Professional Documents
Culture Documents
CEP Report
Transportation Engineering II
ALTAF HUSSAIN
Reg no: 17BNCIV0950
Sec# C
i
ABSTRACT
Thall Parachinar Road has been one of the important and busiest roads over the past decade. This is
due to the fact of increasing traffic, both light transport vehicle (LTV) and heavy transport vehicle
(HTV). But the condition of this highway has deteriorated over the time. Many time rehabilitations of
this pavement has been processed but was unable to complete its design life. Riding quality has
worsened day by day due to the daily distresses.
the pavement has to bear during its life period and resilient modulus of pavement layers. Our aim is to
propose a suitable design for the flexible pavement which is structurally strong and also to evaluate
the materials of construction. The main parts of our proposed design are:
• Determination of pavement layer thicknesses (Asphaltic coarse, Base coarse and Subbase
coarse.
I have performed several laboratory tests (collect some data from the previous researches, projects
and agencies) on roadbed soil and aggregate samples to check whether these materials that will be
used in the construction meet the AASHTO and NHA standards or not. These tests include Sieve
analysis, Proctor test, Atterberg’s Limits, Moisture content, CBR test, Los Angeles Abrasion test, impact
load test, moisture content test, specific gravity test of coarse aggregates, shape test.
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Table of Contents
Abstract ...............................................................................................................................ii
Table of Contents .............................................................................................................. iii
List of Figures..................................................................................................................... iv
List of Tables ...................................................................................................................... vi
Chapter 1 : Site Visit ........................................................................................................... 1
1.1 Study Area ................................................................................................................. 1
Chapter 2 :Design Procedures ............................................................................................ 2
2.1 AASHTO Design Procedures ..................................................................................... 2
2.1.1 Design Considerations for the AASHTO Flexible Pavement Design ..................... 2
2..1.2 Empirical equations ................................................................................................ 3
2.1.3 Inputs ....................................................................................................................... 4
2.1.4 Environmental Characteristics ............................................................................... 4
2.1.5Traffic Characteristics ............................................................................................ 4
2..1.6 Reliability ................................................................................................................ 5
2.1.7 Serviceability life ..................................................................................................... 6
2.1.8 Subgrade support .................................................................................................... 6
2.1.9 Outputs .................................................................................................................... 7
Chapter 3 : Geotechnical Investigation .............................................................................. 8
3.1 Sampling Approach ................................................................................................... 8
3.1.1 Sieve Analysis(Reference:ASTM D 422-63) ........................................................... 8
3.1.2Atteberg Limits ...................................................................................................... 10
3.1.3 CBR Test (Reference:(AASHTO T193/ASTMD1883-99) ................................... 12
Chapter 4 : Coarse Aggregate............................................................................................................13
4.1 Los Angeles abrasion test (Reference ASTM C 535 & AASHTO T-96) ................ 13
4.2Water absorption Test (Reference AASHTO T84 &T85/ ASTM C127-88) .......... 13
4.3 Specific Gravity of Coarse Aggregate (Reference AASHTOT84 & T85) .............. 13
Chapter 5 : Bitumen.......................................................................................................... 14
5.1 Penetration Value of Bitumen ................................................................................ 14
5.2 Softening Point of Bitumen ..................................................................................... 15
5.3Flash and Fire Point on Bitumen ................................................................................ 15
iii
Chapter 6 : Pavement Design ........................................................................................... 19
6.1Equivalent Single Axle Load (ESAL) Determination .............................................. 19
6.2 Design Traffic Load ................................................................................................. 20
