Service Manual Wheel Loader L550 - L580 2plus2

en
Service Manual
(20
Wheel loader
(10 points)
L550 - L580 2plus2
(10
en
Service Manual
(20
Wheel loader
(10 points)
L550 - L580 2plus2
(10
Address
Address: LIEBHERR-WERK BISCHOFSHOFEN GMBH
Dr. Hans Liebherr – Straße 4

A – 5500 BISCHOFSHOFEN
Product ID
Manufacturer: LIEBHERR-WERK BISCHOFSHOFEN GMBH
Product group: Wheel loader
Type: L550 L556 L566 L576 L580
Production number: 456 454 460 457 459
Serial number: 16978 15653 14171 14171 14171
Document ID
Order number: 1035 3357
Author: LBH / Technical Documentation Department
Document version: 02
Manual number:
Owner:
Preface
Intended readership This service manual is addressed to anyone whose task it is to ensure that the
machines are ready for everyday use. This especially includes mechanics and
workshop staff of Liebherr dealers and branches.
Contents The first chapter contains information on safety regulations and on the
special tools needed for maintenance and repairs.
Chapter 2 gives you an overview of all the most important technical data of
the machine as a whole and its individual assemblies.
Next comes the maintenance chapter, with the maintenance and inspection
schedule, the testing and adjustment checklists, lubrication charts, description
of maintenance tasks, testing and adjustment tasks and specifications of fuel
and lubricants.
The technical description of the machine is in the following chapters,
structured according to fifteen function groups. The layout, function and
technical data of the groups, components and parts are explained.
Chapter 19 contains information on troubleshooting, the service code table
and a description of the “SCULI” service software.
Chapter 20 will be gradually updated with the latest options.
Instructions on use This manual describes several types and versions of machines. The
information generally applies to the types and serial numbers stated at the
bottom of the page. The exception to this is information which only applies to
specific types and serial numbers, which are stated at the beginning of the
section concerned (for example technical data of parts).
Where possible, the ID numbers of parts and components are stated in
the heading.
This manual is available in German, English, French, Spanish and Italian.
Working instructions Always follow the safety regulations whenever you work on the machine.
You will find a reference to this in the “General Information” section.
In order to perform these tasks you need a complete set of basic tools
andcertain special tools, all in perfect working order. All tasks require
absolute cleanliness.
Replace seals such as O-rings and surface seals during repairs.
General information 1
Product description 2
Maintenance 3
Diesel engine and pump distributor gear 4
Cooling system 5
Travel hydraulics 6
Working hydraulics 7
Steering system 8
Brake system 9
Electrical system 10
Transfer gear 11
Axles and cardan shaft 12
Machine frame and ballast weight 13
Central lubrication system 14
Coverings and access 15
Cab, heating and air-conditioning 16
Lift arms and quick-change device 17
Equipment and accessories 18
Service codes and diagnosis 19
Options 20
1 General Informations
1.0
Chapter contents
1 General Informations........................................................... 1.0-1
1.1 Safety regulations ...........................................................................1.1-1

1.1.1 Introduction...........................................................................1.1-1
1.1.2 Overview of the safety regulations .......................................1.1-2
1.2 Special tools for maintenance and repair work...............................1.2-1

1.2.1 Special tools in general ........................................................1.2-1
1.2.2 Special tools for Liebherr diesel engines..............................1.2-1
1.2.3 Special tools for hydraulic cylinders .....................................1.2-1
1.2.4 Special tools for electronics..................................................1.2-1
1.2.5 Special tools for axles...........................................................1.2-1
1.2.6 Special tools for the transmission.........................................1.2-1
1.2.7 Central lubrication system ....................................................1.2-1
1.2.8 Special tools for the air conditioning system ........................1.2-1
1.2.9 Special tools for cab windows ..............................................1.2-1
1.3 Standard .........................................................................................1.3-1

1.3.1 Tightening torques for screws ..............................................1.3-1
L550 - 456 / from 16978 L576 - 457 / from 14171 Copyright by 1.0-1 o f 2
L556 - 454 / from 15653 L580 - 459 / from 14171 MJFCIFSS
L566 - 460 / from 14171
Service Manual General Informations
Safety regulations
1.1 Safety regulations

Working on the machine poses safety risks to the operator, driver or
maintenance engineers. You can prevent risks and accidents by regularly
reading and observing the various safety instructions.
This is especially important for personnel who only occasionally work on the
machine, for example, carrying out rigging or maintenance work. The safety
regulations listed below, if conscientiously followed, will ensure your own
safety and that of others, and will prevent the machine from being damaged.
All work must be carried out only by qualified expert personnel or under
the guidance and responsibility of such personnel.
Qualified personnel are people, who:
– on the basis of their education, experience and training have sufficient
knowledge of earth moving machinery and the technology,
– have in-depth knowledge of the regulations concerning the prevention of
industrial accidents and of national regulations and guidelines,
– can assess the safe operating condition of earth moving machinery,
– can carry out the required work without putting those carrying out the
work, or other parties, into danger.
Whenever tasks which could cause danger to personnel or damage to the
machine are described, the necessary safety precautions are explained in
this manual.
These are indicated by the headings Danger, Warning, Caution or Notice.
1.1.1 Introduction
1. The symbols below have the following meanings:
DANGER
Denotes an urgent, dangerous situation.
Will result in death or serious injury.
Actions to avert the danger.
WARNING
Denotes a dangerous situation.
Can result in death or serious injury.
CAUTION
Can result in slight or moderate injury.
NOTICE
Can cause material damage.
L566 - 460 / from 14171
General Informations Service Manual
Safety regulations
Note
Useful tips and instructions
Possible benefits
Actions to implement
2. Observance of these instructions does not exempt you from following

any additional rules and guidelines that may apply
The following should also be observed:
– The safety rules in force at the operating site
– Legally enforceable road traffic regulations
– Guidelines issued by trade associations
1.1.2 Overview of the safety regulations

For further information please see the safety regulations in the current
edition of the operating instructions. You will find the latest edition of the
operating instructions in your Liebherr Service documentation.
The following sections are included in the operating manual:
1 General safety regulations

