Professional Documents
Culture Documents
Service Manual
Notes
Contents
1. Important ............................................................................................................................. 4
2. Introduction .......................................................................................................................... 6
2.1 General description ...................................................................................................... 6
2.2 Main units .................................................................................................................... 6
2.3 Functional principles .................................................................................................... 7
3. Description of functions ....................................................................................................... 8
3.1 Compressed air production .......................................................................................... 9
3.2 Compressor cooling ................................................................................................... 10
3.3 Electric functions ........................................................................................................ 10
4. Disassembling and assembling ......................................................................................... 14
4.1 General ....................................................................................................................... 14
4.2 Handling PC boards .................................................................................................... 14
4.3 Tools ........................................................................................................................... 14
4.4 Compressor cover ...................................................................................................... 15
4.5 Internal tubing ............................................................................................................ 15
4.6 Compressor with motor ............................................................................................. 16
4.7 Compressor maintenance .......................................................................................... 17
4.8 Water separator ......................................................................................................... 18
4.9 Thermoelectric cooler ................................................................................................ 19
4.10 Axial fan ...................................................................................................................... 20
4.11 Radial fan .................................................................................................................... 20
4.12 Standby valve ............................................................................................................. 21
4.13 Drainage valve ............................................................................................................ 21
4.14 PC board ..................................................................................................................... 22
5. Service procedures ............................................................................................................ 23
5.1 Transport safety lock .................................................................................................. 23
5.2 Replacing / resetting fuses ........................................................................................ 24
5.3 Setting the DIP switch ............................................................................................... 25
6. Troubleshooting ................................................................................................................. 26
7. Preventive maintenance .................................................................................................... 29
7.1 General ....................................................................................................................... 29
7.2 5.000 hour overhaul ................................................................................................... 29
7.3 10.000 hour overhaul ................................................................................................. 31
8. Index .................................................................................................................................. 32
9. Diagrams ............................................................................................................................ 33
9.2 Wiring diagram ........................................................................................................... 33
9.2 Functional block diagram ........................................................................................... 34
1. Important
General Symbols used in this manual
• This Service Manual is intended to give service • ESD sensitive components – Make
personnel sufficient knowledge about the sure to take precautions to avoid
Compressor Mini to be able to diagnose any damaging ESD sensitive components.
possible problem or failure and to identify which
part or component that causes the problem or
failure. The description is limited to a level, which
allows the service personnel to track problems
down to parts that are found in the spare part list. • Special waste – Make sure to dis-
card disposables and replaced parts
• This Service Manual is also intended to give according to local regulations and in
information how to perform preventive an environmentally acceptable way.
maintenance.
• Documentation for Compressor Mini consists of:
– Compressor Mini – Operating Manual • Technical training – Refers to the
– Compressor Mini – Service Manual Technical training supplied by
Siemens.
– Compressor Mini – Installation Instructions
– Compressor Mini, Mounting kit – Installation
Instructions
– Compressor Mini, Alternative connections – • Service contract – Refers to the
Installation Instructions Service contract supplied by
Siemens.
• The Compressor Mini – Operating Manual is an
indispensable complements to the Service
Manual for proper servicing.
1. Important
Hazard notices Service
• Before disassembling or assembling the • The Compressor Mini must be serviced
Compressor Mini, make sure that the: at regular intervals by personnel trained
and authorized by Siemens.
– Gas supply is disconnected.
Any maintenance or service must be
– Mains power cable is disconnected. noted in a log book.
– Power switch is set to Off. • Preventive maintenance must be performed at
regular intervals as follows:
– The system is cleaned according to instructions
in the Compressor Mini – Operating Manual, – At 5.000 hours of operation as described in this
chapter Cleaning. Service Manual, chapter "Preventive
maintenance.
• With power supply connected to the Compressor
Mini, there are energized electrical components – At 10.000 hours of operation as described in
inside the unit. All personnel must exercise this Service Manual, chapter "Preventive
extreme caution if fault tracing or adjustments are maintenance.
performed with power supply connected.
