dvac S fc = 0.34 corresponds to Sc = 0.52.
Av ¼ 2
¼ ; ð4Þ
lvac 1þS Using the introduced parameter fc the dependence rul(f) is pre-
sented in paper [2] in the following form
Using Eqs. (2) and (4) let us calculate a possible decrease in rul
" 2=3 #
with swelling changing from 17% to 27%: f
m
rul ¼ r ul 1 : ð6Þ
rul jS¼27% fc
ffi 0:89:
rul jS¼17%
Based on Eqs. (3) and (5) the Eq. (6) can be represented in the
Thus a several times decrease in rul cannot be explained only by form
an increase in voids area when increasing swelling from 17% to 2 3
27%.
6 A
Considerable progress was made in the understanding of the rul ¼ rm
ul 41
v 7
5: ð7Þ
swelling effect on ultimate tensile strength of material in papers Av
c
[2,3]. The voids coalescence areas were revealed (see Fig. 2) when
investigating voids distribution by a transmission electron micro- As is seen, Eq. (7) describes a linear decrease in rul with a
scope. Such result was interpreted by the authors [2,3] as the pos- growth of Av beginning with Av = 0.
sibility of spontaneous voids coalescence in material under On the basis of the model analysis [2,3], the following conclu-
irradiation. sion may be made. The model does not allow one to describe the
In paper [2] on the basis of the so-called ‘‘sphere problem’’ [5] experimentally observed peculiarity of the dependence rul(S), i.e.,
the authors introduced the parameter X as a ratio of the sum of a drastic decrease in rul over a short range of a swelling increase.
volumes of all spheres to the volume of a material with spheres. According to the model, a decrease in rul proceeds monotonically
When X reaches some critical value Xc, the situation is possible beginning with S = 0.
when each sphere includes the center of a neighboring sphere. In Moreover, the model vulnerability consists in the assumption
this case the coalescence of spheres with the radius Rc can occur. that two events are identical: they are the coalescence of several
The numerical value of the parameter Xc is 2.7 [6]. vacancy voids and specimen fracture [2,3]. It is clear that the nucle-
Then it is assumed [2] that voids of the radius R = Rc/2 can also ation of a local flaw 1–3 lm in size does not necessarily mean spec-
coalesce spontaneously by contacting each other. Thus the critical imen fracture, especially if the fracture proceeds by the ductile
3 mechanism due to the growth and coalescence of voids.
void volume fraction fc = Xc RRc = Xc/8 = 0.34 where the void vol- Thus the object of this paper is to investigate a cause of a
ume fraction is the ratio of the volume of voids to the volume of a drastic decrease in ultimate tensile strength rul and to apply the
material with voids. physical–mechanical model presented in the Part 1 of the present
B. Margolin, A. Sorokin / Journal of Nuclear Materials 452 (2014) 607–613 609
paper [7] for prediction of the dependence of rul on irradiation As presented in the papers [11,12], at a certain swelling level
swelling. the specific voids area (the area of voids surfaces related to a mate-
rial volume unit) Asurf hardly changes with increasing swelling.
2. Model of the swelling effect on rul This means that from the moment when Asurf becomes a constant
the coalescence of voids begins because Asurf can be constant with
an increase in swelling in the case of void coalescence only (see
2.1. Setting up a problem Fig. 3).
Thus the introduction of Sinh as a swelling value corresponding
As was shown in the previous section, a drastic decrease in rul to beginning of formation of void distribution inhomogeneity is
with an increase in S cannot occur when the distribution of voids is experimentally justified [11,12].
uniform over the specimen volume. Hence, the necessary condition To describe the degree of inhomogeneity of void distribution let
max
for such a decrease is the formation of inhomogeneity in void dis- us introduce the ratio S where Smax is the maximum local (within
eS
tribution. Local fracture of a material is possible in the local region
the grain) swelling; eS is the average swelling by the specimen
with void volume fraction greater than average one. This fracture
volume.
