04 ELECTRONIC CONTROL SYSTEM

Electronic Control System Overview EC460B-04-01

Vehicle Electronic Control System EC460B-04-02
Control Circuit EC460B-04-03
Engine Speed and Work Mode Control EC460B-04-04
Engine and Pump Control Specification EC460B-04-05
F Mode Operation EC460B-04-06
Emergency Control EC460B-04-07
Auto Idling Operation EC460B-04-08
Power Boost Operation EC460B-04-09
Oil Cooler Fan Speed Control EC460B-04-10
Automatic Travel Speed Control EC460B-04-11
Safe Start and Stop Operation EC460B-04-12
Operating Data Memory EC460B-04-13
Pump Flow Control(option) EC460B-04-14
Machine Status Indication EC460B-04-15
Self Diagnosis Error Code EC460B-04-16
VECU EC460B-04-17
Display ECU(MDU) EC460B-04-18
Engine Speed Control Switch / Flow Control Switch(option) EC460B-04-19
Power Shift Valve / Flow Control Valve(option) EC460B-04-20
Emergency Switch / Auto Manual Switch EC460B-04-21
Resistor Box EC460B-04-22
Hydraulic Oil Pressure Switch EC460B-04-23
Hydraulic Oil Temperature Sensor EC460B-04-24 CLICK THE VOLVO-LOGO IN
MAIN THE LOWER RIGHT CORNER
MENU Service Socket EC460B-04-25 TO RETURN TO THIS MENU
Electronic Control System Overview

EMS(E-ECU) VECU MDU(D-ECU)

MID128 MID187 MID140
SA0 SA17 SA23

J1939(CAN)

J1587(J1708)

VCADS Pro
SDU(Service
/ MATRIS
Contronic)
MID172

Volvo Construction Equipment EC460B-04-01

Korea Ltd.
Vehicle Electronic Control System
RH Switch

Hammer/ Travel Attachment Hammer

Boost/Shear
Engine P/Max Auto Idle Start Flow Pilot Pilot Pilot
Select
Rotator Speed Select Select Switch Control Pressure Pressure Pressure
Switch
Switch Control SW Switch Switch Switch Switch Switch Switch

V-ECU

Auto/Manual Relay Display

Relay Emergency
Switch Flow ECU
Hyd. Quick Switch
Control
Oil Fit Instrument
Power Valve
Temp. Switch Travel Speed Pannel
Shift
Sensor Select Switch Valve
Confirm Battery
Switch Relay

Resistor
Boost ,Travel Speed, Boom/Arm Box
Hyd. Oil Cooler Conflux Cut-off, Engine ECU

Volvo Construction Equipment EC460B-04-02

Korea Ltd.
Control Circuit
F24 F15 MDU Key ACC F25
5A 20A 10A

F14
5A R3 R4
EMS EMS DATA
POWER RECORD

21C11
21C5
SDU / MATRIS 21C4 MDU

21C12(H)
21C1(H)
21C7(L)

21C6(L)
/ VCADS PRO

21C2

21C3
21C9

21C8
21C10
6C1 6C9
6C10
EMS

6C2(H)
6C5(B)
6C4(A)

6C3(L)
MDU

23C13
Service Socket
23C8(A)
23C9(B)
23C10
23C11
23C1
23C2
23C3
23C4
23C5
23C6
23C7

