PIC Mengetahui

CHECKSHEET PRE-OPERATIONAL
WWT MACHINING PEUP5
HARI/TANGGAL : Ket : OK : V
PIC : NG : X Fransiska M.

NO EQUIPMENT ITEM PENGECHECKAN KETERANGAN

PANEL Body panel MCB Lampu ind Push But S.Switch
1 Panel Area Scrap
2 Panel RO MC
3 Panel WWT Machining
Pompa Centrifugal Area Seksi Penghasil Remis Packing Karet Kopling Kopling Mech Seal Electro Motor
4 Pompa Trf. Sentrifugal Coolant No. 1 & 2
5 Pompa Trf. Sentrifugal Pel No. 1 & 2
Pompa Centrifugal Area UPL Remis Packing Karet Kopling Kopling Mech Seal Electro Motor
6 Pompa Proses Pel No.1 & 2
7 Pompa Transfer Pel No.1 & 2 ke Tangki Traping Pel
8 Pump Transfer Coolant 1 & 2 ke Trapping Tank
9 Pompa Aktif Carbon 3 & 4
10 Pompa Aktif Carbon 5 & 6
11 Pompa Backwash Aktif Carbon MC No. 3 & 4
12 Pompa Backwash Aktif Carbon MC No. 5 & 6
13 Pompa Sentrifugal UF Proses
14 Pompa Sentrifugal Backwash UF
15 Pompa Sentrifugal Softener
16 Pompa Produk RO
Pompa Wlden Body Air Valve Membran
17 Wilden Pump Transfer Coolant / Pel kedalam Tangki
18 Wilden Pump Produk Elektrokoagulasi
Skimmer Elmo Puley Belt scraper
19 Belt Skimer Under Ground Receiver Coolant
20 Belt Skimer Under Ground Holding Coolant
21 Disk Skimer Trapping Pel Tank
22 Belt Skimer Trapping Coolant Tank
23 Belt Skimer Under Ground Receiver Pel
24 Belt Skimer Under Ground Holding Pel
Watermeter Angka meteran Jarum Body
25 Watermeter Transfer Coolant Ke Underground UPL
26 Watermeter Transfer Pel ke Underground UPL
27 Watermeter Produk RO
28 Watermeter Side Produk RO
29 Watermeter Raw RO
30 Watermeter Flushing RO
Filter Piping Flowrate Hosing membran
31 Bag Filter
32 UF Module 1 & 2
33 RO Catridge
34 RO Module 1 & 2
35 RO Catridge Multistage
36 RO Module Multistage 1
 PIC Mengetahui
CHECKSHEET PRE-OPERATIONAL
WWT PAINTING PEUP5
HARI/TANGGAL : Ket : OK : V
PIC : NG : X Fransiska M.

