Test Report No. and W.B.S. Element No

Format no.: EDN 95-653-017 Rev.
01
AUTOMATIC VOLTAGE REGULATOR
TEST INSTRUCTIONS AND REPORT FOR
2 X 129 MW , STG
OF
700MW CCPP AT PIPAVAV
Project 700MW CCPP AT PIPAVAV Test Report no.: 205/ 10 /516

W.B.S.Element : CE/0579-SH2-48-02 Page 1 of 104
I
Format no.: EDN 95s53{)17 Rev'01
TEST CERTIFICATE
AUTOMATIC VOLTAGE REGULATOR
PROJECT : 700MW CCPP AT PIPAVAV
EDN SET NO. :4
W.B.S.Element No, : CE(O579-SH2-48-02
OGA DRG.NO. : 3-657-00-00134
SCHEMATIC DRG.NO.
. : 3-657-00-05165
TEST REPORT NO. :2o5t 10 t916
YEAR OF MANUFACTURE :2O10 - 2011
PREPARED BY TESTED BY WITNESSED BY APPROVED BY
,w
Anusri S i;Ti'^;#;
Date: d#' I lto
rrf o Date:
+ . R t
quote the Test Report-J
No.and W.B.S.Element.no.:
NOTE:- Customer is requested to
mentioned at right hand bottom corner in all correspondences.
P-lPlV-lV Test RePort no.: 2OSl 10 t {lL

Project 700MW ccPP AT Page 2 of 101
W.B. S. Element : CE/0579-SH2'48-02
Format no.: EDN 95-653-017 Rev.01
Sl.No CONTENTS Pag Module Sl.No.

. e
No.
1. Synchronous machine data and specification of 6
AVR
2. Specification of Excitation Equipment 8
3. List of measurement and instruments 9
4. Insulation Resistance & HV Test on Regulation 11
cubicle
5. MCB Settings 13
6. V and I measuring module for Channel 1 ( 14 100103670066
69203IA1AA , UNC 4660a-p, U01)
7. Interrupt Generation Unit for Channel –1 17 090103170024
(69203GB1AA , UN 0661, AA53)
8. Analog Input/Output module for Channel 1 ( ED 20 070042450087
69203NA1AA, UN 0610, AA57))
9. Digital input / output module for Channel 1 21 100092990022
(69203NB1AA, UN 0662, AA61)
10. Digital inputoutput module for Channel 1 22 100092990037
(69203NB1AA, UN 0662, AA69)
11. Digital Firing and control module for Ch-1 23 100103850050
(69203DU1CA, UN 0663, AA65)
12. CPU module for channel 1 (69203DB1AA, UN 26 100103140023
0660, AA49))
13. DC-DC supply module for channel 1 29 090104150108
(69203PY2BA, AA37)
14. CPU module for Xe-identification channel 1 30 100103140026
(69203DB1AA, UN 0660, AA13)
15. Interrupt Gen. Unit for Xe-identification Ch-1 33 090103170025
(69203GB1AA , UN 0661, AA17)
16. Analog I/O module Xe-identification Ch 1 ( ED 37 070059500023
69203NA1AA, UN 0610, AA21)
17. Digital I/O module for Xe-identification Ch 1 39 100092990052
(69203NB1AA, UN 0662, AA25)
18. V and I measuring module for Channel 2 ( 40 100103676026
69203IA1AA , UNC 4660a-p, U02)
19. Interrupt Generation Unit for Channel –2 44 090103180027
(69203GB1AA , UN 0661, AB53)
20. Analog Input/Output module for Channel 2 ( ED 47 070059490077
69203NA1AA, UN 0610, AB57))
21. Digital input / output module for Channel 2 48 100092990031
(69203NB1AA, UN 0662, AB61)
22. Digital inputoutput module for Channel 2 49 100092990033
(69203NB1AA, UN 0662, AB69)
23. Digital Firing and control module for Ch-2 50 100103850062
(69203DU1CA, UN 0663, AB65)
24. CPU module for channel 2 (69203DB1AA, UN 54 100103140024
0660, AB49))
25. DC-DC supply module for channel 2 57 090104150087
(69203PY2BA, AB37)
26. CPU module for Xe-identification ch 2 57 100103140025
(69203DB1AA, UN 0660, AB13))
27. Interrupt Gen. Unit for Xe-identification Ch –2 60 090103170021
(69203GB1AA , UN 0661, AB17)
28. Analog I/O module for Xe-identification Ch 2( ED 64 070059500048
69203NA1AA,UN 0610, AB21)
29. Digital I/O module for Xe-identification Ch 2 65 100092990051
(69203NB1AA, UN 0662, AB25)
30. Max modules settings: 66
31. Final stage for channel 1 (69203MU1AA, UN 0809, 67 080092630010
AG01)
32. Final pulse stage for channel 2 (69203MU1AA, UN 67 090103480027
0809, AG03)
33. MicroTerminal ( 69203TB2AA , UNS 2660, AD45 ) 68 090103410055
34. Memory card ( 69203YV1AA , CT370, AG15) 68 090103690090
35. Test point module ( CE691 38-840, UN0094, 68 090103780014
AG23)
36. List of Parameters for channel-1(Auto): 69
37. Parameter list for Xe identification AA13 77
38. List of Parameters for channel-2(Auto): 79
39. Parameter list for Xe identification AB13 87
40. AC and DC Power supply circuits 89
41. Checking of transducers 90
42. Light load test 98
43. Testing of Field-Breaker (Q1) 100
44. Line up test
45. Checking of Local HMI 101
46. DIODE FAILURE RELAY RHS (K25) 102
Rack Module Description Rack Module Sl.no if

Dev. Ref applicable
R1M1 DPU Front plate details (DPU4F)-PDP401B 080086200067
R1M2
R1M3 Digital input from CH-1 to PLC-1 IOP334 090104720282
R1M5 Digital output from PLC-1 to CH-1 IOP351 100106970054
R1M7

R1M8
R2M1 DPU Front plate details (DPU4F)-PDP403B 080086240057
R2M2
R2M7
R2M8
R3M1
R3M2
R3M7
R3M8 Analog Input module IOP305 090107210088
R4M1
R4M2
R4M7
R4M8 Analog Input module IOP305 090107210076
R5M1 Digital Input module IOP330 100106490220
R5M5 Digital output module IOP351 100106960494
R5M8
R6M8

1. Synchronous machine data and specification of AVR

MACHINE DATA:
The Automatic Voltage Regulator has been designed and manufactured for the
machine having following technical details.
Type of machine GEN
Sl.No Description Abbreviation Unit Value

1. Rated apparent output MVA 151.765
2 Rated active output MW 129
3. Stator current AAC 5563.0
4. Stator voltage Un VAC 15750
5. Synchronous speed Ns rpm 3000
6. Power factor Cosφ 0.85 Lag
7. System frequency Cs Hz 50
8. Machine reactance:
a) Synchronous reactance
i) Direct axis unsaturated Xd % 1.861
ii) Quadrature axis Xq %.
b) Direct axis transient reactance
i) Saturated X'd % .199
ii) Unsaturated X'du %
c) Direct axis sub-transient reactance

i) Saturated X"d % 0.123
ii) Unsaturated X"du %
9 Machine Time constants:
i) Direct axis, transient open circuit T'do Sec 10.5
ii) Direct axis, transient closed circuit T'd Sec 1.081
iii) Sub_transient T”d Sec 0.029
iv) Armature Ta Sec
10. i) Exciter Field winding resistance at 20 Rf20 Ohm 0.2034
deg. C
ii) Exciter Field winding resistance at 75 Rf75 Ohm 0.2473
deg.C

iii) Exciter Frequency 150 Hz
11. Exciter Field Excitation requirement
i) No load field voltage Ufo VDC 20.0
ii) No load field current Ifo ADC 4.4
iii) Nominal field voltage Ufn VDC 82.3
iv) Nominal field current Ifn ADC 16.07
v) Max.cont.rated field voltage Ufmax VDC 86
vi) Max.cont.rated field current Ifmax ADC 16.5
vii) Ceiling voltage Ud VDC 181.06
viii) Ceiling current Id ADC 25.712
ix) Duration of field forcing - Sec. 10.0
12. Field test voltage - KVrms -
13. Synchronising slip - % -
14. AVR CT ratio - AAC 6500/5
AAC
15. AVR PT ratio - VAC 15750/1
VAC 10
16. Ambient - Deg.C 50
17. Altitude -- meters 1000
18. Permanent Magnet Generator data
i) Rated output KVA 10.4
ii) Rated Voltage VAC 261
iii) Rated current AAC 23
iv) Rated Frequency Hz 150

2. Specification of Excitation Equipment
Sl.No Description Unit Value

1 Accuracy of excitation control % ±0.5
2 Range of voltage control in Auto % 90 Ugn - 110 Ugn
3 Range of voltage control in Manual % 0 Ifo-105 Ifn
4 Range reactive current compensation % Up to 15
5 Frequency range of operation Hz 47-52
6 Total No.of THY.bridges No. 2
7 No. of redundant THY.bridges No. 1
8 Protection class - IP 31
9 Excitation equipment rating
a) Voltage VDC
b) Current ADC
10 Range of PF regulation 0 Lead…1…0Lag
11 Range of MVAR regulation NA
12 Station battery supply VDC 220

3. List of measurement and instruments
SL.No Measurement Accuracy Instrument Equipment

1 a) AC Voltage(<1000V) ±1% Digital Voltmeter to be
used for PT, FB, AC
voltages and AC Input to
Electronic Power supplies
b) AC DC Voltage(<1000V) ±2% Analog Multimeter To be

used for I/P and O/P of
Thy. Bridge Circuit.
2 AC Current ±2% Motwane AVO meter or
Tong tester
3 DC Voltage ±1% Digital Voltmeter
4 DC Current (other than transducer) ±2% Motwane AVO meter
5 Pulse measurements ±3% Oscilloscope
6 AC Synchronising waveform checking N.A. Oscilloscope
7 Ripple in DC voltage ±3% Oscilloscope
8 Transducer measurements(0-20mA, 0- ±1% Digital Meter

60mV etc.)
9 IR measurement ±10% Megger 500V/1000V
10 HV test HV test equipment
1. AC ±1.5%
2. DC ±3%
11 Time (for ref. value travel time) Stop watch
12 Resistance measurement ±3% Digital Multimeter
13 Phase sequence checking N.A Phase sequence meter
14 Field breaker(Closing & tripping time) ±3% Digital timer counter
15 Temp.measurement(for heat run test, ±1 deg.C Thermocouple & Digital
including sensing and indication) thermometer
16 Ambient temperature measurement NA Bulb thermometer
17 Relative humidity measurement NA Hygrometer
18 Frequency measurement ±3% Frequency meter
NOTE: Least count of the above instruments equipments shall be adequate for reading
measuring the parameters with its specified tolerance (as given in the test instruction
report)

PROGRAMMING SETTINGS
Legend:
A Connection point(solder pin).
R1 Resistor on soldering pins (setting element)
1 Programming link between soldering pins
S,X,J Programming link, plug, jumper
Resistors:
1) 0.25W 2%
2) 0.25W 0.25%
3) 2W 2%
4) 6W 5%
5) 1W 2%
6) 5W 5%
Capacitors:
7) Tantal Elco 33 micro Farad, 35V
ADVISE TO TEST AND COMMISSIONING STAFF:
EVERY BOX “[OK] ” IN THE TEST REPORT HAS TO BE FILLED OUT WITH “[OK] ”
OR VALUE OR NA(Not applicable).

Tests on Regulation cubicle
4. Insulation Resistance & HV Test on Regulation cubicle
Instruments used Range Make Sl.No.

Megger 500V/1000V SHANTI 4070
HV test set 0-5KV A.E.Ltd 02106/101357/5
A) Details of voltage groups:
Sl.N Group Details Test Voltage Megger

o (1Ph,50Hz for IR
AC) for 1 min (VOLT)
(KV)
1 A 415VAC,3Ph,50Hz 2.5 1000
2 B 261V, 3 Ph, 150 Hz PMG supply 2.0 1000
3 C 220 / 240 V AC, 1Ph (Lamps & Heater ckt) 2.0 1000
4 D 220 V DC 2.0 1000
5 E 170V AC Thyristor Input 2.0 1000
6 F 165 VAC 2.0 1000

7 G Potential free contacts for customer 2.0 1000
8 H 110VAC,3Ph PTs and CTs circuit 2.0 1000
9 I 110VAC,3Ph Synchronising ckt 2.0 1000
10 J Up to 60V DC / AC 2.0 1000
11 K Earth 0.5 500

B) Observations:
Measure insulation resistance and apply HV between group I & II as below:
Sl. Group-I Group-II IR before HV HV applied for IR after HV

No (M -ohms) one minute. (M-ohms)
(KV)
1 A B+C+D+E+F+G+H+I+J+ K 400 2.5 400
2 B C+D+E+F+G+H+I+J+K 400 2.0 400
3 C D+E+F+G+H+I+J+K 400 2.0 400
4 D E+F+G+H+I+J+K 400 2.0 400
5 E F+G+H+I+J+ K 50 2.0 50
6 F G+H+I+J+K 400 2.0 400
7 G H+I+J+K 100 2.0 100
8 H I+J+ K 400 2.0 400
9 I J+K 400 0.2 400
10 J K 200 0.5 200
Ambient Temperature 24 °C
Humidity 70 %
Date 23.07.2010
Time 10:15 AM Hr

5. MCB Settings
Regulation cubicle Over load release Range Recomended Factory

setting setting/TEST
OK / ____
F56 25A Fixed
OK / ____
F57 25A Fixed
OK / ____
F51 2 – 3.2A / 2.5A-4A 2.6A
OK / ____
F52 2 – 3.2A / 2.5A-4A 2.6A
OK / ____
F81 2 – 3.2A / 2.5A-4A 2.6A
OK / ____
F82 2 – 3.2A / 2.5A-4A 2.6A
OK / ____
F83 2 – 3.2A / 2.5A-4A 2.6A
OK / ____
F84 2 – 3.2A / 2.5A-4A 2.6A
OK / ____
F53 2 – 3.2A / 2.5A-4A 2.6A
OK / ____
F54 2 – 3.2A / 2.5A-4A 2.6A
OK / ____
F65 2.4 - 4A / 2.5A-4A 2.6A
OK / ____
F79 0.63 -1A / 0.6 – 1A 0.8A
OK / ____
F80 0.63 -1A / 0.6 – 1A 0.8A
OK / ____
F70 9-14A / 9-12.5A / 10-16A 12A
OK / ____
F71 9-14A / 9-12.5A / 10-16A 12A
OK / ____
F91 9-14A / 9-12.5A / 10-16A 12A
OK / ____
F74 9-14A / 9-12.5A / 10-16A 12A