6.3 Serviceability loss ..................................................................................................... 20
6.4 Reliability ................................................................................................................. 21
6.5 Value of Standard normal deviation ...................................................................... 21
6.6 Overall Standard normal deviation ........................................................................ 21
6.7 Environmental Impact assessment .......................................................................... 21
6.8 Resilient Modulus .................................................................................................... 21
6.9 Base Course and Sub base CBR & Resilient Modulus values .............................. 22
6.10 Layer Coeffients ..................................................................................................... 22
6.11 Drainage Coeffients ............................................................................................... 23
6.12 Structural Coeffients Spread Sheets ..................................................................... 23
6.13 Thickness of Layers .............................................................................................. 28
6.14 Drawings ............................................................................................................... 29
REFRENCES ................................................................................................................ 30
iv
List of Figures
v
List of Tables
Table 1: Sieve analysis of aggregate..........................................................................................8
Table 2: Coefficients of gradation and Uniformity Coefficients……………………………..10
Table 3: Moisture Content……………………………………………………………………10
Table 4: CBR Test……………………………………………………………………………12
Table 5: Penetration value of bitumen………………………………………………………..14
Table 6: Softening point of bitumen………………………………………………………….15
Table 7: Flash and Fire Point………………………………………………………………....16
Table 8: Traffic Data………………………………………………………………………....19
vi
Chapter 1
Site visit
In this complex engineering problem (CEP) we are focusing on design of flexible pavement for THALL
PARACHINAR Road District Kurram. The design of Indus highway is not capable to bear the loads being
applied on it. According to recent studies on traffic volumes it is found that the existing Parachinar
Highwar Road doesn’t have enough capacity to facilitate the increasing traffic in the future so there is
an essential need to extend the pavements.
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Chapter 02
Design procedures
There are several procedures for the design of flexible pavement which are as follows:
AASHTO design method. Now a day AASHTO design methods are most widely used in world that is
why we will use AASHTO design method for design of flexible pavement.
The AASHTO (originally AASHO) pavement design guide was first published as an interim guide in 1972.
Updates to the guide were subsequently published in 1986 and 1993. The AASHTO design procedure is
based on the results of the AASHO Road Test conducted from 1958-1960 in Ottawa, Illinois.
Approximately 1.2 million axle load repetitions were applied to specially designed test tracks in the
most comprehensive pavement test experiment design ever conducted. The original AASHO design
process was strictly empirical in nature; subsequent updates have included some mechanistic
provisions, such as, classifying the subgrade stiffness in terms of resilient modulus and accounting for
seasonal variation in material stiffness.
AASHO design originated the concept of pavement failure based on the deterioration of ride quality as
perceived by the user. Thus, performance is related to the deterioration of ride quality or serviceability
over time or applications of traffic loading.
Also developed at the AASHO Road Test was the rendering of cumulative traffic loading in terms of a
single statistic known as the 18-kip equivalent single axle load (ESAL).
• Pavement performance
• Traffic
• Roadbed soils (subgrade material)
• Materials of construction
• Environment
• Drainage Reliability
2
2.1.2 Empirical equations
Flexible design using the AASHTO procedure requires the designer to derive a structural number (SN)
that is adequate for the anticipated traffic over the length of a desired performance period. The SN is
equivalent to the sum of a layer coefficient (a), layer thickness (D), and drainage coefficient (m) for
each layer.
One aspect that makes using this design procedure somewhat problematic is that layer coefficients are
not directly correlated to any universal system of measurement. AASHTO does provide some
guidelines for correlation to laboratory-derived resilient modulus are used to relate observed or
measurable phenomena (pavement characteristics) with outcomes (pavement performance). This
article presents the 1993 AASHTO Guide basic design equation for flexible pavements. This empirical
equation is widely used and has the following form:
Where
SN = Structural number
PSI = Difference between the initial design serviceability index and, Po nd th design terminal
serviceability, Pt
3
2.1.3 Inputs
The 1993 AASHTO Guide equation requires a number of inputs related to loads, pavement structure
and subgrade support. These inputs are:
• The Predicted Loading: The predicted loading is simply the predicted number of18,000 lb ESALs
that the pavement will experience over its design lifetime.