NO EQUIPMENT ITEM PENGECHECKAN KETERANGAN

PANEL Body panel MCB Lampu ind Push But S.Switch
1 Panel WWT Painting
2 Panel RO PNT
Pompa Centrifugal Area UPL Remis Packing Karet Kopling Kopling Mech Seal Electro Motor
3 Pompa Proses Sentrifugal Pretreatment No. 1 & 2
4 Pompa Proses Sentrifugal Pretreatment No. 3 & 4
5 Pompa Trf. Sentrifugal ED UPL
6 Pompa Trf. Sentrifugal Seamwelder & Leaktester
7 Pompa Active Carbon Filter No. 1 & 2
8 Pompa Backwash ACF Painting No. 1 & 2
9 Pompa Supply RO Product dari UG Final RO ke Tangki Chemical
Pompa Centrifugal Area Seksi Penghasil Remis Packing Karet Kopling Kopling Mech Seal Electro Motor
10 Pompa Trf. Sentrifugal Pretreatment Steel No. 1 & 2
11 Pompa Trf. Sentrifugal Phospate Steel No. 1 & 2
12 Pompa Trf. Sentrifugal Degreasing Steel No. 1 & 2
13 Pompa Trf. Sentrifugal ED Paint Steel No. 1 & 2
14 Pompa Trf. Sentrifugal Pretreatment ABS Steel No. 1 & 2
15 Pompa Trf. Sentrifugal Washing No. 1 & 2
16 Pompa Trf. Sentrifugal Leaktester No. 1 & 2
Pompa Membrane Body Air Valve Membran
17 Pompa Wilden P8 Trf. Slurry ke Intermediate Tank
18 Pompa Supply Chemical Flock
Mixer Electro motor Shaft Blade gearbox
19 Mixer Tangki Reduksi A & B
20 Mixer Tangki Koagulasi A & B
21 Mixer Tangki Flockulasi A & B
22 Mixer Tangki Chemical Kapur A & B
23 Mixer Tangki Chemical Flock
Watermeter Angka meteran Jarum Body
24 Water Meter Pretreatment dari Steel
25 Water Meter Pretreatment dari ABS
26 Water Meter Seam Welder & Washing dari Welding
27 Water Meter Leak Tester dari Welding
28 Water Meter Proses WWT PNT dari Tangki Clarifier
29 Watermeter Produk RO
30 Watermeter Side Produk RO
Display ph sensor
PH Meter sambungan Kabel
Muncul pembacaan Buffer 4 Bufer 7
31 Sensor pH Tanki Reduksi A & B
32 Sensor pH Tanki Koagulasi A & B
Filter Piping Flowrate Hosing membran
33 Bag Filter
34 UF modul 1 & 2
35 RO Catridge
36 RO modul 1 & 2
 PIC Mengetahui
CHECKSHEET PRE-OPERATIONAL
WWT DIECASTING PEUP5
HARI/TANGGAL : Ket : OK : V
PIC : NG : X Fransiska M.
NO EQUIPMENT ITEM PENGECHECKAN KETERANGAN
PANEL Body panel MCB Lampu ind Push But S.Switch
1 Panel WWT Painting
2 Panel RO PNT
Pompa Centrifugal Area UPL Remis Packing Karet Kopling Kopling Mech Seal Electro Motor
3 Pompa Trf. Sentrifugal Dielube No.1 & 2 ke Tangki Trapping
4 Pompa Sentrifugal Proses Dielube No. 1 & 2
5 Pompa CDX Proses Leaktester
6 Pompa CDX Proses Produk Elektrokoagulasi No.1
7 Pompa CDX Proses Produk Elektrokoagulasi No.2
Pompa Centrifugal Area Seksi Penghasil Remis Packing Karet Kopling Kopling Mech Seal Electro Motor
8 Pompa Trf. Sentrifugal Dielube No.1 & 2 - STEP 1
9 Pompa Trf. Sentrifugal Dielube No.1 & 2 - STEP 2
Pompa Membrane Body Air Valve Membran
10 Pompa Wilden P8 Trf. Slurry ke Intermediate Tank
11 Dosing Pump Supply Coagulant ( PAC ) Line A
12 Dosing Pump Supply Floculant Line A
Mixer Electro motor Shaft Blade gearbox
13 Mixer Koagulasi A
14 Mixer Netralisasi A
15 Mixer Flokulasi A
16 Mixer Chemical Koagulant ( PAC ) Tank A
17 Mixer Chemical Kapur Tangki A
18 Mixer Chemical Floculant Tangki A
Watermeter Angka meteran Jarum Body
19 Watermeter Dielube - STEP 1
20 Watermeter Dielube - STEP 2
21 Watermeter Inlet Proses Limbah Produk Elektrokoagulasi
22 Watermeter Inlet Proses Limbah Leaktester
23 Watermeter Inlet Proses Limbah Dielube
Display ph sensor
PH Meter sambungan Kabel
Muncul pembacaan Buffer 4 Bufer 7
24 Sensor pH Tanki Reduksi A & B
25 Sensor pH Tanki Koagulasi A & B
Skimmer Elmo Puley Belt scraper
26 Belt Oil Skimmer Receiver Dielube
27 Disk Oil Skimmer Tangki Trapping Dielube No.1
28 Disk Oil Skimmer Tangki Trapping Dielube No.2
29 Belt Oil Skimmer Holding Dielube
30 Belt Oil Skimmer Receiver Leaktester
 PIC Mengetahui
CHECKSHEET PRE-OPERATIONAL
SLUDGE DRYER & EVAPORATOR PEUP5
HARI/TANGGAL : Ket : OK : V
PIC : NG : X Fransiska M.