6. V and I measuring module for Channel 1 ( 69203IA1AA , UNC 4660a-p, U01)
Place of unit : U01

Diagram sheet : DE010 / YS601/602
FUNCTION ELEMENT Def FACTORY ___ BY

ault SETTING TEST/COMMN
P.T.= 15.75KV/110V 110VAC _OK_ / _____
Intermediate PT =NA
Voltage at Generator voltage 110VAC _OK_ / _____
measuring terminals 1, 2, 3 of 110VAC _OK_ / _____
module is110 VAC
Ground capacitor S451 X IN _OK_ / _____
Voltage at Synchronous voltage 110VAC _OK_ / _____
measuring terminals 4, 5, 6 of 110VAC _OK_ / _____
module is110 VAC at U converter
voltage of = 220 VAC 110VAC _OK_ / _____
Ground capacitor S450 X IN _OK_ / _____
Generator current measuring =4.28 AAC _OK_ / _____
C.T. =6,500A/5A
Intermediate CT = 5A/1A =4.28 AAC _OK_ / _____
Current to be injected at cubicle =4.28 AAC _OK_ / _____
terminals at rated Ig is Ig / CT
ratio)
Generator current sensing Input used 1A _OK_ / _____

terminals
1A : (9-11,12-14,17-19)
5A : (10-11,13-14,18-19)
IG burden resistor 7) R1001,3,5 X =* 390Ω 12ΚΩ _OK_ / _____

IG burden resistor 7) R1002,4,6 X = * 680Ω 270Ω _OK_ / _____
*Adjust resistors such that 3V is
obtained at rated stator current
at IR = 5563A output 3 VAC ±3% _OK_ / _____
at IS = 5563A output 3 VAC ±3% _OK_ / _____
at IT = 5563A output 3 VAC ±3% _OK_ / _____

V and I measuring module for Channel 1 ( 69203IA1AA , UNC 4660a-p, U01)
FUNCTION ELEMENT Def FACTORY ___ BY

ault SETTING TEST/COMMN
AC Field Current Measuring _OK_ /_____
Terminals 20..25
C.T. Ratio = 20 A /1A
AC current corresponding to _OK_ /_____
Ifn 16.07A 0.656A
S452 in pos 1-2 S452 X pos 1-2 _OK_ /_____
AC Field Current Measuring Input used 1A _OK_ /_____
Terminals
1A : 20-22, 23-25
5A : 21-22, 24-25
If burden resistor 7) R1007 X = *560Ω 270Ω _OK_ /_____
If burden resistor 7) R1008 X = * 560Ω 2.7ΚΩ _OK_ /_____
filter capacitor. 11)
*Adjust resistors such that 3V is obtained at rated exciter field current
Ifn = 16.07 ADC; output 3 VDC± 3% _3.05_ VDC/ ___
Micro terminal reading 100% OK / ____

corresponding to thyristor bridge
output current = 16.07 A
DC-Field Current Measuring Terminals 26,28
Function used- S452 in pos.1-3) S452 X Pos1-2 NA

ext. X-ducer OK NA OK mV
OK _mA
If burden resistor 7) R1009 X OUT NA
at Ifn= ADC Output 3 VDC ±3% NA
at If= ADC Output NA

Spare inputs 29-31,32-34,35-37
Burden resistor 7) R1014 X OUT NA

7. Interrupt Generation Unit for Channel –1 (69203GB1AA , UN 0661, AA53)
Place of unit : AA53

Diagram sheet : DE010 / YS701
FUNCTION ELEMENT DE- FACTORY __ BY

FLT SETTING TEST/COMMN
At machine Voltage sensing Test
Sockets, check
1. Shape of sine UR-0V [4.37]VAC 4.28_ / ____
2. Equal size and US-0V [4.37 ]VAC 4.26_ / ____
3. Phase angle
Adjust volt. UR, US, UT-0 to UT-0V [4.37] VAC 4.31_ / ____
4,37VAC ± 0,5% at 100.23%
machine voltage
DC sensing signal(by adjusting UG-0V 7.0 VDC 6.99_ / ____
R392)
At machine current sensing Test IR-0V 5VAC ±1% 5.08_ / ____
sockets check
1. Shape of sine, IS-0V 5VAC ±1% 4.98_ / ____
2. Equal size and IT-0V 5.03_ / ____
5VAC ±1%
3. Phase angle
At 100% current
Connect UR w.r t 0V to channel-1 US – UR 120 deg.lag OK_ / ____
of oscilloscope and US w.r.t 0V to UT – US 120 deg. OK_ / ____
channel-2 of oscilloscope. Check lag
phase lag of : UR – UT OK_ / ____
120 deg.
lag
Connect UR w.r t 0V to channel-1 IR – UR No shift OK_ / ____
of oscilloscope and IR w.r.t 0V to IS – US No shift OK_ / ____
channel-2 of oscilloscope. Check
phase shift at UPFof : IT – UT No shift
DC sensing signal IG 7VDC ± 3% 7.06 / ____
Resistors R1001,2,3 X 33,2 k _OK_ / ____
Resistor R1004 X 1,5 k _OK_ / ____
At Field current measuring Test If 3 VDC±3% 3.03 / ____
socket signal at If equal to rated
Amp

Interrupt Generation Unit for Channel –1 (69203GB1AA , UN 0661, AA53)
FUNCTION ELEMENT DE- FACTORY OK BY

Synchronous voltage
Resistor R1005 X 5.6k OK_ /___
Additional input 2c28 :

Voltage adaption resistor R1007 X 1.8k OK_ /___
Voltage adaption resistor R1008 X open OK_ /___
Rectifier and low pass filter: OK_ /___
With : 1-2 ON; without : 1-3 ON S1020 X 1-2
Synchronous interrupt generation

OK_ /___
Common reset of odd and even S1026 X CLOSED
interrupts (for separately reset
S1026 open)
Interrupts: OK_ /___
All : 1-2 ON; other : 1-3 ON S1042 X 1-2
If other, OK_ /___
Even : 1-2 ON; odd : 1-3 ON S1040 X 1-2
Interrupts per period: OK_ /___
12 : 1-2 ON, 1 : 1-3 ON S1024 X 1-2
OK_ /___
Jumper for factory test only S1044 X closed
Asynchronous interrupts
OK_ /___
Interruptsperiod:
12 : 1-2 ON, 1 : 1-3 ON S1022 1-2
X
OK_ /___
50Hz : 1-2 ON, 60Hz : 1-3 ON S1028 X 1-2
OK_ /___
Machine frequency monitoring
OK_ /___
Fmin 32Hz (S8501…8) (I : ON,
O : OFF) S850 OIOOOOOO LSB
1 8
OK_ /___
Fmax 66Hz (S8511...8) (I : ON,
O : OFF) S851 IOOOOIOO LSB
1 8
OK_ /___
S1030 X closed
OK_ /___
S1046 X closed


Machine voltage monitoring
U1: 20% R23 X 1,4 V OK / ____
U2: 10% R24 X 0,7 V OK / ____
Program failure detection
OK_ /___
Used: 1-2 ON; S1031 1-3
not used:1-3 ON
OK_ /___
RUN signal DA converter
R-C-filter R1009 X 120 kOhm
OK_ /___
R-C-filter C1010 X 220 nF
watch dog timer: OK_ /___
S1048 2-3
106ms : 1-2 ON; 426ms : 2-3 ON X
Interrupt failure detection
Used:1-2 ON, OK_ /___
S1038 1-2
Not used: 1-3 ON X
Interruptsperiod: S1036 1-2 OK_ /___
12 : 1-2 ON, 1 : 1-3 ON X
Jumpers for unit fail contact loop
OK_ /___
Unit within loop S1034 X CLOSED
OK_ /___
Most right hand unit with ref. to S1033 X OPEN
CPU -1a26
OK_ /___
Most left hand unit with ref. to S1035 X OPEN
CPU -1c26
Freerun by external order
OK_ /___
Used : closed; Not used : open S1047 X CLOSED

8. Analog Input/Output module for Channel 1 ( ED 69203NA1AA, UN 0610, AA57))


Analog inputs (S100X:I : ON, O : OFF)
Unit software address 200 HEX
OK_ /___
Address selector setting S1010 OIOOOOLSB
1 6
OK_ /___
Input mode selection (com : O; S1002 X OOOOOOOO
diff. : I) O 7
OK_ /___
Input voltage range selection
I : (0..+10V); O : (-10V..+10V):
Channels 0...7 S1000 OOOIOOOO
OK_ /___
Channels 8...15 S1001 I I I I I OOO
OK_ /___
External converting control
I : ON; O : OFF S1007 X O
OK_ /___
Analog input channels
0V reference I : internal;
O : external
Channels 0...4 S1003 I
OK_ /___
Channels 8...12 S1004 X I
OK_ /___
S&H-channels 5...7 S1005 X I
OK_ /___
S&H-channels 13..15 S1006 X I
Analog outputs
Unit software address: 220 HEX
OK_ /___
Address selector setting S1011 OIOOOILSB
(I : ON, O : OFF) 1 6
Output voltage range selection, 1-3 : (0..+10V); 1-2 : (-10V..+10V):
OK_ /___
Output 1 S1012 X 1-2
OK_ /___
Monitoring loop
OK_ /___
Unit within loop X23-X24 X IN
Most right hand unit

with ref. to CPU X22-X24 X OUT
OK_ /___
Most left hand unit
OK_ /___
Fail signal to output 2c16 S1008 X IN
9. Digital input / output module for Channel 1 (69203NB1AA, UN 0662, AA61)


Inputs :
OK_ /___
Address switch setting S1002 OOIIOOLSB
-I : ON, O : OFF) 1 6
OK_ /___
Selection of pulsed or
static inputs: S1000 OOOOOOOO
OK_ /___
O : static : OPEN;
I : pulsed : CLOSED S1001 OOOOOOOO
Outputs :
OK_ /___
Address switch setting S1003 OIOOOOLSB
I : ON, O : OFF 1 6
Failure signals
OK_ /___
Fail signal to 2c16: 1-3;
1A15 to 2c16: 1-2 S1004 1-3
OK_ /___
Fail signal to output 2c17 X1008 X IN
Supervision
OK_ /___
Unit within loop X1005 X IN
OK_ /___
Most right hand unit with ref. to
CPU X1006 X OUT
OK_ /___
Most left hand unit with ref. to
CPU X1007 X OUT

10. Digital inputoutput module for Channel 1 (69203NB1AA, UN 0662, AA69)


Inputs :
OK_ /___
Address switch setting S1002 OOI IO I LSB
-I : ON, O : OFF) 1 6
OK_ /___
static inputs: S1000 IIIIIIII
OK_ /___
O : static : OPEN;
I : pulsed : CLOSED S1001 IIIIIIII
Outputs :
OK_ /___
Address switch setting S1003 OIOOOILSB
I : ON, O : OFF 1 6
Failure signals
OK_ /___
1A15 to 2c16: 1-2 S1004 1-2
OK_ /___
Supervision
OK_ /___
Unit within loop X1005 X OUT
OK_ /___
CPU X1006 X IN
OK_ /___
CPU X1007 X OUT

11. Digital Firing and control module for Ch-1 (69203DU1CA, UN 0663, AA65)

FLT SETTING TEST\COMMN
Operation mode
Variation of firing angle: pos. 1:
OK_ /___
int. R/L; pos.0: all other S865/1 X pos.0
Input control signal UC: pos. 1:
OK_ /___
digital; pos.0: analog S865/2 X pos.1
Control mode: pos. 1: ext. UC
OK_ /___
only; pos. 0: int. or ext. S865/3 X pos.0
Pos. 1: If ctrl only; pos. 0: int. or
ext. S865/4 X pos.0 OK_ /___
Freerun at high voltage rise
OK_ /___
du/dt: pos. 1: active; pos. 0: S865/5 X pos.0
inactive
OK_ /___
Analog output signal select:
pos. 1: UC; pos. 0: channel S865/6 pos.1
balance
Digital control signal input
OK_ /___
Unit software address S866 X 600 HEX
Address switch setting I : ON,
O : OFF X IIOOOOLSB
Parameter settings
OK_ /___
Rectifier limit 0 min: S850 X pos.A=30° elec
OK_ /___
Inverter limit 0 max : S851 X pos.8=149°elec
OK_ /___
Current dependent inverter limit: S852 X pos.0=0 ° elec.
OK_ /___
Setting of Ifmax relay: S853 X pos.B=3In
OK_ /___
Commutation reactance: S854 X pos.8=16 %
OK_ /___
Min. setpoint If controller -%If0 S855 pos.0=0%
OK_ /___
Ifn / If0 ratio: S856 X pos.E=3.652

Digital Firing and control module for Ch-1 (69203DU1CA, UN 0663, AA65)

Parameter settings
OK_ /___
Vp If controller -VV : S857 pos.4=10
OK_ /___
Ta If controller (ms): S858 pos.7=190ms
OK_ /___
Sensitivity follow up control -% S859 X pos.2=1%
OK_ /___
Pulse pause follow up control -s : S860 pos.3=2s
OK_ /___
Ifmax relay time delay (ms): S861 pos.2=11ms
Signal settings
OK_ /___
OK_ /___
Analog output Uc on 2c18 S1004 OUT
OK_ /___
Analog output Uc on 2c20 S1005 IN
Measurements Testpoint
Syn. voltage: UR-S IN UNC4660 UR 22 VAC 21.91 /___