• It is recommended that maintenance
• The Compressor Mini generates compressed air and service is done as a part of a service
at a pressure of 400 kPa (58 psi). Do not attempt contract with Siemens.
to connect or disconnect the compressed air line
or service the compressor section while
compressed air is being supplied. Do not direct • All disposable parts shall be discarded
the compressed air line toward the eyes or according to local regulations and in an
directly onto unprotected skin surfaces. environmentally acceptable way.
2. Introduction
2.1 General description 2.2 Main units
The Compressor Mini is designed to supply medical- The Compressor Mini comprises the following main
grade compressed air. The compressor has a capacity units:
of approx. 30 l/min at a pressure of 350 – 450 kPa
• Compressor with motor
(51 – 65 psi).
• Cooling coil
The Compressor Mini can be placed on the ventilator
cart to form a compact unit which is easy to move. • Water separator
It can also be used as a stand-alone unit.
• Thermoelectric cooler including axial fan
The Compressor Mini is well insulated against noise
• Tank
and therefore does not cause disturbance when used
during operations. • Radial fan for compressor cooling
The Compressor Mini is equipped with a standby • PC board including display.
function. In the standby mode, the compressor will
start to deliver compressed air if the hospital central
gas supply fails.
The Compressor Mini is fitted with temperature and
pressure alarms. The temperature alarm is activated if
the compressor should overheat or if there is a
malfunction in the thermoelectric cooler.
The pressure alarm is activated if the air pressure in
the compressed air tank is too high or too low.
The Compressor Mini is available in two different
versions; 115 V/60 Hz and 230 V/50Hz. With the
exception of air connections and ratings of various
electrical components, these versions are identical.
32. Thermostat
The Thermostat is mounted in the compartment of
the axial fan and the cooling flanges. If the tempe-
rature at the thermostat exceeds approx. 70°C
(158°F), the thermostat will cut the power supply to
the Peltier element. The power supply will be
reconnected when the temperature drops below
approx. 55°C (131°F)
33. Buzzer
The Buzzer will be activated during alarms. The
buzzer is controlled by the PC board.
At power failure or when the unit is switched off,
the buzzer will be activated during 12 seconds.
4.3 Tools
• Standard service tools including Torx wrenches
H Assembling
The assembling procedure is the reverse of the
disassembling procedure as described above.
6
To disconnect a tube
• Push in and hold the ring (1).
• Pull out the tube (2).
To connect a tube
• Push the tube (2) into the coupling. Push the tube
forcefully toward the stop inside the coupling.
• Pull the tube to make sure that it is secured to the
coupling.
=
=
? ?
@
? Assembling
The assembling procedure is the reverse of the
disassembling procedure as described above.
Locking compound (Loctite 243) must be used as
follows:
• Screws holding the shock absorbers to the
mounting rails.
• Screws holding the shock absorbers to the
compressor with motor.
• Screws holding the mounting rails to the base plate.
; Assembling
The assembling procedure is the reverse of the
disassembling procedure as described above.
9 Note: Loctite 243 must be used on the screws (1).
<
6
Assembling
The assembling procedure is the reverse of the
< disassembling procedure as described above.
;
9
9
Assembling
The assembling procedure is the reverse of the
H disassembling procedure as described above.
Make sure that the direction of the air stream created
by the fan is correct. The air must be drawn via the
fan towards the cooling flanges. Refer to the
Functioning block diagram.
Assembling
The assembling procedure is the reverse of the
disassembling procedure as described above.
Assembling
The assembling procedure is the reverse of the
disassembling procedure as described above.
Note: The port marked 2 on the standby valve must
be mounted towards the aluminum block.
Sealing compound (Loctite 542) must be used on the
air connection nipple threads.
Assembling
The assembling procedure is the reverse of the
disassembling procedure as described above.
4.14 PC board
Disassembling
• Remove the cover as described in section
4.4 Compressor cover.
• Disconnect all tubings and cable connectors from
the PC board.
• Loosen the screw (1) a few turns.
• Remove the two screws (2).
• Lift off the PC board assembly (3).
6
Assembling
The assembling procedure is the reverse of the
disassembling procedure as described above.
Spare part PC boards are delivered with the following
settings:
• Factory calibrated pressure transducers.
