08 AIR CONDITIONING SYSTEM

Air Conditioning System(1) EC460B-08-01

Air Conditioning System(2) EC460B-08-02
Air Conditioning Circuit EC460B-08-03
Temperature Setting EC460B-08-04
Initial Heating EC460B-08-05
Mix Door Control EC460B-08-06
Blower Fan Speed Control EC460B-08-07
Mode Door Control EC460B-08-08
Intake Door Control EC460B-08-09
Compressor Control EC460B-08-10
System Status Indication EC460B-08-11
Self Diagnostic Error Codes EC460B-08-12
Manual Mode Control EC460B-08-13
Automatic / Manual Air Conditioner Controller EC460B-08-14
Air conditioner Unit EC460B-08-15
Temperature Sensors EC460B-08-16
Actuators EC460B-08-17
Resistor and Relays EC460B-08-18
Compressor EC460B-08-19
Receiver Drier EC460B-08-20
Expansion Valve EC460B-08-21

CLICK THE VOLVO-LOGO IN

MAIN THE LOWER RIGHT CORNER
MENU TO RETURN TO THIS MENU
Air Conditioning System(1)
Mix door operation
Cooling Heating

Ambient filter

Out door Main filter

air
Blower
motor Evaporator

Face

Indoor Foot
air Defroster
Expansion Heater core
valve

Condensor, Compressor Diesel Engine

Receiver heater
drier

Volvo Construction Equipment EC460B-08-01

Korea Ltd.
Air Conditioning System(2)
Start switch (ACC)
C Diesel heater timer

Pressure switch

Air mix door position sensor

Coolant temperature sensor

Duct temperature sensor

OFF AUTO Ambient temperature sensor

In-car temperature sensor

Face door acutator

For automatic
Right foot door actuator
control system only
Left foot door actuator

Intake door actuator

Air mix door actuator

Blower motor relay

Compressor clutch relay

Volvo Construction Equipment EC460B-08-02

Korea Ltd.
Air Conditioning Circuit
462 To key switch To work lamp relay
"ACC" D10 (illumination)

To battery
relay 50A

o
To battery

C
30

o
C
o
C
o
C
To battery
negative ground 462

Volvo Construction Equipment EC460B-08-03

Korea Ltd.
Temperature Setting

Set temperauter Set switch

display

- Temperature is adjustable from 16 oC to 32 oC

by 1 oC step.
C
- Set temperature is displayed at display window.
- When the air conditioner is turned on, previous
set temperature is used as a set temperature.
- In new air conditioner controller, previous set
temperature is 25 oC

OFF AUTO

SI = A(Tset - Tin) + B(Tset - Tref) +C(Tset - Tamb) + D - E x Tamb

- SI : System Index
- Tset : Set temperature
- Tin : Incar sensor temperature
- Tref : Reference temperature (25 oC)
- A, B, C, D, E : Constant

Volvo Construction Equipment EC460B-08-04

Korea Ltd.
Initial Heating

ON signal
C Diesel heater timer

Current position
Air mix door position sensor

Temp >= 25oC

Coolant temperature sensor
OFF AUTO

Close
Face door acutator
Full Open
Right foot door actuator
Full Open
Left foot door actuator
In : 50%, Out : 50%
Intake door actuator
Full Open
Air mix door actuator
Step 1
Blower motor relay
Off
Compressor clutch relay

Volvo Construction Equipment EC460B-08-05

Korea Ltd.
Mix Door Control

C Current position
Air mix door position sensor

Ambient temperature sensor

In-car temperature sensor

OFF AUTO

Operate according to SI
Air mix door actuator

100
Mix door open(%)

40

0 2440 2910 4000 SI

Volvo Construction Equipment EC460B-08-06

Korea Ltd.
Blower Fan Speed Control

Ambient temperature sensor

In-car temperature sensor

OFF AUTO

Fan speed
Blower motor relay

4
Blower motor step

1 - Blower motor step changing tme

is minimum 20 sec.
1680 1950 2200 2440 2910 3410 4000 SI

Volvo Construction Equipment EC460B-08-07

Korea Ltd.
Mode Door Control

Ambient temperature sensor

In-car temperature sensor

OFF AUTO

Face door acutator

Right foot door actuator Condition Mode Face Foot(LH) Foot(RH)

Actuator Actuator Actuator
Left foot door actuator
Heating Foot 0% 100% 100%

SI >= 2320 Face/Foot 100% 100% 100%

SI < 2320 Face 100% 0% 0%

SI >= 1950
SI < 2320 Face/Foot 100% 100% 100%
10 min.