23C14 F13
Air Clean. Q/Fit Key Key 10A

J1587

J1939
Ind. Confirm R2 ACC
AC CF R2 ACC

F27
JA2
JA26
JA49
JA25
JA1
JA48
JA24

JA34

JA13

JA22

JA47

(B)JB4
(A)JB12

(L)JB6
(H)JB14
JB13
JB5
JA51

JA42

JB2

JB9

JB7
JB8
20A JA33
JA7
JA60 JA5
JA35 VECU JB15
JB16 MDU
JA38

JA37

JA36

JA12

JA61

JA50

JA40

JA63
JA19
JA43

JA68

JA44
JA28
JA27
JA67
JA18
JA23
JA11
JA62
JA14
JA56
JA30
JA66

JA70

JA39

JA32
JA3

JB1
R2 R1 Hyd.
BT C HY HM PH WT WL
Oil
Power Battery Hyd. Temp Hammer Pre Cool. Cool.
Boost Ind. Relay Temp. Select Heat Temp. Level
Ind. Ind. Ind. Ind.
Engin RPM Power
Flow Ctrl.SW
Travel Travel Power Max Auto Idle Ctrl.SW Flow Ctrl. Shift Valve
Speed Speed Valve Boost SW/
Att. Shear Operation
Press. Q/F SW Hammer
Boom Arm Power Hyd. Press. Rotator LH Resistor
Conflux Conflux Boost Oil Travel Box
Press. Rotator RH
Cutoff Cutoff Cooler

Volvo Construction Equipment EC460B-04-03

Korea Ltd.
Engine Speed and Work Mode Control
(1) (2)

Unload RPM
Unload RPM
Engine Speed Any RPM Engine Speed
Control SW F,I Control SW P,H,G Unload RPM
mode mode
Engine ECU

VECU

VECU
Engine ECU
Fixed Current
P/Max Select P/Max Select Fixed Current
Switch Power Shift Switch
Power Shift
Valve
Valve

(3)

Unload RPM
Engine Speed
Control SW P,H,G Loaded RPM
mode
VECU

Engine ECU
Increased
P/Max Select Current
Switch
Power Shift
Valve

Volvo Construction Equipment EC460B-04-04

Korea Ltd.
Engine and Pump Control Specification

USA Market Other Market

Switch Engin RPM Mode Powershift Powershift Switch Engin RPM Mode Powershift Powershift
step Unload/Loaded Current Pressure step Unload/Loaded Current Pressure
(mA) (kfg/cm2) (mA) (kfg/cm2)

9 2000/1900 H 200/var. 3.0/var. 2000/1900 P 200/var. 3.0/var.

9
8 1900/1800 G1 230/var. 4.7/var. 1900/1800 H 230/var. 4.7/var.

7 1800/1700 G2 8 1800/1700 G1
270/var. 6.9/var.
6 1700/1600 G3 7 1700/1600 G2 270/var. 6.9/var.

5 1500 F1 6 1600/1500 G3

4 1400 F2 430 18.1 5 1500 F1

3 1300 F3 4 1400 F2 430 18.1

2 1000 I1 3 1300 F3
570 29.7
1 700 I2 2 1000 I1
570 29.7
1 700 I2

Volvo Construction Equipment EC460B-04-05

Korea Ltd.
F Mode Operation

Unload RPM
Any RPM

Engine ECU

Fixed Current

F Power Shift
Engine Speed mode
VECU
Valve
Control SW
Cut-off Power
Energize to Travel Speed Sol.
Relay

Energize Boom/Arm Conflux Cut-off Sol.

Volvo Construction Equipment EC460B-04-06

Korea Ltd.
Emergency Control
(1) (2)

Neutral Up
700 rpm 1900 rpm

VECU

VECU
Emergency Emergency
Switch Engine ECU Switch Engine ECU
570mA 310mA

Power Shift Power Shift

Valve Valve
(3)
(4)

Neutral
/ Up 700 / Down 2sec.
1900 rpm (Off Engine)
VECU

Emergency
Emergency
Switch Engine ECU Switch Engine ECU
Manual 310mA (engine does not
(Off VECU) stop with key)
Power Shift
Auto/Manual Valve
Switch
Resistor Box

Volvo Construction Equipment EC460B-04-07

Korea Ltd.
Auto Idling Operation

On

Auto Idle
Select Switch
Step >2, Not operating

Engine Speed - 5 sec. later I1 mode control

Control SW - Any input change will return
Off mode to switch setting
Engine ECU

VECU
Travel Pilot
Pressure Switch
Off
Power Shift
Attachment Pilot Valve
Pressure Switch

Off

Rotator Switch

Volvo Construction Equipment EC460B-04-08

Korea Ltd.
Power Boost Operation
(1)
Off

Travel Pilot
Pressure Switch Energize
Power Boost Sol.