22 VAC
Syn. voltage: US-T IN UNC4660 US 22 VAC 21.81 /___
22 VAC
Syn. voltage: UT-R IN UNC4660 UT 22 VAC 21.71 /___
22 VAC
Pulse shape for all pulses shall be OK_ /___
rectangular with pulse unloaded
OK_ /___
Pulse amplitude 20v... 24v 24VDC
Pause 0v... 2v 0.2V 0V

OK_ /___
Pulse duration=100 microsec.±3% 100µs
OK_ /___
Ifmax relay picks up at Ifn : 3 x Ifn

Digital Firing and control module for Ch-1 (69203DU1CA, UN 0663, AA65)
FUNCTION ELEMENT DE- FACTORY __ BY

Contact loop monitoring
OK_ /___
Unit within loop S1000 OUT
OK_ /___
Most right hand unit with ref. to S1001 IN
CPU
OK_ /___
Most left hand unit with ref. to S1002 IN
CPU
OK_ /___
None maskable interrupt S1006 X OUT

12. CPU module for channel 1 (69203DB1AA, UN 0660, AA49))


Memory elements
Block 1 memory
OK_ /___
EPROM 27C256 A735 HIER452555R2
OK_ /___
Pos.1 : 256k Pos.2 : 64k S801 X pos.1
OK_ /___
Pos.1 : EPROM Pos.2 : RAM S802 X pos.1
Block 2 memory
OK_ /___
EPROM 27C64 A736 0579KDVR
OK_ /___
EPROM RAM J905 X EPROM
Block 3 memory
OK_ /___
A737 X EMPTY
OK_ /___
Block 4 memory *
OK_ /___
EEPROM 2864A A738 X EEPROM
OK_ /___
EPROM RAM or EEPROM J907 X RAM
OK_ /___
EEP : 2k*8 EP : 8k*8 J904 X EEP
* : Contains parameters entered through microterminal

CPU module for channel 1 (69203DB1AA, UN 0660, AA49))
FUNCTION ELEMENT DE- FACTORY [ ]BY

Block 5 memory
HETN400793P1 A739 X RAM OK / ____
EPROM RAM
J908 X RAM OK_ /___
Block 5 supply: internal(1-2), pos1-2
OK_ /___
battery (1-3) S820 X (link)
OK_ /___
Non volatile memory NOVRAM X OUT
OK_ /___
No wait states NOWAIT X OUT
Direct memory access
OK_ /___
Operation DMA X OUT
OK_ /___
Test input TEST X OUT
Timer clock
OK_ /___
Timer 82C54 A778 X TIMER
Timer frequency CA : 46875 Hz,
OK_ /___
CB : CK1..CK3 CA, CB X CA
OK_ /___
Timer frequency 1.5 MHz CK1 X OPEN
OK_ /___
Timer frequency 11.7 kHz CK2 X OPEN
OK_ /___
Timer frequency 183 Hz CK3 X CLOSED
OK_ /___
Timer output inverted INV OPEN
Serial interface
Pos.1 : RS422 Microterminal,
pos.2 : RS232 S803,804 X pos.1 OK_ /___
HALT signal from microterminal
OK_ /___
Inactive S823 X OPEN

CPU module for channel 1 (69203DB1AA, UN 0660, AA49))

Watchdog
OK_ /___
Watchdog active WD CLOSED
OK_ /___
56 ms T1+T3 T1 X OPEN
OK_ /___
224 ms T1+T4 T2 X CLOSED
OK_ /___
448 ms T2+T3 T3 CLOSED
OK_ /___
1.8 s T2+T4 T4 OPEN
OK_ /___
Most right hand unit,except supply KA OUT
OK_ /___
Most left hand unit,except supply KC OUT
OK_ /___
Unit within loop -slave KA-KC X OUT
Fail interrupt generation
OK_ /___
Fail signal on 2c16 S822 IN
Fail on reset (in operation when
OK_ /___
S824 OUT) S824 OUT
OK_ /___
From Ue1 -2a2 : pos 1-2 S821.1-2 X IN
From UN0611 –Ue1: pos 1-3
S821.1-3 X OUT OK_ /___

13. DC-DC supply module for channel 1 (69203PY2BA, AA37)

Output voltage tolerance Testpoint Measured Voltage Unit
+24V ±10 % +24 V [24.27] VDC

+15V ±5 % +15 V [15.04 ] VDC
+5V 4% +5 V [5.09] VDC
-15V ±5% -15 V [-15.04] VDC

14. CPU module for Xe-identification channel 1 (69203DB1AA, UN 0660, AA13)


Memory elements
Block 1 memory
OK_ /___
EPROM 27C256 A735 HIER452545
OK_ /___
Pos.1 : 256k Pos.2 : 64k S801 X pos.1
OK_ /___
Block 2 memory
OK_ /___
EPROM 27C64 A736 EMPTY
OK_ /___
Block 3 memory
OK_ /___
A737 X EMPTY
OK_ /___
Block 4 memory
OK_ /___
OK_ /___
OK_ /___
EEP : 2k*8 EP : 8k*8 J904 X EEP

CPU module for channel 1 (69203DB1AA, UN 0660, AA13)

Block 5 memory
HETN400793P1 A739 X RAM OK_ /___
EPROM RAM
J908 X RAM OK_ /___
Block 5 supply: internal(1-2),
battery (1-3) S820 X pos1-2 (link) OK_ /___
Non volatile memory NOVRAM X OUT OK_ /___
No wait states NOWAIT X OUT OK_ /___
Operation DMA X OUT OK_ /___

Test input TEST X OUT OK_ /___
Timer clock
Timer 82C54 A778 X TIMER OK_ /___
CB : CK1..CK3 CA, CB X CA OK_ /___
Timer frequency 1.5 MHz CK1 X OPEN OK_ /___
Timer frequency 11.7 kHz CK2 X OPEN OK_ /___
Timer frequency 183 Hz CK3 X CLOSED OK_ /___
Timer output inverted INV CLOSED OK_ /___
Serial interface
pos.2 : RS232 S803,804 X pos.1 OK_ /___
Inactive S823 X OPEN OK_ /___

CPU module for channel 1 (69203DB1AA, UN 0660, AA13)

Watchdog
Watchdog active WD OPEN OK_ /___
56 ms T1+T3 T1 X OPEN OK_ /___
224 ms T1+T4 T2 X CLOSED OK_ /___
448 ms T2+T3 T3 CLOSED OK_ /___
1.8 s T2+T4 T4 OPEN OK_ /___
Most right hand unit,except supply KA OUT OK_ /___
Most left hand unit,except supply KC OUT OK_ /___
Unit within loop -slave KA-KC X OUT OK_ /___
Fail signal on 2c16 S822 IN OK_ /___
S824 OUT) S824 IN OK_ /___
From Ue1 -2a2 : pos 1-2 S821.1-2 X IN OK_ /___
S821.1-3 X OUT OK_ /___

15. Interrupt Gen. Unit for Xe-identification Ch-1 (69203GB1AA , UN 0661, AA17)

FUNCTION ELEMENT DE- FACTORY OK BY OK BY

FLT SETTING TEST COMMN
Sockets, check
4. Shape of sine UR-0V 4.37 VAC 4.34VAC
5. Equal size and US-0V 4.37 VAC 4.20VAC
6. Phase angle
Adjust volt. UR, US, UT-0 to UT-0V 4.37 VAC 4.28 VAC
4,37VAC ± 0,5% at 100%
machine voltage
DC sensing signal(by adjusting UG-0V 7.0 VDC 6.87 VDC
R392)
At machine current sensing Test IR-0V 5VAC ±1% 5.07 VAC
sockets check
4. Shape of sine, IS-0V 5VAC ±1% 4.95 VAC
5. Equal size and IT-0V 4.98 VAC
5VAC ±1%
6. Phase angle
At 100% current
OK_ /___
Connect UR w.r t 0V to channel-1 US – UR 120 deg.lag
of oscilloscope and US w.r.t 0V to UT – US 120 deg. lag
channel-2 of oscilloscope. Check OK_ /___
phase lag of : UR – UT 120 deg. lag OK_ /___
OK_ /___
Connect UR w.r t 0V to channel-1 IR – UR No shift
OK_ /___
of oscilloscope and IR w.r.t 0V to IS – US No shift OK_ /___
DC sensing signal IG 7VDC ± 3% 6.99VDC
OK_/___
Resistors R1001,2,3 X 33,2 k
OK_/___
Resistor R1004 X 1,5 k
At Field current measuring Test If 3 VDC±3% 3.03VDC
Amp


Synchronous voltage

Rectifier and low pass filter:
With : 1-2 ON; without : 1-3 ON S1020 X 1-2 OK_ /___

OK_ /___
S1026 open)
Interrupts: OK_ /___
All : 1-2 ON; other : 1-3 ON S1042 X 1-2
If other, OK_ /___
Even : 1-2 ON; odd : 1-3 ON S1040 X 1-2
12 : 1-2 ON, 1 : 1-3 ON S1024 X 1-2
OK_ /___
Jumper for factory test only S1044 closed
X
OK_ /___
Interruptsperiod:
12 : 1-2 ON, 1 : 1-3 ON S1022 X 1-2
OK_ /___
50Hz : 1-2 ON, 60Hz : 1-3 ON S1028 X 1-2
OK_ /___

Fmin 40Hz (S8501…8) (I : ON,
OK_ /___
O : OFF) S850 OIOIOOOO LSB
1 8
Fmax 70Hz (S8511...8) (I : ON,
OK_ /___
O : OFF) S851 IOOOIIOO LSB
1 8

S1030 X closed OK /___
S1046 X closed OK /___

FUNCTION ELEMENT DE- FACTORY OK

FLT SETTING BYTESTCOMMN
OK_ /___
U1: 20% R23 X 1,4 V
OK_ /___
U2: 10% R24 X 0,7 V

OK_ /___
Used: 1-2 ON; S1031 1-3
not used:1-3 ON
OK_ /___
OK_ /___
S1048 2-3
106ms : 1-2 ON; 426ms : 2-3 ON X
Used:1-2 ON, OK_ /___
S1038 1-2
Not used: 1-3 ON X
Interruptsperiod: OK_ /___
S1036 1-2
12 : 1-2 ON, 1 : 1-3 ON X
OK_ /___
OK_ /___
CPU -1a26
OK_ /___
CPU -1c26
OK_ /___

16. Analog I/O module Xe-identification Ch 1 ( ED 69203NA1AA, UN 0610, AA21)


OK_ /___
1 6
OK_ /___
diff. : I) O 7
I : (0..+10V); O : (-10V..+10V):
OK_ /___
Channels 0...7 S1000 OOO I I I I I
Channels 8...15 S1001 IIIIIIII
OK_ /___
I : ON; O : OFF OK_ /___
S1007 X
O

OK_ /___
O : external
OK_ /___
OK_ /___
OK_ /___
Analog outputs
OK_ /___
Address selector setting S1011 OIOOOI LSB
(I : ON, O : OFF) 1 6
OK_ /___
OK_ /___
Monitoring loop

OK_ /___
OK_ /___
OK_ /___
Most left hand unit
OK_ /___

17. Digital I/O module for Xe-identification Ch 1 (69203NB1AA, UN 0662, AA25)


Inputs :
OK_ /___
-I : ON, O : OFF) 1 6
OK_ /___
OK_ /___
O : static : OPEN;
Outputs :
OK_ /___
I : ON, O : OFF 1 6
Failure signals
OK_ /___
1A15 to 2c16: 1-2 S1004 1-2
OK_ /___
Supervision
OK_ /___
OK_ /___
CPU X1006 X IN
CPU
X1007 X OUT OK_ /___

18. V and I measuring module for Channel 2 ( 69203IA1AA , UNC 4660a-p, U02)
Place of unit : U02
Diagram sheet : DE020 / YS601, 602

P.T.= 15.75KV/110V 110VAC
OK_ /___
Intermediate PT =NA OK_ /___
Voltage at Generator voltage 110VAC
measuring terminals 1, 2, 3 of 110VAC OK_ /___
module is110 VAC
OK_ /___
Ground capacitor S451 X IN
OK_ /___
Voltage at Synchronous voltage 110VAC
measuring terminals 4, 5, 6 of OK_ /___
110VAC
module is110 VAC at U converter
voltage of = 220 VAC 110VAC OK_ /___
OK_ /___
Ground capacitor S450 X IN
Generator current measuring =4.28 AAC

OK_ /___
C.T. =6500A/5A OK_ /___
Intermediate CT =5A / 1A =4.28 AAC OK_ /___
Current to be injected at cubicle =4.28 AAC
terminals at rated Ig is Ig / CT
ratio)
OK_ /___
Generator current sensing Input used 1A
terminals
1A : (9-11,12-14,17-19)
5A : (10-11,13-14,18-19)
OK_ /___
IG burden resistor 7) R1001,3,5 X = *12K Ω
OK_ /___
IG burden resistor 7) R1002,4,6 X = *270Ω

*Adjust resistors such that 3V is
obtained at rated stator current
at IR = 5563A output 3 VAC ±3% 3.01/___
at IS = 5563A output 3 VAC ±3% 3.00/___
at IT = 5563A output 3 VAC ±3% 3.03/___

V and I measuring module for Channel 2 ( 69203IA1AA , UNC 4660a-p, U02)
FUNCTION ELEMENT Def FACTORY OK .BY TEST

ault SETTING
OK_ /___
AC Field Current Measuring
Terminals 20..25
C.T. Ratio = 20 A /1A
OK_ /___
AC current corresponding to 0.656A
Ifn = 16.07A
OK_ /___
S452 in pos 1-2 S452 X pos 1-2
OK_ /___
AC Field Current Measuring Input used 1A
Terminals
1A : 20-22, 23-25
5A : 21-22, 24-25
OK_ /___
If burden resistor 7) R1007 X = *270Ω
OK_ /___
If burden resistor 7) R1008 X = *2.7KΩ
filter capacitor. 11)
*Adjust resistors such that 3V is obtained at rated exciter field current
Ifn = 16.07 ADC; output 3 VDC ±3% 3.013 / ___
OK_ /___
Micro terminal reading 100.1%
corresponding to thyristor bridge
output current = 16.07 A
DC-Field Current Measuring Terminals 26,28
Function used- S452 in pos.1-3) S452 X Pos1-2 NA
ext. X-ducer OK NA OK mV
OK _mA
at Ifn= ADC Output 3 VDC ±3% NA
at If= ADC Output NA
Spare inputs 29-31,32-34,35-37