Volvo Construction Equipment EC460B-08-08

Korea Ltd.
Intake Door Control

Ambient temperature sensor

In-car temperature sensor

OFF AUTO

Intake door actuator

Condition Mode In door Out door

air air

Heating Out door 50% 50%

SI >= 2050 Out door 50% 50%

SI < 2050 In door 90% 10%

Volvo Construction Equipment EC460B-08-09

Korea Ltd.
Compressor Control

C
Duct temperature sensor

Ambient temperature sensor

In-car temperature sensor

OFF AUTO
Condition Duct Temp.(D) Compressor
o
/ Ambi Temp(A) ( C) Clutch

Heating OFF
Compressor clutch relay
SI < 2260 D < 1 or A < 1 OFF

D >= 6 and A >= 2.5 ON

SI >= 2260 D < 10 or A < 1 OFF

SI < 2320
D >= 16 and A >= 2.5 ON

SI >= 2320 D < 18 or A < 1 OFF

SI < 2380
D >= 23 and A >= 2.5 ON

SI >= 2380 OFF

Volvo Construction Equipment EC460B-08-10

Korea Ltd.
System Status Indication

Item Indicate code Display example Unit Remark

o
Target tempreature 25 C Emergency condition : Set step

o
Incar temperature b b23 C

o
Ambient temperature A A24 C

Error code E E1 - No error : skip

o
*Coolant temperature c c27 C

o
*Duct temperature d d10 C

*Mix door open F F60 % Full close : 0%, Full open : 99%

*Compressor clutch 1 10 - 1 : ON, 0 : OFF

*Pressure switch 2 20 - 1 : ON, 0 : OFF

*Mix actuator moving direction 3 30 - 0 : Stop, 1 : to Cold, 2 : to Hot

* Depress check switch more than 3 sec. than these items can be displayed.(check LED blink)

Volvo Construction Equipment EC460B-08-11

Korea Ltd.
Self Diagnostic Error Codes

Error code Component Fault Cause

E1 Incar temperature sensor Abnormal input

E2 Ambient temperature sensor Abnormal input

E3 Mix position sensor Abnormal input

E4 Coolant temperature sensor Abnormal input

E5 Duct temperature sensor Abnormal input

E6 Mix driver Abnormal operation of Mix actuator

- When an error is dected, the air conditioning controler automatically switched to manual mode.

Volvo Construction Equipment EC460B-08-12

Korea Ltd.
Manual Mode Control
Switch step Compressor clutch / Mix door contro
1 Duct temp <= 1 oC : OFF, Duct temp >= 6 oC : ON
2 Duct temp <= 3 oC : OFF, Duct temp >= 10 oC : ON
3 Duct temp <= 6 oC : OFF, Duct temp >= 15 oC : ON
4 Duct temp <= 9 oC : OFF, Duct temp >= 17 oC : ON
5 Neutral
6 Mix door : 25% open
7 Mix door : 50% open
8 Mix door : 75% open
9 Mix door : 100% open

1) Heating and cooling mode

- SI >= 2440 : cooling mode
- SI < 2440 : heating mode
2) Warm up control
- Heating mode and Coolant temp. < 25 oC : blower motor does not work during 150 sec.
3) Max. cooling limit
- Heating mode and |coolant temp. - set temp.| < 5 oC P : blower motor step is 1 or 2
4) Max. fan speed operation
- Set temp. = 16 oC or 32 oC : blower motor step is 4

Volvo Construction Equipment EC460B-08-13

Korea Ltd.
Automatic / Manual Air Conditioner Controller

OFF AUTO

OFF

Volvo Construction Equipment EC460B-08-14

Korea Ltd.
Air conditioner Unit

In door air(upper)

Out door air(lower)

Face

Defrost

Ambient
filter

Foot(RH)

Main filter

Foot(LH)

Volvo Construction Equipment EC460B-08-15

Korea Ltd.
Temperature Sensors

In car temperature sensor Ambient temperature sensor

Duct temperature sensor

0.5 0.5
Y.B B.Y

0.5 0.5
R RY

Coolant temperature sensor

0.5 0.5
B.W R.Y

Volvo Construction Equipment EC460B-08-16

Korea Ltd.
Actuators
Mix door actuator
P1
P2
Intake door
actuator
38 o

P1 M
89o

Face door
Cool Hot actuator
a

c 3K a b
P1 c P2
P1 b

Foot, face door actuator

P1
TNR
45 o
P1 N Foot door
P5 G + actuator
Mix door
o
90

M
Actuator
o
45
P5

G
Intake door actuator
P1
120 o

P1
P5 G + P5
P1
P5

Volvo Construction Equipment EC460B-08-17

Korea Ltd.
Resistor and Relays
24V

HI L

MH ML

HI MH ML L

COMP- FAN FAN FAN FAN

Resistor RESSOR 4th 3rd 2nd 1st
STEP STEP STEP STEP

Volvo Construction Equipment EC460B-08-18

Korea Ltd.
Compressor

Pressure
relief valve

Refrigerant : R-134a
Displacement : 154.9 cc/rev
Oil : SP-10 or equivalent
Oil charge : 175 cc
Relief pressure : 38 3 bar

Volvo Construction Equipment EC460B-08-19

Korea Ltd.
Receiver Drier
Pressure
A
switch

Outlet port
Desicant Refrigerant : R-134a
Low presure OFF : 2.0 0.2 kgf/cm2
Filter High pressure OFF : 32 2 kgf/cm2

Baffle
plate
Outlet port
Inner View A
tube

Volvo Construction Equipment EC460B-08-20

Korea Ltd.
Expansion Valve

High temp. gas Low temp. gas

from Evaporator to Compressor from Evaporator to Compressor

to Evaporator to Evaporator

from from
Receiver drier Receiver drier

Volvo Construction Equipment EC460B-08-21

Korea Ltd.