can occur at stresses being considerably lower than the stresses
Let us take that this ratio is described by the dependence
corresponding to the fracture of a material with the average void 8
volume fraction. > 1 for e
S<S
As an example of a local fracture of material the investigation
Smax < h inh i
¼ 2 ð8Þ
results [2,3] discussed in the previous section of this paper (see e
S : exp a e
> S Sinh for e
S Sinh
Fig. 2) can be presented. It seems the regions with coalesced voids
demonstrate the local fracture of a material with an increased void where a is the material constant.
volume fraction. This fracture may occur at the expense of the non-
uniform swelling of an irradiated material. 2.3. Specimen fracture conditions
The formation of inhomogeneity in void distribution is the nec-
essary condition of local fracture of a material at low stresses. The specimen fracture is analyzed on the basis of the following
However, is the local fracture followed automatically by the spec- considerations:
imen fracture, i.e., macrofracture? Generally, local fracture results
in macrofracture in case of brittle fracture only. Therefore, brittle 1. A polycrystalline material is presented as a conglomerate of
fracture is often described by the weakest link theory [8–10]. In cells with a linear size equal to the grain size. Under irradiation
most cases of ductile fracture, further loading of a specimen is the swelling of each cell is the same till e
S < Sinh. When eS P Sinh
required after its local fracture for the specimen macrofracture. the formation of void distribution inhomogeneity begins, and in
That’s why the ductile fracture of a material with a high void vol-
this case there are cells in which Smax P S > e
S. The dependence
ume fraction has a specific nature that results in the specimen
macrofracture immediately after the local fracture of a material of Smax on eS is described by Eq. (8).
with no increase in stresses. 2. In case of void distribution inhomogeneity, the fracture of cells
It may be assumed that ductile fracture at low stresses occurs if with S = Smax occurs first of all. With homogeneous void distri-
the following necessary and sufficient conditions are fulfilled. The bution the fracture of all the cells occurs simultaneously. The
necessary condition is the formation of inhomogeneity in void dis- fracture of a unit cell with voids proceeds by the mechanism
tribution that may result in the local fracture of a material at low of plastic collapse [7,13]. The condition of plastic collapse is for-
stresses; the sufficient condition is the extension of local fracture mulated as
zone (the propagation of a microcrack) till the specimen macro-
fracture with no increase in stresses.
dF eq
¼ 0; ð9Þ
In order to describe the fracture of a material with voids at low depeq
stresses it is necessary to understand the nature of inhomogeneity where Feq = req(1 AR ), req is the equivalent stresses acting in the
formation in the void distribution of a material and the nature of
void-free matrix material, AR is the relative void area, i.e. the ratio of
unstable ductile fracture as well as to formulate the necessary
voids cross-section area to the cross-section area of a unit cell with
and sufficient conditions quantitatively.
voids.; depeq is the equivalent plastic strain increment.
In Eq. (9) two populations of void are considered: vacancy voids where r eeq and eeeq are the average values of equivalent stresses and
resulting in swelling and deformation ones nucleating on inclu- strains under elastic deformation of a material, req and eeq are
sions and carbides under the material deformation. Value of AR equivalent stresses and strains under elastic–plastic deformation.
increases with increasing the Odqvist parameter (the strain path According to [18],
R
length) epeq ¼ depeq .
2 ð1 þ lÞ e
The constitutive equations for AR calculation (describing the eeeq ¼ r eq ; ð11Þ
3 Ev
nucleation of deformation voids as well as the growth of deforma-
tion and vacancy voids under deformation) are presented in Part 1 where l is the Poisson ratio under elastic deformation, Ev is the
of the present paper [7] and the dependences for calculation req Young modulus for a material with vacancy voids due to swelling.
are given in the papers [4,7]. It should be noted that the relative The value of Ev can be calculated by the following formula
volume and area of vacancy voids before deformation can be deter-
Ev ¼ E ð1 f Þ ð12Þ
mined from radiation swelling.