19. Interrupt Generation Unit for Channel –2 (69203GB1AA , UN 0661, AB53)
Place of unit : AB53

FUNCTION ELEMENT DE- FACTORY OK BY TEST OK BY

FLT SETTING COMMN
Sockets, check
1. Shape of sine UR-0V 4.37 VAC 4.34 VAC
2. Equal size and US-0V 4.37 VAC 4.20 VAC
3. Phase angle
Adjust volt. UR, US, UT-0 to UT-0V 4.37 VAC 4.28 VAC
4,37VAC ± 0,5% at 100%
machine voltage
DC sensing signal(by adjusting UG-0V 7.0 VDC 6.99 VAC
R392)
At machine current sensing Test IR-0V 5VAC ±1% 5.06VAC
sockets check
1. Shape of sine, IS-0V 5VAC ±1% 4 .98VAC
2. Equal size and IT-0V 4.99VAC
5VAC ±1%
3. Phase angle
At 100% current
OK_ /___
phase lag of : UR – UT 120 deg. lag
OK_ /___
of oscilloscope and IR w.r.t 0V to IS – US No shift
DC sensing signal IG 7VDC 7.06VDC
± 3%
OK_ /___
OK_ /___

Amp

Interrupt Generation Unit for Channel –2 (69203GB1AA , UN 0661, AB53)

Synchronous voltage


OK_ /___
S1026 open)
Interrupts:
All : 1-2 ON; other : 1-3 ON OK_ /___
S1042 1-2
X
If other,
Even : 1-2 ON; odd : 1-3 ON OK_ /___
S1040 1-2
X
12 : 1-2 ON, 1 : 1-3 ON S1024 X 1-2
OK_ /___
X
Interruptsperiod:
OK_ /___
12 : 1-2 ON, 1 : 1-3 ON S1022 1-2
X
OK_ /___
50Hz : 1-2 ON, 60Hz : 1-3 ON S1028 X 1-2
OK_ /___

Fmin 32Hz (S8501…8) (I : ON,
O : OFF) S850 OIOOOOOO LSB OK_ /___
1 8
Fmax 66Hz (S8511...8) (I : ON,

O : OFF) S851 IOOOOIOO LSB OK_ /___
1 8

OK_ /___
S1030 X closed
OK_ /___
S1046 X closed
Interrupt Generation Unit for Channel –2 (69203GB1AA , UN 0661, AB53)

OK_ /___
U1: 20% R23 X 1,4 V
OK_ /___
U2: 10% R24 X 0,7 V

OK_ /___
Used: 1-2 ON; S1031 1-3
not used:1-3 ON
OK_ /___
OK_ /___
S1048 2-3
106ms : 1-2 ON; 426ms : 2-3 ON X
Used:1-2 ON, OK_ /___
S1038 1-2
Not used: 1-3 ON X
Interruptsperiod: S1036 1-2 OK_ /___
12 : 1-2 ON, 1 : 1-3 ON X
OK_ /___
OK_ /___
CPU -1a26
OK_ /___
CPU -1c26
OK_ /___

20. Analog Input/Output module for Channel 2 ( ED 69203NA1AA, UN 0610, AB57))


OK_ /___
1 6
OK_ /___
diff. : I) O 7
OK_ /___
I : (0..+10V); O : (-10V..+10V):
Channels 0...7 S1000 OOOIOOOO
OK_ /___
Channels 8...15 S1001 I I I I I OOO
OK_ /___
OK_ /___
O : external
OK_ /___
OK_ /___
OK_ /___
Analog outputs
OK_ /___
(I : ON, O : OFF) 1 6
OK_ /___

OK_ /___
Monitoring loop
OK_ /___
OK_ /___
OK_ /___
Most left hand unit
OK_ /___
21. Digital input / output module for Channel 2 (69203NB1AA, UN 0662, AB61)


Inputs :
OK_ /___
-I : ON, O : OFF) 1 6
OK_ /___
static inputs: S1000 OOOOOOOO
OK_ /___
O : static : OPEN;
I : pulsed : CLOSED S1001 OOOOOOOO
Outputs :
OK_ /___
I : ON, O : OFF 1 6
Failure signals
OK_ /___
1A15 to 2c16: 1-2 S1004 1-3
OK_ /___
Supervision
OK_ /___
Unit within loop X1005 X IN
OK_ /___
CPU X1006 X OUT
OK_ /___
CPU
X1007 X OUT
22. Digital inputoutput module for Channel 2 (69203NB1AA, UN 0662, AB69)

Inputs :
OK_ /___
Address switch setting S1002 OOIIO I LSB
-I : ON, O : OFF) 1 6
OK_ /___
OK_ /___
O : static : OPEN;
Outputs :
OK_ /___
Address switch setting S1003 OIOOO I LSB
I : ON, O : OFF 1 6
Failure signals
OK_ /___
1A15 to 2c16: 1-2 S1004 1-2
OK_ /___
Supervision
OK_ /___
OK_ /___
CPU X1006 X IN
CPU
X1007 X OUT OK_ /___

23. Digital Firing and control module for Ch-2 (69203DU1CA, UN 0663, AB65)

Operation mode
Variation of firing angle: pos. 1:
OK_ /___
int. R/L; pos.0: all other S865/1 X pos.0
Input control signal UC: pos. 1:
OK_ /___
digital; pos.0: analog S865/2 X pos.1
Control mode: pos. 1: ext. UC
OK_ /___
only; pos. 0: int. or ext. S865/3 X pos.0
Pos. 1: If ctrl only; pos. 0: int. or OK_ /___
ext. S865/4 X pos.0
Freerun at high voltage rise
OK_ /___
du/dt: pos. 1: active; pos. 0: S865/5 X pos.0
inactive
Analog output signal select:
OK_ /___
pos. 1: UC; pos. 0: channel S865/6 pos.1
balance
Digital control signal input
Unit software address S866 X 600 HEX
Address switch setting I : ON,
OK_ /___
O : OFF X IIOOOOLSB
Parameter settings
Rectifier limit 0 min: S850 X pos.A=30° elec OK_ /___

Inverter limit 0 max : S851 X pos.8=149°elec OK_ /___
Current dependent inverter limit: S852 X pos.0=0 ° elec. OK_ /___

Setting of Ifmax relay: S853 X pos.B=3In OK_ /___

Commutation reactance: S854 X pos.8=16 % OK_ /___
Min. setpoint If controller -%If0 S855 pos.0=0% OK_ /___
Ifn / If0 ratio: S856 X pos.E=3.652 OK_ /___
Digital Firing and control module for CH-2 (69203DU1CA, UN 0663, AA65)

Parameter settings
Vp If controller -VV : S857 pos.4=10

OK_ /___
Ta If controller (ms): S858 pos.7=190ms
OK_ /___
Sensitivity follow up control -% S859 X pos.2=1%
OK_ /___
Pulse pause follow up control -s : S860 pos.3=2s
OK_ /___
Ifmax relay time delay (ms): S861 pos.2=11ms
OK_ /___
Signal settings
OK_ /___
OK_ /___
Analog output Uc on 2c18 S1004 OUT
OK_ /___
Analog output Uc on 2c20 S1005 IN
Measurements Testpoint
Syn. voltage: UR-S IN UNC4660 UR 22 VAC 21.91VAC/__

22 VAC
Syn. voltage: US-T IN UNC4660 US 22 VAC 21.81VAC/__
22 VAC
Syn. voltage: UT-R IN UNC4660 UT 22 VAC 21.19VAC/__
22 VAC
Pulse shape for all pulses shall be
OK_ /___
rectangular with pulse unloaded

Pulse amplirude 20v... 24v
OK_ /___
Pause 0v... 2v
OK_ /___
Pulse duration=100 micro sec.± [100]micro sec
3%
Ifmax relay picks up at Ifn : 3 x Ifn
OK_ /___

Digital Firing and control module for CH-2 (69203DU1BA, UN 0663, AB65)

OK_ /___
Unit within loop S1000 OUT
OK_ /___
Most right hand unit with ref. to S1001 IN
CPU
OK_ /___
Most left hand unit with ref. to S1002 IN
CPU
OK_ /___
None maskable interrupt S1006 X OUT

24. CPU module for channel 2 (69203DB1AA, UN 0660, AB49))


FLT SETTING BYTESTCOM
MN
Memory elements
Block 1 memory
EPROM 27C256 A735 HIER452555R2

OK_ /___
Pos.1 : 256k Pos.2 : 64k S801 X pos.1
OK_ /___
OK_ /___
Block 2 memory
OK_ /___
EPROM 27C64 A736 0579KDVR
OK_ /___
Block 3 memory
A737 X EMPTY
OK_ /___
OK_ /___
Block 4 memory
OK_ /___
EEPROM 2864A A738 X EEPROM *
OK_ /___
OK_ /___
EEP : 2k*8 EP : 8k*8 J904 X EEP
* : Contains parameters entered through microterminal

CPU module for channel 2 (69203DB1AA, UN 0660, AB49))

Block 5 memory
HETN400793P1 A739 X RAM OK_ /___
EPROM RAM
J908 X RAM OK_ /___
OK_ /___
OK_ /___
OK_ /___
Operation
DMA X OUT OK_ /___
Test input
TEST X OUT OK_ /___
Timer clock
OK_ /___
OK_ /___
Timer frequency 1.5 MHz
CK1 X OPEN OK_ /___
Timer frequency 11.7 kHz
CK2 X OPEN OK_ /___
Timer frequency 183 Hz
CK3 X CLOSED OK_ /___
Timer output inverted
INV OPEN OK_ /___
Serial interface
pos.2 : RS232 S803,804 X pos.1 OK_ /___
OK_ /___

CPU module for channel 2 (69203DB1AA, UN 0660, AB49))

FLT SETTING TEST.COMMN
Watchdog
OK_ /___
Watchdog active WD CLOSED
56 ms T1+T3
T1 X OPEN OK_ /___
224 ms T1+T4
T2 X CLOSED OK_ /___
448 ms T2+T3
T3 CLOSED OK_ /___
1.8 s T2+T4
T4 OPEN OK_ /___
Most left hand unit,except supply
KC OUT OK_ /___
Unit within loop -slave
KA-KC X OUT OK_ /___
Fail signal on 2c16 S822 IN OK_ /___
OK_ /___
S824 OUT) S824 OUT
From Ue1 -2a2 : pos 1-2
S821.1-2 X IN OK_ /___
S821.1-3 X OUT OK_ /___

25. DC-DC supply module for channel 2 (69203PY2BA, AB37)
POWER SUPPLY MEASURED INPUT VOLTAGE 218VDC
Output voltage tolerance Testpoint Measured Unit
Voltage
+24V ±10 % +24 V 24.27 VDC
+15V ±5 % +15 V 15.04 VDC
+5V +4% +5 V 5.09 VDC
-15V ±5% -15 V -15.03 VDC
26. CPU module for Xe-identification ch 2 (69203DB1AA, UN 0660, AB13))


Memory elements
Block 1 memory
OK_ /___
EPROM 27C256 A735 HIER452545
OK_ /___
Pos.1 : 256k Pos.2 : 64k S801 X pos.1
OK_ /___
Block 2 memory
OK_ /___
EPROM 27C64 A736 EMPTY
OK_ /___
Block 3 memory
OK_ /___
A737 X EMPTY
EPROM RAM J906 X EPROM OK_ /___
Block 4 memory

OK_ /___
OK_ /___
OK_ /___
EEP : 2k*8 EP : 8k*8 J904 X EEP
Block 5 memory
HETN400793P1 A739 X RAM OK_ /___
EPROM RAM
J908 X RAM OK_ /___
OK_ /___
OK_ /___
OK_ /___
OK_ /___
Operation DMA X OUT
OK_ /___
Test input TEST X OUT
Timer clock
OK_ /___
OK_ /___
OK_ /___
Timer frequency 1.5 MHz CK1 X OPEN
OK_ /___
Timer frequency 11.7 kHz CK2 X OPEN
OK_ /___
Timer frequency 183 Hz CK3 X CLOSED
OK_ /___
Timer output inverted INV CLOSED
Serial interface
pos.2 : RS232 S803,804 X pos.1 OK_ /___
OK_ /___

CPU module for channel 2 (69203DB1AA, UN 0660, AB13)

Watchdog
OK_ /___
Watchdog active WD OPEN
OK_ /___
56 ms T1+T3 T1 X OPEN
OK_ /___
224 ms T1+T4 T2 X CLOSED
OK_ /___
448 ms T2+T3 T3 CLOSED
OK_ /___
1.8 s T2+T4 T4 OPEN
OK_ /___
Most left hand unit,except supply KC OUT
OK_ /___
Unit within loop -slave KA-KC X OUT
OK_ /___
Fail signal on 2c16 S822 IN
OK_ /___
S824 OUT) S824 IN
OK_ /___
From Ue1 -2a2 : pos 1-2 S821.1-2 X IN
S821.1-3 X OUT OK_ /___

27. Interrupt Gen. Unit for Xe-identification Ch –2 (69203GB1AA , UN 0661, AB17)

FUNCTION ELEMENT DE- FACTORY OK BY TEST OK

FLT SETTING BY
COMM
N
Sockets, check
1. Shape of sine UR-0V OK VAC 4.38 VAC
2. Equal size and US-0V OK VAC 4.27VAC
3. Phase angle
Adjust volt. UR, US, UT-0 to UT-0V 4.37 VAC 4.39VAC
4,37VAC ± 0,5% at 100%
machine voltage
DC sensing signal(by adjusting UG-0V 7.0 VDC 7.02VDC
R392)
At machine current sensing Test IR-0V
5.07VAC
5VAC ±1%
sockets check
1. Shape of sine, IS-0V 5VAC ±1% 4.89VAC
2. Equal size and IT-0V 5VAC ±1%
3. Phase angle 4.93VAC
At 100% current
OK_ /___
phase lag of : UR – UT 120 deg. lag OK_ /___

OK_ /___
of oscilloscope and IR w.r.t 0V to IS – US No shift
phase shift at UPFof : IT – UT No shift OK_ /___
DC sensing signal IG 7VDC ± 3%
OK_ /___
OK_ /___