9
• Time meter set to 0.
• kPa set as pressure unit.
• English set as language.
For pressure unit and language setting, refer to
chapter 5. Service procedures, section Setting the
DIP switch.
5. Service procedures
6
To replace the fuses:
• Pull out the connector at the mains power inlet.
• Pull out the fuse holder (1).
• Replace the mains fuses (2).
Autofuse F2 20 A
The Autofuse F2, rated 20 A, protects the units DC
circuit.
PC board fuse F1
The fuse F1, rated 315 mA, protects the PC board.
OFF – – OFF ON ON French • Set SW2 – SW6 to select appropriate pressure unit
and language (or service mode).
OFF – – ON ON ON English
• Start the Compressor Mini with the On/Off switch.
OFF OFF OFF OFF OFF OFF Service Check that the selected settings are activated.
mode
• Mount the cover as described in section 4.4
Compressor cover.
Service mode startup display.
1 second.
6. Troubleshooting
Before you start any troubleshooting, begin if possible
by questioning the person reporting the fault. Ask Before the compressor cover is removed, make
how the fault appeared. sure that the mains power supply is disconnected
Make sure that there has been no operating error. For and that the compressed air tank is depressurized.
this purpose, see also the chapter Troubleshooting in
the Operating Manual. With mains power supply connected to the unit,
there are energized electrical components as well
There should be a logical trend to your trouble- as moving mechanical parts inside the equipment.
shooting. First try to trace the faulty function. Then All personnel must exercise extreme caution
the most suitable procedure is to track down the when in the vicinity of this equipment if fault
exact fault by systematically replacing individual spare tracing or adjustments are performed with mains
parts, one at a time. power supply connected and with the
One purpose of the Description of functions and the compressor cover removed.
Diagrams in this Service Manual is to make it easier
to trace faults. After any service intervention in the Compressor
Mini, perform a Function check according to
instructions in the Operating Manual.
Malfunction Action
The compressor will not start; the green On/Off-LED • Check the mains power supply.
does not come on:
• Check fuses (F1, F2, F3 and F4).
• Check all electrical cables and connectors. Tighten
loose connectors.
• Check voltage at the 26. DC Capacitor:
– If the voltage is 11 – 16 V: Malfunction on the
PC board.
– If the voltage is 0 V: Malfunction in the
transformer or rectifier.
The compressor runs, but the mains power LED does • Replace the PC board.
not come on:
No compressed air is delivered although the • If the pressure shown on the display is normal,
compressor is running: check the compressed air outlet for obstruction or
damage and replace it if necessary.
• If the pressure shown on the display is too low,
check the internal compressed air tubing for leakage.
Clear obstructions, tighten loose connectors.
• Check the drainage valve and the standby valve.
Replace if necessary.
• Check the operation of the compressor. Overhaul or
replace if necessary.
The compressor stops; the mains power LED stays • Mains power below specified range.
on:
• Check the internal wiring and connectors.
• The thermal switch inside the motor may have
tripped. The thermal switch will reset automatically
and the motor will restart.
Malfunction Action
Operating pressure (shown on the display) is correct • Too high air consumption. The compressor cannot
during functional check but drops when a ventilator is supply the equipment connected.
connected:
• The dust filters or the air inlet filter are clogged.
Clean or replace the filters if necessary.
• Check the internal compressed air tubing for
leakage. Clear obstructions, tighten loose
connectors.
• Check the operation of the compressor with motor.
Overhaul or replace if necessary.
The "Low pressure alarm" is activated: • Too high air consumption. The compressor cannot
supply the equipment connected.
• Check the internal compressed air tubing for
leakage. Clear obstructions, tighten loose
connectors.
• The dust filters or the air inlet filter are clogged.
Clean or replace the filters if necessary.
• Pressure alarm malfunction. Replace the PC board.
• Check the operation of the compressor with motor.
Overhaul or replace if necessary.
• Malfunction in the pressure regulator.
The "High pressure alarm" is activated: • Pressure alarm malfunction. Replace the PC board.
• Malfunction in the pressure regulator.
The "Temperature alarm 1" is activated: • Ambient air temperature is too high.