2 Instructions on preventing crushing injuries and burns
3 Instructions on preventing fires and explosions
4 Safety instructions for start-up
5 Safety precautions during start-up
6 Instructions for safe working
7 Safety instructions for driving on slopes
8 Parking safely
9 Transporting the machine safely
10 Towing the machine safely
11 Measures for ensuring safe maintenance
12 Safety instructions for working on machines with hydro accumulators
13 Safety instructions for welding work on the machine
14 Instructions for working safely on the working attachment
15 Safety instructions for transporting the machine by crane
16 Safe maintenance of hydraulic hoses and hose lines
17 Attachments and accessories
18 Protection against vibrations
1.1-2 o f 2 Copyright by L550 - 456 / from 16978 L566 - 460 / from 14171
MJFCIFSS L556 - 454 / from 15653 L576 - 457 / from 14171
L580 - 459 / from 14171
Special tools for maintenance and repair work
1.2 Special tools for maintenance and

repair work
1.2.1 Special tools in general
Description ID no. Use Remarks
For checking the acid concentration
Anti-freeze and battery tester 7408922 All wheel loaders
(battery charging state) and anti-freeze
24 volt vacuum pump 7408148 All wheel loaders For preventing oil loss
Filling and testing device
8145359 All wheel loaders For checking the hydro accumulator
with case
Manometer 0 - 40 bar 7361288 All wheel loaders For checking the hydraulic pressure
Manometer connection 7002436 All wheel loaders Connection for the manometer
High pressure hose 1500 mm 7002475 All wheel loaders High pressure hose for manometer
High pressure hose 4000 mm 7009134 All wheel loaders High pressure hose for manometer
Screw connection M 10 x 1 5005180 All wheel loaders For checking the hydraulic pressure
Draining hose 7005660 All wheel loaders For draining oil via a drain valve
Drain piece 7402657 All wheel loaders For the drain hose
For securing the valves on the variable
Safety cap 10 mm 7009315 All wheel loaders
adjustment motor
Safety cap 13 mm 7615515 All wheel loaders For securing the valves on the pumps
For securing the valves on the
Safety cap 17 mm 7622068 All wheel loaders
control block
USB dongle 10333608 L550 - L586 With SERVICE authorisation
Diagnostic data cable For adjusting the travel hydraulics, and
10035410 L550 - L586
(RS-232) testing the electrical system and options
Diagnostic data cable 1,5 m For adjusting the travel hydraulics, and
10225579 L550 - L586
(ETHERNET) testing the electrical system and options
Diagnostic data cable 3,0 m For adjusting the travel hydraulics, and
10513200 L550 - L586
(ETHERNET) testing the electrical system and options
For communicating with the wheel
Adapter cable RS232<>USB 693190714 All wheel loaders loader electronics if there is an error with
the RS232 interface on the notebook.
SDCF-03 memory card adapter 10223098 L550 - L586 For writing to the compact flash card
Blank compact flash card.
Compact flash card 10223095 L550 - L586
Data medium for application software.
L566 - 460 / from 14171
1.2.2 Special tools for Liebherr diesel engines

For installing the mass equalisation
Mandrel 9078118 L550 - L556 engine
shafts (D 934)
For installing the mass equalisation
Mandrel 9078119 L550 - L556 engine
shafts (D 934)
For installing and removing the
Rotary angle device 0524062 L550 - L586 engine
cylinder head
For checking projection of the
Holder 0528464 L550 - L586 engine
cylinder bushings
For checking projection of the
Dial gauge holder 10023885 L550 - L586 engine
cylinder bushings
Compression tester 8008782 L550 - L586 engine For checking the compression
Compression tester insert 10012817 L550 - L586 engine For checking the compression
Adapter 10297211 L550 - L586 engine For checking the compression
Claw 10117612 L550 - L586 engine For checking the compression
For installing and removing the pistons
Engine turner 0524045 L550 - L586 engine
and rods
Holder 0528464 L550 - L586 engine
and rods
Piston strap 8000592 L550 - L586 engine
and rods
Rotary angle device 0524062 L550 - L586 engine
and rods
For installing and removing the piston
Piston ring tongs 7009319 L550 - L586 engine
rings
Extractor tool 0526855 L550 - L586 engine
cylinder bushing
Extractor tool 0528462 L550 - L586 engine
cylinder bushing
For installing and removing
Mounting pin 0528470 L550 - L586 engine
crankshaft attachments
For installing and removing the front
Hook and lever 7019858 L550 - L586 engine
crankshaft seal
For installing and removing the front
Inserter 10116249 L550 - L586 engine
crankshaft seal
Mounting pin 0528470 L550 - L586 engine For installing and removing the flywheel
For installing and removing the rear
Inserter 10116250 L550 - L586 engine
crankshaft seal
Special spanner 10020852 L550 - L586 engine
injection line
Adapter 0524029 L550 - L586 engine
pressure pipe port and injection nozzles
Adapter 10220689 L550 - L586 engine
Hammer puller 0524072 L550 - L586 engine
For installing and removing the injection
Pusher tube 10289319 L550 - L586 engine
pump and roller tappet
For installing and removing the injection
Pusher tube 10289320 L550 - L586 engine
pump and roller tappet
Mounting pin 0528472 L550 - L586 engine
exhaust pipe
L556 - 454 / from 15653 L576 - 457 / from 14171
MJFCIFSS L580 - 459 / from 14171
1.2.3 Special tools for hydraulic cylinders

Assembly sleeve 80 mm 9227165 L550, L556 steering cylinder For fitting the seals
L566, L576, L580
Assembly sleeve 90 mm 9227161 For fitting the seals
steering cylinder
Assembly sleeve 130 mm 9998624 L550, L556 lift cylinder For fitting the seals
L550, L556 tilt cylinder
Assembly sleeve 150 mm 9998622 For fitting the seals
L566, L576, L580 lift cylinder
Assembly sleeve 170 mm 9107931 L566, L576, L580 tilt cylinder For fitting the seals
Expansion sleeve 80 mm 9227166 L550, L556 steering cylinder For fitting the seals
L566, L576, L580
Expansion sleeve 90 mm 9227162 For fitting the seals
steering cylinder
Expansion sleeve 130 mm 9110408 L550, L556 lift cylinder For fitting the seals
L550, L556 tilt cylinder
Expansion sleeve 150 mm 9110410 For fitting the seals
L566, L576, L580 lift cylinder
Expansion sleeve 170 mm 9110412 L566, L576, L580 tilt cylinder For fitting the seals
Bearing head assembly
9210219 L550, L556 steering cylinder For fitting the piston rod bearing
spanner 70/8 mm
Bearing head assembly L566, L576, L580
9239572 For fitting the piston rod bearing
spanner 75/12 mm steering cylinder
1.2.4 Special tools for electronics

For measuring voltage, current,
Digital multimeter 8502956 All wheel loaders
resistance and frequency
Test probe, red 884191214 All wheel loaders For testing DEUTSCH connectors
Test probe, black 884191114 All wheel loaders For testing DEUTSCH connectors
Magnet tester 8145743 All wheel loaders For checking solenoid valves
Stripping and crimping pliers
8460263 All wheel loaders For MATE-N-LOK connectors
0.5 – 6.0 mm2
Crimping pliers 8503647 All wheel loaders For DEUTSCH connectors
Wedge extractor tool 7026267 All wheel loaders For DEUTSCH connectors
Extraction tool size 12 for
8145674 All wheel loaders For DEUTSCH connectors
pin and bushing
pin and bushing
pin and bushing
1.2.5 Special tools for axles

For finding leaks on
Hand pump 8145835 L550 - L586 axles
disc brakes
For installing and removing the snap
Collet 7009536 L550 - L576 axles
ring in the planetary drive
For attaching and detaching the
Spring hook 8145767 L550 - L576 axles
return springs
L556 front axle
Slip bushing 260 mm 7017559 For fitting the brake piston
L556 rear axle
L566, L576 front axle
Slip bushing 315 mm 7017556 For fitting the brake piston
L566, L576 rear axle
L566 - 460 / from 14171