Amp

Interrupt Gen. Unit for Xe-identification Ch –2 (69203GB1AA , UN 0661, AB17)

Synchronous voltage
Additional input 2c28 : OK_ /___

Voltage adaption resistor R1008 X open

OK_ /___
S1026 open)
Interrupts:
All : 1-2 ON; other : 1-3 ON OK_ /___
S1042 1-2
X
If other,
Even : 1-2 ON; odd : 1-3 ON OK_ /___
S1040 1-2
X
Interrupts per period:
12 : 1-2 ON, 1 : 1-3 ON S1024 1-2 OK_ /___
X
OK_ /___
X
Interruptsperiod:
OK_ /___
12 : 1-2 ON, 1 : 1-3 ON S1022 1-2
X
OK_ /___
50Hz : 1-2 ON, 60Hz : 1-3 ON S1028 X 1-2
OK_ /___

Fmin 32Hz (S8501…8) (I : ON,
OK_ /___
O : OFF) S850 OIOIOOOO LSB
1 8

Fmax 66Hz (S8511...8) (I : ON,
OK_ /___
O : OFF) S851 IOOOIIOO LSB
1 8
CLOSED OK_ /___
S1030 X
CLOSED OK_ /___
S1046 X

Interrupt Gen. Unit for Xe-identification Ch –2 (69203GB1AA , UN 0661, AB17)

OK_ /___
U1: 20% R23 X 1,4 V
OK_ /___
U2: 10% R24 X 0,7 V

OK_ /___
Used: 1-2 ON; S1031 1-3
not used:1-3 ON
OK_ /___
OK_ /___
S1048 2-3
106ms : 1-2 ON; 426ms : 2-3 ON X
Used:1-2 ON, OK_ /___
S1038 1-2
Not used: 1-3 ON X
Interruptsperiod: OK_ /___
S1036 1-2
12 : 1-2 ON, 1 : 1-3 ON X v
OK_ /___
OK_ /___
CPU -1a26
OK_ /___
CPU -1c26
OK_ /___

28. Analog I/O module for Xe-identification Ch 2( ED 69203NA1AA,UN 0610, AB21)


OK_ /___
1 6
OK_ /___
diff. : I) O 7
I : (0..+10V); O : (-10V..+10V):
OK_ /___
Channels 0...7
S1000 OOOI I I I I
OK_ /___
Channels 8...15 S1001 IIIIIIII

OK_ /___
O : external
OK_ /___
Channels 0...4
S1003 I
OK_ /___
OK_ /___
OK_ /___
Analog outputs
OK_ /___
(I : ON, O : OFF) 1 6
OK_ /___

OK_ /___
Monitoring loop
OK_ /___

OK_ /___
Most left hand unit

OK_ /___

OK_ /___
29. Digital I/O module for Xe-identification Ch 2 (69203NB1AA, UN 0662, AB25)


Inputs :
OK_ /___
-I : ON, O : OFF) 1 6
OK_ /___
OK_ /___
O : static : OPEN;
Outputs :
OK_ /___
I : ON, O : OFF 1 6
Failure signals
OK_ /___
1A15 to 2c16: 1-2 S1004
1-2
OK_ /___

Supervision
OK_ /___
X1005 X OUT
Unit within loop
Most right hand unit with ref. to OK_ /___

CPU X1006 X IN
Most left hand unit with ref. to OK_ /___

CPU X1007 X OUT
30. Max modules settings:

Module address should be set as per hardware scheme and switch settings
as per following table:
Module Type Jumper/Switch Settings OK by
test/comm
IOP305 OK_ /___
(RACK-3&4 W1= Install
REG1) W6=Not Install
IOP330 OK_ /___

(RACK-5 REG1
& -
RACK-6 REG2)
IOP334 OK_ /___
(RACK-1&2,
RACK-3&4 -
REG1)
IOP351 OK_ /___
(RACK-1&2,
RACK-3&4, W1= Position 2-3
RACK-5 REG1 &
RACK-6 REG2)

31. Final stage for channel 1 (69203MU1AA, UN 0809, AG01)
Place of unit : AG01
Diagram sheet : GX010 / YS701
FUNCTION ELEMENT FACTORY [__]

SETTING BYTESTCOMMN
OK_ /___
Input pulse polarity negative 1020…25 OUT
OK_ /___
Input pulse polarity positive 1026…31 IN
OK_ /___
Blocking input resistance R1000 OUT 3)
OK_ /___
Pulse current R1001 to 5R6 3)
R1006
OK_ /___
Pulse current / shape R1007 to 3R3 3)
R1012
OK_ /___
Pulse shape (cap as per AK 428 513) C1013 to 150 nF
C1018
32. Final pulse stage for channel 2 (69203MU1AA, UN 0809, AG03)

Place of unit : AG03
Diagram sheet : GX020 / YS701
FUNCTION ELEMENT FACTORY [__]

SETTING BYTESTCOMMN
OK_ /___
Input pulse polarity negative 1020…25 OUT
OK_ /___
Input pulse polarity positive 1026…31 IN
OK_ /___
Blocking input resistance R1000 OUT 3)
OK_ /___
Pulse current R1001 to 5R6 3)
R1006
OK_ /___
Pulse current / shape R1007 to 3R3 3)
R1012
OK_ /___
Pulse shape (cap as per AK 428 513) C1013 to 150 nF
C1018

33. MicroTerminal ( 69203TB2AA , UNS 2660, AD45 )

Diagram sheet : YD115

HIER452560 OK_ /___
EPROM 27C256 A331
EPROM type selection
OK_ /___
-27C256 S1005,6 X 1-3
Interrupt allocation
OK_ /___
-1 : 9902, 2 : 232 S1001...4 X 2-3
34. Memory card ( 69203YV1AA , CT370, AG15)
Functioning of module for Set Reset functions OK_ /___
35. Test point module ( CE691 38-840, UN0094, AG23)

Functioning of module OK_ /___

36. List of Parameters for channel-1(Auto):
AVR channel 1 Software version HIER 452555R2 in AA49

K-Flags (factory settings to be 0000= OFF
altered temporarily only) KDVR 1111= ON
OK_ /___
Active current compensation F710 X 0000
(IWKP)
OK_ /___
Reactive current compensation F712 X 0000
(IBKP)
OK_ /___
VHz limiter (VHZ) F714 X 1111
OK_ /___
Softstart (SOFT) F716 X 1111
OK_ /___
Reactive load discharge (DNQ) F718 X 0000
OK_ /___
Set point preset to bus voltage F71A X 0000
(AUX)
Follow up of cos phi reference
OK_ /___
value (FOLC) F71C X 0000
OK_ /___
Follow up of reactive power ref. F71E X 0000
Value (FOLQ)
OK_ /___
Actual value for superimpimposed F720 X 0000
CTRL from external X-ducer
(FOEX)
OK_ /___
Tie line power factor regulator F722 X 0000
(LINC)
OK_ /___
Additional analog input (MPIN) F724 X 0000
OK_ /___
Rotor current reduction due to F726 X 0000
overtemp. (IFTP)

List of Parameters for Auto channel-1:

Stator current reduction due to .
OK_ /___
overtemp (IGTP) F728 X 0000
OK_ /___
Fieldflashing OFF function F72A X 1111
(EXON)
Priority of limiter 0000=up
OK_ /___
1111=down (UPDN)
F730 X 1111
PSS signal into PID=0000 after
OK_ /___
PID=1111 (MPGT) F732 X 0000
OK_ /___
Mechanical power sig. to PSS F736 X 0000 *)
(KMEC)
OK_ /___
Power System Stabilizer (STB) F750 X 2222 *)
OK_ /___
Rotor current limiter (ROT) F752 X 2222 *)
OK_ /___
Stator current limiter inductive F754 X 2222 *)
(IIND)
OK_ /___
Stator current limiter capacitive F756 X 2222 *)
(ICAP)
OK_ /___
Minimum rotor current limiter F758 X 0000 *)
(IMIN)
OK_ /___
Load angle limiter (DEL) F75A X 2222 *)
OK_ /___
Reactiveactive current limiter F75C X 0000 *)
(IBIW)
OK_ /___
Superimposed Q- or cos phi F75E X 0000 *)
control (KCOS)
OK_ /___
Xe-identification (IDXE) F760 X 2222 *)
OK_ /___
Neg. phase sequence (PHAS) F762 X 0000 **)
*) 0000 = OFF; 1111 = actual value calculation;2222 = function activated

**) 0000 = OFF; 0001 = function activated; 0002 to 0007 = special applications

List of Parameters for channel-1(Auto):
FUNCTION ELEM ADJUST FACTORY OK BY

ENT MENT RANGE SETTING TEST/COMMN
2. Voltage reference value
OK_ /___
Preset (PRES) C250 50....120% 100 %
OK_ /___
Maximum value (RFmx) C252 100...142% 110 %
OK_ /___
Minimum value 1 (RFm1) C254 0.....100% 90 %
OK_ /___
OK_ /___
Max and Min values to be
adjusted at site as per
system requirement.
OK_ /___
Fullrange traveltime 1 (TRF1) C258 0.1...120s 30 s
OK_ /___
Fullrange traveltime 2 (TRF2) C25A 0,1...120s 30 s
OK_ /___
Softstart traveltime (SOFT) C290 0.1...65,5s 10 s
3. Reactive load discarge

OK_ /___
Pulsetime (Qton) C260 0.1...10s 1s
OK_ /___
Pausetime (Qtof) C262 0.1...60s 1s
OK_ /___
Sensitivity (Qe) C264 0.....100% 5%
4. VHz limiter
Max. overvoltage
OK_ /___
U-p.uf-p.u (V/Hz) C280 0.9..1,3p.u. 115 %
OK_ /___
Time delay (DLay) C28E 0....65,5s 5s
5. Reactive active current influence
Reactive current Influence C282 0....20% 3%*
OK_ /___
(IXco)
Polarity ( 0000=DROOP;
FFFF = COMP) (UpDo) C284 See left FFFF OK_ /___
OK_ /___
Active current influence (IRco) C286 0....20% 0%
Polarity (0000=DROOP
FFFF=COMP) (UpDn)
OK_ /___
C288 See left 0000
* : TO BE ADJUSTED AT SITE

List of Parameters for channel-1(Auto)
FUNCTION ELEM ADJUSTMENT FACTORY OK BY

ENT RANGE SETTING TEST/COMMN
6. Permission for Conduction monitoring unit
OK_ /___
Generator voltage (UGEX) C2A0 0....142% 90%
OK_ /___
Field current (IFEX) C2A2 0....300% 30%
7. PID - FILTER (PID gains shall be tuned at site)
OK_ /___
V0 (V0) C300 0...999 p.u. 70p.u.
OK_ /___
Vp1 (Vp1) C302 < 84*pl+,<Vo 10 p.u.
OK_ /___
Vp2 (Vp2) C304 Vp1...Vo 15 p.u.
OK_ /___
Vì∞ (V∞) C306 Vp1...5Vp1 15 p.u.
OK_ /___
Ta (Ta) C308 0,1..30s 1.0 s
OK_ /___
Tb (Tb) C30A 0.008…9,99s 0.2 s
OK_ /___
TEX (TEX) C30C 1....30s 5.0 s
OK_ /___
DEX (DEX) C30E 33...900%s 100 %s
OK_ /___
Ceiling factor pl+= Ud / Ufo(pl+) C310 2....15,9 9.05 p.u.
8. Power system stabilizer
Gain of power channel K1 ** C330 K1 **) 0.3 p.u.
OK_ /___
(K1pu)
Gain of frequency channel K2

OK_ /___
** (K2pu) C332 K2 **) 0.1 p.u.
OK_ /___
Positive signal limit (POL) C334 POL **) 0.2 p.u.
OK_ /___
Negative signal limit (NOL) C336 NOL **) -0.2 p.u.
OK_ /___
Pmin blocking (Pmin) C338 0...100% 10 %
OK_ /___
Umax blocking (Umax) C33A 0...142% 125 %
OK_ /___
Umin blocking (Umin) C33C 0...142% 50 %
Adjustment ranges:
PSS to AVR input: PSS to AVR output:
K1=0...+10p.u.; K1=0...-16*p1+ (<64);
K2=0... 0,5p.u.; K2=0... 1,5p.u. (<6);
POL=NOL=0...0,715p.u. POL=NOL=0...±1 * pl+

List of Parameters for Auto channel-1
FUNCTION ELEM ADJUSTMENT FACTORY OK

ENT RANGE SETTING BYTESTCOMM
N
Ext. PSS-sign. (0000=normal;
OK_ /___
1111=inv.(INEX)
C33E 0000 / 1111 0000
(0000=analog; 1111=digital C340 0000 / 1111 0000
OK_ /___
(ADEX)
9. Field current Limiter

OK_ /___
Thermal reference value 1 C400 0...300%Ifn 105 %
(Ith1)
OK_ /___
(Ith2)
OK_ /___
Ceiling reference value 1 (Ifm1) C406 0...300%Ifn 160 %
OK_ /___
Ceiling reference value 2 (Ifm2) C40E 0...300%Ifn 120 %
OK_ /___
Ceiling time (TIFM) C408 0...32,7s 10 s
OK_ /___
Attenuation factor of limiter C40A 0...100% 50 %
output (Kif)
OK_ /___
Du / dt setting for Iceiling C40C 0...3000%s 400 %
release .(duIf)
OK_ /___
Back integration time Ifdn , dim.
S/p.u (Ifdn) C414 0,02..600 s 9,6 s
2 OK_ /___
I *t (ITIf) C416 0...500 p.u. 18.7 p.u.
OK_ /___
Ceiling release (IFmx
0000=AUS; 1111=EIN (Ifmx) C418 00001111 1111
OK_ /___
Inversetime(ROTI 0000=AUS; C41A 00001111 1111
1111=EIN (ROTI)

List of Parameters for channel-1 (Auto)

N
10. Minimum field current limiter
OK_ /___
Reference value (Imin) C410 0...100% 5%
11. Inductive stator current limiter