where E is the Young modulus of a matrix material (the Young mod-
3. After fracture of the first cell a disk-shaped microcrack nucle- ulus of a material without swelling).
ates with a diameter equal to the grain size. Since voids do not grow under elastic deformation of a material,
4. At nominal stresses (related to the specimen cross-section) rN then f in Eq. (12) basing on Eqs. (3) and (5) may be calculated by
less than yield strength rY the specimen unstable ductile frac- the formula
ture proceeds by the mechanism referred to as a ‘‘running col-
lapse mechanism’’ (RCM). The RCM occurs if the following S
f ¼ : ð13Þ
conditions are fulfilled. Along the front of a microcrack nucleat- 1þS
ing due to the first cell fracture the condition (9) is met in the Taking into account the plane strain condition, r
eeq is calculated
zone Z (so called ‘‘process zone’’) having the size rf at the same by the formula [18]
stresses as for the first cell fracture (see Fig. 4). It is taken that Z rf
swelling of the zone Z is equal to eS (see Fig. 4). If the condition 1 KI 2 ð1 2lÞ K I
r eeq ¼ ð1 2lÞ pffiffiffiffiffiffiffiffiffiffiffiffi ¼ pffiffiffiffiffiffiffi pffiffiffiffi ; ð14Þ
(9) is met, the fracture of the zone Z will occur, the microcrack rf 0 2p r 2p rf
size and, correspondingly, the loading along the crack front will where KI for a disk-shaped microcrack is calculated by the formula
increase. Further microcrack growth will be unstable due to the [19]
following circumstances. rffiffiffiffiffiffiffiffiffi
2 dg
If the stress level is low and rp rf, where rp is the size of a plas- K I ¼ rN p ð15Þ
p 2
2
tic zone near a disk-shaped microcrack rp 61p rK0:2I ; then, where dg is the grain size, rN is nominal stresses acting in a
specimen.
according to [14], the ductile fracture of a material will be unstable
The value req is calculated for a material with voids by the
immediately after the microcrack start. If the stress level is high,
formula
rp > rf and KI > KC (KC is the critical value of stress intensity factor
h i
meeting the condition (9) at the microcrack start), it is assumed req ¼ rmeq ðepeq Þ 1 AR epeq ð16Þ
that fracture can also be unstable since for highly irradiated mate-
dK R @K I dK R p
rial is low [14] and the conditions KI = KR(Da) and
da
> [15]
@a da where rm eq eeq is the dependence describing a stress–strain curve
are fulfilled immediately after the nucleation of a disk-shaped for the matrix material.
microcrack, (KR(Da) is crack growth resistance in terms of SIF, The value of eeq is calculated by the formula
and a is the microcrack size; K R jDa¼0 ¼ K C and K R jDa>0 > K C .
2ð1 þ lÞ
eeq ¼ epeq þ req : ð17Þ
5. The RCM realization can be estimated by the following proce- 3Evd
dure. It is taken that in the zone Z the stress–strain state is In Eq. (17) Evd is the Young modulus for a material with vacancy
homogeneous. Strain in the zone Z is determined by the Nei- and deformation voids that depends on epeq . In this case the value of
ber’s equation applied to the stress–strain state calculation near Evd is calculated by Eq. (12) where Evd substitutes Ev and f is the
the crack tip [16,17] vacancy and deformation voids volume fraction taking into
account the growth of both void populations under deformation.
r eeq eeeq ¼ req eeq ð10Þ The dependence f(epeq ) can be calculated by the formulas pre-
sented in the paper [7].
Substituting Eqs. 11–17 in (10) we obtain
component of stresses, r1 is the maximum principal stresses. Such Let us take the following parameters for modeling a sharp
values correspond to the average triaxiality near the tip of an inter- decrease in rul: Ttest = Tirr = 450 °C, E = 150 GPa, l = 0.3; Sinh = 12%;
nal disk-shaped microcrack with diameter equal to a grain size dg = 100 lm; a = 125.