Slip bushing
7017558 L556 rear axle For fitting ring gear carriers
M 90 x 1.5 mm
Slip bushing L556 front axle
7017557 For fitting ring gear carriers
M 110 x 1.5 mm L566, L576 rear axle
Slip bushing
7017555 L566, L576 front axle For fitting ring gear carriers
M 130 x 1.5 mm
Handle 7017566 L550 - L576 axles Handle for mounting tool
Handle 7011518 L550 - L576 axles Handle for various mounting tools
Mounting tool 7017563 L556 rear axle For fitting cartridge seal ring
L556, L566, L576 front axle;
Mounting tool 7017560 For fitting cartridge seal ring
Centring bracket 7013775 L556 - L576 axles For groove nut spanner
Groove nut spanner 111 mm 7009537 L556 rear axle For fitting the grooved nuts
L556 front axle
Groove nut spanner 140 mm 7011251 For fitting the grooved nuts
Groove nut spanner 169 mm 7013774 L566, L576 front axle For fitting the grooved nuts
Measuring screw L556 front axle For measuring wear on the
7019556
M 16 x 1.5 L556, L566, L576 rear axle brake discs
Measuring screw L566, L576, L580 front axle; For measuring wear on the
8145771
M 16 x 1.5 L580 rear axle brake discs
Clamp fork 7011522 L556 - L580 axles For fitting the drive flange
Mounting tool 7013922 L556 - L580 axles For fitting the shaft seal ring
Slotted nut spanner For fitting the grooved nuts on the
10017840 L550 - L576 axles
81 mm axle shaft
Mounting tool For fitting the dust protection
7624271 L550 axles, MT-L 3085
(used with grip 7011518) axle insert
For fitting the shaft seal ring
Mounting tool 7624272 L550 axles, MT-L 3085
axle insert
L550 - L576 axles
Centring bracket 10008138 For detaching the output
MT-L 3085-3105
L550 - L576 axles
Centring bracket 10493498 For detaching the output
MT-L 3095-3105
L550 - L576 axles
Socket wrench 10493499 For detaching the output
MT-L 3095-3105
L550 MT-L 3085 axles
L556 rear axle
L550 MT-L 3085 front axle
L556 - L576 axles
For removing and fitting the
Clamp fork 10008140 L550 MT-L 3085 axles
drive pinion
Special tool kit for Contains the following items:
10286181 L580 Hercules axles
Hercules axles 10286183 - 10286198
Driver for lubrication and For fitting the lubrication and oil seal,
oil seal to be used with grip 10286788
3“ bushing driver with guide For installing bushing,
and grip including grip 10286788
For fitting the outer lip seal, to be
Grip for seal driver and shell 10286188 L580 Hercules axles
used with appropriate driver
For fitting the inner lip seal, to be
Driver for inner lip seal 10286189 L580 Hercules axles
used with grip 10286788
Driver for wear bushing
10286190 L580 Hercules axles For installing the wear bushing
with guide
L556 - 454 / from 15653 L576 - 457 / from 14171

For removing and fitting the
Grooved nut socket 10286192 L580 Hercules axles
grooved nuts
Seal holder installation tool 10286193 L580 Hercules axles For fitting the seal holder
Driver for oil bearing For installing the bearing casings,
casings, bevel gear bevel gear
Driver for grease seal For fitting the grease seal and disc, to
and disc be used with grip 10286788
For testing the rolling torque of the
Rolling apparatus 10286196 L580 Hercules axles
wheel hubs
Lifting tackle 10286197 L580 Hercules axles For removing the wheel hub
Installation tool for
10286198 L580 Hercules axles For fitting the Lifetime seal
Lifetime seal
1.2.6 Special tools for the transmission

For loosening and tightening the
Fixing spanner 10016179 L550 - L586
grooved nut on the coupling 1
For loosening and tightening the
Special socket 10016180 L550 - L586
grooved nut on the coupling 1
For removing and attaching the snap
Mounting tool 10016181 L550 - L586
ring on the couplings
1.2.7 Central lubrication system

For quickly filling the BEKA Max
BEKA Max filling press 10009239 All wheel loaders
reservoir
For quickly filling the Groeneveld
Groeneveld filling press 10333342 All wheel loaders
reservoir
Filling connection 7029283 All wheel loaders For filling the reservoir
Gröneveld central lubrication For inspecting the
7624289 All wheel loaders
data cable central lubrication system
Gröneveld central lubrication For inspecting the
7624290 All wheel loaders
plug adapter central lubrication system
1.2.8 Special tools for the air conditioning system

For evacuating the air
Vacuum pump 7027552 All wheel loaders
conditioning system
For testing, evacuating and filling the air
4-valve test fitting 7027558 All wheel loaders
conditioning system
Filling hose, blue 1500 mm 7027553 All wheel loaders For the test fitting
Filling hose, yellow 1500 mm 7027554 All wheel loaders For the test fitting
Filling hose, red 1500 mm 7027555 All wheel loaders For the test fitting
Car coupling 253a 7027556 All wheel loaders For the test fitting
Car coupling 254a 7027557 All wheel loaders For the test fitting
L566 - 460 / from 14171
1.2.9 Special tools for cab windows