VECU
F
Engine Speed mode
Control SW

(2)
Off

Travel Pilot Energize

Pressure Switch Power Boost Sol.
for 9 sec.
VECU

On Boost

Hammer/Boost/Shear
RH Switch Select Switch

Volvo Construction Equipment EC460B-04-09

Korea Ltd.
Oil Cooler Fan Speed Control
(1)
Turn Off
Hyd. Oil Cooler Hyd. Oil Cooler
Fan Solenoid Fan High Speed

Temp > 70 oC

VECU
Turn On
Hyd. Oil Cooler
Hyd. Oil
Indicator
Temp. Sensor

(2)
Turn On
Hyd. Oil Cooler Hyd. Oil Cooler
Fan Solenoid Fan Low Speed

Temp < 50 oC
VECU

Turn Off
Hyd. Oil Cooler
Hyd. Oil
Indicator
Temp. Sensor

Volvo Construction Equipment EC460B-04-10

Korea Ltd.
Automatic Travel Speed Control

Energize Cut Off Power to

Off Travel Speed Relay Travel Speed Sol.

VECU
Travel Pilot
Pressure Switch

Volvo Construction Equipment EC460B-04-11

Korea Ltd.
Safe Start and Stop Operation
(1) Supply (2)
1) Energize power
- I2 mode control
Relay - Any attachment operation
2) Start signal, I2 RPM or Speed Control Switch
Start operation will return mode
Start Engine ECU to On to switch setting
VECU

VECU
I2 mode Engine ECU
current
Start Switch Start Switch
Power Shift Valve

Energize Power Shift Valve

Battery Relay
(3)
Save
Operating Data
1) Key Off signal
On 2) Power Off allowed
to Off
VECU

3) Off Power Off

Start Switch Relay Engine ECU

4) Power Off

Battery Relay
Volvo Construction Equipment EC460B-04-12
Korea Ltd.
Operating Data Memory
Input signals
VECU
Data
Engine ECU
1. Machine utilisation (attachment, travel operation)
2. VECU and engine operating hours
3. Engine, average number of starts per hour
4. Engine, speed distribution
5. Engine, temperature distribution
6. Engine, start at different
7. Engine, control mode distribution
8. Engine, fuel distribution on mode
9. Engine, fuel with no load
10. Engine, load percent distribution
11. Engine, low oil pressure hours
12. Engine, low oil pressure count
13. Engine, low coolant level hours
14. Engine, low coolant level counts
Volvo Construction Equipment
Korea Ltd.
Save
Operating Data
15. Engine, air filter pressure drop hours
16. Engine, air filter pressure drop counts
17. Engine, number of high speed stop
18. Engine, turn off delayed count in idle speed
19. Hydraulic temperature distribution
20. Hammer/shear, operating hours
21. Hammer/shear, distribution on mode
22. Travel, high/low hours
23. Pump, power control percent
24. Pump, power control current distribution
25. Flow control distribution
26. Power boost operating hours
27. Rotator operating hours
28. Quick fit operating count distribution
EC460B-04-13
Pump Flow Control(option)
(1) (2)
Change setting Show set flow Set value
for 10sec.
Flow Control Flow Control Switch Set current

VECU

VECU
Switch Display ECU On
Flow Control Valve
Hammer Pilot
Pressure Switch

Specification

Flow Ctrl. Set Pump Flow Flow Control Flow Control

Switchstep (lpm) Current (mA) Pressure(kfg/cm2)

9 345 300 10.0

8 310 365 12.6

7 280 390 14.9

6 240 425 17.9

5 200 465 20.9

4 160 500 24.0

3 120 535 27.0

2 80 575 30.0

1 40 630 33.2 * Measured at rated engine rpm, with one pump flow.

