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Saveta Vukadinovic 1
Marko Djapan EDUCATION FOR LEAN & LEAN FOR
Ivan Macuzic EDUCATION: A LITERATURE REVIEW
35
hire highly educated and highly skilled of those three groups. Lang et al. (1999)
engineers. Higher education therefore needs conducted a survey regarding the necessary
to equip engineers with the latest technical attributes for entry-level engineers and the
and professional skills (Stefanovic, et al., summary of skills evaluated as the most
2009) and with appropriate understanding of important includes: ability to analyze data,
the social, economic and political issues that teamwork and multidisciplinary
will affect their work. Global engineers of communication, ability to identify problems
21st century must meet increasingly complex and alternative solutions, professional and
demands of employers in Lean enterprises ethical issues, interpersonal skills (including
and be prepared to solve multidisciplinary written, oral and presentation skills and
problems and challenges in an efficient and writing technical reports) and computer and
creative way. information skills and technological literacy.
As the quality of future engineering Meier et al. (2000) have confirmed the
workforce depends mostly on the quality of results of Lang et al. (1999) regarding the
engineering education, HEIs need to define interpersonal skills, and further stressed the
the profile of modern engineer and to importance of lifelong learning.
identify skills and competencies which he Baillie and Fitzgerald (2000) stated that
has to possess. Incorporating knowledge on employers need engineers with good critical,
Lean tools and principles in engineering analytical and communication skills to
education will develop competencies needed implement innovative solutions in a team-
by industry, contribute to higher based environment. Riemer (2002) pointed
employability of engineering students and out that language and communications skills
attractiveness of engineering curricula, and form an integral part of engineers' abilities.
to greater competitiveness of Lean The list of important communication skills
enterprises recruiting these students. includes, but is not limited to, verbal,
Throughout a detailed and comprehensive written, and presentation skills, and when
review of literature in the field of Lean communication takes place on a global scale
education and engineering competencies for engineers must be able to use new
work in Lean enterprises, the authors will try technologies. Besides, he insisted that
to draw attention to complex relationship excellent knowledge of English and
and interdependence between Lean knowledge of other foreign languages
philosophy and engineering education. (multilingual skills) is an additional
advantage for engineers. Lohmann et al.
2. Education for Lean (2006) have formulated the conceptual
model for engineers' success on a
transnational basis, also claiming that ability
The theme of employees’ skills, knowledge
to speak a second language is important
and abilities has created a wide body of
component of an engineering skill set.
research over the last four decades. Nguyen
(1998), Lang et al. (1999), Meier et al. By Dudman and Wearne (2003) engineering
(2000) were among the first authors whose career is not solely focused on technological
research were focused on understanding the expertise but also covers a variety of
perceptions and expectations of graduate managerial skills such as leadership skills,
engineers from industry and academia. teamwork and project management. Crebert
Nguyen (1998) has distributed a survey et al. (2004) emphasized that Higher
regarding the essential skills and attributes education programs must find different ways
needed by engineers in academia and to integrate transferable skills that can be
industry and engineering students, in order to used in diverse workplace situations. Martin
compare specific attributes required for each et al. (2005) explored issues such as
technical competencies, communication
37
and experiences. employees need additional training in
In the study of Irish engineers' skills, Wallen mathematics and computer skills (within the
and Pandit (2009) found that engaging hard skills) and communication, teamwork
engineers in social activities is helping to and decision-making (within the soft skills).
develop various soft skills. Balaji and Toner (2011) added that in interconnected
Somashekar (2009) underlined that soft world of today, engineers next to the above
skills are extra or additional skills required must possess skills for solving various local
by engineers of the 21st century and that or global problems.
employers are more likely to recruit Male (2010) have stressed the importance of
applicants who show higher level of soft generic engineering competencies related to
skills as opposed to those who demonstrate the attributes, jurisdiction or abilities
only high level of technical abilities (hard important for graduate students in all
skills). Mentioned authors have identified 14 disciplines, including engineering. Hellriegel
core dimensions of soft skills. Similarly, and Slocum (2011) have described seven key
Male et al. (2009) have perceived competencies affecting the behaviour of an
communication, teamwork, professional individual, team and organizational
attitudes, engineering business skills, effectiveness, while Jones et al. (2010) have
problem solving, critical thinking, creativity, analyzed the data from multiple studies on
and practical engineering skills as highly skills needed by production engineers to
important for engineering work. Nair et al. meet the requirements in manufacturing.