Complete tool box with
10021147 All wheel loaders For installing and removing windows
suction pads
L556 - 454 / from 15653 L576 - 457 / from 14171
Standard
1.3 Standard
1.3.1 Tightening torques for screws
Pre-loading forces and tightening torques for screws with standard and fine
metric threads.
Standard and fine metric threads
Standard and fine metric threads. All figures are for bolted connections
All figures are for bolted connections with at least one Dacromet
without any Dacromet 500 coated elements (screws, washers, nuts…)
500 coated element (screws, washers, nuts…)
Surface: Surface:
- DACROMET 500 - black finish or phosphated
- zinc-plated
Assembly pre- Tightening Assembly pre-
Tightening torques
Thread Class loading forces torques Thread Class loading forces
MA in Nm
FM in N MA in Nm FM in N
for avg. coefficient of friction µG= 0.10 for avg. coefficient of friction µG= 0.12
8.8 4 200 2,5 8.8 4 050 2,8
M4 10.9 6 200 3,7 M4 10.9 6 000 4,1
12.9 7 300 4,3 12.9 7 000 4,8
8.8 6 900 4,9 8.8 6 600 5,5
M5 10.9 10 100 7,3 M5 10.9 9 700 8,1
12.9 11 900 8,5 12.9 11 400 9,5
8.8 9 700 8,5 8.8 9 400 9,5
M6 10.9 14 300 12,5 M6 10.9 13 700 14,0
12.9 16 700 14,5 12.9 16 100 16,5
8.8 14 200 14,0 8.8 13 700 15,5
M7 10.9 20 900 20,5 M7 10.9 20 100 23,0
12.9 24 500 24,0 12.9 23 500 27
8.8 17 900 20,5 8.8 17 200 23
M8 10.9 26 000 30 M8 10.9 25 000 34
12.9 30 500 35 12.9 29 500 40
8.8 19 600 22 8.8 18 800 24,5
M8x1 10.9 28 500 32 M8x1 10.9 27 500 36
12.9 33 500 38 12.9 32 500 43
8.8 25 500 32 8.8 24 800 36
M9x1 10.9 38 000 46 M9x1 10.9 36 500 53
12.9 44 000 54 12.9 42 500 62
8.8 28 500 41 8.8 27 500 46
M10 10.9 42 000 60 M10 10.9 40 000 68
12.9 49 000 71 12.9 47 000 79
8.8 32 500 45 8.8 31 500 52
M10x1 10.9 48 000 67 M10x1 10.9 46 500 76
12.9 56 000 78 12.9 54 000 89
8.8 30 500 43 8.8 29 500 49
M10x1,25 10.9 45 000 64 M10x1,25 10.9 43 000 72
12.9 53 000 74 12.9 51 000 84
8.8 41 500 71 8.8 40 000 79
M12 10.9 61 000 104 M12 10.9 59 000 117
12.9 71 000 121 12.9 69 000 135
8.8 46 500 77 8.8 45 000 87
M12x1,25 10.9 68 000 112 M12x1,25 10.9 66 000 125
12.9 80 000 130 12.9 77 000 150
8.8 44 000 74 8.8 42 500 83
M12x1,5 10.9 65 000 108 M12x1,5 10.9 62 000 122
12.9 76 000 125 12.9 73 000 145
8.8 57 000 113 8.8 55 000 125
M14 10.9 84 000 165 M14 10.9 80 000 185
12.9 98 000 195 12.9 94 000 215
8.8 63 000 121 8.8 61 000 135
M14x1,5 10.9 92 000 175 M14x1,5 10.9 89 000 200
12.9 108 000 205 12.9 104 000 235
Date Works Issued Reviewed Approved

15.10.2008 LBH Roland Weber Dr. Herbert Pfab Dr. Herbert Pfab
This document must not be copied or reproduced without prior permission. This Liebherr-Norm_DE_V001.dot
document has been electronically prepared and is valid without requiring a signature.
L566 - 460 / from 14171
Standard

Tightening torques
MA in Nm
8.8 78 000 170 8.8 75 000 195
M16 10.9 115 000 250 M16 10.9 111 000 280
12.9 134 000 300 12.9 130 000 330
8.8 85 000 180 8.8 82 000 205
M16x1,5 10.9 125 000 270 M16x1,5 10.9 121 000 300
12.9 147 000 310 12.9 141 000 360
8.8 98 000 245 8.8 94 000 280
M18 10.9 140 000 350 M18 10.9 135 000 390
12.9 164 000 410 12.9 157 000 460
8.8 114 000 270 8.8 110 000 310
M18x1,5 10.9 163 000 390 M18x1,5 10.9 157 000 440
12.9 191 000 450 12.9 184 000 520
8.8 106 000 260 8.8 102 000 290
M18x2 10.9 151 000 370 M18x2 10.9 146 000 420
12.9 177 000 430 12.9 170 000 490
8.8 126 000 350 8.8 121 000 390
M20 10.9 180 000 490 M20 10.9 173 000 560
12.9 210 000 580 12.9 202 000 650
8.8 144 000 380 8.8 139 000 430
M20x1,5 10.9 206 000 540 M20x1,5 10.9 199 000 620
12.9 240 000 630 12.9 232 000 720
8.8 157 000 470 8.8 152 000 530
M22 10.9 224 000 670 M22 10.9 216 000 750
12.9 260 000 780 12.9 250 000 880
8.8 177 000 510 8.8 171 000 580
M22x1,5 10.9 255 000 720 M22x1,5 10.9 245 000 820
12.9 295 000 840 12.9 285 000 960
8.8 182 000 600 8.8 175 000 670
M24 10.9 260 000 850 M24 10.9 249 000 960
12.9 305 000 1000 12.9 290 000 1 120
8.8 215 000 700 8.8 207 000 760
M24x1,5 10.9 306 000 990 M24x1,5 10.9 295 000 1 090
12.9 358 000 1170 12.9 346 000 1 270
8.8 203 000 640 8.8 196 000 730
M24x2 10.9 290 000 920 M24x2 10.9 280 000 1 040
12.9 340 000 1070 12.9 325 000 1 220
8.8 239 000 880 8.8 230 000 1 000
M27 10.9 340 000 1250 M27 10.9 330 000 1 400
12.9 400 000 1450 12.9 385 000 1 650
8.8 276 000 1010 8.8 267 000 1 110
M27x1,5 10.9 394 000 1440 M27x1,5 10.9 381 000 1 580
12.9 461 000 1690 12.9 445 000 1 850
8.8 265 000 940 8.8 255 000 1 070
M27x2 10.9 375 000 1350 M27x2 10.9 365 000 1 500
12.9 440 000 1550 12.9 425 000 1 800
8.8 290 000 1190 8.8 280 000 1 350
M30 10.9 415 000 1700 M30 10.9 400 000 1 900
12.9 485 000 2000 12.9 465 000 2250
8.8 346 000 1410 8.8 335 000 1 540
M30x1,5 10.9 493 000 2000 M30x1,5 10.9 477 000 2 190
12.9 576 000 2340 12.9 558 000 2 560
8.8 332 000 1370 8.8 321 000 1 490
M30x2 10.9 472 000 1940 M30x2 10.9 457 000 2 120
12.9 553 000 2270 12.9 534 000 2 480
8.8 360 000 1600 8.8 350 000 1 850
M33 10.9 520 000 2300 M33 10.9 495 000 2 600
12.9 600 000 2700 12.9 580 000 3 000
8.8 423 000 1880 8.8 410 000 2 050
M33x1,5 10.9 603 000 2670 M33x1,5 10.9 584 000 2 920
12.9 705 000 3130 12.9 683 000 3 420
8.8 410 000 1750 8.8 395 000 2 000
M33x2 10.9 580 000 2500 M33x2 10.9 560 000 2 800
12.9 680 000 2900 12.9 660 000 3 300
8.8 425 000 2100 8.8 410 000 2 350
M36 10.9 600 000 3000 M36 10.9 580 000 3 300
12.9 710 000 3500 12.9 680 000 3 900
8.8 508 000 2450 8.8 492 000 2 680
M36x1,5 10.9 724 000 3490 M36x1,5 10.9 701 000 3 820
12.9 847 000 4090 12.9 820 000 4 470
This document must not be copied or reproduced without prior permission. This document has been Liebherr-Norm_DE_V001.dot
electronically prepared and is valid without requiring a signature.
L580 - 459 / from 14171
Standard

