T L Mohanavel

2010.05.13
18:17:46 +05'30'
 700 MW PIPAVAV CCPP

PUMP SIZING - LP BFP

LP BOILER FEED PUMP SIZING

ASSUMPTIONS (REFER ANNEXURE-1)

1 LP BFP CONFIGURATION 2X100%

2 DRIVE CONSTANT SPEED, ELECTRIC MOTOR
3 HEAT BALANCE DIAGRAMS REFERRED CASE I: PE-DC-292-100-D101 REV 00
CASEII: PE-DC-292-100-D116 REV 00
CASEIII: PE-DC-292-100-D103 REV 00
CASEIV: PE-DC-292-100-D103 REV 00
CASEV: PE-DC-292-100-D103 REV 00

4 STATIC DISCHARGE HEAD 32.5 meters

5 STATIC SUCTION HEAD 18 meters
6 LP DRUM HIGHEST SV SET PRESSURE 10.7 kg/sq cm(g)
7 LP DRUM OPERATING PRESSURE (FLOW = 39.4 TPH) 6.4 kg/sq cm(g)

PR DROP IN DISCHARGE PIPING, VALVES & FITTINGS AT BASE

8 LOAD AT MCR CONDITION 2 kg/sq cm
9 PRESSURE LOSS IN FLOW ELEMENTS (2 NOS) AT MCR CONDITION 0.8 kg/sq cm
10 PRESSURE LOSS IN FEED CONTROL VALVE AT MCR CONDITION 1.5 kg/sq cm
PR DROP IN SUCTION PIPING, VALVES & FITTINGS AT BASE LOAD
11 AT MCR CONDITION 0.3 kg/sq cm
12 PR LOSS IN SUCTION STRAINER (50% CHOKED) 0.3 kg/sq cm

SELECTED LP BFP PARAMETERS

RATED CONDITION:

FLOW 50 cum/hr
TOTAL DEVELOPED HEAD 165 mlc

SHEET 1 DOC NO: PE-DC-292-100-D603 Rev 01

 700 MW PIPAVAV CCPP

PUMP SIZING - LP BFP

LP BOILER FEED PUMP SIZING

CASE-I CASE-II CASE-III CASE-IV CASE-V
BASE LOAD, GAS
BASE LOAD, GAS BASE LOAD, GAS BASE LOAD, GAS
DESIGN CONDITIONS BASE LOAD, GAS
FIRING, 33 DEG C FIRING, 10 DEG C FIRING, 10 DEG C
FIRING, 10 DEG C
FIRING, 33 DEG C AMB (LP DRUM
AMB (HRSG AMB (max AMB
AMB HIGHEST SV SET
DESIGN POINT) capability point) (underfrequency)
PRESS)
A FLOW CALCULATIONS

1 FLOW THROUGH LPBFP (FROM HBD) T/HR 34.41 34.300 38.300 38.300 38.300

2 MAKE-UP (ONLY IF A1 IS WITHOUT MAKE-UP) % 1 1.0 1.0 1.0 1.0

3 SPRAY REQUIREMENT, IF ANY T/HR 0 0.000 0.000 0.000 0.000

4 FLOW THROUGH LPBFP (CALCULATED) T/HR 34.7541 34.643 38.683 38.683 38.683

5 MARGIN ON FLOW % 10 10.0 0.0 0.0 0.0

6 FLOW THROUGH LPBFP T/HR 38.22951 38.107 38.683 38.683 38.683

7 TEMPERATURE AT LPBFP SUCTION DEG C 149.5 149.5 149.5 149.5 149.5

2
8 PRESSURE AT LPBFP SUCTION KG/CM (a) 4.79 4.7900 4.7900 4.7900 4.7900
3
9 SPECIFIC VOLUME M /KG 0.001090175 0.001090175 0.001090175 0.001090175 0.001090175
3
10 FLOW THROUGH LPBFP M /HR 41.67685177 41.54 42.17 42.17 42.17