(2009) have elaborated the missing links They found that knowledge of Lean
between engineering graduates' attributes processes, quality management, Six Sigma
and employers’ expectations and found that and CAD/CAM are the skills that both
the most important characteristics for education and industry rank among the most
employers are the following: important. Flumerfelt and Banachowski
communication, decision-making, problem- (2011) cited 20 leading paradigms chosen by
solving, leadership, emotional intelligence university staff in the field of Lean training.
and social ethics. Farr and Brazil (2009) The skills and expertise of engineers in
came to the conclusion that team skills and providing engineering services are unique.
leadership skills play an important role in Kaspura (2013) declares there are no
career of American engineers. Leadership substitutes for engineers because their
skills and teamwork are related directly to training is highly specialized, the necessary
individual's ability to deal with the other period of training is long and intense, and
people. academic training only precedes to the
Sharma and Sharma (2010) in their research development of practical knowledge and
on Indian engineers revealed that soft skills skills necessary to become competent
have become an increasingly important part practicing engineer Alves et al. (2013) have
of success, especially in the engineering concluded that cooperation with industry is
field, and that these skills can be helping to define desired profile of graduates
successfully incorporated to students during by clearly identifying competencies they
the educational process. Laker and Powell have to possess in order to be successful in
(2011) are among the authors who promoted the professional practice. Rajaee et al. (2013)
the idea of acquiring soft skills and defined are advocates of education based on results
them as intrapersonal skills (ability for self aimed at higher presence of soft skills in
management) and interpersonal skills (ability engineering curricula. Soft skills, such as
to manage interaction with others). Bol lifelong learning, project management,
(2010) dealt with the gap in knowledge and awareness of sustainability issues and social
skills observed at newly employed workers responsibility of engineers, and engineering
in production companies and pointed out that ethics are embedded in assignments, case
39
expertise that can be offered to students prior culture.
to employment, have become important tool Educators in engineering should teach
for distinguishing academic programs. Lean students about methods, rather than
provides the ideal platform to educate solutions, which is also in accordance with
engineers for future workplace, because it Lean philosophy. Besides, they have to
helps to bridge the gap between academia underlain that Lean is not just a set of tools,
and industry, offering the engineering and to emphasize the importance of people
students competencies that industry needs. and building relationships for achieving
Unfortunately, Lean is not widespread in the goals such as cost reduction, waste
curricula of HEIs and stand-alone Lean elimination and quality improvement. Lean
courses are rare. Students of production requires people to realize the complexity of
engineering study Lean concept in some their enterprises, therefore interdisciplinary
extent, but for most other engineering fields, Lean courses are recommended (at faculties
Lean remains just unexplored production of both fields business and engineering) to
tool. Therefore, vast majority of students enable multiple viewpoints and better stress
leave faculties with poor knowledge of Lean the system approach. Precisely the system
and enterprises are forced to invest a large approach to curriculum design and practical
amount of time and money to further Lean approach to learning can provide students
training. To forestall this, universities must Lean skills, knowledge and expertise that
be aware of Lean knowledge level that prospective employers are looking for. This
industry expects from future engineers and can help companies to avoid the demanding
adapt curricula accordingly. employees' training and save time and costs,
Many organizations see Lean engineering and simultaneously be an important item for
education as a systematic, student-centred differentiating the academic curricula.
and value-enhanced approach to education Carvalho et al. (2013) emphasized the
that enables students to holistically meet, importance of Lifelong Learning programs
lead and form industrial, individual and whose objectives were to provide training on
societal needs by integrating comprehension, Lean principles used in organizations and to
appreciation and application of tools and improve the employability of engineering
concepts of engineering fundamentals and students in their professional life. Flumerfelt
professional practice through principles et al. (2016) believe that education for Lean
based on respect for people and the should focus on critical issue of workforce
environment and continuous improvement development, mostly from initial up to
(Flumerfelt et al., 2015). Fliedner and managerial positions, present in the
Mathieson (2009) have explored the specialized professions. They claim that
importance of various Lean skills, focus is on the new approach to Lean
knowledge areas, concepts and tools based Education, which is education of Lean
on the opinion of industry and identified 10 leaders, that is managing programs
critical Lean areas necessary to engineers in stretching from Lean education and turned
order to support establishing and spreading into the implementation of mutual leadership
of Lean programs in companies. As the areas in different sectors. Finally, Alves et al.
being quite extensive, it is not possible to (2017) conclude that Lean education has
study all within the Lean course, so their already incorporated into many universities
presence in curricula should be determined around the globe and these programs have
based on ranking. The most important Lean been developed as response to workplace
areas are system planning and thinking gaps.
(meaning that successful implementation of
Overall, there is no doubt that Lean has an
Lean programs refers to entire company and
enormous wealth of knowledge to offer the
all processes), interpersonal skills and Lean
41
uses Lean principles and practices to would be wise to consider along the work
improve university administrative processes climate and leadership practice, when
through an innovative and engaging learning reviewing the readiness of universities for
experience. Snee (2010) was criticizing HEIs Lean Higher education. Strong working
for paying more attention to the fact that climate and strong leadership practice may
Lean process is seen to be done correctly and signal the willingness for Lean initiative
is aesthetically correct, rather than doing the throughout the university, whilst less
core work needed to drive change in to the supportive climate and limited leadership
organizations. Radnor and Bucci (2011) practice may restrict the scope for Lean
emphasized that practitioners and initiative. Where working climate and
researchers are increasingly turning to Lean leadership practice are very variable or
principles trying to address the economic constantly not supportive, it may be best to
and organizational pressures in the context postpone the implementation of Lean Higher
of Higher education. They cited the lack of education or even to abandon it (Balzer et
responsibility, change ownership, personnel al., 2015).