• The compressor’s ventilation holes are blocked.
Check cooling air inlet on the rear panel as well as
cooling air outlet on the underside of the unit.
• The compressor's dust filter is clogged.
Clean or replace if necessary.
• Check the operation of the radial fan.
Replace if necessary.
• Temperature alarm malfunction.
Replace the PC board.
• Malfunction in TS2 (temperature sensor 2).
Malfunction Action
The "Temperature alarm 2" or "Temperature alarm 3" • Ambient air temperature is too high.
is activated:
• The thermoelectric cooler's ventilation holes are
blocked. Check cooling air inlet as well as cooling air
outlet on the underside of the unit.
• The thermoelectric cooler's dust filter is clogged.
Clean or replace if necessary.
• Check the operation of the axial fan.
Replace if necessary.
• Thermoelectric cooler malfunction.
Replace the thermoelectric cooler.
• Temperature control malfunction.
Replace the PC board.
• Temperature alarm malfunction.
Replace the PC board.
• Malfunction in TS1 (temperature sensor 1).
Abnormal amounts of water flush out through the • Check the internal water tubing.
drain valve when the valve pin is depressed:
• Check the operation of water separator and the
drainage valve. Overhaul or replace if necessary.
• Malfunction in the thermoelectric cooler.
Replace if necessary.
• Malfunction on the PC board. Replace if necessary.
The display does not indicate the correct operating • Check the internal compressed air tubing for
pressure: leakage. Clear obstructions, tighten loose
connectors.
• Check the operation of the compressor with motor.
Overhaul or replace if necessary.
• Malfunction on the PC board. Replace if necessary.
Water appears to be leaking from the Compressor • Check the drainage bottle for leaks or a loose
Mini: connection. Replace the bottle if necessary.
• Check all water tubes and connectors. Tighten
loose connectors.
• Check the water separator. Replace if necessary.
• Check the drainage valve. Replace if necessary.
Water does not accumulate in the drainage bottle at • Check all water tubes and connectors. Clear
regular intervals. Drainage is too frequent, not obstructions and/or replace faulty components.
frequent enough, or does not occur at all:
• Check the water separator. Replace if necessary.
• Check the drainage valve. Replace if necessary.
• Malfunction on the PC board. Replace if necessary.
Tools
• Standard service tools including Torx wrenches.
Safety inspection
• Make a visual inspection of the Compressor Mini for
external defects or damages. Replace defective or
damaged parts.
• Check the mains power cable and the mains power
inlet for damage.
;
• Perform a leakage current test. The leakage current
test is a standard procedure regulated by IEC 60
601-1 or corresponding national standards.
Allowable values and test methods are defined in
the standard. The use of a leakage tester, e. g.
Bender Safety Tester 601/751 or equivalent is
recommended.
6
Safety inspection
• Make a visual inspection of the Compressor Mini for
external defects or damages. Replace defective or
damaged parts.
• Check the mains power cable and the mains power
inlet for damage.
• Perform a leakage current test. The leakage current
test is a standard procedure regulated by IEC 60
601-1 or corresponding national standards.
Allowable values and test methods are defined in
the standard. The use of a leakage tester, e. g.
Bender Safety Tester 601/751 or equivalent is
recommended.
