Plant 5

Seksi Liquefaction
Disusun by A. Lutfi Fuadi
SHEQ Moment
 AGENDA
1. Pendahuluan
2. Fungsi peralatan
3. Uraian Proses Plant 5
 PENDAHULUAN
LNG PRPOCESSING BLOCK DIAGRAM

PLANT-4
REFRIGERANT
C3 Liq SYSTEM MCR Vap
PROPANE MCR

C3 Vap MCR
CO2 H2S

PLANT-1 PLANT-2 PLANT-3 PLANT-5

FG -160 o C
LNG
PURIFICATION DEHYDRATION FRACTIONATION LIQUEFACTION
32 oC UNIT 18oC UNIT -30 o C UNIT -34 o C UNIT TANK

H2 O Hg C2 C3 C4 C5+

4
 LIQUEFACTION UNIT
PENDAHULUAN (Cont)
MCR LIQUID MCR VAPOR
(C2 / C3 – 34`C) (N2 / C1 – 34 o C)

Plant 5
FEED GAS – 34 o C LNG - 160 o C
TO STORAGE
LIQUEFACTION
SECTION
PROPANE - 34 oC
ETHANE - 34 oC

BUTANE - 34 oC

MCR VAPOR FLASH GAS TO FUEL

GAS
 PENDAHULUAN (Cont)

Target : Temperature of the LNG Product

Proses Variabel:
1. Nitrogen to methane ratio
2. Ethane to propane ratio
3. Heavies to lights ratio (liquid to vapor ratio)
4. MCR Vapor Inventory
5. MCR liquid Inventory
6. LNG production

6
 PENDAHULUAN (Cont)
Variabel Proses

PROCESS Indicates Cold end Midpoint Warm MCR LNG 5C-1

VARIABLES change delta T Temperature end delta Pressure product rate Level
T

Nitrogen to
methane ratio ↑ ↑ No No No
↑ No

Ethane to
propane ratio ↑ No
↑ No No
↑ No

Liquid to vapor
ratio ↑ No No
↑ No
↑ No

MCR Vapor
Inventory ↑ No No No
↑ ↑ No

MCR liquid
inventory ↑ No No No No No
↑

7
 PENDAHULUAN (Cont)
Komposisi Train G

Range Composition Actual/Normal Composition

N2 =3-4 % mol N2 =3,18 % mol
C1= 42-44 %mol C1= 44 %mol
C2= 47-50 %mol C2= 47,15 %mol
C3= 5-7 % mol C3= 4,99 % mol
 Fungsi Peralatan

A. 5c-1 = Memisahkan MCR Vapour dan Liquid

B. 5E-1 = Mengubah Feed gas menjadi LNG
C. 5C-2 = Menurunkan tekanan LNG
D. 5E-2 = Mendinginkan feed gas dan Propane menggunakan Vapour dari 5C-2
E. 5GM-1A/B = Untuk mentransfer LNG dari 5C-2 ke LNG Storage

Contoh Peralatan

Pompa 5G-1 A/B MCHE 5E-1

 Uraian Proses

1. Feed gas
2. MCR
3. Logic Trip
4. Valve Position when 5E-1 Trip
 Uraian Proses
FEED GAS LIQUEFACTION

MCR MAKE UP From 3E-12

4FV-9
BLOW DOWN
3HV-1
LTSS
5PV-30
5PV-13A
5E-1 SHELL
5HV-5

5TV-45
5HV-18
5E-1
LPG
5E-2 5ESDV-2

2K-1

5TV-2 TO FUEL
2K-1
5HV-6
5C-2
5TV-1A

5PV-17

5HV-21
LNG
STORAGE
5TV-1B 5LV-7
5G-1A/B

11
 Uraian Proses (Cont)
MCR LIQUEFACTION UNIT

5C-2
5HV-100
LTSS
5HV-1
5PV-15

5HV-2

5C-1
4E-9
5E-1
B/D
5 PSV-40

5FV-2

5HV-3

B/D
4K-2 5 PSV-41

4C-7 B/D
5HV-4

4HV-11

12
 Uraian Proses (cont)
LIQUEFACTION UNIT
5PV-30
BLOW DOWN
3HV-1
5C-2 From 3E-12
5E-1 SHELL 5HV-100
5HV-5 LTSS
5HV-1
MCR MAKE UP 5PV-15 LTSS
4FV-9 5PV-13A
5HV-2