NO EQUIPMENT ITEM PENGECHECKAN SLUDGE DRYER KETERANGAN

PANEL Body panel MCB Lampu ind Push But S.Switch
1 Panel Kontrol Sludge Dryer
Conveyor Elmo Rantai Conveyort Gearbox Roller
2 Loading Conveyor
3 Drying Conveyor
4 Unloading Conveyor
Ruang bakar Suhu Plat ruangan
5 Sludge Drier Oven
Burner display temp indikator Valve Gas
6 Burner
Fan Elmo V-belt Shaft
7 Exhaust Fan
NO EQUIPMENT ITEM PENGECHECKAN NEW EVAPORATOR KETERANGAN
PANEL Body panel MCB Lampu ind Push But S.Switch
1 Panel New Evaporator
Pompa Membrane Body Air Valve Membran
2 Pompa Supply Evaporator
Ruang bakar Suhu Plat ruangan
3 New evaporator
Burner display temp indikator Valve Gas
4 Burner
Exhaust Elmo V-belt Shaft
5 Exhaust Fan 1
6 Exhaust Fan 2
NO EQUIPMENT ITEM PENGECHECKAN EVAPORATOR 1 & 2 KETERANGAN
PANEL Body panel MCB Lampu ind Push But S.Switch
1 Panel Evaporator
Watermeter Angka meteran Jarum Body
2 Watermeter Evaporator 1
3 Watermeter Evaporator 2
Pompa Sentrifugal Remis Packing Karet Kopling Kopling Mech Seal Electro Motor
4 Pompa Supply Evaporator 1 & 2
5 Pompa Sirkulasi Evaporator 1 & 2
Damper Indikator Display Pneumatic Piston Valve Udara
6 Damper Evaporator 1
7 Damper Evaporator 2
8 Damper Bypass
Exhaust Elmo V-belt Shaft
9 Exhaust Fan Evaporator 1
10 Exhaust Fan Evaporator 2
 PIC Mengetahui
CHECKSHEET PRE-OPERATIONAL
Underground & Tangki PEUP5
HARI/TANGGAL : Ket : OK : V
PIC : NG : X Fransiska M.

NO EQUIPMENT ITEM PENGECHECKAN KETERANGAN

Tidak ada
DIECASTING Pipa Inlet Pipa Outlet Control Level Level
Kebocoran
1 Underground Receiver Dielube
2 Underground Holding Dielube
3 Under ground Leaktester DC
4 Underground Effluent
5 Underground Spare
6 Underground Slurry Diecasting
7 Underground Produk Balancing
8 Tangki Chemical PAC
9 Tangki Chemical Kapur N/A
10 Tangki Chemical Flock
Tidak ada
MACHINING Pipa Inlet Pipa Outlet Control Level Level
Kebocoran
11 Underground Receiver Coolant
12 Underground Holding Coolant
13 Underground Receiver Pel
14 Underground Holding Pel
15 Underground Aerasi Machining
16 Underground Intermediate
N/A
17 Underground Final
18 Underground Reject
19 Underground Produk Elektrokoagulasi Sekat 1 & 2
20 Tangki Coolant Area Scrap
21 Tangki Pel Area Scrap
Tidak ada
PAINTING Pipa Inlet Pipa Outlet Control Level Level
Kebocoran
22 Under Ground Pretreatment UPL
23 Under Ground Phospate UPL
24 Under Ground ED Paint UPL
25 Under Ground Seam Welder PT
26 Under Ground Filtrat UPL
27 Under Ground Leak Tester PT
28 Under Ground Rain Harvest 1
29 Under Ground Rain Harvest 2
N/A
30 Under Ground Netralis
31 Under Ground Aerasi Painting
32 Under Ground Slurry Painting
33 Tangki Acid
34 Tangki Kapur N/A
35 Tangki flokulasi
Tidak ada
RO Sistem Pipa Inlet Pipa Outlet Control Level Level
Kebocoran
36 Tangki Raw
37 Tangki Produk UF
N/A
38 Tangki Produk RO
39 Tangki Side Produk RO
 PIC Mengetahui
CHECKSHEET PRE-OPERATIONAL
Chemical & APD PEUP5
HARI/TANGGAL : Ket : OK : V
PIC : NG : X Fransiska M.