Tightening torques
MA in Nm
8.8 455 000 2200 8.8 440 000 2 500
M36x3 10.9 650 000 3100 M36x3 10.9 630 000 3 500
12.9 760 000 3600 12.9 740 000 4 100
8.8 510 000 2700 8.8 490 000 3 000
M39 10.9 730 000 3800 M39 10.9 700 000 4 300
12.9 850 000 4500 12.9 820 000 5 100
8.8 601 000 3140 8.8 582 000 3 430
M39x1,5 10.9 857 000 4470 M39x1,5 10.9 830 000 4 890
12.9 1 002 000 5230 12.9 971 000 5 720
8.8 550 000 2800 8.8 530 000 3 200
M39x3 10.9 780 000 4000 M39x3 10.9 750 000 4 600
12.9 910 000 4700 12.9 880 000 5 300
Comments concerning this standard:

The tightening torques indicated on the drawings supersede the standard
works values.
These must be observed and adhered to.
This standard only applies to Liebherr wheel loaders.
This document must not be copied or reproduced without prior permission. This document has been Liebherr-Norm_DE_V001.dot
electronically prepared and is valid without requiring a signature.
L566 - 460 / from 14171
2 Production description
2.0
Chapter contents
2 Production description......................................................... 2.0-1
2.1 Technical data ................................................................................2.1-1

2.1.1 Complete machine................................................................2.1-1
2.1.2 Diesel engine and pump distributor gear..............................2.1-8
2.1.3 Cooling system ...................................................................2.1-12
2.1.4 Travel hydraulics ................................................................2.1-13
2.1.5 Working hydraulics .............................................................2.1-16
2.1.6 Steering system..................................................................2.1-20
2.1.7 Brake system......................................................................2.1-23
2.1.8 Electrical system.................................................................2.1-25
2.1.9 Transmission ......................................................................2.1-26
2.1.10 Axles and cardan shaft .......................................................2.1-27
2.1.11 Machine frame and ballast weight......................................2.1-31
2.1.12 Automatic central lubrication system..................................2.1-31
2.1.13 Cab, heating and air-conditioning.......................................2.1-33
2.1.14 Lift arms and quick-change device.....................................2.1-35
2.1.15 Equipment and accessories ...............................................2.1-38
L566 - 460 / from 14171
Service Manual Production description
Technical data
2.1 Technical data

2.1.1 Complete machine
Wheel loader with Z lift arms

Valid for: L550 - 456 / from 16978
The values stated refer to the standard version of the machine:
– With Z lift arms (2600 mm), without hydraulic quick-change device.
– With 23.5 R25 Michelin XHA tyres.
– Tipping loads and weights include all lubricants, full fuel tank, ROPS/
FOPS cab and driver.
Description Value Unit

Bucket capacity as per ISO 7546 3.2 m³
Bucket width 2700 mm
Specific material weight 1.8 t/m³
A Dump height at maximum lifting height 2882 mm
and 45° tilt-out angle
B Dumping height 3500 mm
C Maximum bucket base height 3645 mm
D Maximum bucket pivot height 3915 mm
E Maximum bucket top edge height 5395 mm
F Reach at maximum lifting height and 1095 mm
45° tilt-out angle
G Digging depth 85 mm
H Height above cab 3365 mm
I Height above exhaust 2985 mm
J Ground clearance 530 mm
K Wheel base 3280 mm
L Overall length 8220 mm
Turning radius over bucket outer edge 6420 mm
L550 - 456 / from 16978 L576 - 457 / from 14171 Copyright by 2.1-1 o f 3 8
L566 - 460 / from 14171
Production description Service Manual
Technical data

Lifting force (SAE) 185 kN
Breakout force (SAE) 125 kN
Tipping load when straight 13205 kg
Tipping load articulated at 37° 11865 kg
Angle of articulation (to each side) 40 °
Operating weight 16525 kg
Tractive force 122.6 kN
Travel speed in travel range 1, 0 - 10 km/h
forward and reverse
forward and reverse
Travel speed in travel range A1-2 0 - 20 km/h
(automatic), forward and reverse
Sound pressure level in cab in L pA 69 dB(A)
according to ISO 6396

Valid for: L556 - 454 / from 15653
2.1-2 o f 3 8 Copyright by L550 - 456 / from 16978 L566 - 460 / from 14171
L580 - 459 / from 14171
Technical data

45° tilt-out angle
forward and reverse
Travel speed in travel range 2. 0 - 20 km/h
forward and reverse

Valid for: L566 - 460 / from 14171
L566 - 460 / from 14171
Technical data

Bucket capacity as per DIN 7546 4.0 m³
45° tilt-out angle
Travel speed in travel range 1, forward 0 - 10 km/h
and reverse
L580 - 459 / from 14171
Technical data

and reverse

Valid for: L576 - 457 / from 14171
– Tipping loads and weights include, all lubricants, full fuel tank, ROPS/

L566 - 460 / from 14171
Technical data

45° tilt-out angle
and reverse
and reverse

Valid for: L580 - 459 / from 14171
L580 - 459 / from 14171
Technical data

45° tilt-out angle
and reverse
L566 - 460 / from 14171
Technical data

and reverse
2.1.2 Diesel engine and pump distributor gear
Diesel engine
Valid for: L550 - 456 / from 16978; ID 9080542
Engine model D934 S A6
Number of cylinders 4
Firing order 1-3-4-2
Capacity 6360 cm³
Cylinder bore 122 mm
Stroke 136 mm
Rated power as per ISO 9249 130 / 190 kW / PS
Rated speed 2000 min-1
Maximum torque at 1500 min-1 828 Nm
Lower idle speed 900±10 min-1
Upper idle speed 2060±20 min-1
Start of delivery before TDC See type plate °
Combustion pressure 20 - 28 bar
Injection nozzle opening pressure 315 - 340 bar
Inlet valve play (cold) 0.3 mm
Outlet valve play (cold) 0.4 mm
Direction of rotation, looking at flywheel Anticlockwise
Number of teeth on flywheel gear 147
Control thermostat 79 °C
Longitudinal / traverse inclinability 45 / 45 °
Injectors UP20PLD
Control LHECU PLD
Starter operating voltage 24 V
Starter power consumption 6.6 kW
Alternator voltage output 28 V
Alternator current output 80 A
Turbocharger KKK K27
Auxiliary power take-off transmission 1 : 1.1515
Weight 800 kg
Emission thresholds comply with EU – RL 97/68 EC Stage IIIA
L580 - 459 / from 14171
Technical data

Engine model D934 L A6
Firing order 1-3-4-2
Capacity 7010 cm³
Stroke 150 mm
Direction of rotation, looking at Anticlockwise
flywheel
Injectors UP20PLD
Control LH-ECU-UP/CR
Weight 980 kg

Firing order 1-5-3-6-2-4
Capacity 10520 cm³
Stroke 150 mm
L566 - 460 / from 14171
Technical data