OK_ /___
Thermal reference value (IGi1) C430 0...142% 105 %
OK_ /___
C432 not used 105 %
Maximum reference value –
OK_ /___
200%=inactive (IGim) C434 0...142% 200 %
OK_ /___
Overcurrent time(TIGM) C436 0...32,7s 10 s
Attenuation factor of limiter
OK_ /___
output (KIGi)
C438 0...100% 50 %
Du / dt setting for Iceiling
OK_ /___
release(duIG)
C43A 1...3000%s 400 %
Minimum reactive current
OK_ /___
limitaion (IXmi)
C43C 0...30% 2%
Back integration time (IGdn)
OK_ /___
C440 0,02..600 p.s. 8.3 p.s
2
I *t –IT/IF (ITIG) OK_ /___
C442 0...500p.u.*s 21.6 p.u.
Ceiling relase (IGmx
OK_ /___
0000=AUS; 1111=EIN(IGmx)
C444 0000/1111 1111
Inversetime (GENI
OK_ /___
0000=AUS; 1111=EIN(GENI)
C446 0000/1111 1111
IG signal (IGrn 0000=3V; -
OK_ /___
1111=7V(IGrn)
C448 0000/1111 1111


ENT MENT RANGE SETTING TEST /COMMN
12. Stator current limiter under excited
OK_ /___
Reference value (IGcd) C460 0...142% 105 %
OK_ /___
Attenuation factor (KIGc) C462 0...100% 25 %
13. Ix min / Ir limiter underexcited
OK_ /___
Reference value (IXm) C480 0...-100% -100 %
OK_ /___
Active current influence(IRKP) C482 0....100% 20 %
OK_ /___
Attenuation factor(KIX) C484 0....100% 30 %
14. Load angle limiter
Reference value(Dref) C4A0 0....179 OK_ /___
75 el
OK_ /___
output(Kdel) C4A2 0....100% 30 %
OK_ /___
Quadrature reactance xq(xq) C4A4 0....3p.u. 2 p.u.
OK_ /___
External reactance(xe) C4A6 0....2p.u. 0.2 p.u.
OK_ /___
15. Additional analog input
OK_ /___
Attenuation factor(KMPI) C520 - 0....100% 100 %
OK_ /___
16. Superimposed regulator
OK_ /___
Running time for cos phi ref.
Value(TRFC) C504 1....120s 60 s
OK_ /___
Running time for Q-reference
value(TRFQ) C506 1....120s 60 s
OK_ /___
Preset for cos phi reference C508 -0..1..+0 1
value(PR>C)
OK_ /___
Preset for Q-reference C50A 0... 100% 0%
value(PR>Q)
OK_ /___
Pausetime for pulse C50C 1....60s 1s
regulator(TPAU)


OK_ /___
Pulsetime for pulse C50E 0,1..10s 0.5 s
regulator(TIMP)
OK_ /___
Influence of α factor(ALFA) C510 0....999,9 1/% 500 / %
OK_ /___
Sensitivity(EPSI) C512 0... 100% 1%
OK_ /___
OK_ /___
Old ON/OFF-Logic >A5A5 C514 0000..FFFF A5A5
(OLD)
17. Configuration of analog outputs on UN0610
OK_ /___
Channel 1(chn1) C2B0 0...F 1
OK_ /___
Channel 2(chn2) C2B2 0...F C
Configuration of Analog Outputs on UN0610

1 : Ucontrol 2 : Uref-pos 3 : Uref
4 : Uref-resulting 5:P 6:Q
7 : Ir 8 : Ix 9 : load angle
A : cos phi B : bus voltage C : ref. value of active Superimp .CTRL
D : frequency E : cos phi-CTRL ref F : Q-CTRL ref

37. Parameter list for Xe identification AA13
Parameters

OK /___
Line reactance for network C3B0 0 ...2 p.u 0.2 p.u.
cond.1(Xe1)
OK_ /___
cond.2(Xe2)
OK_ /___
cond.2(Xe3)
OK_ /___
Maximum time for high gains C3C0 0 ...500s 10 sec
OK_ /___
Minimum time for high gains C3C2 0 ...30s 2 sec
OK_ /___
Steady state osc. for increase C3C4 0 ..0,25 p.u 0.04 p.u
of weighting
OK_ /___
Minimum value for identification C3C6 0...2 0.8
OK_ /___
Factor for acceptance of C3F4 1 .0...2.0 1,5
identification
Configuration of analog outputs on UN0610
OK_ /___
Channel 1(chn1) C3E0 0 ...E 1
OK_ /___

1 : Weighting 2 : Weighting factor 3 : Identificated Xe
factor K1 for K2
4 : Identification 5 : Change in line 6 : Measured load angle
status condition
7 : Calculated 8 : Calculated load 9 : Calculated load angle 3
load angle 1 angle 2
A : Active power B : Reactive power C : Generator voltage
D : Generator E : Generator
current reactive current active

Operation points
(Note: P & Q values in p.u.)
Function Elemen Addr Cal/ Elemen Addr Cal/ ___ by

t hex- desc adj t hex- desc adj Test /
adr value adr value Commng
2.1 Operation points for Xe1
OK_ /___
P < 0,6 Q < -0.2 C360 p111 0.55 C384 f111 0.14
OK_ /___
P > 0,6 Q < -0.2 C362 p211 1.54 C386 f211 0.04
OK_ /___
P < 0,6 -0.2 < Q < +0.2 C364 p121 1.5 C388 f121 0.10
OK_ /___
P > 0,6 -0.2 < Q < +0.2 C366 p221 1.54 C38A f221 0.06
OK_ /___
P < 0,6 Q > +0.2 C368 p131 2.68 C38C f131 0.11
OK_ /___
P > 0,6 Q > +0.2 C36A p231 1.73 C38E f231 0.06

OK_ /___
P < 0,6 Q < -0.2 C36C p112 1.69 C390 f112 0.05
OK_ /___
P > 0,6 Q < -0.2 C36E p212 1.06 C392 f212 0.01
OK_ /___
P < 0,6 -0.2 < Q < +0.2 C370 p122 1.38 C394 f122 0.05
OK_ /___
P > 0,6 -0.2 < Q < +0.2 C372 p222 1.18 C396 f222 0.01
OK_ /___
P < 0,6 Q > +0.2 C374 p132 2.09 C398 f132 0.06
OK_ /___
P > 0,6 Q > +0.2 C376 p232 1.06 C39A f232 0.03

OK_ /___
P < 0,6 Q < -0.2 C378 p113 1.22 C39C f113 0.01
OK_ /___
P > 0,6 Q < -0.2 C37A p213 0.28 C39E f213 0.01
OK_ /___
P < 0,6 -0.2 < Q < +0.2 C37C p123 0.87 C3A0 f123 0.06
OK_ /___
P > 0,6 -0.2 < Q < +0.2 C37E p223 0.43 C3A2 f223 0.01
OK_ /___
P < 0,6 Q > +0.2 C380 p133 0.63 C3A4 f133 0.01
OK_ /___
P > 0,6 Q > +0.2 C382 p233 0.00 C3A6 f233 0.01

38. List of Parameters for channel-2(Auto):
AVR channel 2 Software version HIER 452555R2 in AB49

K-Flags (factory settings to be 0000= OFF
altered temporarily only) KDVR 1111= ON
OK_ /___
Active current compensation F710 X 0000
(IWKP)
OK_ /___
Reactive current compensation F712 X 0000
(IBKP)
OK_ /___
VHz limiter (VHZ) F714 X 1111
OK_ /___
Softstart (SOFT) F716 X 1111
OK_ /___
Reactive load discharge (DNQ) F718 X 0000
OK_ /___
Set point preset to bus voltage F71A X 0000
(AUX)
OK_ /___
Follow up of cos phi reference
value (FOLC) F71C X 0000
OK_ /___
Follow up of reactive power ref. F71E X 0000
Value (FOLQ)
OK_ /___
Actual value for superimpimposed F720 X 0000
CTRL from external X-ducer
(FOEX)
OK_ /___
Tie line power factor regulator F722 X 0000
(LINC)
OK_ /___
Additional analog input (MPIN) F724 X 0000
OK_ /___
Rotor current reduction due to F726 X 0000
overtemp. (IFTP)

List of Parameters for Auto channel-2:

Stator current reduction due to .
OK_ /___
overtemp (IGTP) F728 X 0000
OK_ /___
Fieldflashing OFF function F72A X 1111
(EXON)
Priority of limiter 0000=up
OK_ /___
1111=down (UPDN) F730 X 1111
PSS signal into PID=0000 after
OK_ /___
PID=1111 (MPGT) F732 X 0000
OK_ /___
Mechanical power sig. to PSS F736 X 0000 *)
(KMEC)
OK_ /___
Power System Stabilizer (STB) F750 X 2222 *)
OK_ /___
Rotor current limiter (ROT) F752 X 2222 *)
OK_ /___
Stator current limiter inductive F754 X 2222 *)
(IIND)
OK_ /___
Stator current limiter capacitive F756 X 2222 *)
(ICAP)
OK_ /___
Minimum rotor current limiter F758 X 0000 *)
(IMIN)
OK_ /___
Load angle limiter (DEL) F75A X 2222 *)
OK_ /___
Reactive / active current limiter F75C X 0000 *)
(IBIW)
OK_ /___
Superimposed Q- or cos phi F75E X 0000 *)
control (KCOS)
OK_ /___
Xe-identification (IDXE) F760 X 2222 *)
OK_ /___
Neg. phase sequence (PHAS) F762 X 0000 **)
*) 0000 = OFF; 1111 = actual value calculation;2222 = function activated
**) 0000 = OFF; 0001 = function activated; 0002 to 0007 = special applications

List of Parameters for channel-2(Auto):
FUNCTION ELEM ADJUST FACTORY OK

ENT MENT RANGE SETTING BYTESTCOMM
N
2. Voltage reference value
OK_ /___
Preset (PRES) C250 50....120% 100 %
OK_ /___
Maximum value (RFmx) C252 100...142% 110 %
OK_ /___
OK_ /___
OK_ /___
Fullrange traveltime 1 (TRF1) C258 0.1...120s 30 s
OK_ /___
Fullrange traveltime 2 (TRF2) C25A 0,1...120s 30 s
OK_ /___
Softstart traveltime (SOFT) C290 0.1...65,5s 10 s
3. Reactive load discarge
OK_ /___
Pulsetime (Qton) C260 0.1...10s 1s
OK_ /___
Pausetime (Qtof) C262 0.1...60s 1s
OK_ /___
Sensitivity (Qe) C264 0.....100% 5%
4. VHz limiter
Max. overvoltage
OK_ /___
U-p.uf-p.u (V/Hz) C280 0.9..1,3p.u. 115 %
OK_ /___
Time delay (DLay) C28E 0....65,5s 5s
5. Reactive active current influence
OK_ /___
Reactive current Influence C282 0....20% 3%*
(IXco)
Polarity ( 0000=DROOP; OK_ /___
FFFF = COMP) (UpDo) C284 See left FFFF
Active current influence (IRco)
OK_ /___
C286 0....20% 0%
Polarity (0000=DROOP
OK_ /___
FFFF=COMP) (UpDn) C288 See left 0000
* : TO BE ADJUSTED AT SITE

List of Parameters for channel-2(Auto)

N
6. Field flashing switch off
OK_ /___
Generator voltage (UGEX) C2A0 0....142% 90%
OK_ /___
Field current (IFEX) C2A2 0....300% 30%
7. PID - FILTER (PID gains shall be tuned at site)
OK_ /___
V0 (V0) C300 0...999 p.u. 70p.u.
OK_ /___
Vp1 (Vp1) C302 < 84*pl+,<Vo 10 p.u.
OK_ /___
Vp2 (Vp2) C304 Vp1...Vo 15 p.u.
OK_ /___
Vì∞ (V∞) C306 Vp1...5Vp1 15 p.u.
OK_ /___
Ta (Ta) C308 0,1..30s 1.0 s
OK_ /___
Tb (Tb) C30A 0.008…9,99s 0.2 s
OK_ /___
TEX (TEX) C30C 1....30s 5.0 s
OK_ /___
DEX (DEX) C30E 33...900%s 100 %s
OK_ /___
Ceiling factor pl+= Ud / Ufo(pl+) C310 2....15,9 9.05 p.u.
OK_ /___
Gain of power channel K1 C330 K1 **) 0.3 p.u.
(K1pu)
OK_ /___
Gain of frequency channel K2
** (K2pu) C332 K2 **) 0.1 p.u.
OK_ /___
Positive signal limit (POL) C334 POL **) 0.2 p.u.
OK_ /___
Negative signal limit (NOL) C336 NOL **) -0.2 p.u.
OK_ /___
Pmin blocking (Pmin) C338 0...100% 10 %
OK_ /___
Umax blocking (Umax) C33A 0...142% 125 %
OK_ /___
Umin blocking (Umin) C33C 0...142% 50 %
PSS to AVR input: PSS to AVR output:
K1=0...+10p.u.; K1=0...-16*p1+ (<64);
K2=0... 0,5p.u.; K2=0... 1,5p.u. (<6);
POL=NOL=0...0,715p.u. POL=NOL=0...±1 * pl+


Ext. PSS-sign. (0000=normal;
OK_ /___
1111=inv.(INEX) C33E 0000 / 1111 0000
OK_ /___
(0000=analog; 1111=digital C340 0000 / 1111 0000
(ADEX)
9. Field current Limiter
OK_ /___
(Ith1)
OK_ /___
(Ith2)
OK_ /___
Ceiling reference value 1 (Ifm1) C406 0...300%Ifn 160 %
OK_ /___
Ceiling reference value 2 (Ifm2) C40E 0...300%Ifn 120 %
OK_ /___
Ceiling time (TIFM) C408 0...32,7s 10 s
OK_ /___
Attenuation factor of limiter C40A 0...100% 50 %
output (Kif)
OK_ /___
Du / dt setting for Iceiling C40C 0...3000%s 400 %
release .(duIf)
OK_ /___
Back integration time Ifdn , dim.
S/p.u (Ifdn) C414 0,02..600 s 9,6 s
2 OK_ /___
I *t (ITIf)
C416 0...500 p.u. 18.7 p.u.
OK_ /___
Ceiling release (IFmx
0000=AUS; 1111=EIN (Ifmx) C418 00001111 1111
OK_ /___
Inversetime(ROTI 0000=AUS; C41A 00001111 1111
1111=EIN (ROTI)