8. Index
Description of functions
Adjustments
Adjustments
Introduction
Introduction
10.000 hour overhaul 31 O
5.000 hour overhaul 29 On/Off switch 7 10
A P
Air inlet 7 8 PC board 6,7 11 22
Air inlet filter 30 Pressure regulator 7 9
Axial fan 6,7 10 20 Pressure unit selection 25
B R
Buzzer 7 13 Radial fan 6,7 10 20
Radial fan capacitor 13
C Rectifier 11
Compressed air inlet 7 9
Compressed air outlet 7 9 S
Compressor cover 15 Safety inspection 30
Compressor maintenance 17 31 Safety valve 7 9
Compressor with motor 6,7 8 16 Service mode 25
Cooling coil 6,7 8 Shock absorbers 17 31
Cooling flanges 7 10 Software reset 25
Standby valve 9 21
D
DC capacitor 11 T
DIP switch 11 25 Tank 6,7 9
Display 7 11 Temperature sensors 7
Drain valve 7 10 Thermoelecrtic cooler 6,7 8 19
Drainage bottle 7 9 Thermostat 13
Drainage valve 7 9 21 Tools 14
Dust filter – compressor 7 10 29 Transformer 11
Dust filter – thermoelectric cooler 7 10 30 Transport safety lock 7 13 23
F W
Fuse F1 (PC board) 24 Water separator 6,7 8 18
Fuse F2 (autofuse) 11 24 Water separator filter 18 30
Fuse F3 (mains) 10 24
Fuse F4 (mains) 10 24
H
Handling PC boards 14
I
Internal tubing 15
L
Language selection 25
M
Mains power inlet 10
Mains power terminal 7 10
Motor capacitor 13
Motor relay 13
Service Manual
20. Mains power inlet
21. Mains fuses F3/F4 24. Transformer 25.
22. On/Off switch Thermo 110˚C Rectifier
Diagrams
5
BK YE GN + RD
L OG
BU 3
N
GND GNYE WH
BK BU - BK
1
230 V BU
23. Mains power BU BK 27. Autofuse
terminal F2 20 A
28. PC board
20. Mains power inlet
21. Mains fuses F3/F4 24. Transformer 25. 26. DC F1
22. On/Off switch Thermo 110˚C Rectifier Capacitor
315 mA
5
BK YE GN + RD
L 4 J1 P1
BU OG
N 3 RD 1 +15 V
GNYE 2 WH
GND BK BK
BK BU - 2 GND2
1
115 V BK
27. Autofuse 3
23. Mains power F2 20 A
terminal BU PK 4 +
YE 5 -
BU WH 6 +
29. Motor 9. Standby GN 7 -
Siemens-Elema AB
relay valve RD RD
30. Radial fan 8 +
BN BK BU
capacitor 9 -
PK
GNYE
32. Thermostat Temperature sensors J5 P5
BU PK WH 1 Signal
BN BN
TS2 2 +5 V
GNYE RD GN 3 GND
In this manual, J6 P6
4. Thermoelectric cooler
the DIN IEC Peltier element
WH
BN
1 Signal
TS3 2 +5 V
757-standard GN
3 GND
is used when WH
J7 P7
1 Signal
describing TS1 BN
GN
2 +5 V
lead colours; GNYE BN 3 GND
BU BK J2 P2
BK = Black RD 1 +
BK
BN = Brown 2 -
RD = Red BU 18. Axial fan J8 P8
OG = Orange BN GNYE
33. RD 1 +
BK
YE = Yellow 31. Motor 2. Compressor 16. Radial fan Buzzer 2 -
capacitor with motor
GN = Green
J3 P3
BU = Blue 12. Drainage
RD 1 +
VT = Violet valve BK
2 -
Compressor Mini
GY = Grey
WH = White
PK = Pink
GD = Gold
SR = Silver
TQ = Turquoise
33
Compressor Mini Service Manual
Thermo
2. Compressor
with motor 3. Cooling coil
TS2
Auto- Rectifier
fuse F2
20 A 6. Pressure 29. Motor
regulator relay
5. Water
28. PC board P1 sepa-
DIP switch P3
rator
315 mA
with filter
12. Drainage
P5 P6 P7 P2 P8 P3 P4 valve
P1
S/W 30. Radial fan
capacitor
24. Transformer
Thermo 110˚C
8. Safety
valve
P6 TS3
7. Tank,1.25 liter 4. Thermoelectric cooler
P1 Peltier element
32. Thermostat
P2
The position number on each component refers to the Description of functions in chapter 3.
Notes
© Siemens-Elema AB, Electromedical Systems Division, 2002. All rights reserved. No part of this publication may Printed in Sweden
be reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, mechanical, Price group: 5
photocopying, recording, or otherwise, without the prior permission of the copyright owner in writing. 0702
Subject to alterations without prior notice. 1st English edition,
Issued by Siemens-Elema AB, Electromedical Systems Division, SE-171 95 Solna, Sweden. July 2002