• Legal axle
• Temperature
Lane distribution
4
2.1.6 Reliability
Functional Reliability%
Classification
Rural
Urban
Freeways 85-99.9 80-99.9
Arterials 80-99 75-95
Collectors 80-95 75-95
Locals 50-80 50-80
Reliability% ZR
50 -0.000
60 -0.253
70 -0.524
80 -0.841
85 -1.037
90 -1.282
95 -1.645
99 -2.327
99.5 -3.090
5
2.1.7 Serviceability life
The difference in present serviceability index (PSI) between construction and end-of-life is the
serviceability life. The equation compares this to default values of 4.2 for the immediatelyafter-
construction value and 1.5 for end-of-life (terminal serviceability). Typical values used now are: Post-
construction: 4.0 – 5.0 depending upon construction quality, smoothness, etc.
End-of-life (called “terminal serviceability”): 1.5 – 3.0 depending upon road use (e.g., interstate
highway, urban arterial, residential)
PSI (pt)
Sub-grade support is characterized by the sub-grade’s resilient modulus (MR). Intuitively, the amount
of structural support offered by the subgrade should be a large factor in determining the required
pavement structure.
• CBR (California Bearing Ratio), R-value (Resistance), and Mr (Resilient modulus) are used to
describe the property of the subgrade material.
• During the structural design, only Mr Values are used. The following conversion formulas are
used if either CBR or R-values are given.
• Mr (lb/in2) = 1500 x CBR for fine-grain soils with soaked CBR of 10 or less.
• Mr (lb/in2) = 1000 + 555 x (R-value) for R <= 20
6
2.1.9 Outputs
The 1993 AASHTO Guide equation can be solved for any one of the variables as long as all the others
are supplied. Typically, the output is either total ESALs or the required Structural Number (or the
associated pavement layer depths).
7
Chapter 3
Geotechnical investigation
#4 7 7 1.41 98.58
8
12
0
P 10
0
s 80
i 60
n
40
g
20
%
0
0.01 0.1 1 10
Sieve Openings
9
Cc =(D30)2/(D60X
D10 D30 D60 Cu= D60/ D10 D10)
(Grain dia (Grain dia (Grain dia at
at 10% at 30% 60%
passing) passing) passing)
No of blows → 17 23 32
Wt of wet soil +
container W1 67.87 58.85 58.79
Wt of empty container W3 30 30 30
10
Figure 5 M.C vs Blows Graph
11
3.1.3 CBR Test (Reference: (AASHTO T193/ ASTM D1883-99)
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Chapter 4
Course Aggregate
We visited the consultant companies to ask for the quarry site. They told us that they use quarry
aggregate in Base and Subbase layers and in asphaltic layer also so we visited the quarry site and
collected the aggregate samples. We performed several laboratory tests on these samples to check
whether these aggregates meet the AASHTO and NHA standards or not. These tests include Los
Angeles Abrasion test, impact load test, moisture content test, specific gravity test of coarse
aggregates, shape test.
4.1 Los Angeles abrasion test (Reference ASTM C 535 & AASHTO T-96)
Specifications:
For granular sub base the coarse aggregate material retained on sieve No. 4 shall have a percentage of
wear by Los Angeles abrasion test (AASHTO T-96) of not more than 50 %.
For aggregate base course the coarse aggregate material retained on sieve no.
4 Shall have a percentage of wear by Los Angeles abrasion test of not more than 40%.
Observations:
The Abrasion value of selected aggregate sample is 23% which follows the AASHTO specification so
aggregate is suitable for both Base and Sub-base course.
4.2 Water absorption Test (Reference: AASHTO T84 & T85/ ASTM C127-88)
4.3 Specific Gravity of Course Aggregate (Reference: AASHTO T84 & T85)
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Chapter 5
Bitumen
Penetration value is the vertical distance traversed or penetrated by the point of a standard needle
into the bituminous material under specific conditions of load, time and temperature. This distance
is measured in one tenths of a millimeter.