List of Parameters for channel-2 (Auto)

10. Minimum field current limiter
OK_ /___
Reference value (Imin) C410 0...100% 5%
11. Inductive stator current limiter

OK_ /___
Thermal reference value (IGi1) C430 0...142% 105 %
OK_ /___
C432 not used 105 %
OK_ /___
Maximum reference value –
200%=inactive (IGim) C434 0...142% 200 %
OK_ /___
Overcurrent time(TIGM) C436 0...32,7s 10 s
OK_ /___
output (KIGi) C438 0...100% 50 %
OK_ /___
Du / dt setting for Iceiling
release(duIG) C43A 1...3000%s 400 %
OK_ /___
Minimum reactive current
limitaion (IXmi) C43C 0...30% 2%
OK_ /___
Back integration time (IGdn) C440 0,02..600 p.s. 8,3 p.s
2 OK_ /___
I *t –IT/IF (ITIG) C442 0...500p.u.*s 21,6 p.u.
Ceiling relase (IGmx
OK_ /___
0000=AUS; 1111=EIN(IGmx)
C444 0000/1111 1111
Inversetime (GENI
0000=AUS; 1111=EIN(GENI) OK_ /___
C446 0000/1111 1111
IG signal (IGrn 0000=3V; -
1111=7V(IGrn) OK_ /___
C448 0000/1111 1111


ENT MENT RANGE SETTING TEST /COMMN
12. Stator current limiter under excited
OK_ /___
Reference value (IGcd) C460 0...142% 105 %
OK_ /___
Attenuation factor (KIGc) C462 0...100% 25 %
13. Ix min / Ir limiter underexcited
OK_ /___
Reference value (IXm) C480 0...-100% -100 %
OK_ /___
Active current influence(IRKP) C482 0....100% 20 %
OK_ /___
Attenuation factor(KIX) C484 0....100% 30 %
14. Load angle limiter
Reference value(Dref) C4A0 0....179 OK_ /___
75 el
OK_ /___
output(Kdel) C4A2 0....100% 30 %
OK_ /___
Quadrature reactance xq(xq) C4A4 0....3p.u. 2 p.u.
OK_ /___
External reactance(xe) C4A6 0....2p.u. 0.2 p.u.
OK_ /___
15. Additional analog input
OK_ /___
Attenuation factor(KMPI) C520 - 0....100% 100 %
OK_ /___
Running time for cos phi ref.
OK_ /___
Value(TRFC) C504 1....120s 60 s
OK_ /___
Running time for Q-reference
value(TRFQ) C506 1....120s 60 s
OK_ /___
Preset for cos phi reference C508 -0..1..+0 1
value(PR>C)
OK_ /___
Preset for Q-reference C50A 0... 100% 0%
value(PR>Q)
OK_ /___
Pausetime for pulse C50C 1....60s 1s
regulator(TPAU)


OK_ /___
Pulsetime for pulse C50E 0,1..10s 0.5 s
regulator(TIMP)
OK_ /___
Influence of α factor(ALFA) C510 0....999,9 1/% 500 / %
OK_ /___
Sensitivity(EPSI) C512 0... 100% 1%
OK_ /___
OK_ /___
Old ON/OFF-Logic >A5A5 C514 0000..FFFF A5A5
(OLD)
17. Configuration of analog outputs on UN0610
OK_ /___
Channel 1(chn1) C2B0 0...F 1
OK_ /___
Channel 2(chn2) C2B2 0...F C

1 : Ucontrol 2 : Uref-pos 3 : Uref
4 : Uref-resulting 5:P 6:Q
7 : Ir 8 : Ix 9 : load angle
A : cos phi B : bus voltage C : ref. value of active Superimp .CTRL
D : frequency E : cos phi-CTRL ref F : Q-CTRL ref
Adjustment ranges:

39. Parameter list for Xe identification AB13

Parameters

OK_ /___
cond.1(Xe1)
OK_ /___
cond.2(Xe2)
OK_ /___
cond.2(Xe3)
OK_ /___
Maximum time for high gains C3C0 0 ...500s 10 sec
OK_ /___
Minimum time for high gains C3C2 0 ...30s 2 sec
OK_ /___
Steady state osc. for increase C3C4 0 ..0,25 p.u 0.04 p.u
of weighting
OK_ /___
Minimum value for identification C3C6 0...2 0.8
OK_ /___
Factor for acceptance of C3F4 1 .0...2.0 1,5
identification
Configuration of analog outputs on UN0610
OK_ /___
OK_ /___

1 : Weighting 2 : Weighting factor 3 : Identificated Xe
factor K1 for K2
4 : Identification 5 : Change in line 6 : Measured load angle
status condition
7 : Calculated 8 : Calculated load 9 : Calculated load angle 3
load angle 1 angle 2
A : Active power B : Reactive power C : Generator voltage
D : Generator E : Generator
current reactive current active

Operation points
(Note: P & Q values in p.u.)
Function Elemen Addr Cal/ Elemen Addr Cal/ OK by

t hex- desc adj t hex- desc adj Test /
adr value adr value Commng
OK_ /___
P < 0,6 Q < -0.2 C360 p111 0.55 C384 f111 0.14
OK_ /___
P > 0,6 Q < -0.2 C362 p211 1.54 C386 f211 0.04
OK_ /___
P < 0,6 -0.2 < Q < +0.2 C364 p121 1.5 C388 f121 0.10
OK_ /___
P > 0,6 -0.2 < Q < +0.2 C366 p221 1.54 C38A f221 0.06
OK_ /___
P < 0,6 Q > +0.2 C368 p131 2.68 C38C f131 0.11
OK_ /___
P > 0,6 Q > +0.2 C36A p231 1.73 C38E f231 0.06

OK_ /___
P < 0,6 Q < -0.2 C36C p112 1.69 C390 f112 0.05
OK_ /___
P > 0,6 Q < -0.2 C36E p212 1.06 C392 f212 0.01
OK_ /___
P < 0,6 -0.2 < Q < +0.2 C370 p122 1.38 C394 f122 0.05
OK_ /___
P > 0,6 -0.2 < Q < +0.2 C372 p222 1.18 C396 f222 0.01
OK_ /___
P < 0,6 Q > +0.2 C374 p132 2.09 C398 f132 0.06
OK_ /___
P > 0,6 Q > +0.2 C376 p232 1.06 C39A f232 0.03

OK_ /___
P < 0,6 Q < -0.2 C378 p113 1.22 C39C f113 0.01
OK_ /___
P > 0,6 Q < -0.2 C37A p213 0.28 C39E f213 0.01
OK_ /___
P < 0,6 -0.2 < Q < +0.2 C37C p123 0.87 C3A0 f123 0.06
OK_ /___
P > 0,6 -0.2 < Q < +0.2 C37E p223 0.43 C3A2 f223 0.01
OK_ /___
P < 0,6 Q > +0.2 C380 p133 0.63 C3A4 f133 0.01
OK_ /___
P > 0,6 Q > +0.2 C382 p233 0.00 C3A6 f233 0.01

40. AC and DC Power supply circuits
OK_ /___
1. With DC- input supply switched OFF and PMG supply ON
check the following ( Switch S20 in service position).
i) Check secondary voltages of power supply and
synchronising supply transformers
ii) Phase position of the synchronous voltage
2. With DC- input supply switched ON, Station Auxiliary
supply OFF check the following. OK_ /___
i) Incoming supply bus, intermediate DC-circuits, protective
circuit breakers and outputs of all power supply units
3. PMG supply ON and Station Auxiliary supply OFF check
the following.
i) Check secondary voltages of synchronising supply OK_ /___
transformers
ii) Phase position of the synchronous voltage
iii) Incoming supply bus, intermediate DC-circuits, protective
circuit breakers and outputs of all power supply units
OK_ /___
4. Illumination and standstill heaters
OK_ /___
Check ON / OFF control, function, protective circuit breakers and
grounding
5. Check for upward air flow in tier fans OK_ /___

41. Checking of transducers
1. Transducer for remote Exciter FIELD CURRENT indication.
Device reference : U51

Diagram sheet : CE410 / YS601
Sl.No. Input Expected output(mA) Expected Observed

(mV) Display on
OUTPUT1 OUTPUT2 Display
HMI (A)
(mA) (mA) on HMI
-A78 (17,1)
1 0 4 (3.92-4.08) 0 4.01 4.01 0.01
2 10 6.67 (6.53-6.8) 5 6.66 6.66 5.01
3 20 9.33 (9.14-9.51) 10 9.32 9.32 10.00
4 30 12 (11.76-12.24) 15 11.98 11.99 15.00
5 40 14.67 (14.37-14.96) 20 14.64 14.65 20.00
6 50 17.33 (16.98-17.67) 25 17.30 17.31 25.0
7 60 20.0 (19.6-20.4) 30 19.95 19.94 29.91
2. Transducer for remote Exciter FIELD VOLTAGE indication.

Sl.No. Input (V) Expected output(mA) Observed output(mA)

OUTPUT1 (V) OUTPUT2 Display on
(mA) HMI
-A78 (18,2)
1 0 4 (3.92-4.08) 0.40 4.03 0.17
2 40 7.2 (7.06-7.34) 0.72 7.25 39.99
3 80 10.4 (10.2-10.6) 1.03 10.31 80.10
4 120 13.6 (13.32-13.87) 1.32 13.23 119.91
5 160 16.8 (16.46-17.14) 1.67 16.71 159.96
6 200 20 (19.6-20.4) 1.99 19.98 199.97

3. Transducer Control Voltage CH-1

Sl.No. Input (V) Expected output(mA) Observed

OUTPUT (mA) Display on HMI
1 -15 4 (3.92-4.08) 4.06 -14.8
2 -10 6.67 (6.53-6.8) 6.70 -9.90
3 -5 9.33 (9.14-9.51) 9.35 -5.0
4 0 12 (11.76-12.24) 11.98 -0.04
5 +5 14.67 (14.37-14.96) 14.65 4.95
6 +10 17.33 (16.98-17.67) 17.30 9.90
7 +15 20.0 (19.6-20.4) 19.95 14.86
4. Transducer for Control Voltage CH-2

Sl.No. Input (V) Expected output(mA) Observed

OUTPUT (mA) Display on
HMI
1 -15 4 (3.92-4.08) 4.07 -14.8

2 -10 6.67 (6.53-6.8) 6.74 -9.88
3 -5 9.33 (9.14-9.51) 9.40 -4.88
4 0 12 (11.76-12.24) 12.05 0.09
5 +5 14.67 (14.37-14.96) 14.73 5.11
6 +10 17.33 (16.98-17.67) 17.39 10.10
7 +15 20.0 (19.6-20.4) 20.05 15.09

5. Transducer for CHANNEL BALANCE

Sl.No. Input (V) Expected output(mA) Observed output

TY TY
OUTPUT1 OUTPUT2
(mA)19,20 (mA)7,8
1 -15 4 (3.92-4.08) 4.04 4.05
2 -10 6.67 (6.53-6.8) 6.70 6.70
3 -5 9.33 (9.14-9.51) 9.35 9.36
4 0 12 (11.76-12.24) 12.01 12.02
5 +5 14.67 (14.37-14.96) 14.67 14.67
6 +10 17.33 (16.98-17.67) 17.32 17.33
7 +15 20.0 (19.6-20.4) 19.98 19.98
6. Transducer for Generator field current indication:

Sl.No. Input(V DC) Expected output(mA) Observed output(mA)

OUTPUT1 OUTPUT2 AT
(mA) (mA) -A78 (62,46)
-A78 (30,14)
1 0 4 (3.92-4.08) 4.01 4.61 4.1mV
2 5 7.2 (7.06-7.34) 7.21 7.22 1.02V
3 10 10.4 (10.2-10.6) 10.33 10.41 1.03
4 15 13.6 (13.32-13.87) 13.50 13.60 1.35
5 20 16.8 (16.46-17.14) 16.71 16.80 1.67
6 25 20 (19.6-20.4) 19.99 19.99 1.99

7. Transducer for Generator voltage indication:

Sl. Input Expected output(mA) Expected Observed

No. (V AC) display on
HMI (KV)
1 0 4 (3.92-4.08) 0 3.99 0.01KV
2 22 6.1(5.978-6.222) 2.1 6.10 3.14
3 44 8.25(8.08-8.415) 4.2 8.31 6.38
4 66 10.35(10.14-9.33) 6.3 10.40 9.46
5 88 12.50(12.25-12.75) 8.4 12.55 12.64
6 110 14.67(14.38-14.96) 10.5 14.71 15.81
7 143 17.86(17.5-18.22) 13.65 17.85 20.50
8. Transducer for Generator current indication:

Sl. Input Expected Expected Observed

No. (A AC) output(mA) display on HMI
(KA)
1 0 4 (3.92-4.08) 0 4.01 0
2 0.5 8 (7.84-8.16) 3250 8.10 3339
3 1 12 (11.76-12.24) 6500 12.06 6540
4 1.5 16(15.38-16.32) 9750 15.97 9745A

9. Transducer for Ug1 From UN0661 indication:

Sl.No. Input (V DC) Expected output(mA) Observed

OUTPUT (mA) AT
-A78 (23,7) -A78 (55,39)
1 0 4 (3.92-4.08) 3.98 398V
2 2 7.2 (7.06-7.34) 7.1V 0.71V
3 4 10.4 (10.2-10.6) 10.21 1.02V
4 6 13.6 (13.32-13.87) 13.30 1.30V
5 7.5 16.8 (16.46-17.14) 15.91 1.59V
6 10 20 (19.6-20.4) 19.99 1.99V
10. Transducer for Ug2 From UN0661 indication:

Sl.No. Input (V DC) Expected output(mA) Observed

OUTPUT (mA) AT
-A78 (24,8) -A78 (56,40)
1 0 4 (3.92-4.08) 3.99 399MV
2 2 7.2 (7.06-7.34) 7.10 0.71
3 4 10.4 (10.2-10.6) 10.41 1.04
4 6 13.6 (13.32-13.87) 13.53 1.35
5 8 16.8 (16.46-17.14) 16.71 1.67
6 10 20 (19.6-20.4) 19.99 1.99

