PROJECT:

2 X 660 MW SUPERCRITICAL THERMAL POWER PROJECT (STAGE- I)

Krishnapatnam, Nellore (Dist), Andhra Pradesh
AGREEMENT NO.: TPCIL/BTG/SPA200910
FICHTNER Consulting Engineers (India)
OWNER: Private Limited, (FI) Chennai.
VENDOR DRAWING REVIEW STATUS
THERMAL POWERTECH CORPORATION
o
INDIA LIMITED Action - I Approved
o
Hyderabad, India o
Action - II Approved except as noted on drawing. Revise
drawing and resubmit for records.
Action - III Returned with Comments. Resubmit for approval.
o Action - IV Rejected
o Action - V Information received.
o Action - VI Information noted Retained for reference and records.

OWNER’s ENGINEER : This document has been reviewed as noted with regard to general
conformity with the Contract specifications and requirements. The Vendor /
Contractor is responsible for correctness of design calculation and details.

FICHTNER Consulting Engineers (India) Private Limited Approval of this document does not relieve the Vendor / Contractor of his
responsibility in carrying out the work correctly and fulfilling the complete
requirements of the contract nor does it limit the purchaser's rights under the
contract.

Chennai, India FI Letter Ref. No. Date:

CNT 1109171/ PM-6.1/941/1722 05.02.2016

BTG CONTRACTOR: Signature Initials: AS

DONGFANG ELECTRIC CORPORATION LIMITED

Chengdu, China

Sub Contractor:
Northwest Electric Power Institute Of Commissioning
Xian, China

Document Title:
Ap p e n d i x C C : P e r f o r m a n c e Te s t P r o c e d u r e ( Au x i l i a r y P o w e r C o n s u m p t i o n )

Document No.: DECL-TPCIL-PGT-003 Rev.

Owner’s Doc. No.:

2
DECL’s Doc. No.:

Dec. 29
2 肖延 杨建安 王永庆 苏耕
2015
July 10
1 肖延 杨建安 王永庆 苏耕
2014
Nov.6
0 肖延 杨建安 王永庆 苏耕
2014
Date Rev Prepared by Checked by Reviewed by Approved by Details of Rev
 Performance Test Procedure (Auxiliary power consumption) Rev. 2

Appendix CC:

辅助电耗性能试验程序
Performance Test Procedure
(AUXILIARY POWER CONSUMPTION )

DECL-PGT-003 1/8
 Performance Test Procedure (Auxiliary power consumption) Rev. 2

1. Purpose
The purpose of the auxiliary power consumption test is to determine whether the auxiliary power
consumption for BTG package can meet the guarantee value.

2. Test Guidelines
2.1 Exhibit F in the contract.
2.2 ASME PTC 6-2004.
2.3 The list of auxiliary power consumption shall include the equipments running continuously during unit
normal operation.

3. Guarantee Value
Total auxiliary power consumption for BTG package (Per Unit): 29235kW

4. Test Method And Calculate Method

4.1 Let the operator adjust the system as close as possible to the TMCR condition and keep it stable
operation for 10 Hrs.
4.2 Calibrated power instruments will be used for measuring auxiliary power consumption. Calibration
certificate for these instruments shall be available before starting PG test.
4.3 The detailed measuring method can be divided as the following two types:
Type I: The power consumption for each equipment will be measured by clamp numbering wattmeter at
secondary circuit of motor feeder cabinet.
Type II: The power consumption for each equipment will be recorded from electric energy meter
provided by BOP. If the electric energy meter is not available, the power value can be
calculated as Motor Nameplate Power multiply coefficient of 0.85.
The list of auxiliary power consumption consists of the following Table 1.
Table 1: Auxiliary Power Consumption Equipments List and Measuring Method

SN. Equipment Measuring Method

A Boiler Auxiliaries
1 Mill Main Motor Type I
2 F.D Fan Main Motor Type I
3 I.D Fan Main Motor Type I
4 P.A Fan Main Motor Type I
5 Sealing Air Fan Main Motor Type I
6 ESP LT Type I
7 Feeder Main Motor Type I
8 Air Preheater Main Motor Type I
9 Flame Scanner Fan Main Motor Type I
10 Mill Oil Station Type II

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 Performance Test Procedure (Auxiliary power consumption) Rev. 2

11 PA Fan Oil Station Type II

12 FD Fan Oil Station Type II
13 ID Fan Oil Station Type II
14 APH Oil Station Type II
B Turbine & Generator Auxiliaries
1 TDBFP Booster Pump Type I
2 CEP Type I
3 Vacuum Pump Type I
4 CCCW Pump Type I
5 ACW Pump Type I
6 Chemical treatment system(CPU) Type I
7 Generator Stator Cooling Water Pump Type I
8 Generator Sealing Oil Pump Type II
9 Generator Vacuum Sealing Oil Pump Type II
10 Generator Sealing Oil Vapor Extractor Type II
11 Turbine Main Oil Tank Vapor Extractor Type II
12 A & B BFP-Turbine Lubrication Oil Pump Type II
13 A & B BFP-Turbine Lubrication Oil Tank Vapor Pump Type II
14 EH Oil Pump Type II
15 Gland Steam Heater Vapor Extractor Type II
16 HP-Bypass Valve Oil Pump Type II
17 LP-Bypass Valve Oil Pump Type II

5. Deleted.

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 Performance Test Procedure (Auxiliary power consumption) Rev. 2

Appendix 1: Test Data Record Sheet

Test time： Boiler Auxiliaries Measuring Method：Type I

Sl.
Measuring points unit Test value remark
No.