EQUIPMENT ITEM PENGECHECKAN

NO Ket
Chemical Min MAX OK NG pH chemical
1 PAC 5 Krg 60 krg
2 KAPUR 5 Krg 30 krg
3 ASAM SULFAT 5 can 16 can
4 FLOCK 1 Dus 3 Dus
5 GARAM 2 Krg 10 krg
6 HCL 1 can 2 can
7 Buffer 4 1 Btl 1 Btl
8 Buffer 7 1 Btl 1 Btl
9 Aquadest 1 can 2 can
10 Permaclean 77 2 Btl 16 Btl
11 Caustic Soda 1 Krg 10 Krg
12 Ortho phosporic acid 1 Btl 16 Btl
APD
10 Sarung Tangan Katun 50 Paa 200 Paa
11 Masker 50 Pcs 200 Pcs
12 Majun 10 Kg 25 kg
13 Sarung tangan karet 10 Paa 20 Paa
14 Baju Lab 1 pcs 1 pcs
15 Kaca Mata 1 pcs 3 pcs
16 Respirator 1 pcs 2 pcs
 PIC Mengetahui
CHECKSHEET PRE-OPERATIONAL
LABORATORIUM PEUP5
HARI/TANGGAL : Ket : OK : V
PIC : NG : X Fransiska M.

NO EQUIPMENT ITEM PENGECHECKAN

Verifikasi pH meter Conduct meter KETERANGAN
Kelistrikan/batre
Alat Lab Bersih Sample Aquadest
(fungsi) Buffer Ph 4 Buffer Ph 7 Larutan KCL
1 pH Portable
2 Conduct meter
Pengujian dengan sampel Pengujian dengan
aquades sampel limbah
TSS : TSS :
COD : COD :
3 Spectro (pastel UV)
BOD : BOD :
TOC : TOC :
NO3 : NO3 :
Surf : Surf :
4 Photo Lab
5 Spektro AAS

Note : Pengecekan parameter mohon merefer ke IK - PED5 - 001 s/d 0019

Alat Ukur Availability Bersih Tidak retak Tidak bocor

6 Pipet Morh 5 ml
7 Pipet Morh 10 ml
8 Sentik DWA
9 Sentik Lab
10 Kuvet Spektro 50 mm
11 Pipet Morh 20 ml
12 Bulb Merah
13 Gelas Kimia 50 ml
14 Gelas Kimia 100 ml
15 Labu Takar 100 ml
16 Kaca Arloji
17 Kertas Saring
18 Petri Film
19 Gelas kimia 1000 ml
20 Kuvet Secomam
21 Corong kaca
22 Batang Pengaduk
23 Pipet Tetes
24 Gelas Ukur 100 ml
25 Gelas Ukur 1000 ml
26 Gelas Ukur 250 ml
27 Pipet morh 1 ml
28 Labu Takar 50 ml
29 Gelas Teko 2 Liter
30 Gelas Teko 5 Liter
31 Gelas Ukur 50 ml
32 Helas Ukur 20 ml
33 Gelas Ukur 5 ml
34 Thermometer Batang
 PIC Mengetahui

CHECKSHEET HASIL UJI LAB

Data Analisa Lab Ket : OK : V

Tanggal : NG : X Fransiska M.
WWT Item PH TSS COD BOD TOC NO3 SUR Cond Ket
Standard
Inlet Die Lube Aktual
Judgement (OK/NG)
WWT Die Casting
Standard
Outlet WWT Die Casting Aktual
Judgement (OK/NG)
Standard
Inlet Coolant Aktual
WWT Machining / Judgement (OK/NG)
Elektrokoagulasi Standard
Outlet WWT Machining Aktual
Judgement (OK/NG)
Standard
Inlet Pretreatment Aktual
Judgement (OK/NG)
WWT Painting
Standard
Outlet WWT Painting Aktual
Judgement (OK/NG)
Standard
Inlet Raw Aktual
UF - RO SYSTEM Judgement (OK/NG)
MC Standard
Outlet UF- RO System Aktual
Judgement (OK/NG)
Standard
Inlet Raw Aktual
Judgement (OK/NG)
UF - RO SYSTEM PT
Standard
Outlet UF- RO System Aktual
Judgement (OK/NG)