Direction of rotation, looking Anticlockwise
at flywheel
Injectors UP20PLD
Weight 1180 kg
Valid for: L576 - 457 / from 14171; L580 - 459 / from 14171; ID 10116961
Firing order 1-5-3-6-2-4
Capacity 10520 cm³
Stroke 150 mm
Combustion pressure 22 – 34 bar
Direction of rotation, looking at flywheel Anticlockwise
Injectors UP20PLD
L580 - 459 / from 14171
Technical data

Weight 1180 kg
Fuel system
Valid for: L550 - 456 / from 16978; L556 - 454 / from 15653
Tank capacity, FULL 255 l
Tank capacity, RESERVE 50 l
Valid for: L566 - 460 / from 14171; L576 - 457 / from 14171; L580 - 459 / from 14171
Tank capacity, FULL 350 l
Tank capacity, RESERVE 70 l
Fuel separator
Filter insert grade 10 µm
Fuel fine filter

Filtration grade 2 µm
Refuelling pump (optional)

Flow rate 50 l/min
Current consumption 15 A
Power 360 W
Protection class IP 44
Max. duty cycle 15 minutes
Fuse 20 A
Max. suction height 4 m
Air filter vacuum switch

Air filter contamination vacuum switch 50 mbar
activation point
L566 - 460 / from 14171
Technical data
Coupling
Type 466/233 NGT
Coupling
Type 345/254 NGT
Pump distributor gear

Type PVG 300 B 341
Input direction Clockwise
Output direction Anticlockwise
Transmission ratio for travel 0.7868
hydraulics pump
Transmission ratio for working and 0.7868
steering hydraulics pump
Type PVG 350 B 384
Input direction Clockwise
Output direction Anticlockwise
Transmission ratio for travel 0.808
hydraulics pump
Transmission ratio for working and 0.865
steering hydraulics pump
2.1.3 Cooling system
Gear pump
Capacity 14 cm³
Rotary speed at rated engine speed 3030 min-1
Gear motor
Gear motor displacement 19 cm³
Gear motor direction of rotation (looking Clockwise
towards shaft)
Pressure relief valve 175 10 bar
Coil resistance 4.7 Ohm
L580 - 459 / from 14171
Technical data

Screw tightening torque 124 41 Nm
Spanner size 41 mm
Temperature sensor
Measuring range min. -30 °C
max. 130 °C
Resistance at 0 °C 1000 Ohm
Screw thread M 14 x 1.5
Max. tightening torque 30 Nm
Plug connection Bosch Jet plug,
2-pin (Gold contacts)
2.1.4 Travel hydraulics
Variable displacement pump

Control type EZ
Maximum capacity 90 cm³
Flow rate at rated speed 222 l/min
Maximum swivel angle (both sides) 20 °
Speed (at rated speed) 2542 min-1
Power L550 111 kW
Power L556 122 kW
Replenishing pump capacity 19.6 cm³
Replenishing pump flow rate (at rated speed) 46 l/min
Inlet restrictor 1.8 mm
Travel direction solenoid voltage 24 V
Travel direction solenoid current consumption 1.1 A
Travel direction solenoid resistance 22 Ohm
Control pressure proportional valve resistance 14 Ohm
Replenishing pressure at upper idle speed 311 bar
High pressure at 1400 min-1 350±10 bar
L566 - 460 / from 14171
Technical data

-1
High pressure at 1200 min 290±10 bar
Pressure relief and replenishing valves 47010 bar
Pressure cut-off 4305 bar
Weight 60 kg
Control type EZ
Maximum swivel angle (both sides) 20 °
Speed (at rated speed) 2475 min-1
Power L566 160 kW
Power L576, L580 171 kW
Replenishing pump capacity 28.3 cm³
Replenishing pump flow rate (at rated speed) 62 l/min
Inlet restrictor 2.2 mm
Travel direction solenoid voltage 24 V
Travel direction solenoid current consumption 1.1 A
Travel direction solenoid resistance 22 Ohm
Control pressure proportional valve resistance 14 Ohm
Replenishing pressure at upper idle speed 341 bar
Pressure relief and replenishing valves 47010 bar
Pressure cut-off 4305 bar
Weight 75 kg
Variable displacement motor 1

Control type EP
Maximum displacement 80 cm³
Maximum swivel angel 25 °
Minimum swivel angle 0 °
Maximum speed 5900 min-1
Torque ( p 400 bar) 489 Nm
Maximum discharge valve capacity 20 l/min
Discharge valve orifice diameter 3.0 mm
Weight 34 kg
L580 - 459 / from 14171
Technical data
Control type EP
Weight 47 kg
Variable displacement motor 2

Valid for: L550 - 456 / from 16978
Control type EP
Weight 34 kg
Valid for: L556 - 454 / from 15653

Control type EP
Weight 47 kg
Control type EP
Weight 60 kg
L566 - 460 / from 14171
Technical data
Motor scavenging pump

Capacity 11 cm³
Speed at rated speed 3030 min-1
2.1.5 Working hydraulics
Working hydraulics pump

Control type LRDS
Power 70 KW
2
Flow regulator (delta p) 22 bar
10
Power controller start of regulation 180 bar
Weight 53 kg
Control type LRDS
Capacity 130 cm³
Power 87 kW
2
Flow regulator (delta p) 22 bar
10
Power controller start of regulation 180 bar
Weight 66 kg
Control block
Spool valve diameter 25 mm
Piston stroke, both sides 11 mm
Lift arm up/down
3. control circuit 240 / 160 l/min
control piston flow
Tilt out/in control piston flow 160 / 210 l/min
5
Primary pressure relief valve 360 bar
5
Secondary pressure relief valve / tilt in 380 bar
5
Secondary pressure relief valve / tilt out 380 bar
5
Secondary pressure relief valve / lift 380 bar
5
LS pressure cut-off L550 290 bar
5
L556 330 bar
1
Pressure relief valve pre-tension 8 bar
L580 - 459 / from 14171
Technical data

Float position/ride control solenoid
30 Ohm
valve resistance
Weight 40 kg
Spool valve diameter 25 mm
Piston stroke, both sides 11 mm
Lift arm up/down
3. control circuit 300 / 170 l/min
control piston flow
Tilt out/in control piston flow 180 / 200 l/min
5
Primary pressure relief valve 380 bar
5
Secondary pressure relief valve / tilt-in 400 bar
5
Secondary pressure relief valve / tilt out 400 bar
5
Secondary pressure relief valve / lift 420 bar
5
LS pressure cut-off 350 bar
1
Pressure relief valve pre-tension 8 bar
Float position/ride control solenoid
30 Ohm
valve resistance
Weight 40 kg
Pilot control device

Retaining solenoid voltage 24 V
Retaining solenoid current consumption 0.40 A
Retaining solenoid resistance 70 Ohm
Weight 5.7 kg
Pilot control solenoid valve

Current consumption 0.9 A
Resistance 30 Ohm
Pilot control hydro accumulator

Valid for: ID 7622 448
Hydro accumulator volume 320 cm³
Preload pressure (nitrogen filling) 15 bar
Float position pressure switch