5C-1
4E-9

5TV-45 5HV-18
5E-1
B/D LPG
5 PSV-40 5ESDV-2
5FV-2
5E-2
2K-1

5HV-3 2K-1 TO FUEL GAS

5TV-2

5C-2
5TV-1A

B/D 5PV-17
4K-2 5HV-6

LNG
5HV-21 5LV-7 STORAGE
5TV-1B 5G-1 A/B

4C-7 B/D
5HV-4

4HV-11
 Uraian Proses (cont)
Logic Trip
5E-1 Trip 5HC
LCHH Reset 25 A
5C-2 HH level
8ABC A

5E-1 Trip 5HS

By pass 20

OR 5E-1 Tripped
OR
FCLL
3C-2 LL Flow 18ABC A
5E-1 Tripped

5UA
5E-1 Trip 5HS 22
By pass 8

LCHH
2C-1 HH Level 17ABC A

5E-1 Trip 5HS 5E-1 Manually

By pass 56 Tripped
5E-1 Manual 5HC
Trip 24 OR 5HA
5E-1 W/B 24
PDHH
HH D/Press 25ABC A
DCS Reset
HC-200 A
5E-1 Trip 5HS 4K-1 Trip
By pass 44

4K-2 Trip

4K-3 Trip Logic Diagram

Master Trip Liquefaction System
HC-120

14
 Uraian Proses (cont)
Valve Position when 5E-1 Trip

5HS 5FV-2
36 Bypass Trip

Sensing 5E-1 Trip 5HS 5HV-6

40 Bypass Trip A S
5FV-2
FC Close
FO

A S
5HV-6 5PV-15
5HS
FC Close 34 Bypass Trip
FO

S
2UV-51
5HS 5TV-2
FO Open A S
FO 41 Bypass Trip 5PV-15
S FC Close
FO
4UV-53
FO Open A S
5TV-2 2HS 2FV-3
FO

FC Close 66 Bypass Trip

FO
S
4UV-54
Open 5HS 5PV-13B
FO
FO
33 Bypass Trip A S
2FV-3
S FC Close
4UV-10 FO

FO FC Close A S
5PV-13B 5HS 5TV-1A
FC Close 38 Bypass Trip
FO
S
4FV-6
FC Close 5HV-2
5HS
A
FO
S
35 Bypass Trip 5TV-1A
S
4FV-7 FC Close
FO

FC Close
FO
A S
5HV-2 5HS 5TV-1B
S Close 22 Bypass Trip
FC
4FV-8 FO

FC Close 5HV-3
FO 5HS
37 Bypass Trip A S
5TV-1B
S
4FV-9 FC Close
FO

FC Close
FO
A S
5HV-3
3HS 3UV-7
FC Close 9
FO Bypass Trip

5HS 5HV-18
32 Bypass Trip A S
3UV-7
FC Close
FO

A S
5HV-18
FC Close
FO

5E-1 Tripped
Valves Position
 MCHE 5E-1 Logic

2C-1 LEVEL HI HI 2FV-3

FEED GAS FLOW TO 5E-1 LOW 3UV-7

LOW
4FV-6/7/8/9
4K-1/2/3 TRIP
5HV-2/3/5/6/18

DIFF PRESSURE 5E-1 WARM

5TV-1AB (150 sec)
BUNDLE HI HI 5E-1
TRIP
5PV-15 (30 sec)
5C-2 LEVEL HI HI

5FV-2, 5TV-2
INDIVIDUAL &
MASTER TRIP
4UV-10

ESDV / EDPV
5PV-13B
ACTIVE
 Uraian Proses (cont)
PENDAHULUAN (Cont)
Action of field operator in
plant 5 when 5E-1 Trip

1.Blocked off feed gas to 5E-2 and

reinjection B/V.
2.Depressurized MCR liquid/vapor via
bypass 5PSV-5,7 & drained U/S-5HV-
2,3 until 5LI-2,3 zero .
3. Closed Rundown block valve when 5c-2 level was zero and 5G-1 has been
stopped
4.Closed 4HV-11 if needed after 5E-1 drained/
de-pressurized had completed.
Sumber:
- Manual Book Process Train
- PODS
- Introduction of Liquefaction System by Eddy Susanto
- Plant 5 image by Zbn Jun
- Composition range and actual compsition by DCS Panel
- Emergency Drill Train E
Terima Kasih