[20]. The parameter Sinh is taken to be equal to swelling correspond-
ing to start of void coalescence. According to experimental data
2.4. Algorithm for rul calculation presented in Fig. 3 Sinh is assumed to be equal to 12%.
The parameter a is taken for best fit between available experi-
According to the conditions of specimen fracture formulated in mental data and predicted results.
the previous subsection rul can be calculated by the following As the zone Z in physical terms is area in which the elementary
algorithm. fracture event occurs, then the value of rf should exceed at least the
distance between voids. The value of rf in Eq. (18) may be deter-
1. When e S < Sinh the fracture of all unit cells occurs simulta- mined on the basis of dependence, proposed in Part 1 of the pres-
neously. In this case the value of rul is calculated on the basis ent paper [7].
of the following condition (
r def
f xe
S; when e
S<e
S
rf ¼ ð24Þ
h i r vac when e
SeS
collapse m f ;
rul ¼ min r N ; r
ul 1 AR ; ð20Þ
where r def
f is the process zone size connected with the distance
where the nominal stress rcollapse
N is determined from the condition between deformation voids for material without swelling, rvac f is
(9) for unit cell with swelling e S. The dependences qm epeq and the process zone size connected with the distance between vacancy
p voids, x is the coefficient of decreasing process zone size due to
q1 eeq for a unit cell are taken the same as for the center of a cylin-
drical specimen neck and calculated by the Bridgman equation [21]. swelling, e S is the some value of swelling for which the condition
vac
rf = rf is met.
The condition rcollapse > rmul 1 AR corresponds to the
N Values of r vac
f and eS may be estimated by the following way.
situation when the load-carrying capacity loss of a specimen According to [23–25]
occurs before its fracture.
rvac
f ¼ k lvac ð25Þ
2. When e S P Sinh the fracture of a unit cell with maximum swell- where k is the numerical coefficient; k = 2–8 [23–25], lvac is the
ing Smax occurs first. Value of Smax is determined by the Eq. (8). average distance between centers of vacancy voids.
In Eq. (25) value lvac is calculated by the formula
The value of rul in this case is calculated on the basis of the fol-
lowing condition 1
lvac ¼ ; ð26Þ
h i q vac 1=3
v
f m
rul ¼ min r r 1 AR ;
N; ul ð21Þ
qvac
v is vacancy voids concentration.
where rfN is the nominal stress corresponding to specimen fracture According to [26], the value of qvac
v is swelling-independent over
by RCM. The value of rfN is calculated as maximum of two values the range from 1% to Sinh. For e
S > Sinh qvac
v shows a slight decrease:
h i a decrease in the vacancy voids concentration due to their coales-
rfN ¼ max rcollapse
N ; rRCM
min ; ð22Þ cence is compensated by the nucleation of new vacancy voids
under irradiation. According to the results obtained,
In Eq. (22) rcollapse
N is the nominal stress corresponding to the qvac (2
4) 1012 1/mm3 [26] and qvac 4.5 1012 1/mm3 [11].
v v
fracture of the unit cell with maximum swelling, Smax; rRCM is
min Taking qvac
v = const 4.5 1012 1/mm3, k = 2 and substituting
the minimum nominal stress level at which the RCM is realized.
e these values in Eqs. (25) and (26) we obtain r vac
f 1.2 104 mm.
Value of rRCM
min can be determined for swelling S by the Eq. (18)
substituting plastic strain corresponding to fracture of zone Z with
collaps
swelling e
S; epeq Z
, instead of epeq . 1000
where cD = 1.035 104; n = 1.88; r = 1.825 104 1/°C2; Fig. 5. Constructing the dependence of ultimate tensile strength rul (the line a–b–
Tmax = 470 °C. c–d) on swelling e
S: rm is the ultimate tensile strength of a matrix material (material
ul
Taking into account that Eq. (23) describes e S and specifying the without voids); rcollapse
N is the stresses corresponding to the fracture of first unit cell
value of Tirr, the neutron dose D can be calculated for each value of with swelling Smax; rRCMmin is the minimum level of stresses at which the RCM is
e
S. Then the parameters of stress–strain curves of matrix material realized; rm
ul 1 AR is a decrease in ultimate tensile strength due to the
are calculated for the obtained dose values. nucleation and growth of voids.