Result of Test
Grading of bitumen helps to assess its suitability in different climatic conditions and types of
construction. For bituminous macadam and penetration macadam, IRC suggests bitumen grades
30/40, 60/70, 80/100.
In warmer regions, lower penetration grades are preferred to avoid softening whereas higher
penetration grades like 180/200 are used in colder regions to prevent the occurrence of excessive
brittleness. High penetration grade is used in spray application works.
Observations
14
5.2. Softening Point of Bitumen:
Ring-Ball Test for Softening Point of Bitumen, Asphalt and Coal Tar
50.6 52.2
Specifications:
The softening point of bitumen or tar is the temperature at which the substance attains particular
degree of softening. As per IS: 334-1982, ASTM E28-67 or ASTM D36 or ASTM D6493
– 11, it is the temperature in ºC at which a standard ball passes through a sample of bitumen in a
mould and falls through a height of 2.5 cm, when heated under water or glycerine at specified
conditions of test. The binder should have sufficient fluidity before its applications in road uses.
Softening point has particular significance for materials to be used as joint and crack fillers. Higher
softening point ensures that they will not flow during service. Higher the softening point, lesser the
temperature susceptibility. Bitumen with higher softening point is preferred in warmer places.
Observations
The experiment has been performed successfully and the softening point came out to be 51.53 °C.
Bitumen having this softening point can be used in Dera Ismail Khan as the city’s highest maximum
temperature was 51.53 °C recorded on June, 2017 And 50 °C was recorded on June 5, 1978.
As this value lies between 48°C to 56 °C, hence according to ASTM-D 36, AASHTO- T 53, IS
12051978 this is ‘Hard Bitumen’ and can be used in hot area like Dera Ismail Khan.
Flash and Fire point test is conducted on bitumen to know the safe mixing and application
temperature values of particular bitumen grade.
15
Time (minutes) Temperature (°C) Remarks
0 25
1 32
2 37
3 42
4 49
5 53
6 62
7 68
8 74
9 82
10 109
11 159
16
13 205
14 224
15 241
16 257
17 272
18 288
9:12 309
20 314
21 319
Specifications:
17
Minimum Flash point value should be = 175 °C Minimum
Fire point value should be = 175 °C + 5 °C.
Observations
The Experiment has been performed successfully and the results which we have got are showing that
the flash point of the bitumen sample came out to be at 305◦ and time corresponding to this
temperature was 9.12 minutes. Whereas the fire point was found out to be at temperature of 330◦and
the time corresponding to this temperature was 24.25 minutes. The trend line of the graph is showing
the relationship between temperature and time.
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Chapter 6
Pavement Design
The estimated or projected magnitude and occurrence of the various traffic loading are converted to
the total number of passes of equivalent standard axle loading (ESAL), usually the equivalent 80KN
(18kips) single axle load. The total no. of ESAL is used as the traffic loading input for design of
pavement structure.
For determination of ESALs for our design we used the traffic data from C&W ROAD DIVISION
PARACHINAR DISTRICT KURRAM. As flexible pavement is used by Light vehicles (LTV) and Heavy
vehicles (HTV). So in our design for flexible pavement we are considering the ESALs of light vehicles for
the design life of 20 years (2020-2040). Traffic data of the concerned section( Parachinar Highway) is
collected from the C&W Parachinar as shown below.