11. Transducer for If1 From UN0663 indication:

Sl.No. Input (V DC) Expected output(mA) Observed output(mA)

OUTPUT (mA) AT
-A78 (25,9) -A78 (57,41)
1 0 4 (3.92-4.08) 3.99 399
2 2 7.2 (7.06-7.34) 7.10 0.71
3 4 10.4 (10.2-10.6) 10.31 1.03
4 6 13.6 (13.32-13.87) 13.55 1.35
5 8 16.8 (16.46-17.14) 16.71 1.67
6 10 20 (19.6-20.4) 20.00 2.00
12. Transducer for If2 From UN0663 indication:

Sl.No. Input (V DC) Expected output(mA) Observed output(mA)

OUTPUT (mA) AT
-A78 (26,10) -A78 (58,42)
1 0 4 (3.92-4.08) 3.99 399
2 2 7.2 (7.06-7.34) 7.11 0.71
3 4 10.4 (10.2-10.6) 10.31 1.03
4 6 13.6 (13.32-13.87) 13.50 1.35
5 8 16.8 (16.46-17.14) 16.71 1.67
6 10 20 (19.6-20.4) 19.99 1.99

13. Transducer for Active Power

Input : 0 to 151.75 MW
Output : 4 to 20mA
P reading on Expected Observed Output

Micro output (mA)
O/P (mA)@ - Output(VDC) Display(MW)
terminal (%) -A78(28,12) A78(28,12) -A78(60,44)
0 4 3.99 0.399 -0.03
25 7.42 7.41 0.74 32.28
50 10.85 10.87 1.08 65.14
75 14.27 13.98 1.39 94.57
100 17.7 17.17 1.71 125.04
14. Transducer for Reactive Power

Transducer input: 151.75 Lead…0….151.75. Lag

Transducer output: 4mA………….……..12mA……..20mA
θ
Q reading on Expected Observed Output

Micro output (mA)
Output1(VDC) O/P (mA) Display
terminal (%) -A78(27,11)
-A78(59,43) -A78(27,11) (MVAR)
-100 5.153 0.56 5.51 -120.61
- 50 8.57 0.88 8.8 -59.84
0 12 1.20 12.08 1.67
+ 50 15.85 1.53 15.38 63.69
+100 18.85 1.86 18.65 126.53

15. Transducer for Power Factor

Transducer input: 0.5 Lead…0…..0.5 Lag

Transducer output: 4mA…12mA….20mA
P reading on Expected Observed Output

Micro terminal output (mA)
Output1(VDC) O/P(mA) Display
(%) -A78(29,13)
-A78(61,45) -A78(29,13)
0.5 Lead 4 0.48 4.81 -0.55
0.25 Lead 8 0.76 7.65 -0.73
1 12 1.21 12.01 0.99
0.25 Lag 16 1.61 16.13 0.72
0.5 Lag 20 2.07 20.71 0.438

42. Light load test
a) Control characteristics
Vac = 261V, 3Ph, 150 Hz"
Load connected : 100 ohms; 5 Amps
Converter limit : 10 deg. Inverter limit : 170 deg.
Set UN 0663 of Manual Channel Switch S865 / 1 to Pos –1
Ensure that pulse intermediate stage amplifier and final stage amplifier modules of both
channels are inserted
Check output DC voltage wave form on an oscilloscope and ensure that in 360 deg.
all six devices are smoothly conducting for gradual variation of Uc for each of the
bridges.
Sl. Control voltage With 220V,400Hz
No. (Ust)
A11 A12
Volts Volts
1 -3 2.72 3.22
2 -2 6.2 6.60
3 -1 12.96 12.56
4 0 21.89 22.26
5 1 33.18 33.55
6 2 46.63 47.10
7 3 62.19 62.7
8 4 82.94 82.76
9 5 108.54 106.4
10 6 128.32 128.8
11 7 149.89 150.3
12 8 174.82 174.24
13 9.0 200.35 201.0
14 9.65 221.2 221.36
VERIATION OF Ust WITH THYRISTOR O/P VOLTAGE FOR BRIDGE 1 & BRIDGE 2
WHERE PLOTED & FOUND TO BE NEARLY LENEAR.

b) Instruments used:
Sl. Instrument used Serial No. Make Used for

no.
1. Digital Multimeter 0630680049 ESCORT Control Voltage
2. Digital Multimeter 0630680044 ESCORT DC Voltage
3. Analog Multimeter 22600195 MOTWANE DC Current
4. Oscilloscope H003DS00209005 APLAB Pulses
Note:
1. The control voltage and bridge output should have linear characteristics for each
bridge.
2. The load resistance connected shall be of a suitable value so as to ensure latching of
thyristors.
3. After light load test switch S865 / 1 of UN0663 (Manual channel) to be put back to
Pos – 0.

43. Testing of Field-Breaker (Q1)
1 Field breaker details

Make
Type
Closing coil resistance 376OHM
Tripping coil resistance 218 OHM
Value of economy resistor 502 OHM
OK_ /___
2 Check the contactor for satisfactory
closing at = 220 VDC coil voltage,
110% and 85% of coil voltage
respectively.
OK_ /___
3 Check the breaker for satisfactory
tripping at = 220 VDC coil
voltage,110% and 85% of coil
voltage respectively
OK_ /___
4 Check lock out after tripping. Trip
the field breaker and keep pressed
field breaker ÒN' push button.
Record the time till reclosing of
breaker is not allowed ( 10 secs)
5 Measured value of discharge 9.33Ω /____
resistor
Closing time - 300ms 297mS

Tripping time - 100mS 97mS

44. Line up test

Following logic sequences are to be checked tested as per the scheme by simulating the
fault conditions wherever applicable.
1 Field-breaker ÒN'
a) Local OK / ____
b) Remote OK / ____
2 Field breaker ÒFF'
a) Local OK / ____
b) Remote OK / ____
3 Lock out after tripping of F.B.(for 10 Secs) OK / ____
4 Excitation ON OFF
a) Local OK / ____
b) Remote OK / ____
5 Channel Changeover
i) Local OK / ____
ii) Remote
iii) Protective Channel Changeover
- Channel-1 to Channel-2 (Auto mode)
- Channel-2 to Channel-1 (Auto mode)
6. Control of Channel-1 and Channel-2 for RAISE & LOWER

OK / ____
a) Local while in Auto mode
OK / ____
b) Local while in Manual mode
OK / ____
c) Remote while in Auto mode
OK / ____
d) Remote while in Manual mode
OK / ____
e) Homing after FB trip
7. Pulse blocking Channel-1 and Channel-2
OK / ____
a) When Excitation goes off (With 5secs delay)
OK / ____
b) When Thyristor Input voltage <10%
8. Inverter operation after Excitation off

OK / ____
a) Channel-1(Auto mode)
b) Channel-2(Auto mode)
OK / ____
c) Channel-1(Manual mode)
OK / ____
d) Channel-2(Manual mode)
OK / ____
9. Field breaker trip for all trip faults as per scheme
OK / ____
10. Auxiliary circuits and fault indication as per scheme
OK / ____
11. Operation of Potential free contacts as per scheme for remote use
OK / ____
12. Functioning of Generator Voltage Monitoring as per scheme
OK / ____
13. Functioning of Exciter field current Monitoring as per scheme
OK / ____
14. Simulated Functional checking as per test protocol
45. Checking of Local HMI

A) HMI details :
1 Supplier X1MAX AUTOMATION PVT LTD
2. System Make / Model
3. System serial no.: 1 PC 20090922
4. Product key (CD key as available on
Windows Operating system CD)
5. With drawable key board 402234183
Model no./ Sl. No
6. Membrane key board Sl no.(if not part of
Monitor assembly):
7. Mouse Model / Sl. NO.: 1113/X817159-002
8. Monitor
X1MAX
Make :
Model : XPC-17LCD
Sl no. : LCD200906-015
9. No. of spare USB ports ONLY 1 OUT OF 7
10 PC Name & serial No. on Dongle 4AVRPC,100579-2-48

B) Functional checks :
OK / ____
1. Check the proper operation of all spare
USB ports
OK / ____
2. Check proper functioning of Membrane
type key board and touch pad
OK / ____
3. Check proper functioning of withdrawable
type key board and touch pad
OK / ____
4. Check proper functioning of Touch screen
monitor and optical mouse
OK / ____
5. Ensure proper loading of :
1. MaxDNA software
2. Anti virus software
3. Project specific WKS.INI file
4. Project specific DPULIST.INI file
OK / ____
6. Flash the DPU with DPU name in
DPULIST.INI file, upload config file from
LOCAL HMI and ensure proper operation
of commands, indications and
annunciations.
46. DIODE FAILURE RELAY RHS (K25)
Function generator is to be used to inject bias voltage (i.e.,offset) of approximately 1V DC

for simulation of ripple voltage developed across resistor(R12). The frequency is to be set
to Exciter frequency.
Set frequency to Exciter frequency (=150Hz): ___Hz
Note: To test at works measure the bias Voltage on CRO and Pk-Pk amplitude of ripple
injected when the relay for diode open circuit / short circuit just picks up. Note that the
amplitude of ripple has to be increased gradually allowing time as per setting for the relay
to pick up.
DIODE OPEN CIRCUIT:
Internally predefined settings :

K01 15
t0 1 sec
Kt 2
Set values for relay pick up Observed values

% Value Time in sec % Value Time in sec
S1 : K01+ΣK T1 : to+Σ (Kt.t) S1 : Pk - Pk x 100 Sec.
2x Bias voltage
20 15 __ __
DIODE SHORT CIRCUIT:
Internally predefined settings:

K02 : 40
T2 5 sec
Set values for relay pick up Observed values

% Value Time in sec % Value Time in sec
S2 : K02+ΣK Fixed S2 : Pk - Pk x 100 Sec.
2x Bias voltage
49 5 __ __
RECOMMENDED SETTINGS:
Diode open circuit setting : S1 = 20%
Time delay : T1 = 15 Sec
Diode short circuit setting : S2 = 49%
Time delay : T2 = 5 Sec (INTERNAL)


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Format no.: EDN 95-653-017 Rev.

AUTOMATIC VOLTAGE REGULATOR

TEST INSTRUCTIONS AND REPORT FOR

700MW CCPP AT PIPAVAV

Project 700MW CCPP AT PIPAVAV Test Report no.: 205/ 10 /516

Format no.: EDN 95s53{)17 Rev'01

AUTOMATIC VOLTAGE REGULATOR

PROJECT : 700MW CCPP AT PIPAVAV

EDN SET NO. :4

W.B.S.Element No, : CE(O579-SH2-48-02

OGA DRG.NO. : 3-657-00-00134

TEST REPORT NO. :2o5t 10 t916

YEAR OF MANUFACTURE :2O10 - 2011

PREPARED BY TESTED BY WITNESSED BY APPROVED BY

P-lPlV-lV Test RePort no.: 2OSl 10 t {lL

Sl.No CONTENTS Pag Module Sl.No.

Rack Module Description Rack Module Sl.no if

Project 700MW CCPP AT PIPAVAV Test Report no.: 205/ 10 /516

Project 700MW CCPP AT PIPAVAV Test Report no.: 205/ 10 /516

1. Synchronous machine data and specification of AVR

Sl.No Description Abbreviation Unit Value

c) Direct axis sub-transient reactance

Project 700MW CCPP AT PIPAVAV Test Report no.: 205/ 10 /516

Project 700MW CCPP AT PIPAVAV Test Report no.: 205/ 10 /516

2. Specification of Excitation Equipment

Sl.No Description Unit Value

Project 700MW CCPP AT PIPAVAV Test Report no.: 205/ 10 /516

3. List of measurement and instruments

SL.No Measurement Accuracy Instrument Equipment

b) AC DC Voltage(<1000V) ±2% Analog Multimeter To be

8 Transducer measurements(0-20mA, 0- ±1% Digital Meter

Project 700MW CCPP AT PIPAVAV Test Report no.: 205/ 10 /516

Project 700MW CCPP AT PIPAVAV Test Report no.: 205/ 10 /516

4. Insulation Resistance & HV Test on Regulation cubicle

Instruments used Range Make Sl.No.

Sl.N Group Details Test Voltage Megger

6 F 165 VAC 2.0 1000

Project 700MW CCPP AT PIPAVAV Test Report no.: 205/ 10 /516

Measure insulation resistance and apply HV between group I & II as below:

Sl. Group-I Group-II IR before HV HV applied for IR after HV

Project 700MW CCPP AT PIPAVAV Test Report no.: 205/ 10 /516

Regulation cubicle Over load release Range Recomended Factory

Project 700MW CCPP AT PIPAVAV Test Report no.: 205/ 10 /516

6. V and I measuring module for Channel 1 ( 69203IA1AA , UNC 4660a-p, U01)

Place of unit : U01

FUNCTION ELEMENT Def FACTORY ___ BY

Generator current sensing Input used 1A _OK_ / _____

IG burden resistor 7) R1001,3,5 X =* 390Ω 12ΚΩ _OK_ / _____

Project 700MW CCPP AT PIPAVAV Test Report no.: 205/ 10 /516

V and I measuring module for Channel 1 ( 69203IA1AA , UNC 4660a-p, U01)

FUNCTION ELEMENT Def FACTORY ___ BY

Ifn = 16.07 ADC; output 3 VDC± 3% _3.05_ VDC/ ___

Micro terminal reading 100% OK / ____

Function used- S452 in pos.1-3) S452 X Pos1-2 NA

Project 700MW CCPP AT PIPAVAV Test Report no.: 205/ 10 /516

Project 700MW CCPP AT PIPAVAV Test Report no.: 205/ 10 /516

7. Interrupt Generation Unit for Channel –1 (69203GB1AA , UN 0661, AA53)

Place of unit : AA53

FUNCTION ELEMENT DE- FACTORY __ BY

Project 700MW CCPP AT PIPAVAV Test Report no.: 205/ 10 /516

Interrupt Generation Unit for Channel –1 (69203GB1AA , UN 0661, AA53)

FUNCTION ELEMENT DE- FACTORY OK BY

Additional input 2c28 :