612 B. Margolin, A. Sorokin / Journal of Nuclear Materials 452 (2014) 607–613
The value of e
S is calculated from the condition Another issue worthy of further discussion is connected with
the following circumstances. As was shown [27–29], swelling
r def
f xe
S ¼ rvac
f : ð27Þ results in a partial Fec ? Fea-transformation in 18Cr–9Ni and
18Cr–10Ni–Ti austenitic steels. Austenitic steels with the swelling
Taking rdef
f= 0.1 mm and x = 1.884 [7], from Eq. (27) we have
e higher than some critical one show a brittle-to-ductile transition
S 5.2%.
due to the partial Fec ? Fea-transformation [28,29]. For example,
Fig. 5 shows the calculated dependence rul(e
S) as the line a–b–c–d.
cylindrical tensile specimen from 18Cr–10Ni–Ti steel with swelling
It also shows the dependence rm
ul (1 AR ) describing the loss of the more than 7% tested at Ttest = 20 °C has the fracture strain close to
specimen load-carrying capacity. As is seen from the figure, for zero. In this case, fracture proceeds by the intercrystalline brittle or
e
S < 14% the ultimate tensile strength corresponds to loss of the transcrystalline quasi-brittle mechanism. So, the question arises
specimen load-carrying capacity; in this case fracture occurs at why fracture of a material with swelling S 7% (for example, for
higher stresses than the stresses corresponding to the necking. S > 20%) occurs by the ductile mechanism and does not occur by
For e
S > 14% the specimen fracture occurs before the loss of its intercrystalline or quasi-brittle mechanisms?
load-carrying capacity. For e S > 14%, i.e. for e S > Sinh, a drastic Firstly, tests are normally carried out at Ttest = Tirr. In order to
obtain high swelling values Tirr should be close to a temperature
decrease in rul occurs till S 24%. With e
e S > 24% rul decreases
of 470 °C for 18Cr–9Ni and 18Cr–10Ni–Ti steels [22]. Therefore,
insignificantly and remains at a very low level. This level coincides
under the considered conditions Ttest will be higher than the brit-
with the minimum nominal stress (rRCM min ) level at which the RCM tle-to-ductile transition temperature.
is realized for a disk-shaped microcrack with size is equal to the Secondly, at a high e S level the value of rul is lower than the
grain size. stresses required for the nucleation and growth of cleavage micro-
The above dependence rul(e S) corresponds qualitatively to the cracks. For example, for e S = 20–25% the value of rul = 100–400 MPa
experimental data (see Fig. 1 as well as the Refs. [1–3]) including (see Fig. 1), while the fracture stress rf at brittle frac-
a drastic decrease in rul over a short range of swelling change. It ture 900 MPa. Therefore, ductile fracture will occur before stress
should be noted that with e S > 14% the value of rul is controlled reaches the level sufficient for brittle fracture.
by the fracture of a unit cell with maximum swelling Smax since Thirdly, the necessary condition of transcrystalline brittle
rcollapse > rRCM e fracture is the nucleation of a cleavage microcrack for which the
N min , but for S > 24% the value of rul is already con-
trolled by the RCM since rcollapse < rRCM Griffith condition is met. The minimum size of such a crack nucleus
N min . The value of rul close to
zero (the black point in Fig. 1) seems to be connected with the is 100 nm. Relying on Eq. (3), for e S = 20% and the vacancy void
presence of a flow in the specimen. size dvac = 40 nm the distance between voids lvac dvac 33 nm.
As is seen, the minimum size of a crack nucleus is larger than the
distance between voids. Therefore, a cleavage microcrack cannot
3. Discussion of the results nucleate and result in brittle fracture.
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