1 F.D Fan Main Motor--A kW

2 F.D Fan Main Motor--B kW
3 I.D Fan Main Motor--A kW
4 I.D Fan Main Motor-B kW
5 P.A Fan Main Motor--A kW
6 P.A Fan Main Motor--B kW
7 Sealing Air Fan Main Motor--A kW
8 Sealing Air Fan Main Motor-B kW
9 ESP LT--A kW
10 ESP LT--B kW
11 ESP LT--C kW
12 ESP LT--D kW
13 Mill Main Motor--A kW
14 Mill Main Motor--B kW
15 Mill Main Motor--C kW
16 Mill Main Motor--D kW
17 Mill Main Motor--E kW
18 Mill Main Motor--F kW
19 Mill Main Motor--G kW
20 Mill Main Motor--H kW
21 A side Air Pre-heater Main Motor kW
22 B side Air Pre-heater Main Moto kW
23 Flame Scanner Fan Main Motor kW
24 Feeder Main Motor--A kW
25 Feeder Main Motor--B kW

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 Performance Test Procedure (Auxiliary power consumption) Rev. 2

26 Feeder Main Motor--C kW

27 Feeder Main Motor--D kW
28 Feeder Main Motor--E kW
29 Feeder Main Motor--F kW
30 Feeder Main Motor--G kW
31 Feeder Main Motor--H kW

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 Performance Test Procedure (Auxiliary power consumption) Rev. 2

Appendix 2: Test Data Record Sheet

Test time： Boiler Auxiliaries Measuring Method：Type II

Sl.
Measuring points unit Test Value remark
No.
32 PA Fan Oil Station--A kW

33 PA Fan Oil Station--B kW

34 FD Fan Oil Station--A kW

35 FD Fan Oil Station--B kW

36 ID Fan Oil Station--A kW

37 ID Fan Oil Station--B kW

38 A Side APH Oil Station kW

39 B Side APH Oil Station kW

40 Mill Lub. Oil Station--A kW

41 Mill Lub. Oil Station--B kW

42 Mill Lub. Oil Station--C kW

43 Mill Lub. Oil Station--D kW

44 Mill Lub. Oil Station--E kW

45 Mill Lub. Oil Station--F kW

46 Mill Lub. Oil Station--G kW

47 Mill Lub.Oil Station--H kW

48 Mill Working Oil Station--A kW

49 Mill Working Oil Station--B kW

50 Mill Working. Oil Station--C kW

51 Mill Working Oil Station--D kW

52 Mill Working Oil Station--E kW

53 Mill Working Oil Station--F kW

54 Mill Working Oil Station--G kW

55 Mill Working Oil Station--H kW

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 Performance Test Procedure (Auxiliary power consumption) Rev. 2

Appendix 3: Test Data Record Sheet

Test time： Turbine & Generator Auxiliaries Measuring Method：Type I

Sl.
Measuring points Unit Test Value Remark
No.
1. TDBFP Booster Pump--A kW
2. TDBFP Booster Pump--B kW
3. CEP--A kW
4. CEP--B kW
5. CEP--C kW
6. Vacuum Pump--A kW
7. Vacuum Pump--B kW
8. Vacuum Pump--C kW
9. CCCW Pump--A kW
10. CCCW Pump--B kW
11. CCCW Pump--C kW
12. ACW Pump--A kW
13. ACW Pump--B kW
Condensate Polishing Unit
14. kW
(CPU)--A
Generator Stator Cooling Water
15. kW
Pump--A
Generator Stator Cooling Water
16. kW
Pump--B

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 Performance Test Procedure (Auxiliary power consumption) Rev. 2

Appendix 4: Test Data Record Sheet

Test time： Turbine & Generator Auxiliaries Measuring Method：Type II

Sl.
Measuring points Unit Test Value Remark
No.
17. Generator Sealing Oil Pump--A kW
18. Generator Sealing Oil Pump--B kW
19. Generator Vacuum Sealing Oil kW
Pump

20. Generator Sealing Oil Vapor kW

Extractor-A

21. Generator Sealing Oil Vapor kW

Extractor-B
22. Turbine Main Oil Tank Vapor
Extractor-A
kW
23. Turbine Main Oil Tank Vapor
Extractor-B
kW
24. A-BFP-Turbine Main Lubrication Oil kW
Pump

25. B-BFP-Turbine Main Lubrication Oil kW

Pump

26. A BFP-Turbine Lubrication Oil Tank kW

Vapor Pump

27. B BFP-Turbine Lubrication Oil Tank kW

Vapor Pump

28. EH Oil Pump-A kW

29. EH Oil Pump-B kW
30. Gland Steam Heater Vapor
Extractor-A
kW
31. Gland Steam Heater Vapor
Extractor-B
kW
32. AHP-Bypass Valve Oil Pump kW
33. BHP-Bypass Valve Oil Pump kW
34. ALP-Bypass Valve Oil Pump kW
35. BLP-Bypass Valve Oil Pump kW

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