Number of vehicles
Vehicle Type Number of vehicles at Night
between 8am to 4pm
Total Number of
3900
Vehicles in 24 hours
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6.2 Design Traffic load
DESIGNED LIFE=20YEARS
AADT=3900
R=95%
Zr=-1.645
S0=0.45
Passenger Car(1000lb/axle)=50%
2 axle single unit truck20000lb/axle)=33%
3axle single unit truck(20000lb/axle)=17%
Fd=0.45
Growth rate=5%
Passenger Car
ESAL1=0.45*33.06*3900*0.5*365*1*0.00002=210lbs
ESAL2=0.45*33.06*3900*0.33*365*2*0.1206=1685636
ESAL3=0.45*33.06*3900*0.17*365*3*0.027=291612lbs
W18=210+1685636+291612=1977458lbs
In the AASHTO system the roughness scale for ride quality ranges from 5 to 0. For design it is
necessary to select both an initial and terminal serviceability index. An initial serviceability
index of 2.5 is suggested to be used in the design of major highways. The design serviceability
loss, ∆PSI, is the difference between the newly constructed pavement serviceability and that
20
6.4 Reliability
Reliability concepts are given in detail in the AASHTO Guide, and are intended to account largely for
chance variations in traffic prediction and performance prediction
ZR = - 1.645
To make the design more conservative we assume that there may be error in traffic data so taking the
value of Standard Deviation as
So = 0.45
Specific attention to potential heaving due to frost and the possibility of swelling soils should be
considered, however loss of serviceability due to these conditions is very difficult to quantify. The
climatic condition of Parachinar is not severe cause frost and heave. The subgrade soil is classified as
an A-2-4, having a Plasticity Index of approximately 8%. As such, the soil is not considered to be a
highly swelling soil.
The design CBR value is taken as 10%. As approximate methods for the estimation of resilient modulus.
Using correlation
Mr (psi) = CBR*1500
≈ 15000 psi
21
6.9 Base and Sub-base CBR & Resilience Modulus values
First 8km
From 8 to 16km
To calculate asphalt layer cooeficient select the value from the figure 20.17 crossponding to elastic
modulus of 450000lb/in^2.
a1 =0.44
To calculate base layer cooeficient select the value from the figure 20.16 crossponding to Resilience
modulus of 31000psi value.
a2 =0.141
To calculate sub base layer cooeficient select the value from the figure 20.15 crossponding to Resilience
modulus of 18000psi value.
a3 =0.129
22
From 16 to 25Km
To calculate asphalt layer cooeficient select the value from the figure 20.17 crossponding to elastic
modulus of 450000lb/in^2.
a1 =0.44
To calculate base layer cooeficient select the value from the figure 20.16 crossponding toResilience
modulus of 29000psi value.
a2 =0.139
To calculate sub base layer cooeficient select the value from the figure 20.15 crossponding toResilience
modulus of 19000psi value.
a3 =0.13
6.11 Drainage Coefficients
The value of m1,m2 is taken 0.80 because the in case of high rise pavements water normally drains
out in one day and according to climatic condition of Parachinar it is concluded that pavement
structure will be exposed to 25% moisture level in a year.
m2 = m3 = 0.80
6.12 Structural Coeffients Spread Sheets
Using Excell spread sheet to find the various
design structural numbers.
First 8km
SN1=2.43
23
SN2=2.99
SN3=3.85
24
SN1=2.44
SN2=2.95
25
SN3=3.7
SN1=2.46
26
SN2=2.90
SN3=3.7
27
6.13 Thicknesses of Layers
SN1 = a 1 * D1
D2=SN2-a1D1/a2m2
D2=5.08 in Provide 5in layer (first 8 km)
D2=4.69in Provide 4.5in layer (from 8 to 16 km)
D2=4.31 in Provide 4.5in layer (from 16 to 25 km)
D3=SN3-a1D1-a2D2m2/a3m3
D3=8.49 in Provide 8.5in layer (first 8 km)
D3=8.16 in Provide 8in layer (from 8 to 16 km)
D3=7.49 in Provide 7.5in layer (from 16 to 25 km)
28
6.14 Drawings
29
REFERENCES
1.Principles of pavement design,2nd edition by Yoder and M. W. Witczak.
4.The Design & Performance of Road Pavements 2nd Edition by David Croney & Paul Croney.
5.Principles of Transportation Engineering 1st Edition by Partha Chakroborty & Animesh Das.
8.NHA specifications.
9.www.pavementinteractive.org
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THE END
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