Volvo Construction Equipment EC460B-04-14

Korea Ltd.
Machine Status Indication

Data Data
Display ECU

VECU
Engine ECU
Operate
Temp. signal Indicators

Hyd. Oil
Temp. Sensor
Instrument Panel

Display ECU Indicator Operation

1. Machine serial number 1. Preheating condition : preheating case only (not after heating)
2. Key number 2. High hydraulic oil temperature : Temp. > 105 oC
3. Battery voltage 3. High coolant temperature : Temp. > 103 oC
4. Setting Mode 4. Low coolant level : Level(%) = 0%
5. Setting pump flow rate 5. Air cleaner clogged : Pressure < 0.86 kgf/cm2
6. Engine Speed

Volvo Construction Equipment EC460B-04-15

Korea Ltd.
Self Diagnosis Error Code
Input signals, Output signals
Error Code

VECU
Data Display ECU

Indicator Contents Error Indicator Contents Error

VECU ER11 Engine oil temperature sensor(PID175) ER41

EMS ER12 Boost temperature sensor(PID105) ER42

J1939(Fast link) ER13 Engine speed sensor(Crank, SID22) ER43

J1587(Slow link) ER14 Boost pressure sensor(PID102) ER44

VECU input voltage high ER21

Powershift valve ER31

Flow control valve ER32

Volvo Construction Equipment EC460B-04-16

Korea Ltd.
VECU

VECU

Volvo Construction Equipment EC460B-04-17

Korea Ltd.
Display ECU(MDU)

Display
ECU

Volvo Construction Equipment EC460B-04-18

Korea Ltd.
Engine Speed Control Switch / Flow Control Switch(option)

Engine Speed
Control Switch

1
Flow Control
Pin Signal switch step Signal(V) Switch
1 Power(B+) 1 0.5
2 Output(Signal) 5 2.5
3 Ground(GND) 9 4.5

Volvo Construction Equipment EC460B-04-19

Korea Ltd.
Power Shift Valve / Flow Control Valve(option)

Inspection Method

Power Shift Valve Flow Control Valve

Volvo Construction Equipment EC460B-04-20

Korea Ltd.
Emergency Switch / Auto Manual Switch

Emergency Switch Auto Manual Switch

2 3 4 1
6 3
5 2 1 4
2
2 5
4 1 5
3 6
5 6 Bottom View 3
6 Bottom View

Auto/Manual
1
Switch 2

0 Emergency
1
2
Switch

Volvo Construction Equipment EC460B-04-21

Korea Ltd.
Resistor Box

Rated resistance (at 25 oC) : 71

Current value to powershift valve : 310mA

Resistor box

Volvo Construction Equipment EC460B-04-22

Korea Ltd.
Hydraulic Oil Pressure Switch

Circuit

Pressure switch Turn-on Turn-off

Attachment pilot 20 1.5kgf/cm2 14 1kgf/cm2

Travel pilot 20 1.5kgf/cm2 14 1kgf/cm2

Travel alam(option) 20 1.5kgf/cm2 14 1kgf/cm2

Hammer(option) 7 1kgf/cm2 5 1kgf/cm2

Attachment
pilot

Hammer Travel
alam

Travel
pilot

Volvo Construction Equipment EC460B-04-23

Korea Ltd.
Hydraulic Oil Temperature Sensor

Temp. Rs Vout Temp. Rs Vout

(oC) (ohm) (V) (oC) (ohm) (V)
10 2101 4.37 80 251 2.27
20 1629 4.22 90 187 1.92
VECU

Vout Sensor Rs 30 1220 4.01 100 141 1.60

40 893 3.74 110 108 1.32
50 647 3.41 120 84 1.08
60 468 3.04 130 65 0.89
Measuring Circuit
70 341 2.66 140 51 0.73

Volvo Construction Equipment EC460B-04-24

Korea Ltd.
Service Socket

1 2 3
4 5 6

Volvo Construction Equipment EC460B-04-25

Korea Ltd.