Switch type Normally open
1
Switch point, rising 23 bar
Thread M 12 x 1.5 mm
L566 - 460 / from 14171
Technical data
Stabilisation module
Control piston diameter 16 mm
Cut-off pressure (LFD off) 12020 bar
Safety valve 33010 bar
Restrictor check valve diameter 2.0 / 0.4 mm
Solenoid valve current consumption 0.6 A
Solenoid valve resistance 40 Ohm
Weight 13 kg
Ride control hydro accumulator

Number of hydro accumulators 2 Qty.
L550, L556
L566, L566, L576
Preload pressure (nitrogen filling) 252 bar
Oil filling 350 cm³
Ride control pressure switch

Switch type N/C
Switch point, rising 10 1 bar
Lift cylinder
Valid for L550 - 456 / from 16978; L556 - 454 / from 15653; ID 9231 458
Piston diameter 130 mm
Rod diameter 80 mm
Stroke length 745 mm
Minimum installation length 1245 mm
Weight 136 kg
Lifting at rated load 5.6 seconds
Lowering empty 2.7 seconds
Piston rod bearing tightening torque 285 Nm
(hex screws)
L580 - 459 / from 14171
Technical data
Valid for: L566 - 460 / from 14171; L574 - 457 / from 14171;
L580 - 459 / from 14171; ID 9959 881
Rod diameter 80 mm
Weight 165 kg
Lifting at rated load 5.6 seconds
Lowering empty 3.5 seconds
(hex screws)
Tilt cylinder
Valid for: L550 - 456 / from 16978; L556 - 454 / from 15653; ID 9954 056
Rod diameter 80 mm
Weight 127 kg
Tilting out at rated load 2.3 seconds
Piston rod bearing tightening torque (hex 565 Nm
screws)
Rod diameter 90 mm
Weight 188 kg
(hex screws)
Valid for: L580 - 459 / from 14171; ID 9903 394

Rod diameter 90 mm
Weight 198 kg
(hex screws)
L566 - 460 / from 14171
Technical data
Return suction filter

Filtration grade 10 µm
Pre-tension valve 0.3 bar
Replenishing valve 0.04 bar
Replenishing strainer 160 µm
Bypass valve 3.0 bar
Return strainer 80 µm
Bleeder filter
Filtration grade 10 m
Inlet opening pressure 0.03 bar
Outlet opening pressure 0.5 bar
Thread 3/4 inch
2.1.6 Steering system
Steering pump
Control type DFR
Swivel angle min. 0°
max. 15.6°
Power 39 kW
Flow regulator (delta p) 22±2 bar
Pressure cut-off 210±5 bar
Weight 21 kg
L580 - 459 / from 14171; ID 5716828
Control type DFR
Swivel angle min. 0°
max. 15.6°
Power 56 kW
Flow regulator (delta p) 22±2 bar
Pressure cut-off 210±5 bar
Weight 33 kg
L580 - 459 / from 14171
Technical data
Servostat
Displacement 462 cm³
Secondary pressure relief 28510 bar
Flow booster 1 : 1.6
L580 - 459 / from 14171; ID 10113338
Displacement 588 cm³
Secondary pressure relief 28510 bar
Flow booster 1 : 1.6
Steering cylinder
Rod diameter 40 mm
Weight 26.2 kg
L580 - 459 / from 14171; ID 9246849
Rod diameter 40 mm
Weight 29.5 kg
Steering damper hydro accumulator

Oil filling 180 cm³
L566 - 460 / from 14171
Technical data
Emergency steering pump

Capacity 11 cm³
Pressure relief valve 555 bar
Maximum current consumption 150 A
Weight 10 kg
Emergency steering pressure switch

Valid for: L550 - 456 / 16978 - 17730; L556 - 454 / 15653 - 17730;
L566 - 460 / 14171 - 17730; L576 - 457 / 14171 - 17730;
L580 - 459 / 14171 - 17730; Id. 1029 4440
Switching point 162 bar
Emergency steering pressure switch

Valid for: L550 - 456 / from 17731; L556 - 454 / from 17731; L566 - 460 / from 17731;
L576 - 457 / from 17731; L580 - 459 / from 17731; Id. 1035 3428
Type Electronic
pressure switch
Emergency steering check pressure switch

Valid for: L550 - 456 / 16978 - 17730; L556 - 454 / 15653 - 17730;
L566 - 460 / 14171 - 17730; L576 - 457 / 14171 - 17730;
L580 - 459 / 14171 - 17730; Id. 1029 4440
Emergency steering check pressure switch

L576 - 457 / from 17731; L580 - 459 / from 17731; Id. 1035 3428
Type Electronic
pressure switch
L580 - 459 / from 14171
Technical data
2.1.7 Brake system
Brake system gear pump

Capacity 4 cm³
Flow rate at rated speed 12.1 l/min
Compact brake valve

L566 - 460 / from 14171; L576 - 457 / from 14171; ID 1029 2360
Accumulator charge valve 1805 bar
activation pressure
deactivation pressure
Parking brake solenoid valve 0.6 A
current consumption
Parking brake solenoid valve resistance 40 Ohm
Maximum service brake pressure 955 bar
Pedal start angle 42°
Pedal stop angle 15°
Valid for: L580 - 459 / from 14171; ID 1029 5965

activation pressure
deactivation pressure
Parking brake solenoid valve 0.6 A
current consumption
Parking brake solenoid valve resistance 40 Ohm
Maximum service brake pressure 705 bar
Pedal start angle 42°
Pedal stop angle 15°
Service brake hydro accumulator

L566 - 460 / from 14171
Technical data
Brake light button

Switch point, rising 50.5 bar
Accumulator charge pressure switch

Valid for: L550 - 456 / 16978 - 17730; L556 - 454 / 15653 - 17730;
L566 - 460 / 14171 - 17730; L576 - 457 / 14171 - 17730;
L580 - 459 / 14171 - 17730; Id. 1003 6072
Switch type N/C
Switching point, falling 120 5 bar
Accumulator charge pressure switch

L576 - 457 / from 17731; L580 - 459 / from 17731; Id. 1035 3433
Type Electronic
pressure switch
Switching point, falling 120 5 bar
Disc brake
Gap 1.00.5 mm
Brake lining thickness, NEW 4.5 mm
Minimum brake lining thickness 1.0 mm
Parking brake hydro accumulator

Overspeed protection solenoid valve

Current consumption 0.9 A
Resistance 30 Ohm
L580 - 459 / from 14171
Technical data
2.1.8 Electrical system

System voltage 24 V
Battery voltage 12 V
Battery
Battery capacity 143 Ah
Acid density of charged battery 1.26-1.28 kg/l
Cold test current (at -18 °C EN 60095-1) 950 A
ID 6132 03208
Battery capacity 170 Ah
Acid density of charged battery 1.26-1.28 kg/l
Cold test current (at -18 °C EN 60095-1) 1000 A
Input - module
Protection class (with connector IP6K9K
plugged in)
Power supply (logical unit) 7.0 to 48.0 VDC
Operating temperature -40 to +85 °C
Operation at ambient air pressure 500 to 1100 mbar
Weight 1.77 kg
Output - module
Protection class (with connector IP6K9K
plugged in)
Weight 1.77 kg
Main electronics (master)