dedication, inadequate resources and As noted by Burke (2014), leadership
training, and resistance of academic commitment and external community
managers as the main challenges faced by support may not be enough to create a
Higher education when implementing Lean. genuine Lean college or university, because
Majority of HEIs believe that management institutions tend to resist change. Antony et
commitment is the most important aspect of al. (2012) have identified the critical success
the successful Lean implementation. Higher factors of Lean implementation in the Higher
education requires clear direction and education sector, which include inter alia,
guidance to ensure the job will be strategic and visionary leadership and
completed, as many projects demonstrated organizational culture. The same authors
less than adequate level of progress, return stated the lack of communication at various
on investment and invested capital (Thomas levels, along with the lack of resources
et al., 2015). According to Byrne (2013) the (time, budget) and weak link between
failure of leaders to embrace Lean Higher projects of continuous improvement and
education is the most likely reason why Lean strategic goals of higher education, as main
is not widely accepted within and across brakes in the Lean implementation. Byrne
Higher Education. Emiliani (2015) shares (2013) rightfully advises that Lean cannot be
this opinion and points out that words and just one of the 10 elements of business
actions of senior leaders, including their strategy, but foundation for everything that
control over the resource allocation, strategy needs to be done in order to become the part
and organizational obligations (business of organizational culture. He points out -
commitments, reward system), will have Don’t just do Lean, be Lean.
powerful influence regardless whether the For Flumerfelt and Green (2013) Lean is a
work environment supports or hinders the valuable process improvement approach to
implementation of any Lean Higher be considered for the inequities in education
education initiative. that plague some of the students, and
Barling (2014) believes that greater according to literature review (Tobias, 2011;
leadership practices will be needed, Parasmal, 2009; Radnor and Bucci, 2011)
particularly when the process slated for Lean carried out by Sinha and Mishra (2013), the
Higher education is critically important to impact of Lean in Higher education is found
the institution, impacts a large number of to be very encouraging. The benefits include
individuals inside and outside the university, cost reduction, lesser cycle time, increased
and when the climate is neutral or hostile to satisfaction level for students and faculty,
change. Byrne (2013) recommends that it higher performances of employees, job
43
Lean should be listed, in order to contribute implementation in the field of education and
to increasing the number of Lean initiatives education of engineers for work in Lean
in Higher education. enterprises, to indicate all the complexity
Svensson et al. (2015) are among the authors and interdependence of their relationship
of Lean education field engaged mainly in with numerous positive effects and mutual
administrative activities and auxiliary gains. The authors have tried to answer the
processes, neglecting the core processes such question what benefits modern Lean
as learning (teaching, evaluation), research, enterprises may have of properly educated
etc. They affirm that universities should and qualified engineers and how application
develop their business strategy based on the of Lean tools and principles can improve the
progress of science and technology through educational system.
research and development, and to make this It is clear that further development of
role successfully played auxiliary processes modern Lean enterprises is conditioned by
at university (administration, finance, the availability of qualified and educated
procurement and IT) need to be efficiently human resources, primarily engineers. The
organized to provide students, researchers growing expectations of employers from
and faculty the necessary support to become Lean enterprises regarding the necessary
outstanding. And at the end, in one of his level of engineering knowledge and
latest papers Emiliani (2016) states that competencies have influenced on increased
some leaders of Higher education institutions competitiveness and demand on the market
are seeking an educated response to basic of highly educated engineers. As presented
cost, quality, and service delivery problems in paper, besides the standard knowledge and
and have adopted Lean management in order skills, future engineers are expected to
to improve the administrative and academic possess a whole range of additional, more
educational processes. sophisticated and complex skills, as opposed
After the application of Lean principles and to the traditional engineers characterized by
tools has given good results in industry, narrow technical specialization. Lean
further implementation was extended to knowledge and skills provide an ideal
other areas. Since the beginning of the 21st platform for educating engineers for the
century, studies have shown an increase in workplace and preparing them for the
the number of Higher education institutions multidisciplinary nature of problems and
attempting to apply Lean. Lean application challenges they will face every day in
in the education sector aims to overall waste modern industrial systems. So, the task of
elimination and Lean practices and academic institutions is to educate better
principles have the potential to dramatically engineers, innovate and reform curricula and
improve the effectiveness of educational make them relevant to the industry practice,
processes. Numerous aforementioned and define the profile of engineering
authors have proven this statement in their graduates with the competencies demanded
research and pointed to the benefits that by Lean enterprises.
Lean implementation could bring to Higher On the other hand, Lean manufacturing
education, but also certain obstacles and philosophy and experiences of Lean
limiting factors. enterprises in managing human resources
have provided methods, tools and
4. Conclusions approaches that could be used for
improvement of educational process. The
This paper had purpose, throughout detailed application of the principles and ideas of
and comprehensive review of the available Lean philosophy is leading to the
literature on the Lean philosophy achievement of rational and optimal
educational system which is free from all
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