11 NO OF RUNNING PUMPS --- 1 1 1 1 1

3
12 FLOW HANDLED PER LPBFP M /HR 42 42 43 43 43

B ASSUMPTIONS

1 STATIC DISCHARGE HEAD M 32.5 BETWEEN LPBFP DISCH NOZZLE AND LP DRUM CL ELEV

2 STATIC SUCTION HEAD M 18.0 BETWEEN LWL IN DEAERATOR AND LP BFP

C HEAD CALCULATIONS

DISCHARGE HEAD
2
1 LP DRUM HIGHEST SV SET PRESSURE KG/CM 11.70
2
2 LP DRUM HIGHEST SV SET PR WITH 3% MARGIN KG/CM 0.00 -- 0.00 0.00 12.05
2
3 LP DRUM OPERATING PRESSURE KG/CM 6.24 6.23 7.24 7.24
2
4 STATIC HEAD KG/CM 2.98 2.98 2.98 2.98 2.98
2
5 PR DROP IN PIPING, VALVES & FITTINGS KG/CM 2.01 2.00 2.49 2.49 2.49
2
6 PRESSURE LOSS IN FLOW ELEMENTS KG/CM 0.81 0.80 1.00 1.00 1.00
2
7 PRESSURE LOSS IN FEED CONTROL VALVE KG/CM 1.51 1.50 1.87 1.87 1.87
2
8 TOTAL FRICTIONAL LOSS KG/CM 4.33 4.30 5.36 5.36 5.36

9 MARGIN ON FRICTIONAL LOSS % 10.00 10.00 0.00 0.00 0.00

2
10 TOTAL FRICTIONAL LOSS WITH MARGIN KG/CM 4.76 4.73 5.36 5.36 5.36
2
11 TOTAL DISCHARGE HEAD KG/CM 13.98 13.94 15.58 15.58 20.39

SUCTION HEAD
2
12 DEAERATOR PRESSURE KG/CM (a) 4.79 4.7900 4.7900 4.7900 4.7900
2
13 DEAERATOR STATIC HEAD KG/CM 1.65 1.65 1.65 1.65 1.65
2
14 PR DROP IN PIPING, VALVES & FITTINGS KG/CM 0.30 0.30 0.37 0.37 0.37
2
15 PR LOSS IN SUCTION STRAINER (50% CHOKED) KG/CM 0.30 0.30 0.30 0.30 0.30
2
16 TOTAL FRICTIONAL LOSS KG/CM 0.60 0.60 0.67 0.67 0.67

17 MARGIN ON FRICTIONAL LOSS % 10.00 10.00 0.00 0.00 0.00

2
18 TOTAL FRICTIONAL LOSS WITH MARGIN KG/CM 0.66 0.66 0.67 0.67 0.67
2
19 TOTAL SUCTION HEAD KG/CM 5.78 5.781 5.767 5.767 5.767

SHEET 2 DOC. NO. PE-DC-292-100-D603 Rev 01

 700 MW PIPAVAV CCPP

PUMP SIZING - LP BFP

DEVELOPED HEAD
2
21 TOTAL DEVELOPED HEAD (C12-C20) KG/CM 8.20 8.164 9.815 9.815 14.627

22 TOTAL DEVELOPED HEAD MLC 89.41 89.00 107.00 107.00 159.45

23 MARGIN ON HEAD % 0.00 0 0 0 0

24 TOTAL DEVELOPED HEAD MLC 89.41 89.00 107.00 107.00 159.45

25 TOTAL DEVELOPED HEAD MLC 90.00 89 108 108 160

26 UNDERFREQUENCY Hz 50.00 50 50 47.5 50

27 TOTAL DEVELOPED HEAD MLC 90.00 89 108 119 160

CASE CASE-I CASE-II CASE-III CASE-IV CASE-V

3
FLOW THROUGH PUMP M /HR 42 42 43 43 43

DEVELOPED HEAD MLC 90 89 108 119 160

SHEET 3 DOC. NO. PE-DC-292-100-D603 Rev 01

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