Protection class (with connector IP 65
plugged in)
Computing power 266 MHz
L566 - 460 / from 14171
Technical data

Weight 3.5 kg
2.1.9 Transmission
Transmission
Number of gears 3
Transfer ratio in 1st gear 6.103
Transfer ratio in 2nd gear 3.033
Transfer ratio in 3rd gear 1.342
Weight (without oil) 285 kg
Drive shaft flange tightening torque 340 - 400 Nm
Tightening torque 30 - 35 Nm
Control valve block fastening screws
Gear shifting solenoid valves

Voltage 24 V
Current consumption 30050 mA
Resistance 936 Ohm
Speed sensors
Resistance 1050100 Ohm
Distance 0.30.2 mm
Number of teeth on drive shaft VM 1 60
Number of teeth on drive shaft VM 2 60
Number of teeth on power take-off speed 128
sensor
Gear pump
Capacity 16 cm³
Flow rate at rated speed 40.8 l/min
L580 - 459 / from 14171
Technical data
2.1.10 Axles and cardan shaft
Axles, L550 – L576 2plus2

Valid for: Front axle, L550 - 456 / from 16978
Type MT-L 3085 -
Self-locking differential 45 %
Width 2000 mm
Differential nut tightening torque 700 Nm
Wheel hub grooved nut tightening torque 2000+500 Nm
Wheel lug tightening torque 750 Nm
Wheel lug spanner size 30 mm
Differential transmission 3.89
Wheel hub transmission 6.0
Overall transmission 23.33
Weight 816 kg

Type MT-L 3095
Width 2000 mm
Weight 924 kg
Valid for: Front axle, L566 - 460 / from 14171; L576 - 473 / from 14171
Type MT-L3105
Width 2230 mm
Weight 1174 kg
L566 - 460 / from 14171
Technical data
Valid for: Rear axle, L550 - 456 / from 16978

Type MT-L 3085 -
Width 2000 mm
Wheel hub grooved nut tightening torque 2000 +500 Nm
Weight 816 kg

Type MT-L 3085
Width 2000 mm
Weight 816 kg

Type MT-L 3095 -
Width 2230 mm
Swing angle 13 °
Weight 975 kg
L580 - 459 / from 14171
Technical data

Type MT-L 3105 -
Width 2230 mm
Swing angle 13 °
Weight 1174 kg
Axles – L580 2plus2

Type SA 197 337 -
43 R 175
Width 2230 mm
Weight 1180 kg

Type SA 197 478 -
37 R 118
Width 2230 mm
Swing angle 13 °
Weight 1090 kg
L566 - 460 / from 14171
Technical data
Front drive shaft

Valid for: L550 - 4456 / from 16978
Min. length 1310 mm
Max. length 1500 mm
Flange tightening torque 125 Nm
Weight 38 kg
Valid for: L556 - 454 / from 15653

Min. length 1430 mm
Max. length 1440 mm
Weight 72 kg
Min. length 1500 mm
Max. length 1610 mm
Weight 73 kg
Valid for: L580 - 459 / from 14171

Min. length 1545 mm
Max. length 1555 mm
Weight 75 kg
Rear drive shaft

Min. length 600 mm
Max. length 710 mm
Weight 16 kg
Min. length 765 mm
Max. length 875 mm
Weight 24 kg
L580 - 459 / from 14171
Technical data
2.1.11 Machine frame and ballast weight
Ballast weight
Valid for: L550 - 456 / from 16978
Weight per ballast weight 614 kg
Material GG 10
M24 10.9 screw tightening torque 960 Nm
Valid for: L556 - 454 / from 15653

Material GG 10
Valid for: L566 - 460 / from 14171

Material GG 10
Material GG 10
2.1.12 Automatic central lubrication system
Central lubrication pump EP1

Flow per stroke 120 mm³
Transfer medium Greases up to
NLGI class 2
Maximum flow pressure 280 bar
Operating temperature min. - 35 °C
max. + 80 °C
Power supply 24 V
Container size 4 kg
L566 - 460 / from 14171
Technical data
Progressive distributor
MX-F
Maximum operating pressure at input 300 bar
Temperature range min. -35 °C
max. +100 °C
Transfer medium Greases up to
NLGI class 2
MX-F 25
Flow per outlet 25 mm³
Flow per element 50 mm³
MX-F 45
MX-F 75
MX-F 105
Central lubrication pump controller EP-1

Default lubrication (cycles) 24 Cycles
Default cycle time 75% 40 min
L580 - 459 / from 14171
Thank you very much
for your reading.
Please Click Here
Then Get More
Information.

Service Manual Wheel Loader L550 - L580 2plus2

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Service Manual Wheel Loader L550 - L580 2plus2

Uploaded by

Copyright:

Available Formats

en

Dr. Hans Liebherr – Straße 4

1.1 Safety regulations ...........................................................................1.1-1

1.2 Special tools for maintenance and repair work...............................1.2-1

1.3 Standard .........................................................................................1.3-1

1.1 Safety regulations

2. Observance of these instructions does not exempt you from following

1.1.2 Overview of the safety regulations

1 General safety regulations

1.2 Special tools for maintenance and

1.2.2 Special tools for Liebherr diesel engines

1.2.3 Special tools for hydraulic cylinders

1.2.4 Special tools for electronics

1.2.5 Special tools for axles

Description ID no. Use Remarks

Description ID no. Use Remarks

1.2.6 Special tools for the transmission

1.2.7 Central lubrication system

1.2.8 Special tools for the air conditioning system

1.2.9 Special tools for cab windows

Date Works Issued Reviewed Approved

Assembly pre- Tightening Assembly pre-

Assembly pre- Tightening Assembly pre-

Comments concerning this standard:

2.1 Technical data ................................................................................2.1-1

2.1 Technical data

Wheel loader with Z lift arms

Description Value Unit

Description Value Unit

Wheel loader with Z lift arms

Description Value Unit

Wheel loader with Z lift arms

Description Value Unit

Description Value Unit

Wheel loader with Z lift arms

Description Value Unit

Description Value Unit

Wheel loader with Z lift arms

Description Value Unit

Description Value Unit

2.1.2 Diesel engine and pump distributor gear

Valid for: L556 - 454 / from 15653; ID 10116679

Valid for: L566 - 460 / from 14171; ID 9079516

Description Value Unit

Description Value Unit

Fuel fine filter

Refuelling pump (optional)

Air filter vacuum switch

Pump distributor gear

2.1.3 Cooling system

Description Value Unit

2.1.4 Travel hydraulics

Variable displacement pump

Description Value Unit

Variable displacement motor 1

Variable displacement motor 2

Valid for: L556 - 454 / from 15653

Motor scavenging pump

2.1.5 Working hydraulics

Working hydraulics pump

Description Value Unit

Pilot control device

Pilot control solenoid valve